Milton CAT 259B User Manual

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247B/257B Series 3
Multi Terrain Loaders
259B Series 3
Compact Track Loaders
247B Series 3 257B Series 3 259B Series 3
Engine
Engine Model Cat C2.2 T Cat C3.4 DIT Cat C3.4 DIT Net Power (SAE 1349/ISO 9249) 42 kW (56 hp) 53 kW (71 hp) 53 kW (71 hp)
Operating Weight 3174 kg (6,997 lb) 3656 kg (8,060 lb) 4052 kg (8,934 lb)
Operating Specications
Rated Operating Capacity at 50% Tipping Load 975 kg (2,150 lb) 1213 kg (2,675 lb) 1338 kg (2,950 lb)
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Features
Comfortable Operator Station
Spacious, comfortable cab and ergonomic, low effort joystick controls reduce operator fatigue.
Suspended Undercarriage
Suspended undercarriages on the Cat Compact Track Loaders and Multi Terrain Loaders absorb shocks and vibrations from uneven terrain while allowing higher operating speeds, better material retention and increased operator comfort.
High Performance Power Train
High horsepower and torque deliver outstanding performance.
Advanced Hydraulic System
Hydraulic system provides maximum power and reliability for demanding applications.
More Work Tools
Caterpillar’s broad range of performance matched work tools make the Cat Compact Track Loader and Multi Terrain Loader the most versatile machines on the jobsite.
Contents
Operator Station ..................................................3
Undercarriage .....................................................4
Power Train ..........................................................5
Lift Linkages .........................................................5
Hydraulics ............................................................6
Work Tools ............................................................7
Serviceability .......................................................8
Customer Support ...............................................8
Speci cations ......................................................9
Standard Equipment .........................................14
Optional Equipment...........................................15
The Cat B-Series 3 Compact Track Loaders and MultiTerrain Loaders feature suspended undercarriages for lower ground pressures and superior traction. Spacious, ergonomic operator station and easy-to-use pilot operated joystick controls keep you comfortable throughout the work day. High performance power train, advanced hydraulic system, traditional Cat reliability and a wide range of Cat Work Tools improve your productivity in the toughest working conditions.
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Operator Station
Superior comfort to keep you productive throughout the work day.
All Day Comfort
Comfort and ease of operation have been designed into every aspect of the operator station. The wide, spacious interior and uncluttered oor provide a comfortable work environment with excellent head, shoulder and leg room to keep productivity high and fatigue low. The adjustable seat and low effort controls keep the operator comfortable throughout the work day.
Low Effort Joystick Controls
Ergonomic, pilot hydraulic controls deliver precise control with minimal effort. The right joystick controls the loader raise, lower and tilt functions while the left joystick controls the forward and reverse travel speed plus direction. Optional deluxe joysticks provide additional auxiliary controls with ngertip control of many work tool functions, including proportional work tool hydraulics and work tool electrical. Basic and deluxe joystick functions include one-touch continuous auxiliary hydraulic ow and momentary auxiliary hydraulic  ow.
Excellent Visibility
The wide cab opening offers an exceptional view to the work tool. The sloped angle of the engine compartment allows excellent visibility to the rear of the machine. The standard rear view mirror gives the operator a panoramic view of the machine’s rear and sides. The side windows remove easily forcleaning.
Additional Features for Maximum Comfort
The B-Series 3 machines offer the following additional features to help you on the job:
Suspension seat option for even greater operator comfort.
Easy to read instrument panels.
Optional air conditioner and heater for greater comfort in extreme conditions.
Standard oor mat with footrest provides non-slip surface and can be removed for easy cleaning.
Ergonomic, contoured and padded armbar provides comfortable operation.
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Undercarriage
Choice of undercarriage to meet your speci c needs.
Multi Terrain Loader Undercarriage
The Cat 247B Series 3 and 257B Series 3 Multi Terrain Loaders feature a fully suspended, rugged, durable rubber track that is lightweight and pliable, yet reinforced with high tensile strength cords. The undercarriage provides extremely low ground pressure, allowing these machines to operate over sensitive surfaces and in soft underfoot conditions. Theindependently suspended undercarriage distributes the load and greatly reduces shock and vibration throughout the machine for a comfortable ride and excellent bucket loadretention. The undercarriage also features:
Heavy duty torsion axles that independently suspend each side of the machine frame for a smoother ride over rough terrain, even at high speeds.
Components that are replaceable as individual wear items, reducing owning and operating costs.
Low ground pressure: 27.3 kPa (4.0 psi) for the 247BSeries 3 and 31 kPa (4.5 psi) for the 257B Series 3.
Compact Track Loader Undercarriage
The Cat 259B Series 3 Compact Track Loader features a fully suspended, steel embedded rubber track undercarriage for versatility, durability and comfort. Heavy-duty torsion axles suspend the undercarriage and can move independently relative to the machine and each other. These axles absorb most of the shock to the machine and operator, especially over rough terrain. This means smooth travel, even at high speeds, as well as better load retention and greater productivity. The undercarriage also features:
Steel embedded rubber track that provides excellent durability in a wide variety of applications.
Steel rollers with metal face seals for long-term durability and reliability in even the toughest conditions.
Simple recoil grease tensioning system for quick track tension adjustment.
Two track options – standard track width of 320 mm (12.6 in) or optional 400 mm (15.7 in) track.
Low ground pressure: 41.2 kPa (6.0 psi) with the standard track and 34.4 kPa (5.0 psi) with optional 400mm (15.7 in) track.
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Power Train
Aggressive performance with fuel ef ciency.
Cat Engine
The high performance power train provides high engine horsepower and torque. The B-Series 3 machines feature rugged, reliable Cat engines that meetU.S.EPATier 4 Interim and EU Stage IIIA emissions requirements.
Hand and Foot Throttles
Hand and foot throttles allow the operator to match engine speed to the task. The hand throttle is ideal for jobs requiring constant engine speed such as cold planing, trenching or snow blowing. The foot throttle lets the operator vary engine speed and minimize fuel consumption for other tasks such as load and carry, truck loading, grading and dozing.
Anti-Stall Feature
The anti-stall system maximizes machine power at all times by matching the engine torque with the operational requirements of the hystat and implement systems. This load sensing feature prevents the engine from stalling even during part throttle operation, keeping productivity high and fuel consumption low.
Two Speed
Two speed is available as standard equipment on the 259B Series 3 Compact Track Loader and as an option on the 257B Series 3 Multi Terrain Loader to improve cycle times and get the job done faster.
Lift Linkages
Built for tough jobs.
Choice of Lift Designs
Two types of lifting arrangements are available – vertical lift (path #1 above) and radial lift (path #2) – to meet your specic application needs.
Vertical Lift
The 257B Series 3 and 259B Series3 feature the vertical lift design which provides extended reach and lift height for quick and easy truck loading and material placement. The lift height is 3069mm (121 in) on the 257B Series 3 and 3046 mm (120 in) onthe 259B Series 3.
Radial Lift
The 247B Series 3, with its radial lift design, delivers excellent digging performance with superior mid-lift reach.
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Hydraulics
Exceptional lift, breakout and power to meet your needs.
High Performance Hydraulic System
Maximum power and reliability are built into the machine’s hydraulic system. In addition to providing power to the tracks, this system also provides the loader lift and tilt functions, powers the auxiliary circuit to drive work tools and drives the engine cooling fan. The hydraulic pumps are driven directly off the engine for maximum hydraulic performance and reliability – no belts are used. The hydraulic system also features:
Standard auxiliary hydraulics to power work tools that are available through quick connect hydraulic couplings rigidly mounted to the loader arm.
Cat ToughGuard™ hoses for increased reliability and durability.
High Flow Hydraulics
High ow hydraulic system is available on the 257B Series 3 and 259B Series 3 for greater machine versatility and increased work tool performance.
High Efciency Cooling System
Cooling capacity is maximized through the use of a side-by-side cooling package and hydraulically driven cooling fan.
High-efciency, hydraulic oil cooler lets the machine work longer and harder in higher ambient temperatures, even with continuous work tool usage.
Efcient, hydraulically driven cooling fan provides cooling even when the machine is under load.
Optional variable speed demand fan provides improved fuel efciency, increased machine performance, reduced sound levels and improved cold weather performance.
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Work Tools
Do more jobs with one machine with Cat Work Tools.
The Right Tool for the Job
Get the most out of your machine with the comprehensive line of Cat Work Tools. Designed and built for optimum performance and durability, these tools deliver high productivity in a variety of applications to maximize the versatility and exibility of the Cat Compact Track Loader and Multi Terrain Loader:
Augers
Backhoes
Blades (angle, dozer)
Buckets (general purpose, high capacity, dirt, utility, light material, multi purpose, industrial grapple, utilitygrapple)
Brooms (angle, pickup, utility)
Brushcutters
Cold Planers
Forks (pallet, industrial grapple, utility grapple, utility)
Hydraulic Hammers
Landscape Tillers
Landscape Rakes
Material Handling Arm
Power Box Rakes
Shear
Snow Blowers
Stump Grinders
Trenchers
Vibratory Compactors
Wheel Saws
Quick Couplers
Work tools can be changed quickly and easily with the machine’s quick coupler system. The standard quick coupler features manual engagement and disengagement of work tools using two high leverage handles. The optional hydraulic quick coupler allows the operator to quickly change tools without leaving the cab.
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Serviceability
Simplied service and maintenance save you time and money.
Easy Service
Convenient service features make maintenance easy, reducing your downtime:
Industry exclusive tilt-up cooling package provides superior access to service points and coolers.
Rear door opens 90 degrees for easy access to both sides of the engine.
Cab tilts rearward for easy access to all hydraulic pumps, motors, valves, lines and hydraulic tank.
Daily maintenance points are easily accessible.
Electrical wiring is color coded and numbered for easy identi cation.
S·O·SSM oil sampling valve is standard to allow regular monitoring of the hydraulic oil quality.
Customer Support
Support you can count on.
Superior Dealer Services
Your Cat dealer is ready to assist you with your purchase decision and everything after.
Make comparisons of machines, with estimates of component life, preventative maintenance and cost ofproduction.
Financing packages are exible to meet your needs.
Your Cat dealer can evaluate the cost to repair, rebuild and replace your machine, so you can make the right decision.
For more information on Cat products, dealer services and industry solutions, visit us at www.cat.com.
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B-Series 3 Compact Track and Multi Terrain Loaders Speci cations
Engine Operating Specications* Hydraulic System
Engine Model Rated Operating Capacity Hydraulic Flow Standard
247B Series 3 Cat C2.2 T
257B/259B Series 3 Cat C3.4 DIT
Net Power (SAE 1349/ISO 9249)
247B Series 3 42 kW
257B/259B Series 3 53 kW
56 hp
71 hp
Gross Power (SAE J1995)
247B Series 3 46 kW
257B/259B Series 3 55 kW
62 hp
74 hp
Displacement
247B Series 3 2.2 L
257B/259B Series 3 3.3 L
134 in
201 in
Stroke
247B Series 3 100 mm
257B/259B Series 3 120 mm
3.9 in
4.7 in
Bore
247B Series 3 84 mm
257B/259B Series 3 94 mm
3.3 in
3.7 in
Weights*
Operating Weight
247B Series 3
257B Series 3
259B Series 3 (320 mm/12.6 in tracks)
259B Series 3 4185 kg 9,227 lb (400 mm/15.7 in tracks)
3174 kg
3656 kg
6,997 lb
8,060 lb
4052 kg 8,934 lb
(50% Tipping Load)
247B Series 3 975 kg 2,150 lb Pressure
257B Series 3 1213 kg
259B Series 3 1338 kg
Rated Operating Capacity (35% Tipping Load)
247B Series 3 683 kg
257B Series 3 848 kg
259B Series 3 937 kg
Rated Operating Capacity
3
with Optional Counterweight
3
257B Series 3 1236 kg
259B Series 3 1360 kg
Tipping Load
247B Series 3 1950 kg
257B Series 3 2427 kg
259B Series 3
2676 kg (320 mm/12.6 in tracks)
Breakout Force, Tilt Cylinder
247B Series 3 1842 kg
257B Series 3 2045 kg
259B Series 3 2045 kg
Ground Contact Area
247B Series 3
257B Series 3
1.14 m
1.14 m
259B Series 3 0.96 m (320 mm/12.6 in tracks)
259B Series 3 1.19 m (400 mm/15.7 in tracks)
Ground Pressure
247B Series 3 27.3 kPa 4.0 psi
257B Series 3 31 kPa 4.5 psi
259B Series 3 41.2 kPa 6.0 psi (320 mm/12.6 in tracks)
259B Series 3 34.4 kPa 5.0 psi (400 mm/15.7 in tracks)
* Operating Weight, Operating Speci cations
and Dimensions all based on 75 kg (165 lb) operator, all uids, 1 speed (247B/257B Series 3) or 2 speed (259B Series 3), OROPS, dirt bucket, no optional counterweights and manual quick coupler (unless otherwise noted).
2
2
2
2
2,675 lb
2,950 lb
1,505 lb
1,870 lb
2,065 lb
2,725 lb
3,000 lb
4,300 lb
5,350 lb
5,900 lb
4,060 lb
4,508 lb
4,508 lb
1,770 in
1,770 in
1,495 in
1,848 in
Loader Hydraulic 23 000 kPa 3,335 psi
Loader Hydraulic
61 L/min 16 gal/min Flow – 247B Series 3
Loader Hydraulic
83 L/min 22 gal/min Flow – 257B/259B Series 3
Hydraulic Power
23.2 kW 31 hp (calculated) – 247B Series 3
Hydraulic Power
31.9 kW 42.8 hp (calculated) – 257B/259B Series 3
Hydraulic Flow
High Flow– 257BSeries 3, 259BSeries3
Loader Hydraulic
23 000 kPa 3,335 psi
Pressure
Loader Hydraulic
117 L/min 31 gal/min
Flow
Hydraulic Power
45 kW 60.3 hp
(calculated)
2
2
2
2
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B-Series 3 Compact Track and Multi Terrain Loaders Speci cations
Cab Power Train Service Rell Capacities
ROPS SAE J1040 MAY94,
ISO 3471:1994
FOPS SAE J/ISO 3449
APR98 LEVEL I, ISO 3449:1992 Level I
FOPS Level II SAE J/ISO 3449
APR98 LEVEL II, ISO 3449:1992 Level II (optional)
Travel Speed (Forward or Reverse)
247B Series 3 11.3 km/h 7.0 mph
257B Series 3 11.1 km/h 6.9 mph
259B Series 3 9.5 km/h 5.9 mph
Travel Speed (Forward or Reverse) – 2 Speed
257B Series 3 16.1 km/h 10 mph (optional)
259B Series 3 13.6 km/h 8.5 mph (standard)
Cooling System 10 L 2.6 gal
Engine Crankcase
247B Series 3 10 L 2.6 gal
257B/259B Series 3 9 L 2.4 gal
Fuel Tank
247B Series 3 65 L 17 gal
257B/259B Series 3 84 L 22.2 gal
Hydraulic System 55 L 14.5 gal
Hydraulic Tank 35 L 9.2 gal
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Dimensions
19
13
9
15
6
17
7
5
18
10
14
12
16
11
1
8
2 3
4
247B Series 3
mm in
Length of Track on Ground 1499 59
1
Overall Length of Track 1899 75
2
Length without Bucket 2518 99
3
Length with Bucket on Ground 3285 129
4
Height to Top of Cab 1990 78
5
Maximum Overall Height 3799 150
6
Bucket Pin Height at Maximum Lift 2862 112
7
Bucket Pin Height at Carry Position 220 8.7
8
Reach at Maximum Lift and Dump 625 25
9
Clearance at Maximum Lift and Dump 2134 84
10
Ground Clearance 267 10
11
Departure Angle 41°
12
Maximum Dump Angle 40°
13
Vehicle Width 1676 66
14
Turning Radius from Center – Machine Rear 1377 54
15
Turning Radius from Center – Coupler 1312 52
16
Turning Radius from Center – Bucket 2095 82
17
Maximum Reach with Arms Parallel to Ground 1339 53
18
Rack Back Angle at Maximum Height 82°
19
11
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B-Series 3 Compact Track and Multi Terrain Loaders Speci cations
Dimensions
19
20
9
13
15
17
6
7
5
18
10
14
12
16
11
1
8
2 3
4
257B Series 3
mm in
Length of Track on Ground 1499 59
1
Overall Length of Track 1899 75
2
Length without Bucket 2718 107
3
Length with Bucket on Ground 3439 135
4
Height to Top of Cab 2035 80
5
Maximum Overall Height 3895 153
6
Bucket Pin Height at Maximum Lift 3069 121
7
Bucket Pin Height at Carry Position 212 8
8
Reach at Maximum Lift and Dump 758 30
9
Clearance at Maximum Lift and Dump 2309 91
10
Ground Clearance 246 10
11
Departure Angle 37°
12
Maximum Dump Angle 50°
13
Vehicle Width 1676 66
14
Turning Radius from Center – Machine Rear 1451 57
15
Turning Radius from Center – Coupler 1412 56
16
Turning Radius from Center – Bucket 2192 86
17
Maximum Reach with Arms Parallel to Ground 1335 53
18
Rack Back Angle at Maximum Height 87°
19
Bucket Pin Reach at Maximum Lift 358 14.1
20
12
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Dimensions
19
20
9
13
17
15
6
7
5
18
10
14
12
16
11
1
8
2 3
4
259B Series 3
mm in
Length of Track on Ground 1495 59
1
Overall Length of Track 1995 79
2
Length without Bucket 2722 107
3
Length with Bucket on Ground 3432 135
4
Height to Top of Cab 1986 78
5
Maximum Overall Height 3872 152
6
Bucket Pin Height at Maximum Lift 3046 120
7
Bucket Pin Height at Carry Position 195 8
8
Reach at Maximum Lift and Dump 740 29
9
Clearance at Maximum Lift and Dump 2243 88
10
Ground Clearance 222 9
11
Departure Angle 35°
12
Maximum Dump Angle 49.5°
13
Vehicle Width (320 mm/12.6 in tracks) 1676 66
14
Vehicle Width (400 mm/15.7 in tracks) 1755 69
Turning Radius from Center – Machine Rear 1471 58
15
Turning Radius from Center – Coupler 1393 55
16
Turning Radius from Center – Bucket 2174 86
17
Maximum Reach with Arms Parallel to Ground 1338 53
18
Rack Back Angle at Maximum Height 87°
19
Bucket Pin Reach at Maximum Lift 309 12.1
20
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B-Series 3 Compact Track and Multi Terrain Loaders Standard Equipment
Standard equipment may vary. Consult your Cat dealer for details.
ELECTRICAL
12 volt Electrical System 85 ampere Alternator (247B Series 3) 90 ampere Alternator (257B/259B Series 3) Automatic Glow Plug Activation Heavy Duty Battery, 880 CCA
(standardon the 257B/259B Series 3) Ignition Key Start/Stop Switch Lights: Gauge backlighting, two rear
tail lights, two adjustable front and rearhalogen lights, dome light.
OPERATOR ENVIRONMENT
Gauges: Fuel level, hour meter Operator Warning System Indicators:
Airlter restriction, alternator output, armrest raised/operator out of seat, engine coolant temperature, engine oil pressure, glow plug activation, hydraulic lter restriction, hydraulic oil temperature, parking brake engaged
Vinyl seat Pull Down Ergonomic Contoured Armrest Control Interlock System, when operator
leaves seat or armrest raised: Hydraulic system disables, hydrostatic transmission disables, parking brake engages
ROPS Cab, Open, Tilt Up FOPS, Level I Top and Rear Windows Floor Mat Interior Rear View Mirror 12 volt Electric Socket Horn Backup Alarm Hand and Foot Throttle
POWER TRAIN
Cat C2.2 T Diesel Engine (247B Series 3) Cat C3.4 DIT Diesel Engine
(257B/259BSeries 3) Engines are Tier 4 Interim/Stage IIIA
Compliant Air Cleaner, Dual Element, Radial Seal
SM
Sampling Valve, Hydraulic Oil
S·O·S Filters, Spin-on, Hydraulic Filters, Bayonet-type, Fuel and
WaterSeparator Tilt Up Radiator/Hydraulic Oil Cooler Spring Applied, Hydraulically Released
Parking Brakes Hydrostatic Transmission
OTHER
Engine Enclosure, Lockable Extended Life Antifreeze, –36° C (–33° F) Machine Tie Down Points (4) Support, Lift Arm Hydraulic Oil Level Sight Gauge Radiator Coolant Level Sight Gauge Radiator, Expansion Bottle Cat ToughGuard™ Hose Auxiliary, Hydraulics, Continuous Flow Heavy Duty, Flat Faced Quick Disconnects Split D-Ring to Route Work Tool Hoses
Along Side of Left Lift Arm Electrical Outlet, Beacon Belly Pan Cleanout
MANDATORY EQUIPMENT
Quick Coupler, Mechanical or Hydraulic Seat Belt, 50 mm (2 in) or 75 mm (3 in) EU Preparation Package
(Europeonly–includes Demand Fan) Cooling Fan, Demand or Standard
(EUPreparation Package includes Demand Fan)
Comfort Packages (must select one of the following):
• Open ROPS (C0): Static Seat
• Open ROPS (C1): Suspension Seat, Deluxe Headliner
• Enclosed ROPS (C2): Features of C1Package plus Heater, Cab Door, SideWindows, Cup Holder, CabDebrisBarrier
• Enclosed ROPS (C3): Features of C2Package plus Air Conditioner
Control Packages for the 247B Series 3 (must select one of the following):
• Control Package 1: On/Off Auxiliary Hydraulics Basic
• Control Package 2: Proportional Auxiliary Hydraulics Deluxe
• Control Package 3: Proportional Auxiliary Hydraulics Deluxe, WorkToolHarness
Control Packages for the 257B Series 3 (must select one of the following):
• Control Package 1: On/Off Auxiliary Hydraulics Basic
• Control Package 2: Proportional Auxiliary Hydraulics Deluxe, 1 Speed
• Control Package 3: Proportional Auxiliary Hydraulics Deluxe, 1 Speed, Work Tool Harness
• Control Package 4: Proportional Auxiliary Hydraulics Deluxe, 2 Speed
• Control Package 5: Proportional Auxiliary Hydraulics Deluxe, 2 Speed, Work Tool Harness
• Control Package 6: High Flow Hydraulics, 1 Speed
• Control Package 7: High Flow Hydraulics, 2 Speed
Control Packages for the 259B Series 3 (must select one of the following):
• Control Package 1: Proportional Auxiliary Hydraulics Deluxe, 2 Speed
• Control Package 2: Proportional Auxiliary Hydraulics Deluxe, 2 Speed, Work Tool Harness
• Control Package 3: High Flow Hydraulics, 2 Speed
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B-Series 3 Compact Track and Multi Terrain Loaders Optional Equipment
Optional equipment may vary. Consult your Cat dealer for details.
400 mm (15.7 in) track with dual  ange front idler (259B Series 3 only)
2 Speed Travel (257B Series 3 only) Variable Speed Demand Fan Counterweight
Beacon, Rotating Engine Block Heater, 120V or 240V Heavy Duty Battery, 880 CCA
(optional on the 247B Series 3) Oil, Hydraulic, Cold Operation
Door, Glass or Polycarbonate Self-Leveling Paint, Custom
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B-Series 3 Compact Track and Multi Terrain Loaders
For more complete information on Cat products, dealer services, and industry solutions, visit us on the web at www.cat.com
© 2011 Caterpillar Inc. All rights reserved
Materials and specications are subject to change without notice. Featured machines in photos may include additional equipment. See your Cat dealer for available options.
CAT, CATERPILLAR, SAFETY.CAT.COM, their respective logos, “Caterpillar Yellow” and the “Power Edge” trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
AEHQ6132-02 (06-2011)
Replaces AEHQ6132-01
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