Milwaukee 2623-20 Operator's Manual

Cat. No.
No de cat.
2623-20
M18™ 3-1/4" PLANER RABOTEUSE DE 82 mm (3-1/4") M18™ CEPILLO M18™ DE 82 mm (3-1/4")
OPERATOR'S MANUAL MANUEL de L'UTILISATEUR MANUAL del OPERADOR
TO REDUCE THE RISK OF INJURY, USER MUST READ AND UNDERSTAND OPERATOR'S MANUAL.
AFIN DE RÉDUIRE LE RISQUE DE BLESSURES, L'UTILISATEUR DOIT LIRE ET BIEN COMPRENDRE LE MANUEL DE L'UTILISATEUR.
PARA REDUCIR EL RIESGO DE LESIONES, EL USUARIO DEBE LEER Y ENTENDER EL MANUAL DEL OPERADOR.
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BATTER Y T OOL USE AND CARE
PERSONAL SAFETY
GENERAL POWER TOOL SAFETY WARNINGS
WORK AREA SAFETY
ELECTRICAL SAFETY
POWER TOOL USE AND CARE
SERVICE
• Keep work area clean and well lit. Cluttered or dark areas invite accidents.
• Do not operate power tools in explosive atmos­pheres, such as in the presence of fl ammable liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.
• Keep children and bystanders away while operat­ing a power tool. Distractions can cause you to lose
control.
• Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodi ed plugs and matching outlets will
reduce risk of electric shock.
• Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric
shock if your body is earthed or grounded.
• Do not expose power tools to rain or wet condi­tions. Water entering a power tool will increase the
risk of electric shock.
• Do not abuse the cord. Never use the cord for car­rying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk
of electric shock.
• When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of
a cord suitable for outdoor use reduces the risk of electric shock.
• If operating a power tool in a damp location is unavoidable, use a ground fault circuit inter­rupter (GFCI) protected supply. Use of an GFCI
reduces the risk of electric shock.
• Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the infl uence of drugs, alcohol or medication. A
moment of inattention while operating power tools may result in serious personal injury.
• Use personal protective equipment. Always wear eye protection. Protective equipment such
as a dust mask, non-skid safety shoes, hard hat or hearing protection used for appropriate conditions will reduce personal injuries.
• Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carry­ing the tool. Carrying power tools with your nger
on the switch or energizing power tools that have the switch on invites accidents.
• Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may result in personal injury.
• Do not overreach. Keep proper footing and bal-
ance at all times. This enables better control of the
power tool in unexpected situations.
• Dress properly. Do not wear loose clothing or jewelry. Keep your hair and clothing away from moving parts. Loose clothes, jewelry or long hair
can be caught in moving parts.
• If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of
dust collection can reduce dust-related hazards.
• Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action
can cause severe injury within a fraction of a second.
• Do not force the power tool. Use the correct power tool for your application. The correct power
tool will do the job better and safer at the rate for which it was designed.
• Do not use the power tool if the switch does not turn it on and off.
Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
• Disconnect the plug from the power source and/ or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools.
Such preventive safety measures reduce the risk of starting the power tool accidentally.
• Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands
of untrained users.
• Maintain power tools and accessories. Check for misalignment or binding of moving parts, break­age of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many
accidents are caused by poorly maintained power tools.
• Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
• Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations
different from those intended could result in a hazard­ous situation.
• Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and
grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.
• Recharge only with the charger specifi ed by the manufacturer. A charger that is suitable for one type
of battery pack may create a risk of fi re when used with another battery pack.
• Use power tools only with specifi cally designated
battery packs. Use of any other battery packs may
create a risk of injury and fi re.
• When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together
may cause burns or a fi re.
• Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact ac­cidentally occurs, fl ush with water. If liquid con- tacts eyes, additionally seek medical help. Liquid
ejected from the battery may cause irritation or burns.
• Do not use a battery pack or tool that is dam­aged or modifi ed. Damaged or modi ed batteries
may exhibit unpredictable behavior resulting in fi re, explosion or risk of injury.
• Do not expose a battery pack or tool to fi re or excessive temperature. Exposure to re or tem-
perature above 265°F (130°C) may cause explosion.
• Follow all charging instructions and do not charge the battery pack or tool outside the temperature range specifi ed in the instructions.
Charging improperly or at temperatures outside the specifi ed range may damage the battery and increase the risk of fi re.
• Have your power tool serviced by a qualifi ed repair person using only identical replacement parts. This will ensure that the safety of the power
tool is maintained.
• Never service damaged battery packs. Service of battery packs should only be performed by the manufacturer or authorized service providers.
WARNING Read all safety warnings, instructions, illustrations and specifi cations provided
with this power tool. Failure to follow all instructions listed below may result in electric shock, re
and/or serious injury. Save all warnings and instructions for future reference. The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
SPECIFIC SAFETY RULES FOR
PLANERS
Planer safety warnings:
• Wait for the cutter to stop before setting the tool down. An exposed rotating cutter may engage the
surface leading to possible loss of control and seri­ous injury.
• Use clamps or another practical way to secure and support the workpiece to a stable platform.
Holding the workpiece by your hand or against the body leaves it unstable and may lead to loss of control.
• Inspect and remove nails from the workpiece before cutting. Nails will damage the tool and could
result in fragments of nail or blade being thrown toward the operator.
Cat. No. Volts DC No Load RPM
Max
Planing depth
Max
Rabbeting depth
Max
Planing width
2623-20 18 0-14,000 5/64" 1/2" 3-1/4"
SPECIFICATIONS
• Use only sharp, properly paired planer blades. Always change blades in pairs. Dull or improperly paired blades may cause binding, gouging, or loss of control, causing injury.
•Keep hands and body away from blades. Hold tool securely with both hands. Contact with blade will result in serious injury.
• Blades are sharp. Use care when changing or
adjusting blades.
• Before use, ensure blade bolts are tight and blades are properly aligned. Run the tool to check
for vibration or “wobble” that could indicate improp­erly installed blades.
• Keep hands and fi ngers away from dust chute.
Turn off tool and remove battery pack before clearing jams.
Maintain labels and nameplates. These carry im- portant information. If unreadable or missing, contact a MILWAUKEE service facility for a free replacement.
• WARNING Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause can­cer, birth defects or other reproductive harm. Some examples of these chemicals are:
• lead from lead-based paint
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending
on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are spe­cially designed to fi lter out microscopic particles.
SYMBOLOGY
Volts
Direct Current
No Load Revolutions per Minute (RPM)
C
US
Underwriters Laboratories, Inc. United States and Canada
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ASSEMBLY
WARNING Recharge only with the
charger specifi ed for the battery. For specifi c charging instructions, read the operator’s manual supplied with your charger and battery.
Inserting/Removing the Battery
To remove the battery, push in the release buttons and pull the battery pack away from the tool. To insert the battery, slide the pack into the body of the tool. Make sure it latches securely into place.
WARNING Always remove battery pack
before changing or removing accessories. Only use accessories specifi cally recommend- ed for this tool. Others may be hazardous.
OPERATION
WARNING Always remove battery
pack before changing or removing acces­sories. Only use accessories specifically recommended for this tool. Others may be hazardous.
WARNING To reduce the risk of injury,
wear safety goggles or glasses with side shields.
Dust Collection
Switch the exhaust selector to the left or right, depending on your job. Use the accessory dust bag (Cat. No. 42-16-2623) or a connected, run­ning vacuum when using the planer to keep the workplace cleaner. Install the dust bag or a vacuum hose (1-1/2" diam.) by twisting onto the selected exhaust port. Always empty and clean the dust bag thoroughly when it becomes about half-full and upon completion of a job.
WARNING Dust from surface coatings
such as polyurethanes, linseed oil, etc., can self-ignite. To reduce the risk of fi re, empty the dust bag when it becomes about half-full and never store or leave a planer without totally emptying its dust bag. Also follow the recom­mendations of the coatings manufacturers.
Blade clamp
Blade bolts
Blade
WARNING Blades are sharp and
fragile. Handle with care. Laceration and/or damage to the blade can occur.
WARNING Always change/reverse
blades in pairs. Unpaired blades can cause increases in vibration, loss of control, and lower tool performance.
Installing/Replacing Blades
The planer blades have two cutting edges, and may be reversed when one of the cutting edges becomes dull or chipped. Do not sharpen planer blades. Always change/reverse blades in pairs. Use only 3-1/4", tungsten-carbide or carbide, double­edged (reversible) planer blades.
To remove blades:
1. Remove battery pack.
2. Clean dust and debris from the blade drum.
3. Using the 1/8" hex wrench provided, loosen (do not remove) the three blade bolts.
4. Using a scrap piece of wood, slide the old blade out of the blade clamp.
NOTE: If the blade is diffi cult to remove, clean
the blade and blade clamp with alcohol, mineral spirits, or lacquer thinner.
5. Rotate blade drum and repeat for other blade.
To install blades:
6. Reverse blades or use new blades.
7. Align the grove on the top of the blade with the ridge of the blade clamp and carefully slide the blade onto the drum.
8. Center the blade lengthwise - it will overhang the blade clamp slightly on both sides.
9. Using a block of wood, push the blade back towards the blade clamp so that the inner side of the blade is pressed against the step on the drum. This will ensure proper alignment and reduce tool vibration.
10. Tighten all three blade bolts securely.
11. Rotate blade drum and repeat for other blade.
12. Once installed, rotate the blade drum to ensure
the blade does not contact the shoe or housing, and that the blades are both installed straight.
Adjusting the Depth of Cut
1. Remove battery pack.
2. Determine the amount of ma­terial to be removed during each pass of the planer. Take into account the moisture and hardness of the workpiece, as well as the desired feed rate.
3. Each detent is 1/256" (0.1 mm). Turn the knob clockwise to increase the depth of cut, counterclockwise to decrease the depth of cut. Do not change the depth of cut while planing.
4. Make a test cut. If the planer moves easily through the workpiece, increase the depth of cut. If the planer seems to strain, decrease the depth of cut.
Installing the guide fence
Use the guide fence for additional stability when cutting workpieces up to 3-1/4" wide, and when beveling at up to a 45° angle.
1. Remove battery pack
2. Screw the guide fence into the left or right fence insert.
3. Using the thumb screws, adjust the width and bevel according to the job.
Closing the Kickstand
The kickstand is provide to protect the blade when the tool is set down. It is pushed up automatically during a normal planing operation. T o close the kick­stand manually, push closed and slide to the side.
Operation
1. Remove battery pack.
2. Check blades. Replace if necessary.
3. Install guide fence, if desired.
4. Turn the exhaust selector to the desired side. Install dust bag or vacuum on appropriate side of tool, if desired
5. Clamp work securely.
6. Insert battery pack.
7. Securely grasp the tool by the handle and the depth adjustment knob.
8. Line up the front of the tool with the workpiece. WITHOUT contacting the drum to the workpiece, press down on the trigger lock-off and pull the trigger. Wait for the tool to come to full speed before beginning to avoid overloading and damaging the tool.
9. Keeping the front shoe fl ush with the workpiece,
use gentle pressure to guide the planer. All pressure should be on the front shoe when starting the cut. Transfer downward pressure to the rear shoe as it contacts the workpiece.
10. For best results, push plan-
er through the workpiece at an even rate. Do not push too fast as it will strain the motor and could damage the blades. Do not pull the planer backward over the workpiece.
Slow feed + shallow depth of cut = smooth fi nish Faster feed + deep depth of cut = rough fi nish
WARNING To reduce the risk of injury,
wear safety goggles or glasses with side shields.
FUNCTIONAL DESCRIPTION
1. Handle
2. Trigger
3. Trigger lock-off
4. Exhaust ports
5. Exhaust selector
6. Depth knob (grasping surface)
7. Chamfer groove
1
5
4
3
6
7
2
10
9
8
11
12
8. Fence insert (both sides of tool)
9. Front shoe
10. Drive belt guard
11. Kickstand (not shown)
12. Rear shoe
13. Wrench storage (not shown)
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ACCESSORIES
For a complete listing of accessories refer to your MILWAUKEE Tool catalog or go online to www.milwaukeetool.com. To obtain a catalog, con­tact your local distributor or service center.
WARNING Always remove battery pack
before changing or removing accessories. Only use accessories specifi cally recommend- ed for this tool. Others may be hazardous.
Maintaining Tool
Keep your tool, battery pack and charger in good repair by adopting a regular maintenance program. After six months to one year, depending on use, return the tool, battery pack and charger to A MILWAUKEE service facility for:
• Lubrication
• Mechanical inspection and cleaning (gears, spin­dles, bearings, housing, etc.)
• Electrical inspection (battery pack, charger, motor)
• Testing to assure proper mechanical and electrical operation
If the tool does not start or operate at full power with a fully charged battery pack, clean the contacts on the battery pack. If the tool still does not work properly, return the tool, charger and battery pack, to a MILWAUKEE service facility for repairs.
MAINTENANCE
Cleaning
Clean dust and debris from charger and tool vents. Keep tool handles clean, dry and free of oil or grease. Use only mild soap and a damp cloth to clean the tool, battery pack and charger since certain cleaning agents and solvents are harmful to plastics and other insulated parts. Some of these include gasoline, turpentine, lacquer thinner, paint thinner , chlorinated cleaning solvents, ammonia and house­hold detergents containing ammonia. Never use ammable or combustible solvents around tools.
Repairs
For repairs, return the tool, battery pack and charger to the nearest service center.
WARNING To reduce the risk of per-
sonal injury and damage, never immerse your tool, battery pack or charger in liquid or allow a liquid to fl ow inside them.
WARNING To reduce the risk of injury,
always unplug the charger and remove the battery pack from the charger or tool before performing any maintenance. Never disas­semble the tool, battery pack or charger. Contact a MILWAUKEE service facility for ALL repairs.
11. When fi nished with the pass, lift the planer away from the workpiece. Wait for the blade to come to a complete stop before setting down.
12. Continue using progressive cuts until near the desired depth. Set the adjustment knob to a very shallow depth for the fi nal passes. This will ensure a smooth fi nish.
13. Empty and clean the dust bag thoroughly when it becomes about half-full and upon completion of a job.
Types of Cuts
Rabbeting, Shiplapping
Rabbeting, or shiplapping, is a type of step cut achieved by making repetitive passes. Use the guide fence to ensure a straight cut.
1. Align the blade edge with the cutting line and
secure the guide fence against the side of the workpiece.
2. Keep the edge of the fence against the workpiece
as the planer is moved through the workpiece.
3. Repeat until the desired depth is reached. Maxi-
mum rabbeting depth is 1/2".
Chamfering
Chamfering is a type of angle cut. Use the guide fence to ensure the same angle is cut during each repetitive pass.
1. Align the chamfer groove in the front shoe with
the edge of the workpiece at the desired angle.
2. Secure the guide fence against the side of the
workpiece, using the bevel thumb screws.
3. Keep the edge of the fence against the workpiece
as the planer is moved through the workpiece.
4. Repeat until the desired chamfer is reached.
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TECHTRONIC INDUSTRIES' warranty is for 5 year since the original purchase date. This warranty card covers any defect in material and workmanship on this Power Tool. To make this warranty valid, present this warranty card, sealed/stamped by the distributor or store where you pur­chased the product, to the Authorized Service Center (ASC). Or, if this card has not been sealed/stamped, present the original proof of purchase to the ASC. Call toll-free 1 800 832 1949 to fi nd the nearest ASC, for service, parts, accessories or components.
Procedure to make this warranty valid
Take the product to the ASC, along with the warranty card sealed/stamped by the distributor or store where you pur­chased the product, and there any faulty piece or component will be replaced without cost for you. We will cover all freight costs relative with this warranty process.
Exceptions
This warranty is not valid in the following situations: a) When the product is used in a different manners from the end-user guide or instruction manual. b) When the conditions of use are not normal. c) When the product was modifi ed or repaired by people not authorized by TECHTRONIC INDUSTRIES. Note: If cord set is damaged, it should be replaced by an Authorized Service Center to avoid electric risks.
SERVICE AND ATTENTION CENTER Av Presidente Mazarik 29 Piso 7, 11570 Chapultepec Morales Miguel Hidalgo, Distrito Federal, Mexico Ph. 52 55 4160-3547
IMPORTED AND COMMERCIALIZED BY: TECHTRONIC INDUSTRIES MEXICO, .S.A. DE C.V. Av Presidente Mazarik 29 Piso 7, 11570 Chapultepec Morales Miguel Hidalgo, Distrito Federal, Mexico
LIMITED WARRANTY - USA AND CANADA
LIMITED WARRANTY - MEXICO, CENTRAL AMERICA AND CARIBBEAN
Model: Date of Purchase: Distributor or Store Stamp:
Every MILWAUKEE power tool (including cordless product – tool, battery pack(s) - see separate & distinct CORDLESS BATTERY PACK LIMITED WARRANTY statements & battery charger and Work Lights*) is war­ranted to the original purchaser only to be free from defects in material and workmanship. Subject to certain exceptions, MILWAUKEE will repair or replace any part on an electric power tool which, after examination, is determined by MILWAUKEE to be defective in material or workmanship for a period of fi ve (5) years* after the date of purchase unless otherwise noted. Return of the power tool to a MILWAUKEE factory Service Center location or MILWAUKEE Authorized Service Station, freight prepaid and insured, is required. A copy of the proof of purchase should be included with the return product. This warranty does not apply to damage that MILWAUKEE determines to be from repairs made or attempted by anyone other than MILWAUKEE authorized personnel, misuse, alterations, abuse, normal wear and tear, lack of maintenance, or accidents. *The warranty period for, Job Site Radios, M12™ Power Port, M18™ Power Source,
Jobsite Fan and Trade
Titan™ Industrial Work Carts is one (1) year from the date of purchase. The warranty period for a LED Work Light and LED Upgrade Bulb is a limited LIFETIME warranty to the original purchaser only, if during normal use the LED bulb fails the Work Light or Upgrade Bulb will be replaced free of charge. *This warranty does not cover Air Nailers & Stapler, Airless Paint Sprayer, Cordless Battery Packs, Gasoline Driven Portable Power Generators, Hand T ools, Hoist – Electric, Lever & Hand Chain, M12™ Heated Jackets, Reconditioned product and Test & Measurement products. There are separate and distinct warranties avail­able for these products. Warranty Registration is not necessary to obtain the applicable warranty on a MILWAUKEE power tool product. The manufacturing date of the product will be used to determine the warranty period if no proof of purchase is provided at the time warranty service is requested. ACCEPTANCE OF THE EXCLUSIVE REPAIR AND REPLACEMENT REMEDIES DESCRIBED HEREIN IS A CONDITION OF THE CONTRACT FOR THE PURCHASE OF EVERY MIL W AUKEE PRODUCT. IF YOU DO NOT AGREE TO THIS CONDITION, YOU SHOULD NOT PURCHASE THE PRODUCT. IN NO EVENT SHALL MIL- WAUKEE BE LIABLE FOR ANY INCIDENT AL, SPECIAL, CONSEQUENTIAL OR PUNITIVE DAMAGES, OR FOR ANY COSTS, A TTORNEY FEES, EXPENSES, LOSSES OR DELA YS ALLEGED T O BE AS A CONSEQUENCE OF ANY DAMAGE TO, F AILURE OF , OR DEFECT IN ANY PRODUCT INCLUDING, BUT NOT LIMITED T O, ANY CLAIMS FOR LOSS OF PROFITS. SOME STA TES DO NOT ALLOW THE EXCLUSION OR LIMIT A TION OF IN­CIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMIT ATION OR EXCLUSION MA Y NOT APPL Y TO YOU. THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS W ARRANTIES, WRITTEN OR ORAL. TO THE EXTENT PERMITTED BY LAW, MILW AUKEE DISCLAIMS ANY IMPLIED WARRANTIES, INCLUDING WITHOUT LIMITA TION ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR USE OR PURPOSE; T O THE EXTENT SUCH DISCLAIMER IS NOT PERMITTED BY LAW , SUCH IMPLIED WARRANTIES ARE LIMITED T O THE DURA TION OF THE APPLICABLE EXPRESS WARRANTY AS DESCRIBED ABOVE. SOME ST ATES DO NOT ALLOW LIMIT A TIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU, THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE. This warranty applies to product sold in the U.S.A. and Canada only. Please consult the ‘Service Center Search’ in the Parts & Service section of MILWAUKEE’s website www.mil­waukeetool.com or call 1.800.SAWDUST (1.800.729.3878) to locate your nearest service facility for warranty and non-warranty service on a Milwaukee electric power tool.
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