Milwaukee 2629-20 User Manual

Cat. No.
No de Cat.
2629-20
OPERATOR'S MANUAL MANUEL de L'UTILISATEUR MANUAL del OPERADOR
M18 BAND SAW SCIE À RUBAN M18 SIERRA DE BANDA M18
TO REDUCE THE RISK OF INJURY, USER MUST READ AND UNDERSTAND OPERATOR'S MANUAL.
AFIN DE RÉDUIRE LE RISQUE DE BLESSURES, L'UTILISATEUR DOIT LIRE ET BIEN COMPRENDRE LE MANUEL DE L'UTILISATEUR.
PARA REDUCIR EL RIESGO DE LESIONES, EL USUARIO DEBE LEER Y ENTENDER EL MANUAL DEL OPERADOR.
GENERAL POWER TOOL SAFETY WARNINGS
WARNING READ ALL SAFETY WARNINGS AND ALL INSTRUCTIONS.
Failure to follow the warnings and instructions may result in electric shock, fi re and/or serious injury. Save all warnings and instructions for future reference. The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
• Keep work area clean and well lit. Cluttered or
WORK AREA SAFETY
dark areas invite accidents.
• Do not operate power tools in explosive atmo­spheres, such as in the presence of fl ammable liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.
• Keep children and bystanders away while operating a power tool. Distractions can cause
you to lose control.
ELECTRICAL SAFETY
• Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodi ed plugs and matching outlets will
reduce risk of electric shock.
• Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric
shock if your body is earthed or grounded.
• Do not expose power tools to rain or wet condi­tions. Water entering a power tool will increase
the risk of electric shock.
• Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords
increase the risk of electric shock.
• When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use
of a cord suitable for outdoor use reduces the risk of electric shock.
• If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces
the risk of electric shock.
PERSONAL SAFETY
• Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the infl uence of drugs, alcohol or medication. A
moment of inattention while operating power tools may result in serious personal injury.
• Use personal protective equipment. Always wear eye protection. Protective equipment such
as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
• Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with
your fi nger on the switch or energising power tools that have the switch on invites accidents.
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• Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may result in personal injury.
• Do not overreach. Keep proper footing and
balance at all times. This enables better control
of the power tool in unexpected situations.
• Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewel- lery or long hair can be caught in moving parts.
• If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of
dust collection can reduce dust-related hazards.
POWER TOOL USE AND CARE
• Do not force the power tool. Use the correct power tool for your application. The correct
power tool will do the job better and safer at the rate for which it was designed.
• Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be
controlled with the switch is dangerous and must be repaired.
• Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such
preventive safety measures reduce the risk of starting the power tool accidentally.
• Store idle power tools out of the reach of chil­dren and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the
hands of untrained users.
• Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents
are caused by poorly maintained power tools.
• Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
• Use the power tool, accessories and tool bits etc., in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool
for operations different from those intended could result in a hazardous situation.
BA TTER Y T OOL USE AND CARE
• Recharge only with the charger specifi ed by the manufacturer. A charger that is suitable for
one type of battery pack may create a risk of fi re when used with another battery pack.
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• Use power tools only with specifi cally desig-
nated battery packs. Use of any other battery
packs may create a risk of injury and fi re.
• When battery pack is not in use, keep it away from other metal objects like paper clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to another. Shorting the battery termi-
nals together may cause burns or a fi re.
• Under abusive conditions, liquid may be eject­ed from the battery; avoid contact. If contact accidentally occurs, fl ush with water. If liquid contacts eyes, additionally seek medical help.
Liquid ejected from the battery may cause irritation or burns.
SERVICE
• Have your power tool serviced by a qualifi ed repair person using only identical replacement parts. This will ensure that the safety of the power
tool is maintained.
SPECIFIC SAFETY RULES
• Hold power tool by insulated gripping sur­faces, when performing an operation where the cutting accessory may contact hidden wiring or its own cord. Cutting accessories contacting
a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.
• Maintain labels and nameplates. These carry important information. If unreadable or missing, contact a MILWAUKEE service facility for a free replacement.
• WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• lead from lead-based paint
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending
on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are spe-
cially designed to fi lter out microscopic particles.
SYMBOLOGY
FPM
No Load Surface Feet per Minute Volts Direct Current
Underwriters Laboratories, Inc., United States and Canada
SPECIFICATIONS
Cat. No. Volts FPM Recommended Blades Round Stock Rectangular Stock
2629-20 * 18 DC 480 35-3/8" X 1/2" X .020 Bi-Metal 3-1/4" 3-1/4" x 3-1/4"
* Use only Milwaukee M18 Battery Packs Cat. No. 48-11-1828
FUNCTIONAL DESCRIPTION
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8
7
6
1. Trigger lock
2. Trigger
3. Handle
4. Material guide
Tool Capacities
ASSEMBLY
1
2
5
4
5. Blade
6. Tension lock handle
7. Blade release button
8. Front handle
9. LED ON button
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WARNING Recharge only with the
charger specifi ed for the battery. For specifi c charging instructions, read the opera- tor’s manual supplied with your charger and battery.
Inserting/Removing the Battery
To remove the battery, push in the release buttons and pull the battery pack away from the tool. To insert the battery, slide the pack into the body of the tool. Make sure it latches securely into place.
WARNING Always lock trigger or
remove battery pack before changing or removing accessories. Only use accessories specifi cally recommended for this tool. Others may be hazardous.
Blades and Blade Selection
The blade dimensions required for this band saw is: .020" thickness, 1/2" width and 35-3/8" in length. The special .020" thickness reduces fl exure fatigue and provides maximum tooth life. T o maximize cut­ting life, use a blade with the correct pitch (teeth per inch) for the specifi c cutting job. Blades are available in several pitches. T o select the proper blade, three factors should be considered:
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The size, shape, and type of material to be cut. The following suggestions are for selecting the right blade for various cutting operations. Keep in mind that these are broad guidelines and that blade requirements may vary depending upon the specifi c size, shape and type of material to be cut. Gener­ally, soft materials require coarse pitch blades and hard materials require fi ne pitch blades. Use coarse pitch blades for thick work and fi ne pitch blades for thin work. It is important to keep at least three teeth in the cut (see "Typical Application").
10 Teeth per Inch
14 Teeth per Inch
18 Teeth per Inch
24 Teeth per Inch
Adjusting the 2-Position Material Guide
1. Remove the battery pack.
2. T o raise the guide to the upper position, press up rmly to disengage the bottom position detent. Slide the guide to the upper position.
3. To lower the guide, pull down fi rmly to engage the bottom-position detent.
Changing Blades
1. REMOVE BATTERY PACK BEFORE CHANG­ING OR REMOVING BLADES.
2. Raise the material guide to the upper position.
3. Turn the tension lock handle located on the front of the saw 180° counterclockwise.
• For tough stock 3/16" up to 3-1/4" in diameter or width.
• For tough stock 5/32" to 3/4" in diameter or width.
• For thin-wall tubing and thin sheets heavier than 21 gauge.
• For thin-wall tubing and thin sheets heavier than 21 gauge.
WARNING Do not touch blade imme-
diately after use. Blade will be hot.
4. To remove the blade: a. Pull the blade out of the guides. b. Then, press the Blade Release Button to lift
the blade above the blade guard and remove completely.
5. To install a blade: a. Fit the blade around the pulleys. NOTE: Be sure the teeth face out. b. Firmly press the blade between the guides.
6. Turn the tension lock handle 180° clockwise to secure the blade on the pulleys.
7. Adjust the material guide to the desired position.
8. Be sure that the blade lies freely within the guard
channel before starting the tool motor.
BE SURE THAT THE BLADE IS PROPERLY
SEATED ON THE PULLEYS BEFORE ST ART ­ING THE CUT.
LED Worklight
The LED worklight is turned on automatically when the trigger is pulled. To turn on the LED to line-up a cut or light-up the workpiece, press the LED On Button. The LED will go off automatically after about 30 seconds.
OPERATION
WARNING Always remove battery
pack before changing or removing ac­cessories. Only use accessories specifi cally recommended for this tool. Others may be hazardous.
WARNING T o reduce the risk of injury ,
wear safety goggles or glasses with side shields.Keep hands away from the blade and all moving parts.
Trigger Lock
To lock the trigger, push the Trigger Lock to the right. The trigger will not work while the switch is in the locked position. Always lock the trigger and remove the battery pack before performing maintenance and when changing accessories. Lock the trigger when storing the tool and when the tool is not in use.
Starting and Stopping
1. To start the tool, grasp the handles fi rmly and pull the trigger.
NOTE: The LED is turned on when the trigger
is pulled.
2. To stop the tool, release the trigger . Allow the tool to come to a complete stop before removing the blade from a partial cut or laying the tool down.
Typical Application
1. Keep the blade off the workpiece until the motor has reached full speed.
2. Start cutting on a surface where the greatest number of teeth will be in contact with the work­piece at one time (Fig 2).
Fig. 2
Correct Incorrect
3. Place the material guide against the workpiece and lower the moving saw blade into the cut.
4. Do not bear down while cutting. The weight of the tool will supply adequate pressure for the fastest cutting.
5. When completing a cut, hold the tool fi rmly so it will not fall against the workpiece (Fig. 3).
Fig. 3
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MAINTENANCE
WARNING To reduce the risk of injury ,
always unplug the charger and remove the battery pack from the charger or tool before performing any maintenance. Never disassemble the tool, battery pack or charger. Contact a MILWAUKEE service facility for ALL repairs.
Maintaining Tool
Keep your tool, battery pack and charger in good re­pair by adopting a regular maintenance program. After six months to one year, depending on use, return the tool, battery pack and charger to a MILWAUKEE service facility for:
• Lubrication
• Mechanical inspection and cleaning (gears, spindles, bearings, housing, etc.)
• Electrical inspection (battery pack, charger, motor)
• Testing to assure proper mechanical and electrical operation
If the tool does not start or operate at full power with a fully charged battery pack, clean the contacts on the battery pack. If the tool still does not work properly, return the tool, charger and battery pack, to a MILWAUKEE service facility for repairs.
WARNING To reduce the risk of per-
sonal injury and damage, never immerse your tool, battery pack or charger in liquid or allow a liquid to fl ow inside them.
Cleaning
Clean dust and debris from charger and tool vents. Keep tool handles clean, dry and free of oil or grease. Use only mild soap and a damp cloth to clean the tool, battery pack and charger since certain cleaning agents and solvents are harmful to plastics and other insulated parts. Some of these include gasoline, turpentine, lacquer thinner, paint thinner, chlorinated cleaning solvents, ammonia and household deter­gents containing ammonia. Never use fl ammable or combustible solvents around tools.
Repairs
For repairs, return the tool, battery pack and char­ger to the nearest service center.
ACCESSORIES
WARNING Always remove battery
pack before changing or removing ac­cessories. Only use accessories specifi cally recommended for this tool. Others may be hazardous.
For a complete listing of accessories refer to your MILWAUKEE Electric Tool catalog or go online
to www.milwaukeetool.com. To obtain a catalog, contact your local distributor or service center.
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LIMITED WARRANTY - USA AND CANADA
Every MILWAUKEE power tool (including cordless product – tool, battery pack(s) - see separate & distinct CORDLESS BAT- TERY P ACK LIMITED W ARRANTY statements & battery charger and W ork Lights*) is warranted to the original purchaser only
to be free from defects in material and workmanship. Subject to certain exceptions, MILWAUKEE will repair or replace any part on an electric power tool which, after examination, is determined by MILWAUKEE to be defective in material or workmanship for a period of fi ve (5) years* after the date of purchase unless otherwise noted. Return of the power tool to a MILWAUKEE factory Service Center location or MILWAUKEE Authorized Service Station, freight prepaid and insured, is required. A copy of the proof of purchase should be included with the return product. This warranty does not apply to damage that MILWAUKEE determines to be from repairs made or attempted by anyone other than MILWAUKEE authorized personnel, misuse, alterations, abuse, normal wear and tear, lack of maintenance, or accidents. *The warranty period for, Job Site Radios, M12™ Power Port and T rade T itan™ Industrial W ork Carts is one (1) year from the date of purchase. The warranty period for a LED Work Light and LEDUpgrade Bulb is a limited LIFETIME warranty to the original purchaser only, if during normal use the LED bulb fails the Work Light or Upgrade Bulb will be replaced free of charge. *This warranty does not cover Air Nailers & Stapler, Airless Paint Sprayer, Cordless Battery Packs, Gasoline Driven Portable Power Generators, Hand T ools, Hoist – Electric, Lever & Hand Chain, M12™ Heated Jackets, Reconditioned product and Test & Measurement products. There are separate and distinct warranties available for these products. Warranty Registration is not necessary to obtain the applicable warranty on a MILWAUKEE power tool product. The manu- facturing date of the product will be used to determine the warranty period if no proof of purchase is provided at the time warranty service is requested. ACCEPTANCE OF THE EXCLUSIVE REP AIR AND REPLACEMENT REMEDIES DESCRIBED HEREIN IS A CONDITION OF THE CONTRACT FOR THE PURCHASE OF EVERY MILWAUKEE PRODUCT. IF YOU DO NOT AGREE TO THIS CONDITION, YOU SHOULD NOT PURCHASE THE PRODUCT. IN NO EVENT SHALL MILWAUKEE BE LIABLE FOR ANY INCIDENTAL, SPECIAL, CONSEQUENTIAL OR PUNITIVE DAMAGES, OR FOR ANY COSTS, ATTORNEY FEES, EXPENSES, LOSSES OR DELAYS ALLEGED T O BE AS A CONSEQUENCE OF ANY DAMAGE TO, FAILURE OF, OR DEFECT IN ANY PRODUCT INCLUDING, BUT NOT LIMITED TO, ANY CLAIMS FOR LOSS OF PROFITS. SOME ST A TES DO NOT ALLOW THE EXCLU­SION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU. THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS WARRANTIES, WRITTEN OR ORAL. TO THE EXTENT PERMITTED BY LAW, MILWAUKEE DISCLAIMS ANY IMPLIED WARRANTIES, INCLUDING WITHOUT LIMITA TION ANY IMPLIED W ARRANTY OF MERCHANT ABILITY OR FITNESS FOR A P ARTICULAR USE OR PURPOSE; TO THE EXTENT SUCH DISCLAIMER IS NOT PERMITTED BY LAW, SUCH IMPLIED WARRANTIES ARE LIMITED TO THE DURA TION OF THE APPLICABLE EXPRESS WARRANTY AS DESCRIBED ABOVE. SOME ST A TES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY T O YOU, THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE. This warranty applies to product sold in the U.S.A. and Canada only. Please consult the ‘Service Center Search’ in the Parts & Service section of MILWAUKEE’s website www.milwaukeetool.com or call 1.800.SAWDUST (1.800.729.3878) to locate your nearest MILWAUKEE factory Service Center location.
LIMITED WARRANTY - MEXICO, CENTRAL AMERICA AND CARIBBEAN
TECHTRONIC INDUSTRIES' warranty is for 5 year since the original purchase date. This warranty card covers any defect in material and workmanship on this Power Tool. To make this warranty valid, present this warranty card, sealed/stamped by the distributor or store where you purchased the product, to the Authorized Service Center (ASC). Or, if this card has not been sealed/stamped, present the original proof of purchase to the ASC. Call toll-free 1 800 832 1949 to fi nd the nearest ASC, for service, parts, accessories or components.
Procedure to make this warranty valid
T ake the product to the ASC, along with the warranty card sealed/stamped by the distributor or store where you purchased the product, and there any faulty piece or component will be replaced without cost for you. We will cover all freight costs relative with this warranty process.
Exceptions
This warranty is not valid in the following situations: a) When the product is used in a different manners from the end-user guide or instruction manual. b) When the conditions of use are not normal. c) When the product was modifi ed or repaired by people not authorized by TECHTRONIC INDUSTRIES. Note: If cord set is damaged, it should be replaced by an Authorized Service Center to avoid electric risks.
SERVICE AND ATTENTION CENTER
Model:
Rafael Buelna No.1. Col. Tezozomoc Mexico, Azcapotzalco D.F.
Date of Purchase:
Ph. 01 800 832 1949
Distributor or Store Stamp:
IMPORTED AND COMMERCIALIZED BY: TECHTRONIC INDUSTRIES MEXICO, .S.A. DE C.V. Av. Santa Fe 481 piso 6, Col. Curz Manca. CP 05349, Cuajimalpa, D.F.
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