Milwaukee 2569-20 Service Parts List

SERVICE PARTS LIST
SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS
M12™ FUEL 3/8" LONG REACH RATCHET
CATALOG NO.
2569-20
SERIAL NUMBER
N28A
BULLETIN NO.
54-47-0435
REVISED BULLETIN
WIRING INSTRUCTION
See Pages 2 and 3
DATE
Nov. 2022
1a
1b
1c
EXAMPLE:
00
Component Parts
0
(Small #) Are Included When Ordering Assy. (Large #).
2
28
1a 1b 1c
102
6
16(4x)
22
20
23
104
24
3
4
7
8(3x)
10
9
7 8
106
9 10
103
25
NOTE: Replace 16 whenever handle halves are removed
17
13
19
15
16 17 18
105
19 20 21
21
14
NOTE: Spring Pin (21)
and Switch Paddle (24)
must be removed in
order to access Screw
(18). See additional
note below.
18(5x)
18
21
24
FIG. PART NO. DESCRIPTION OF PART NO. REQ. 1a --------------- 3/8" Anvil (1) 1b --------------- Friction Plate (1) 1c --------------- Retaining Ring (1) 2 45-98-0020 Yoke (for 3/8" ratchet) (1) 3 42-40-0017 Bushing (for 3/8" ratchet) (1) 4 36-17-0015 Crank Shaft (for 3/8" ratchet) (1) 6 44-60-0890 Drive Pin (1) 7 28-23-1010 Carrier (1) 8 32-62-0085 Planet Gear (for 3/8" ratchet) (3) 9 32-64-0130 Ring Gear (for 3/8" ratchet) (1) 10 05-90-0230 Washer (1) 13 44-66-1006 Motor Plate (1) 14 05-84-0205 M2.5 Screw (3) 15 06-82-2310 M3 x 8mm Pan Hd. T-10 Screw (1) 16 05-81-0594 M4 Flat Hd. T-20 Screw (4) 17 12-20-0461 Service Nameplate (1) 18 05-71-0017 M4 x 10mm Pan Hd. T-20 Screw (5) 19 --------------- Housing Cover - Right Housing Halve (1) 20 --------------- Housing Support - Left Housing Halve (1) 21 44-60-0575 Rivet Pin (1) 22 42-42-0119 Switch Lock-Out (1) 23 10-20-7228 Fuel Gauge Label (1) 24 44-10-0740 Switch Paddle (1) 25 42-55-2559 Zippered Tool Case (1) 26 49-16-2569 Rubber Boot (Optional, Acc) (Not Shown) (1) 28 42-06-0147 3/8" Anvil Service Kit (1) 102 14-30-0445 3/8" Yoke / Beam / Gearcase Service Assy (1) 103 16-01-2560 Rotor Service Assembly (for 3/8" ratchet) (1) 104 14-20-2561 Electronics Service Assembly (1) 105 14-38-0505 Housing Service Kit (1) 106 28-23-2500 Gear Set Service Kit (1)
FIG. NOTES
17,19 Prior to installing a new service nameplate, apply isopropyl alcohol to the handle cover with a clean, lint free applicator and allowed to dry.
21 Use a thin blunt punch with the same OD or a similiar tool like
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down to remove spring pin from the handle halves and switch paddle. As an aid, be sure to prop up that corner end of ratchet to support the tapping out of the spring pin. When reinstalling pin, align the holes and carefully press or tap the pin in place.
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NOTE:
16
20
16
19
NOTE:
Wires of the electronics assembly (104) are routed in traps and cavities in the right handle halve (19).
To replace the Electronics Assembly (104):
Remove five T-10 handle screws (18) from right handle halve (19) and two T-10 handle/gear case screws (16) from right handle halve.
Gently turn tool over and remove two T-10 handle/gear case screws (16) from left handle halve.
Carefully remove the left handle halve to expose the electronics assembly.
Use a hex key to remove the three socket head screws (14) and slide stator/rotor/motor mount plate out of yoke housing assembly (31).
18
Wires of the electronics assembly (104) are routed in traps and cavities in the right handle halve (19).
To replace the Electronics Assembly (104):
Remove five T-10 handle screws (18) from right handle halve (19) and two T-10 handle/gear case screws (16) from right handle halve.
Gently turn tool over and remove two T-10 handle/gear case screws (16) from left handle halve.
Carefully remove the left handle halve to expose the electronics assembly.
Use a hex key to remove the three socket head screws (14) and slide stator/rotor/motor mount plate out of yoke housing assembly (31).
14
19
16
18
16
20
14
RIGHT SIDE VIEW
LEFT SIDE VIEW
15
Battery
Terminal Block
14
On/Off Switch
SEAT TORQUE FIG. PART NO. WHERE USED (kgf-cm) (lb-in)
14 05-84-0205 Motor Plate 5-7 4-6 15 06-82-2310 Electronics Assy. 12-14 10-12 16 -------------- Housing Halves 17-21 15-18 18 -------------- Housing Halves 10-12 9-10
SCREW TORQUE SPECIFICATIONS
PCBA Board
Switch
Lock Out
LED
Lens
Stator
Yoke housing
assembly
Yoke housing
assembly
Stator
LED
Lens
Switch
Lock Out
PCBA Board
On/Off Switch
Battery
Terminal Block
SEE NEXT PAGE FOR SERVICE INSTRUCTIONS
TO AID WITH THE REMOVAL AND INSTALLATION
OF ELECTRONICS ASSEMBLY (104).
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