Mighty Mule FM700 User Manual

Installation Manual

for the

E-Z GATE OPENER

Automatic Gate Opener System

FOR SINGLE SWING GATES

WARNING!

This equipment is similar to other gate or door equipment and meets or exceeds Underwriters Laboratory Standard 325 (UL 325). However, gate equipment has hazards associated with its use and therefore by installing this product the installer and user accept full responsibility for following and noting the installation and safety instructions. Failure to follow installation and safety instructions can result in hazards developing due to improper assembly. You agree to properly install this product and that if you fail to do so GTO, Inc. shall in no event be liable for direct, indirect, incidental, special or consequential damages or loss of profits whether based in contract tort or any other legal theory during the course of the warranty or at any time thereafter. The installer and/or user agree to assume responsibility for all liability and use of this product releasing GTO, Inc. from any and all liability. If you are not in agreement with this disclaimer or do not feel capable of properly following all installation and safety instructions you may return this product for full replacement value.

READ ALL INSTRUCTIONS CAREFULLY AND COMPLETELY before attempting to install and use this automatic gate opener. This gate opener produces a high level of force. Stay clear of the unit while it is operating and exercise caution at all times.

All automatic gate openers are intended for use on vehicular gates only.

This product meets and exceeds the requirements of UL 325, the standard which regulates gate opener safety,

as established and made effective March 1, 2000, by Underwriters Laboratories Inc.

3121 Hartsfield Road • Tallahassee, Florida, USA 32303

Telephone GTO Sales: 1-800-543-GATE (4283) or (850) 575-0176 • Fax (850) 575-8912

or GTO Technical Service: 1-800-543-1236 or (850) 575-4144 • Fax (850)575-8950

www.mightymule.com

2000 GTO, Inc.

rev - 11/05/02

RB901

The Mighty Mule Gate Opener Class II and Class III applications.

Residential Vehicular Gate Opener-Class I: A vehicular gate opener (or system) intended for use in a home of

one-to-four single family dwelling, or a garage or parking area associated therewith.

Commercial/General Access Vehicular Gate Opener-Class II: A vehicular gate opener (or system) intended for use in a commercial location or building such as a multifamily housing unit (five or more single family units), hotel, garages, retail store, or other building servicing the general public.

Industrial/Limited Access Vehicular Gate Opener–Class III: A vehicular gate opener (or system) intended for use in an industrial location or building such as a factory or loading dock area or other locations not intended to service the general public.

Restricted Access Vehicular Gate Opener–Class IV: A vehicular gate opener (or system) intended for use in a guarded industrial location or building such as an airport security area or other restricted access locations not servicing the general public, in which unauthorized access is prevented via supervision by security personnel.

is intended for use with vehicular swing gates. The opener can be used in Class I,

VEHICULAR GATE OPENER CLASS CATEGORIES

Conversion Chart

Converting Metric Units to English Equivalents

When You Know Multiply By To Find Symbol

centimeters 0.3937 inches in. (or ") meters 3.2808 feet ft. (or ') kilograms 2.2046 pounds lb. (or #)

Converting English Units to Metric Equivalents

When You Know Multiply By To Find Symbol

inches 2.5400 centimeters cm feet 0.3048 meters m pounds 0.4535 kilograms kg

Converting Temperature

deg. Celsius (ºC x 1.8) + 32 deg. Fahrenheit ºF deg. Fahrenheit (ºF-32) ÷ 1.8 deg. Celsius ºC

FOR YOUR RECORDS

Please record the product serial number (located on the control box cover), and the date and place of purchase in the spaces provided below. Refer to this information when calling GTO for service or assistance with your automatic gate opener.

Serial Number ____________________ Date of Purchase ____________________

Place of Purchase ____________________

Remember to keep all receipts for proof of purchase.

Table of Contents

Gate Opener Class Categories -------------------------------------------------------------inside cover Units and Standards Conversion Chart ---------------------------------------------------inside cover

PLEASE READ THIS FIRST! ------------------------------------------------- page iii

Important Safety Instructions -------------------------------------------------- page 1

KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE

Disconnecting the Opener -------------------------------------------------------------page 1 Important Safety Instructions for the Consumer -----------------------------------page 2 Secondary Means of Protection Against Entrapment -----------------------------page 5 Required Safety Precautions for Gates --------------------------------------------- page 6 Warning Signs and Labels ------------------------------------------------------------page 7

Installation-------------------------------------------------------------------------- page 8

Parts List ---------------------------------------------------------------------------------page 8 Technical Specifications---------------------------------------------------------------page 10 Installation Overview ---------------------------------------------------------------- page 11 Installation of the Mounting Hardware--------------------------------------------- page 12 Mounting the Opener ------------------------------------------------------------------page 16 Installation of the Positive Stops -----------------------------------------------------page 16 Mounting the Control Box ------------------------------------------------------------ page 18 Setting the Closed Position ----------------------------------------------------------- page 19

Powering the System ------------------------------------------------------------- page 20

Solar Chart ------------------------------------------------------------------------------ page 20 Connecting the Transformer ----------------------------------------------------------page 22

Control Board Settings----------------------------------------------------------- page 23

DIP Switches ----------------------------------------------------------------------------page 23 Potentiometers --------------------------------------------------------------------------page 24

Setting Your Personal Transmitter Code ------------------------------------ page 25

Mounting the Receiver ----------------------------------------------------------- page 26

Connecting Additional Safety Devices ---------------------------------------- page 27

Connecting Accessories ---------------------------------------------------------- page 28

Push to Open Installation ------------------------------------------------------- page 29

Maintenance & Troubleshooting Guide -------------------------------------- page 31

Warranty and Repair Service -------------------------------------------------- page 33

Column Installation Information ---------------------------------------------- page 34

Accessory Catalog----------------------------------------------------------------- page 35

4 1/2" x 4 1/2" Setback Template ---------------------------------------------- insert

E-Z GATE OPENER

PLEASE READ THIS FIRST!

Thank you for purchasing a Mighty Mule E-Z Gate Opener—GTO's "do-it-yourself" automatic gate opener! When correctly installed and properly used, your Mighty Mule E-Z Gate Opener will give you many years of reliable service. Please read the following information and watch the enclosed videotape to ensure you have the correct system for your particular needs. Furthermore, this manual and the videotape will enable you to properly install your Mighty Mule E-Z Gate Opener.

The Mighty Mule E-Z Gate Opener

into the property). Using an accessory bracket, the Mighty Mule E-Z Gate Opener can accommodate a push-to- open single leaf gate (gates that open out from the property). The gate must not exceed 16 feet in length nor weigh

more than 350 pounds (please see Technical Specifications on page 10). The Mighty Mule E-Z Gate Opener can be used on vinyl, aluminum, chain link, farm tube, and wrought iron gates. Use on solid (wood) gates is not recommended. Solid surface gates have a high resistance to the wind; if the wind is strong enough, the opener will obstruct and stop.

The Mighty Mule E-Z Gate Opener accommodates extra transmitters, digital keypads, solar panels, push buttons, automatic gate locks, and other access control products. These optional accessories (see the enclosed Mighty Mule Accessory Catalog) are available at most stores. Your store should be able to special order any accessory not in stock. If your store cannot special order accessories, please call the GTO Sales Department.

The Mighty Mule E-Z Gate Opener features adjustable obstruction sensing. This safety feature makes the gate stop and reverse direction within 2 seconds when it comes in contact with an obstruction. MIN is the factory setting; meaning the gate will exert the minimum force on an obstruction before it stops and reverses direction.

The Mighty Mule E-Z Gate Opener also has an adjustable auto-close feature. After the gate reaches the fully open position, it can be set to remain open for 1 to 120 seconds before automatically closing. Pressing the transmitter button at any time after the gate opens fully will cause it to close immediately. OFF is the factory setting; meaning the gate will stay open until you press the transmitter (or keypad, etc.) again.

PLEASE NOTE—If your application requires any of the following:

Swing gates longer than 16 feet or weighing more than 350 pounds; Slide gates; Heavy duty or commercial uses; Professional installation;

is designed for installation on a pull-to-open single leaf gate (gates that open

please call GTO at (800) 543-GATE [4283] or (850) 575-0176 for information about our GTO/PRO professional line of gate openers and accessories. Our Sales Department will be glad to give you the name and phone number of a

GTO/PRO dealer near you.

BEFORE YOU BEGIN TO INSTALL YOUR AUTOMATIC GATE OPENER:

watch the enclosed videotape and read these instructions carefully and completely

to become familiar with all parts and installation steps.

iii

IMPORTANT SAFETY INSTRUCTIONS

Because automatic gate openers produce high levels of force, consumers need to know the potential hazards associated with improperly designed, installed, and maintained gate opener systems. Keep in mind that the gate opener is just one component of the total gate operating system. Each component must work in unison to provide the consumer with convenience, security, and safety.

This manual contains various safety precautions and warnings for the consumer. Because there are many possible applications of the gate opener, the safety precautions and warnings contained in this manual cannot be completely exhaustive in nature. They do, however, provide an overview of the safe design, installation, and use of this product.

CAREFULLY READ AND FOLLOW ALL SAFETY PRECAUTIONS, WARNINGS, AND INSTALLATION INSTRUCTIONS TO ENSURE THE SAFE SYSTEM DESIGN, INSTALLATION, AND USE OF THIS PRODUCT.

Precautions and warnings in this manual are identified with this warning symbol. The symbol identifies conditions that can result in damage to the opener or its components, serious injury, or death.

Because GTO automatic gate openers are only part of the total gate operating system, it is the responsibility of the consumer to ensure that the total system is safe for its intended use.

To Manually Open and Close the Gate, Follow the Procedure Below:

Disconnecting the Opener

1. Turn control box power switch OFF.

2. Remove hairpin clip, clevis pin, and washer from front mount.

3. Pull front mount away from gate bracket.

The gate can be opened and closed manually when the opener is disconnected.

NOTE: Substitute Pin Locks for the clevis

pins to prevent unauthorized removal of the opener from the gate (see Accessory

catalog).

CAUTION: Disconnect the opener ONLY when the control box power switch is OFF and the gate is NOT moving.

Front Mount

Clevis Pin

Gate Bracket

Washer

Hairpin Clip

IMPORTANT SAFETY INSTRUCTIONS

For The Consumer

WARNING: To reduce the risk of injury or death:

1. READ AND FOLLOW ALL INSTRUCTIONS. Failure to meet the requirements set forth in the instruction

manual could cause severe injury and/or death, for which the manufacturer cannot be held responsible.

2. When designing a system that will be entered from a highway or main thoroughfare, make sure the system is placed far enough from the road to prevent traffic congestion.

3. The gate must be installed in a location that provides adequate clearance between it and adjacent structures when opening and closing to reduce the risk of entrapment. Swinging gates must not open into public access areas.

4. The gate and gate opener installation must comply with any applicable local codes.

I. Before Installation

1. Verify this opener is proper for the type and size of gate, its frequency of use and the proper class rating.

2. Make sure the gate has been properly installed and swings freely in both directions. Repair or replace all worn or damaged gate hardware prior to installation. A freely moving gate will require less force to operate and will enhance the performance of the opener and safety devices used with the system.

3. Review the operation of the system to become familiar with its safety features. Understand how to disconnect the opener for manual gate operation (see page 1).

4. This gate opener is intended for vehicular gates ONLY. A separate entrance or gate must be installed for pedestrian use (see page 6).

5. Always keep people and objects away from the gate and its area of travel. NO ONE SHOULD CROSS THE

PATH OF A MOVING GATE.

6. Pay close attention to the diagram below and be aware of these areas at all times.

ZONE 1

ZONE 3

ZONE 2

ZONE 5

ZONE 4

Driveway

Gate in the  Open Position

IMPORTANT SAFETY INSTRUCTIONS

Entrapment Zones:

Zone 1 – leading edge of the gate and the fence post. Zone 2 – between the gate and the gate post Zone 3 – the path of the gate Zone 4 – the space between the gate in the open position and any object such as a wall, fence, tree, etc. Zone 5 – pinch points between the opener and gate or post

II. During Installation

1. Install the gate opener on the inside of the property and fence line. DO NOT install an opener on the outside of the gate where the public has access to it.

2. Be careful with moving parts and avoid close proximity to areas where fingers or hands could be pinched.

3. Devices such as safety edges and photo beams provide additional protection against entrapment (see page 5).

4. If push buttons or key switches are installed, they should be within sight of the gate, yet located at least 10 feet from any moving part of the gate (see diagram below). Never install any control device where a user will be tempted to

reach through the gate to activate the gate opener.

5. Do not activate your gate opener unless you can see it and can determine that its area of travel is clear of people, pets, or other obstructions. Watch the gate through its entire movement.

6. Secure outdoor or easily accessed gate opener controls in order to prohibit unauthorized use of the gate.

10'

Moving Gate

Area

Driveway

NEVER INSTALL

any control device

10'

within gray area

IMPORTANT SAFETY INSTRUCTIONS

III. After Installation

1. Attach the warning signs (included) to each side of the gate to alert the public of automatic gate operation. It is your responsibility to post warning signs on both sides of your gate. If any of these signs or warning decals become

damaged, illegible or missing, replace them immediately. Contact GTO for free replacements.

2. The gate is automatic and could move at any time, posing a serious risk of entrapment. No one should be in contact with the gate when it is moving or stationary.

3. Do not attempt to drive into the gate area while the gate is moving; wait until the gate comes to a complete stop.

4. Do not attempt to "beat the gate" while the gate is closing. This is extremely dangerous.

5. Do not allow children or pets near your gate. Never let children operate or play with gate controls. Keep the remote controls away from children and unauthorized users; store controls where children and unauthorized users do not have access to them.

6. KEEP GATES PROPERLY MAINTAINED. Always turn power to opener OFF before performing any maintenance. Clean the push-pull tube with a soft, dry cloth and apply silicone spray to it at least once per month.

7. Service the gate and gate opener regularly. Grease hinges, spray push pull tube with high quality silicon spray and replace the battery every 3-5 years.

8. To operate this equipment safely, YOU must know how to disconnect the opener for manual gate operation (see page 1). If you have read the instructions and still do not understand how to disconnect the opener, contact the GTO Service Department.

9. Disconnect the opener ONLY when the power is TURNED OFF and the gate is NOT moving.

10. Make arrangements with local fire and law enforcement for emergency access.

11. Distribute and discuss copies of the IMPORTANT SAFETY INSTRUCTIONS section of this manual with all

persons authorized to use your gate.

12. IMPORTANT: Save these safety instructions. Make sure everyone who is

using or will be around the gate and gate opener are aware of the dangers associated with automated gates. In the event you sell the property with the gate opener or sell the gate opener, provide a copy of these safety instructions to the new owner.

Should you lose or misplace this manual, a copy can be obtained by downloading one from the Mighty Mule web site (www.mightymule.com), by contacting GTO, Inc., at 3121 Hartsfield Road, Tallahassee, Florida 32303 or by calling 1-800-543-4283 and requesting a duplicate copy. One will be provided to you free of charge.

IMPORTANT SAFETY INSTRUCTIONS

Secondary Means of Protection Against Entrapment

As specified by Gate Operator Safety Standard, UL 325 (30A.1.1), automatic gate openers shall have an inherent entrapment sensing system, and shall have provisions for, or be supplied with, at least one independent secondary means to protect against entrapment. The Mighty Mule utilizes Type A, an inherent (i.e., built-in) entrapment sensing system as the primary type of entrapment protection. Also, the Mighty Mule has provisions for the connection of Type B2 protection to be used as the secondary type of entrapment protection, if desired.

1. For gate operators utilizing a contact sensor (e.g., safety edge sensor– Type B2) in accordance with UL 325 (51.8.4 [i]):

A. One or more contact sensors shall be located at the leading edge, bottom edge, and post edge, both inside and outside of a vehicular swing gate system. B. A hard wired contact sensor shall be located and its wiring arranged so that the communication between the sensor and the gate opener is not subjected to mechanical damage. C. A wireless contact sensor such as one that transmits radio frequency (RF) signals to the gate opener for entrapment protection functions shall be located where the transmission of the signals are not obstructed or impeded by building structures, natural landscaping or similar obstruction. A wireless contact sensor shall function under the intended end-use conditions.

Leading Edge Contact Sensor

on both sides of the gate

Vehicular Gate

Bottom Edge Contact Sensor

on both sides of the gate

Post Edge Contact Sensor

on both sides of the gate

ENTRAPMENT ALARM (UL 325; 30A.1.1A)

The Mighty Mule E-Z Gate Opener is designed to stop and reverse within 2 seconds when the gate comes in contact with an obstruction or when an object activates the non-contact sensors. Additionally, these openers are equipped with an audio entrapment alarm which will activate if the unit obstructs twice while opening or closing. This alarm will sound for a period of 5 minutes, or until the opener receives an intended signal (e.g., from a transmitter) and the gate returns to a fully open or fully closed position.

IMPORTANT SAFETY INSTRUCTIONS

Required Safety Precautions for Gates

Install Warning Signs

Warning signs alert people of automatic gate operation and are required when installing the Mighty Mule E-Z Gate Opener. Furthermore, a walk-through gate must be installed if pedestrian traffic is expected near the vehicular gate. We recommend using the GTO Bulldog Pedestrian Gate Lock (Call the GTO Sales Department) for controlled access.

Bulldog Pedestrian

Gate Lock

(recommended, not included

Pedestrian Gate

)

Contact Sensor

(recommended, not included)

Warning Sign

Vehicular Gate

Contact Sensor

(recommended, not included)

Contact Sensor

(recommended, not included)

Entrapment Protection

GTO’s inherent obstruction settings, even when properly adjusted, may not be sensitive enough to prevent bodily injury in some circumstances. For this reason, safety devices such as safety edge sensors (or photoelectric sensors), which stop and

reverse gate direction upon sensing an obstruction, are suggested for augmented protection against entrapment.

Warning Signs

The warning signs (at right) must be installed on both sides of the gate (see page 7 for details).

WARNING

Moving Gate Can Cause

Injury Or Death

1. KEEP CLEAR! Gate may move at any time.

2. Do not allow children to operate gate or play in gate area.

3. This gate is for vehicles only. Pedestrians must use a separate entrance.

IMPORTANT SAFETY INSTRUCTIONS

These warning labels should be found at the locations specified below. If any of them are missing, immediately contact GTO for replacements.

WARNING

MOVING GATE

Can Cause Injury or Death

1. KEEP CLEAR! Gate may move at any time.

2. Do not allow children to operate gate or play in gate area.

3. This gate is for vehicles only. Pedestrians must use separate entrance.

Moving Gate Can Cause

Injury Or Death

1. KEEP CLEAR! Gate may move at any time.

2. Do not allow children to operate gate or play in gate area.

3. This gate is for vehicles only. Pedestrians must use a separate entrance.

warning signs (2 enclosed) to be installed on each side of the gate (3–5 feet above the bottom of the gate)

Conforms to UL 325 STANDARDS

Maximum Gate: 500 lb. (226.7 kg); 16 ft. (4.8 m)

USC

#xxxxxxx

TO MANUALLY OPEN AND CLOSE THE GATE:

1. Turn control box power switch OFF.

2. Disconnect front mount from gate bracket.

3. Pull front mount away from gate bracket.

Voltage: 12 Vdc; Frequency: 0 Hz; Power: 41.4 W

Class I, II and III Vehicular Swing Gate Operator. Serial Number: XXXXXXXXXX

warning labels (2) installed on each side of operator housing

Series

Disconnect operator ONLY when the control box power switch is OFF and the gate is NOT moving.

GTO, Inc. Tallahassee, Florida USA

product identification and manual operation instruction label (1) installed on control box cover

RB2000

Single Gate Opener Parts List

Opener and Mounting Hardware

Gate Bracket (1)

Closed Position Stop Plate (1)

Post Bracket (2)

8" Nylon Cable Tie (14)

4 1/2" x 4 1/2"



Setback Template (1)



t B

f t

tio

lla

4 1/2' Power Cable (1)

Hardware

Gate Opener (1)

AUTOMATIC GATE OPENER

Post Pivot Bracket (1)

Customer Support Card (1)

Installation Video (1)

-Z

3/8" x 8" Bolt (4)

3/8" x 3" Bolt (2)

3/8" x 2" Bolt (1)

5/16" x 1-3/4" Bolt (1)

3/8" x 1-1/8" Clevis Pin (2)

3/8" Washer (9)

3/8" Lock Washer (7)

5/16" Washer (1)

3/8" Nut (7)

5/16" Nut (1)

Hairpin Clip (2)

2" Receiver Mounting Screw (1)

Single Gate Opener Parts List (continued)

Control Box and Electrical Components

Battery (1)

Receiver (1)

GTO Transmitter(1)



Transformer (1)

WARNING

Moving Gate Can Cause

Injury Or Death

1. KEEP CLEAR! Gate may move at any time.

2. Do not allow children to operate gate or play in gate area.

3. This gate is for vehicles only. Pedestrians must use a separate entrance.

Warning Signs (2)

Control Box Lid (1)



Control Box (1)

Tools Needed

• Power Drill

• Open End Wrenches — 3/8", 7/16", 1/2", and 9/16"

• 3/8" Drill Bit

• Hacksaw or Heavy Duty Bolt Cutters

• Slotted (Flat Bladed) Screwdriver

• Phillips Screwdriver

• Tape Measure

• Level

• Wire Strippers

• C-Clamps — small, medium, and large

ALSO, YOU WILL NEED THESE ITEMS BEFORE YOU BEGIN THE INSTALLATION (Some of these items can be found in the Accessory Catalog on page 35):

• The gate needs a stop post for the open position. This post is not provided. See Installation of the Positive Stops

on page 16 for more information.

• Additional low voltage wire may be needed; length depends upon the distance between the transformer power supply and the control box. See Powering the System on page 20, and the Accessory Catalog.

• If your gate is more than 1000' away from an ac power source you will need to use at least one Mighty Mule Solar Panel to trickle charge the battery. See the Accessory Catalog.

• If your fence post is made of wood and is less than 6" in diameter or 6" square, see page 12.

• If your fence post is larger than 6" in diameter you will need threaded rods or carriage bolts longer than 8". See page 15.

• If you have thin walled tube or panel gates, see Recommended Reinforcement Examples on page 12.

• Depending on the type of gate, a horizontal cross member or mounting plate may be needed to mount the front of the opener and gate bracket to the gate. See page 11, step 2; page 15, step 10.

• Power cables 40' long are available for mounting your control box away from the gate (i.e., in a more secure location). See the Accessory Catalog.

+ 29 hidden pages