Milton CAT 24M User Manual

Engine
Engine Model Cat®C18 ACERT™ Base Power (all gears) – Net 397 kW 533 hp
Moldboard
Width 7.3 m 24 ft 0 in
Total 62 456 kg 137,692 lb Front Axle 18 761 kg 41,360 lb Rear Axle 43 695 kg 96,332 lb
24M

Motor Grader Preliminary

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24M Motor Grader Preliminary
The 24M delivers multiple technological breakthroughs to give you the best return on your investment.
The 24M motor grader represents a revolution in operational efficiency and overall productivity, setting a new standard and building on a legacy of high quality you can trust.
Safety
Caterpillar®has been and continues to be proactive in developing machines that meet or exceed safety standards.
pg. 11
Integrated Electronic Solutions
Full systems integration with advanced electronics including Cat Messenger, AccuGrade™ blade control system and Cat®ET, create a “Smart Machine” that optimizes performance and availability.
pg. 10
Structures, Drawbar, Circle and Moldboard
The rugged construction of the 24M frame and DCM provides durability and maximum productivity. pg. 6
Steering and Implement Controls
Two joysticks offer precise control and unparalleled ease of operation. This advanced technology makes the 24M the most operator-friendly motor grader in the world. pg. 5
Operator Station
A technologically advanced cab, featuring joystick controls, provides unmatched comfort. pg. 4

New Feature

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Serviceability and Customer Support
Fast component replacement and minimum downtime are possible with the Caterpillar exceptional parts availability and dealers’ advanced rebuild and repair capabilities. pg. 12
Hydraulics
The Electro-Hydraulic load-sensing system provides the foundation for advanced machine controls, enabling superior controllability, precise and predictable hydraulic movements, with the reliability you expect from Caterpillar. pg. 9
Engine
The Cat®C18 engine with ACERT™ Technology delivers maximum power and efficiency while reducing the environmental impact. pg. 8
Power Train
An electronically controlled power shift transmission assures smooth shifting and maximum power to the ground. A modular rear axle and hydraulic brakes simplify serviceability and reduce operating costs. pg. 7
Advanced Joystick Controls.
Two electro-hydraulic joysticks reduce hand and wrist movement as much as 78% compared to conventional lever controls for greatly enhanced operator efficiency. The intuitive pattern is easy to learn, and provides the precise implement control you expect from Caterpillar.
Ripper Control. The ripper control is ergonomically positioned to allow simple, comfortable operation.
Visibility. The exceptional forward view made possible by a unique raised cab design and a one-piece front window, helps improve operator confidence and productivity. The large side windows offer a clear view of the moldboard heel and tandem tires. A wide rear window provides good visibility behind the machine.
Glare reducing paint on the front frame, lift arms and rear enclosure helps reduce glare, resulting in safer operation at night.
Cat Comfort Series Seat. The Cat Comfort Series air suspension seat has an ergonomic high-back design, with extra thick contoured cushions and infinitely adjustable lumbar support that evenly distributes the operator’s weight. Multiple seat controls and armrests are easy to adjust for optimal support and comfort all day.
In-Dash Instrument Cluster.
The instrument panel, with easy-to­read, high-visibility gauges and warning lamps, keeps the operator aware of critical system information.
Cat Messenger. Cat Messenger provides real-time machine performance and diagnostic data. The operator can quickly view critical performance and operating information, in multiple languages, helping to maximize the life and productivity of the machine.
Controls and Switches. Reliable, long­life rocker switches are located on the right side cab post and front instrument cluster, within easy reach for the operator. Controls and switches are backlit for increased safety during night time operations.
Comfort and Convenience. Caterpillar has built the most comfortable cab in the industry by replacing the control levers and steering wheel with two joystick controls. Extra leg and foot room create a spacious, open cab. The cab includes built-in storage space for personal items such as a lunch box, cooler and coat. The cab floor is flush with the bottom of the doors, making it easy to sweep and keep clean.
Multiple adjustment capabilities for the arm rest, wrist rest and joystick pods help keep the operator comfortable throughout a long shift.
Modular HVAC System. The standard modular heating, ventilation and air conditioning system is fully integrated into the design of the cab. The modular design allows for easy replacement or repair with minimum downtime. Intelligent placement of vents provides consistent climate control and clear windows for every condition. The high­capacity system dehumidifies air and pressurizes the cab, circulating fresh air while sealing out dust.
Low Interior Sound and Vibration Levels. Isolation mounts for the cab,
engine and transmission significantly reduce sound and vibration. The quiet interior with low vibration levels provide a comfortable work environment.
Additional Cab Features. Additional cab features include cup holder, lighter, ashtray, coat hook, storage area night time light and power port. Optional rear view camera, 25-amp power converter and satellite radio are also available.
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Operator Station

The 24M features a revolutionary cab design that provides unmatched comfort and ease of use, making the operator more confident and productive.
Ease of Operation. The revolutionary joystick controls make the 24M easier to operate without sacrificing control.
The intuitive joystick control pattern allows both new and experienced operators to become productive quickly.
Logical grouping of hydraulic functions in the joysticks allow any operator to easily control several functions at the same time. This allows the operator to be more productive and remain comfortable throughout the work shift.
Intuitive Steering Control. The 24M introduces a breakthrough in joystick steering control. This technology creates a direct relationship between the lean angle of the joystick and the turning angle of the steer tires.
A brake tensioning system holds the joystick in position until the operator moves it. In addition, the steering control automatically reduces steering sensitivity at higher ground speeds for comfortable and predictable control.
Electronic Throttle Control. Electronic Throttle Control (ETC) provides the operator with easy, precise, and consistent throttle operation. An automatic and manual mode on a single switch offers flexibility for different applications and operator preference.
Left Joystick Functions. The left joystick primarily controls the machine direction and speed.
1 – Steering: Lean joystick left and right
2 – Articulation: Twist joystick left
and right
3 – Articulation Return to Center:
Yellow thumb button
4 – Wheel Lean: Two black thumb
buttons
5 – Direction: Index trigger shifts
transmission to forward, neutral or reverse
6 – Gear Selection: Two yellow thumb
buttons upshift and downshift
7 – Left moldboard lift cylinder:
Push joystick to lower, pull joystick to raise
7 – Left moldboard lift cylinder float:
Pushing joystick through detent engages float
Articulation Return-to-Center.
This exclusive feature automatically returns the machine to a straight frame position from any articulation angle with the touch of a single button. Return-to­Center helps improve productivity and safety by allowing the operator to focus on controlling the moldboard.
Right Joystick Functions. The right joystick primarily controls the Drawbar, Circle and Moldboard functions.
1 – Right moldboard lift cylinder:
Push joystick to lower, pull joystick to raise
1 – Right moldboard lift cylinder float:
Pushing joystick through detent engages float
2 – Moldboard slide: Lean joystick left
and right
3 – Circle turn: Twist joystick left
and right
4 – Moldboard tip: Thumb switch fore
and aft
5 – Drawbar center shift: Thumb switch
left and right
6 – Electronic Throttle Control:
Top trigger button is resume and decrement
7 – Auto differential Lock/Unlock:
Bottom trigger button
Ripper Control. An infinitely variable roller switch controls the rear ripper for easy and comfortable control.
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Steering and Implement Controls

The 24M sets the new standard for motor grader operational efficiency.
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Front Frame Structure. Continuous top
and bottom plate construction provides consistency and strength. The flanged box section design removes welds from high stress areas, improving reliability and durability.
Rear Frame Structure. Two steel plates running the full length of the rear frame are integrated with the box section hitch. This helps resist torsion loads and ensure structural durability. The integrated steel tube unifies the rear frame and supports the engine, while helping the frame withstand heavy-duty applications.
Articulation Hitch. A large tapered roller bearing at the lower pivot carries loads evenly and smoothly. A mechanical locking pin prevents frame articulation to ensure safety when servicing or transporting the machine.
Circle Construction. A one-piece forged steel circle is built to stand up to high stress loads and provide structural durability. The front 240° of circle teeth are hardened to reduce wear and ensure component reliability.
Adjustable Rear Circle Drive.
An adjustable rear circle drive makes serviceability easier and faster, and also reduces component wear by keeping components tight.
Drawbar Construction. The A-frame drawbar features a box-section design for high strength and optimum durability.
Yoke Plate. Full-length yoke plate gives strength, support and protection to the circle.
Aggressive Blade Angle. With a long wheelbase the operator can obtain aggressive moldboard angles, so material rolls more freely along the length of the blade. This is particularly helpful when handling very dry materials or cohesive soils. Better material control gets the job done faster, requires less power and saves fuel.
Replaceable Wear Inserts. Tough, durable wear inserts reduce rotational friction for maximum circle torque and longer component life. They are located between the drawbar and circle, and between the support shoes and circle. High load-resistant brass wearstrips are placed between the blade mounting group and moldboard. This sacrificial wear system can be replaced easily and helps keep components tight for fine grading.
Moldboard. The optimal curvature and large throat clearance help move material quickly and efficiently. Heat-treated moldboard rails, hardened cutting edges and end bits, and large diameter bolts assure reliability and longer service life.
Push Plate/Counterweight. A front mounted push plate/counterweight can be added on the 24M.
Ripper. The 24M standard ripper is made to penetrate tough material fast and rip thoroughly for easier material movement with the moldboard. The ripper includes three shanks with the ability to add four more if needed.
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Structures, Drawbar, Circle and Moldboard

Rugged structures and DCM design deliver maximum durability and productivity.
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