Milnor 30022 V6J User Manual

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®
40-160 LB. WASHER-EXTRACTORS
FLEXIBLE CONTROLS • SIX CAPACITY SIZES
Model 30022 V6J
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TOP RESULTS.
The right cylinder design.
Milnor’s bigger cylinder perforations give:
• Better wash quality (promotes intense interchange of wash solutions with goods).
• Better rinsing (promotes interchange of solutions and goods and lets water drain freely).
• Better extraction (allows water to escape from goods easily, quickly).
Spacious wash cylinders also yield better results. There’s more room for lift-and-drop action, and for goods to open up and absorb the washing solution (and rinse water).
High ribs provide excellent lifting action. They’re perforated, too (unlike some others), for fast interchange of goods and water.
RinSave®Water Saver Feature
Save Water Save Energy Save Time
The V-Series washer-extractors now feature RinSave which eliminates an entire rinse step.
This innovative process allows a precise high G-force to “sling” the wash liquor (including water chemistry and soil) out of the goods after a wash step. Slinging the wash liquor quickly acts like a rinse. A large basket open area combined with the proper and exact G-force is the key to making RinSave water saver work.
RinSave water saving feature means fewer cycles and faster turnaround with no compromise in wash quality. And you save...save...save...
water saver software
Milnor’s cylinder has bigger perforations, allowing water to pass quickly through the goods.
The right speeds.
Efficient inverter drive produces the speeds you need – normal wash (plus reverse) for shirts and other cotton goods, gentle wash (plus reverse) for delicates and polyesters, pre-extract distribution (helps prevent unbalanced loads), a Rinsave™ speed, and three extract speeds. You get the best speeds for a wide variety of fabrics.
High-speed extraction is great for all-cottons. Lower speeds are available for polyesters (including 100% poly table linens). Combined with a big cylinder (which means a thinner layer of goods for water to pass through) and large perforations, this adds up to very effective moisture removal.
ExactXtract™ extraction optimizer control is a high speed extract option for the 36021V7J, 36026V7J, 42026V6J and the 42030V6J. Unlike competitive models, the ExactXtract control uses precision technology to measure physical vibration of a machine in high extract.
Distribution speed
helps prevent vibration
in extraction.
With this option, after achieving normal high speed extract (250 Gs for the 36” models and 215 Gs for the 42” models), ExactXtract control will allow the machine to continue increasing extraction speed until 300 Gs is reached, or until a certain vibration threshold is reached, at which point the extraction speed will be locked-in.
Competitive brands use the inverter to monitor load imbalance. If the load is not balanced to spin at the programmed spin speed, the machine will redistribute the load. After several unsuccessful attempts to lower the speed and speed up, the controller will limit the spin speed. By using the inverter to limit speed, valuable time is wasted as the machine cycles through distribution trying to find the maximum extract speed for the load.
ExactXtract™ high speed control SAVES VALUABLE TIME by not cycling through distribution continually to correct an out of balance. Along with our proper cylinder design and superior basket open area, it SAVES DRYER ENERGY by maximizing extract up to 300 Gs.
MILNOR
POPULAR COMPETITOR
EASIER TO USE.
E-P Plus®microprocessor.
Formulas: Thirty total – all programmable – including ten pre-programmed specifically for each of eight markets (see list) … all formulas can be modified to suit needs … management may choose whether operator can manually skip to end of existing bath or extract.
Programming: Simple, two-button programming; display prompts each step … “help” screen makes it even easier … create new formulas, add/delete/modify steps, and/or delete an entire formula – all in one programming mode … move backward to make changes, then rapidly forward.
Display: Display uses real words (not codes) to tell operator what step is underway, what supply is being injected, time remaining, etc. … also: error messages, diagnostic information, formula counts.
Supply injection: Any supplies can be injected in any bath (up to two in one bath) – either with fill, at level-satisfied, or ten seconds after level and temperature (with temperature control option) are achieved … injection duration is programmable, too (1 to 255 seconds) … five injection signals (includes connectors for six liquid supply tubes).
Getting the most from personnel.
Efficient use of labor cuts overtime costs, prevents delays. And Milnor can help – with E-P Plus microprocessor formula counters. You can detect whether employees are running too many loads on long cycles – which leads to overtime.
Or too many short cycles – resulting in poor quality, excessive rewashes, and more overtime. All Milnor washer-extractors operate automatically, further enhancing the efficiency of personnel.
The right formulas.
Pre-programmed wash formulas in E-P Plus models are specifically tailored for each of eight different markets. They were developed with the help of laundry chemists. They’re not common-denominator formulas, as with other pre-programmed machines. And with the E-P Plus control, you can modify pre-programed formulas as needed, and add more.
Why they require less training.
The less judgment a machine calls for, the less training it takes. And that saves time and money. Quality is more consistent, too. E-P Plus microprocessor offers a wide variety of wash formulas – yet formula selection is easy. Formulas were developed for specific types of goods (sheets, for example). So workers don’t have to guess whether these goods require “medium” or “light” soil formulas, as with most other machines. Automatic supply injection also makes it simple.
Simple, push-button controls make employees more effective.
Problem solvers.
These machines save time by helping solve problems. Error messages (such as “door open”) help prevent production delays. Thorough self­diagnostics aid in troubleshooting if malfunctions occur. You can test inputs/outputs without even removing panels.
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30022 V6J
60 lbs. 150 Gs
30015 V7J
40 lbs. 200 Gs
RELIABLE.
Make sure you’re getting an industrial machine.
Get the engineering expertise that produces big, durable, industrial machines like this.
For a machine that stands up to hard use, you need a true industrial washer-extractor. One built by a company that knows what industrial machinery is all about. Most manufacturers star t from a background of small, appliance-type machines. They work up from there, based on what they know. Milnor draws on its long experience building giant, industrial washer­extractors that launder thousands of pounds per hour. Machines that tolerate not only enormous workloads, but also multiple shifts. That’s why used Milnors (if you can find them) are worth so much more than other brands.
Warranties attest to endurance.
Ask your Milnor dealer about warranties on key parts of these Milnor machines: Five years on frame, cylinder and shell; three years on microprocessor boards; five years on the main bearing assembly; and three years on non­wearable parts (consult dealer or factory for details).
42026 V6J
140 lbs.
215 Gs
42030 V6J
160 lbs.
215 Gs
The engineering differences.
Frames are designed to prevent concentration of stress in one spot. All structural components are tied together for optimum stress dispersion. (Next time you’re at a trade show, thump a Milnor, and then do the same with other brands. You’ll feel and hear the difference.)
Front and rear bearings are fixed in the same housing. This prevents damaging misalignment. Other machines mount their two bearings independently, with no rigid housing.
MILNOR bearings
aligned in housing.
Milnor’s tapered roller bearings have a large contact area. This spreads force, contributing to long life. (Computer-calculated life is well over 20 years!) Milnor bearing design is long proven. Other companies keep experimenting.
Solid frame withstands stress (600 RPM model shown).
COMPETITOR not
secured in housing.
Drive is simple, efficient.
Inverter drive gets all seven speeds from only one single-speed motor. No idler pulley is needed. The energy-efficient drive also reduces electric peak load demand.
Simple drive is versatile, efficient.
36021 V5J
80 lbs. 150 Gs
36026 V7J
100 lbs.
250 Gs
NOT SHOWN: 36021 V7J / 80 lbs. / 250 Gs
PLUS...
They fit through standard doorframes.
To make installation easier for you, most models* fit through standard doorframes, with no need to remove the jambs. The 30015 and 30022 models can fit through a 36-inch doorway. Optional five-compartment supply injector can be removed for passage.
The 36” and 42” models can fit through a 48-inch doorframe. Some require simple removal of components.
*Standard models.
Microprocessor boards are tested far beyond electronics industry norms. It’s another reason why Milnor solid state machines are so reliable.
Painting techniques also contribute to long life. Surfaces are acid-treated, then electronically coated with a powder epoxy paint that’s baked-on. Components are painted before going into the machine (so even hidden areas are painted for protection).
Support worldwide
Milnor laundry machinery is sold worldwide by the most highly regarded dealer network. Dealers not only provide complete equipment packages, but also can help with planning an installation and supply technical support. Ask us for the dealer in your area.
36026 V5J
100 lbs.
150 Gs
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Features at a glance.
• Choice of capacities: 40 lbs., 60 lbs., 80 lbs., 100 lbs., 140 lbs. or 160 lbs.
• Seven speeds for processing a variety of goods.
• Simple and efficient single-motor, inverter drive.
• RinSave
• E-P Plus control (30 programmable formulas)
is easy-to-use.
• Microprocessor offers formulas pre-programmed for
specific markets, self-diagnostics, formula counter.
• Large diameter cylinders deliver excellent lift-and-drop
action. Volumes range from 6.14 cu. ft. to 24 cu. ft.
®
water saver saves water, energy, and time.
• Cylinder sides have large perforations.
• High, perforated ribs.
• Liquid soap connectors standard.
• Solid-plate steel frame (stress is spread evenly).
• Tapered roller bearings aligned in rigid housing.
• Triple water seals protect bearings.
• Five-year limited warranty on frame, cylinder, and shell. Three-year limited warranty on non-wearable parts (consult dealer or factory for details).
• Microprocessor boards tested far beyond industry norm.
• Most models fit through standard doorways.
Specifications
30015 30022 36021 36021 36026 36026 42026 42030 V7J V6J V5J V7J V5J V7J V6J V6J
Maximum capacity - 40 60 80 80 100 100 140 160 lbs. (kg)+ (18) (27) (36) (36) (45) (45) (63) (72)
Cylinder diameter 30x15 30x22 36x21 36x21 36x26 36x26 42x26 42x30 x depth - ins. (mm) (762x381) (762x559) (914x533) (914x533) (914x660) (914x660) (1067x660) (1067x762)
Gross cylinder 6.14 9 12.37 12.37 15.3 15.3 20.8 24.0 vol. - cu. ft. (L) (174) (255) (350) (350) (433.7) (433.7) (590.3) (679)
Motor - HP 5 5 7.5 7.5 10 10 10 10 (kW) (3.72) (3.72) (5.59) (5.59) (7.45) (7.45) (7.45) (7.45)
Wash 1 - RPM* 38 38 33 33 33 33 33 33
Wash 2 - RPM* 43 43 43 43 43 43 40 40
Distrib. speed - RPM* 65 65 65 65 65 65 60 60
Extract 1 - RPM* 542 420 385 495 385 495 425 425
Extract 2 - RPM* 663 485 470 605 470 605 512 512
Max. extract 685 600 542 700 542 700 600 600 speed - RPM* 766 766 710 710
Max. G forces - 200 150 150 250 150 250 215 215
Max. G force with N/A N/A N/A 300 N/A 300 300 300 ExactXtract™ control
Drain valve - ins. 3 3 3 3 3 3 3 3
Inlet valve - ins. 0.75 0.75 0.75 0.75 0.75 0.75 1.25 1.25 (mm) (19.1) (19.1) (19.1) (19.1) (19.1) (19.1) (32) (32)
Overall width - ins. 34.5 34.5 43.38 51 43.38 51 52.25 52.25 (mm) ** (876) (876) (1102) (1295) (1102) (1295) (1327) (1327)
Overall depth - ins. 45.75 52.25 53 67.19 58 72.19 76.38 80.31 (mm) ** (1162) (1327) (1346) (1706) (1473) (1833) (1939) (2041)
Overall height - 54 54 67 69 67 69 69.63 69.63 ins. (mm) ** (1372) (1372) (1702) (1753) (1702) (1753) (1768) (1768)
Approx. net 844 909 1,340 2,384 1,452 2,270 2,400 2,476 weight - lbs. (kg) (383) (412) (608) (1081) (658) (1030) (1088) (1124)
(76) (76) (76) (76) (76) (76) (76) (76)
+Depending on density and soil content of goods. *Approximate. **Standard accessories. Specifications and appearance subject to change without notice. with optional ExactXtract™ extraction optimizer control
Pellerin Milnor Corporation P.O. Box 400, Kenner, LA 70063-0400 USA 504/712-7656 800/469-8780 Fax: 504/468-3094
®
E-mail: mktg@milnor.com http://www.milnor.com
Printed in U.S.A. © Pellerin Milnor Corporation Class 5-1 Brochure B22SL00002/10473
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