Miller Electric Arc Welding Power Source User Manual

Page 1
Quick Specs
Upgraded circuitry gives you finer TIG output adjustment with the remote foot or fingertip control. If you need more output while using the remote control, simply increase the setting of the front panel amperage control.
Econotig
Arc Welding
Power Source
Issued April 2003 • Index No. AD/1.2
AC output for superior aluminum welding and DC output for mild and stainless steel.
Four-position polarity and range selector switch
offers two AC current ranges, DC electrode (–) for TIG, and DC electrode (+) for Stick.
Special arc starting circuitry eliminates
high- frequency starts.
Built-in arc assist starter
for DC TIG.
Built-in arc assist stabilizer
for AC TIG on aluminum.
Process switch automatically sets machine for TIG or Stick.
Unique “flow-through” shielding gas TIG torch connection allows
removal of torch without tools.
The Power of Blue®.
Power source is warranted for 3 years, parts and labor.
Original main power rectified parts are warranted for 5 years.
Miller Electric Mfg. Co.
An Illinois Tool Works Company 1635 West Spencer Street Appleton, WI 54914 USA
Web Site
www.MillerWelds.com
International Headquarters
Phone: 920-735-4505 USA FAX: 920-735-4134 Canadian FAX: 920-735-4169 International FAX: 920-735-4125
Light Industrial Applications
Farm Ranch Hobby
Processes
TIG (GTAW) Stick (SMAW)
Input Power
1-Phase Power
Rated Output at 20% Duty Cycle
TIG: 150 A at 15 VDC, 150 A at 15 VAC Stick: 130 A at 25 VDC, 150 A at 25 VAC
Amperage Range AC High AC Low DC
TIG:
50 –165 20 –50 30–160
Stick: 35 –165 20 –50 25–130
Max. Open-Circuit Voltage
78
Weight 140 lb (64 kg)
Comes Complete With:
Power source with primary cord (plug provided on 230 V model) DB1712RDI TIG torch with backcap, ceramic gas cup, 3/32 in (2.4 mm) collet and collet body, and 2% thoriated tungsten International-style quick-connect torch 12 ft (3.7 m) work cable and clamp Stick electrode holder with 15 ft (4.6 m) cable RFCS-14 foot-operated remote control with 20 ft (6 m) cord Gas regulator, flowmeter and 12-1/2 ft (3.8 m) shielding gas hose “How-To” DVD (in English and Spanish)
Preset automatic postflow timer protects tungsten tip, workpiece and torch.
Automatic high temperature shutdown.
Just supply Argon gas, stick electrodes, filler rod, gloves and helmet and you are ready to weld!
Complete
Package!
Page 2
2
Control Panel
Performance Data
Specifications
(Subject to change without notice.)
1. Range/Polarity Switch
2. Process Switch
3. Amperage Control
4. High Temp Light
5. Remote Receptacle
6. Power Switch
7. International Flow-
Through Receptacle
Rated Output at 20% Duty Cycle
TIG: 150 A at 15 VDC
150 A at 15 VAC
Stick:130 A at 25 VDC
150 A at 25 VAC
Welding Amperage Range AC High AC Low DC
TIG Welding Range 50–165 20 –50 30 –160
Stick Welding Range 35–165 20 –50 25 –130
Max. Open-Circuit Voltage
78
Input Amps at Rated Output
200 V
60 A
230 V 52 A 460 V 33 A 380 V 39 A 415 V 36 A
Dimensions
H: 18 in (457 mm) W: 13 in (330 mm) D: 25-1/2 in (648 mm)
Net Weight
140 lb (64 kg)
Process and Material Thickness Guide
Material and
Weld Output
Steel or
Stainless Steel
DCEN
Aluminum
AC
Electrode Negative
22 ga
0.033 in
0.8 mm
TIG (GTAW)
20 ga
0.036 in
0.9 mm
Difficult
Material Thickness
18 ga
0.048 in
1.2 mm
16 ga
0.06 in
1.5 mm
14 ga
0.07 in
1.8 mm
12 ga
0.1 in
2.5 mm
TIG (GTAW)
11 ga
0.125 in
3.2 mm
Recommended
10 ga
0.14 in
3.6 mm
6 ga
0.186 in
4.8 mm
2 ga
0.25 in
6.3 mm
Stick
(SMAW)
TIG
(GTAW)
0.25+ in
6.3+ mm
With
DCEP
Output
Not
Recommended
1
2
3
6
7
4
5
200
150
100
WELDING AMPERES
80
60
15 20 25 30 40 50 7060 80 90 100
% DUTY CYCLE
DUTY CYCLE CHART
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3
Genuine Miller Accessories
Universal Carrying Cart and Cylinder Rack #042 934
This cart adds convenience to the Econotig package. The power source mounts securely to the top, and a cylinder rack supports the argon cylinder. The bottom tray can hold electrode leads or welding hood, gloves, etc. Cylinder rack will accommodate 6 – 9 in (152 – 228 mm) diameter, and 24 – 56 in (610 –1422 mm) high cylinders. The cart also supports five standard TIG filler metal tubes and one Stick welding rod tube. Net shipping weight is 69 lbs (31 kg).
RCC-14 Remote Contactor and Current Control #151 086
Comes standard with 50 Hz units.
A fingertip control can be used instead of the supplied remote foot control. Useful when welding where a foot control cannot be used.
Side-to-side rotary-motion fingertip control fastens to TIG torch using two Velcro
®
straps. Includes 28 ft (8.5 m) control cord. Great for production or contractors that need quick ramp-up.
RCCS-14 Remote Contactor and Current Control #043 688
North and South rotary-motion fingertip control fastens to TIG torch using two Velcro
®
straps. Includes 28 ft (8.5 m) control cord. Great for applications that require a finer amperage control.
RHC-14 Hand Control #129 340
Miniature hand control for remote current and contactor control. Dimensions: 4 in (102 mm) x 4 in (102 mm) x 3-1/4 in (82 mm). Includes 20 ft (6 m) cord and 14-pin plug.
RFCS-14 Foot Control #043 554
Comes standard with 60 Hz units.
Foot current and contactor control. Includes 20 ft (6 m) cord and 14-pin plug.
Replacement Torches
Note: Torches are available through your local welding distributor.
DB1712RDI
12 ft (3.7 m), 150 A air-cooled, flow thru TIG torch
DI-917F #194 722
Flow thru connector
Torches are equipped with “quick-connect” International-style connector. “Flow-through” shielding gas TIG torch connection allows complete removal of torch without using any tools.
Page 4
Litho in USA
Distributed by:
Power Source Stock No. Description Qty. Price
Econotig
®
#903 422 60 Hz, 200 V #903 367 60 Hz, 230 V #903 368 60 Hz, 460 V #903 423 50 Hz, 380 V, CE #902 424 50 Hz, 415 V, CE
Accessories
Universal Carrying Cart and Cylinder Rack #042 934 RCC-14 #151 086 Fingertip control RCCS-14 #043 688 Fingertip control RHC-14 #129 340 Hand control RFCS-14 #043 554 Foot control Replacement Torches See pg 3
Date: Total Quoted Price:
Ordering Information
60 Hz models are certified by Canadian Standards Association to both Canadian and U.S. requirements.
50 Hz models come with RCC-14 fingertip control instead of RFCS-14 foot control, and include 25 ft (7.6 m) TIG torch instead of 12-1/2 ft (3.8 m) model. Gas regulator not included.
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