Milwaukee 2601-20 User Manual

Cat. No.
No de Cat.
2601-20
OPERATOR'S MANUAL MANUEL de L'UTILISATEUR MANUAL del OPERADOR
Not compatible with V™-technology or NiCd systems.
Non compatible avec les systèmes NiCd et de technologie V™.
Incompatible con la tecnología V™ y los sistemas de NiCd.
TO REDUCE THE RISK OF INJURY, USER MUST READ OPERATOR'S MANUAL. AFIN DE RÉDUIRE LE RISQUE DE BLESSURES, L'UTILISATEUR DOIT LIRE LE MANUEL DE
L'UTILISATEUR. PARA REDUCIR EL RIESGO DE LESIONES, EL USUARIO DEBE LEER EL MANUAL DEL
OPERADOR.
GENERAL POWER TOOL SAFETY WARNINGS
WARNING READ ALL SAFETY WARNINGS AND INSTRUCTIONS.
Failure to follow the warnings and instructions may result in electric shock, fi re and/or serious injury.
Save all warnings and instructions for future reference
The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
WORK AREA SAFETY
• Keep work area clean and well lit. Cluttered or dark areas invite accidents.
• Do not operate power tools in explosive atmo­spheres, such as in the presence of fl ammable liquids, gases or dust. Power tools create
sparks which may ignite the dust or fumes.
• Keep children and bystanders away while operating a power tool. Distractions can cause
you to lose control.
ELECTRICAL SAFETY
• Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodi ed plugs and matching outlets will
reduce risk of electric shock.
• Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of elec-
tric shock if your body is earthed or grounded.
• Do not expose power tools to rain or wet con­ditions. W ater entering a power tool will increase
the risk of electric shock.
• Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords
increase the risk of electric shock.
• When operating a power tool outdoors, use an extension cord suitable for outdoor use.
Use of a cord suitable for outdoor use reduces the risk of electric shock.
• If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces
the risk of electric shock.
PERSONAL SAFETY
• Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or
under the infl uence of drugs, alcohol or medi- cation. A moment of inattention while operating
power tools may result in serious personal injury.
• Use personal protective equipment. Always
wear eye protection. Protective equipment such
as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
• Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools
with your fi nger on the switch or energising power tools that have the switch on invites accidents.
• Remove any adjusting key or wrench before turning the power tool on. A wrench or a key
left attached to a rotating part of the power tool may result in personal injury.
• Do not overreach. Keep proper footing and balance at all times. This enables better control
of the power tool in unexpected situations.
• Dress properly. Do not wear loose clothing or jewellery. Keep your hair , clothing and gloves away from moving parts. Loose clothes, jewel- lery or long hair can be caught in moving parts.
• If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of
dust collection can reduce dust-related hazards.
POWER TOOL USE AND CARE
• Do not force the power tool. Use the correct power tool for your application. The correct
power tool will do the job better and safer at the rate for which it was designed.
• Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot
be controlled with the switch is dangerous and must be repaired.
• Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such
2
preventive safety measures reduce the risk of starting the power tool accidentally.
• Store idle power tools out of the reach of chil­dren and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the
hands of untrained users.
• Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents
are caused by poorly maintained power tools.
• Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
• Use the power tool, accessories and tool bits etc., in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power
tool for operations different from those intended could result in a hazardous situation.
BA TTER Y T OOL USE AND CARE
• Recharge only with the charger specifi ed by the manufacturer. A charger that is suitable for
one type of battery pack may create a risk of fi re when used with another battery pack.
• Use power tools only with specifi cally desig- nated battery packs. Use of any other battery
packs may create a risk of injury and fi re.
• When battery pack is not in use, keep it away from other metal objects like paper clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to another. Shorting the battery termi-
nals together may cause burns or a fi re.
• Under abusive conditions, liquid may be eject­ed from the battery, avoid contact. If contact accidentally occurs, fl ush with water. If liquid contacts eyes, additionally seek medical help.
Liquid ejected from the battery may cause irrita­tion or burns.
SERVICE
• Have your power tool serviced by a qualifi ed repair person using only identical replacement parts. This will ensure that the safety of the power
tool is maintained.
SPECIFIC SAFETY RULES
• Use auxiliary handles supplied with the tool.
Loss of control can cause personal injury.
• Wear ear protectors with impact drills. Expo­sure to noise can cause hearing loss.
• Hold tools by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord. Contact with a “live” wire will make
exposed metal parts of the tool “live” and shock the operator.
• Maintain labels and nameplates. These carry important information. If unreadable or missing, contact a MILWAUKEE service facility for a free replacement.
• WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• lead from lead-based paint
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically-treated lumber.
Y our risk from these exposures varies, depending on
how often you do this type of work. To reduce your exposure to these chemicals: work in a well venti­lated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to fi lter out microscopic particles.
• Keep hands away from all cutting edges and moving parts.
FUNCTIONAL DESCRIPTION
1
7
8
6
1. Keyless chuck
2. Torque selector collar
3. Speed selector
4. Tool holder
5. Trigger
6. Control switch
7. LED
8. Sleeve
3
2
5
3
4
Specifi cations
Cat. No.
Volts
DC
2601-20 18 *
No Load
RPM
Low 0 - 350
High 0 - 1 400
Steel Flat Bit Auger Bit Hole Saw Screws (dia.)
1/2” 1/2”
1-1/8” 1-1/8”
* Cat. No. 2601-20 is not compatible with V™-technology or NiCd systems.
Capacities
1”
N/A
Symbology
Direct Current
Underwriters Laboratories, Inc. United States and Canada
No Load Revolutions per Minute (RPM)
ASSEMBLY
WARNING Recharge only with the
charger specifi ed for the battery . For specifi c charging instructions, read the operator’s manual supplied with your charger and battery. This tool is not compatible with V™- technology or NiCd systems.
Inserting/Removing Battery Pack Insert the battery pack from the front by sliding
battery pack into the body of the tool. Insert the battery pack until the battery latches lock.
To remove the battery pack, press in both battery latches and slide the battery pack off of the tool.
OPERATION
WARNING Always remove battery
pack before changing or removing acces­sories. Only use accessories specifically recommended for this tool. Others may be hazardous.
WARNING To reduce the risk of injury ,
wear safety goggles or glasses with side shields.
Using Keyless Chucks
This tool is equipped with a spindle lock. The chuck can be tightened with one hand, creating higher grip strengths on the bit.
Always remove the battery pack or lock the trigger before inserting or removing bits.
1. To open the chuck jaws, turn the sleeve in the counterclockwise direction.
When using drill bits, allow the bit to strike the
bottom of the chuck. Center the bit in the chuck jaws and lift it about 1/16" off of the bottom.
When using screwdriver bits, insert the bit far
enough for the chuck jaws to grip the hex of the bit.
2. To close the chuck jaws, turn the sleeve in the clockwise direction. The bit is secure when the chuck makes a ratcheting sound and the sleeve can not be rotated any further.
3. To remove the bit, turn the sleeve in the coun­terclockwise direction.
NOTE: A ratcheting sound may be heard when the chuck is opened or closed. This noise is part of the locking feature, and does not indicate a problem with the chuck's operation.
4
2-1/8” 2-1/8”
1/4” 1/4”
Using the Adjustable Clutch
This tool has an adjustable clutch for driving differ­ent types of screws into different materials. When properly adjusted, the clutch will slip at a preset torque to prevent driving the screw too deep and to prevent damage to the screw or tool.
To adjust the clutch, turn the clutch adjusting ring so that the desired setting (1-23) lines up with the arrow on the motor housing, as shown.
Fig. 1
Driving
Fig. 2
Drilling
The torque specifications shown here are ap­proximate values obtained with a fully charged battery pack.
Clutch Setting (in. lbs.) Applications
2 4 6
8 10 12 14 16 18 20 22
9.5
Small screws in softwood.
10.5
15.5 Medium screws in soft-
18.5 wood or small screws
22
in hardwood.
24.5
28.5 Large screws in
32
softwoods. Medium
35
screws in hardwood or
38.5
large screws in hard­wood with pilot hole.
56
NOTE: Because the settings shown in the table are only a guide, use a piece of scrap material to test the different clutch settings before driving screws into the workpiece.
Selecting Speed
Fig. 3
Low = 1 High = 2
The speed selector is on top of the motor housing. Allow the tool to come to a complete stop before changing speeds. See “Applications” for recom­mended speeds under various conditions.
1. For Low speed (up to 350 RPM), push the speed selector to the left (“1” is displayed).
2. For High speed (up to 1400 RPM), push the speed selector to the right (“2” is displayed).
Using Control Switch
The control switch may be set to three positions: forward, reverse and lock. Due to a lockout mecha­nism, the control switch can only be adjusted when the ON/OFF switch is not pressed. Always allow the motor to come to a complete stop before using the control switch.
For forward (clockwise) rotation, push in the control switch from the right side of the tool (Fig. 4). Check
the direction of rotation before use.
For reverse (counterclockwise) rotation, push in the control switch from the left side of the tool (Fig. 5).
Check direction of rotation before use.
To lock the trigger, push the control switch to the center position (Fig. 6). The trigger will not work while the control switch is in the center locked posi­tion. Always lock the trigger or remove the battery pack before performing maintenance, changing accessories, storing the tool and any time the tool is not in use.
Fig. 4
Push in
for forward
Fig. 5
Push in
for reverse
Fig. 6
Push to center position to lock trigger
5
Starting, Stopping and Controlling Speed
1. To start the tool, grasp the handle fi rmly and pull the trigger.
NOTE: An LED is turned on when the trigger
is pulled. It will go off when the trigger is re­leased.
2. To vary the speed, increase or decrease the pressure on the trigger. The further the trigger is pulled, the greater the speed.
3. To stop the tool, release the trigger. Make sure the bit comes to a complete stop before laying the tool down.
Drilling
Set the torque selector collars to the drill position. Place the bit on the work surface and apply fi rm
pressure before starting. Too much pressure will slow the bit and reduce drilling effi ciency. Too little pressure will cause the bit to slide over the work area and dull the point of the bit.
If the tool begins to stall, reduce pressure slightly to allow the bit to regain speed. If the bit binds, reverse the motor to free the bit from the workpiece.
Battery Pack Protection
To protect itself from damage and extend its life, the battery pack’s intelligent circuit monitors current draw and temperature.
In extremely high torque, binding, stalling, and short circuit situations, the battery pack will turn OFF the tool if the current draw becomes too high. In these situations, the tool will “buzz” for about 5 seconds before it turns OFF. To reset, pull and release the trigger. If this happens repeatedly, the battery pack will shut down and need to be placed on the charger to reset.
Under extreme circumstances, the internal tem­perature of the battery could become too high. If this happens, the battery pack will shut off. Remove the battery pack from the tool and place it on the charger to reset it.
MAINTENANCE
WARNING To reduce the risk of injury ,
always unplug the charger and remove the battery pack from the charger or tool before performing any maintenance. Never disas­semble the tool, battery pack or charger. Contact a MILWAUKEE service facility for ALL repairs.
Maintaining Tool
Keep your tool, battery pack and charger in good repair by adopting a regular maintenance program. After six months to one year, depending on use, return the tool, battery pack and charger to A MILWAUKEE service facility for:
• Lubrication
• Mechanical inspection and cleaning (gears, spindles, bearings, housing, etc.)
• Electrical inspection (battery pack, charger, motor)
• Testing to assure proper mechanical and electrical operation
If the tool does not start or operate at full power with a fully charged battery pack, clean the contacts on the battery pack. If the tool still does not work properly, return the tool, charger and battery pack, to a MILWAUKEE service facility for repairs.
WARNING To reduce the risk of per-
sonal injury and damage, never immerse your tool, battery pack or charger in liquid or allow a liquid to fl ow inside them.
Cleaning
Clean dust and debris from charger and tool vents. Keep tool handles clean, dry and free of oil or grease. Use only mild soap and a damp cloth to clean the tool, battery pack and charger since certain cleaning agents and solvents are harmful to plastics and other insulated parts. Some of these include gasoline, turpentine, lacquer thinner, paint thinner, chlorinated cleaning solvents, ammonia and household detergents containing ammonia. Never use flammable or combustible solvents around tools.
Repairs
For repairs, return the tool, battery pack and char­ger to the nearest service center listed on the back cover of this operator's manual.
APPLICATIONS
WARNING To reduce the risk of elec-
tric shock, check work area for hidden pipes and wires before drilling or driving screws.
Drilling in Wood, Composition Materials and Plastic
When drilling in wood, composition materials and plastic, start the drill slowly, gradually increasing speed as you drill. When drilling into wood, use wood augers or twist drill bits. Always use sharp bits. When using twist drill bits, pull the bit out of the hole frequently to clear chips from the bit fl utes. To reduce the chance of splintering, back work with a piece of scrap wood. Select low speeds for plastics with a low melting point.
Drilling in Metal
When drilling in metal, use high speed steel twist drills or hole saws. Use a center punch to start the hole. Lubricate drill bits with cutting oil when drilling in iron or steel. Use a coolant when drilling in non­ferrous metals such as copper, brass or aluminum. Back the material to prevent binding and distortion on breakthrough.
Driving Screws and Nut Running
Drill a pilot hole when driving screws into thick or hard materials. Set the torque selector collar to the proper position and set the speed to low. Use the proper style and size screwdriver bit for the type of screw you are using.
With the screwdriver bit in the screw, place the tip of the screw on the workpiece and apply fi rm pressure before pulling the trigger. Screws can be removed by reversing the motor.
6
ACCESSORIES
WARNING Always remove battery
pack before changing or removing acces­sories. Only use accessories specifically recommended for this tool. Others may be hazardous.
For a complete listing of accessories refer to your MILWAUKEE Electric Tool catalog or go online to
www.milwaukeetool.com. To obtain a catalog, con­tact your local distributor or a service center listed on the back cover of this operator’s manual.
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