Miller Electric Arc Welding Power Source User Manual

Quick Specs
Upgraded circuitry gives you finer TIG output adjustment with the remote foot or fingertip control. If you need more output while using the remote control, simply increase the setting of the front panel amperage control.
Econotig
Arc Welding
Power Source
Issued April 2003 • Index No. AD/1.2
AC output for superior aluminum welding and DC output for mild and stainless steel.
Four-position polarity and range selector switch
offers two AC current ranges, DC electrode (–) for TIG, and DC electrode (+) for Stick.
Special arc starting circuitry eliminates
high- frequency starts.
Built-in arc assist starter
for DC TIG.
Built-in arc assist stabilizer
for AC TIG on aluminum.
Process switch automatically sets machine for TIG or Stick.
Unique “flow-through” shielding gas TIG torch connection allows
removal of torch without tools.
The Power of Blue®.
Power source is warranted for 3 years, parts and labor.
Original main power rectified parts are warranted for 5 years.
Miller Electric Mfg. Co.
An Illinois Tool Works Company 1635 West Spencer Street Appleton, WI 54914 USA
Web Site
www.MillerWelds.com
International Headquarters
Phone: 920-735-4505 USA FAX: 920-735-4134 Canadian FAX: 920-735-4169 International FAX: 920-735-4125
Light Industrial Applications
Farm Ranch Hobby
Processes
TIG (GTAW) Stick (SMAW)
Input Power
1-Phase Power
Rated Output at 20% Duty Cycle
TIG: 150 A at 15 VDC, 150 A at 15 VAC Stick: 130 A at 25 VDC, 150 A at 25 VAC
Amperage Range AC High AC Low DC
TIG:
50 –165 20 –50 30–160
Stick: 35 –165 20 –50 25–130
Max. Open-Circuit Voltage
78
Weight 140 lb (64 kg)
Comes Complete With:
Power source with primary cord (plug provided on 230 V model) DB1712RDI TIG torch with backcap, ceramic gas cup, 3/32 in (2.4 mm) collet and collet body, and 2% thoriated tungsten International-style quick-connect torch 12 ft (3.7 m) work cable and clamp Stick electrode holder with 15 ft (4.6 m) cable RFCS-14 foot-operated remote control with 20 ft (6 m) cord Gas regulator, flowmeter and 12-1/2 ft (3.8 m) shielding gas hose “How-To” DVD (in English and Spanish)
Preset automatic postflow timer protects tungsten tip, workpiece and torch.
Automatic high temperature shutdown.
Just supply Argon gas, stick electrodes, filler rod, gloves and helmet and you are ready to weld!
Complete
Package!
2
Control Panel
Performance Data
Specifications
(Subject to change without notice.)
1. Range/Polarity Switch
2. Process Switch
3. Amperage Control
4. High Temp Light
5. Remote Receptacle
6. Power Switch
7. International Flow-
Through Receptacle
Rated Output at 20% Duty Cycle
TIG: 150 A at 15 VDC
150 A at 15 VAC
Stick:130 A at 25 VDC
150 A at 25 VAC
Welding Amperage Range AC High AC Low DC
TIG Welding Range 50–165 20 –50 30 –160
Stick Welding Range 35–165 20 –50 25 –130
Max. Open-Circuit Voltage
78
Input Amps at Rated Output
200 V
60 A
230 V 52 A 460 V 33 A 380 V 39 A 415 V 36 A
Dimensions
H: 18 in (457 mm) W: 13 in (330 mm) D: 25-1/2 in (648 mm)
Net Weight
140 lb (64 kg)
Process and Material Thickness Guide
Material and
Weld Output
Steel or
Stainless Steel
DCEN
Aluminum
AC
Electrode Negative
22 ga
0.033 in
0.8 mm
TIG (GTAW)
20 ga
0.036 in
0.9 mm
Difficult
Material Thickness
18 ga
0.048 in
1.2 mm
16 ga
0.06 in
1.5 mm
14 ga
0.07 in
1.8 mm
12 ga
0.1 in
2.5 mm
TIG (GTAW)
11 ga
0.125 in
3.2 mm
Recommended
10 ga
0.14 in
3.6 mm
6 ga
0.186 in
4.8 mm
2 ga
0.25 in
6.3 mm
Stick
(SMAW)
TIG
(GTAW)
0.25+ in
6.3+ mm
With
DCEP
Output
Not
Recommended
1
2
3
6
7
4
5
200
150
100
WELDING AMPERES
80
60
15 20 25 30 40 50 7060 80 90 100
% DUTY CYCLE
DUTY CYCLE CHART
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