Miller Electric PipePro Dual User Manual

OM-230 009F

2008−01

Processes

MIG (GMAW) Welding
Flux Cored (FCAW) Welding
(Gas- And Self-Shielded)

Description

Wire Feeder

PipePro Dual

DX Feeder

Visit our website at

www.MillerWelds.com

File: MIG (GMAW)

From Miller to You

Thank you and congratulations on choosing Miller. Now you can get
the job done and get it done right. We know you don’t have time to do
it any other way.

That’s why when Niels Miller first started building arc welders in 1929,
he made sure his products offered long-lasting value and superior
quality. Like you, his customers couldn’t afford anything less. Miller
products had to be more than the best they could be. They had to be the
best you could buy.

Today, the people that build and sell Miller products continue the
tradition. They’re just as committed to providing equipment and service
that meets the high standards of quality and value established in 1929.

This Owner’s Manual is designed to help you get the most out of your
Miller products. Please take time to read the Safety precautions. They
will help you protect yourself against potential hazards on the worksite.

We’ve made installation and operation quick
and easy. With Miller you can count on years
of reliable service with proper maintenance.
And if for some reason the unit needs repair,
there’s a Troubleshooting section that will
help you figure out what the problem is. The

Miller is the first welding
equipment manufacturer in
the U.S.A. to be registered to
the ISO 9001:2000 Quality
System Standard.

parts list will then help you to decide the
exact part you may need to fix the problem.
Warranty and service information for your
particular model are also provided.

Working as hard as you do

− every power source from
Miller is backed by the most
hassle-free warranty in the
business.

Miller Electric manufactures a full line
of welders and welding related equipment.
For information on other quality Miller
products, contact your local Miller distributor to receive the latest full
line catalog or individual specification sheets. To locate your nearest

distributor or service agency call 1-800-4-A-Miller, or visit us at
www.MillerWelds.com on the web.

Mil_Thank 4/05

TABLE OF CONTENTS

SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-1. Symbol Usage 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-2. Arc Welding Hazards 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-3. Additional Symbols For Installation, Operation, And Maintenance 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-4. California Proposition 65 Warnings 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-5. Principal Safety Standards 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-6. EMF Information 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-1. Symboles utilisés 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-2. Dangers relatifs au soudage à l’arc 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-3. Dangers supplémentaires en relation avec l’installation, le fonctionnement et la maintenance 7 . . . . . .

2-4. Proposition californienne 65 Avertissements 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-5. Principales normes de sécurité 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-6. Information EMF 9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 3 − DEFINITIONS 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-1. Warning Label Definitions 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-2. Symbols And Definitions 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 4 − INTRODUCTION 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-1. Specifications 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 5 − INSTALLATION 13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-1. Typical Connection Diagram For MIG Equipment 13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-2. Typical Connection Diagram For TIG Equipment 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-3. Typical Connection Diagram For Stick Equipment 15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-4. Rear Panel Connections And Rotating Drive Assembly 16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-5. 14-Pin Plug Information 17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-6. Installing And Threading Welding Wire 18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-7. Setting Internal DIP Switches 19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-8. Display Board DIP Switch Settings 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 6 − OPERATION 21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-1. Operational Terms 21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-2. Power Switch 21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-3. Left/Right Select Switch 21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-4. Jog/Purge Switch 22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-5. Front Panel Controls 22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-6. Program Push Button 23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-7. Upper Display 23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-8. Lower Display 24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-9. Setup Push Button 24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-10. Adjust Control 25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-11. Sequence Push Button 25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-12. Auxiliary Menus 26 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-13. Remote-14 Receptacle Information 28 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 7 − SETTING SEQUENCE PARAMETERS 29 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-1. Sequence Parameters In A Program 29 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 8 − SETTING DUAL SCHEDULE PARAMETERS 29 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8-1. Optional Dual Schedule Switch Diagrams 29 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8-2. Diagnostics 30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 9 − MAINTENANCE & TROUBLESHOOTING 31 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9-1. Routine Maintenance 31 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9-2. Troubleshooting 32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 10 − ELECTRICAL DIAGRAM 34 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 11 − PARTS LIST 36 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

OPTIONS AND ACCESSORIES
WARRANTY

SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING

7

Protect yourself and others from injury — read and follow these precautions.

1-1. Symbol Usage

som _2007−04

DANGER! − Indicates a hazardous situation which, if
not avoided, will result in death or serious injury. The
possible hazards are shown in the adjoining symbols
or explained in the text.

Indicates a hazardous situation which, if not avoided,
could result in death or serious injury. The possible
hazards are shown in the adjoining symbols or ex­plained in the text.

NOTICE − Indicates statements not related to personal injury.

1-2. Arc Welding Hazards

The symbols shown below are used throughout this manual
to call attention to and identify possible hazards. When you
see the symbol, watch out, and follow the related instructions
to avoid the hazard. The safety information given below is
only a summary of the more complete safety information
found in the Safety Standards listed in Section 1-5. Read and
follow all Safety Standards.

Only qualified persons should install, operate, maintain, and
repair this unit.

During operation, keep everybody, especially children, away.

ELECTRIC SHOCK can kill.

Touching live electrical parts can cause fatal shocks
or severe burns. The electrode and work circuit is
electrically live whenever the output is on. The input

live when power is on. In semiautomatic or automatic wire welding, the
wire, wire reel, drive roll housing, and all metal parts touching the
welding wire are electrically live. Incorrectly installed or improperly
grounded equipment is a hazard.

D Do not touch live electrical parts.
D Wear dry, hole-free insulating gloves and body protection.
D Insulate yourself from work and ground using dry insulating mats

or covers big enough to prevent any physical contact with the work
or ground.

D Do not use AC output in damp areas, if movement is confined, or if

there is a danger of falling.

D Use AC output ONLY if required for the welding process.
D If AC output is required, use remote output control if present on

unit.

D Additional safety precautions are required when any of the follow-

ing electrically hazardous conditions are present: in damp
locations or while wearing wet clothing; on metal structures such
as floors, gratings, or scaffolds; when in cramped positions such
as sitting, kneeling, or lying; or when there is a high risk of unavoid­able or accidental contact with the workpiece or ground. For these
conditions, use the following equipment in order presented: 1) a
semiautomatic DC constant voltage (wire) welder, 2) a DC manual
(stick) welder, or 3) an AC welder with reduced open-circuit volt­age. In most situations, use of a DC, constant voltage wire welder
is recommended. And, do not work alone!

D Disconnect input power or stop engine before installing or

servicing this equipment. Lockout/tagout input power according to
OSHA 29 CFR 1910.147 (see Safety Standards).

D Properly install and ground this equipment according to its

Owner’s Manual and national, state, and local codes.

power circuit and machine internal circuits are also

. Indicates special instructions.

This group of symbols means Warning! Watch Out! ELECTRIC
SHOCK, MOVING PARTS, and HOT PARTS hazards. Consult sym­bols and related instructions below for necessary actions to avoid the
hazards.

D Always verify the supply ground − check and be sure that input

power cord ground wire is properly connected to ground terminal in
disconnect box or that cord plug is connected to a properly
grounded receptacle outlet.

D When making input connections, attach proper grounding conduc-

tor first − double-check connections.

D Keep cords dry, free of oil and grease, and protected from hot metal

and sparks.

D Frequently inspect input power cord for damage or bare wiring −

replace cord immediately if damaged − bare wiring can kill.

D Turn off all equipment when not in use.
D Do not use worn, damaged, undersized, or poorly spliced cables.
D Do not drape cables over your body.
D If earth grounding of the workpiece is required, ground it directly

with a separate cable.

D Do not touch electrode if you are in contact with the work, ground,

or another electrode from a different machine.

D Do not touch electrode holders connected to two welding ma-

chines at the same time since double open-circuit voltage will be
present.

D Use only well-maintained equipment. Repair or replace damaged

parts at once. Maintain unit according to manual.

D Wear a safety harness if working above floor level.
D Keep all panels and covers securely in place.
D Clamp work cable with good metal-to-metal contact to workpiece

or worktable as near the weld as practical.

D Insulate work clamp when not connected to workpiece to prevent

contact with any metal object.

D Do not connect more than one electrode or work cable to any

single weld output terminal.

SIGNIFICANT DC VOLTAGE exists in inverter-type
welding power sources after removal of input
power.

D Turn Off inverter, disconnect input power, and discharge input

capacitors according to instructions in Maintenance Section
before touching any parts.

HOT PARTS can cause severe burns.

D Do not touch hot parts bare handed.
D Allow cooling period before working on gun or

torch.

D To handle hot parts, use proper tools and/or

wear heavy, insulated welding gloves and
clothing to prevent burns.

OM-230 009 Page 1

FUMES AND GASES can be hazardous.

Welding produces fumes and gases. Breathing
these fumes and gases can be hazardous to your
health.

D Keep your head out of the fumes. Do not breathe the fumes.
D If inside, ventilate the area and/or use local forced ventilation at the

arc to remove welding fumes and gases.

D If ventilation is poor, wear an approved air-supplied respirator.
D Read and understand the Material Safety Data Sheets (MSDSs)

and the manufacturer’s instructions for metals, consumables,
coatings, cleaners, and degreasers.

D Work in a confined space only if it is well ventilated, or while

wearing an air-supplied respirator. Always have a trained watch­person nearby. Welding fumes and gases can displace air and
lower the oxygen level causing injury or death. Be sure the breath­ing air is safe.

D Do not weld in locations near degreasing, cleaning, or spraying op-

erations. The heat and rays of the arc can react with vapors to form
highly toxic and irritating gases.

D Do not weld on coated metals, such as galvanized, lead, or

cadmium plated steel, unless the coating is removed from the weld
area, the area is well ventilated, and while wearing an air-supplied
respirator. The coatings and any metals containing these elements
can give off toxic fumes if welded.

ARC RAYS can burn eyes and skin.

Arc rays from the welding process produce intense
visible and invisible (ultraviolet and infrared) rays
that can burn eyes and skin. Sparks fly off from the
weld.

D Wear an approved welding helmet fitted with a proper shade of fil-

ter lenses to protect your face and eyes when welding or watching
(see ANSI Z49.1 and Z87.1 listed in Safety Standards).

D Wear approved safety glasses with side shields under your

helmet.

D Use protective screens or barriers to protect others from flash,

glare and sparks; warn others not to watch the arc.

D Wear protective clothing made from durable, flame-resistant mate-

rial (leather, heavy cotton, or wool) and foot protection.

WELDING can cause fire or explosion.

D Do not use welder to thaw frozen pipes.
D Remove stick electrode from holder or cut off welding wire at

contact tip when not in use.

D Wear oil-free protective garments such as leather gloves, heavy

shirt, cuffless trousers, high shoes, and a cap.

D Remove any combustibles, such as a butane lighter or matches,

from your person before doing any welding.

D After completion of work, inspect area to ensure it is free of sparks,

glowing embers, and flames.

D Use only correct fuses or circuit breakers. Do not oversize or by-

pass them.

D Follow requirements in OSHA 1910.252 (a) (2) (iv) and NFPA 51B

for hot work and have a fire watcher and extinguisher nearby.

FLYING METAL or DIRT can injure eyes.

D Welding, chipping, wire brushing, and grinding

cause sparks and flying metal. As welds cool,
they can throw off slag.

D Wear approved safety glasses with side

shields even under your welding helmet.

BUILDUP OF GAS can injure or kill.

D Shut off shielding gas supply when not in use.
D Always ventilate confined spaces or use

approved air-supplied respirator.

MAGNETIC FIELDS can affect Implanted
Medical Devices.

D Wearers of Pacemakers and other Implanted

Medical Devices should keep away.

D Implanted Medical Device wearers should consult their doctor

and the device manufacturer before going near arc welding, spot
welding, gouging, plasma arc cutting, or induction heating
operations.

NOISE can damage hearing.

Noise from some processes or equipment can
damage hearing.

D Wear approved ear protection if noise level is

high.

Welding on closed containers, such as tanks,
drums, or pipes, can cause them to blow up. Sparks
can fly off from the welding arc. The flying sparks, hot

burns. Accidental contact of electrode to metal objects can cause
sparks, explosion, overheating, or fire. Check and be sure the area is
safe before doing any welding.

D Remove all flammables within 35 ft (10.7 m) of the welding arc. If

this is not possible, tightly cover them with approved covers.

D Do not weld where flying sparks can strike flammable material.
D Protect yourself and others from flying sparks and hot metal.
D Be alert that welding sparks and hot materials from welding can

easily go through small cracks and openings to adjacent areas.

D Watch for fire, and keep a fire extinguisher nearby.
D Be aware that welding on a ceiling, floor, bulkhead, or partition can

cause fire on the hidden side.

D Do not weld on closed containers such as tanks, drums, or pipes,

unless they are properly prepared according to AWS F4.1 (see
Safety Standards).

D Do not weld where the atmosphere may contain flammable dust,

gas, or liquid vapors (such as gasoline).

D Connect work cable to the work as close to the welding area as

practical to prevent welding current from traveling long, possibly
unknown paths and causing electric shock, sparks, and fire
hazards.

OM-230 009 Page 2

workpiece, and hot equipment can cause fires and

CYLINDERS can explode if damaged.

Shielding gas cylinders contain gas under high
pressure. If damaged, a cylinder can explode. Since
gas cylinders are normally part of the welding
process, be sure to treat them carefully.

D Protect compressed gas cylinders from excessive heat, mechani-

cal shocks, physical damage, slag, open flames, sparks, and arcs.

D Install cylinders in an upright position by securing to a stationary

support or cylinder rack to prevent falling or tipping.

D Keep cylinders away from any welding or other electrical circuits.
D Never drape a welding torch over a gas cylinder.
D Never allow a welding electrode to touch any cylinder.
D Never weld on a pressurized cylinder − explosion will result.
D Use only correct shielding gas cylinders, regulators, hoses, and fit-

tings designed for the specific application; maintain them and
associated parts in good condition.

D Turn face away from valve outlet when opening cylinder valve.
D Keep protective cap in place over valve except when cylinder is in

use or connected for use.

D Use the right equipment, correct procedures, and sufficient num-

ber of persons to lift and move cylinders.

D Read and follow instructions on compressed gas cylinders,

associated equipment, and Compressed Gas Association (CGA)
publication P-1 listed in Safety Standards.

1-3. Additional Symbols For Installation, Operation, And Maintenance

FIRE OR EXPLOSION hazard.

D Do not install or place unit on, over, or near

combustible surfaces.

D Do not install unit near flammables.

D Do not overload building wiring − be sure power supply system is

properly sized, rated, and protected to handle this unit.

FALLING UNIT can cause injury.

D Use lifting eye to lift unit only, NOT running

gear, gas cylinders, or any other accessories.

D Use equipment of adequate capacity to lift and

support unit.

D If using lift forks to move unit, be sure forks are

long enough to extend beyond opposite side of
unit.

OVERUSE can cause OVERHEATING

D Allow cooling period; follow rated duty cycle.
D Reduce current or reduce duty cycle before

starting to weld again.

D Do not block or filter airflow to unit.

FLYING SPARKS can cause injury.

D Wear a face shield to protect eyes and face.
D Shape tungsten electrode only on grinder with

proper guards in a safe location wearing proper
face, hand, and body protection.

D Sparks can cause fires — keep flammables away.

STATIC (ESD) can damage PC boards.

MOVING PARTS can cause injury.

D Keep away from moving parts such as fans.
D Keep all doors, panels, covers, and guards

closed and securely in place.

D Have only qualified persons remove doors, panels, covers, or

guards for maintenance as necessary.

D Reinstall doors, panels, covers, or guards when maintenance is

finished and before reconnecting input power.

READ INSTRUCTIONS.

D Read Owner’s Manual before using or servic-

ing unit.

D Use only genuine replacement parts from the

manufacturer.

H.F. RADIATION can cause interference.

D High-frequency (H.F.) can interfere with radio

navigation, safety services, computers, and
communications equipment.

D Have only qualified persons familiar with

electronic equipment perform this installation.

D The user is responsible for having a qualified electrician prompt-

ly correct any interference problem resulting from the installa­tion.

D If notified by the FCC about interference, stop using the

equipment at once.

D Have the installation regularly checked and maintained.
D Keep high-frequency source doors and panels tightly shut, keep

spark gaps at correct setting, and use grounding and shielding to
minimize the possibility of interference.

D Put on grounded wrist strap BEFORE handling

boards or parts.

D Use proper static-proof bags and boxes to

store, move, or ship PC boards.

MOVING PARTS can cause injury.

D Keep away from moving parts.
D Keep away from pinch points such as drive

rolls.

WELDING WIRE can cause injury.

D Do not press gun trigger until instructed to do

so.

D Do not point gun toward any part of the body,

other people, or any metal when threading
welding wire.

ARC WELDING can cause interference.

D Electromagnetic energy can interfere with

sensitive electronic equipment such as
computers and computer-driven equipment
such as robots.

D Be sure all equipment in the welding area is

electromagnetically compatible.

D To reduce possible interference, keep weld cables as short as

possible, close together, and down low, such as on the floor.

D Locate welding operation 100 meters from any sensitive elec-

tronic equipment.

D Be sure this welding machine is installed and grounded

according to this manual.

D If interference still occurs, the user must take extra measures

such as moving the welding machine, using shielded cables,
using line filters, or shielding the work area.

OM-230 009 Page 3

1-4. California Proposition 65 Warnings

Welding or cutting equipment produces fumes or gases
which contain chemicals known to the State of California to
cause birth defects and, in some cases, cancer. (California
Health & Safety Code Section 25249.5 et seq.)

Battery posts, terminals and related accessories contain lead
and lead compounds, chemicals known to the State of
California to cause cancer and birth defects or other
reproductive harm. Wash hands after handling.

1-5. Principal Safety Standards

Safety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,
from Global Engineering Documents (phone: [phone], website:
www.global.ihs.com).

Recommended Safe Practices for the Preparation for Welding and Cut­ting of Containers and Piping, American Welding Society Standard

AWS F4.1, from Global Engineering Documents (phone:
1-877-413-5184, website: www.global.ihs.com).

National Electrical Code, NFPA Standard 70, from National Fire Protec­tion Association, P.O. Box 9101, Quincy, MA 02269-9101 (phone:
617-770-3000, website: www.nfpa.org and www. sparky.org).

Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet P-1,
from Compressed Gas Association, 4221 Walney Road, 5th Floor,
Chantilly, VA 20151 (phone: [phone], website:www.cganet.com).

Code for Safety in Welding and Cutting, CSA Standard W117.2, from
Canadian Standards Association, Standards Sales, 5060 Mississauga,

For Gasoline Engines:

Engine exhaust contains chemicals known to the State of
California to cause cancer, birth defects, or other reproduc­tive harm.

For Diesel Engines:

Diesel engine exhaust and some of its constituents are
known to the State of California to cause cancer, birth
defects, and other reproductive harm.

Ontario, Canada L4W 5NS (phone: [phone] or in Toronto
416-747-4044, website: www.csa-international.org).

Safe Practice For Occupational And Educational Eye And Face Protec­tion, ANSI Standard Z87.1, from American National Standards Institute,

25 West 43rd Street, New York, NY 10036–8002 (phone:
212-642-4900, website: www.ansi.org).

Standard for Fire Prevention During Welding, Cutting, and Other Hot
Work, NFPA Standard 51B, from National Fire Protection Association,

P.O. Box 9101, Quincy, MA 02269-9101 (phone: [phone], web­site: www.nfpa.org.

OSHA, Occupational Safety and Health Standards for General Indus­try, Title 29, Code of Federal Regulations (CFR), Part 1910, Subpart Q,
and Part 1926, Subpart J, from U.S. Government Printing Office, Super­intendent of Documents, P.O. Box 371954, Pittsburgh, PA 15250-7954
(phone: [phone]) (there are 10 Regional Offices—phone for
Region 5, Chicago, is 312-353-2220, website: www.osha.gov).

1-6. EMF Information

Considerations About Welding And The Effects Of Low Frequency
Electric And Magnetic Fields

Welding current, as it flows through welding cables, will cause electro­magnetic fields. There has been and still is some concern about such
fields. However, after examining more than 500 studies spanning 17
years of research, a special blue ribbon committee of the National
Research Council concluded that: “The body of evidence, in the
committee’s judgment, has not demonstrated that exposure to power­frequency electric and magnetic fields is a human-health hazard.”
However, studies are still going forth and evidence continues to be
examined. Until the final conclusions of the research are reached, you
may wish to minimize your exposure to electromagnetic fields when
welding or cutting.

To reduce magnetic fields in the workplace, use the following
procedures:

1. Keep cables close together by twisting or taping them, or using a
cable cover.

2. Arrange cables to one side and away from the operator.

3. Do not coil or drape cables around your body.

4. Keep welding power source and cables as far away from opera­tor as practical.

5. Connect work clamp to workpiece as close to the weld as possi­ble.

About Implanted Medical Devices:

Implanted Medical Device wearers should consult their doctor and the
device manufacturer before performing or going near arc welding, spot
welding, gouging, plasma arc cutting, or induction heating operations.
If cleared by your doctor, then following the above procedures is recom­mended.

OM-230 009 Page 4

SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION

7

Se protéger et protéger les autres contre le risque de blessure — lire et respecter ces consignes.

2-1. Symboles utilisés

DANGER! − Indique une situation dangereuse qui si on
l’évite pas peut donner la mort ou des blessures graves.
Les dangers possibles sont montrés par les symboles
joints ou sont expliqués dans le texte.

Indique une situation dangereuse qui si on l’évite pas
peut donner la mort ou des blessures graves. Les dan­gers possibles sont montrés par les symboles joints ou
sont expliqués dans le texte.

NOTE − Indique des déclarations pas en relation avec des blessures
personnelles.

. Indique des instructions spécifiques.

Ce groupe de symboles veut dire Avertissement! Attention! DANGER
DE CHOC ELECTRIQUE, PIECES EN MOUVEMENT, et PIECES
CHAUDES. Consulter les symboles et les instructions ci-dessous y
afférant pour les actions nécessaires afin d’éviter le danger.

2-2. Dangers relatifs au soudage à l’arc

Les symboles représentés ci-dessous sont utilisés dans ce ma­nuel pour attirer l’attention et identifier les dangers possibles. En
présence de l’un de ces symboles, prendre garde et suivre les
instructions afférentes pour éviter tout risque. Les instructions
en matière de sécurité indiquées ci-dessous ne constituent
qu’un sommaire des instructions de sécurité plus complètes
fournies dans les normes de sécurité énumérées dans la Sec­tion 2-5. Lire et observer toutes les normes de sécurité.

Seul un personnel qualifié est autorisé à installer, faire fonc­tionner, entretenir et réparer cet appareil.

Pendant le fonctionnement, maintenir à distance toutes les
personnes, notamment les enfants de l’appareil.

UNE DÉCHARGE ÉLECTRIQUE peut
entraîner la mort.

Le contact d’organes électriques sous tension peut
provoquer des accidents mortels ou des brûlures
graves. Le circuit de l’électrode et de la pièce est

sortie. Le circuit d’alimentation et les circuits internes de la machine
sont également sous tension lorsque l’alimentation est sur Marche.
Dans le mode de soudage avec du fil, le fil, le dérouleur, le bloc de
commande du rouleau et toutes les parties métalliques en contact
avec le fil sont sous tension électrique. Un équipement installé ou mis
à la terre de manière incorrecte ou impropre constitue un danger.

D Ne pas toucher aux pièces électriques sous tension.
D Porter des gants isolants et des vêtements de protection secs et

sans trous.

D S’isoler de la pièce à couper et du sol en utilisant des housses ou

des tapis assez grands afin d’éviter tout contact physique avec la
pièce à couper ou le sol.

D Ne pas se servir de source électrique à courant électrique dans les

zones humides, dans les endroits confinés ou là où on risque de
tomber.

D Se servir d’une source électrique à courant électrique UNIQUE-

MENT si le procédé de soudage le demande.

D Si l’utilisation d’une source électrique à courant électrique s’avère

nécessaire, se servir de la fonction de télécommande si l’appareil
en est équipé.

D D’autres consignes de sécurité sont nécessaires dans les condi-

tions suivantes : risques électriques dans un environnement
humide ou si l’on porte des vêtements mouillés ; sur des structures
métalliques telles que sols, grilles ou échafaudages ; en position
coincée comme assise, à genoux ou couchée ; ou s’il y a un risque
élevé de contact inévitable ou accidentel avec la pièce à souder ou
le sol. Dans ces conditions, utiliser les équipements suivants,
dans l’ordre indiqué : 1) un poste à souder DC à tension constante

sous tension lorsque le courant est délivré à la

(à fil), 2) un poste à souder DC manuel (électrode) ou 3) un poste à
souder AC à tension à vide réduite. Dans la plupart des situations,
l’utilisation d’un poste à souder DC à fil à tension constante est re­commandée. En outre, ne pas travailler seul !

D Couper l’alimentation ou arrêter le moteur avant de procéder à l’in-

stallation, à la réparation ou à l’entretien de l’appareil. Déverrouiller
l’alimentation selon la norme OSHA 29 CFR 1910.147 (voir nor­mes de sécurité).

D Installer le poste correctement et le mettre à la terre convenable-

ment selon les consignes du manuel de l’opérateur et les normes
nationales, provinciales et locales.

D Toujours vérifier la terre du cordon d’alimentation. Vérifier et

s’assurer que le fil de terre du cordon d’alimentation est bien
raccordé à la borne de terre du sectionneur ou que la fiche du
cordon est raccordée à une prise correctement mise à la terre.

D En effectuant les raccordements d’entrée, fixer d’abord le conduc-

teur de mise à la terre approprié et contre-vérifier les connexions.

D Les câbles doivent être exempts d’humidité, d’huile et de graisse;

protégez−les contre les étincelles et les pièces métalliques
chaudes.

D Vérifier fréquemment le cordon d’alimentation afin de s’assurer

qu’il n’est pas altéré ou à nu, le remplacer immédiatement s’il l’est.
Un fil à nu peut entraîner la mort.

D L’équipement doit être hors tension lorsqu’il n’est pas utilisé.
D Ne pas utiliser des câbles usés, endommagés, de grosseur insuffi-

sante ou mal épissés.

D Ne pas enrouler les câbles autour du corps.
D Si la pièce soudée doit être mise à la terre, le faire directement

avec un câble distinct.

D Ne pas toucher l’électrode quand on est en contact avec la pièce,

la terre ou une électrode provenant d’une autre machine.

D Ne pas toucher des porte électrodes connectés à deux machines

en même temps à cause de la présence d’une tension à vide dou­blée.

D N’utiliser qu’un matériel en bon état. Réparer ou remplacer sur-le-

champ les pièces endommagées. Entretenir l’appareil
conformément à ce manuel.

D Porter un harnais de sécurité si l’on doit travailler au-dessus du sol.
D S’assurer que tous les panneaux et couvercles sont correctement

en place.

D Fixer le câble de retour de façon à obtenir un bon contact métal-

métal avec la pièce à souder ou la table de travail, le plus près
possible de la soudure.

D Isoler la pince de masse quand pas mis à la pièce pour éviter le

contact avec tout objet métallique.

D Ne pas raccorder plus d’une électrode ou plus d’un câble de

masse à une même borne de sortie de soudage.

fre_som_2007−04

OM-230 009 Page 5

Il reste une TENSION DC NON NÉGLIGEABLE dans

s

e

­r

e

o
e

e

e

u
n

e

f

e

les sources de soudage onduleur quand on a
coupé l’alimentation.

D Arrêter les convertisseurs, débrancher le courant électrique et

décharger les condensateurs d’alimentation selon les instructions
indiquées dans la partie Entretien avant de toucher les pièces.

DES PIÈCES CHAUDES peuvent
provoquer des brûlures graves.

D Ne pas toucher à mains nues les partie

chaudes.

D Prévoir une période de refroidissement avant d

travailler à l’équipement.

D Ne pas toucher aux pièces chaudes, utiliser les outils recomman

dés et porter des gants de soudage et des vêtements épais pou
éviter les brûlures.

LES FUMÉES ET LES GAZ peuvent êtr
dangereux.

Le soudage génère des fumées et des gaz. Leur
inhalation peut être dangereux pour votre santé.

D Eloigner votre tête des fumées. Ne pas respirer les fumées.
D À l’intérieur, ventiler la zone et/ou utiliser une ventilation forcée au

niveau de l’arc pour l’évacuation des fumées et des gaz de soudage.

D Si la ventilation est médiocre, porter un respirateur anti-vapeurs

approuvé.

D Lire et comprendre les spécifications de sécurité des matériaux

(MSDS) et les instructions du fabricant concernant les métaux, les
consommables, les revêtements, les nettoyants et les dégrais­seurs.

D Travailler dans un espace fermé seulement s’il est bien ventilé ou

en portant un respirateur à alimentation d’air. Demander toujours à
un surveillant dûment formé de se tenir à proximité. Des fumées et
des gaz de soudage peuvent déplacer l’air et abaisser le niveau
d’oxygène provoquant des blessures ou des accidents mortels.
S’assurer que l’air de respiration ne présente aucun danger.

D Ne pas souder dans des endroits situés à proximité d’opérations

de dégraissage, de nettoyage ou de pulvérisation. La chaleur et
les rayons de l’arc peuvent réagir en présence de vapeurs et for­mer des gaz hautement toxiques et irritants.

D Ne pas souder des métaux munis d’un revêtement, tels que l’acier

galvanisé, plaqué en plomb ou au cadmium à moins que le revête­ment n’ait été enlevé dans la zone de soudure, que l’endroit soit
bien ventilé, et en portant un respirateur à alimentation d’air. Les
revêtements et tous les métaux renfermant ces éléments peuvent
dégager des fumées toxiques en cas de soudage.

LES RAYONS DE L’ARC peuvent pr
voquer des brûlures dans les yeux
sur la peau.

Le rayonnement de l’arc du procédé de soudag

(ultraviolets et infrarouges) susceptibles de provoquer des brûlure
dans les yeux et sur la peau. Des étincelles sont projetées pendant l
soudage.

D Porter un casque de soudage approuvé muni de verres filtrants

approprié pour protéger visage et yeux pendant le soudage
(voir ANSI Z49.1 et Z87.1 énuméré dans les normes de sécurité).

D Porter des lunettes de sécurité avec écrans latéraux même sous

votre casque.

D Avoir recours à des écrans protecteurs ou à des rideaux pour

protéger les autres contre les rayonnements les éblouissements
et les étincelles ; prévenir toute personne sur les lieux de ne pas
regarder l’arc.

D Porter des vêtements confectionnés avec des matières résistan-

tes et ignifuges (cuir, coton lourd ou laine) et des bottes de
protection.

OM-230 009 Page 6

génère des rayons visibles et invisibles intense

LE SOUDAGE peut provoquer un in
cendie ou une explosion.

Le soudage effectué sur des conteneurs fermés tel
que des réservoirs, tambours ou des conduites pe

provoquer leur éclatement. Des étincelles peuve
être projetées de l’arc de soudure. La projection d’étincelles, des pièce
chaudes et des équipements chauds peut provoquer des incendies
des brûlures. Le contact accidentel de l’électrode avec des objet
métalliques peut provoquer des étincelles, une explosion, un surchau
fement ou un incendie. Avant de commencer le soudage, vérifier
s’assurer que l’endroit ne présente pas de danger.

D Déplacer toutes les substances inflammables à une distance de

10,7 m de l’arc de soudage. En cas d’impossibilité les recouvrir
soigneusement avec des protections homologués.

D Ne pas souder dans un endroit là où des étincelles peuvent tomber

sur des substances inflammables.

D Se protéger et d’autres personnes de la projection d’étincelles et

de métal chaud.

D Des étincelles et des matériaux chauds du soudage peuvent

facilement passer dans d’autres zones en traversant de petites
fissures et des ouvertures.

D Surveiller tout déclenchement d’incendie et tenir un extincteur à

proximité.

D Le soudage effectué sur un plafond, plancher, paroi ou séparation

peut déclencher un incendie de l’autre côté.

D Ne pas effectuer le soudage sur des conteneurs fermés tels que

des réservoirs, tambours, ou conduites, à moins qu’ils n’aient été
préparés correctement conformément à AWS F4.1 (voir les nor­mes de sécurité).

D Ne soudez pas si l’air ambiant est chargé de particules, gaz, ou va-

peurs inflammables (vapeur d’essence, par exemple).

D Brancher le câble de masse sur la pièce le plus près possible de la

zone de soudage pour éviter le transport du courant sur une
longue distance par des chemins inconnus éventuels en provo­quant des risques d’électrocution, d’étincelles et d’incendie.

D Ne pas utiliser le poste de soudage pour dégeler des conduites ge-

lées.

D En cas de non utilisation, enlever la baguette d’électrode du porte-

électrode ou couper le fil à la pointe de contact.

D Porter des vêtements de protection dépourvus d’huile tels que des

gants en cuir, une chemise en matériau lourd, des pantalons sans
revers, des chaussures hautes et un couvre chef.

D Avant de souder, retirer toute substance combustible de vos po-

ches telles qu’un allumeur au butane ou des allumettes.

D Une fois le travail achevé, assurez−vous qu’il ne reste aucune

trace d’étincelles incandescentes ni de flammes.

D Utiliser exclusivement des fusibles ou coupe−circuits appropriés.

Ne pas augmenter leur puissance; ne pas les ponter.

D Une fois le travail achevé, assurez−vous qu’il ne reste aucune

trace d’étincelles incandescentes ni de flammes.

D Utiliser exclusivement des fusibles ou coupe−circuits appropriés.

Ne pas augmenter leur puissance; ne pas les ponter.

D Suivre les recommandations dans OSHA 1910.252(a)(2)(iv) et

NFPA 51B pour les travaux à chaud et avoir de la surveillance et un
extincteur à proximité.

DES PIECES DE METAL ou DES SA­LETES peuvent provoquer des bles­sures dans les yeux.

D Le soudage, l’écaillement, le passage de la pièce à la brosse en

fil de fer, et le meulage génèrent des étincelles et des particules
métalliques volantes. Pendant la période de refroidissement des
soudures, elles risquent de projeter du laitier.

D Porter des lunettes de sécurité avec écrans latéraux ou un écran

facial.

LES ACCUMULATIONS DE GAZ

t

a

­n
u

-

risquent de provoquer des blessures
ou même la mort.

D Fermer l’alimentation du gaz protecteur en cas

de non-utilisation.

D Veiller toujours à bien aérer les espaces confi-

nés ou se servir d’un respirateur d’adduction
d’air homologué.

LES CHAMPS MAGNETIQUES peuv­ent affecter des implants médicaux.

D Porteur de simulateur cardiaque ou autre im-

plants médicaux, rester à distance.

D Les porteurs d’implants doivent d’abord consulter leur médecin

avant de s’approcher des opérations de soudage à l’arc, de sou­dage par points, de gougeage, du coupage plasma ou de chauf­fage par induction.

LE BRUIT peut endommager l’ouïe.

Le bruit des processus et des équipements peut
affecter l’ouïe.

D Porter des protections approuvées pour les

oreilles si le niveau sonore est trop élevé.

LES BOUTEILLES peuvent exploser
si elles sont endommagées.

Des bouteilles de gaz protecteur contiennent du gaz
sous haute pression. Si une bouteille est endomma­gée, elle peut exploser. Du fait que les bouteilles de

dage, les manipuler avec précaution.

gaz font normalement partie du procédé de sou-

D Protéger les bouteilles de gaz comprimé d’une chaleur excessive,

des chocs mécaniques, des dommages physiques, du laitier, des
flammes ouvertes, des étincelles et des arcs.

D Placer les bouteilles debout en les fixant dans un support station-

naire ou dans un porte-bouteilles pour les empêcher de tomber ou
de se renverser.

D Tenir les bouteilles éloignées des circuits de soudage ou autres

circuits électriques.

D Ne jamais placer une torche de soudage sur une bouteille à gaz.

D Une électrode de soudage ne doit jamais entrer en contact avec

une bouteille.

D Ne jamais souder une bouteille pressurisée − risque d’explosion.

D Utiliser seulement des bouteilles de gaz protecteur, régulateurs,

tuyaux et raccords convenables pour cette application spécifique ;
les maintenir ainsi que les éléments associés en bon état.

D Détourner votre visage du détendeur-régulateur lorsque vous

ouvrez la soupape de la bouteille.

D Le couvercle du détendeur doit toujours être en place, sauf lorsque

la bouteille est utilisée ou qu’elle est reliée pour usage ultérieur.

D Utiliser les équipements corrects, les bonnes procédures et suffi-

samment de personnes pour soulever et déplacer les bouteilles.

D Lire et suivre les instructions sur les bouteilles de gaz comprimé,

l’équipement connexe et le dépliant P-1 de la CGA (Compressed
Gas Association) mentionné dans les principales normes de sécu­rité.

2-3. Dangers supplémentaires en relation avec l’installation, le fonctionnement et la maintenance

Risque D’INCENDIE OU D’EXPLO­SION.

D Ne pas placer l’appareil sur, au-dessus ou

à proximité de surfaces inflammables.

D Ne pas installer l’appareil à proximité de pro-

duits inflammables.

D Ne pas surcharger l’installation électrique − s’assurer que

l’alimentation est correctement dimensionnée et protégée avant
de mettre l’appareil en service.

LA CHUTE DE L’APPAREIL peut
blesser.

D Utiliser l’anneau de levage uniquement pour

soulever l’appareil, NON PAS les chariots, les
bouteilles de gaz ou tout autre accessoire.

D Utiliser un équipement de levage de capacité

suffisante pour lever l’appareil.

D En utilisant des fourches de levage pour déplacer l’unité, s’assu-

rer que les fourches sont suffisamment longues pour dépasser
du côté opposé de l’appareil.

L’EMPLOI EXCESSIF peut SUR­CHAUFFER L’ÉQUIPEMENT.

D Prévoir une période de refroidissement ; re-

specter le cycle opératoire nominal.

D Réduire le courant ou le facteur de marche

avant de poursuivre le soudage.

D Ne pas obstruer les passages d’air du poste.

D Les étincelles risquent de causer un incendie − éloigner toute sub

stance inflammable.

LES ÉTINCELLES VOLANTES ris­quent de provoquer des blessures.

D Porter un écran facial pour protéger le visage e

les yeux.

D Affûter l’électrode au tungstène uniquement à l

meuleuse dotée de protecteurs. Cette manœuv
re est à exécuter dans un endroit sûr lorsque l’o
porte l’équipement homologué de protection d
visage, des mains et du corps.

LES CHARGES ÉLECTROSTATI­QUES peuvent endommager les
circuits imprimés.

D Établir la connexion avec la barrette de terre

avant de manipuler des cartes ou des pièces.

D Utiliser des pochettes et des boîtes antistati-

ques pour stocker, déplacer ou expédier des
cartes de circuits imprimes.

DES ORGANES MOBILES peuvent
provoquer des blessures.

D Ne pas s’approcher des organes mobiles.
D Ne pas s’approcher des points de coincement

tels que des rouleaux de commande.

OM-230 009 Page 7

LES FILS DE SOUDAGE peuvent
provoquer des blessures.

D Ne pas appuyer sur la gâchette avant d’en

avoir reçu l’instruction.

D Ne pas diriger le pistolet vers soi, d’autres per-

sonnes ou toute pièce mécanique en enga­geant le fil de soudage.

DES ORGANES MOBILES peuvent
provoquer des blessures.

D S’abstenir de toucher des organes mobiles tels

que des ventilateurs.

D Maintenir fermés et verrouillés les portes, pan-

neaux, recouvrements et dispositifs de protec­tion.

D Seules des personnes qualifiées sont autorisées à enlever les

portes, panneaux, recouvrements ou dispositifs de protection
pour l’entretien.

D Remettre les portes, panneaux, recouvrements ou dispositifs de

protection quand l’entretien est terminé et avant de rebrancher
l’alimentation électrique.

LIRE LES INSTRUCTIONS.

D Lisez le manuel d’instructions avant l’utilisation

ou la maintenance de l’appareil.

D N’utiliser que les pièces de rechange recom-

mandées par le constructeur.

D Effectuer régulièrement le contrôle et l’entretien de l’installation.
D Maintenir soigneusement fermés les portes et les panneaux des

sources de haute fréquence, maintenir les éclateurs à une distan­ce correcte et utiliser une terre et un blindage pour réduire les
interférences éventuelles.

LE RAYONNEMENT HAUTE FRÉ­QUENCE (H.F.) risque de provoquer
des interférences.

D Le rayonnement haute fréquence (H.F.) peut

provoquer des interférences avec les équipe­ments de radio−navigation et de communica­tion, les services de sécurité et les ordinateurs.

D Demander seulement à des personnes qualifiées familiarisées

avec des équipements électroniques de faire fonctionner l’installa­tion.

D L’utilisateur est tenu de faire corriger rapidement par un électricien

qualifié les interférences résultant de l’installation.

D Si le FCC signale des interférences, arrêter immédiatement l’ap-

pareil.

LE SOUDAGE À L’ARC risque de
provoquer des interférences.

D L’énergie électromagnétique risque de provo-

quer des interférences pour l’équipement élec­tronique sensible tel que les ordinateurs et l’é­quipement commandé par ordinateur tel que
les robots.

D Veiller à ce que tout l’équipement de la zone de soudage soit

compatible électromagnétiquement.

D Pour réduire la possibilité d’interférence, maintenir les câbles de

soudage aussi courts que possible, les grouper, et les poser
aussi bas que possible (ex. par terre).

D Veiller à souder à une distance de 100 mètres de tout équipe-

ment électronique sensible.

D Veiller à ce que ce poste de soudage soit posé et mis à la terre

conformément à ce mode d’emploi.

D En cas d’interférences après avoir pris les mesures précéden-

tes, il incombe à l’utilisateur de prendre des mesures supplé­mentaires telles que le déplacement du poste, l’utilisation de câ­bles blindés, l’utilisation de filtres de ligne ou la pose de protec­teurs dans la zone de travail.

2-4. Proposition californienne 65 Avertissements

Les équipements de soudage et de coupage produisent des
fumées et des gaz qui contiennent des produits chimiques
dont l’État de Californie reconnaît qu’ils provoquent des mal­formations congénitales et, dans certains cas, des cancers.
(Code de santé et de sécurité de Californie, chapitre 25249.5
et suivants)

Les batteries, les bornes et autres accessoires contiennent
du plomb et des composés à base de plomb, produits chimi­ques dont l’État de Californie reconnaît qu’ils provoquent des
cancers et des malformations congénitales ou autres
problèmes de procréation. Se laver les mains après manipu­lation.

Pour les moteurs à essence :

Pour les moteurs diesel :

Les gaz d’échappement des moteurs contiennent des pro­duits chimiques dont l’État de Californie reconnaît qu’ils
provoquent des cancers et des malformations congénitales
ou autres problèmes de procréation.

Les gaz d’échappement des moteurs diesel et certains de
leurs composants sont reconnus par l’État de Californie com­me provoquant des cancers et des malformations
congénitales ou autres problèmes de procréation.

OM-230 009 Page 8

2-5. Principales normes de sécurité

Safety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,
de Global Engineering Documents (téléphone : 1-877-413-5184, site
Internet : www.global.ihs.com).

Recommended Safe Practices for the Preparation for Welding and Cut­ting of Containers and Piping, American Welding Society Standard

AWS F4.1 de Global Engineering Documents (téléphone :
1-877-413-5184, site Internet : www.global.ihs.com).

National Electrical Code, NFPA Standard 70, de National Fire Protec­tion Association, P.O. Box 9101, Quincy, MA 02269-9101 (téléphone :
617-770-3000, site Internet : www.nfpa.org).

Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet P-1,
de Compressed Gas Association, 4221 Walney Road, 5th Floor, Chan­tilly, VA 20151 (téléphone : 703-788-2700, site Internet :
www.cganet.com).

Code for Safety in Welding and Cutting, CSA Standard W117.2, de
Canadian Standards Association, 5060 Mississauga, Ontario, Canada

2-6. Information EMF

Considérations sur le soudage et les effets de basse fréquence et des
champs magnétiques et électriques.

Le courant de soudage, pendant son passage dans les câbles de sou­dage, causera des champs électromagnétiques. Il y a eu et il y a encore
un certain souci à propos de tels champs. Cependant, après avoir exa­miné plus de 500 études qui ont été faites pendant une période de
recherche de 17 ans, un comité spécial ruban bleu du National
Research Council a conclu : « L’accumulation de preuves, suivant le
jugement du comité, n’a pas démontré que l’exposition aux champs
magnétiques et champs électriques à haute fréquence représente un
risque à la santé humaine ». Toutefois, des études sont toujours en
cours et les preuves continuent à être examinées. En attendant que les
conclusions finales de la recherche soient établies, il vous serait
souhaitable de réduire votre exposition aux champs électromagnéti­ques pendant le soudage ou le coupage.

Pour réduire les champs magnétiques sur le poste de travail, appliquer
les procédures suivantes :

L4W 5NS (téléphone : 800-463-6727 ou à Toronto 416-747-4044, site
Internet : www.csa-international.org).

Safe Practice For Occupational And Educational Eye And Face Protec­tion, ANSI Standard Z87.1, de American National Standards Institute,

11 West 43rd Street, New York, NY 10036-8002 (téléphone :
212-642-4900, site Internet : www.ansi.org).

Standard for Fire Prevention During Welding, Cutting, and Other Hot
Work, NFPA Standard 51B, de National Fire Protection Association,

P.O. Box 9101, Quincy, MA 02269-9101 (téléphone : 617-770-3000,
site Internet : www.nfpa.org).

OSHA, Occupational Safety and Health Standards for General Indus­try, Title 29, Code of Federal Regulations (CFR), Part 1910, Subpart Q,
and Part 1926, Subpart J, de U.S. Government Printing Office, Superin­tendent of Documents, P.O. Box 371954, Pittsburgh, PA 15250-7954
(téléphone : 1-866-512-1800) (il y a 10 bureaux régionaux−−le télépho-
ne de la région 5, Chicago, est 312-353-2220, site Internet :
www.osha.gov).

1. Garder les câbles ensemble, les torsader, les scotcher, ou les
recouvrir d’une housse.

2. Disposer les câbles d’un côté et à distance de l’opérateur.

3. Ne pas courber pas et ne pas entourer pas les câbles autour de
votre corps.

4. Garder le poste de soudage et les câbles le plus loin possible de
vous.

5. Connecter la pince sur la pièce aussi près que possible de la
soudure.

En ce qui concerne les implants médicaux :

Les porteurs d’implants doivent d’abord consulter leur médecin avant
de s’approcher des opérations de soudage à l’arc, de soudage par
points, de gougeage, du coupage plasma ou de chauffage par induc­tion. Si le médecin approuve, il est recommandé de suivre les
procédures précédentes.

OM-230 009 Page 9

OM-230 009 Page 10

SECTION 3 − DEFINITIONS

3-1. Warning Label Definitions

ABC

1 1.1 1.2 1.3

2

3 3.1 3.2 3.3

4 4.1

2.1

2.2

+

56

+

+

2.3

+

S-178 936

A. Warning! Watch Out! There

are possible hazards as

shown by the symbols.
B. Drive rolls can injure fingers.
C. Welding wire and drive parts

are at welding voltage during

operation − keep hands and

metal objects clear.
1 Electric shock can kill.

1.1 Wear dry insulating gloves.

Do not touch electrode with

bare hand. Do not wear wet or

damaged gloves.

1.2 Protect yourself from electric

shock by insulating yourself

from work and ground.

1.3 Disconnect input plug or

power before working on

machine.
2 Breathing welding fumes can

be hazardous to your health.

2.1 Keep your head out of the

fumes.

2.2 Use forced ventilation or local

exhaust to remove the fumes.

2.3 Use ventilating fan to remove

fumes.
3 Welding sparks can cause

explosion or fire.

3.1 Keep flammables away from

welding. Don’t weld near

flammables.

3.2 Welding sparks can cause

fires. Have a fire extinguisher

nearby and have a watch

person ready to use it.

3.3 Do not weld on drums or any

closed containers.
4 Arc rays can burn eyes and

injure skin.

4.1 Wear hat and safety glasses.

Use ear protection and button

shirt collar. Use welding

helmet with correct shade of

filter. Wear complete body

protection.
5 Become trained and read the

instructions before working on

the machine or welding.
6 Do not remove or paint over

(cover) the label.

OM-230 009 Page 11

3-2. Symbols And Definitions

. Some symbols are found only on CE products.

A

IP

U

1

Amperes

Degree Of
Protection

Jog Output Trigger Line Connection

Set Up Sequence Trigger Hold On Trigger Hold Off

Purge Press To Set Start Crater

Time Preflow Time Postflow Time Read Instructions

Increase

Primary Voltage

V

Hz

I

1

A

B

Volts Alternating Current

Hertz Program Wire Feed

Primary Current

Dual Schedule

I

2

Rated Current

X

U

2

Duty Cycle

Load Voltage

4-1. Specifications

Type of Input

Power

40 Volts DC

10 Amperes

Welding Power

Source Type

PipePro 450 RFC with

14-Pin And Contactor

Control

SECTION 4 − INTRODUCTION

Wire Feed Speed

Range

50 To 780 ipm

(1.3 To 19.8 mpm)

Wire Diameter

Range

.023 To 1/8 in

(0.6 To 3.2 mm)

Max Spool

Weight: 60 lb

(27 kg)

Welding

Circuit
Rating

100 Volts,

750

Amperes,

100% Duty

Cycle

Rating

IP 21 Length: 35 in

IP

Overall

Dimensions

(889 mm)

Width: 12-1/2 in

(318 mm)

Height: 14 in

(356 mm)

Weight

87 lb

(39.5 kg)

OM-230 009 Page 12

SECTION 5 − INSTALLATION

5-1. Typical Connection Diagram For MIG Equipment

1

3

9

10

2

4

8

5

11

6

7

804 665-C

! Do not mount feeder on top of pow-

er source.

! Do not put feeder where welding

wire hits cylinder.

! Do not move or operate equipment

when it could tip.

1 Welding Power Source

2 Negative Volt Sense Cable
3 Positive (+) Weld Cable
4 Negative (−) Weld Cable
5 Workpiece
6 Welding Gun
7 Wire Feeder

8 Gas Hose
9 Gas Cylinder
10 14-Pin Feeder Control Cable

11 Remote Switch To MIG

. Maximum cable length not to exceed

150 feet.

OM-230 009 Page 13

5-2. Typical Connection Diagram For TIG Equipment

. The illustration shows remote control connected through the wirefeeder.

The wirefeeder is not connected to the power source output..

1

2

12

3

4

7

! Do not mount feeder on top of pow-

er source.

! Do not put feeder where welding

wire hits cylinder.

! Do not move or operate equipment

when it could tip.

1 Welding Power Source

5

11

8

2 Gas Cylinder
3 Gas Hose
4 Positive (+) Weld Cable
5 Negative (−) Weld Cable
6 Torch
7 Workpiece
8 Foot Control

6

10

9

804 779-A

9 Wire Feeder
10 14-Pin Feeder Control Cable
11 Remote Switch To STICK/TIG
12 Volt Sense Receptacle

(Cable Disconnected)

. Maximum cable length not to exceed

150 feet.

OM-230 009 Page 14

5-3. Typical Connection Diagram For Stick Equipment

. The illustration shows remote control connected through the wirefeeder.

The wirefeeder is not connected to the power source output..

1

2

3

4

8

5

9

7

804 780-A

6

! Do not mount feeder on top of pow-

er source.

! Do not put feeder where welding

wire hits cylinder.

! Do not move or operate equipment

when it could tip.

1 Welding Power Source
2 Negative (−) Weld Cable
3 Positive (+) Weld Cable
4 Workpiece
5 Electrode Holder

6 Hand Control
7 Wire Feeder
8 14-Pin Feeder Control Cable
9 Remote Switch To STICK/TIG

. Maximum cable length not to exceed

150 feet.

OM-230 009 Page 15

5-4. Rear Panel Connections And Rotating Drive Assembly

8

2

1

1 14-Pin Control Cable
2 Shielding Gas Valve Fittings
Requires fitting with 5/8-18 right-

hand threads. Connect customer­supplied gas hose.

3 Weld Cable Terminal
4 Jumper Weld Cable
5 Weld Cable
6 Drive Assembly
7 Drive Assembly Rotation

Knob
8 Rating Label Location
To rotate the drive assembly, loos-

en drive assembly rotation knob,
rotate drive assembly, and tighten
knob.

3

5

4

6

7

4

5

Tools Needed:

OM-230 009 Page 16

9/16, 5/8 in
3/16 in

Ref. 804 766-A / 803 067 / 802 825-A

5-5. 14-Pin Plug Information

B

K

I

C

L

NH

Pin* Pin Information

A 40 volts dc with respect to socket G.

G Circuit common for 40 volts dc circuit.

B Contact closure to K completes contactor control circuit.

K Contact closure to B completes contactor control circuit.

AJ

K

I

L

NH

M

G

F

D

E

C +10 volts dc input from power source to wire feeder with respect to socket D.

D Remote volt control circuit common.

E 0 to +10 volts dc remote volt/trim signal from wire feeder to power source with respect to socket D.

H Voltage feedback; 0 to +10 volts dc, 1 volt per 10 arc volts.

F Current feedback; 0 to +10 volts dc, 1 volt per 100 amperes.

M 0 to +10 volts dc remote WFS signal from wire feeder to power source with respect to socket N.

N Remote WFS control circuit common.

L Electrode sense.

I Remote Program Select A

J Remote Program Select B

Notes

OM-230 009 Page 17

5-6. Installing And Threading Welding Wire

Pressure

Adjust

Rear

Rolls

Install wire spools. Adjust tension nuts so
wire is taut when wire feed stops.

Pressure

Indicator

Scale

Pressure

Adjust

Front
Rolls

Install wire guides and
anti-wear guide.

Install drive rolls.

. For best wire feeding performance, be

sure that the outlet cable has the proper
size liner for the welding wire size being
used. Also, when the gun is installed, the
liner extending from the back of the gun
should be as close to the drive rolls as
possible, without touching.

Install gun. Lay gun cable out straight. Cut off
end of wire. Push wire through guides up to
drive rolls; continue to hold wire. Press Jog
button to feed wire out gun.

No Wire Slip

NONCONDUCTIVE

SURFACE

Drive Rolls

Back Of Gun

End Of Liner

Wire Slips

NONCONDUCTIVE

SURFACE

. For soft wire or small diameter stainless

steel wire, reduce drive roll pressure on
the rear roll to half that of the front rolls.

Tools Needed:

3/16, 5/64 in

15/16, 3/8 in

. To adjust drive roll pressure, hold nozzle

about 2 in (51 mm) from nonconductive
surface and press gun trigger to feed wire
against surface. Tighten knob so wire
does not slip. Do not overtighten. If con­tact tip is completely blocked, wire should
slip at the feeder (see pressure adjust­ment above).Cut wire off. Close cover.

Ref. 156 929-A / Ref. 150 922 / Ref. 156 930 / 804 743-A

OM-230 009 Page 18

5-7. Setting Internal DIP Switches

Right Side Motor

Control Board PC1

P1

Left Side Motor

Control Board

PC101

. This illustration shows

the factory setting of S1.

Remove wrapper.
1 DIP Switch S1 On Motor

Board PC1

w Setting Current Detect

Override (S1-1)

Current detect override is used to
disable run-in when a welding pow­er source is used that doesn’t pro­vide current feedback through the
14-pin receptacle.

Install wrapper when finished.

1

Automatic Run-In (ON)

(Factory Default)

S1-1 And S1-2

On = Run-In speed is
approximately 1/2 weld wire
feed speed.

. In the DIP switch S1 illustrations,

the elevated slider on each switch
is shown in white. For example,
the switches above are all in the
Off position.

. When DIP switch positions are changed, the unit must be

turned Off and then On again in order for the new settings
to be active. DIP switches are only read on power up.

Position Settings And Results For DIP Switch S1 On PC1 And PC101

Automatic Run-In (OFF)

S1-1 And S1-2

Off = Run-In speed is set using
potentiometer P1 located on Motor
Board PC1.

Current Detect Override (ON)

S1-1 And S1-2

On = Current detect over­ride. For welding power
sources that don’t provide
current feedback through
the 14-pin receptacle. Run­in is inactive.

Tools Needed:

1/4 in

Current Detect Override (OFF)

(Factory Default)

S1-1 And S1-2

Off = Current must be detected
from power sources that provide
current feedback through the
14-pin receptacle to go from run-in
to welding condition. Run-in is
active.

804 804-A / Ref. 802 944

OM-230 009 Page 19

5-8. Display Board DIP Switch Settings

Remove wrapper.
1 DIP Switch S1 And S4

. DIP switches S1 and S4 should remain in

1

the factory default settings.

Install wrapper when finished.

Tools Needed:

1/4 in

Factory Set Default Settings
For DIP Switches S1 And S4

O

12345678

N

. In the DIP switch S1and S4 il-

lustration, the elevated slider on
each switch is shown in white. For
example, the switches above are
all in the Off position.

804 666-B / 803 063

OM-230 009 Page 20

SECTION 6 − OPERATION

6-1. Operational Terms

The following is a list of terms and their definitions as they apply to this wire feeder:

General Terms:

Cold Wire Jog Feeding wire without contactor or gas valve being energized.

Sequence A portion of the weld program, such as preflow, run-in, start, weld, crater, burnback, and postflow.

Weld Program A group of sequences that make up a weld cycle.

6-2. Power Switch

1 Power Switch

6-3. Left/Right Select Switch

1

1

804 667-B

1 Left/Right Select Switch
Pressing the Left/Right Select

switch allows the operator to
choose which side of the units’ con­trols will operate.

. Depressing the Left or Right

Gun Trigger also allows the
operator to enable the con­trols on that side of the unit.

804 668-B

OM-230 009 Page 21

6-4. Jog/Purge Switch

3

2

1 Jog/Purge Switch
2 Gun Trigger Receptacle
3 Adjust Control
Pressing the Jog/Purge switch

allows the operator to jog wire
without energizing the weld pow­er or gas valve circuit.

• Jog speed can be adjusted by

the Adjust control when the

unit is jogging wire. The unit

displays jog speed when the

unit is being jogged.

• Pressing the Jog/Purge button

also allows the operator to

purge gas lines before welding

and to preset gas pressure at

the regulator.

1

804 668-B

6-5. Front Panel Controls

See

Section

6-6

Program

Start
Crater
Pre/Postflow

Sequence Setup

V/Trim Time (sec)

Wire Speed Amps

Adjust

See

Section

6-7

See

Section

6-8

Dual Schedule

Trigger Hold

OM-230 009 Page 22

See

Section

6-11

See

Section

6-10

See

Section

6-9

6-6. Program Push Button

1

2

Program

1 Program Display
The number of the active program

is displayed.
2 Program Push Button
Press button to activate program

select feature. To change the pro­gram number, press the Program
push button and rotate the Adjust
control.

3 Program Push Button LED
The LED lights to indicate the Pro-

gram push button is active.

3

6-7. Upper Display

1

4

1 Upper Display
The upper display shows voltage/trim or time.

The unit displays both preset and actual arc
voltage. When the unit is in a welding state, ac­tual arc voltage is displayed. The upper dis­play shows welding sequence time when the
Time LED is illuminated.

2 Upper Display Push Button
Press and hold button to adjust or display weld

time. Release button to display voltage/trim.
3 Upper Display Push Button LED
The upper display push button LED illumi-

nates to indicate that information displayed

V/Trim Time (sec)

5

can be changed by the Adjust control.
4 Volts/Trim LED

5 Time LED
The LEDs below the display illuminate to indi-

cate which value is being shown.
At any time while welding, the unit permits the

adjustment of the weld sequence voltage/trim
while continuing to display actual arc voltage.

• If the unit is displaying a welding sequence

that can be timed, the welding time display
mode is entered by pressing the upper dis­play push button repeatedly until welding

3

2

time is the active parameter in the upper dis­play. At idle, the upper display toggles be­tween showing weld voltage/trim or weld
time, with subsequent presses of the upper
display push button.

• The unit defaults to displaying welding volt-

age/trim when a welding sequence display
mode is first entered.

• If the weld sequence has a time set (as in

spot time) and the trigger is held, after the
weld program is completed, ERR TRG 1 will
be displayed to indicate the weld program is
complete. Release trigger to clear error.

OM-230 009 Page 23

6-8. Lower Display

1

4

3

2

Wire Speed Amps

5

1 Lower Display
The lower display shows wire speed or

amperage.
2 Lower Display Push Button
Press button to choose between wire speed or

amperage functions.
3 Lower Display Push Button LED
The lower display push button LED illuminates

to indicate that wire feed speed can be ad­justed with the Adjust control.

4 Wire Speed LED
5 Amps LED
The LEDs below the display illuminate to indi-

6-9. Setup Push Button

cate which value is being shown.

• At idle, the wire speed for the active welding

sequence may be adjusted or the amperage
of the previous weld may be displayed.

• If the unit is in a welding state that does not

involve feeding wire, such as pre−flow or
post−flow, the unit displays the weld se­quence wire speed; otherwise, the wire
speed of the active sequence segment of the
weld program (run−in, start, weld, crater,
etc.), is displayed.

3

4

Trigger Hold
Dual Schedule

• Adjusting wire speed while in a welding state

will modify the weld segment of the weld pro­gram. Wire speed for other segments of the
weld program can only be modified via the
Sequence menu.

• When the unit is displaying amperage, the

Amps LED illuminates. While in a welding
state, the actual weld current is shown.
While idle, the amperage at the end of the
previous welding state is shown.

• Amperage values of less than 5 Amps are

displayed as “−−−−”.

2

1 Setup Push Button
Press button to choose between trigger hold

or dual schedule functions.
2 Setup Push Button LED
3 Trigger Hold LED
4 Dual Schedule LED

• When the Setup button is pressed, the Set-

up push button LED flashes and the Trigger
Hold LED flashes.

• Trigger hold is a per program setting.

• The flashing LED indicates that the unit is in

the trigger hold display mode. In this mode
the upper display indicates HOLD and the
lower display indicates the trigger hold sta-

1

Setup

tus On/Off. Use the Adjust control to change
the trigger hold status or press the lower dis­play push button. If trigger hold is turned On,
the trigger hold LED illuminates and stays
On.

• When trigger hold is On, the user must

press and hold the trigger for a predefined
amount of time (the trigger hold delay time−
see Section 6-12), then release it for the trig­ger hold function to be active. To shut off the
weld when trigger hold is On, the user must
press and release the trigger.

• If a weld time is programmed, trigger hold is

disabled.

• Dual Schedule is a per program pair setting

(1,2) (3,4) (5,6) (7,8).

• When the Setup button is pressed a second

time, the dual schedule LED flashes. In this
mode the upper display indicates DUAL and
the lower display indicates dual schedule
status On/Off. Use the Adjust control to
change the dual schedule status if desired.

• Pressing the Setup button again exits the

Setup mode. The dual schedule LED stops
flashing to indicate the dual schedule status
is Off, or remains on if dual schedule was
enabled.

• While in the Setup mode, if the trigger is acti-

vated, Setup mode is terminated.

• Dual schedule and trigger select cannot be

used concurrently. See Section 6-12 for
Trigger Program Select.

OM-230 009 Page 24

6-10. Adjust Control

1

6-11. Sequence Push Button

1 Adjust Control
The Adjust control is used to change

various parameters.

Adjust

3

Start
Crater
Pre/Postflow

Sequence

. For more information on Setting

Sequence Parameters see Section 7-1.

• The Sequence push button allows the

selection of welding sequences. Five weld­ing sequences are available. The default
sequence is the Weld sequence. The Weld
sequence is active on power up. Three
welding sequence LEDs are located above
the Sequence push button: Start, Crater,
and Preflow/Postflow. The applicable LED
illuminates to indicate which welding se­quence is active.

• The LED illuminates to indicate that a weld-

ing sequence display mode other than Weld
is active. Welding sequences other than
Weld must be set prior to initiating the arc.
When the unit enters a welding state, all se­quence display modes are terminated and

Start

2

1

the weld display mode is activated.
If zero time is programmed for a timed se-

quence except for Weld, that sequence will
be skipped.

• In the weld sequence display mode, the Se-

quence push button LED is Off. When the
Sequence push button is pressed, the Se­quence push button flashes and the Start
LEDs flash. In this condition, the unit is in the
Start sequence display mode, and Start se­quence parameters are displayed (see Sec­tion 7-1).

• When the Sequence push button is pressed

a second time, the Crater sequence LED
flashes. The Sequence push button LED re­mains flashing. In this condition, the unit is
in the Crater sequence display mode, and
Crater sequence parameters are displayed.

Time

Preflow

Time

Welding Sequence Diagram

Weld

Time

Crater

Time

1 Sequence Push Button
2 Sequence Push Button LED
3 Welding Sequence LEDs

Postflow

Time

• When the Sequence push button is pressed

a third time, the Preflow/Postflow sequence
LED flashes. The Sequence push button
LED remains flashing. In the Preflow display
mode the upper display shows the preflow
time and the lower display indicates the ab­breviation PRE, to inform the operator that
preflow time is displayed. If the upper dis­play push button is pressed, the Adjust con­trol can be used to adjust preflow.

• If the lower display push button is pressed,

the Adjust control can be used to select be­tween preflow (PRE) and postflow (POST).
When POST is selected, the upper display
can be used to specify postflow time.

• When the Sequence push button is pressed

a fourth time, the unit returns to the welding
sequence display mode.

OM-230 009 Page 25

6-12. Auxiliary Menus

1

2

Program

V/Trim Time (sec)

1 Program Display

4

5

2 Program Push Button
3 Sequence Push Button
4 Upper Display
5 Upper Display Push Button
6 Lower Display

7

7 Lower Display Push Button
8 Adjust Control
9 Setup Push Button

Start
Crater
Pre/Postflow

3

Sequence Setup

Reset To Factory Settings

A reset menu is displayed if the following
four push buttons are pressed simulta­neously: Program, Sequence, upper dis­play, and Setup. The upper display indi­cates “WIPE” . The lower display indicates
“OFF”. The lower push button is active indi­cating that the Adjust control can be used to
change the unit to “WIPE ON”. When “WIPE
ON” is set, if the original four push buttons
are simultaneously pressed a second time,
the unit will reset all settings to factory de­fault except the arc time and arc cycle
counts. If a reset is not desired, set the dis­play to “WIPE OFF” and simultaneously
press the Program, Sequence, upper dis­play, and Setup push buttons to exit the re­set menu.

Auxiliary Menu

• An auxiliary menu is provided if both the

Sequence and Setup push buttons are
pressed simultaneously. The Setup push
button and sequence push button LEDS
flash when the auxiliary menu is dis­played.

Pushing the Setup push button will step
through the menu. Pushing the sequence
push button will step through the menu in re­verse.

. The auxiliary menu may be exited at

any time by pressing both the Se­quence and Setup push buttons simul­taneously.

Run-In

• The run-in modes are program specific

(i.e. each program may be set to its own
run-in mode).

Wire Speed Amps

Trigger Hold
Dual Schedule

Adjust

8

The upper display indicates “RUNI”. The
lower display indicates “AUTO”, meaning
the factory set automatic run-in speed is
selected.

Pressing the lower display button allows
manual setting of the run-in wire speed.
Speed may be adjusted from 10% to
100% of weld wire speed.

Pressing the lower display button again
allows disabling of the run-in feature.
When the lower display indicates “OFF”,
run-in is disabled.

Burnback

Burnback time and voltage can be specified
when the lower display indicates “BURN”
and the upper display indicates the burn­back time or voltage. The Adjust control is
used to set the desired burnback time or
voltage. Burnback settings are program
specific. The active program is displayed in
the Program display and can be adjusted
(see Section 6-6).

Trigger Hold Setup

Trigger hold delay time is indicated by
”HOLD” in the lower display and the hold
delay time in the upper display. The adjust
control can be used to specify a new delay
time for trigger hold. Trigger hold delay time
is the minimum amount of time the trigger
must be held for trigger hold to work when
the trigger is released (the trigger hold func­tion must be on). For example, if a trigger
hold delay time of 2.0 seconds is defined,
the operator must hold the trigger for at least
2 seconds before releasing it in order for the
trigger hold function to work. Once the trig­ger hold function is in effect, the wire feeder
will stay On until the trigger is pressed and
released again.

6

9

• There is an additional function built in

called ”maximum trigger hold time” which
is the maximum length of time the trigger
can be held and the trigger hold function
still work when the trigger is released (the
trigger hold function must be on). The
maximum trigger hold time is set at 4.0
seconds after the trigger hold delay time.
For example, if a trigger hold delay time of

2.0 seconds is defined, and the operator
held the trigger in for more than 6.0 sec­onds, the trigger hold function would not
be in effect and the wire feeder would stop
when the trigger is released.

Trigger Program Select

The upper display shows “TSEL”. Lower
display shows “On” or “Off”. The Adjust con­trol is used to select either “On” or “Off”.

Trigger Program Select allows the operator
to select programs by clicking the trigger
(pulling and releasing the trigger in a maxi­mum of 0.2 seconds). The feeder will switch
between any programs that have a mini­mum of 0.2 seconds of preflow time set in
the weld sequence.

• Any combination of programs may be

used.

• If only programs 1 and 3 have a minimum

of 0.2 seconds of preflow time, clicking
the trigger will toggle between programs
1 and 3.

• If only programs 1, 2, and 4 have a mini-

mum of 0.2 seconds of preflow time, click­ing the trigger will switch from 1 to 2 to 4
to 1 to 2.

• Trigger Program Select cannot be used

while welding or with Dual Schedule.

OM-230 009 Page 26

Range Locks

Range locks are indicated by “LOCK” in the
upper display for wire speed or “LOCK” in
the lower display for voltage range.

In a MIG program, the voltage range lock
ranges from +/− 0 to 10 volts.

In a pulse program, the trim range lock
ranges from +/− 0 to 100.

The wire speed range lock ranges from +/−
0 to 195 IPM.

Locks are program dependent and wire
speed locks are independent from voltage/
trim command locks (i.e. you can have a
wire speed lock with or without locking the
voltage/trim command and vice versa).

Press the Upper Display Pushbutton to se­lect Voltage/Trim Command Range Locks.

Press the Lower Display Pushbutton to se­lect Wire Speed Range Locks.

To set a Voltage/Trim Command Range
Lock, you must choose the type of com­mand being locked, voltage or trim based
on the type of weld process selected at the
power source. This is done by repeatedly
pressing the Upper Display Pushbutton to
cycle between OFF, T (trim) or V (voltage),
as indicated on the Upper Display.

Use the adjust knob to set the range value.

Once any program has a lock enabled, the
remaining programs with all locks “OFF”
will not be accessible. To enable additional
programs, set the lock values for one or
more Voltage/Trim Command or Wire
Speed to appropriate ranges for each pro­gram.

Only one of the values needs to be set to
enable the program. For example, setting a
Trim of 100 and leaving the Wire Speed at
OFF will allow the welder to adjust the Wire
Speed to full range

Wire Feed Speed Units

Wire feed speed setting indicated by “WFS”
in the upper display is set to “IPM” inches−
per−minute or ”MPM” meters−per−minute.
This setting is independent of the program
selected.

Software Revision Level

• The unit displays the software version

being used by the interface PCB (PC20).

• When the Setup button is pressed again,

the menu repeats.

Code

Upon leaving the auxiliary menu, the user is
asked if a password code, indicated by
“CODE” in the top display should be acti­vated.

By default the code is “OFF” in the lower
display. The user may enter a numerical

password between 0 and 999 by turning the
Adjust control.

If a code is set, when the user re-enters the
auxiliary menu, the password code must be
selected to gain access to the auxiliary
menu. Press Setup and Sequence buttons
simultaneously to enter the auxillary menu.
A failed attempt returns the user to the weld
screen and a counter is incremented. A
counter in the program display shows the
number of incorrect attempts. The user has
five attempts to enter the correct password
code before being locked out of the auxilia­ry menu, indicated by “LOCK” in the lower
display.

The power may be cycled to continue weld­ing, but the user will remained locked out of
the auxiliary menu.

The counter can be reset in the weld screen
by pressing the Program, Sequence, upper
display, and Set-up push buttons simulta­neously. Resetting the counter is indicated
by “CODE” in the upper display and “RSET”
in the lower display. Pressing the Program,
Sequence, upper display, and Set-up push
buttons simultaneously again resets the
counter to 0.

To reset the password, follow the directions
under Reset To Factory Settings at the be­ginning of this section. Note: this will reset
all settings and programs to the factory de­faults.

OM-230 009 Page 27

6-13. Remote-14 Receptacle Information

1 Remote Switch
2 Remote-14 Receptacle
If the remote switch is set to MIG,

the feeder operates normally. A re­mote control may be left attached
while the remote switch is in the
MIG mode, as the remote has no af­fect on the operation of the wire
feeder.

If the remote switch is set to Stick/
TIG, the feeder controls and meter
displays are disabled, allowing con­trol from a standard remote control.
When a remote control is con­nected to the remote-14 receptacle,
the PipePro 450 RFC will automati­cally adjust output control in a pri­mary/secondary configuration, but
the power source must be set for
remote operation (see the PipePro
450 RFC Owner’s Manual for infor­mation).

In this configuration, the Amp Ad­just control on the PipePro 450 RFC
power source becomes the prima­ry, and sets the maximum amper­age output of the unit. The remote
control becomes the secondary,
and provides an amperage range
adjustment of 0 to 100% of what is
set on the Amp Adjust control on the
power source.

2

1

. When in Stick/Tig mode, re-

mote program select is still
functional from the feeder.

! Do not connect a Stick elec-

trode holder and a MIG gun
to the same output terminal
at the same time, as both
will be live when the contac­tor is on. An external polar­ity reversing isolation con­trol should be used to iso­late the outputs.

OM-230 009 Page 28

804 667-B

SECTION 7 − SETTING SEQUENCE PARAMETERS

7-1. Sequence Parameters In A Program

Sequence Parameters

Volts IPM Seconds

1. Preflow 0-9.9

2. Run-In

3. Start 0.00-5.00XX

4. Weld

5. Crater

6. Burnback

7. Postflow

X = Setting available.

XX
X
X

. For more information on

Sequence Push Button see
Section 6-11.

If time is set to zero in Weld
sequence, welding continues until
gun trigger is released.

If time is set to zero in any timed
sequence except Weld, the

X

0-100.0

X

0-5.00
0-0.25

0-9.9

sequence is skipped.

Weld Time

Preflow

Trigger

Pressed

Preflow

Time

Start

Start

Time

Crater

Time

WeldRun-In

Released

Burnback

Trigger

PostflowCrater

Burnback

Time

Postflow

Time

Sequence

Time

End

SECTION 8 − SETTING DUAL SCHEDULE PARAMETERS

8-1. Optional Dual Schedule Switch Diagrams

Dual Schedule With DSS-9

(Maintained Contact)

11

22

3A

Dual Schedule With DSS-8

(Maintained Contact)

TR

B

A

1

2

3

. A DSS-8 will not function with

trigger hold and dual schedule.
A DSS-9 is recommended for
this application.

4

4B

OM-230 009 Page 29

8-2. Diagnostics

3

2

1

Left Side Motor Control Board PC1

1 LED3 On Right Side Motor

Control Board PC101
2 LED4 On Dual Board PC70
3 LED3 On Left Side Motor

Control Board PC1

804 804-A

. Note: The error messages

are shown on the upper
and lower displays to indi­cate specific errors. Ex­planations are in the text
below:

Right Side Motor Control Board PC101

Dual Board PC70

LED3-Related Error Indications

Error conditions are indicated by LED3 on
PC1, PC101, and LED4 on PC70. To view
LED3, 4 turn Off unit, remove wrapper, and
turn unit On.

The LED blinks in a 2.5 second cycle. The
number of blinks in this period indicates the
type of error.

The priority of the errors is related to the num­ber of blinks indicating the error. The more
blinks, the more severe the error (motor error
is top priority). A higher priority error overrides
a lower one (if a motor error and a communica­tion error existed, the light would blink four
times for the motor error).

Since blink On time and blink Off time are
equal in a four-blink cycle, the four−blink se-
quence appears as a constant blink.

ERR

COM1

Indicates a com­munication error.

ERR

COM2

Indicates a com­munication error.

ERR

TRG1

Indicates a trigger
error.

ERR

TRG2

Indicates a trigger
error.

ERR

Indicates a

COM3

1 blink = Communication Error
2 blinks = Trigger Error
3 blinks = Tach Error
4 blinks = Motor Error

• The communication error occurs 2.5 sec-

onds after a loss of communication between
the motor and the Front Panel board or Dual
board. The user may continue to weld with
this error.

• The trigger error occurs if the user has the

trigger held for more than two minutes with­out striking an arc (providing current over­ride is not enabled), or if the user holds the
trigger past the postflow phase in a timed
weld. This error also occurs if the trigger is
held when the feeder is powered up. The er­ror may be cleared by releasing the trigger.

communication
error.

ERR

TCH1

Indicates a
tachometer error.

ERR

TCH2

Indicates a
tachometer error.

• The tach error occurs 2 seconds after the

loss of tachometer feedback. The user may
continue to weld with this error. The motor
speed is regulated through the monitoring of
voltage and current.

• The motor error indicates that the motor

has been drawing too much current for too
long.

ERR

MTR1

Indicates a motor
error.

ERR

MTR2

Indicates a motor
error.

OM-230 009 Page 30

SECTION 9 − MAINTENANCE & TROUBLESHOOTING

9-1. Routine Maintenance

! Disconnect power before maintaining.

n = Check ~ = Clean l = Replace Reference

Every
3
Months

l Unreadable Labels ~ Weld Terminals nl Weld Cable l Cracked Parts

n 14-Pin Cord n Gas Hose and Fittings n Gun Cable

Every
6
Months Or

~ Inside Unit ~ Drive Rolls

Section 5-4

Section 5-4

OM-230 009 Page 31

9-2. Troubleshooting

Trouble Remedy

! Disconnect power before troubleshooting.

Wire feeds, shielding gas flows, but
electrode wire is not energized.

Wire feeder is on, display does not light
up, motor does not run, gas valve and
welding power source contactor do not
pull in.

Electrode wire feeding stops, or feeds
erratically during welding.

Motor runs slowly. Check for correct input voltage.

Wire feeder power is on, displays light
up, feeder jogs, purges, but unit is in­operative.

When triggered, wire feeds but no gas,
no contactor.

Check cable connections. Check cables for continuity, and repair or replace cables if necessary
(see Section 5-4).

Check and reset circuit breaker at welding power source.

Check gun trigger connection. See gun Owner’s Manual.

Check gun trigger. See gun Owner’s Manual.

Readjust hub tension and drive roll pressure (see Section 5-6).

Change to correct size drive roll (see Table 9-1).

Clean or replace dirty or worn drive roll.

Incorrect size or worn wire guides.

Replace contact tip or liner. See gun Owner’s Manual.

Remove weld spatter or foreign matter from around nozzle opening.

Have Factory Authorized Service Agency check drive motor or motor control board PC1.

Check welding gun trigger leads for continuity, and repair leads or replace gun.

If the welding arc does not establish in 3 seconds after the gun trigger is activated the unit will feed
wire, but turns off contactor and gas valve. If the gun trigger is still activated after two minutes, the
wire will stop feeding.

When triggered, wire feeds, but no
contactor.

If the gun trigger does not enable output, make sure remote switch is in the correct position
(see Section 6-12).

OM-230 009 Page 32

Notes

229895

MATERIAL THICKNESS GAUGE

OM-230 009 Page 33

SECTION 10 − ELECTRICAL DIAGRAM

OM-230 009 Page 34

Figure 10-1. Circuit Diagram

229 867-A

OM-230 009 Page 35

SECTION 11 − PARTS LIST

4

Fig.11−3

6

7

8

9

10

16

17

3

18

. Hardware is common and

not available unless listed.

11

12

11

10

9

5

13

14

15

21

Fig.11−2

2

19

1

20

22

804 741-A

Figure 11-1. Main Assembly

OM-230 009 Page 36

Item

No.

Part

No.

Description

Figure 11-1. Main Assembly

1 159 647 Insulator, Motor Clamp 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 159 646 Clamp, Motor Base 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 159 360 Insulator, Screw Machine 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 201 762 Drive Assy, Wire S/L 4 Roll W/Tach 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5 143 160 Hub+Spindle Assy, (Includes) 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6 058 427 Ring, Retaining Spool 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7 180 576 Shaft, Support Spool 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8 010 233 Spring, Cprsn .970 Od X .120 Wire X 1.250pld 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9 057 971 Washer, Flat Stl Keyed 1.500 dia X .125thk 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10 010 191 Washer, Fbr .656 Id X 1.500 Od X .125thk 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11 058 628 Washer, Brake Stl 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12 058 428 Hub, Spool 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13 071 730 Tubing, STL .875 Od X 12Ga Wall X 2.500 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14 135 205 Nut, Stl Slflkg Hex Reg .625-11 W/Nylon Insert 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15 141 411 Support, Spool 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16 208 339 Extension, Dual Clamp L.H. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16 208 338 Extension, Dual Clamp R.H. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

17 156 243 Clamp, Motor Top 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18 145 639 Strip, Buna−n .062 X 3.000 X 4.000 Compressed Sht 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

19 139 226 Base 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

20 134 306 Foot, Rubber 1.250 Dia X 1.375 High No 10 Screw 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

21 Control Box (Refer to Figure 11-2) 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

22 201 768 Drive Assy, Wire R 4 Roll W/Tach 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

164 059 Hose, Gas 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Quantity

+When ordering a component originally displaying a precautionary label, the label should also be ordered.

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.

OM-230 009 Page 37

. Hardware is common and

not available unless listed.

8

30

31

29

28

32

27

26

7

1

3

2

25

6

5

4

7

24

23

9

22

10

21

12

16

11

13

15

14

17
18
19

20

804 742-A

Figure 11-2. Control Box

Item

No.

Dia.

Mkgs.

Part

No.

Description

Figure 11-2. Control Box (Figure 11-1 Item 21)

1 204 722 Wrapper, Feeder 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 Nameplate, Upper (Order By Model Or Serial Number) 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 PC21 230 877 Circuit Card Assy, Switches 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 PC20 229 459 Circuit Card Assy, Display/U W/Program 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5 S1 111 997 Switch, Rocker Spst 10A 250VAC On-Off Visi Red Rock 1. . . . . . . . . . . . . . . . . . . . . . . . . . . .

6 PC70 221 836 Circuit Card Assy, W/Program 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7 PC1,101 232 642 Circuit Card Assy, Motor Ctrl W/Program 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8 221 791 Choke, Common Mode W/Leads 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9 L2 131 447 Core, Toroidal 1.332 Id X 1.932 Od X .625 Thk 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10 139 091 Contactor 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11 000 527 Blank, Snap−In Nyl .875 Mtg Hole Black 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12 229 863 Cable, Power (Includes) 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13 139 041 Bushing, Strain Relief .450/.709 Id X1.115 Mtg Hole 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14 236 551 Cable, Port No 18−14 14/C Type Tpe 2−14 12−18 Cndct 2.583 Ft. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15 200 545 Conn, Circ 97/Met Clamp Str Size 20 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16 PLG31 202 592 Housing Plug+Skts, (Service Kit) 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PLG12 215 031 Conn, Circ 97/Met 14 Pin Size 20 Plug 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PLG35 115 094 Housing Plug+Skts, (Service Kit) 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PLG33 115 092 Housing Plug+Skts, (Service Kit) 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

17 211 989 Fitting, W/Screen 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18 605 227 Nut, 750−14 Knurled1.68Dia .41H Nyl 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

19 030 170 Bushing, Snap−In Nyl .750 Id X 1.000 Mtg Hole 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Quantity

OM-230 009 Page 38

Item

No.

Dia.

Mkgs.

Part

No.

Description

Figure 11-2. Control Box (Continued)

20 GS1,101 219 047 Valve, 40VDC 2Way Custom Port 1/8 Orf W/Frict 2. . . . . . . . . . . . . . . . . . . . . . . . . . . .

21 010 494 Bushing, Snap−In Nyl 1.375 Id X 1.750 Mtg Hole 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

22 134 201 Stand−Off Support, Pc Card .312/.375W/Post&lock .43 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

23 204 721 Enclosure, Control 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

24 L13,21,27,113 213 030 Core, Toroidal 19.00mm Id X 29.01mm Od X 7.62mm Th 4. . . . . . . . . . . . . . . . .

25 PC3 229 724 Circuit Card Assy, Remote Control 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

26 229 745 Panel, Front 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

27 Nameplate, Lower (Order By Model Or Serial Number) 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

28 S2,102 200 295 Switch, Rocker Spdt 15A 12V (On)−Off−(On) 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29 S100 201 641 Switch, Rocker Spdt 15A 12V (On)−Off−(On) W/Leds 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

30 213 134 Knob, Encoder 1.670 Dia X .250 Id Push On W/Spring 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

31 Nameplate, Upper (Order By Model Or Serial Number) 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

32 RC13,113 048 282 RCPT W/SKTS, (Service Kit) 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

134 464 Label, Warning General Precautionary Static&Wire Fe 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PLG6,28 115 094 Housing Plug+Skts, (Service Kit) 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PLG1,32,78,. . . . . . .

79,101 202 592 Housing Plug+Skts, (Service Kit) 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PLG4 136 810 Housing Plug+Skts, (Service Kit) 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PLG7,27,74,. . . . . . .

75,76 115 091 Housing Plug+Skts, (Service Kit) 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PLG3 115 093 Housing Plug+Skts, (Service Kit) 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PLG5 131 204 Housing Plug+Skts, (Service Kit) 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PLG11,21,71,111 131 055 Housing Rcpt+Skts, (Service Kit) 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PLG10,110 130 203 Housing Plug+Skts, (Service Kit) 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PLG2 164 899 Housing Plug Pins+Skts, (Service Kit) 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PLG34 131 052 Housing Rcpt+Skts, (Service Kit) 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PLG72 115 092 Housing Plug+Skts, (Service Kit) 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PLG73 148 439 Housing Plug Pins+Skts, (Service Kit) 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PLG70 150 319 Conn, Rect Univ 039 2P/S 1Row Plug Cable 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Quantity

+When ordering a component originally displaying a precautionary label, the label should also be ordered.

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.

OM-230 009 Page 39

. Hardware is common and

not available unless listed.

See Table 11-1 For

Drive Roll & Wire Guide Kits

6

5

4

3

2

1

36

35

34

33

32

31

37

30

13

19

11

14

15

16

17

18

19

20

803 790-A

25

24

9

12

11

21

22

23

6

5

4

3

2

1

7

8

10

26

27

28

29

Figure 11-3. Drive Assembly, Wire

Item

No.

Dia.

Mkgs.

Part

No.

Description

Quantity

Figure 11-3. Drive Assembly, Wire (Figure 11-1 Item 4)

1 010 668 Screw, Cap Stl Sch .250-20 X 1.500 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 172 075 Carrier, Drive Roll W/Components 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 149 962 Spacer, Carrier Drive Roll 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 149 486 Pin, Rotation Arm Rocker 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5 132 750 Arm, Pressure 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6 150 520 Spacer, Flat Stl .257 Id X .619 Od X .105 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7 133 493 Ring, Retaining Ext .250 Shaft X .025Thk 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8 133 350 Pin, Hinge 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9 M1,101 201 230 Motor, Gear 1/8hp 24VDC Standard Speed 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

153 491 Kit, Brush Replacement (Includes) 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

153 492 Cap, Brush 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

*153 493 Brush, Carbon 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

184 136 Kit, Brush Holder Replacement 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10 155 098 Kit, Cover Motor Gearbox (Includes) 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

153 550 Cover, Motor Gearbox (Includes) 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

155 099 Gasket, Cover 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

155 100 Screw, Cover 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

154 031 Spacer, Locating 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

133 493 Ring, Rtng Ext .250 Shaft Grv X .025Thk 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

OM-230 009 Page 40

Item

No.

Dia.

Mkgs.

Part

No.

Description

Quantity

Figure 11-3. Drive Assembly, Wire (Continued)

203 642 Pressure Arm, R & Vert L 4 Roll (Includes) 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

203 631 Pressure Arm, S/L & Vert S/R 4 Roll (Includes) 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11 203 641 Washer, Flat Indicator Spring Tension 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12 182 415 Pin, Cotter Hair 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13 203 640 Knob, W/Extension Short Pressure Arm 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14 182 156 Spring, Cprsn 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15 182 155 Spring 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16 132 746 Bushing, Spring 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

17 203 633 Shaft, Spring 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18 203 632 Carrier, Shaft 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

19 133 739 Washer, Flat Buna .375 Id X .625 Od X .062Thk 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

20 203 637 Knob, W/Extension Long Pressure Arm 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

21 PC51,151 201 225 Circuit Card, Digital Tach (Includes) 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PLG5 131 204 Connector & Sockets 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

604 311 Grommet, Rbr .250 Id X .375Mtg Hole .062 Groove 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

22 132 611 Optical Encoder Disc 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

603 115 Weather Stripping, Adh .125 X .375 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

23 167 387 Spacer, Locating 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

24 168 825 Drive, Pinion 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

25 133 308 Ring, Retaining Ext .375 Shaft X .025Thk 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

26 134 834 Hose, Sae .187 Id X .410 Od (order by ft) 2 Ft (0.6 m). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

27 149 959 Fitting, Brs Barbed M 3/16Tbg X .312-24 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

28 179 265 Adapter, Gun/Feeder LH 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

28 179 264 Adapter, Gun/Feeder RH 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29 108 940 Screw, Cap Stl Hexhd .250-20 X .750 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

30 604 538 Washer, Flat Stl Sae .312 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

31 151 437 Knob, Plstc T 1.125 Lg X .312-18 X 1.500 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

32 151 290 Screw, Mach Stl Hexwhd 10-32 X .500 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

33 179 277 Cover, Drive Roll (Includes) 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

178 937 Label, Warning Electric Shock 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

34 601 872 Nut, Stl Hex Full Fnsh .375-16 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

35 602 213 Washer, Lock Stl Split .375 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

36 602 243 Washer, Flat Stl Std .375 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

37 601 966 Screw, Cap Stl Hexhd .375-16 X 1.250 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

*Recommended Spare Parts.

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.

OM-230 009 Page 41

Roll

4 Roll Drive

Roll

4 Roll Drive

Roll

Ref. S-0527-C

U-GROOVE VK-GROOVE UC-GROOVE

4 Roll Drive

Roll

Drive

Table 11-1. Drive Roll And Wire Guide Kits

Kit Kit Kit Kit

4 Roll

Guide

Intermediate

149 518

149 518

Guide

Inlet

150 993

150 993

Metric

149 518

150 993

149 519

150 994

149 519

150 994

149 520

150 995

1.6 mm 151 029 053 699 151 039 053 706 151 055 132 955 151 072 053 708

149 520

150 995

149 520

150 995

2.0 mm 151 040 053 704 151 057 132 960 151 073 053 710

149 521

150 996

2.4 mm 151 041 053 703 151 058 132 961 151 074 053 709

149 521

150 996

2.8 mm 151 042 053 705 132 962 151 075 053 711151 059

149 522

150 997

3.2 mm 151 043 053 707 151 060 132 963 151 076 053 712

Wire Size V-GROOVE

OM-230 009 Page 42

Fraction

.023-.025 in. 0.6 mm 151 024 087 130

.030 in. 0.8 mm 151 025 053 695

.035 in. 0.9 mm 151 026 053 700 151 036 072 000 151 052 132 958

.040 in. 1.0 mm 161 190150 993 149 518

.045 in. 1.1/1.2 mm 151 027 053 697 151 037 053 701 151 053 132 957 151 070 083 489

.052 in. 1.3/1.4 mm 151 028 053 698 151 038 053 702 151 054 132 956 151 071 083 490

1/16 in.

(.062 in.)

.068-.072 in. 1.8 mm 151 056 132 959

5/64 in.

(.079 in.)

3/32 in.

(.094 in.)

7/64 in.

(.110 in.)

1/8 in.

(.125 in.)

Each Kit Contains An Inlet Guide, Intermediate Guide, And 045 233 Antiwear Guide w/604 612 Setscrew 8-32 x .125, along with 4 Drive Rolls.

Warranty Questions?

Call
1-800-4-A-MILLER
for your local
Miller distributor.

Your distributor also gives
you ...

Service

You always get the fast,
reliable response you
need. Most replacement
parts can be in your
hands in 24 hours.

Support

Need fast answers to the
tough welding questions?
Contact your distributor.
The expertise of the
distributor and Miller is
there to help you, every
step of the way.

Effective January 1, 2008

(Equipment with a serial number preface of LJ or newer)

This limited warranty supersedes all previous Miller warranties and is exclusive with no other

LIMITED WARRANTY − Subject to the terms and conditions
below, Miller Electric Mfg. Co., Appleton, Wisconsin, warrants to
its original retail purchaser that new Miller equipment sold after
the effective date of this limited warranty is free of defects in
material and workmanship at the time it is shipped by Miller. THIS
WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE
WARRANTIES OF MERCHANTABILITY AND FITNESS.

Within the warranty periods listed below, Miller will repair or
replace any warranted parts or components that fail due to such
defects in material or workmanship. Miller must be notified in
writing within thirty (30) days of such defect or failure, at which
time Miller will provide instructions on the warranty claim
procedures to be followed.

Miller shall honor warranty claims on warranted equipment listed
below in the event of such a failure within the warranty time
periods. All warranty time periods start on the delivery date of the
equipment to the original end-user purchaser, and not to exceed
one year after the equipment is shipped to a North American
distributor or eighteen months after the equipment is shipped to
an International distributor.

1. 5 Years Parts — 3 Years Labor
* Original main power rectifiers only to include SCRs,

diodes, and discrete rectifier modules

2. 3 Years — Parts and Labor
* Transformer/Rectifier Power Sources
* Plasma Arc Cutting Power Sources
* Process Controllers
* Semi-Automatic and Automatic Wire Feeders
* Inverter Power Sources (Unless Otherwise Stated)
* Water Coolant Systems (Integrated)
* Intellitig
* Engine Driven Welding Generators

(NOTE: Engines are warranted separately by the
engine manufacturer.)

3. 1 Year — Parts and Labor Unless Specified
* Motor Driven Guns (w/exception of Spoolmate

Spoolguns)
* Positioners and Controllers
* Automatic Motion Devices
* RFCS Foot Controls
* Induction Heating Power Sources, Coolers, and

Electronic

Controls/Recorders
* Water Coolant Systems (Non-Integrated)
* Flowgauge and Flowmeter Regulators (No Labor)
* HF Units
* Grids
* Spot Welders
* Load Banks
* Arc Stud Power Sources & Arc Stud Guns
* Racks
* Running Gear/Trailers
* Plasma Cutting Torches (except APT & SAF

Models)
* Field Options

(NOTE: Field options are covered under True Blue®

for the remaining warranty period of the product they

are installed in, or for a minimum of one year —

whichever is greater.)
* Bernard-Branded Mig Guns (No Labor)
* Weldcraft-Branded TIG Torches (No Labor)
* Subarc Wire Drive Assemblies

4. 6 Months — Batteries

5. 90 Days — Parts
* MIG Guns and Subarc (SAW) Guns

guarantees or warranties expressed or implied.

* Induction Heating Coils and Blankets, Cables, and

Non-Electronic Controls
* APT & SAF Model Plasma Cutting Torches
* Remote Controls
* Accessory (Kits)
* Replacement Parts (No labor)
* Spoolmate Spoolguns
* Canvas Covers

Miller’s True Blue® Limited Warranty shall not apply to:

1. Consumable components; such as contact tips,

cutting nozzles, contactors, brushes, slip rings,
relays or parts that fail due to normal wear.
(Exception: brushes, slip rings, and relays are
covered on Bobcat, Trailblazer, and Legend
models.)

2. Items furnished by Miller, but manufactured by others,
such as engines or trade accessories. These items are
covered by the manufacturer’s warranty, if any.

3. Equipment that has been modified by any party other
than Miller, or equipment that has been improperly
installed, improperly operated or misused based upon
industry standards, or equipment which has not had
reasonable and necessary maintenance, or equipment
which has been used for operation outside of the
specifications for the equipment.

MILLER PRODUCTS ARE INTENDED FOR PURCHASE AND
USE BY COMMERCIAL/INDUSTRIAL USERS AND PERSONS
TRAINED AND EXPERIENCED IN THE USE AND
MAINTENANCE OF WELDING EQUIPMENT.

In the event of a warranty claim covered by this warranty, the
exclusive remedies shall be, at Miller’s option: (1) repair; or (2)
replacement; or, where authorized in writing by Miller in
appropriate cases, (3) the reasonable cost of repair or
replacement at an authorized Miller service station; or (4)
payment of or credit for the purchase price (less reasonable
depreciation based upon actual use) upon return of the goods at
customer’s risk and expense. Miller’s option of repair or
replacement will be F.O.B., Factory at Appleton, Wisconsin, or
F.O.B. at a Miller authorized service facility as determined by
Miller. Therefore no compensation or reimbursement for
transportation costs of any kind will be allowed.

TO THE EXTENT PERMITTED BY LAW, THE REMEDIES
PROVIDED HEREIN ARE THE SOLE AND EXCLUSIVE
REMEDIES. IN NO EVENT SHALL MILLER BE LIABLE FOR
DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR
CONSEQUENTIAL DAMAGES (INCLUDING LOSS OF
PROFIT), WHETHER BASED ON CONTRACT, TORT OR ANY
OTHER LEGAL THEORY.

ANY EXPRESS WARRANTY NOT PROVIDED HEREIN AND
ANY IMPLIED WARRANTY, GUARANTY OR
REPRESENTATION AS TO PERFORMANCE, AND ANY
REMEDY FOR BREACH OF CONTRACT TORT OR ANY
OTHER LEGAL THEORY WHICH, BUT FOR THIS
PROVISION, MIGHT ARISE BY IMPLICATION, OPERATION
OF LAW, CUSTOM OF TRADE OR COURSE OF DEALING,
INCLUDING ANY IMPLIED WARRANTY OF
MERCHANTABILITY OR FITNESS FOR PARTICULAR
PURPOSE, WITH RESPECT TO ANY AND ALL EQUIPMENT
FURNISHED BY MILLER IS EXCLUDED AND DISCLAIMED
BY MILLER.

Some states in the U.S.A. do not allow limitations of how long an
implied warranty lasts, or the exclusion of incidental, indirect,
special or consequential damages, so the above limitation or
exclusion may not apply to you. This warranty provides specific
legal rights, and other rights may be available, but may vary from
state to state.

In Canada, legislation in some provinces provides for certain
additional warranties or remedies other than as stated herein,
and to the extent that they may not be waived, the limitations and
exclusions set out above may not apply. This Limited Warranty
provides specific legal rights, and other rights may be available,
but may vary from province to province.

miller_warr 2008-01

Owner’s Record

Please complete and retain with your personal records.

Model Name Serial/Style Number

Purchase Date (Date which equipment was delivered to original customer.)

Distributor

Address

City

State Zip

For Service

Contact a DISTRIBUTOR or SERVICE AGENCY near you.

Always provide Model Name and Serial/Style Number.

Contact your Distributor for:

Welding Supplies and Consumables
Options and Accessories
Personal Safety Equipment
Service and Repair
Replacement Parts
Training (Schools, Videos, Books)
Technical Manuals (Servicing Information

and Parts)
Circuit Diagrams
Welding Process Handbooks

To locate a Distributor or Service Agency visit
www.millerwelds.com or call 1-800-4-A-Miller

Miller Electric Mfg. Co.

An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA

International Headquarters−USA

USA Phone: [phone] Auto-Attended
USA & Canada FAX: [phone]
International FAX: [phone]

European Headquarters −
United Kingdom

Phone: [phone]
FAX: [phone]

www.MillerWelds.com

Contact the Delivering Carrier to:

File a claim for loss or damage during
shipment.

For assistance in filing or settling claims, contact
your distributor and/or equipment manufacturer’s
Transportation Department.

PRINTED IN USA © 2008 Miller Electric Mfg. Co.2008−01