Transport Wheel Assembly (Option) .......................... 36-37
l
NOTE
Specification and part number
are subject to change without
notice.
PAGE 4 — MVC-88GE/GEW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/10/11)
PARTS ORDERING PROCEDURES
r
Ordering parts has never been easier!
Choose from three easy options:
January 1
Effective:
st
, 2006
Best Deal!
Order via Internet (Dealers Only):
Order parts on-line using Multiquip’s SmartEquip website!
■ View Parts Diagrams
■ Order Parts
■ Print Specification Information
Goto www.multiquip.com and click on
Order Par ts
Order via Fax (Dealers Only):
All customers are welcome to order parts via Fax.
Domestic (US) Customers dial:
1-800-6-PARTS-7 (800-672-7877)
Non-Dealer Customers:
Contact your local Multiquip Dealer for
parts or call 800-427-1244 for help in
locating a dealer near you.
to log in and save!
Order via Phone:
If you have an MQ Account, to obtain a Username
and Password, E-mail us at: parts@multiquip.
com.
To obtain an MQ Account, contact you
District Sales Manager for more information.
Use the internet and qualify for a 5% Discount
on Standard orders for all orders which include
complete part numbers.*
Fax your order in and qualify for a 2% Discount
on Standard orders for all orders which include
complete part numbers.*
Domestic (US) Dealers Call:
1-800-427-1244
International Customers should contact
their local Multiquip Representatives for
Parts Ordering information.
Note: Discounts Are Subject To Change
Note: Discounts Are Subject To Change
When ordering parts, please supply:
❒ Dealer Account Number
❒ Dealer Name and Address
❒ Shipping Address (if different than billing address)
❒ Return Fax Number
❒ Applicable Model Number
❒ Quantity, Part Number and Description of Each Part
NOTICE
All orders are treated as Standard Orders and will
ship the same day if received prior to 3PM PST.
❒ Specify Preferred Method of Shipment:
✓ UPS/Fed Ex ✓ DHL
■ Priority One ✓ Tr uck
■ Ground
■ Next Day
■ Second/Third Day
www.multiquip.com
WE ACCEPT ALL MAJOR CREDIT CARDS!
MVC-88GE/GEW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/10/11) — PAGE 5
MVC-88GE/GEW PLATE COMPACTOR — SAFETY INFORMATION
Do not operate or service the equipment before reading
the entire manual. Safety precautions should be followed
at all times when operating this equipment.
Failure to read and understand the safety
messages and operating instructions could
result in injury to yourself and others.
SAFETY MESSAGES
The four safety messages shown below will inform you
about potential hazards that could injure you or others. The
safety messages specifically address the level of exposure
to the operator and are preceded by one of four words:
DANGER, WARNING, CAUTION or NOTICE.
SAFETY SYMBOLS
DANGER
Indicates a hazardous situation which, if not avoided,
WILL result in DEATH or SERIOUS INJURY.
WARNING
Potential hazards associated with the operation of this
equipment will be referenced with hazard symbols which
may appear throughout this manual in conjunction with
safety messages.
Indicates a hazardous situation which, if not avoided,
COULD result in DEATH or SERIOUS INJURY.
CAUTION
Indicates a hazardous situation which, if not avoided,
COULD result in MINOR or MODERATE INJURY.
NOTICE
Addresses practices not related to personal injury.
l
PAGE 6 — MVC-88GE/GEW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/10/11)
MVC-88GE/GEW PLATE COMPACTOR — SAFETY INFORMATION
GENERAL SAFETY
CAUTION
NEVER operate this equipment without proper protective
clothing, shatterproof glasses, respiratory protection,
hearing protection, steel-toed boots and other protective
devices required by the job or city and state regulations.
NEVER operate this equipment when not
feeling well due to fatigue, illness or when
under medication.
NEVER operate this equipment under the influence of
drugs or alcohol.
ALWAYS check the equipment for loosened threads or
bolts before starting.
DO NOT use the equipment for any purpose other than
its intended purposes or applications.
NOTICE
This equipment should only be operated by trained and
qualified personnel 18 years of age and older.
Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.
Manufacturer does not assume responsibility for any
accident due to equipment modifications. Unauthorized
equipment modification will void all warranties.
NEVER use accessories or attachments that are not
recommended by Multiquip for this equipment. Damage
to the equipment and/or injury to user may result.
ALWAYS know the location of the nearest
fire extinguisher.
ALWAYS know the location of the nearest
first aid kit.
ALWAYS know the location of the nearest phone or keep
a phone on the job site. Also, know the phone numbers
of the nearest ambulance, doctor and fire department.
This information will be invaluable in the case of an
emergency.
ALWAYS clear the work area of any debris, tools, etc.
that would constitute a hazard while the equipment is
in operation.
MVC-88GE/GEW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/10/11) — PAGE 7
MVC-88GE/GEW PLATE COMPACTOR — SAFETY INFORMATION
r
COMPACTOR SAFETY
DANGER
NEVER operate the equipment in an explosive
atmosphere or near combustible materials. An
explosion or fire could result causing severe
bodily harm or even death.
WARNING
NEVER disconnect any emergency or safety devices.
These devices are intended for operator safety.
Disconnection of these devices can cause severe injury,
bodily harm or even death. Disconnection of any of these
devices will void all warranties.
CAUTION
NEVER lubricate components or attempt service on a
running machine.
NOTICE
ALWAYS keep the machine in proper running condition.
Fix damage to machine and replace any broken parts
immediately.
ALWAYS store equipment properly when it is not being
used. Equipment should be stored in a clean, dry location
out of the reach of children and unauthorized personnel.
ENGINE SAFETY
DANGER
The engine fuel exhaust gases contain poisonous carbon
monoxide. This gas is colorless and odorless, and can
cause death if inhaled.
The engine of this equipment requires an adequate
free flow of cooling air. NEVER operate this equipment
in any enclosed or narrow
area where free flow of the
air is restricted. If the air
flow is restricted it will cause
injury to people and property
and serious damage to the
equipment or engine.
l
WARNING
DO NOT place hands or fingers inside engine
compartment when engine is running.
NEVER operate the engine with heat shields or
guards removed.
Keep fingers, hands hair and clothing away
from all moving parts to prevent injury.
DO NOT remove the radiator cap while the
engine is hot. High pressure boiling water will gush out
of the radiator and severely scald any persons in the
general area of the compactor.
DO NOT remove the coolant drain plug
while the engine is hot. Hot coolant will
gush out of the coolant tank and severely
scald any persons in the general area of
the compactor.
DO NOT remove the engine oil drain plug while the
engine is hot. Hot oil will gush out of the oil tank and
severely scald any persons in the general area of the
compactor.
CAUTION
NEVER touch the hot exhaust manifold,
muffler or cylinder. Allow these parts to cool
before servicing equipment.
NOTICE
NEVER run engine without an air filter or with a dirty air
filter. Severe engine damage may occur. Service air filte
frequently to prevent engine malfunction.
NEVER tamper with the factory settings
of the engine or engine governor. Damage
to the engine or equipment can result
if operating in speed ranges above the
maximum allowable.
NEVER tip the engine to extreme angles during lifting as
it may cause oil to gravitate into the cylinder head, making
the engine start difficult.
PAGE 8 — MVC-88GE/GEW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/10/11)
MVC-88GE/GEW PLATE COMPACTOR — SAFETY INFORMATION
FUEL SAFETY
DANGER
DO NOT add fuel to equipment if it is placed inside truck
bed with plastic liner. Possibility exists of explosion or
fire due to static electricity.
FUEL
FUEL
DO NOT start the engine near spilled fuel or combustible
fluids. Diesel fuel is extremely flammable and its vapors
can cause an explosion if ignited.
ALWAYS refuel in a well-ventilated area, away from
sparks and open flames.
ALWAYS use extreme caution when working with
flammable liquids.
DO NOT fill the fuel tank while the engine is running
or hot.
DO NOT overfill tank, since spilled fuel could ignite if it
comes into contact with hot engine parts or sparks from
the ignition system.
Store fuel in appropriate containers, in well-ventilated
areas and away from sparks and flames.
BATTERY SAFETY (ELECTRIC START ONLY)
DANGER
DO NOT drop the battery. There is a possibility that the
battery will explode.
DO NOT expose the battery to open flames,
sparks, cigarettes, etc. The battery contains
combustible gases and liquids. If these
gases and liquids come into contact with a
flame or spark, an explosion could occur.
WARNING
ALWAYS wear safety glasses when
handling the battery to avoid eye irritation.
The battery contains acids that can cause
injury to the eyes and skin.
Use well-insulated gloves when picking up
the battery.
ALWAYS keep the battery charged. If the battery is not
charged, combustible gas will build up.
DO NOT charge battery if frozen. Battery can explode.
When frozen, warm the battery to at least 61°F (16°C).
ALWAYS recharge the battery in a well-ventilated
environment to avoid the risk of a dangerous concentration
of combustible gases.
If the battery liquid (dilute sulfuric acid)
comes into contact with clothing or skin,
rinse skin or clothing immediately with
plenty of water.
If the battery liquid (dilute sulfuric acid) comes into
contact with eyes, rinse eyes immediately with plenty
of water and contact the nearest doctor or hospital to
seek medical attention.
NEVER use fuel as a cleaning agent.
DO NOT smoke around or near the
equipment. Fire or explosion could result
from fuel vapors or if fuel is spilled on a
hot engine.
MVC-88GE/GEW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/10/11) — PAGE 9
CAUTION
ALWAYS disconnect the NEGATIVE battery terminal
before performing service on the equipment.
ALWAYS keep battery cables in good working condition.
Repair or replace all worn cables.
MVC-88GE/GEW PLATE COMPACTOR — SAFETY INFORMATION
TRANSPORTING SAFETY
CAUTION
NEVER allow any person or animal to stand underneath
the equipment while lifting.
NOTICE
Before lifting, make sure that the equipment parts (hook
and vibration insulator) are not damaged and screws are
not loose or missing.
Always make sure crane or lifitng device has been
properly secured to the lifting bail (hook) of the
equipment.
ALWAYS shutdown engine before transporting.
NEVER lift the equipment while the engine is running.
Tighten fuel tank cap securely and close fuel cock to
prevent fuel from spilling.
Use adequate lifting cable (wire or rope) of sufficient
strength.
Use one point suspension hook and lift straight
upwards.
DO NOT lift machine to unnecessary heights.
ALWAYS tie down equipment during transport by
securing the equipment with rope.
ENVIRONMENTAL SAFETY
NOTICE
Dispose of hazardous waste properly.
Examples of potentially hazardous waste
are used motor oil, fuel and fuel filters.
DO NOT use food or plastic containers to dispose of
hazardous waste.
DO NOT pour waste, oil or fuel directly onto the ground,
down a drain or into any water source.
l
PAGE 10 — MVC-88GE/GEW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/10/11)
NOTES
MVC-88GE/GEW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/10/11) — PAGE 11
MVC-88GE/GEW PLATE COMPACTOR — SPECIFICATIONS
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PAGE 12 — MVC-88GE/GEW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/10/11)
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MVC-88GE/GEW PLATE COMPACTOR — GENERAL INFORMATION
Definition of Plate Compactor
The Mikasa MVC-88GE/GEW is a walk behind, plate compactor
designed for the compaction of sand, mixed soils and asphalt.
This plate compactor is a powerful compacting tool capable of
applying a tremendous force in consecutive high frequency
vibrations to a soil surface. Its applications include compacting
for road, embankments and reservoirs as well as backfilling for
gas pipelines, water pipelines and cable installation work.
Vibratory Plates
The vibratory plates of the MVC-88GE/GEW produce low
amplitude high frequency vibrations, designed to compact
granular soils and asphalt.
The resulting vibrations cause forward motion. The engine and
handle are vibration isolated from the vibrating plate.
Frequency/Speed
The compactor's vibrating plate has a frequency range between
5800 vpm (vibrations per minute). The forward and reverse travel
speed of the compactor is approximately 23 meters/minute (75
ft./minute).
Engine
The Mikasa MVC-88GE/GEW Plate Compactor is equipped with
EX170D40050
an
eccentric weight at a high speed to develop a compaction force.
Always be sure to check the engine oil level prior to starting
the engine.
Controls
Before starting the MVC-88GE/GEW Plate Compactor identify
and understand the functions of the controls and components.
Robin engine. The engine drives an
MVC-88GE/GEW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/10/11) — PAGE 13
Figures 1 shows the location of the basic controls and
components of the MVC-88GE/GEW Plate Compactor. The
function of each control is described below:
1.Water Tank Cap (GEW only) – Remove this cap to add
water to the water tank.
2.Fuel Tank Cap – Remove this cap to add fuel.
3.Lifting Bale – When lifting of the compactor is required
either by forklift, crane etc., tie rope or chain around this
lifting point.
4.Handle Bar – When operating the compactor use this
handle bar to maneuver the compactor.
5.Gasoline Engine – This plate compactor uses an
EX170D40050
owner's manual for engine information and related topics.
PAGE 14 — MVC-88GE/GEW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/10/11)
Robin engine. Refer to the ROBIN
l
6.Belt Cover – Remove this cover to gain access to the Vbelt. NEVER run the compactor without the V-belt cover. If
the V-belt cover is not installed, the possibility exists that
your hand may get caught between the V-belt and clutch,
thus causing serious injury and bodily harm.
7.Vibrating Plate – A flat, open plate made of durable cast
iron construction used in the compacting of soil.
8.Vibration Case – Encloses the eccentric, gears and
counter weights.
9.Water Tube (Sprinkler) – Supplies water to the soil via a
splash plate.
10.Water Shut-Off Valve – Turn this valve downward to let
water flow from the water tank to the water tube.
11.Water Tank (GEW only) – Holds 13.7 quarts of water,
removable no tools required.
The engine (Figure 2) must be checked for proper lubrication and
filled with fuel prior to operation. Refer to the ROBIN engine service
manual for instructions and details for proper operation and servicing.
1.Muffler – Used to reduce noise and emissions.
WARNING
Engine components can generate extreme heat.
To prevent burns, DO NOT touch these areas
while the engine is running or immediately after operating. NEVER
operate the engine with the muffler removed.
2.Air Cleaner – Prevents dirt and other debris from entering
the fuel system. Remove wing-nut on top of air filter
cannister to gain access to filter element.
3.Fuel Tank – Holds unleaded gasoline. For additional
information refer to ROBIN engine owner's manual.
4.Fuel Filler Cap – Remove this cap to add unleaded
gasoline to the fuel tank. Make sure cap is tightened
securely. DO NOT over fill.
DANGER
5.Throttle Lever – Used to adjust engine RPM speed (lever
SLOW
advanced forward
FAST
).
6.Recoil Starter (pull rope) – Manual-starting method. Pull
the starter grip until resistance is felt, then pull briskly and
smoothly.
7.Choke Lever – Used in the starting of a cold engine, or in
cold weather conditions. The choke enriches the fuel
mixture.
8.Fuel Valve Lever – OPEN to let fuel flow, CLOSE to stop
the flow of fuel.
9.Spark Plug – Provides spark to the ignition system. Set
spark plug gap to 0.6 - 0.7 mm (0.028 - 0.031 inch) Clean
spark plug once a week.
10.Engine ON/OFF Switch – ON position permits engine
starting, OFF position stops engine operations.
11.Oil Drain Plug – Remove this plug to drain engine oil from
the crankcase.
12.Oil Dipstick/ Filler Cap– Remove the filler cap dipstick
when checking the engine oil level. Add engine oil through
this filler port. See Table 3 for recommended type engine
oil.
, lever back toward operator
Adding fuel to the tank should be done only when
the engine is stopped and has had an opportunity to
cool down. In the event of a fuel spill, DO NOT attempt to start the
engine until the fuel residue has been completely wiped up, and the
area surrounding the engine is dry.
MVC-88GE/GEW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/10/11) — PAGE 15
NOTE
Operating the engine without an air
filter, with a damaged air filter, or a
filter in need of replacement will
allow dirt to enter the engine,
causing rapid engine wear.
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
MVC-88GE/GEW PLATE COMPACTOR — INSPECTION
3.Insert and remove the dipstick without screwing it into the filler
neck. Check the oil level shown on the dipstick.
NEVER operate the compactor in a confined
area or enclosed area structure that does
not provide ample
ALWAYS wear approved eye and hearing
protection before operating the compactor.
Before Starting
1.Read safety instructions at the
beginning of manual.
2.Clean the compactor, removing
dirt and dust, particularly the
engine cooling air inlet, carburetor
and air cleaner.
3.Check the air filter for dirt and dust. If air filter is dirty, replace
air filter with a new one as required.
4.Check carburetor for external dirt and dust. Clean with dry
compressed air.
free flow of air
.
4.If the oil level is low (Figure 4), fill to the edge of the oil filler
hole with the recommended oil type (Table 3). Maximum oil
capacity is 0.63 quarts (0.60 liters).
Figure 4. Engine Oil Dipstick (Oil Level)
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5.Check fastening nuts and bolts for tightness. Loosened
screws or bolts due to vibration, could lead to unexpected
accidents.
Engine Oil Check
1.To check the engine oil level, place the compactor on secure
level ground with the engine stopped.
2.Remove the filler dipstick from the engine oil filler hole
(Figure 3) and wipe clean.
Figure 3. Engine Oil Dipstick (Removal)
l
Adding fuel to the fuel tank should be done only
when the engine is stopped and has had an
opportunity to cool down. In the event of a fuel
spill, DO NOT attempt to start the engine until the
fuel residue has been completely wiped up, and the area
surrounding the engine is dry. DO NOT attempt to refuel the
compactor if the engine is
Fuel Check
1.Remove the gasoline cap located on top of fuel tank.
2.Visually inspect to see if the fuel level is low. If fuel is low,
replenish with unleaded fuel.
3.When refueling, be sure to use a strainer for filtration. DONOT top-off fuel. Wipe up any spilled fuel
DANGERDANGER
DANGER
DANGERDANGER
Explosive
Fuel Hazard
hot! or running
.
immediately!
PAGE 16 — MVC-88GE/GEW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/10/11)
MVC-88GE/GEW PLATE COMPACTOR — INSPECTION
V-Belt Check
CAUTICAUTI
CAUTION
CAUTICAUTI
NEVER attempt to check the V-belt with the engine running.
Severe injury can occur of your hand (Figure 5) gets caught
between the V-belt and the clutch. Always use safety gloves.
CLUTCH
PULLEY
VIBRATOR
PULLEY
Figure 5. V-Belt Hazard
2.The V-belt tension is proper if the V-belt bends 10 to 15 mm
3.A loose V-belt will decrease the power transmission output,
4.If the V-belt becomes worn or loose, replace it.
(Figure 7) when depressed with finger at midway between
the clutch and vibration pulley shafts.
Figure 7. V-Belt Tension
causing reduced compaction and premature wear of the
belt.
1.To check the V-belt tension, remove the three bolts that
secure the belt cover to the frame as shown in Figure 6.
Vibrator Oil Check
1.Place the MVC-88GE/GEW plate compactor horizontally on
a flat surface. Make sure the compactor is level when checking the oil in the vibrator assembly.
2.Check vibrator oil level by removing the plug (vibrator oil gauge)
as shown in Figure 8. The oil level should be up to the oil plug.
The vibrator holds 140 cc (approximately 4 oz.). IMPORTANT,
if oil is required, replace using only SAE 10W-30 motor oil.
Figure 8. Vibrator Oil Plug
Figure 6. V-Belt Cover Removal
MVC-88GE/GEW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/10/11) — PAGE 17
MVC-88GE/GEW PLATE COMPACTOR — OPERATION
CAUTION - Read Instructions
DO NOT attempt to operate the
equipment until the Safety, General
Information and Inspection sections of this
manual have been
thoroughly understood
This section is intended to assist the operator with the
start-up.
carefully before attempting to use the equipment in the field.
Starting the Engine
1.Place the engine
It is extremely important that this section be read
position.
read and
.
fuel valve lever
(Figure 9) to the "ON"
initial
3.Place the
if starting a
4.Place the
if starting a
choke lever
cold
Figure 11. Engine Choke Lever (Closed)
choke lever
warm engine
(Figure 11) in the "
engine.
(Figure 12) in the "
or the
CLOSED
OPEN
temperature is warm.
" position
" position
Figure 9. Engine Fuel Valve Lever (ON Position)
2.Move the
position, about 1/3 of the way toward the fast position.
throttle lever
(Figure 10) away from the slow
l
Figure 10. Throttle Lever (1/3 Start Position)
Figure 12. Engine Choke Lever (Open)
5.Place the
position.
Figure 13. Engine ON/OFF Switch (ON Position)
engine ON/OFF switch
(Figure 13) in the "
ON
"
PAGE 18 — MVC-88GE/GEW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/10/11)
MVC-88GE/GEW PLATE COMPACTOR — OPERATION
6.Grasp the starter grip (Figure 14) and slowly pull it out. The
resistance becomes the hardest at a certain position, corresponding to the compression point. Pull the starter grip briskly
and smoothly for starting.
Figure 14. Starter Grip
7.If the engine has started, slowly return the choke lever
(Figure 15) to the
started repeat steps 1 through 6.
“OPEN”
position. If the engine has not
Stopping The Engine
Normal Shutdown
1.Move the throttle lever to the IDLE position (Figure 17) and
run the engine for three minutes at low speed.
2.After the engine
“OFF” position (Figure 18).
Figure 17. Throttle Lever (Idle)
cools
, turn the engine ON/OFF switch to the
3.Place the
Figure 15. Choke Lever (Open)
8.Before the equipment is placed into operation, run the engine
for several minutes. Check for fuel leaks, and noises that
would associate with a lose component.
To begin compacting, place the throttle lever (Figure 16) in
9.
RUN" position
the "
.
position.
Emergency Shutdown
1.Move the throttle lever quickly to the
the engine ON/OFF switch in the
Figure 16. Throttle Lever (Run)
Figure 18. Engine ON/OFF Switch (OFF)
fuel shut-off lever
Figure 19. Fuel Valve Lever (OFF)
(Figure 19) in the OFF
IDLE
position, and place
OFF
position.
MVC-88GE/GEW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/10/11) — PAGE 19
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