Milnor 36021V5Z, 36026V5Z, 36021V7Z, 36026V7Z, 42030V6Z Service Manual

...

Published Manual Number/ECN: MAP36VXXEE/2019226A

• Publishing System: TPAS2

• Access date: 06/10/2019

• Document ECNs: Latest

Service

36021V5Z, 36026V5Z, 36021V7Z, 36026V7Z, 42026V6Z, 42030V6Z Washer-Extractors

PELLERIN MILNOR CORPORATION POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.

Table of Contents

MAP36VXXEE/19226A

Page Description Document

1 Limited Standard Warranty BMP720097/2019036 2 How to Get the Necessary Repair Components BIUUUD19/20081231 3 Trademarks BNUUUU02/2017285A 4 Safety—Rigid Washer Extractors BIUUUS27RU/20051111 9 Guards & Covers 36021V5Z, 36026V5Z BPWOCM02/2019177A 11 Guards & Covers 36021V7Z, 36026V7Z, 42026V6Z,

42030V6Z 13 About the Forces Transmitted by Milnor® Washer-extractors BIWUUI02/20001108 15 Installation Tag Guide Lines - 36021 & 36026V5Z, V7Z;

42026 & 42030V6Z 18 Prevent Damage from Chemical Supplies and Chemical

Systems 23 Safety Placard Use and Placement - 36021CPE, NSP, V5J,

V5Z & 36026V5J, V5Z 25 Safety Placard Use and Placement ISO - 36021CPE, NSP,

V5J, V5Z & 36026V5J, V5Z 27 Safety Placard Use and Placement 3621V7J, V7Z,

36026V7J,W, V7Z & 42026V6J,W, V7Z, 42030V6J,V6Z 29 Safety Placard Use and Placement ISO 36021V7J, V7Z,

36026V7J,W, V7Z, 42026V6J,W, V6Z, 42030V6J,V6Z

BPWOCM01/2019177A

BNWOAI01/2018212A

BIWUUI03/2017353A

BMP020109/2014356B

BMP020110/2014356B

BMP020111/2014385B

BMP020112/2014385B

31 1. Service and Maintenance

32 Torque Requirements for Fasteners BIUUUM04/20180109

41 2. Drive Assemblies

42 Drive Chart 36021V5J/V5Z, 36026V5J/V5Z BMP120027/2019177B 43 Drive Chart 36021V7J/V7Z, 36026V7J/V7Z BMP000010/2019177B 44 Drive Chart 42026V6J/V6Z, 42030V6J/V6Z BMP000011/2013352B 45 Motor Mount BMP000008/2013352B

49 3. Bearing Assemblies

50 Main Bearing, Shell, Cylinder Installation 36021V5Z,

36026V5Z with Starplate

BMP120028/2019177B

53 Bearing Assembly 36021V5Z, 36026V5Z with Starplate BMP120029/2019177B 55 Main Bearing, Shell, and Cylinder Installation 36021V7Z,

36026V7Z, 42026V6Z, 42030V6Z

BPWOCB02/2019177A

58 Bearing Assembly 36021V7Z, 36026V7Z, 42026V6Z,

42030V6Z

BPWOCB01/2019177A

61 4. 20 Inch Door Assemblies after 8/2016

62 20" Flat Front Door BMP160021/2017183A 65 Door Lock Mechanism BMP130002/2016434A

Table of Contents, continued

MAP36VXXEE/19226A

Page Description Document

68 Door Handle and Lock Actuator BIIFBM13/20140327

71 5. Chemical and Supply Devices

72 Soap Chute BPWOCC01/2019177A 73 Peristaltic Supply Assembly BMP190003/2019184A 76 5 Compartment Supply BPWOCC02/2019177A

79 6. Water Piping Assemblies

80 Schematic Symbols Key BMP920008/2000302V 81 Water Schematic BMP190004/2019177A 83 Water Inlet Assemblies BMP190002/2019177A 87 Steam Inlet BMP190005/2019177A 89 Drain Valve BMP190006/2019177A 91 3 Inch Electric Drain Valve BMP920017/2014155A

93 7. Control and Sensing Assemblies

94 Vibration Safety Switch Adjustments MSSMA408BE/199273BV 96 Vibration Safety Switch BMP910038/2012383B 97 Temperature Probe BMP180074/2018484A 98 Level Sensing BMP180079/2018484A

PELLERIN MILNOR CORPORATION

LIMITED STANDARD WARRANTY

We warrant to the original purchaser that MILNOR machines including electronic hardware/software (hereafter referred to as “equipment”), will be free from defects in material and workmanship for a period of one year from the date of shipment (unless the time period is specifically extended for certain parts pursuant to a specific MILNOR published extended warranty) from our factory with no operating hour limitation. This warranty is contingent upon the equipment being installed, operated and serviced as specified in the operating manual supplied with the equipment, and operated under normal conditions by competent operators.

Providing we receive written notification of a warranted defect within 30 days of its discovery, we will—at our option—repair or replace the defective part or parts, EX Factory (labor and freight specifically NOT included). We retain the right to require inspection of the parts claimed defective in our factory prior to repairing or replacing same. We will not be responsible, or in any way liable, for unauthorized repairs or service to our equipment, and this warranty shall be void if the equipment is tampered with, modified, or abused, used for purposes not intended in the design and construction of the machine, or is repaired or altered in any way without MILNOR's written consent.

Parts damaged by exposure to weather, to aggressive water, or to chemical attack are not covered by this warranty. For parts which require routine replacement due to normal wear—such as gaskets, contact points, brake and clutch linings, belts, hoses, and similar parts—the warranty time period is 90 days.

We reserve the right to make changes in the design and/or construction of our equipment (including purchased components) without obligation to change any equipment previously supplied.

ANY SALE OR FURNISHING OF ANY EQUIPMENT BY MILNOR IS MADE ONLY UPON THE EXPRESS UNDERSTANDING THAT MILNOR MAKES NO EXPRESSED OR IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR USE OR PURPOSE OR ANY OTHER WARRANTY IMPLIED BY LAW INCLUDING BUT NOT LIMITED TO REDHIBITION. MILNOR WILL NOT BE RESPONSIBLE FOR ANY COSTS OR DAMAGES ACTUALLY INCURRED OR REQUIRED AS A RESULT OF: THE FAILURE OF ANY OTHER PERSON OR ENTITY TO PERFORM ITS RESPONSIBILITIES, FIRE OR OTHER HAZARD, ACCIDENT, IMPROPER STORAGE, MIS-USE, NEGLECT, POWER OR ENVIRONMENTAL CONTROL MALFUNCTIONS, DAMAGE FROM LIQUIDS, OR ANY OTHER CAUSE BEYOND THE NORMAL RANGE OF USE. REGARDLESS OF HOW CAUSED, IN NO EVENT SHALL MILNOR BE LIABLE FOR SPECIAL, INDIRECT, PUNITIVE, LIQUIDATED, OR CONSEQUENTIAL COSTS OR DAMAGES, OR ANY COSTS OR DAMAGES WHATSOEVER WHICH EXCEED THE PRICE PAID TO MILNOR FOR THE EQUIPMENT IT SELLS OR FURNISHES.

THE PROVISIONS ON THIS PAGE REPRESENT THE ONLY WARRANTY FROM MILNOR AND NO OTHER WARRANTY OR CONDITIONS, STATUTORY OR OTHERWISE, SHALL BE IMPLIED.

WE NEITHER ASSUME, NOR AUTHORIZE ANY EMPLOYEE OR OTHER PERSON TO ASSUME FOR US, ANY OTHER RESPONSIBILITY AND/OR LIABILITY IN CONNECTION WITH THE SALE OR FURNISHING OF OUR EQUIPMENT TO ANY BUYER.

BMP720097/19036

How to Get the Necessary Repair Components

BIUUUD19 (Published) Book specs- Dates: 20081231 / 20081231 / 20081231 Lang: ENG01 Applic: UUU

How to Get the Necessary Repair Components

This document uses Simplified Technical English. Learn more at http://www.asd-ste100.org.

You can get components to repair your machine from the approved supplier where you got this machine. Your supplier will usually have the necessary components in stock. You can also get

components from the Milnor

factory.

Tell the supplier the machine model and serial number and this data for each necessary component:

• The component number from this manual

• The component name if known

• The necessary quantity

• The necessary transportation requirements

• If the component is an electrical component, give the schematic number if known.

• If the component is a motor or an electrical control, give the nameplate data from the used component.

To write to the Milnor factory:

Pellerin Milnor Corporation Post Office Box 400 Kenner, LA 70063-0400 UNITED STATES

Telephone: 504-467-2787 Fax: 504-469-9777 Email: parts@milnor.com

— End of BIUUUD19 —

PELLERIN MILNOR CORPORATION

BNUUUU02 / 2017285A BNUUUU02 0000158094 A.3 7/13/17 1:53 PM Released

Trademarks

BNUUUU02.R01 0000158093 A.2 7/13/17 1:11 PM Released

These words are trademarks of Pellerin Milnor Corporation and other entities:

Table 1 Trademarks

AutoSpot™ GreenTurn™ CBW®

Drynet™

E-P Express®

GreenFlex™ MilMetrix® PurePulse® Hydro-cushion™ MilTouch™ Ram Command™

Linear Costa Master™ MilTouch-EX™ RecircONE®

Milnor® PulseFlow®

E-P OneTouch® Linear Costo™ Miltrac™ RinSave® E-P Plus® Gear Guardian® Mildata®

Mentor®

MultiTrac™ SmoothCoil™ PBW™

End of document: BNUUUU02

Staph Guard®

Pellerin Milnor Corporation

Safety—Rigid Washer Extractors

BIUUUS27 (Published) Book specs- Dates: 20051111 / 20051111 / 20060322 Lang: ENG01 Applic: RUU

Safety—Rigid Washer Extractors

1. General Safety Requirements—Vital Information for

Management Personnel

Incorrect installation, neglected preventive maintenance, abuse, and/or improper repairs, or changes to the machine can cause unsafe operation and personal injuries, such as multiple fractures, amputations, or death. The owner or his selected representative (owner/user) is responsible for understanding and ensuring the proper operation and maintenance of the machine. The owner/user must familiarize himself with the contents of all machine instruction manuals. The owner/user should direct any questions about these instructions to a Milnor® dealer or the Milnor® Service department.

Most regulatory authorities (including OSHA in the USA and CE in Europe) hold the owner/user ultimately responsible for maintaining a safe working environment. Therefore, the owner/user must do or ensure the following:

• recognize all foreseeable safety hazards within his facility and take actions to protect his personnel, equipment, and facility;

• work equipment is suitable, properly adapted, can be used without risks to health or safety, and is adequately maintained;

• where specific hazards are likely to be involved, access to the equipment is restricted to those employees given the task of using it;

• only specifically designated workers carry out repairs, modifications, maintenance, or servicing;

• information, instruction, and training is provided;

• workers and/or their representatives are consulted.

[Document BIUUUS04]

Work equipment must comply with the requirements listed below. The owner/user must verify that installation and maintenance of equipment is performed in such a way as to support these requirements:

• control devices must be visible, identifiable, and marked; be located outside dangerous zones; and not give rise to a hazard due to unintentional operation;

• control systems must be safe and breakdown/damage must not result in danger;

• work equipment is to be stabilized;

• protection against rupture or disintegration of work equipment;

• guarding, to prevent access to danger zones or to stop movements of dangerous parts before the danger zones are reached. Guards to be robust; not give rise to any additional hazards; not be easily removed or rendered inoperative; situated at a sufficient distance from the danger zone; not restrict view of operating cycle; allow fitting, replacing, or maintenance by restricting access to relevant area and without removal of guard/protection device;

• suitable lighting for working and maintenance areas;

• maintenance to be possible when work equipment is shut down. If not possible, then protection measures to be carried out outside danger zones;

• work equipment must be appropriate for preventing the risk of fire or overheating; discharges of gas, dust, liquid, vapor, other substances; explosion of the equipment or substances in it.

PELLERIN MILNOR CORPORATION

Safety—Rigid Washer Extractors

1.1. Laundr

Facilit

—Provide a supporting floor that is strong and rigid enough to support–with a reasonable safety factor and without undue or objectionable deflection–the weight of the fully loaded machine and the forces transmitted by it during operation. Provide sufficient clearance fo machine movement. Provide any safety guards, fences, restraints, devices, and verbal and/or posted restrictions necessary to prevent personnel, machines, or other moving machinery from accessing the machine or its path. Provide adequate ventilation to carry away heat and vapors. Ensure service connections to installed machines meet local and national safety standards, especially regarding the electrical disconnect (see the National Electric Code). Prominently post safety information, including signs showing the source of electrical disconnect.

1.2. Personnel—Inform personnel about hazard avoidance and the importance of care and

common sense. Provide personnel with the safety and operating instructions that apply to them. Verify that personnel use proper safety and operating procedures. Verify that personnel understand and abide by the warnings on the machine and precautions in the instruction manuals.

1.3. Safety Devices—Ensure that no one eliminates or disables any safety device on the machine

or in the facility. Do not allow machine to be used with any missing guard, cover, panel or door. Service any failing or malfunctioning device before operating the machine.

1.4. Hazard Information—Important information on hazards is provided on the machine safety

placards, in the Safety Guide, and throughout the other machine manuals. Placards must be kept clean so that the information is not obscured. They must be replaced immediately if lost or damaged. The Safety Guide and other machine manuals must be available at all times to the appropriate personnel. See the machine service manual for safety placard part numbers.

Contact the Milnor Parts department for replacement placards or manuals.

1.5. Maintenance—Ensure the machine is inspected and serviced in accordance with the norms of

good practice and with the preventive maintenance schedule. Replace belts, pulleys, brake shoes/disks, clutch plates/tires, rollers, seals, alignment guides, etc. before they are severely worn. Immediately investigate any evidence of impending failure and make needed repairs (e.g., cylinder, shell, or frame cracks; drive components such as motors, gear boxes, bearings, etc., whining, grinding, smoking, or becoming abnormally hot; bending or cracking of cylinder, shell, frame, etc.; leaking seals, hoses, valves, etc.) Do not permit service or maintenance by unqualified personnel.

2. Safety Alert Messages—Internal Electrical and Mechanical

Hazards

[Document BIUUUS11]

The following are instructions about hazards inside the machine and in electrical enclosures.

WARNING 1 : Electrocution and Electrical Burn Hazards—Contact with electric powe can kill or seriously injure you. Electric power is present inside the cabinetry unless the main machine power disconnect is off.

• Do not unlock or open electric box doors.

• Do not remove guards, covers, or panels.

• Do not reach into the machine housing or frame.

• Keep yourself and others off of machine.

• Know the location of the main machine disconnect and use it in an emergency to remove

all electric power from the machine.

PELLERIN MILNOR CORPORATION

Safety—Rigid Washer Extractors

WARNING 2 : Entangle and Crush Hazards—Contact with moving components normally isolated by guards, covers, and panels, can entangle and crush your limbs. These components move automatically.

• Do not remove guards, covers, or panels.

• Do not reach into the machine housing or frame.

• Keep yourself and others off of machine.

• Know the location of all emergency stop switches, pull cords, and/or kick plates and use

them in an emergency to stop machine motion.

3. Safety Alert Messages—Cylinder and Processing Hazards

[Document BIUUUS13]

The following are instructions about hazards related to the cylinder and laundering process.

DANGER 3 : Entangle and Sever Hazards—Contact with goods being processed can cause the goods to wrap around your body or limbs and dismember you. The goods are normally isolated by the locked cylinder door.

• Do not attempt to open the door or reach into the cylinder until the cylinder is stopped.

• Do not touch goods inside or hanging partially outside the turning cylinder.

• Do not operate the machine with a malfunctioning door interlock.

• Know the location of all emergency stop switches, pull cords, and/or kick plates and use

them in an emergency to stop machine motion.

• Know the location of the main machine disconnect and use it in an emergency to remove

all electric power from the machine.

WARNING 4 : Crush Hazards—Contact with the turning cylinder can crush your limbs. The cylinder will repel any object you try to stop it with, possibly causing the object to strike or stab you. The turning cylinder is normally isolated by the locked cylinder door.

• Do not attempt to open the door or reach into the cylinder until the cylinder is stopped.

• Do not place any object in the turning cylinder.

• Do not operate the machine with a malfunctioning door interlock. WARNING 5 : Confined Space Hazards—Confinement in the cylinder can kill or injure

you. Hazards include but are not limited to panic, burns, poisoning, suffocation, heat prostration, biological contamination, electrocution, and crushing.

• Do not attempt unauthorized servicing, repairs, or modification. WARNING 6 : Explosion and Fire Hazards—Flammable substances can explode or ignite

in the cylinder, drain trough, or sewer. The machine is designed for washing with water, not any other solvent. Processing can cause solvent-containing goods to give off flammable vapors.

• Do not use flammable solvents in processing.

• Do not process goods containing flammable substances. Consult with your local fire

department/public safety office and all insurance providers.

PELLERIN MILNOR CORPORATION

Safety—Rigid Washer Extractors

4. Safety Alert Messages—Unsafe Conditions [Document BIUUUS14]

Damage and Malfunction Hazards

4.1.

4.1.1. Hazards Resulting from Inoperative Safety Devices

DANGER 7 : Entangle and Sever Hazards—Cylinder door interlock—Operating the machine with a malfunctioning door interlock can permit opening the door when the cylinder is turning and/or starting the cycle with the door open, exposing the turning cylinder.

• Do not operate the machine with any evidence of damage or malfunction. WARNING 8 : Multiple Hazards—Operating the machine with an inoperative safety device

can kill or injure personnel, damage or destroy the machine, damage property, and/or void the warranty.

• Do not tamper with or disable any safety device or operate the machine with a

malfunctioning safety device. Request authorized service.

WARNING 9 : Electrocution and Electrical Burn Hazards—Electric box doors— Operating the machine with any electric box door unlocked can expose high voltage conductors inside the box.

• Do not unlock or open electric box doors. WARNING 10 : Entangle and Crush Hazards—Guards, covers, and panels—Operating

the machine with any guard, cover, or panel removed exposes moving components.

• Do not remove guards, covers, or panels.

4.1.2. Hazards Resulting from Damaged Mechanical Devices

WARNING 11 : Multiple Hazards—Operating a damaged machine can kill or injure personnel, further damage or destroy the machine, damage property, and/or void the warranty.

• Do not operate a damaged or malfunctioning machine. Request authorized service. WARNING 12 : Explosion Hazards—Cylinder—A damaged cylinder can rip apart during

extraction, puncturing the shell and discharging metal fragments at high speed.

• Do not operate the machine with any evidence of damage or malfunction. WARNING 13 : Explosion Hazards—Clutch and speed switch (multiple motor

machines)—A damaged clutch or speed switch can permit the low speed motor to engage during extract. This will over-speed the motor and pulleys and can cause them to rip apart, discharging metal fragments at high speed.

• Stop the machine immediately if any of these conditions occur: • abnormal whining sound

during extract • skidding sound as extract ends • clutches remain engaged or re-engage during extract

PELLERIN MILNOR CORPORATION

4.2. Careless Use Hazards

(

Safety—Rigid Washer Extractors

4.2.1. Careless Operation Hazards—Vital Information for Operator Personnel

About the Forces Transmitted by Milnor® Washer-extractors

During washing and extracting, all washer-extractors transmit both static and dynamic (cyclic) forces to the floor, foundation, or any other supporting structure. During washing, the impact of the goods as they drop imparts forces which are quite difficult to quantify. Size for size, both rigid and flexibly-mounted machines transmit approximately the same forces during washing. During extracting, rigid machines transmit forces up to 30 times greater than equivalent flexiblymounted models. The actual magnitude of these forces vary according to several factors:

• machine size,

• final extraction speed,

• amount, condition, and type of goods being processed,

• the liquor level and chemical conditions in the bath preceding extraction, and

• other miscellaneous factors.

Estimates of the maximum force normally encountered are available for each Milnor

model and size upon request. Floor or foundation sizes shown on any Milnor® document are only for ongrade situations based only on previous experience without implying any warranty, obligation, or responsibility on our part.

Rigid Machines

Size for size, rigid washer-extractors naturally require a stronger, more rigid floor, foundation, or other supporting structure than flexibly-mounted models. If the supporting soil under the slab is itself strong and rigid enough and has not subsided to leave the floor slab suspended without support, on grade installations can often be made directly to an existing floor slab if it has enough strength and rigidity to safely withstand our published forces without transmitting undue vibration. If the subsoil has subsided, or if the floor slab itself has insufficient strength and rigidity, a deeper foundation, poured as to become monolithic with the floor slab, may be required. Support pilings may even be required if the subsoil itself is “springy” (i.e., if its resonant frequency is near the operating speed of the machine). Above-grade installations of rigid machines also require a sufficiently strong and rigid floor or other supporting structure as described below.

Flexibly-mounted Machines

Size for size, flexibly-mounted machines generally do not require as strong a floor, foundation, or other supporting structure as do rigid machines. However, a floor or other supporting structure having sufficient strength and rigidity, as described in Section 3, is nonetheless vitally important for these models as well.

How Strong and Rigid?

Many building codes in the U.S.A. specify that laundry floors must have a minimum live load capacity of 150 pounds per square foot (732 kilograms per square meter). However, even compliance with this or any other standard does not necessarily guarantee sufficient rigidity. In any event, it is the sole responsibility of the owner/user to assure that the floor and/or any other supporting structure exceeds not only all applicable building codes, but also that the floor and/or any other supporting structure for each washer-extractor or group of washer-extractors actually has sufficient strength and rigidity, plus a reasonable factor of safety for both, to support the weight of all the fully loaded machine(s) including the weight of the water and goods, and including the published 360º rotating sinusoidal RMS forces that are transmitted by the machine(s). Moreover, the floor, foundation, or other supporting structure must have sufficient

PELLERIN MILNOR CORPORATION

About the Forces Transmitted by Milnor® Washer-extractors

rigidity (i.e., a natural or resonant frequency many times greater than the machine speed with a reasonable factor of safety); otherwise, the mentioned 360º rotating sinusoidal RMS forces can be multiplied and magnified many times. It is especially important to consider all potential vibration problems that might occur due to all possible combinations of forcing frequencies (rotating speeds) of the machine(s) compared to the natural frequencies of the floor and/or any other supporting structure(s). A qualified soil and/or structural engineer must be engaged for this purpose.

Figure 1: How Rotating Forces Act on the Foundation

Typical Machine

Legend

A. Direction of force B. Load C. Rotation (Frequency = RPM / 60)

Figure 1 above is intended to depict both on-grade and above-grade installations and is equally

applicable to flexibly-mounted washer-extractors, as well as to rigid models installed either directly on a floor slab or on a foundation poured integrally with the slab. Current machine data is

available from Milnor

upon request. All data is subject to change without notice and may have changed since last printed. It is the sole responsibility of every potential owner to obtain written confirmation that any data furnished by Milnor® applies for the model(s) and serial number(s) of the specific machines.

— End of BIWUUI02 —

PELLERIN MILNOR CORPORATION

IBNWOAI01 / 2018212

BNWOAI01 0000170412 A.2 5/21/18 3:17 PM Released

Installation Tag Guidelines

BNWOAI01.R01 0000187126 A.2 5/21/18 3:17 PM Released

36021V5Z 36021V7Z 36026V5Z 36026V7Z 42026V6Z 42030V6Z

NOTICE: This information may apply to models in addition to those listed above. It applies to paper tags. It does not apply to the vinyl or metal safety placards, which must remain permanently affixed to the machine and replaced if no longer readable.

Paper tags on the machine provide installation guidelines and precautions. The tags can be tie-on or adhesive. You can remove tie-on tags and white, adhesive tags after installation. Yellow adhesive tags must remain on the machine.

The following entries explain the installation tags. Each entry includes: 1) the tag illustration, 2) the tag part number at the bottom of the tag, and 3) the meaning of the tag.

Display or Action Explanation

Read the manuals before proceeding. This symbol appears on most tags. The machine ships with safety, operator, and routine maintenance guides for customer use. Milnor dealer manuals for installing, commissioning, and servicing the machine are also available from the Milnor Parts department.

B2TAG88005: This carefully built product was tested and inspected to meet Milnor performance and quality standards by (identification mark of tester).

B2TAG93013: This bearing housing was lubricated at the Milnor factory before shipment. (Only used on 36” V models. Not used on 42” V models.)

B2TAG94078: Do not forklift here; do not jack here; do not step here—whichever applies.

B2TAG94081: Motor must rotate in this direction. On single motor washer-extractors and centrifugal extractors, the drive motor must turn in this direction during draining and extraction. This tag is usually wrapped around a motor housing. If the motor turns in the opposite direction when the machine is first tested, the electrical hookup is incorrect and must be reversed as explained in the schematic manual.

Pellerin Milnor Corporation

Installation Tag Guidelines

B2TAG94097: The cylinder must rotate counterclockwise during draining and extraction (spin) when viewed from here (rear of machine). Otherwise, reverse the electric power connections, as explained in the schematic manual.

B2TAG94099: Do not strike the shell door when fork-lifting. This can cause the door to leak.

B2T2001013: Hot water connection.

B2T2001014: Cold water connection.

B2T2001015: Reuse (third) water connection. (Optional)

B2T2001028: Look for tags inside the machine. These tags may identify shipping restraints to be removed or components to be installed. Do not start the machine until these actions are completed.

B2T2002013: Do not start the machine until shipping restraints are removed. This tag will appear on the outside of the machine to alert you to the presence of internal shipping restraints. A tag will also appear on the restraint to help identify it. Most, but not all shipping restraints display the color red. Some shipping restraints are also safety stands. Do not discard these.

Pellerin Milnor Corporation

Installation Tag Guidelines

B2T2003001: Hold the side of the connection stationary with a wrench as you tighten the connection with another wrench. Otherwise, you may twist components, such as valves, damaging them.

B2T2004027: Steam connection. (Optional)

End of document: BNWOAI01

Pellerin Milnor Corporation

BIWUUI03 / 2017353A BNUUUR02 0000160550 A.2 8/29/17 3:22 PM Released

Prevent Damage from Chemical Supplies and Chemical Systems

BNUUUR02.C01 0000160549 A.2 8/29/17 3:22 PM Released

All Milnor®washer-extractors and CBW®tunnel washers use stainless steel with the AISI 304 specification. This material gives good performance when chemical supplies are correctly applied. If chemical supplies are incorrectly applied, this material can be damaged. The damage can be very bad and it can occur quickly.

Chemical supply companies usually:

• supply chemical pump systems that put the supplies in the machine,

• connect the chemical pump system to the machine,

• write wash formulas that control the chemical concentrations.

The company that does these procedures must make sure that these procedures do not cause damage. Pellerin Milnor Corporation accepts no responsibility for chemical damage to the ma-

chines it makes or to the goods in a machine.

1. How Chemical Supplies Can Cause Damage

Dangerous Chemical Supplies and Wash Formulas

Some examples that can cause damage are:

• a very high concentration of chlorine bleach,

BNUUUR02.R01 0000160548 A.2 A.4 8/30/17 3:15 PM Released

• a mixture of acid sour and hypo chlorite,

• chemical supplies (examples: chlorine bleach, hydrofluosilicic acid) that stay on the stainless steel because they are not quickly flushed with water.

The book “Textile Laundering Technology” by Charles L. Riggs gives data about correct chemical supplies and formulas.

Incorrect Configuration or Connection of Equipment

Many chemical systems:

• do not prevent a vacuum in the chemical tube (for example, with a vacuum breaker) when the pump is off,

• do not prevent flow (for example, with a valve) where the chemical tube goes in the machine.

Damage will occur if a chemical supply can go in the machine when the chemical system is off. Some configurations of components can let the chemical supplies go in the machine by a siphon (Figure 1. Incorrect Configurations That Let the Chemical Supply Go In the Machine by a Si-

phon). Some can let chemical supplies go in the machine by gravity (Figure 2. Incorrect Configurations That Let the Chemical Supply Go In the Machine by Gravity).

Pellerin Milnor Corporation

Prevent Damage from Chemical Supplies and Chemical Systems

Figure 1. Incorrect Configurations That Let the Chemical Supply Go In the Machine by a Siphon

Schematic Views

Legend

P. Pump T. Chemical tank S. The siphon occurs above here. Liquid in the gray parts of the chemical tube and tank can go in the machine.

Pellerin Milnor Corporation

Prevent Damage from Chemical Supplies and Chemical Systems

Figure 2. Incorrect Configurations That Let the Chemical Supply Go In the Machine by Gravity

Schematic Views

Legend

P. Pump T. Chemical tank D. Chemical tube. Liquid in the gray areas can go in the machine.

2. Equipment and Procedures That Can Prevent Damage

BNUUUR02.R02 0000160545 A.2 A.8 8/30/17 3:28 PM Released

Use the chemical manifold supplied.

There is a manifold on the machine to attach chemical tubes from a chemical pump system. The manifold has a source of water to flush the chemical supplies with water.

Pellerin Milnor Corporation

Prevent Damage from Chemical Supplies and Chemical Systems

Figure 3. Examples of Manifolds for Chemical Tubes. Your equipment can look different.

Close the line.

If the pump does not always close the line when it is off, use a shutoff valve to do this.

Do not let a vacuum occur.

Supply a vacuum breaker in the chemical line that is higher than the full level of the tank.

Flush the chemical tube with water.

If the liquid that stays in the tube between the pump and the machine can flow in the machine, flush the tube with water after the pump stops.

Put the chemical tube fully below the inlet.

It is also necessary that there is no pressure in the chemical tube or tank when the system is off.

Figure 4. A Configuration that Prevents Flow in the Machine When the Pump is Off (if the chemical tube and tank have no pressure)

Schematic View

I. Chemical inlet on the

L. Chemical tube P. Pump T. Chemical tank

Legend

machine

Pellerin Milnor Corporation

Prevent Damage from Chemical Supplies and Chemical Systems

Prevent leaks.

When you do maintenance on the chemical pump system:

• Use the correct components.

• Make sure that all connections are the correct fit.

• Make sure that all connections are tight.

End of document: BNUUUR02

Pellerin Milnor Corporation

(Sheet 1 of 2)

BMP020109/2014356B

Litho in U.S.A.

RIGHT VIEW

REAR VIEW

FRONT VIEWLEFT VIEW

P. O. Box 400, Kenner, LA70063-0400

Pellerin Milnor CorporationPellerin Milnor Corporation

unreadable.

. Replace placard immediately, if removed or

Notes:

Mounting holes are provided on machine.

If aluminum placard use #8 self-tapping screws. . Approximate locations of placards are shown. 2

On Top

Safety Placard Use and Placement

36021CPE, NSP, V5J, V5Z & , V5Z36026V5J

Pellerin Milnor CorporationPellerin Milnor Corporation

P. O. Box 400, Kenner, LA70063-0400

BMP020109/2014356B

(Sheet 2 of 2)

Litho in U.S.A.

Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to

Parts List—Safety Placard Placement

assemblies are referred to in the "Used In" column to identify which components belong to an assembly. The item numbers(1,2, 3,etc.)assignedtocomponentsrelatethe partslisttothe illustration.

Used In

---------------------------------------------------------------------ASSEMBLIES------------------------------------------------------------------

-------------------------------------------------------------------COMPONENTS-----------------------------------------------------------------all 10 01 10635A NPLT:SHELL FRONT RIDGID-TCA TA all 20 01 10375B NPLT:ELEC HAZARD SMALL-TCATA all 40 01 10689A NPLT:BELT HAZARD SM TCATA all 50 01 10699A NPLT:SERV HZRD-PLYEST-TCATA all 60 01 10377A NPLT:ELEC HAZARD LG-TCATA

Item

Part Number

Description

none

Comments

(Sheet 1 of 2)

BMP020110/2014356B

Litho in U.S.A.

REAR VIEW

FRONT VIEWLEFT VIEW RIGHT VIEW

Safety Placard Use and Placement ISO

36021CPE, NSP V5J, , V5Z & 36026V5J, V5Z

P. O. Box 400, Kenner, LA70063-0400

Pellerin Milnor CorporationPellerin Milnor Corporation

. Replace placard im-

Notes:

ISO Placards

shown on this page

mediately, if removed

of placards are shown.

or unreadable.

. Approximate locations 2

Mounting holes are

provided on machine.

If aluminum placard

use #8 self-tapping

screws.

Pellerin Milnor CorporationPellerin Milnor Corporation

P. O. Box 400, Kenner, LA70063-0400

BMP020110/2014356B

(Sheet 2 of 2)

Litho in U.S.A.

Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to

Parts List—Safety Placard Placement

assemblies are referred to in the "Used In" column to identify which components belong to an assembly. The item numbers(1,2, 3,etc.)assignedtocomponentsrelatethe partslisttothe illustration.

Used In

---------------------------------------------------------------------ASSEMBLIES------------------------------------------------------------------

-------------------------------------------------------------------COMPONENTS-----------------------------------------------------------------all 10 01 10632X NPLT:WE1 RIGID WARNINGS FR all 20 01 10375 NPLTE:"W ARNING" 2X2 all 30 01 10377 NPLTE:"W ARNING" 4X4 all 40 01 10632Y NPLT:WE1 RIGID WARNINGS POL Y

Item

Part Number

Description

none

Comments

+ 73 hidden pages

Milnor 36021V5Z, 36026V5Z, 36021V7Z, 36026V7Z, 42030V6Z Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

LIMITED STANDARD WARRANTY

How to Get the Necessary Repair Components

Trademarks

Safety—Rigid Washer Extractors

About the Forces Transmitted by Milnor® Washer-extractors

Prevent Damage from Chemical Supplies and Chemical Systems