Milnor 30015C4E, 30022C4E Service Manual

Published Manual Number/ECN: MAP30C4EAE/2006296A

• Publishing System: TPAS

• Access date: 7/21/2006

• Document ECN's: Latest Available

Service— 30015/30022

C4E

PELLERIN MILNOR CORPORATION POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.

Please Read

About the Manual Identifying Information on the Cover

The front cover displays pertinent identifying information for this manual. Most important, are the published manual number (part number) /ECN (date code). Generally, when a replacement manual is furnished, it will have the same published manual number, but the latest available ECN. This provides the user with the latest information applicable to his machine. Similarly all documents comprising the manual will be the latest available as of the date the manual was printed, even though older ECN dates for those documents may be listed in the table of contents.

When communicating with the Milnor factory regarding this manual, please also provide the other identifying information shown on the cover, including the publishing system, access date, and whether the document ECN’s are the latest available or exact.

References to Yellow Troubleshooting Pages

This manual may contain references to “yellow pages.” Although the pages containing troubleshooting procedures are no longer printed on yellow paper, troubleshooting instructions, if any, will be contained in the easily located “Troubleshooting” chapter or section. See the table of contents.

Trademarks of Pellerin Milnor Corporation

The following, some of which may be used in this manual, are trademarks of Pellerin Milnor Corporation:

Ampsaver Autolint

Auto-Purge Autovac E-P OneTouch® Mildata

CBW

Dye-Extractor® Gear Guardian Dyextractor® Hands-Off

E-P Express® Hydro-Cushion

E-P Plus

Milnet Milnor

Staph-Guard

System 4 Miltrac System 7 Miltron Totaltrol

Comments and Suggestions

Help us to improve this manual by sending your comments to:

Pellerin Milnor Corporation Attn: Technical Publications P. O. Box 400 Kenner, LA 70063-0400

Fax: (504) 469-1849

for MAP30C4EAE/2006296A

30015/30022 C4E

Page Description Document/ECN

1 About This Manual MHP30RM1AE/9541AV 3 Warranty BMP720097/92732A 5 How to Order Parts BMP720097R/72332A 6 Guards & Covers BMP020067/2002512V 8 About the Forces Transmitted by Milnor Washer-Extractors BIWUUI02/20001108 10 Glossary of Tag Illustrations-30" G, T and V style WE MSIUUMTGAE/2004072V 15 Avoiding Damage from Allied Remote Chemical

Delivery Systems BIWUUI03/20030306

21 Section 1: Service and Maintenance

22 Preventive Maintenance BIRQUM01/20050302 26 Fastener Torque Requirements MSSM0101CE/9906AV

45 Section 2: Drive Assemblies

46 Drive Chart BMP020055/2002446V 47 Motor Mount BMP020053/2002446V 49 Clutch Brake BMP020054/2004103V

51 Section 3: Bearing Assemblies

52 Replacing Main Bearings and Seals on 30015,

30020, 30022Cxx, Kxx, Sxx, and Mxx Models MSSM0708BE/9846AV 59 Cylinder, Shell, Bearing, and Console BMP020001/2002446V 61 Main Bearing Assembly 30015C4A, C4T, C4E,

M4x, K5x, S5x BMP910032/2002446V 63 Main Bearing Assembly 30020 & 30022 BMP910033/2002446V

65 Section 4: Shell and Door Assemblies

66 Shellfront Assembly, Conduit, & Interlock BMP920024/2004055V 68 Door Assembly BMP020002/2004055V 70 Interlock Assembly BMP020058/2005086V

75 Section 5: Control and Sensing

76 Switch Panel Assembly BMP020068/2004055V 78 Coin Acceptor and Vault BMP020061/2003276V 80 Vibration Safety Switch Adjustments MSSMA408BE/9273BV 82 Vibration Safety Switch BMP910038/2006155B

83 Section 6: Chemical Supply

84 Soap Chute Installation BMP000040/2004055V

85 Section 7: Water and Drain

86 Schematic Symbols Key BMP920008/2000302V 87 Water Schematic BMP020062/2002446V 88 Water Inlet BMP020056/2003215V 90 Level Switches BMP020060/2002446V

Table of Contents, cont.

Page Description Document/ECN

91 Drain Sump Installation BMP920014/2004055V 92 Drain Valve Installation BMP020057/2004055V 94 3" Electric Drain Valve BMP920017/2006214B

ABOUT THIS MANUAL

MHP30RM1AE/9541AV (1 of 1)

Scope

—This instruction manual is intended to provide preventive maintenance procedures, service procedures, and mechanical parts identification for all Milnor® 30015, 30020, and 30022 model rigid mount washer-extractors. Measurements are in commonly used US and metric units unless otherwise noted.

See the appropriate programming, operating, and troubleshooting manual for inform ation on the control

system. See the schematic manual for electrical parts identification and electrical troubleshooting.

Manual Number/Date Code (When To Discard or Save)

—The manual number/date code

is located on the inside front cover, upper right corner just above the manual name. Whenever the manual is reprinted with new information, part of this number changes. If the date code after the “/” changes , the new

version applies to all machines covered by the old version, but is improved— thus the old version can be discarded. If the manual number before the “/” changes, the new manual covers only new machines.

Example: Discard MATMODELAE/8739CV when MATMODELAE/8739DV is received (minor improvements). Also, discard MATMODELAE/87

V when MATMODELAE/87

39D

V is received (major im-

46A

provements). But keep MATMODELAE/8746FV when MATMODELBE/8815AV is received, since the new manual no longer applies to machines originally shipped with the old manual.

Documents and Change Bars

—The individual documents comprising this manual use the same revision criteria as the manual. Text documents also display change bars. Example: When section MSOP0599AE/9135BV becomes MSOP0599AE/9135CV, change bars with the letter “C” appear next to all changes for this revision. For a major rewrite (e.g., MSOP0599AE/92

For Assistance

—Please call:

V), all change bars are deleted.

26A

Trademarks of Pellerin Milnor Corporation

—The following, some of which may be used in

this publication, are trademarks of Pellerin Milnor Corporation: Ampsaver

Autolint

Auto-Purge Autovac

CBW Dye-Extractor Dyextractor E-P Plus

Hands-Off Hydro-Cushion

Gear Guardian

Mildata

Milnet Milnor Miltrac Miltron

Staph-Guard System 4 System 7 Totaltrol

® ® ®

3(//(5,10,/125&25325$7,21

3 4

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We warrant to the original purchaser that MILNOR machines including electronic hardware/software (hereafter referred to as “equipment”), will be free from defects in material and workmanship for a period of one year from the date of shipment from our factory with no operating hour limitation. This warranty is contingent upon the equipment being installed, operated and serviced as specified in the operating manual supplied with the equipment, and operated under normal conditions by competent operators.

Providing we receive written notification of a warranted defect within 30 days of its discovery, we will – at our option – repair or replace the defective part or parts, FOB our factory. We retain the right to require inspection of the parts claimed defective in our factory prior to repairing or replacing same. We will not be responsible, or in any way liable, for unauthorized repairs or service to our equipment, and this warranty shall be void if the equipment is repaired or altered in any way without MILNOR’s written consent.

Parts which require routine replacement due to normal wear – such as gaskets, contact points, brake and clutch linings and similar parts – are not covered by this warranty, nor are parts damaged by exposure to weather or to chemicals.

We reserve the right to make changes in the design and/or construction of our equipment (including purchased components) without obligation to change any equipment previously supplied.

ANY SALE OR FURNISHING OF ANY EQUIPMENT BY MILNOR IS MADE ONLY UPON THE EXPRESS UNDERSTANDING THAT MILNOR MAKES NO EXPRESSED OR IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR USE OR PURPOSE. MILNOR WILL NOT BE RESPONSIBLE FOR ANY COSTS OR DAMAGES ACTUALLY INCURRED OR REQUIRED AS A RESULT OF: THE FAILURE OF ANY OTHER PERSON OR ENTITY TO PERFORM ITS RESPONSIBILITIES, FIRE OR OTHER HAZARD, ACCIDENT, IMPROPER STORAGE, MISUSE, NEGLECT, POWER OR ENVIRONMENTAL CONTROL MALFUNCTIONS, DAMAGE FROM LIQUIDS, OR ANY OTHER CAUSE BEYOND THE NORMAL RANGE OF USE. REGARDLESS OF HOW CAUSED, IN NO EVENT SHALL MILNOR BE LIABLE FOR SPECIAL, INDIRECT, PUNITIVE, LIQUIDATED, OR CONSEQUENTIAL COSTS OR DAMAGES, OR ANY COSTS OR DAMAGES WHATSOEVER WHICH EXCEED THE PRICE PAID TO MILNOR FOR THE EQUIPMENT IT SELLS OR FURNISHES.

WE NEITHER ASSUME, NOR AUTHORIZE ANY EMPLOYEE OR OTHER PERSON TO ASSUME FOR US, ANY OTHER RESPONSIBILITY AND/OR LIABILITY IN CONNECTION WITH THE SALE OR FURNISHING OF OUR EQUIPMENT TO ANY BUYER.

BMP720097

92732A

How to order repair parts

Repair parts may be ordered either from the authorized dealer who sold you this machine, or directly from the MILNOR factory. In most cases, your dealer will have these parts in stock.

When ordering parts, please be sure to give us the followin g information:

1. Model and serial number of the machine for which the parts are required

2. Part number

3. Name of the part

4. Quantity needed

5. Method of shipment desired

6. In correspondence regarding motors or electrical controls, please include all nameplate data, including wiring diagram number and the make or manufacturer of the motor or controls.

All parts will be shipped C.O.D. transportation charges collect on ly.

Please read this manual

It is strongly recommended that you read the installation and operating manual before attempting to install or operate your machine. We suggest that this manual be kept in your business office so that it will not become lo st.

PELLERIN MILNOR CORPORATION

32%2;.(11(5/$  86$

FAX: Administration 504/468-9307, Engineering 504/469-1849, Service 504/469-9777

BMP720097R

72332A

(Sheet 1 of 2)

BMP020067/2002512V

Litho in U.S.A.

8,9

6 PLACES

6,7

Pellerin Milnor CorporationPellerin Milnor Corporation

Guards & Covers

30015 & 30022C4E

P. O. Box 400, Kenner, LA 70063-0400

(Sheet 2 of 2)

BMP020067/2002512V

Litho in U.S.A.

Parts List- Guards & Covers

Comments

Description

Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to

assemblies are referred to in the "Used In" column to identify which components belong to an assembly. The item

Part Number

Item

Used In

numbers (1, 2, 3, etc.) assigned to components relate the parts list to the illustration.

A GGC30001 GUARDS/COVERS INSTALL

B ASC30001 3022C4E FRONT/REAR CONSOLE ASY

--------------------------------------------------------------------ASSEMBLIES------------------------------------------------------------------

-------------------------------------------------------------------COMPONENTS------------------------------------------------------------------

all 1 02 03497B GUARD REAR BELT FULL

all 2 W2 03699A *CONSOLE TOP WELDMENT

all 3 02 03344 TRIM=REAR CONSOLE TOP 7FT/PC

all 4 03 C4X7 COVER:SYSTEM 7 LIQUID SUPPLY

all 5 03 C1824V DUST COVER-30"V6J BELT

all 6 15K120 HXCAPSCR 3/8-16UNC2AX2 GR5 ZIN

all 7 17N070P RETAIN NUT 3/8-16 #S10100-27

all 8 15P200 TRDCUT-F HXWASHD 3/8-16X3/4NIK

all 9 15U346 FLAWASH 7/8X3/8X.030 NATURAL N

all 10 15P185 TRDCUT-F HXHD 1/4-20UNC2AX3/4

TYPICAL

Pellerin Milnor CorporationPellerin Milnor Corporation

Guards & Covers

30015 & 30022C4E

P. O. Box 400, Kenner, LA 70063-0400

NOTE: KEEP DUST COVER IN PLACE AT ALL TIMES. REMOVE FOR

SERVICING. BEHIND THIS COVER ARE THE BEARING

HOUSING FILL AND DRAIN TUBES.

DUST COVER

About the Forces Transmitted by Milnor® Washer-extractors

About the Forces Transmitted by Milnor Washer-extractors

During washing and extracting, all washer-extractors transmit both static and dynamic (cyclic) forces to the floor, foundation, or any other supporting structure. During washing, the impact of the goods as they drop imparts forces which are quite difficult to quantify. Size for size, both rigid and flexibly-mounted machines transmit approximately the same forces during washing. During extracting, rigid machines transmit forces up to 30 times greater than equivalent flexibly-mounted models. The actual magnitude of these forces vary according to several factors:

• machine size,

• final extraction speed,

• amount, condition, and type of goods being processed,

• the liquor level and chemical conditions in the bath preceding extraction, and

• other miscellaneous factors. Estimates of the maximum force normally encountered are available for each Milnor

and size upon request. Floor or foundation sizes shown on any Milnor on-grade situations based only on previous experience without implying any warranty, obligation, or responsibility on our part.

Rigid Machines

Size for size, rigid washer-extractors naturally require a stronger, more rigid floor,

foundation, or other supporting structure than flexibly-mounted models. If the supporting soil under the slab is itself strong and rigid enough and has not subsided to leave the floor slab suspended without support, on grade installations can often be made directly to an existing floor slab if it has enough strength and rigidity to safely withstand our published forces without transmitting undue vibration. If the subsoil has subsided, or if the floor slab itself has insufficient strength and rigidity, a deeper foundation, poured as to become monolithic with the floor slab, may be required. Support pilings may even be required if the subsoil itself is “springy” (i.e., if its resonant frequency is near the operating speed of the machine). Above-grade installations of rigid machines also require a sufficiently strong and rigid floor or other supporting structure as described below.

Document..................... BIWUUI0

Specified Date.................2000110

As-of Date.......................2000110

Access Date..................... 2000110

Applicability...........................WU

document are only for

model

Flexibly-mounted Machines

Size for size, flexibly-mounted machines generally do not require as strong a floor,

foundation, or other supporting structure as do rigid machines. However, a floor or other supporting structure having sufficient strength and rigidity, as described in section 3, is nonetheless vitally important for these models as well.

How Strong and Rigid?

Many building codes in the U.S.A. specify that laundry floors must have a minimum live

load capacity of 150 pounds per square foot (732 kilograms per square meter). However, even compliance with this or any other standard does not necessarily guarantee sufficient rigidity. In any event, it is the sole responsibility of the owner/user to assure that the floor and/or any other supporting structure exceeds not only all applicable building codes, but also that the floor and/or any other supporting structure for each washer-extractor or group of washer-extractors actually

has sufficient strength and rigidity, plus a reasonable factor of safety for both, to support the

weight of all the fully loaded machine(s) including the weight of the water and goods, and including the published 360º rotating sinusoidal RMS forces that are transmitted by the machine(s). Moreover, the floor, foundation, or other supporting structure must have sufficient rigidity (i.e., a natural or resonant frequency many times greater than the machine speed with a reasonable factor of safety); oth erwise, the m enti oned 360º ro ta ting sinuso ida l RMS forces can be multiplied and magnified many times. It is especially important to consider all potential vibration problems that might occur due to all possible combinations of forcing frequencies (rotating speeds) of the machine(s) compared to the natural frequencies of the floor and/or any other supporting structure(s). A qualified soil and/or structural engineer must be engaged for this purpose.

Figure 1: How Rotating Forces Act on the Foundation

Typical Machine

Direction of force

Load

Rotation (Frequency = RPM / 60)

Figure 1 above is intended to depict both on-grade and above-grade installations and is

equally applicable to flexibly-mounted washer-extractors, as well as to rigid models installed either directly on a floor slab or on a foundation poured integrally with the slab. Current machine data is available from Milnor have changed since last printed. It is the sole responsibility of every potential owner to obtain written confirmation that any data furnished by Milnor number(s) of the specific machines.

Legend

upon request. All data is subject to change without notice and may

applies for the model(s) and serial

— End of BIWUUI02 —

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Illustration Explanation Illustration Explanation

Stop! Read the manual first for complete instructions before continuing.

Do not jack the machine here. Do not lift the machine here.

Use three point or four point lifting as determined by the lifting eyes furnished. Rig the load using lifting cables of sufficient size and length to ensure cables are not over-stressed.

Do not lift the machine from one corner or one side edge.

Do not start this machine until the packing materials, lifting brackets, etc. with this tag attached or behind this panel are removed. These materials are painted red. Safety stands or brackets (also painted red) may be provided with this machine. Do not discard safety stands or brackets

This motor or pump should rotate in the direction of the arrow.

Do not start this machine until the part with this tag is installed on the machine.

Do not remove this component from the machine.

Illustration Explanation Illustration Explanation

Install the appropriate part here before operating the machine.

During drain and extract, the cylinder must rotate counterclockwise when viewed from here (rear of machine).

Make cold water connection here.

Make hot water connection here.

Make third (reuse) water connection here.

Make flushing water connection here.

Do not strike shell front of washer-extractors during fork lifting. Striking shell front will cause door to leak.

Water hammer will rupture the water inlet valves on this machine. Eliminate water hammer on waterlines to this machine. Follow all applicable codes when installing water hammer arresters on water lines.

Excessive water temperture will damage valves. Do not e xceed 160 degrees Fahrenheit (71 degrees Celsius).

Excessive air pressure will damage valves. Do not exceed 80 psi (5.5 bar).

160 F

71 C

10-75psi

0.7 - 5.1 bar

BIWUUI03 (Published) Book specs- Dates: 20030306 / 20030306 / 20030306 Lang: ENG01 Applic: WUU

Avoiding Damage From Allied Remote Chemical Delivery Systems

Milnor® does not manufacture or supply remote chemical delivery systems and this document is meant only to illustrate some of the possible problems that can be minimized during installation of such systems by the chemical supply company. Milnor washer-extractors and CBW washers (tunnels) are available with convenient inlets for such systems (see Figure 1). Most common of the types of systems currently used in commercial laundering operations are pumped chemical systems. Other types, such as constant pressure, re-circulating ring main systems have also been, and may continue to be used with Milnor equipment.

This document warns about some of the possible hazards posed by chemical systems and lists certain requirements needed to minimize those hazards. The procedures for interfacing with allied chemical systems and information pertinent to chemical use in general are provided elsewhere in the product manuals (see Note 1).

Figure 1: Pumped Chemical Inlets on CBW Batch Washer

batch

Note 1:

permitting acid sours to react with hypo chlorite) due to incorrect formulation can also be hazardous. Information pertinent to chemical u se is provided elsewhere in the product manuals.

How a Chemical System Can Damage the Machine It Serves

Misuse of laundering chemicals (such as injecting excessive concentrations of chlorine bleach or

Milnor has manufactured washer-extractors and tunnel washers with the same stainless steel specification since its founding. Every batch of steel used is certified and documented by the steel mill. Testing of samples damaged by corrosion have, in every case, proven the steel to be well within the AISI 304 specification.

PELLERIN MILNOR CORPORATION

Avoiding Damage From Allied Remote Chemical Delivery Systems

Chemical products commonly found in the laundry industry, when used in established dosages and proper operating parameters, under the auspices of an experienced chemical specialist, should produce satisfactory results, with no consequential detrimental effects. The industry has published standards in Riggs and Sherrill, “Textile Laundering Technology”. However, the stainless steel can be damaged and even destroyed by abnormal contact with chlorine bleach, hydrofluosilicic acid and other commonly used chemicals, as will occur if chemicals are unintentionally leaked into the machine, particularly when it is no longer in use and especially when machine surfaces are dry.

Some chemical systems have been found to permit chemicals to dribble from the supply lines, or worse, to siphon from the supply tank into the machine, during operation and long after the system is shut down—as after working hours and during weekends. If this occurs, deterioration

(rusting) of the stainless steel and damage to any textiles therein will inevitably result. If this condition goes undetected, machine damage is likely to be catastrophic. No machine is

immune to such damage.

CAUTION 1 : Equipment and Textile Damage Hazards

—Chemicals leaked into the

machine, particularly when it is idle can destroy machine components and textiles left in the machine. Pellerin Milnor Corporation accepts absolutely no responsibility for damage to its

equipment or to textiles therein from abnormal contact with chemicals.

• Ensure that the chemical system prevents unintenti ona l rele ase of chemicals.

• Inspect regularly for proper operation and evidence of damage.

Requirements for Chemical Systems Used With Milnor Machines

It is the responsibility of the chemical system manufacturer and supplier to ensure that their system is safe for personnel and equipment. Some important points are described below.

2.1.

Ensure the System Cannot Siphon.

—The supply system must be designed to counteract any siphoning that could occur as a result of having a sealed supply line between the bottom of the chemical tank and the internal machine connection at the drain trough. As shown in the Figure 2 examples, if the pump (P) and/or the valving does not provide positive closure and there is no vacuum breaker protection, siphoning is likely to occur. In each of the Figure 2 illustrations, the volume of chem ical in the tank above th e siphon level (S), and indi ca ted by shading, will flow into the machine.

PELLERIN MILNOR CORPORATION

Figure 2:

Siphoning From the Chemical Tank into the Machine

Examples

Legend

Pump

Siphon level. Shading indicates the chemical delivery line and tank content that can siphon into

the machine.

Chemical tank

2.2.

Ensure the Chemical Lines Cannot Dribble

—The pumped chemical system may provide a means of positively closing the chemical line at the pump location, but not at the injection site. Hence, any concentrated chemical that remains in the injection line between the pump and the machine is free to flow into the machine. Some examples of this are shown in Figure 3.

PELLERIN MILNOR CORPORATION

Avoiding Damage From Allied Remote Chemical Delivery Systems

Figure 3:

Dribbling From Chemical Supply Line Into Machine

(assumes positive closure at the pump)

Examples

Legend

Portion of supply line, the contents of which can dribble into the machine

Pump

Chemical tank

Design and Installation Recommendations

It is the responsibility of the chemical system manufacturer and supplier to use whatever measures are necessary to ensure that their system is safe for personnel and equipment. The

following are some of the possible methods the manufacturer or supplier may wish to use, as appropriate.

3.1.

Siphoning: Positively close the line.

—If the pump does not provide positive closure

when the system is off, employ a shutoff valve in the line to serve this purpose.

3.2.

Siphoning: Break the siphon.

—Provide an air gap or vacuum breaker in the chemical

delivery line. This must be located above the “full” line of the tank.

3.3.

Dribbling: Flush the entire chemical delivery line.

—If any concentrated chemical that remains in the injection line between the pump and the machine is free to flow into the machine, employ a system that flushes the entire line between the pump and the injection point with fresh water after each injection.

PELLERIN MILNOR CORPORATION

3.4.

19 20

Dribbling: Locate the entire chemical line below the machine inlet.

— Assuming the chemical system does not retain any line pressure and that the pump provides positive closure when the system is off, locate the entire chemical delivery line below the level of the chemical inlet. An example of this is shown in Figure 4.

Figure 4:

Locating a Pumped Chemical System With Positive

Closure To Protect Against Machine Damage

Example of Correct Placement Legend

Chemical inlet on

machine

Chemical delivery line

Pump with positive

closure when system is off

Chemical tank

Guarding Against Leaks

All personnel who may work with the chemical system (e.g., chemical system manufacturer, chemical system supplier, chemical supplier, operator, maintenance personnel) should be vigilant in observing for leaks in the system. When connecting, or reconnecting chemical lines, whether at installation, after taking samples, or when replacing components, at a minimum ensure that:

1. the proper components are used,

2. all connections are the proper fit, and

3. all components are securely connected.

CAUTION 2 : Injury and Damage Hazards

—Chemicals leaking from a chemical system

may be corrosive or toxic. Such chemicals can injure personnel and damage equipment.

• Use care when connecting chemical lines.

• Inspect regularly for leaks.

— End of BIWUUI03 —

PELLERIN MILNOR CORPORATION

Section 1

Service and Maintenance

Preventive Maintenance

BIRQUM01 (Published) Book specs- Dates: 20050302 / 20050302 / 20050302 Lang: ENG01 Applic: RQN

Preventive Maintenance

1. Lubrication Guidelines

As required by the warranty, to ensure safe operation, and to achieve optimum performance and service life from Milnor® washer-extractors, the schedules, instructions, and precautions herein must be strictly followed.

WARNING 1 : Entangle and Crush Hazard—Belts and pulleys can entangle and crush body parts.

• Lock OFF and tag out power at the wall disconnect before servicing, except where

specifically instructed otherwise in this section.

• Insure belt and pulley guards are in place during service procedures.

• Permit only qualified maintenance personnel to perform these procedures.

2. 36021C4E Main Bearing Maintenance

36021C4E main bearing housings are oil-filled and require periodic draining and refilling (see below).

See the appropriate “MAIN BEARING ASSEMBLY” (see Table of Contents) during this procedure.

1. Remove the drain plug on the bottom of the main bearing housing and allow the bearing housing to drain completely (Figure 1). Inspect the leak-off, drained oil, and magnetic drain plug for water and/or metal particles. Install the drain plug. Water and/or metal particles can indicate worn or damaged seals and bearings.

2. Locate the two 1/2" plastic tubes secured to the electrical control chassis (Figure 2). Clean the surrounding area and remove the cork stoppers from each.

3. Strictly following lubrication specifications, refill the bearing housing. After refilling the bearing housing, re-install the cork stoppers and clean any excess lubricant from the machine.

PELLERIN MILNOR CORPORATION

Preventive Maintenance

3. Preventive Maintenance Schedule

Table 1: Preventive Maintenance Checklist

Component Action Frequency Specifications/Figure

Bearing Housing

Oil Remove fill, vent and drain

stoppers. Refill 22 ounces (634 grams)

Every four months

High quality SAE 30 to 50 (ISO 100 - 220) single weight heavy duty motor oil (nondetergent if available). See "Oil Drain and Water Leakoff" and also see "30022C4x,..Fill/Vent Hoses"

Drive Train

Drive Inverter

Hoses, Clamps, and Connections

Belts and pulleys Check for wear, replace as

required

Motors (if equipped with grease fittings)

See "Baldor Motor Maintenance...," in this manual (See Note 3)

(See Note 2)

Inverter Verify fan operation. Vacuum

out inverter vents.

Inlet, drain, and chemical hoses

Check for leaks, cracks and bulges

and connections

Monthly See "Drive Train Pulleys and

Belts"

Every three Months

See motor nameplate. If not specified, use Shell Alvania (or equivalent). See "Motor Grease Points"

Monthly See "Inverter Maintenance

Points"

Monthly

Bolts Foundation Check bolt tightness and wear Monthly See dimensional drawings

Rear bearing reinforcement plate and throughout machine

See "30022C4x,...Rear Reinforcement Plate" for 36021C4E and 36026V5J machines, or "42026V6J Rear Reinforcement Plate" for 42026V6J machines.

Note 1: Monthly/200 hours = Once a month or once every 200 operating hours, whichever comes first.

Note 2: Do not over-lubricate motors. Over-lubrication of a motor can seriously damage it by forcing

grease into motor windings.

Note 3: If motor manufacturer's instructions conflict with manual section MSSM0274AE, follow manufacturers instructions. Motors are warranted by the manufacturers, not by Milnor.

PELLERIN MILNOR CORPORATION

4. Maintenance Points

Preventive Maintenance

Figure 1: 30022C4x, 30022T5x, 36021C4E and 36026V5J Oil Drain and Water Leak-off

Figure 3: Drive Train Pulleys and Belts (30022V6J shown)

Figure 4: 30022C4x, 30022T5x, 30022V6J, 36021C4E and 36026V5J Rear Bearing Reinforcement Plate (30022VxJ shown)

Figure 2: 30022C4x, 30022T5x, 36021C4E and 36026V5J Oil Fill/Vent Hoses (use either hose for filling)

PELLERIN MILNOR CORPORATION

Preventive Maintenance

Figure 5: Inverter Maintenance Points

36021C4E Inverter Legend

1. Fan

2. Vent

— End of BIRQUM01 —

PELLERIN MILNOR CORPORATION

MSSM0101CE/9 90 6A V (1of 19)

ÈFASTENER TORQUE REQUIREMENTS

The specifications in this section apply to 1/4 inch and larger Unified National fine and coarse fasteners used on Milnor® machines. This information is to be used only when torque specifications are not stated in the installation or service instructions.

When tightening applicable fastener, abide by the follow-

ing precautions:

1. Always use new fasteners. Replace bolts, nuts, flat wash-

ers, and lock washers in the order shown on the parts drawing.

2. Unless otherwise specified, use:

• Loctite® 271 threadlocker or equivalent for bearing

housing mounting bolts from one half to one inch in di-

ameter.

• Loctite® 277 threadlocker or equivalent for bearing

housing mounting bolts of one inch diameter or larger.

• Loctite® 242 threadlocker for all other fasteners

requiring thread locking compound.

3. Use a torque wrench to assure proper tightness.

4. Never lubricate fasteners. The values specified herein are

maximum recommended torques and are calculated from published ASTM and SAE data. Actual allowable torques are application dependent and can vary for many reasons, (joint types, gaskets, etc.). Use these values as a guide.

5. Although FIGURE 1 depicts hex head bolts, the table applies to all head types.

ÎFIGURE 1

ÎFastener Grade Mar ki ngs

(MSSM0101CE)

ÊFasteners and Threadlocker

ËHow Fasteners Loosen

bly. With the fastener at the proper torque, 85% of the tightening torque is absorbed in the threads and under the fastener head. The remaining 15% provides t he fricti on t hat prevents the t hread from sl ippi ng. When thi s frict ion is overcome (by bending, thermal expansion, internal pressures, functional loads, or impact) the thread slips and loosens. Although higher torques reduce the likelihood of thread slippage, if slippage occurs, the threads unwind and the fastener loosens. Once thread slippage begins, vibration increases the rate of loosening.

ËPreventing Loosening

cation of a threadlocking compound. Threadlocker provides lubrication during assembly, then hardens to seal the threads against corrosion and provide resistance to thread slippage.

—Standard threaded fasteners are manufactured with a clearance fit for easy assem-

—The most effective way to prevent loosening of threaded parts is by proper appli-

+ 69 hidden pages

Milnor 30015C4E, 30022C4E Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Table of Contents

ABOUT THIS MANUAL

Guards & Covers

About the Forces Transmitted by Milnor Washer-extractors

Avoiding Damage From Allied Remote Chemical Delivery Systems

Preventive Maintenance

ÈFASTENER TORQUE REQUIREMENTS