Miller Electric NSPR 8989 User Manual

Millerfi

November

1990

FORM:

OM-135

582B

MODEL:

Robot

(per

Interface

NSPR

8989)

OWNERS

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MANUAL

both

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this

manual

emphasis
operating,

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this

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MILLER

A

MIter

Group

P.O.

Box

Appleton,

Tel.

414-734-9821

ELECTRIC

Ltd..

Con~any

1079

WI

54912

Mfg.

USA

PRINTEDINU.S.A

Co.

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Section

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OM-135

5828

Page

2

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OM-1355828Page3

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AMENDMENT

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OM-135

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605941

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Description

CAPACITOR,

..

RELAY,

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CIRCUIT
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..

CLAMF~

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SHAFT,
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(mci.

retaining

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w/hub

(md.

24VDC

end

mtg

(qty

(qtychg)
chg)

(qty

chg)

CARD,
CARD,

term

PLUG

cable

(now

PLUG

strain

spool

&

spindle

&

spindle

(qty

chg

relay

chg)

(added

(qtychg)

meter

hdr

14

pin

&

PINS,

male

strain

md.

w/housing

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Page

9

RECEIVING-HANDLING

OM-135

5829-11/90

Before

age

claims

unpacking

that

may

for

loss

Assistance

from

the

distributor

ers

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When

requesting

provide

ways

Number.

Section

SECTION

SECTION

equipment,

occurred

have

or

damage

for

filingorsettling

and/or

Department.

information

the

Model

Description

No.

-

1

SAFETy

1-1.
1-2.

General

Safety

2

SPECIFICATIONS

check

during

with

claims

the

equipment

about

Information

Alert

carton

shipment.

the

delivering

may

this

and

PRECAUTIONS

Symbol

for

any

dam-

File

carrier.

be

obtained

manutactur-

equipment,

Serial

or

Style

TABLE

AND

And

Safety

And

Signal

any

al

OF

Use

tion

mation

Model

Senal

Date

CONTENTS

SIGNAL

Words

the

following

Serial

and

located

is

_______________________________

or

Style

of

Purchase

WORDS

or

No.

spaces

Style

the

on

____________________

_____________________

to

record

Number

data

the

of

your

cardorthe

Page

Model

unit.

Designa~

The

nameplate.

No.

1

1

infor

SECTION

SECTION

2-1.

3INSTALLATION

3-1.
3-2.
3-3.
3-4.

3-5.

3-6.
3-7.
3-8.
3-9.

4-

4-1.

4-2.

4-3.

4-4.

4-5.

4-6.
4-7.

Amps/lnductanc~

Description

Site

Selection

Equipment

Gas/Current

Voltage

Robot
Robot

Arc

Welding

Burnback

OPERATOR

Power

Jog

Purge

Voltmeter

Wire

Indicator

Sensing

Interface

Interface

Failure

Wire

Switch

Push

Push

Speed

Lights

Control

Buttons

Installation

Sensing

Control

Connections



Welding



Robot

Terminal

Light

Installation

CONTROLS

Button

Meter

Meter

Interconnections

Power

Control

Strip

Source

Unit

Connections

Connections

Connections

1

2

2
3
3

4

4

5

6
6

7
7

7
7
7

7
7

SECTION

5-1.
5-2.

5

SEQUENCE

Input

Signals

Output

OF

From

Signals

OPERATION

Robot

From

Robot

Control

Interface

Unit

8

8

Section

SECTION

No.

MAINTENANCE

6

&

TROUBLESHOOTING

Page

No.

SECTION

SECTION

6-1.

6-2.

6-3.

6-4.
6-5.

6-6.
6-7.

7-

Diagram
Diagram

Diagram

Diagram
Diagram
Diagram
Diagram

-

8

Figure
Figure
Figure

Figure
Figure

Figure

Routine

Overload
Reinstallation

Display

Circuit

Maintenance

Protection

Of

Board

Board

PC4

Handling

Troubleshooting

Use

Of

Indicator

ELECTRICAL

7-1.

PARTS

8-1.

8-2.
8-3.
8-4.
8-5.

8-6.

7-2.

7-3.

7-4.

7-5.

7-6.

7-7.

Circuit

Circuit

Circuit
Circuit

Circuit

Circuit

Circuit
Circuit
Circuit
Circuit
Circuit
Circuit

Circuit

Diagram
Diagram

Diagram

Diagram

Diagram
Diagram

Diagram

LIST

Card,

Card,

Card,

Card,
Card,

Card,

Hub

Meter

Lights

DIAGRAMS

Voltage

Motor
Interface

Meter

Interface

Wire

Assembly

Check

Precautions

For

Troubleshooting

For

Robot

For

Voltage

Motor

Control

For

Interface

For

Display

For

Arc

Failure

For

Touch

Control

Speed

PC4

Touch

Digital

PC3

PC5

PC6

Interface

Board

PCi

Board

Board

Board

PC4

Board

Sense/Wire

PCi

PC2

PC2

PC3

PC5

Stick

Board

PC6

. . . .

8
9

9

9

10

11

13

14

15

16

17
17

18
18

22
24
26

27
28
29

Table

Table

2-1.

Specifications

6-1.

Troubleshooting

LIST

OF

CHARTS

AND

TABLES

1

12