Mikasa MVC-88GE, MVC-88-GEW User Manual

OPERATION AND PARTS MANUAL
SERIES
MODEL MVC-88GE/GEW
ONE-WAY PLATE COMPACTOR
(ROBIN GASOLINE ENGINE)
Revision #1 (1/10/11)
To find the latest revision of this
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
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PAGE 2 — MVC-88GE/GEW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/10/11)
NOTE PAGE
MVC-88GE/GEW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/10/11) — PAGE 3
TABLE OF CONTENTS
Multiquip —MVC-88GE/GEW Plate Compactor
Table Of Contents .............................................................4
Parts Ordering Procedures ...............................................5
Safety Information ...................................................... 6--10
Specifications (Compactor/Engine) ................................ 12
General Information ........................................................13
Components (Plate Compactor) ..................................... 14
Components (Engine) .....................................................15
Inspection .................................................................. 16-17
Operation ...................................................................18-19
Maintenance .............................................................. 20-22
Preparation For Long Term Storage ................................ 23
Troubleshooting (Engine) ........................................... 24-25
Troubleshooting (Plate Compactor) ................................. 25
Explanation Of Codes In Remarks Column .................... 26
Suggested Spare Parts .................................................. 27
ROBIN EX170D40050 Engine
Air Cleaner Assembly ............................................... 38-39
Camshaft Assembly ................................................. 40-41
Carburetor Assembly ................................................ 42-43
Crankcase Assembly ............................................... 44-45
Crankshaft and Piston Assembly ............................. 46-47
Cylinder Head Assembly .......................................... 48-49
Fuel Tank Assembly ................................................. 50-51
Governor Assembly .................................................. 52-53
Ignition and Flywheel Assembly ............................... 54-55
Muffler Assembly ..................................................... 56-57
Recoil Starter Assembly .......................................... 58-59
Terms and Conditions Of Sale — Parts ......................... 60
Component Drawings
Nameplate and Decals .............................................. 28-29
Body Assembly .........................................................30-31
Vibrator Assembly ..................................................... 32-33
Sprinkler Assembly (Option) ...................................... 34-35
Transport Wheel Assembly (Option) .......................... 36-37
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NOTE
Specification and part number are subject to change without notice.
PAGE 4 — MVC-88GE/GEW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/10/11)
PARTS ORDERING PROCEDURES
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Ordering parts has never been easier!
Choose from three easy options:
January 1
Effective:
st
, 2006
Best Deal!
Order via Internet (Dealers Only):
Order parts on-line using Multiquip’s SmartEquip website!
View Parts Diagrams
Order Parts
Print Specification Information
Goto www.multiquip.com and click on
Order Par ts
Order via Fax (Dealers Only):
All customers are welcome to order parts via Fax. Domestic (US) Customers dial: 1-800-6-PARTS-7 (800-672-7877)
Non-Dealer Customers: Contact your local Multiquip Dealer for parts or call 800-427-1244 for help in locating a dealer near you.
to log in and save!
Order via Phone:
If you have an MQ Account, to obtain a Username and Password, E-mail us at: parts@multiquip.
com.
To obtain an MQ Account, contact you District Sales Manager for more information.
Use the internet and qualify for a 5% Discount on Standard orders for all orders which include complete part numbers.*
Fax your order in and qualify for a 2% Discount on Standard orders for all orders which include complete part numbers.*
Domestic (US) Dealers Call:
1-800-427-1244
International Customers should contact their local Multiquip Representatives for Parts Ordering information.
Note: Discounts Are Subject To Change
Note: Discounts Are Subject To Change
When ordering parts, please supply:
Dealer Account NumberDealer Name and AddressShipping Address (if different than billing address)Return Fax NumberApplicable Model NumberQuantity, Part Number and Description of Each Part
NOTICE
All orders are treated as Standard Orders and will
ship the same day if received prior to 3PM PST.
Specify Preferred Method of Shipment:UPS/Fed Ex ✓ DHL
Priority One Tr uck
Ground
Next Day
Second/Third Day
www.multiquip.com
WE ACCEPT ALL MAJOR CREDIT CARDS!
MVC-88GE/GEW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/10/11) — PAGE 5
MVC-88GE/GEW PLATE COMPACTOR — SAFETY INFORMATION
Do not operate or service the equipment before reading the entire manual. Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the safety messages and operating instructions could result in injury to yourself and others.
SAFETY MESSAGES
The four safety messages shown below will inform you about potential hazards that could injure you or others. The safety messages specifically address the level of exposure to the operator and are preceded by one of four words:
DANGER, WARNING, CAUTION or NOTICE.
SAFETY SYMBOLS
DANGER
Indicates a hazardous situation which, if not avoided,
WILL result in DEATH or SERIOUS INJURY.
WARNING
Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with safety messages.
Indicates a hazardous situation which, if not avoided,
COULD result in DEATH or SERIOUS INJURY.
CAUTION
Indicates a hazardous situation which, if not avoided, COULD result in MINOR or MODERATE INJURY.
NOTICE
Addresses practices not related to personal injury.
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PAGE 6 — MVC-88GE/GEW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/10/11)
MVC-88GE/GEW PLATE COMPACTOR — SAFETY INFORMATION
GENERAL SAFETY
CAUTION
 NEVER operate this equipment without proper protective
clothing, shatterproof glasses, respiratory protection, hearing protection, steel-toed boots and other protective devices required by the job or city and state regulations.
NEVER operate this equipment when not
feeling well due to fatigue, illness or when under medication.
NEVER operate this equipment under the influence of
drugs or alcohol.
ALWAYS check the equipment for loosened threads or
bolts before starting.
DO NOT use the equipment for any purpose other than
its intended purposes or applications.
NOTICE
 This equipment should only be operated by trained and
qualified personnel 18 years of age and older.
 Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.
 Manufacturer does not assume responsibility for any
accident due to equipment modifications. Unauthorized equipment modification will void all warranties.
NEVER use accessories or attachments that are not
recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.
 ALWAYS know the location of the nearest
fire extinguisher.
 ALWAYS know the location of the nearest
first aid kit.
 ALWAYS know the location of the nearest phone or keep
a phone on the job site. Also, know the phone numbers
of the nearest ambulance, doctor and fire department. This information will be invaluable in the case of an emergency.
ALWAYS clear the work area of any debris, tools, etc.
that would constitute a hazard while the equipment is in operation.
MVC-88GE/GEW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/10/11) — PAGE 7
MVC-88GE/GEW PLATE COMPACTOR — SAFETY INFORMATION
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COMPACTOR SAFETY
DANGER
 NEVER operate the equipment in an explosive
atmosphere or near combustible materials. An explosion or fire could result causing severe
bodily harm or even death.
WARNING
 NEVER disconnect any emergency or safety devices.
These devices are intended for operator safety. Disconnection of these devices can cause severe injury, bodily harm or even death. Disconnection of any of these devices will void all warranties.
CAUTION
 NEVER lubricate components or attempt service on a
running machine.
NOTICE
ALWAYS keep the machine in proper running condition.
 Fix damage to machine and replace any broken parts
immediately.
ALWAYS store equipment properly when it is not being
used. Equipment should be stored in a clean, dry location out of the reach of children and unauthorized personnel.
ENGINE SAFETY
DANGER
 The engine fuel exhaust gases contain poisonous carbon
monoxide. This gas is colorless and odorless, and can cause death if inhaled.
 The engine of this equipment requires an adequate
free flow of cooling air. NEVER operate this equipment in any enclosed or narrow area where free flow of the air is restricted. If the air flow is restricted it will cause injury to people and property and serious damage to the equipment or engine.
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WARNING
 DO NOT place hands or fingers inside engine
compartment when engine is running.
NEVER operate the engine with heat shields or
guards removed.
 Keep fingers, hands hair and clothing away
from all moving parts to prevent injury.
DO NOT remove the radiator cap while the
engine is hot. High pressure boiling water will gush out of the radiator and severely scald any persons in the general area of the compactor.
DO NOT remove the coolant drain plug
while the engine is hot. Hot coolant will gush out of the coolant tank and severely scald any persons in the general area of the compactor.
DO NOT remove the engine oil drain plug while the
engine is hot. Hot oil will gush out of the oil tank and severely scald any persons in the general area of the compactor.
CAUTION
 NEVER touch the hot exhaust manifold,
muffler or cylinder. Allow these parts to cool before servicing equipment.
NOTICE
NEVER run engine without an air filter or with a dirty air
filter. Severe engine damage may occur. Service air filte frequently to prevent engine malfunction.
NEVER tamper with the factory settings
of the engine or engine governor. Damage to the engine or equipment can result if operating in speed ranges above the maximum allowable.
NEVER tip the engine to extreme angles during lifting as
it may cause oil to gravitate into the cylinder head, making the engine start difficult.
PAGE 8 — MVC-88GE/GEW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/10/11)
MVC-88GE/GEW PLATE COMPACTOR — SAFETY INFORMATION
FUEL SAFETY
DANGER
 DO NOT add fuel to equipment if it is placed inside truck
bed with plastic liner. Possibility exists of explosion or fire due to static electricity.
FUEL
FUEL
DO NOT start the engine near spilled fuel or combustible
fluids. Diesel fuel is extremely flammable and its vapors can cause an explosion if ignited.
ALWAYS refuel in a well-ventilated area, away from
sparks and open flames.
 ALWAYS use extreme caution when working with
flammable liquids.
 DO NOT fill the fuel tank while the engine is running
or hot.
DO NOT overfill tank, since spilled fuel could ignite if it
comes into contact with hot engine parts or sparks from the ignition system.
 Store fuel in appropriate containers, in well-ventilated
areas and away from sparks and flames.
BATTERY SAFETY (ELECTRIC START ONLY)
DANGER
 DO NOT drop the battery. There is a possibility that the
battery will explode.
DO NOT expose the battery to open flames,
sparks, cigarettes, etc. The battery contains combustible gases and liquids. If these gases and liquids come into contact with a flame or spark, an explosion could occur.
WARNING
 ALWAYS wear safety glasses when
handling the battery to avoid eye irritation. The battery contains acids that can cause injury to the eyes and skin.
 Use well-insulated gloves when picking up
the battery.
ALWAYS keep the battery charged. If the battery is not
charged, combustible gas will build up.
DO NOT charge battery if frozen. Battery can explode.
When frozen, warm the battery to at least 61°F (16°C).
ALWAYS recharge the battery in a well-ventilated
environment to avoid the risk of a dangerous concentration of combustible gases.
 If the battery liquid (dilute sulfuric acid)
comes into contact with clothing or skin, rinse skin or clothing immediately with plenty of water.
 If the battery liquid (dilute sulfuric acid) comes into
contact with eyes, rinse eyes immediately with plenty of water and contact the nearest doctor or hospital to seek medical attention.
 NEVER use fuel as a cleaning agent.
 DO NOT smoke around or near the
equipment. Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine.
MVC-88GE/GEW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/10/11) — PAGE 9
CAUTION
 ALWAYS disconnect the NEGATIVE battery terminal
before performing service on the equipment.
ALWAYS keep battery cables in good working condition.
Repair or replace all worn cables.
MVC-88GE/GEW PLATE COMPACTOR — SAFETY INFORMATION
TRANSPORTING SAFETY
CAUTION
 NEVER allow any person or animal to stand underneath
the equipment while lifting.
NOTICE
 Before lifting, make sure that the equipment parts (hook
and vibration insulator) are not damaged and screws are not loose or missing.
 Always make sure crane or lifitng device has been
properly secured to the lifting bail (hook) of the equipment.
 ALWAYS shutdown engine before transporting.
 NEVER lift the equipment while the engine is running.
 Tighten fuel tank cap securely and close fuel cock to
prevent fuel from spilling.
 Use adequate lifting cable (wire or rope) of sufficient
strength.
 Use one point suspension hook and lift straight
upwards.
 DO NOT lift machine to unnecessary heights.
 ALWAYS tie down equipment during transport by
securing the equipment with rope.
ENVIRONMENTAL SAFETY
NOTICE
 Dispose of hazardous waste properly.
Examples of potentially hazardous waste are used motor oil, fuel and fuel filters.
DO NOT use food or plastic containers to dispose of
hazardous waste.
DO NOT pour waste, oil or fuel directly onto the ground,
down a drain or into any water source.
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PAGE 10 — MVC-88GE/GEW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/10/11)
NOTES
MVC-88GE/GEW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/10/11) — PAGE 11
MVC-88GE/GEW PLATE COMPACTOR — SPECIFICATIONS
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MVC-88GE/GEW PLATE COMPACTOR — GENERAL INFORMATION
Definition of Plate Compactor
The Mikasa MVC-88GE/GEW is a walk behind, plate compactor designed for the compaction of sand, mixed soils and asphalt. This plate compactor is a powerful compacting tool capable of applying a tremendous force in consecutive high frequency vibrations to a soil surface. Its applications include compacting for road, embankments and reservoirs as well as backfilling for gas pipelines, water pipelines and cable installation work.
Vibratory Plates
The vibratory plates of the MVC-88GE/GEW produce low amplitude high frequency vibrations, designed to compact granular soils and asphalt.
The resulting vibrations cause forward motion. The engine and handle are vibration isolated from the vibrating plate.
Frequency/Speed
The compactor's vibrating plate has a frequency range between 5800 vpm (vibrations per minute). The forward and reverse travel speed of the compactor is approximately 23 meters/minute (75 ft./minute).
Engine
The Mikasa MVC-88GE/GEW Plate Compactor is equipped with
EX170D40050
an eccentric weight at a high speed to develop a compaction force.
Always be sure to check the engine oil level prior to starting the engine.
Controls
Before starting the MVC-88GE/GEW Plate Compactor identify and understand the functions of the controls and components.
Robin engine. The engine drives an
MVC-88GE/GEW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/10/11) — PAGE 13
MVC-88GE/GEW PLATE COMPACTOR — COMPONENTS (COMPACTOR)
Figure 1. Plate Compactor Controls
Figures 1 shows the location of the basic controls and components of the MVC-88GE/GEW Plate Compactor. The function of each control is described below:
1. Water Tank Cap (GEW only) – Remove this cap to add water to the water tank.
2. Fuel Tank Cap – Remove this cap to add fuel.
3. Lifting Bale – When lifting of the compactor is required either by forklift, crane etc., tie rope or chain around this lifting point.
4. Handle Bar – When operating the compactor use this handle bar to maneuver the compactor.
5. Gasoline Engine – This plate compactor uses an EX170D40050 owner's manual for engine information and related topics.
PAGE 14 — MVC-88GE/GEW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/10/11)
Robin engine. Refer to the ROBIN
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6. Belt Cover – Remove this cover to gain access to the V­belt. NEVER run the compactor without the V-belt cover. If the V-belt cover is not installed, the possibility exists that your hand may get caught between the V-belt and clutch, thus causing serious injury and bodily harm.
7. Vibrating Plate – A flat, open plate made of durable cast iron construction used in the compacting of soil.
8. Vibration Case – Encloses the eccentric, gears and counter weights.
9. Water Tube (Sprinkler) – Supplies water to the soil via a splash plate.
10. Water Shut-Off Valve – Turn this valve downward to let water flow from the water tank to the water tube.
11. Water Tank (GEW only) – Holds 13.7 quarts of water, removable no tools required.
MVC-88GE/GEW PLATE COMPACTOR — COMPONENTS (ROBIN ENGINE)
Figure 2. Engine Controls and Components
INITIAL SERVICING
The engine (Figure 2) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the ROBIN engine service manual for instructions and details for proper operation and servicing.
1. Muffler – Used to reduce noise and emissions.
WARNING
Engine components can generate extreme heat.
To prevent burns, DO NOT touch these areas while the engine is running or immediately after operating. NEVER operate the engine with the muffler removed.
2. Air Cleaner – Prevents dirt and other debris from entering
the fuel system. Remove wing-nut on top of air filter cannister to gain access to filter element.
3. Fuel Tank – Holds unleaded gasoline. For additional
information refer to ROBIN engine owner's manual.
4. Fuel Filler Cap – Remove this cap to add unleaded
gasoline to the fuel tank. Make sure cap is tightened securely. DO NOT over fill.
DANGER
5. Throttle Lever – Used to adjust engine RPM speed (lever
SLOW
advanced forward
FAST
).
6. Recoil Starter (pull rope) – Manual-starting method. Pull the starter grip until resistance is felt, then pull briskly and smoothly.
7. Choke Lever – Used in the starting of a cold engine, or in cold weather conditions. The choke enriches the fuel mixture.
8. Fuel Valve Lever – OPEN to let fuel flow, CLOSE to stop the flow of fuel.
9. Spark Plug – Provides spark to the ignition system. Set spark plug gap to 0.6 - 0.7 mm (0.028 - 0.031 inch) Clean spark plug once a week.
10. Engine ON/OFF Switch – ON position permits engine starting, OFF position stops engine operations.
11. Oil Drain Plug – Remove this plug to drain engine oil from the crankcase.
12. Oil Dipstick/ Filler Cap– Remove the filler cap dipstick when checking the engine oil level. Add engine oil through this filler port. See Table 3 for recommended type engine oil.
, lever back toward operator
Adding fuel to the tank should be done only when
the engine is stopped and has had an opportunity to cool down. In the event of a fuel spill, DO NOT attempt to start the engine until the fuel residue has been completely wiped up, and the area surrounding the engine is dry.
MVC-88GE/GEW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/10/11) — PAGE 15
NOTE
Operating the engine without an air filter, with a damaged air filter, or a filter in need of replacement will allow dirt to enter the engine, causing rapid engine wear.
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
MVC-88GE/GEW PLATE COMPACTOR — INSPECTION
3. Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick.
NEVER operate the compactor in a confined area or enclosed area structure that does not provide ample
ALWAYS wear approved eye and hearing protection before operating the compactor.
Before Starting
1. Read safety instructions at the beginning of manual.
2. Clean the compactor, removing dirt and dust, particularly the engine cooling air inlet, carburetor and air cleaner.
3. Check the air filter for dirt and dust. If air filter is dirty, replace air filter with a new one as required.
4. Check carburetor for external dirt and dust. Clean with dry compressed air.
free flow of air
.
4. If the oil level is low (Figure 4), fill to the edge of the oil filler hole with the recommended oil type (Table 3). Maximum oil capacity is 0.63 quarts (0.60 liters).
Figure 4. Engine Oil Dipstick (Oil Level)
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5. Check fastening nuts and bolts for tightness. Loosened screws or bolts due to vibration, could lead to unexpected accidents.
Engine Oil Check
1. To check the engine oil level, place the compactor on secure level ground with the engine stopped.
2. Remove the filler dipstick from the engine oil filler hole (Figure 3) and wipe clean.
Figure 3. Engine Oil Dipstick (Removal)
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Adding fuel to the fuel tank should be done only when the engine is stopped and has had an opportunity to cool down. In the event of a fuel spill, DO NOT attempt to start the engine until the fuel residue has been completely wiped up, and the area surrounding the engine is dry. DO NOT attempt to refuel the compactor if the engine is
Fuel Check
1. Remove the gasoline cap located on top of fuel tank.
2. Visually inspect to see if the fuel level is low. If fuel is low, replenish with unleaded fuel.
3. When refueling, be sure to use a strainer for filtration. DO NOT top-off fuel. Wipe up any spilled fuel
DANGERDANGER
DANGER
DANGERDANGER
Explosive
Fuel Hazard
hot! or running
.
immediately!
PAGE 16 — MVC-88GE/GEW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/10/11)
MVC-88GE/GEW PLATE COMPACTOR — INSPECTION
V-Belt Check
CAUTICAUTI
CAUTION
CAUTICAUTI
NEVER attempt to check the V-belt with the engine running. Severe injury can occur of your hand (Figure 5) gets caught between the V-belt and the clutch. Always use safety gloves.
CLUTCH PULLEY
VIBRATOR PULLEY
Figure 5. V-Belt Hazard
2. The V-belt tension is proper if the V-belt bends 10 to 15 mm
3. A loose V-belt will decrease the power transmission output,
4. If the V-belt becomes worn or loose, replace it.
(Figure 7) when depressed with finger at midway between the clutch and vibration pulley shafts.
Figure 7. V-Belt Tension
causing reduced compaction and premature wear of the belt.
1. To check the V-belt tension, remove the three bolts that secure the belt cover to the frame as shown in Figure 6.
Vibrator Oil Check
1. Place the MVC-88GE/GEW plate compactor horizontally on a flat surface. Make sure the compactor is level when check­ing the oil in the vibrator assembly.
2. Check vibrator oil level by removing the plug (vibrator oil gauge) as shown in Figure 8. The oil level should be up to the oil plug. The vibrator holds 140 cc (approximately 4 oz.). IMPORTANT, if oil is required, replace using only SAE 10W-30 motor oil.
Figure 8. Vibrator Oil Plug
Figure 6. V-Belt Cover Removal
MVC-88GE/GEW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/10/11) — PAGE 17
MVC-88GE/GEW PLATE COMPACTOR — OPERATION
CAUTION - Read Instructions
DO NOT attempt to operate the
equipment until the Safety, General Information and Inspection sections of this manual have been
thoroughly understood
This section is intended to assist the operator with the
start-up.
carefully before attempting to use the equipment in the field.
Starting the Engine
1. Place the engine
It is extremely important that this section be read
position.
read and
.
fuel valve lever
(Figure 9) to the "ON"
initial
3. Place the if starting a
4. Place the if starting a
choke lever
cold
Figure 11. Engine Choke Lever (Closed)
choke lever
warm engine
(Figure 11) in the "
engine.
(Figure 12) in the "
or the
CLOSED
OPEN
temperature is warm.
" position
" position
Figure 9. Engine Fuel Valve Lever (ON Position)
2. Move the position, about 1/3 of the way toward the fast position.
throttle lever
(Figure 10) away from the slow
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Figure 10. Throttle Lever (1/3 Start Position)
Figure 12. Engine Choke Lever (Open)
5. Place the position.
Figure 13. Engine ON/OFF Switch (ON Position)
engine ON/OFF switch
(Figure 13) in the "
ON
"
PAGE 18 — MVC-88GE/GEW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/10/11)
MVC-88GE/GEW PLATE COMPACTOR — OPERATION
6. Grasp the starter grip (Figure 14) and slowly pull it out. The resistance becomes the hardest at a certain position, corre­sponding to the compression point. Pull the starter grip briskly and smoothly for starting.
Figure 14. Starter Grip
7. If the engine has started, slowly return the choke lever (Figure 15) to the started repeat steps 1 through 6.
“OPEN”
position. If the engine has not
Stopping The Engine
Normal Shutdown
1. Move the throttle lever to the IDLE position (Figure 17) and run the engine for three minutes at low speed.
2. After the engine “OFF” position (Figure 18).
Figure 17. Throttle Lever (Idle)
cools
, turn the engine ON/OFF switch to the
3. Place the
Figure 15. Choke Lever (Open)
8. Before the equipment is placed into operation, run the engine for several minutes. Check for fuel leaks, and noises that would associate with a lose component.
To begin compacting, place the throttle lever (Figure 16) in
9.
RUN" position
the "
.
position.
Emergency Shutdown
1. Move the throttle lever quickly to the the engine ON/OFF switch in the
Figure 16. Throttle Lever (Run)
Figure 18. Engine ON/OFF Switch (OFF)
fuel shut-off lever
Figure 19. Fuel Valve Lever (OFF)
(Figure 19) in the OFF
IDLE
position, and place
OFF
position.
MVC-88GE/GEW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/10/11) — PAGE 19
MVC-88GE/GEW PLATE COMPACTOR — MAINTENANCE
CAUTICAUTI
CAUTION
CAUTICAUTI
Inspection and other services should
always
be carried out
on hard and level ground with the engine shutdown.
Inspection and Maintenance Service Tables.
1. To make sure your plate compactor is always in good working condition before using, carry out the maintenance inspection in accordance with Tables 4 through 6.
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CAUTICAUTI
CAUTION
CAUTICAUTI
These inspection intervals are for operation under normal conditions. Adjust your inspection intervals based on the number hours plate compactor is in use, and particular working conditions.
CAUTICAUTI
CAUTION
CAUTICAUTI
Fuel piping and connections should be replaced every 2 years.
eludehcSecnanetniaMenignE.4elbaT
YREVE
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RO
.SRH01
.SRH52
YREVE
SHTNOM6
RO
.SRH05
YREVE
RAEY
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.SRH0
01
YREVE
SRAEY2
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.SRH002
KCEHCX
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l
neuqerferomecivreS)1( YTSUD .saera
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yrasseceN
NAELC-KCEHCX
ECALPER X
DA-KCEHC )2(X
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.serudecorpecivresroflaunaMpohSNIBORehtotrefeR.tneiciforp
amreporpenimretedotnoitarepofosruohgol,esulaicremmocroF)3(
PAGE 20 — MVC-88GE/GEW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/10/11)
.slavretniecnanetni
MVC-88GE/GEW PLATE COMPACTOR — MAINTENANCE
metI noitarepOfosruoH
kcehcgnitratS )yadyreve(sruoh8yrevE
swercstsolroesooL )yadyreve(sruoh8yrevE
trapynafoegamaD )yadyreve(sruoh8yrevE
gnillortnocfonoitcnuF
trapmetsys
kcehcliorotarbiV sruoh001yrevE
tnemecalperliorotarbiV sruoh002yrevE
kcehc)hctulc(tleb-V sruoh002yrevE
Daily Service
Check for leakage of fuel or oil.
Check engine oil.
NOITCEPSNIENIHCAM.5ELBAT
ENGINE OIL
1. Drain the engine oil when the oil is
warm
as shown in
Figure 20.
2. Remove the oil drain bolt and sealing washer and allow the oil to drain into a suitable container.
3. Replace engine oil with recommended type oil as listed in Table 3. For engine oil capacity, see Table 2 (engine specifications). DO NOT overfill.
)yadyreve(sruoh8yrevE
4. Install drain bolt with sealing washer and tighten se­curely.
Check for loose screws including tightness. See Table 6 below (tightening torque ), for retightening.
.6ELBAT
mm6 mm8 mm01 mm21 mm41 mm61 mm81 mm02
lairetaM
T4 07 051 003 005 057 001,1 004,1 000,2
T8-6 001 052 005 008 003,1 000,2 007,2 008,3
T11 051 004 008 002,1 000,2 009,2 002,4 006,5
* )mm01(007~056)mm8(053~003)mm6(001
)munimulafositrap-retnuocesacnI(*
.wercsdna
Figure 20. Engine Oil (Draining)
retemaiD)mc/gk.ni(EUQROTGNINETHGIT
Engine Air Cleaner
1. Remove the air cleaner cover and foam filter element as shown in Figure 21.
2. Wash the foam filter element in kerosene or diesel fuel. Then saturate it in a mixture of 3 parts kerosene or diesel fuel and 1 part engine oil. Completely squeeze the ele­ment to remove the mixture and reinstall it back into the air cleaner.
)dednahthgirllaeraenihcamsihthtiwesunisdaerhT(
,tlobhcaenodekramsilairetamfoytilauqdnalairetaM
Figure 21. Engine Air Cleaner
MVC-88GE/GEW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/10/11) — PAGE 21
CHANGING VIBRATOR OIL
MVC-88GE/GEW— MAINTENANCE
Replacing the V-belt
1. When changing the vibrator oil, remove the drain plug located at the bottom-right of the vibrator (Figure 8), and simply tip the compactor to drain the oil. Note that the oil will drain more easily while it is hot. Remember to use only 10W-30 motor oil when replacing vibrator oil.
CAUTICAUTI
CAUTION
CAUTICAUTI
NEVER attempt to check the V-belt with the engine running. Severe injury can occur if your hand (Figure 5) gets caught between the V-belt and the clutch. Always use safety gloves.
Checking and Replacing the V-Belt and Clutch
1. After 200 hours of operation, remove the upper belt cover to check the V-belt tension. Tension is proper if the belt bends about 10 mm when depressed strongly with finger between shafts. Loose or worn V-belts reduces power transmission efficiency, causing weak compaction and reduces the life of the belt itself.
CAUTICAUTI
CAUTION
CAUTICAUTI
Whenever the compactor's vibration becomes weak or lost during normal operation regardless of operation hours, check the V-belt and clutch immediately.
Remove the upper and lower belt covers. Engage an offset wrench (13 mm) or the like to vibrator pulley (lower) fastening bolt. Engage waste cloth or the like at midway of V-belt on the left side and while pulling it back strongly, rotate the offset wrench clockwise so that the V-belt will come off.
Reinstalling the V-belt
Engage V-belt to lower vibrator pulley and push the V-belt to left side of upper clutch and, in the same manner as in removal, rotate offset wrench clockwise so that the V-belt goes back on.
Checking Clutch
Check the clutch simultaneously with V-belt checking. With belt removed, check outer drum of the clutch for seizure and "V" groove for wear or damage with your eyes. Clean the "V" groove as necessary. Wear of lining or shoe should be checked with running check. If the shoe is worn, power transmission becomes deficient and slipping will result.
l
PAGE 22 — MVC-88GE/GEW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/10/11)
MVC-88GE/GEW— PREPARATION FOR LONG -TERM STORAGE
Plate Compactor Storage
For storage of the plate compactor for over 30 days, the following is required:
Drain the fuel tank completely or add STA-BIL to the fuel.
Run the engine until the fuel is completely consumed.
Completely drain the oil from the engine crankcase and follow procedures described in the Manual for engine storage.
Completely drain the compactor's hydraulic oil from the vibrating case.
Clean entire plate compactor, especially the bottom plate removing all dirt and foreign matter.
Cover plate compactor and engine with plastic covering or equivalent and store in a clean, dry place.
ROBIN
engine Owner's
MVC-88GE/GEW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/10/11) — PAGE 23
MVC-88GE/GEW—TROUBLESHOOTING (ENGINE)
Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a
If the problem cannot be remedied, please leave the unit
just as it is and consult or company's service department. breakdown, please take remedial action following the diagnosis based on the
Engine
, and
Compactor
Troubleshooting (Tables 7, and 8) information shown below and on the proceeding pages.
MOTPMYSESUACELBISSOPNOITULOS
?gnigdirbgulpkrapS
."gulpkrapstaKRAPS
ontub,elbaliavasileuf",tratsottluciffiD
?noitalusni
dna,elbaliavasileuf",tratsottluciffiD
."gulpkrapsehttatneserpsiKRAPS
?gnitiucric
?gulpkrapsnotisopednobraC .gulpkrapsecalperronaelC
ifedoteudtiucrictrohS
?paggulpkrapsreporpmI.pagreporp
?detrohssihctiwsFFO/NO
?evitcefedliocnoitingI.liocnoitingiecalpeR
GNITOOHSELBUORTENIGNE.7ELBAT
ronoitalusni,pagkcehC
.gulpkrapsecalper
gulpkrapstneic
otteS
?yrtridstniop,pagkrapsreporpmI
trohsronrownoitalusniresnednoC
.nrowfiecalper
.hctiws
gkrapstcerrocteS
.stniopnaelc
,noitalusnigulpkrapskcehC
ecalper
,gniriwhctiwskcehC
dnapa
.resnednocecalpeR
sronekorberiwgulpkrapS
?epytleufgnorW
kraps,elbaliavasileuf",tratsottluciffiD
"lamrons
inoisserpmocdnatneserpsi
l
fiD
ractatneserpleufoN
kraps,elbaliavasileuf",tratsottlucif
"wolsinoisserpmocdnatneserpsi
.roterub
udroretaW.metsysleufhsulF
?ytridrenaelcriA .renaelcriaecalperronaelC
gnirnotsiP
?ylreporpdenethgit
?degamad
?deggolcretlifleuF.retlifleufecalpeR
?enilleufniriA.enilleufdeelB
?metsysleufnits
?nrowrednilycro/dna
?knatleufnielbaliavatonleuF .leuffoepyttcerrochtiwlliF
ehtaerbpacknatleuF .packnatleufecalperronaelC
?gnitiucrictroh
?dedurtorprokcutsevlavtsuahxe/noitcuS.sevlavtaes-eR
tongulpkrapsro/dnadaehrednilyC
teksaggulpkrapsro/dnateksagdaeH
?ylreporpnepotonseodkcocleuF
?deggolcelohr
.gniriw
.notsip
ednilyceuqroT
.gulpkraps
.steksag
gulpkrapsevitcefedecalpeR
ecalperdna,metsysleufhsulF
.leuffoepyttcerrochtiw
rodnasgnirnotsipecalpeR
dnastlobdaehr
gulpkrapsdnadaehecalpeR
le
ufnesoolottnacirbulylppA
.yrassecenfiecalper,revelkcoc
PAGE 24 — MVC-88GE/GEW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/10/11)
MVC-88GE/GEW—TROUBLESHOOTING (ENGINE COMPACTOR)
)DEUNITNOC(GNITOOHSELBUORTENIGNE.7ELBAT
MOTPMYSESUACELBISSOPNOITULOS
?naelctonrenaelcriA renael
sinoisserpmoc"rewopnikaeW"
.erifsimtonseoddnareporp
sinoisserpmoc"rewopnikaeW"
.serifsimtubreporp
.staehrevoenignE
eepslanoitatoR
.setautculfd
feD .gulpkrapsecalperronaelC
niretaW
?gulpkrapsytriD .gulpkrapsecalperronaelC
fedliocnoitingI.liocnoitingiecalpeR
?ytridsnifgnilooC.snifgniloocnaelC
etcirtserwolfleuF
?roterubracnilevelreporpmI
?gulpkrapSevitce
?gulpkrapSevitcefeD
?metsysleuf
?evitce
?reporpmieulavtaehgulpkrapS
?leuffoepyttcerroC leuffoepyttcerrochtiwecalpeR
?yltcerrocdetsujdaronrevoG.ronrevogtsujdA
?evitcefedgnirpsronrevoG.gnirpsronrevogecalpeR
?d
.rotaerubrac
.gulpkraps
criaecalperronaelC
dliub-er,tnemtsujdataolfkcehC
ecalperdna,metsysleufhsulF
.leuffoepyttcerrochtiw
foepyttcerrochtiwecalpeR
rofmetsysleuferitnekcehC
.sgolcroskael
ahcemlioceR
.noitcnuflamretratslioceR
?trid
?esoolgnirpslairpS.gnirpslairpsecalpeR
dnatsudhtiwdeggolcmsin
.retawdna
paoshtiwylbmessaliocernaelC
GNITOOHSELBUORTROTCAPMOCETALP.8ELBAT
MOTPMYSESUACELBISSOPNOITULOS
?wolootdeepsenignE .MPRtcerrocotdeepsen
?spilshctulC.hctulcecalperrokcehC
?spilstleb-V.tleb-VecalperrotsujdA
.kaew
sinoitarbivdna,wolootdeepslevarT
iaFgniraeBgniraeBecalpeR
?rotarbivnilioevissecxE .level
?gnisuohrotarbivninoitcnuflaM
?erul
?tuptuoenignetneiciffusnI .ctenoisserpmoc,enignekcehC
igneteS
reporpotllifdnaliossecxeniarD
retnuocdnasraeg,cirtneccekcehC
.sthgiew
MVC-88GE/GEW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/10/11) — PAGE 25
MVC-88GE/GEW — EXPLANATION OF CODE IN REMARKS COLUMN
The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions.
NOTICE
The contents and part numbers listed in the parts section are subject to change without notice. Multiquip does not guarantee the availability of the parts listed.
SAMPLE PARTS LIST
NO. PART NO. PART NAME QTY. REMARKS
1 12345 BOLT ......................1 .....INCLUDES ITEMS W/%
2% WASHER, 1/4 IN. ...........NOT SOLD SEPARATELY
2% 12347 WASHER, 3/8 IN. ...1 .....MQ-45T ONLY
3 12348 HOSE ..................A/R ...MAKE LOCALLY
4 12349 BEARING ..............1 .....S/N 2345B AND ABOVE
NO. Column
Unique Symbols — All items with same unique
symbol
QTY. Column
Numbers Used — Item quantity can be indicated by a
number, a blank entry, or A/R.
A/R (As Required) is generally used for hoses or other parts that are sold in bulk and cut to length.
A blank entry generally indicates that the item is not sold separately. Other entries will be clarified in the “Remarks” Column.
REMARKS Column
Some of the most common notes found in the “Remarks” Column are listed below. Other additional notes needed to describe the item can also be shown.
Assembly/Kit — All items on the parts list with the same unique symbol will be included when this item is purchased.
Indicated by:
“INCLUDES ITEMS W/(unique symbol)”
(@, #, +, %, or >) in the number column belong to the same assembly or kit, which is indicated by a note in the “Remarks” column.
Duplicate Item Numbers — Duplicate numbers indicate multiple part numbers, which are in effect for the same general item, such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine.
NOTICE
When ordering a part that has more than one item number listed, check the remarks column for help in determining the proper part to order.
l
PART NO. Column
Numbers Used — Part numbers can be indicated by a
number, a blank entry, or TBD.
TBD (To Be Determined) is generally used to show a part that has not been assigned a formal part number at the time of publication.
A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarified in the “Remarks” Column.
Serial Number Break — Used to list an effective serial number range where a particular part is used.
Indicated by:
“S/N XXXXX AND BELOW” “S/N XXXX AND ABOVE” “S/N XXXX TO S/N XXX”
Specific Model Number Use — Indicates that the part is used only with the specific model number or model number variant listed. It can also be used to show a part is NOT used on a specific model or model number variant.
Indicated by:
“XXXXX ONLY” “NOT USED ON XXXX”
“Make/Obtain Locally” — Indicates that the part can be purchased at any hardware shop or made out of available items. Examples include battery cables, shims, and certain washers and nuts.
“Not Sold Separately” — Indicates that an item cannot be purchased as a separate item and is either part of an assembly/kit that can be purchased, or is not available for sale through Multiquip.
PAGE 26 — MVC-88GE/GEW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/10/11)
MVC-88GE/GEW — SUGGESTED SPARE PARTS
MVC-88GE/GEW 1 TO 5 UNITS WITH ROBIN EX170D40050
ENGINE
1 to 5 Units
Qty. P/N Description
3 ......... 070100332 ....... V-BELT
5 ......... 0650140150 ..... SPARK PLUG
1 ......... 2825011118 ..... ROPE, RECOIL STARTER
5 ......... 2773261107 ..... ELEMENT, CLEANER
1 ......... 0430440050 ..... CAP, FUEL TANK
1 ......... 0641360010 ..... FUEL FILTER, FUEL TANK
4 ......... 939010140 ....... SHOCK ABSORBER
MVC-88GE/GEW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/10/11) — PAGE 27
NAME PLATE AND DECALS
CAUTION
MVC-88GE/GEW— NAME PLATE AND DECALS
1
READ
0WNER’S MANUAL
NPA629
J
8
9
11
10
SAE 10W-30 MOTOR OIL
P/N 920106460
NPA-195
N
3
P
3
A
-
3
NAMEPLATE
J
2
3
NPA-845
J
CAUTION
Fill up the sumps with oil before starting.
V BELT RPF-3330
NPA-835
Engine : Automobile engine oil
Vibrator: Automobile engine oil
Warm up the engine at idle speed
J
for 3-5 minutes.
SAE 10~30
SAE 10~30
NPA-306
4
J
l
5
7
6
PAGE 28 — MVC-88GE/GEW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/10/11)
MVC-88GE/GEW— NAME PLATE AND DECALS
NAME PLATE AND DECALS
NO PART NO PART NAME QTY. REMARKS
1 920206290 DECAL, READ OWNERS MANUAL .......1 ........ NPA-629
2 920203290 DECAL, CAUTION ................................. 1 ........ NPA-329
3 920208450 DECAL, LIFTING ................................... 1 ........ NPA-845
4 920203060 DECAL, CAUTION (START ENG/VIBR). 1 ........ NPA-306
5 920208350 DECAL, V- BELT RPF-3330 ...................1 ........ NPA-835
6 920201580 DECAL, MQ LOGO ................................2 ........ NPA-158
7 920106460 DECAL, MIKASA LOGO (NAME) ..........1 ........ NPA-507
8 920201950 DECAL, MOTOR OIL.............................. 1 ........ NPA-195
9 920101410 DECAL, MIKASA LOGO (TRIANGLE) ...1 ........ NPA-141
10 PLATE, SERIAL NO. .............................. 1 ........ CONTACT MQ PARTS DEPT. W/MODEL & S/N
11 920203330 EAR PROTECTION LABEL ................... 1 ........ NPA-333
MVC-88GE/GEW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/10/11) — PAGE 29
VIBRATING PLATE ASSY.
MVC-88GE/GEW— BODY ASSY.
l
PAGE 30 — MVC-88GE/GEW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/10/11)
MVC-88GE/GEW— BODY ASSY.
BODY ASSY.
NO PART NO PART NAME QTY. REMARKS
21 416115971 VIBRATING PLATE 1 23 939010140 SHOCK ABSORBER 50D-45H 4 24 020310080 NUT M10 4 25 030210250 WASHER SW M10 4 31 416115980 BASE 1 32 001221025 BOLT 10X25 T 4 33 030210250 WASHER, LOCK M10 4 35 911221701 ENGINE ASSY. 36 001220845 BOLT 8X45 T 4 37 030208200 WASHER, LOCK M8 4 38 031108160 WASHER, FLAT M8 4 39 404412290 ENGINE NUT 1 40 416452780 ENGINE NUT (W/BOLT) 1 41 031108160 WASHER, FLAT M8 1 42 022710809 NYLON NUT M8 1 43 959404350 EARTH WIRE 1 45 416338990 CLUTCH ASSY. 1 46 951010170 KEY 4.77X4. 77X35 1 47 416452800 COLLAR 19.05-25-15.6 1 48 952400130 WASHER 1 49 009110004 SOCKET HEAD BOLT 5/16X24 1 51 070100332 V-BELT RPF-3330 1 52 416115950 BELT COVER (INSIDE) 1 53 416116000 BELT COVER 1 54 001220825 BOLT 8X25 T 4 55 030208200 WASHER, LOCK M8 5 56 031108160 WASHER, FLAT M8 1 57 001220820 BOLT 8X20 T 1 91 416115930 HANDLE 1 92 416452730 COLLAR 13-20-44 2 93 404433430 RUBBER 20X32X28.5/52H 2 94 416452360 HANDLE STOPPER 2 95 952405600 WASHER 12.5X35X4.5 2 96 001211253 BOLT 12X65 H 2 97 030212300 WASHER, LOCK M12 2 101 416115940 GUARD HOOK /MVC-88 1 102 001221025 BOLT 10X25 T 4 103 030210250 WASHER, LOCK M10 4
EX170D40050
1
MVC-88GE/GEW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/10/11) — PAGE 31
VIBRATOR ASSY.
MVC-88GE/GEW— VIBRATOR ASSY.
l
PAGE 32 — MVC-88GE/GEW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/10/11)
MVC-88GE/GEW— VIBRATOR ASSY.
VIBRATOR ASSY.
NO PART NO PART NAME QTY. REMARKS
A 416910030 VIBRATOR ASSY ..................................1 ........... INCLUDES ITEMS W/ #
61# 416115990 VIBRATING CASE 1 62# 953400270 PLUG 1/4X14 10L 1 63# 953405260 PACKING 1/4 1 64 001221635 BOLT 16X35 T 4 65 030216400 WASHER, LOCK M16 4 66 031116260 WASHER, FLAT M16 4 68# 416338890 ECCENTRIC ROTATOR 1 69# 040306211 BEARING 6211C3 2 70# 416338900 CASE COVER (R) 1 71# 416338910 CASE COVER (L) 1 72# 416338920 BELT COVER GUARD 1 73# 060403060 OIL SEAL TC-35488 1 74# 050101000 O-RING G-100 2 75# 001220825 BOLT 8X25 T 8 76# 030208200 WASHER, LOCK M8 8 78# 416452720 PULLEY A1-30-86-20B 1 79# 951405240 KEY 7X7X19 R 1 80# 952404250 WASHER 11X40X4 1 81# 001221025 BOLT 10X25 T 1 82# 030210250 WASHER, LOCK M10 1
MVC-88GE/GEW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/10/11) — PAGE 33
SPRINKLER ASSY. (OPTION)
MVC-88GE/GEW— SPRINKLER ASSY. (OPTION)
l
PAGE 34 — MVC-88GE/GEW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/10/11)
MVC-88GE/GEW— SPRINKLER ASSY. (OPTION)
SPRINKLER ASSY. (OPTION)
NO PART NO PART NAME QTY. REMARKS
111 4169100109 WATER TANK ASSY..................... 1 ...............INCLUDES ITEMS W/
111A*416910010 WATER TANK (W/CAP ONLY) ...... 1 ............... REPLACES 416116010 INCLUDES ITEMS W/#
112 113 114 115 116 117 118 119 120 121 122*# 001241030 BOLT 10X30 1 123*# 033910010 WASHER 10.5X21X2 2 124*# 022910180 NYLON NUT M10 1 125*# 416453800 SEAT PACKING 2
033910050 WASHER 14.5X30X1.6 1
*
953406390 PACKING 13X28X2 1
*
954403241 COCK PT1/4 1
*
416338930 SPRINKLING PIPE 1
*
416338940 PIPE HOLDER (L) 1
*
416452750 PIPE HOLDER (R) 1
*
001740825 FLANGE BOLT 8X25 2
*
416453780 PACKING 8X19X2T 3
*
416452790 STAY, PIPE HOLDER 1
*
# 954300340 CAP, WATER TANK 1
*
*
MVC-88GE/GEW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/10/11) — PAGE 35
MVC-88GE/GEW— TRANSPORT WHEEL ASSY. (OPTION)
TRANSPORT WHEEL ASSY. (OPTION )
l
PAGE 36 — MVC-88GE/GEW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/10/11)
MVC-88GE/GEW— TRANSPORT WHEEL ASSY. (OPTION)
TRANSPORT WHEEL ASSY. (OPTION )
NO PART NO PART NAME QTY. REMARKS
1 416116160 WHEEL SHAFT 1 2 959404310 WHEEL 150X42 2 3 031120320 WASHER, FLAT M20 2 4 025203030 SPLIT COTTER PIN 3X30 2 5 416454150 ROLLER 2 6 025403025 SPRING PIN 3X25 3
MVC-88GE/GEW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/10/11) — PAGE 37
AIR CLEANER ASSY.
EX-170D40050 — AIR CLEANER ASSY.
l
PAGE 38 — MVC-88GE/GEW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/10/11)
EX-170D40050 — AIR CLEANER ASSY.
AIR CLEANER ASSY.
NO PART NO PART NAME QTY. REMARKS
510 2773261500 AIR CLEANER ASSY. ............................... 1 ................. INCLUDES ITEMS W/
200*2773263008 BASE, CLEANER 1 210 220*2773260408 GASKET, CLEANER 1 250*2773264008 COVER, CLEANER 1 260*2773260908 LABEL, THROTTLE 1 270*2773274108 WING, NUT 1 272*2773274008 WING, NUT 1 520*2773261107 CLEANER, ELEMENT 1 570 0023806000 FLANGE NUT 2 580 0110060050 FLANGE BOLT 1 850 0851080000 RUBBER PIPE 1
2773261008 PACKING, CLEANER 1
*
*
MVC-88GE/GEW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/10/11) — PAGE 39
CAMSHAFT ASSY.
EX-170D40050 — CAMSHAFT ASSY.
l
PAGE 40 — MVC-88GE/GEW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/10/11)
EX-170D40050 — CAMSHAFT ASSY.
CAMSHAFT ASSY.
NO PART NO PART NAME QTY. REMARKS
10 2773160101 CAMSHAFT .............................................. 1 ................. INCLUDES ITEMS W/%
25 2773510103 PIN, CAMSHAFT 1 27 0240060010 O-RING 1 34% 2773860103 PIN, SPRING 1 35% 2773640103 RELEASE LEVER 1 37% 2773650103 CLIP 1 38% 2773870103 RETURN SPRING 1 150 2773560101 CHAIN, TIMING 1 160 2773691103 TENSIONER 1 163 2773710103 SPRING, TENSIONER 1 166 2773690203 PIN, TENSIONER 1 170 2773691313 CHAIN, GUIDE 1
MVC-88GE/GEW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/10/11) — PAGE 41
CARBURETOR ASSY.
EX-170D40050 — CARBURETOR ASSY.
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PAGE 42 — MVC-88GE/GEW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/10/11)
EX-170D40050 — CARBURETOR ASSY.
CARBURETOR ASSY.
NO PART NO PART NAME QTY. REMARKS
210 2776230210 CARBURETOR ASSY. .................................... 1....... INCLUDES ITEMS W/
210-1
*
210-2
*
210-3
*
210-5
*
210-8
*
210-11
*
210-12
*
210-14
*
210-15
*
210-16
*
210-17
*
210-18
*
210-19
*
210-20
*
210-22
*
210-24
*
210-28
*
210-44
*
210-45
*
210-62
*
210-79
*
210-102 210-302 210-303 224 2774380101 CHOKE LEVER 1 540 2773290113 INSULATOR 1 550 2773590113 GASKET, INSULATOR 1
2776253508 THROTTLE VALVE 1 2096235108 SCREW 1 2776252508 CHOKE VALVE 1 2466242008 PILOT JET 1 2776252008 CHOKE LEVER 1 2776253108 THROTTLE SHAFT 1 2276245108 BOLT 1 2776250008 NEEDLE 1 2776251508 FLOAT PIN 1 2776250608 FLOAT BODY 1 2146245008 PACKING 1 2146254008 FLOAT CHAMBER PACKING 1 2266250608 FLOAT ASSY. 1 2776244008 MAIN NOZZLE 1 2266241208 MAIN JET 1 2266270118 CLIP 1 2776236008 BOLT 1 2486241008 AIR JET 1 1066241008 AIR JET (PILOT) 1 2366268008 SEAL 1 2366254108 PACKING 1 2466239008 SEAL 1
*
0642006410 RUBBER PACKING 1
*
0642007810 CUP 1
*
*
MVC-88GE/GEW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/10/11) — PAGE 43
CRANKCASE ASSY.
EX-170D40050 — CRANKCASE ASSY.
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PAGE 44 — MVC-88GE/GEW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/10/11)
EX-170D40050 — CRANKCASE ASSY.
CRANKCASE ASSY.
NO PART NO PART NAME QTY. REMARKS
10 2771010141 CRANKCASE CP, W/OIL SENSOR ............. 1 ........ INCLUDES ITEMS W/
30 40 50 75 80 0401140030 PLUG 2 90$ 0211140020 GASKET 2
210 2771100131 MAIN BEARING COVER CP ....................... 1 ........ INCLUDES ITEMS W/
220% 0440250210 OIL SEAL 1 230% 0600250140 BALL BEARING 1 250 2774500421 GOVERNOR GEAR 1 260 2634190103 GOVERNOR SLEEVE 1 270 2776360113 OIL GAUGE 1 275 2776500103 FILLER, PLUG 1 280$ 0213160020 GASKET 1 281 0213160020 GASKET 1 300 0010408350 FLANGE BOLT 6 700 2771501103 PIPE KNOCK 2
960 2779900107 GASKET SET .............................................. 1 ........ INCLUDES ITEMS W/ $, ITEMS 620
0440250200 OIL SEAL 1
*
0600280021 BALL BEARING 1
*
2771501103 PIPE KNOCK 2
*
0440060020 OIL SEAL 1
*
AND 690 IN CYLINDER HEAD ASSY, AND ITEM 340 IN MUFFLER ASSY
*
%
MVC-88GE/GEW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/10/11) — PAGE 45
CRANKSHAFT/PISTON ASSY.
EX-170D40050 — CRANKSHAFT/PISTON ASSY.
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PAGE 46 — MVC-88GE/GEW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/10/11)
EX-170D40050 — CRANKSHAFT/PISTON ASSY.
CRANKSHAFT/PISTON ASSY.
NO PART NO PART NAME QTY. REMARKS
10 2772020111 CRANKSHAFT 1 50 0180140020 FLANGE NUT 1 70 0323030010 WOODRUFF KEY 1 80 0053005301 KEY 1 90 0200080050 WASHER 1 100 0011308200 BOLT & WASHER ASSY. 1
310 2772250110 CONNECTING ROD ASSY. ...................... 1 ................. INCLUDES ITEMS W/
320*2772300103 CONNECTING ROD BOLT 2 350 2772330103 PISTON PIN 1 360 2772340103 PISTON STD. 1 360 2772340303 PISTON, 0.25 O.S. 1 360 2772340403 PISTON, 050 O.S. 1 370 2772351127 PISTON RING SET STD. 1 370 2772351207 PISTON RING SET, 0.25 O.S. 1 370 2772351307 PISTON RING SET, 0.5 O.S. 1 380 0565160010 CLIP 2
*
MVC-88GE/GEW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/10/11) — PAGE 47
CYLINDER ASSY.
EX-170D40050 — CYLINDER HEAD ASSY.
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PAGE 48 — MVC-88GE/GEW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/10/11)
EX-170D40050 — CYLINDER HEAD ASSY.
CYLINDER ASSY.
NO PART NO PART NAME QTY. REMARKS
20# 2371420203 VALVE GUIDE 2 26# 2771601001 STEM SEAL 1 30 2793360103 VALVE, SPRING 2 40 2693370103 SPRING RETAINER 2 60# 0105080250 STUD 2 70# 0105060351 STUD 2 80 2773340113 INTAKE VALVE 1 90 2773350113 EXHAUST VALVE 1 95 13210KA031 COLLET VALVE 4 200 2773500123 PIN, ROCKER 1
220 2773610100 ROCKER, ARM ASSY. IN ............................ 1 ........ INCLUDES ITEMS W/ +
225 2773610200 ROCKER, ARM EX ...................................... 1 ........ INCLUDES ITEMS W/ $
230+ 0149050010 ADJUSTING SCREW 1 231$ 0149050010 ADJUSTING SCREW 1 240+ 0170050020 NUT 1 241$ 0170050020 NUT 1 290 0110060020 FLANGE BOLT 1
610 2771300101 CYLINDER HEAD ........................................ 1 ........ INCLUDES ITEMS W/#
620 2771500113 GASKET HEAD 1 630 0110080240 FLANGE BOLT 4 631 0010408350 FLANGE BOLT 1 680 2771550101 ROCKER, COVER 1 690 2771600103 GASKET, LOCKER COVER 1 710 0110060020 FLANGE BOLT 4
MVC-88GE/GEW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/10/11) — PAGE 49
FUEL TANK ASSY.
EX-170D40050 — FUEL TANK ASSY.
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PAGE 50 — MVC-88GE/GEW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/10/11)
EX-170D40050 — FUEL TANK ASSY.
FUEL TANK ASSY.
NO PART NO PART NAME QTY. REMARKS
10 2776010201 FUEL TANK 1 20 0732005180 LABEL, WARNING 1 23 2779510103 LABEL, MODEL 1 30 0430440050 FUEL TANK, CAP 1 40 0641360010 FUEL FILTER 1 48 0505120020 UNION 1 60 0023806000 FLANGE, NUT 2 63 0110060130 FLANGE, BOLT 1 80 0851960000 RUBBER PIPE, 6DX11D 1 90 0561100030 HOSE CLAMP, 10DX8BX1T 2
MVC-88GE/GEW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/10/11) — PAGE 51
GOVERNOR ASSY.
EX-170D40050 — GOVERNOR ASSY.
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PAGE 52 — MVC-88GE/GEW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/10/11)
EX-170D40050 — GOVERNOR ASSY.
GOVERNOR ASSY.
NO PART NO PART NAME QTY. REMARKS
10 2774230113 GOVERNOR, LEVER 1 20 2774220133 GOVERNOR, SHAFT 1 30 2774270101 GOVERNOR, ROD 1 40 2774280113 ROD, SPRING 1 50 0031305000 CLIP 1 60 0130060240 BOLT & WASHER ASSY 1 70 0186060020 NUT 1 80 2794250223 GOVERNOR, SPRING 1 310 2774330113 SPEED CONTROL, LEVER 1 340 2774350103 STOP, PLATE 1 350 0200060170 WASHER 1 355 0217060070 FRICTION, WASHER 1 360 0140060180 SCREW 1 365 2374500423 SPRING, ADJUST 1 370 0021706000 NUT 1 435 2774600101 SPEED, CONT. BRACKET 1 450 0023506000 LOCK NUT 1 485 0110060020 FLANGE, BOLT 2
MVC-88GE/GEW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/10/11) — PAGE 53
ELECTRIC DEVICE ASSY.
EX-170D40050 — IGNITION COIL/FLYWHEEL ASSY.
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PAGE 54 — MVC-88GE/GEW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/10/11)
EX-170D40050 — IGNITION COIL/FLYWHEEL ASSY.
ELECTRIC DEVICE ASSY.
NO PART NO PART NAME QTY. REMARKS
10 2777923001 FLYWHEEL 1 11 2777943011 IGNITION COIL 1 30 0011406250 BOLT & WASHER 2 50 2777310101 WIRE 1 1 60 X660000361 STOP SWITCH ASSY., ON-OFF 1 70 0150040090 TAPPING SCREW 2 100 0650140150 SPARK PLUG 1 110 0655000270 SPARK PLUG CAP 1
MVC-88GE/GEW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/10/11) — PAGE 55
MUFFLER ASSY.
EX-170D40050 — MUFFLER ASSY.
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PAGE 56 — MVC-88GE/GEW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/10/11)
EX-170D40050 — MUFFLER ASSY.
MUFFLER ASSY.
NO PART NO PART NAME QTY. REMARKS
310 2773010111 MUFFLER 1 320 2773420111 MUFFLER COVER 1 340 2773520103 GASKET, MUFFLER 1 350 9802008280 FLANGE, NUT 2 360 0152060090 TAPPING BOLT 2 361 0110060010 FLANGE BOLT 1 365 0110080150 FLANGE BOLT 1 440 2773700101 DEFLECTOR 1 445 0150040060 TAPPING SCREW 2
MVC-88GE/GEW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/10/11) — PAGE 57
COOLING AND STARTING ASSY.
EX-170D40050 — RECOIL STARTER ASSY.
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PAGE 58 — MVC-88GE/GEW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/10/11)
EX-170D40050 — RECOIL STARTER ASSY.
COOLING AND STARTING ASSY.
COOLING AND STARTING ASSY.
NO PART NO PART NAME QTY. REMARKS
10 2775120201 BLOWER, HOUSING CP 1 20 0732005140 LABEL, TRADEMARK 1 40 0110060030 FLANGE, BOLT 4 60 2775271111 BAFFLE, CASE 1 1 61 2775270203 BAFFLE, HEAD 2 1 80 0010406160 FLANGE, BOLT 1 81 0110060020 FLANGE, BOLT 1
210 2695020130 RECOIL STARTER ASSY. ...................... 1 .................... INCLUDES ITEMS W/
210-1
*
210-2
*
210-3
*
210-4
*
210-5
*
210-6
*
210-7
*
210-11*2695014518 STARTER PULLEY 1 210-35*2705026108 RACHET GUIDE 1 210-49*2275015208 SET SCREW 1 220 0110060010 FLANGE, BOLT 1
2705011508 SPIRAL, SPRING 1 2695012008 REEL 1 2825011118 STARTER ROPE 1 2615010008 STARTER KNOB 1 2705012508 RACHET 2 2275013108 FRICTION SPRING 1 2275013508 RETURN SPRING 2
*
MVC-88GE/GEW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/10/11) — PAGE 59
TERMS AND CONDITIONS OF SALE — PARTS
PAYMENT TERMS
Terms of payment for parts are net 30 days.
FREIGHT POLICY
All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin. Multiquip’s responsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier.
MINIMUM ORDER
The minimum charge for orders from Multiquip is $15.00 net. Customers will be asked for instructions regarding handling of orders not meeting this requirement.
RETURNED GOODS POLICY
Return shipments will be accepted and credit will be allowed, subject to the following provisions:
A Returned Material Authorization 1. must be approved by Multiquip prior to shipment.
To obtain a Return Material Authorization, 2. a list must be provided to Multiquip Parts Sales that defines item numbers, quantities, and descriptions of the items to be returned.
The parts numbers and descriptions a. must match the current parts price list.
The list must be typed or computer b. generated.
The list must state the reason(s) c. for the return.
The list must reference the sales d. order(s) or invoice(s) under which the items were originally purchased.
The list must include the name e. and phone number of the person requesting the RMA.
A copy of the Return Material Authorization 3. must accompany the return shipment.
Freight is at the sender’s expense. All 4. parts must be returned freight prepaid to Multiquip’s designated receiving point.
l
Parts must be in new and resalable 5. condition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked.
The following items are not returnable:6.
Obsolete parts. (If an item is in the a. price book and shows as being replaced by another item, it is obsolete.)
Any parts with a limited shelf life b. (such as gaskets, seals, “O” rings, and other rubber parts) that were purchased more than six months prior to the return date.
Any line item with an extended c. dealer net price of less than $5.00.
Special order items.d.
Electrical components.e.
Paint, chemicals, and lubricants.f.
Decals and paper products.g.
Items purchased in kits.h.
The sender will be notified of any material 7. received that is not acceptable.
Such material will be held for five 8. working days from notification, pending instructions. If a reply is not received within five days, the material will be returned to the sender at his expense.
Credit on returned parts will be issued 9. at dealer net price at time of the original purchase, less a 15% restocking charge.
In cases where an item is accepted, for 10. which the original purchase document can not be determined, the price will be based on the list price that was effective twelve months prior to the RMA date.
Credit issued will be applied to future 11. purchases only.
PRICING AND REBATES
Prices are subject to change without prior notice. Price changes are effective on a specific date and all orders received on or after that date will be billed at the revised price. Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change.
Multiquip reserves the right to quote and sell direct to Government agencies, and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products.
SPECIAL EXPEDITING SERVICE
A $35.00 surcharge will be added to the invoice for special handling including bus shipments, insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier.
LIMITATIONS OF SELLER’S LIABILITY
Multiquip shall not be liable hereunder for damages in excess of the purchase price of the item with respect to which damages are claimed, and in no event shall Multiquip be liable for loss of profit or good will or for any other special, consequential or incidental damages.
LIMITATION OF WARRANTIES
No warranties, express or implied, are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip. Such warranties made in connection with the sale of new, complete units are made exclusively by a statement of warranty packaged with such units, and Multiquip neither assumes nor authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products. Apart from such written statement of warranty, there are no warranties, express, implied or statutory, which extend beyond the description of the products on the face hereof.
Effective: February 22, 2006
PAGE 60 — MVC-88GE/GEW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/10/11)
NOTE PAGE
MVC-88GE/GEW PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #1 (01/10/11) — PAGE 61
OPERATION & PARTS MANUAL
©
HERE’S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL
NUMBER ON-HAND WHEN CALLING
UNITED STATES
Multiquip Corporate Offi ce MQ Parts Department
18910 Wilmington Ave. Carson, CA 90746 Contact: mq@multiquip.com
Service Department Warranty Department
Tel. (800) 421-1244 Fax (800) 537-3927
800-427-1244 310-537-3700
Fax: 800-672-7877 Fax: 310-637-3284
800-421-1244 310-537-3700
Technical Assistance
800-478-1244 Fax: 310-943-2238
Fax: 310-537-4259 800-421-1244
310-537-3700
Fax: 310-537-1173
MEXICO UNITED KINGDOM
MQ Cipsa Multiquip (UK) Limited Head Offi ce
Carr. Fed. Mexico-Puebla KM 126.5 Momoxpan, Cholula, Puebla 72760 Mexico Contact: pmastretta@cipsa.com.mx
Tel: (52) 222-225-9900 Fax: (52) 222-285-0420
Unit 2, Northpoint Industrial Estate, Globe Lane, Dukinfi eld, Cheshire SK16 4UJ Contact: sales@multiquip.co.uk
Tel: 0161 339 2223 Fax: 0161 339 3226
CANADA
Multiquip
4110 Industriel Boul. Laval, Quebec, Canada H7L 6V3 Contact: jmartin@multiquip.com
COPYRIGHT 2011, MULTIQUIP INC.
Multiquip Inc are the property of their respective owners and used with permission.
This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or the information published in this publication at any time without notice and without incurring any obligations.
, the MQ logo and the Mikasa logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks
Tel: (450) 625-2244 Tel: (877) 963-4411 Fax: (450) 625-8664
Your Local Dealer is:
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