READ ALL INSTRUCTIONS CAREFULLY AND COMPLETELY before attempting to install
and use this automatic gate opener. This gate opener produces a high level of force. Stay clear of
the unit while it is operating and exercise caution at all times.
This product meets and exceeds the requirements of UL 325, the standard which regulates gate opener safety,
as established and made effective March 1, 2000, by Underwriters Laboratories Inc.
3121 Hartsfield Road • Tallahassee, Florida, USA 32303
The Mighty Mule Gate Opener® is intended for use with vehicular swing gates. The opener can be used in Class I,
Class II and Class III applications.
VEHICULAR GATE OPENER CLASS CATEGORIES
Residential Vehicular Gate Opener-Class I: A vehicular gate opener (or system) intended for use in a home of
one-to-four single family dwelling, or a garage or parking area associated therewith.
Commercial/General Access Vehicular Gate Opener-Class II: A vehicular gate opener (or system) intended for
use in a commercial location or building such as a multifamily housing unit (five or more single family units),
hotel, garages, retail store, or other building servicing the general public.
Industrial/Limited Access Vehicular Gate Opener–Class III: A vehicular gate opener (or system) intended for
use in an industrial location or building such as a factory or loading dock area or other locations not intended to
service the general public.
Restricted Access Vehicular Gate Opener–Class IV: A vehicular gate opener (or system) intended for use in a
guarded industrial location or building such as an airport security area or other restricted access locations not
servicing the general public, in which unauthorized access is prevented via supervision by security personnel.
Please record the product serial number (located on the control box cover), and the date
and place of purchase in the spaces provided below. Refer to this information when
calling GTO for service or assistance with your automatic gate opener.
Serial Number ____________________ Date of Purchase ____________________
Place of Purchase ____________________
Remember to keep all receipts forproof of purchase.
Page 3
Table of Contents
Gate Opener Class Categories -------------------------------------------------------------inside cover
Units and Standards Conversion Chart---------------------------------------------------inside cover
PLEASE READ THIS FIRST!------------------------------------------------- page iii
Important Safety Instructions -------------------------------------------------- page 1
KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE
Disconnecting the Opener-------------------------------------------------------------page 1
Important Safety Instructions for the Consumer -----------------------------------page 2
Secondary Means of Protection Against Entrapment -----------------------------page 4
Required Safety Precautions for Gates --------------------------------------------- page 5
Warning Signs and Labels ------------------------------------------------------------page 6
Parts List ---------------------------------------------------------------------------------page 7
Technical Specifications---------------------------------------------------------------page 9
Installation Overview ---------------------------------------------------------------- page 10
Installation of the Mounting Hardware--------------------------------------------- page 11
Mounting the Opener ------------------------------------------------------------------page 15
Installation of the Positive Stops -----------------------------------------------------page 15
Mounting the Control Box ------------------------------------------------------------page 17
Setting the Closed Position -----------------------------------------------------------page 18
Powering the System ------------------------------------------------------------- page 19
Solar Chart ------------------------------------------------------------------------------page 19
Connecting the Transformer ---------------------------------------------------------- page 19
Control Board Settings----------------------------------------------------------- page 22
4 1/2" x 4 1/2" Setback Template ---------------------------------------------- insert
Page 4
AUTOMATIC GATE OPENER
PLEASE READ THIS FIRST!
Thank you for purchasing a Mighty Mule Gate Opener®—GTO's "do-it-yourself" automatic gate opener! When
correctly installed and properly used, your Mighty Mule Gate Opener® will give you many years of reliable service.
Please read the following information and watch the enclosed videotape to ensure you have the correct system for your
particular needs. Furthermore, this manual and the videotape will enable you to properly install your Mighty Mule
Gate Opener®.
The Mighty Mule Gate Opener® is designed for installation on a pull-to-open single leaf gate (a gate that opens into
the property). Using an accessory kit, the Mighty Mule Gate Opener® can accommodate a push-to-opensingle leafgate (a gate that opens out from the property). The gate must not exceed 16 feet in length nor weigh more than 350
pounds (please see Technical Specifications on page 9). The Mighty Mule Gate Opener® can be used on vinyl,
aluminum, chain link, farm tube, and wrought iron gates. Use on solid surface gates is not recommended. Solid
surface gates have a high resistance to the wind; if the wind is strong enough, the opener will obstruct and stop.
The Mighty Mule Gate Opener® accommodates extra transmitters, digital keypads, solar panels, push buttons,
automatic gate locks, and other access control products. These optional accessories (see the enclosed Mighty MuleAccessory Catalog) are available at most stores. Your store should be able to special order any accessory not in stock.
If your store cannot special order accessories, please call the GTO Sales Department.
The Mighty Mule Gate Opener® features adjustable obstruction sensing. This safety feature makes the gate stop
and reverse direction when it comes in contact with an obstruction. MIN is the factory setting; meaning the gate will
exert the minimum force on an obstruction before it stops and reverses direction.
The Mighty Mule Gate Opener® also has an adjustable auto-close feature. After the gate reaches the fully open
position, it can be set to remain open for 1 to 120 seconds before automatically closing. Pressing the transmitter
button at any time after the gate opens fully will cause it to close immediately. OFF is the factory setting; meaning the
gate will stay open until you press the transmitter (or keypad, etc.) again.
PLEASE NOTE—If your application requires any of the following:
Swing gates longer than 16 feet or weighing more than 350 pounds;
Slide gates;
Heavy duty or commercial uses;
Professional installation;
please call GTO at (800) 543-GATE [4283] or (850) 575-0176 for information about our GTO/PRO professional line
of gate openers and accessories. Our Sales Department will be glad to give you the name and phone number of a
GTO/PRO dealer near you.
BEFORE YOU BEGIN TO INSTALL YOUR AUTOMATIC GATE OPENER:
watch the enclosed videotape and read these instructions carefully and completely
to become familiar with all parts and installation steps.
iii
Page 5
IMPORT ANT SAFETY INSTRUCTIONS
Because automatic gate openers produce high levels of force, consumers need to know the potential hazards associated with
improperly designed, installed, and maintained gate opener systems. Keep in mind that the gate opener is just onecomponent of the total gate operating system. Each component must work in unison to provide the consumer with
convenience, security, and safety.
This manual contains various safety precautions and warnings for the consumer. Because there are many possible
applications of the gate opener, the safety precautions and warnings contained in this manual cannot be completely
exhaustive in nature. They do, however, provide an overview of the safe design, installation, and use of this product.
CAREFULLY READ AND FOLLOW ALL SAFETY PRECAUTIONS, WARNINGS, AND INSTALLATION
INSTRUCTIONS TO ENSURE THE SAFE SYSTEM DESIGN, INSTALLATION, AND USE OF THIS PRODUCT.
Precautions and warnings in this manual are identified with thiswarning symbol. The symbol identifies conditions
that can result in damage to the opener or its components, serious injury, or death.
Because GTO automatic gate openers are only part of the total gate operating system, it is the responsibility of the
consumer to ensure that the total system is safe for its intended use.
To Manually Open and Close
the Gate, Follow the Procedure
Below:
Disconnecting the Opener
1. Turn control box power switch OFF.
2. Remove hairpin clip, clevis pin, and washer from
front mount.
3. Pull front mount away from gate bracket.
The gate can be opened and closed manually when the
opener is disconnected.
NOTE: Substitute Master® Pin Locks for the clevis
pins to prevent unauthorized removal of the
opener from the gate (see Accessory
catalog).
CAUTION: Disconnect the
opener ONLY when the control
box power switch is OFF and
the gate is NOT moving.
Front Mount
Clevis Pin
Gate Bracket
Washer
Hairpin Clip
1
Page 6
IMPORT ANT SAFETY INSTRUCTIONS
For The Consumer
WARNING: To reduce the risk of injury or death:
1.READ AND FOLLOW ALL INSTRUCTIONS.
2.When designing a system that will be entered from a highway or main thoroughfare, make sure the system is placed
far enough from the road to prevent traffic congestion.
3.The gate must be installed in a location that provides adequate clearance between it and adjacent structures when
opening and closing to reduce the risk of entrapment. Swinging gates shall not open into public access areas.
I. Before Installation
1.Verify this opener is proper for the type and size of gate, and its frequency of use.
2.Make sure the gate has been properly installed and swings freely in both directions. Repair or replace all worn or
damaged gate hardware prior to installation. A freely moving gate will require less force to operate and will
enhance the performance of the opener and safety devices used with the system.
3.Review the operation of the system to become familiar with its safety features. Understand how to disconnect the
opener for manual gate operation (see page 1).
4.This gate opener is intended for vehicular gates ONLY. A separate entrance or gate must be installed for pedestrian
use (see page 5).
5.Always keep people and objects away from the gate and its area of travel. NO ONE SHOULD CROSS THE
PATH OF A MOVING GATE.
II. During Installation
1.Install the gate opener on the inside of the property and fence line. DO NOT install an opener on the outside of the
gate where the public has access to it.
2.Be careful with moving parts and avoid close proximity to areas where fingers or hands could be pinched.
3.Installation of additional safety equipment such as safety edges (or photoelectric sensors) is suggested for
augmented protection against entrapment (see page 5).
4.Determine the best obstruction sensing setting for this installation (see Potentiometers on page 23). The gate
MUST stop and reverse on contact with an obstruction or when an object activates the non-contact sensors. After
adjusting the force or the limit of travel, retest the gate opener. Failure to adjust and retest the gate opener
properly can increase the risk of injury or death.
5.Mount access controls away from the gate (minimum distance is 10 feet). The user must have full view of the gate
but be unable to touch it while operating the controls.
6.If push buttons or key switches are installed, they should be within sight of the gate, yet located far enough from it
(at least 10 feet) so the gate cannot be touched while it is in operation. Do not operate any control without watching
the movement of the gate.
7.Do not activate your gate opener unless you can see it and can determine that its area of travel is clear of people,
pets, or other obstructions.
8.Secure outdoor or easily accessed gate opener controls in order to prohibit unauthorized use of the gate.
2
Page 7
IMPORT ANT SAFETY INSTRUCTIONS
III. After Installation
1.Attach the warning signs (included) to each side of the gate to alert the public of automatic gate operation. It is
your responsibility to post warning signs on both sides of your gate. If any of these signs or warning decals become
damaged, illegible or missing, replace them immediately. Contact GTO for replacements.
2.Do not allow children or pets near your gate. Never let children operate or play with gate controls. Keep the
remote controls away from children and unauthorized users; store controls where children and unauthorized users do
not have access to them.
3.KEEP GATES PROPERLY MAINTAINED. Clean the push-pull tube with a soft, dry cloth and apply silicone
spray to it at least once per month.
4.Test your gate opener monthly and service it regularly. The gate MUST stop and reverse on contact with a
obstruction or when an object activates the non-contact sensors. If these functions are observed to operate
improperly, discontinue use and contact the GTO Service Department immediately.
5.To operate this equipment safely, YOU must know how to disconnect the opener for manual gate operation
(see page 1). If you have read the instructions and still do not understand how to disconnect the opener, contact the
GTO Service Department.
6.Disconnect the opener ONLY when the control box power switch is OFF and the gate is NOT moving.
7.Distribute and discuss copies of the IMPORTANT SAFETY INSTRUCTIONS section of this manual with all
persons authorized to use your gate.
8.
SAVE THESE INSTRUCTIONS.
3
Page 8
IMPORT ANT SAFETY INSTRUCTIONS
STATUS
BATT
PWR. SW.
Secondary Means of Protection Against
Entrapment
As specified by Underwriters Laboratories Inc. UL 325 (30A.1.1), automatic gate openers shall have provisions for, or be
supplied with, at least one independent primary and one independent secondary means to protect against entrapment. The
Mighty Mule Gate Opener
entrapment protection. Also, the Mighty Mule Gate Opener
to be used as the secondary type of entrapment protection, if desired.
1. For gate operators utilizing a non-contact sensor (e.g., photoelectric sensor– Type B1) in accordance with
UL 325 (51.8.4 [h]):
A. Refer to the sensor manufacturer's instructions on the placement of non-contact sensors for each type of application.
B. Care shall be exercised to reduce the risk of nuisance tripping, such as when a vehicle trips the sensor while the gate
is still moving.
C. One or more non-contact sensors shall be located where the risk of entrapment or obstruction exists, such as the
perimeter reachable by a moving gate or barrier.
2. For gate operators utilizing a contact sensor (e.g., safety edge sensor– Type B2) in accordance with UL 325 (51.8.4 [i]):
A. One or more contact sensors shall be located at the leading edge, bottom edge, and post mounted both inside and
outside of a vehicular swing gate system.
B. A hard wired contact sensor shall be located and its wiring arranged so that the communication between the
sensor and the gate opener is not subjected to mechanical damage.
C. A wireless contact sensor such as one that transmits radio frequency (RF) signals to the gate opener for
entrapment protection functions shall be located where the transmission of the signals are not obstructed or
impeded by building structures, natural landscaping or similar obstruction. A wireless contact sensor shall
function under the intended end-use conditions.
®
utilizes Type A, an inherent (i.e., built-in) entrapment sensing system, as the primary type of
®
has provisions for the connection of Type B1 or B2 protection
ENTRAPMENT ALARM (UL 325; 30A.1.1A)
The Mighty Mule Gate Opener® is designed to stop and reverse for 2 seconds when the gate comes in contact with
an obstruction or when an object activates the non-contact sensors. Additionally, these openers are equipped with
an audio entrapment alarm which will activate if the unit obstructs twice while opening or closing. This alarm
will sound for a period of 5 minutes, or until the opener receives an intended signal (e.g., from a transmitter) and the
gate returns to a fully open or fully closed position.
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4
Page 9
IMPORT ANT SAFETY INSTRUCTIONS
Required Safety Precautions for Gates
Install W arning Signs
Warning signs alert people of automatic gate operation and are required when installing the Mighty Mule Gate Opener®.
Furthermore, a walk-through gate must be installed if pedestrian traffic is expected near the vehicular gate. We recommend
using the GTO Bulldog Pedestrian Gate Lock (Call the GTO Sales Department) for controlled access.
Bulldog Pedestrian
Gate Lock
(recommended, not included
Pedestrian Gate
)
Safety Edge
(
suggested, not included
)
Warning Sign
Vehicular Gate
Safety Edge
(
suggested, not included
)
Entrapment Protection
GTO’s inherent obstruction settings, even when properly adjusted, may not be sensitive enough to prevent bodily injury in
some circumstances. For this reason, safety devices such as safety edge sensors (or photoelectric sensors), which stop and
reverse gate direction upon sensing an obstruction, are suggested for augmented protection against entrapment.
Warning Signs
The warning signs (at right) must
be installed on both sides of the
gate (see page 6 for details).
!
WARNING
Moving Gate Can Cause
Injury Or Death
1. KEEP CLEAR! Gate may move at any time.
2. Do not allow children to operate gate or
play in gate area.
3. This gate is for vehicles only. Pedestrians
must use a separate entrance.
5
Page 10
IMPORT ANT SAFETY INSTRUCTIONS
These warning labels should be found at the locations specified below. If any of them are missing, immediately contact GTO
for replacements.
!
WARNING
!
WARNING
MOVING GATE
Can Cause Injury or Death
1. KEEP CLEAR! Gate may move at any time.
2. Do not allow children to operate gate or play in gate area.
3. This gate is for vehicles only. Pedestrians must use
separate entrance.
Moving Gate Can Cause
Injury Or Death
1. KEEP CLEAR! Gate may move at any time.
2. Do not allow children to operate gate or
play in gate area.
3. This gate is for vehicles only. Pedestrians
must use a separate entrance.
warning signs (2 enclosed) to be installed on each side
of the gate (3–5 feet above the bottom of the gate)
Conforms to UL 325 STANDARDS
Maximum Gate: 500 lb. (226.7 kg); 16 ft. (4.8 m)
USC
L
I
S
E
T
#xxxxxxx
TO MANUALLY OPEN AND CLOSE THE GATE:
1. Turn control box power switch OFF.
2. Disconnect front mount from gate bracket.
3. Pull front mount away from gate bracket.
Voltage: 12 Vdc; Frequency: 0 Hz; Power: 41.4 W
D
Class I, II and III Vehicular Swing Gate Operator.
Serial Number: XXXXXXXXXX
warning labels (2) installed on each side of
operator housing
Series
product identification and manual operation instruction label (1)
installed on control box cover
Disconnect operator ONLY when the control box power
switch is OFF and the gate is NOT moving.
GTO, Inc. Tallahassee, Florida USA
6
RB2000
Page 11
Single Gate Opener Parts List
Opener and Mounting Hardware
Gate Bracket (1)
Closed Position
Stop Plate (1)
Post Bracket (2)
8" Nylon Cable Tie (14)
4 1/2" x 4 1/2"
Setback Template (1)
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4 1/2' Power Cable (1)
Hardware
Gate Opener (1)
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Post Pivot Bracket (1)
Customer Support Card (1)
Installation Video (1)
®
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3/8" x 8" Bolt (4)
3/8" x 3" Bolt (2)
3/8" x 2" Bolt (1)
5/16" x 1-3/4" Bolt (1)
3/8" x 1-1/8" Clevis Pin (2)
3/8" Washer (9)
3/8" Lock Washer (7)
5/16" Washer (1)
3/8" Nut (7)
5/16" Nut (1)
Hairpin Clip (2)
2" Receiver Mounting Screw (4)
7
Page 12
Single Gate Opener Parts List (continued)
Control Box and Electrical Components
Battery (1)
Receiver (1)
GTO Transmitter(1)
Transformer (1)
!
WARNING
Moving Gate Can Cause
Injury Or Death
1. KEEP CLEAR! Gate may move at any time.
2. Do not allow children to operate gate or
play in gate area.
3. This gate is for vehicles only. Pedestrians
must use a separate entrance.
Control Box Lid (1)
Control Box (1)
Warning Signs (2)
Tools Needed
• Power Drill
• Open End Wrenches — 3/8", 7/16", 1/2", and 9/16"
• 3/8" Drill Bit
• Hacksaw or Heavy Duty Bolt Cutters
• Slotted (Flat Bladed) Screwdriver
• Phillips Screwdriver
• Tape Measure
• Level
• Wire Strippers
• C-Clamps — small, medium, and large
ALSO, YOU WILL NEED THESE ITEMS BEFORE YOU BEGIN THE INSTALLATION (Some of these items can
be found in the Accessory Catalog on page 35):
•The gate needs a stop post for the open position. This post is not provided. See Installation of the PositiveStops
on page 15 for more information.
•Additional low voltage wire may be needed; length depends upon the distance between the transformer power
supply and the control box. See Powering the System on page 19, and the Accessory Catalog.
•If your gate is more than 1000' away from an ac power source you will need to use at least one Mighty Mule SolarPanel to trickle charge the battery. See the Accessory Catalog.
•If your fence post is made of wood and is less than 6" in diameter or 6" square, see page 11.
•If your fence post is larger than 6" in diameter you will need threaded rods or carriage bolts longer than 8". See
page 14.
•If you have thin walled tube or panel gates, see RecommendedReinforcement Examples on page 11.
•Depending on the type of gate, a horizontal cross memberor mounting plate may be needed to mount the front
of the opener and gate bracket to the gate. See page 10, step 2; page 14, step 10.
•Power cables 25', 35', and 40' long are available for mounting your control box away from the gate (i.e., in a more
secure location). See the Accessory Catalog.
8
Page 13
Technical Specifications
MIGHTY MULE GATE OPENER
DRIVE
• Low friction screw drive (linear actuator) rated for -30 ºF to +200 ºF (-34 ºC to +93 ºC).
• Powered by a 12 V motor with integral case hardened steel gear reducer. Motor speed reduced to 220 rpm. Generates
330 ft.. lb. of torque at 12 V.
•Maximum opening arc of 110º. Approximate opening time (90º): 15 to 17 s, depending on weight of gate.
POWER
• The system is powered by a 12 Vdc, 7.0 Ah, sealed, rechargeable acid battery.
• Battery charge is maintained by a 120 Vac, 18 Vac output transformer rectified to 14.5 Vdc (20 VA) through the GTO
control board. Two (2) blade-style control board fuses are rated for 15 A.
NOTE: The transformer should not be directly connected to any battery. Do not replace fuses
with higher ampere rated fuses; doing so will void your warranty and may damage your control board.
• Battery charge is maintained by GTO Solar Panel Charger: float voltage of 14.5 Vdc output from a 19
silicon alloy panel. Generates minimum of 5 W at 300 mA. A gated diode on the control board prevents battery
discharge.
CONTROL
• GTO microprocessor-based control board is set for single leaf, pull-to-open gate installations. DIP switches can be
adjusted to accommodate an optional kit for push-to-open gates (see Accessory Catalog).
• Control board has temperature compensated circuits.
•A circuit on the control board regulates charging. "Sleep draw" is 40 mA; "active draw" is 2 to 5 A.
• Auto-memorization of digital transmitter code.
• GTO remote-mounted RF receiver tuned to 318 MHz.
• Limit controls are mechanical. Adjustable range of push-pull tube is 7
3
tube fully retracted is 33
/
4", mounting point to mounting point.
1
/
2" to 11
1
/
2". Opener length with push-pull
• Adjustable auto-close timer (OFF to 120 s), inertia, and obstruction sensitivity using three (3) potentiometers.
• Power terminal bock accommodates a transformer and solar panels.
• DIP switches simplify setup of gate opener.
• Accessory terminal block fully compatible with push button controls, digital keypads, safety loops, etc.
• Control board allows connection of safety edge sensors and photoelectric sensors.
• Audio entrapment alarm sounds if unit encounters an obstruction twice while opening or closing.
3
/
8" x 8
1
/
2"
• Depending upon the length of the gate leaves and the number of operational cycles* per day, the Mighty Mule Gate
Opener® can open single gates weighing up to 350 lb.—if all installation procedures have been
properly followed.
Gate Capacity Chart
16 ft.
14 ft.
12 ft.
3.5-10 ft.
Gate Length
NOTE: BALL BEARING HINGES SHOULD BE USED ON ALL GATES WEIGHING OVER 250 LB.
To determine the number of cycles the gate opener will perform using solar panels, please see the specifications listed
on page 19 or call (800) 543-GATE [4283] or (850) 575-0176 for more information.
* An operation cycle is one full opening and closing of the gate.
These specifications are subject to change without notice.
OPERATIONAL CAPACITY
(estimated number of cycles based on use with a transformer)
135
145
155
165
120
130
140
150
105
115
125
135
NONE
85
95
105
NONE
NONE
60
70
50 lb.100 lb.150 lb.250 lb.350 lb.
Gate Weight
9
Page 14
Horizontal Cross Member
Gate Swings Evenly and Freely
Hung Firmly and Plumb
Receiver
Post Bracket Assembly
Control Box with Battery
Gate Bracket
Single Gate Opener
Fence Post Set in Concrete
Run 1000' (max.) of low
voltage wire to control
box from transformer
(wire not included).
Power Cable
Closed Position Positive Stop Plate
120 Volt indoor
Transformer
(surge protector
not supplied)
PVC conduit (not included)
to protect wire from lawn
mowers and weed eaters.
Warning Sign
Installation Overview
Pull-to-Open Gates (Gate Opens into the Property)
The diagram shown below is an example of a pull-to-open installation on a chain link fence and single gate. Mounting the
opener on a masonry column requires special procedures; see Column Installation Informationon page 34 if you intend to
mount the opener on a column. Furthermore, if you have a push-to-open gate, you will need to purchase a push-to-open kit
(see Accessory Catalog) to properly configure your system. See Push to Open Installationon page 29 before proceeding.
Preparation of the Gate
Step 1
The gate must be plumb, level, and swing freely on its
hinges. Wheels must not be attached to the gate. The
gate must move throughout its arc without binding or
dragging on the ground. Note that gates over 250 lb.
should have ball bearing hinges with grease fittings.
Step 2
The fence post must be secured in the ground with
concrete so it will not twist or flex when the opener is
activated. Be sure to position the opener near the
centerline of the gate to keep the gate from twisting and
flexing. The addition of a horizontal or vertical crossmember (if one is not already in place) to provide a
stable area for mounting the gate bracket is also
important.
Horizontal Cross Member
Vertical Cross Member
10
Page 15
Installation of Mounting Hardware
Thin Walled Tube Gate
Steel Pipe Cut in Half
Gate Bracket
Gate Bracket
Panel Gate
1" x 6" Wood Reinforcement
(not supplied)
(not supplied)
The position of the post bracket determines the leverage and efficiency of the opener. The post bracket position also sets the
clearance between the opener and gate in the open and closed positions.
The curved design of the post bracket works well for installations on round and square fence posts. Because the post bracket
carries the entire thrust of the active opener, bolts that completely penetrate the fence post must be used.
On wooden posts, place a metal plate or washer
(not supplied) between the nuts and the fence
post to prevent the thrust of the opener from
pulling the bolts and washers out of the wood.
NOTE: A fence post smaller than 6" in diameter
or 6" square should be made of metal instead of
wood so that it will remain stable while the
opener is moving the gate.
Larger than 6" diameter post
Center of Gate Hinge
4 1/2"
Wooden Post
Post
Bracket
Post
Pivot Bracket
Metal Plate
Wooden Post
Post
Bracket
Post
Pivot Bracket
Metal Plate
On round posts of 6" diameter or larger, the post pivot bracket may
not be necessary for the installation. In this instance, the two post
brackets are mounted by themselves.
4 1/2"
Pull-to-Open Installation
IMPORTANT:
We strongly recommend using
steel pipe to reinforce thin walled
tube gates, and solid wood to
reinforce panel gates as shown.
These reinforcement methods will
prevent damage to the opener and
gate when the opener is installed.
Recommended Reinforcement Examples
11
Page 16
Clevis Pin
Hairpin Clip
Washer
Gate Bracket
Front Mount
Determining the Mounting Position
of the Post Brack et Assembly and the Gate Bracket
Step 3
Insert the 3/8" x 2" bolt through
the center hole of the post
brackets and post pivot bracket as
shown. Fasten a 3/8" washer and
nut on the end of the bolt. DO
NOT overtighten the nut because
the post pivot bracket will have to
be adjusted later.
3/8" x 2" Bolt
Post Bracket
Post Pivot Bracket
Post Bracket
Post Bracket Assembly
3/8" Washer
3/8" Lock Washer
3/8" Nut
NOTE: The following steps are
intended for pull-to-open gate
installations. If you are mounting
your opener on a push-to-open gate
(e.g., a gate on a sloped driveway)
you will need to purchase a Push To
Open kit (see Accessory catalog).
Also, see Push-to-Open Installation
beginning on page 29.
Step 4
Attach post bracket assembly and gate bracket to the opener with the clevis pins and washers. Secure the clevis pins with
hairpin clips.
Clevis Pin
Rear Mount
Opener
Washer
Hairpin Clip
Post Bracket Assembly
Step 5
With the gate in the open position (80º to 110º from its closed position), adjust the post bracket assembly and gate bracket
until the opener is level. While holding the opener level, use C-clamps to temporarily keep the post bracket assembly and
gate bracket in their respective positions on the fence post and gate.
Post Bracket Assembly
Level Opener
Fence Post
E-Z GATE OPENER
®
Gate In Open Position
LEVEL horizontal cross member
Gate Bracket
12
Page 17
Step 6
Study the 4 1/2" x 4 1/2" setback template (see insert) provided with this manual. Once you are familiar with its
illustrations, cut and save the template from the insert. The template will determine the correct position of the post pivot
bracket before mounting the opener on the fence post.
Remove hairpin, clevis pin, and washer from front mount and close the gate. Rest disconnected opener on cross member of
gate. Stand inside property next to fence post and place one end of template over center of gate hinge. Place the other end of
template over the post pivot bracket hole (either of the two mounting holes in post pivot bracket can be used) where the
opener will be attached. Be sure to hold the template at a 90º angle between these two points and measure 4 1/2" back from
the center of the gate hinge. You will need to rotate the post pivot bracket or the entire post bracket assembly to align it with
the square angle of the template. THE ANGLE BETWEEN THE GATE HINGE AND THE POST PIVOT BRACKET
MUST MATCH THE ANGLE OF THE SETBACK TEMPLATE.
NOTE: If you move the post pivot bracket, be sure one of the post bracket holes is aligned
with the rest of the assembly (the center hole should already have a bolt through it).
Flipping the Post Pivot Bracket gives more position options.
After verifying that you have complied with the 4
1
/2" x 4 1/2" setback, insert the 5/16" x 1 3/4" bolt through the aligned
holes of the post bracket and post pivot bracket (illustrated below) and fasten it with the 5/16" washer and nut.
IMPORTANT: If you loosened the clamp on the post bracket to achieve the 4 1/2" x 4 1/2" setback, tighten it in its new
position and recheck the gate bracket with the gate in the open position (move the gate bracket and re-clamp it if necessary).
Examples of a 4 1/2" x 4 1/2" Setback
5/16" x 1 3/4"
bolt
Pull-to-Open Installation
Center of Gate Hinge
4 1/2"
o
90
4 1/2"
GATE
Metal Post
Post
Bracket
5/16" x 1 3/4"
Bolt
Post
Pivot Bracket
Washer
4 1/2"
90
Center of Gate Hinge
GATE
4 1/2"
Pull-to-Open Installation
o
IMPORT ANT
Closed Position
Make sure there is
adequate clearance
between opener and
gate in the open and
closed positions
Verify the Position of the Gate Bracket and Post Bracket
Assembly:
With the gate in the open position, make sure the following conditions are met:
1.The opener is level.
2.The 4 1/2" x 4 1/2" setback measurement is correct (Step 6).
3.There is sufficient clearance between opener and gate in the open and closed
positions.
Open Position
13
Page 18
Installing the Post Bracket Assembly and Gate Bracket
Step 7
Mark reference points for bolt holes on the fence post through middle of bracket slots. Marking reference points in this
manner allows room for adjustment when mounting the post bracket assembly and gate bracket. After marking your
reference points, remove the
opener and brackets from the
fence and gate.
Step 8
Drill 3/8" holes into fence post
as marked.
Step 9
Fasten post bracket assembly to
the fence post using
(4) 3/8" x 8" bolts, washers,
lock washers, and nuts
(provided). Remove excess
bolt length extending beyond
the tightened nuts with a
hacksaw or bolt cutters.
Mark fence post through
middle of bracket slots
and drill 3/8" holes
SIDE VIEW
Post Bracket
Assembly
EXAMPLES
TOP VIEW
Round Metal Post
Square Metal Post
Square Wood Post
NOTE: In cases where the
fence post has a diameter larger
than 6", threaded rods or
carriage bolts longer than 8"
(not supplied) must be used.
Step 10
Mark reference points for bolt holes on
the gate cross member through middle of
gate bracket slots. Drill 3/8" holes into
the gate cross member as marked.
Mount gate bracket using (2)
3
/8" x 3" bolts, washers, lock washers,
and nuts (provided). Cut off excess bolt
length extending beyond the tightened
nuts.
Gate Bracket Mounting Examples
FRONT VIEW
Round Tube & Chain Link Gate
SIDE VIEW
Remove excess bolt length
with hacksaw or bolt cutters
Gate In Open Position
LEVEL horizontal cross member
Mark cross member through middle of
gate bracket slots and drill 3/8" holes
FRONT VIEW
Mounting Plate
Created for
Decorative Gate
(required but not
supplied)
Round Wood Post
SIDE VIEW
Square Tube Gate
14
Remove excess bolt length
with hacksaw or bolt cutters
Page 19
Mounting the Opener
Step 11
Attach the opener to the securely bolted post bracket assembly and gate bracket using clevis pins, washers, and hairpin clips,
or optional Master® Pin Locks (see Accessory Catalog). Verify that the opener is level and adjust the post bracket assembly
if necessary.
Post Bracket Assembly
bolted to fence post
Level Opener
Gate Bracket bolted
to gate cross member
Clevis Pin, Washer, and Hairpin Clip
E
-Z
G
A
T
E
O
P
E
N
E
Clevis Pin, Washer, and Hairpin Clip
Fence Post
LEVEL horizontal cross member
®
R
Gate In Open Position
Installation of the Positive Stops
The positive stops hold the gate firmly in the open and closed positions. The positive stops also form the
boundaries of the gate operating arc and help stabilize the gate. Moreover, a stable gate maintains the long life of
your automatic gate opener system. To further enhance the stability and security of your gate, install the optional
Mighty Mule Automatic Gate Lock® (see Accessory Catalog).
Step 12
With the gate at its maximum open position, measure the
distance from the gate hinge to the end of the gate. At
approximately 2/3 of this distance (using the hinge as your
starting point), place a mark on the ground directly under
the gate. Install the open position stop at this mark (seeillustration). The open position stop post may be made of
wood, metal, or concrete and should be firmly secured in the
ground (we recommend setting it in concrete). When the
open position stop post is in the ideal position, the gate will
strike the post just as the opener motor shuts down.
Gate Hinge
The gate must open
80º (min.) to 110º (max.)
Open Position Stop
Closed Position
Stop Plate
Wood, metal, or concrete
post set in concrete.
Step 13
Remove hairpin, clevis pin, and washer from front mount
and close the gate (remember to support opener). Fasten the
closed position stop plate to the end of the gate frame on the
gate centerline, but do not tighten it completely. Slide the
stop plate toward the fence post until they touch (seeillustration). Once you have moved the stop plate to the
correct position, tighten its hardware completely.
Use the appropriate hardware for your type of gate (use
U-bolts if you have a tube or chain link gate; wood or lag
screws for wood gates; etc.). This hardware is not provided.
15
SIDE VIEW
Gate Post
Closed Position Stop Plate mounted
on metal post with U-bolts.
Fence Post
TOP VIEW
Page 20
At this stage of the installation, the opener should be installed on the
gate and the open and closed position stops should be in place.
Check List
• The gate is plumb, level, and swings smoothly on its hinges.
• After measuring with the 4 1/2" x 4 1/2" setback template, the post bracket assembly
was bolted to the fence post.
• A plate or support was added for the gate bracket (if necessary).
• The opener is level and mounted on the centerline of the gate.
C
L
Gate In Closed Position
Open Position Stop Post
(set in concrete)
Gate In Open Position
Closed Position Stop Plate
Open Position Stop Post
(set in concrete)
16
Page 21
Mounting the Control Box
STATUS
BATT
PWR. SW.
Step 14
Mount the control box using the nylon cable ties (provided)
or another secure mounting method. The control box must be
mounted at least 3 feet above the ground to protect it from
rain splash, snow, etc., and at least 3 feet from an ac powersource to prevent electrical interference.
Step 15
Make sure the control box power switch is in the OFF
position. Unscrew and remove the control box cover and
slide the battery into position with its terminals to the left (seeillustration). Push battery down until it fits snugly in control
box. Connect the BLACK battery wire to the NEGATIVE
(–) battery terminal. Connect the RED battery wire to the
POSITIVE (+) terminal. Pay close attention to the color of
the wires. If the wires are connected incorrectly, the control
board will be damaged. NEVER insert the battery with the
terminals to the right.
RED wire to POSITIVE (+) terminal
RED
BLACK
Step 16
Strip approximately 3/16" of insulation from each wire of the power
BLACK wire to NEGATIVE (–) terminal
cable. Twist each exposed wire tightly (there are five [5] wires inside
the power cable sheath). Loosen sealing nut on strain relief hub at
HINT: A dab of household petroleum jelly
on the battery terminals will help prevent
corrosion.
bottom of control box. Insert power cable into control box through
strain relief. Thread approximately 4" of the power cable into the
control box and retighten sealing nut until the power cable locks into
place.
A
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SECOND OPERATOR
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RCVR
ACCESSORY
ALARM
12 V Battery
Lock Nut
Hub
Strain Relief
Operator Power Cable
Strain Relief
Sealing Nut
18VAC SOLAR
~~– +
RED
BLK
ORG
BLU
GRN
CLS EDG
OPN EDG
RED
BLK
ORG
BLU
SECOND OPERATORFIRST OPERATORPOWER INALARM ACCESSORYRCVR
for the Mighty Mule E-Z Gate Opener
Power Cable
GRN
CLS EDG
OPN EDG
WrongWrong
Terminal
WireWire
Block
GRN
ORG
SEQ1
SEQ2
BLU
WHT
ON
R B G
LEARN
Wire
Correct
Terminal
Block
Insert the stripped power cable wires into the appropriate terminals on
the FIRST OPERATOR terminal block. The green wire should be
inserted into the GRN terminal, the blue wire into BLU, the orange
wire into ORG, black wire into BLK, and the red wire into the RED
terminal.
Tighten the set screws against the end of the wires. A dab of
petroleum jelly on each terminal will help prevent corrosion.
17
Terminal
Block
Page 22
Step 17
Carefully insert the power cable
plug into the coupling at the
rear of the opener. Turn the
plug until it aligns with the pins
in the coupling. Push the plug
into the coupling until it stops.
Finger tighten the sleeve nut to
lock the plug in position.
Replace the control box cover and fasten it with (4) screws. Turn the control box power
switch ON.
The control board will energize in approximately 15 seconds.
Attach Power Cable Plug
E-Z GATE OPENER
®
Push-Pull Tube
Setting the Closed Position
Step 18
Reattach front mount to gate bracket using a clevis pin, washer, and hairpin clip. Press the transmitter button to activate the
opener and determine the degree of gate closure. Initially, the push-pull tube will extend only 7" to 8" until the stroke
adjustment knob is set (see below right). The maximum extension of the push-pull tube is 11
1
/2".
Step 19
To increase the degree of gate closure, loosen the
stroke adjustment knob on the bottom of the
opener housing and move it approximately
toward the gate bracket (see Fig. A). Finger tighten
the knob (DO NOT USE PLIERS OR OTHER
TOOLS TO TIGHTEN KNOB). Press the
transmitter button to check your adjustment. To
decrease the degree of gate closure, move the stroke
adjustment knob away from the gate bracket (seeFig. B).
1
/8"
Stroke Adjustment Knob
Figure B
Moving knob away from
the gate bracket decreases
gate closure.
Figure A
Moving knob toward
the gate bracket
increases gate closure.
Step 20
Repeat the procedure in Step 19 until the gate closes firmly as the opener motor shuts down. Each time you adjust the knob,
finger tighten it before pressing the transmitter button to check your adjustment.
If the push-pull tube has been extended too far (i.e., if the knob is too close to the gate bracket), the gate will immediately
reverse and open after closing. When the knob setting is correct, the gate will close firmly, but not sharply, against the
positive stop plate. The motor will run for one-half second after the gate closes against the stop plate. If the motor continues
to run for more than one second, the push-pull tube is overextended and further adjustment is necessary. If the motor strains
too long against the stop plate, the fuse on the control board (above FIRST OPERATOR terminal) will be blown. This
blade-style 15 ampere fuse (sold by most automotive supply stores) can be easily replaced.
NEVER use a fuse rated higher than 15 amperes!
18
Page 23
Powering the System
Installation of the Transformer
IMPORT ANT:
•The transformer is designed and intended for indoor use. If the transformer can be plugged only into
an outside electrical outlet, a weatherproof cover or housing (available at local electrical supply stores)
must be used.
•All low voltage wire used with the Mighty Mule Gate Opener® must be 16 gauge dual conductor,
multi-stranded, direct burial wire (see page 20 and the Accessory Catalog). Do not run more than
1000 feet of wire.
•If your gate is more than 1000 ft. from an ac power source, you will need to use at least one 5 watt
Solar Panel to charge the battery (see Accessory Catalog). Refer to the Solar Panels and GateActivity chart below.
Solar Panels and Gate Activity
The table and map
illustrate the maximum
number of gate cycles
to expect per day in a
particular area when
using one to three GTO
5 watt solar panels (seeAccessory Catalog).
The figures shown are
for winter (minimum
sunlight) and do not
account for the use of any accessory items.
Accessories connected to your system will
draw additional power from the battery.
Winter RatingsZone 1Zone 2Zone 3
12 volt single gate (one 5 W panel)4813
12 volt single gate (two 5 W panels)81626
12 volt single gate (three 5 W panels)112030
NOTE: A maximum of three solar panels
can be connected to the Mighty Mule Gate
Opener®. Consult Solar PanelInstallationInstructions.
Step 21
Make sure the power switch is OFF
before proceeding to the next step.
Step 22
Select the electrical outlet into which you
will plug the transformer. Measure the distance
from this outlet to the control box following
the path where the wire will be laid. After you have measured
how much wire is needed, cut the wire to the appropriate length.
19
Page 24
IMPORTANT INFORMATION ABOUT LOW VOLTAGE WIRE
BLACK
STATUS
BATT
PWR. SW.
The only wire acceptable for use with GTO products is 16 gauge multi-stranded, low voltage, PVC
sheathed wire. This particular gauge enables the transformer to provide an adequate charge through the
control board to the battery at distances up to 1000 ft.
DO NOT use telephone wire or solid core wire. Unlike multi-stranded wire, these types of wire are
inadequate for use with your gate opener system. Telephone wire and solid core wire do not deliver
enough voltage for your gate opener to function and will cause the system to go into a condition known
as "low voltage lockout."
Never splice wires together. Splicing permits corrosion and seriously degrades the wire's ability to carry
an adequate current.
Step 23
Lay the measured length of low voltage wire in a
trench following a path from the selected electrical
outlet to the control box. Wires coming up from the
ground should be run through PVC conduit to protect
them from lawn mower blades, weed eaters, and
grazing animals. Be sure to bury the wire laid in the
trench.
+
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Step 24
Feed the low voltage wires upward through the strain
relief opening on the lower left of the control box. Pull
6" to 8" of wire into the control box and tighten the
strain relief screw to secure the wires.
WARNING! DO NOT PLUG THE TRANSFORMER INTO AN OUTLET DURING THIS STEP!
THE TRANSFORMER MUST ONLY BE PLUGGED INTO AN OUTLET DURING STEP 27!
Step 25:
Strip 3/16" off the ends of the low voltage wire and twist
tightly. Attach these ends to the 18VAC terminals located
on the POWER IN terminal block (see illustration at
right). Be certain not to let the exposed wires touch
each other!
Insert one transformer wire into an 18VAC terminal.
Insert the other transformer wire into the remaining
18VAC terminal. The transformer wires can be connected
to the 18VAC terminals regardless of color.
18VAC SOLAR
~~– +
RED
RED
BLACK
BLACK
RED
FIRST OPERATORPOWER IN
BLK
ORG
BLU
GRN
CLS EDG
OPN EDG
SECOND OPER
RE
Tighten set screws against exposed end of wires. A dab of
household petroleum jelly on each terminal will help
prevent corrosion.
20
Power Cable
from First Operator
Low Voltage Wire
from AC Transformer
Page 25
Spade Tongue Terminal
(not provided)
Red
Black
Step 26
1
Strip
/2" of insulation from the ends of the low
voltage wire. Attach these stripped ends to the
transformer terminals; red wire to RED,black wire to BLK.
A dab of household petroleum jelly on each terminal
will help prevent corrosion.
We suggest crimping a spade tongue terminal (notprovided) to the end of each wire before attaching it
to the transformer.
Make sure the exposed wires do not touch each
other!
Transformer
Step 27
Plug the transformer into the electrical outlet.
(Use of a surge protector with the transformer is strongly
recommended.)
HINT: Keep a few mothballs in the control box to
discourage insects from entering it and damaging the
control board.
Step 28
Turn control box ON.
SURGE PROTECTOR
21
Page 26
CONTROL BOARD SETTINGS
DIP switches
The four DIP switches on the control board match the opener with the type of gate on which it is
installed. For example, gates may pull-to-open or push-to-open. Prior to packaging, the Mighty Mule
Gate Opener
property). If your gate type matches this configuration, you DO NOT need to adjust the DIP switches;
proceed to the Potentiometers section on the next page.
NOTE: To change the DIP switch settings, you must turn the
control box power switch OFF; move the switch; then turn the
power back ON. Use a small screwdriver to move the switches.
PULL/PUSH: Set to PULL for swing gates that pull-to-open
[factory setting]; PUSH for swing gates that push-to-open (see
Push to Open Installation on pages 29-30).
NOTE: The direction a gate opens is determined by standing
inside the property and facing toward the gate.
SNGL/DUAL: Set to SNGL for a single gate leaf [factory
setting]; DUAL not applicable.
SEQ1: Not applicable (the factory setting is OFF).
SEQ2: Not applicable (the factory setting is OFF).
®
control board was configured for single swing gates that pull-to-open (open into the
DIP switches
PULL/PUSH
SNGL/DUAL
SEQ1
SEQ2
ON
OBSTRUCT
MINMAX
1234
LEARN
SENS.
18VAC SOLAR
~ ~ – +
POWER IN
–
BATT
+
CLS EDG
GRN
BLU
ORG
BLK
RED
FIRST OPERATOR
PWR. SW.
OPN EDG
OPN EDG
CLS EDG
GRN
BLU
ORG
BLK
RED
SECOND OPERATOR
STATUS
ALARM
PULL/PUSH
SNGL/DUAL
SEQ1
SEQ2
BLU
ORG
GRN
ACCESSORY
AUTOCLOSE
OFF
MIN
MIN
R
WHT
60
120
INERTIA
MAX
OBSTRUCT
SENS.
MAX
LEARN
G
B
RCVR
22
Page 27
Potentiometers
The three (3) potentiometers on the control board operate like a volume control on a radio. They control
the auto close timer, inertia, and obstruction sensitivity of the opener. Use a small slotted screwdriver to
turn the arrow in the center of the potentiometer. Clockwise rotation increases the setting (MAX).
Counterclockwise rotation decreases the setting (MIN).
PULL/PUSH
SNGL/DUAL
SEQ1
SEQ2
ON
R B G
RCVR
AUTOCLOSE
OFF120
INERTIA
MIN
OBSTRUCT
SENS.
MINMAX
1234
LEARN
AUTO CLOSE (auto close timer): Determines how long the gate will
60
remain open before it automatically closes. The limits are OFF to 120
seconds. The factory setting is OFF.
INERTIA: Fine tunes obstruction sensitivity in the opening and
closing modes. INERTIA allows the opener to attempt to push an
obstruction clear of the gate path. When INERTIA is set to MIN the
opener will obstruct quickly (i.e, will attempt to push against an
MAX
obstruction briefly); when set to MAX, the opener will obstruct slowly
(i.e., will push against an obstruction for a longer period). The factory
setting is MIN.
OBSTRUCT SENS. (obstruction sensitivity): Determines the amount
of force exerted by the gate on an obstruction before the opener stops
and reverses. The gate will exert minimum force before obstructing
when set to MIN. When set to MAX, the opener will exert maximumforce before obstructing (i.e., the opener will require greater resistance
before stopping and reversing.). The factory setting is MIN.
READ WARNING BELOW!
NOTE: Heavy gates and gates with high wind resistance may require
the OBSTRUCT SENS. potentiometer to be set closer to MAX to
prevent the opener from obstructing. Keep in mind, however, that
while you must determine the best setting for smooth gate operation,
you must ALSO determine the lowest possible setting for safe gate
operation.
ALWAYS KEEP SAFETY AT THE TOP OF YOUR LIST WHEN ADJUSTING OR
SERVICING YOUR AUTOMATIC GATE OPENER!
WARNING!
All three potentiometers were set to minimum at the factory. The OBSTRUCT SENS.
potentiometer MUST be adjusted above the factory setting for your Mighty Mule Gate
Opener® to function properly. If the potentiometer is left at MIN, your gate opener may
"obstruct" (i.e., stop and reverse) as soon as it is activated.
BE SURE TO PROPERLY RETEST THE GATE OPENER AFTER MAKING ANY
ADJUSTMENTS; FAILURE TO DO SO MAY RESULT IN SERIOUS INJURY OR
DEATH!
23
Page 28
Setting Your P ersonal Transmitter
, Inc.
Code
All GTO transmitters are set to a standard code at the factory and are ready to operate your Mighty Mule Gate Opener®.
For your safety and security, however, we strongly recommend that you replace the factory setting with your own personal
code. Follow the directions below:
1. Remove the Transmitter
Cover
Grasp the sides of the access cover and slide it away from the transmitter
button (see illustration). When the access cover is removed, the battery
and the DIP switches will be exposed. To set a new code, use a small
screwdriver to move the switches.
, In
, In
c
c
.
.
2. Set the transmitter DIP Switches
There are nine (9) transmitter DIP switches; each can be placed in three different positions (+, 0, –). DO NOT set all the
switches in the same position, such as all +, all 0, or all –. Once the DIP switches have been set to a personal code, replace
and close the access cover.
WARNING: No other adjustments should be made inside the transmitter.
24
Page 29
3. “T each” the New Code to
1234
ON
RCVR
SEQ1
SEQ2
LEARN
STATUS
R B G
AUTOCLOSE
INERTIA
OBSTRUCT
SENS.
PULL/PUSH
SNGL/DUAL
MINMAX
MIN
OFF120
60
MAX
STATUS LED
Control Board Memory
A.Turn control box power switch OFF.
B.Unscrew and remove the control box cover.
C.Press and hold the LEARN button on the control board,
and turn the power switch ON. Release LEARN button.
Wait 15 seconds for the receiver to charge.
D.Press and hold transmitter button until the red STATUS
LED comes ON.
E.Release transmitter button. The new code is stored in
control board memory.
Mounting the Receiver
Use the transmitter to check the range of the receiver before permanently mounting it.
Consider the following when mounting the receiver:
• Standard receiver cable length is 10 feet (receivers with a longer cable are available as
special order items; call the GTO Sales Department). NEVER splice receiver cable!
• Run the cable through PVC conduit to protect it from damage.
• DO NOT run cable through metal conduit because the receiver signal range will be
decreased.
• DO NOT run cable in conduit containing ac wiring.
• DO NOT mount receiver on a metal fence or post; doing so will decrease signal range.
• DO NOT overtighten the mounting screws; the receiver housing could be warped and
the weather seal damaged.
• The receiver range can vary from 50 to 100 feet depending upon weather, topography,
and external interference.
FCC Regulation
This device complies with FCC rules Part 15. Operation is subject to the following conditions:
1. This device may not cause harmful interference.
2. This device must accept an interference that may cause undesired operation.
Transmitter distance may vary due to circumstances beyond our control. NOTE: The manufacturer is not
responsible for any radio or TV interference caused by unauthorized modifications to this equipment.
Such modifications could void the user’s authority to operate the equipment.
25
Page 30
Connecting Additional Safety Devices
The Mighty Mule Gate Opener® is equipped with built-in obstruction sensitivity. The opener is designed to stop and reverse
the gatefor 2 seconds when it comes in contact with an obstruction. However, obstruction sensitivity, even when properly
adjusted, may not be sensitive enoughto prevent bodily injury in some circumstances. To augment your protection against
entrapment, GTO suggests using safety edge sensors or photoelectric sensors. When installed, safety edge sensors (or
photoelectric sensors) must be mounted in compliance with UL 325, Underwriters Laboratories safety standard for gate
openers. Review page 4 for information about mounting requirements for safety edges ("contact sensors") and photoelectric
sensors ("non-contact sensors").
Refer to the sensor manufacturer’s instructions for information about installing these devices on a vehicular gate.
Make sure the control box power switch is OFF before connecting safety device wiring to the terminal blocks.
Insert the safety device wires into the CLS EDG terminal (located on the FIRST OPERATOR terminal block) for the gate
closing mode. Connect the safety device ground wire to the GRN terminal. Connect the safety device wires for the gate
opening mode to the OPN EDG terminal in the same manner.
MAKE SURE TO GROUND THE SAFETY DEVICES AT THE GRN TERMINAL! THE CONTROL BOARD
COULD BE DAMAGED IF THE SAFETY DEVICES ARE NOT GROUNDED!
SEQ1
SEQ2
ON
LEARN
18VAC SOLAR
~~– +
Power Cable
from First Operator
Wire from Close Safety Edge
or Photoelectric Sensor
RED
BLK
Ground Wire
ORG
BLU
GRN
CLS EDG
OPN EDG
RED
BLK
ORG
BLU
GRN
CLS EDG
OPN EDG
SECOND OPERATORFIRST OPERATORPOWER INALARM ACCESSORYRCVR
Ground Wire
Wire from Open
Safety Edge or Photoelectric Sensor
GRN
ORG
BLU
WHT
R B G
PLEASE NOTE: Safety edge sensors and photoelectric sensors are neither included with nor required for the Mighty Mule
Gate Opener®.
26
Page 31
Compatible Safety Devices
Although GTO strongly recommends the use of safety devices, we do not endorse any specific brand names. Below is a
list of some products compatable with GTO operators systems, some of which require their own power supply. Check
with the individual manufacturer for specific power needs.
Only use products that are certified and listed to be in compliance with national and regional safety codes.
Safety Edge Sensors
Miller Edge, Inc.
MC-22
ME-110 through 113
ME-120
ME-123
MG-020
MT-21 and 22
MU-22
Tapeswitch Corporation
101-B and BMT
102-A, B, BP, BPH
107-RS and LS
121-BP
131-A and AMT
141-BMH
191-S
IL
Photoelectric Sensors
Texas Optoelectronics, Inc.
Industrial Photobeam
EMX Industries, Inc.
IRB-4X
NOTE: This is not an exhaustive list of compatible safety devices.
27
Page 32
Connecting Accessories
Make sure the control box power switch is OFF before connecting accessories.
The ACCESSORY terminal block is the connection point for accessories such as keypads, push buttons, safety loops,
intercoms, etc. The ACCESSORY terminal marked GRN (green) is the common ground for all accessories. GRN is paired
with the terminals shown below when connecting accessories to the control board.
IMPORTANT: Make sure to twist the exposed wires tightly and insert them into the terminals without loose strands.
Tighten the set screws against the exposed end of the wires. A dab of household petroleum jelly in each terminal will help
prevent corrosion.
WHT (white) used with
GRN (green):
Functions as a normally open contact. This is the most frequently used
pairing for a doorbell button, keypad, or key switch.
First contact will start the gate.
Second contact will stop the gate.
Third contact will reverse the gate.
Keypad, or Key Switch
NOTE:Never use a lighted doorbell button!
The battery will discharge and the gate opener
will fail to operate.
BLU (blue) used with
GRN (green):
Functions as a normally open contact. This pairing is typically
used for free entry and free exit devices.
First contact will open the gate.
Low Voltage Wire
from Doorbell Button,
SEQ1
SEQ2
ON
BLK
ORG
WHT
GRN
ALARM ACCESSORYRCVR
GRN
ALARM ACCESSORYRCVR
ORG
SEQ1
SEQ2
BLU
WHT
R B G
ON
R B G
LEARN
LEARN
NOTE: If the gate is in the open position and begins to close, the
activation of the accessory device will reopen the gate. In
communities where the use of a emergency entry device is
mandatory, it should be connected to these terminals.
ORG (orange) used with
GRN (green):
Functions as a normally open contact. This pairing is frequently used
for safety loops.
This connection will not open your gate. The safety loop will
activate only while the gate is in use. When using this combination,
the gate will remain open or reopen if it is closing.
28
Low Voltage Wire
from Free Entry or
Free Exit Devices
Low Voltage Wire
from Safety Loops
SEQ1
SEQ2
ON
BLU
ORG
WHT
GRN
ALARM ACCESSORYRCVR
R B G
LEARN
Page 33
Push to Open Installation
Determining The Mounting Position
of The Post Bracket Assembly
Swinging gates shall not open into public access areas!
A "Push-to-Open" gate opens out from the property.
A Push-to-Open Kit is required for this type of installation
(see Accessory Catalog). If you have a pull-to-open gate (gate
opens into the property), return to page 12; step 5.
The opener is installed while the gate is in the closed position.
Step PTO-1:
With the gate closed, adjust the post bracket assembly and the gate
bracket until the opener is level. While holding the opener level,
use C-clamps to temporarily keep the post bracket assembly and
gate bracket in their respective positions on the fence post and gate.
Center of Gate Hinge
4 1/2"
3/8" x 2" Bolt
Post Bracket
Post Pivot Bracket
Post Bracket
Post Bracket Assembly
Open Position Stop
Extended Position (gate open)
3/8" Washer
3/8" Lock Washer
3/8" Nut
o
90
4 1/2"
Special Post Pivot Bracket for
Push-to-Open Installation
Step PTO-2:
While gate is closed, stand inside the property next to the
fence post. Using the setback template (insert) measure
4 1/2" back from center of gate hinge, then make a 90º angle
toward the gate and measure 4 1/2". This is the point where
either one of the holes at the end of the post pivot bracket
should be. You will need to rotate the post pivot bracket or
the entire post bracket assembly to align it with the square
angle of the template.
NOTE: If you move the post pivot bracket, be sure that one
of the post bracket holes is aligned with the rest of the
assembly. Flipping the Post Pivot Bracket gives more
position options.
After verifying that you have complied with the
1
4
/2" x 4 1/2" setback, insert the 5/16" x 1 3/4" bolt through
the aligned holes of the post bracket and post pivot bracket
and fasten it with the 5/16" washer and nut.
Retracted Position (gate closed)
Closed Position Stop
Round Post
Post Pivot Bracket can be moved to
achieve the 4 1/2" x 4 1/2" dimensions.
29
Page 34
Step PTO-3:
With the gate in the fully closed position and the opener retracted, swing the opener to the gate. Mark reference points for
bolt holes on gate cross member through middle of gate bracket slots. The opener must be level. (Some vertical adjustment is
possible by sliding the post bracket assembly up and down.) Drill 3/8" holes into the gate cross member as marked. Fasten
gate bracket to cross member using (2) 3/8" x 3" bolts, washers, lock washers, and nuts. Attach the opener to the post bracket
assembly and gate bracket using clevis pins, washers, and hairpins clips.
Fence Post
LEVEL
Gate Post and Gate Cross Member
(In Closed Position)
Operator
LEVEL
POST PIVOT BRACKET level with the
horizontal surface of the GATE BRACKET
Step PTO-4:
Make sure the control box power switch is OFF. Use a small
screwdriver to move the PULL / PUSH DIP switch from the
factory setting to PUSH. Replace control box cover. Turn
power switch ON. The control board is now configured to push
the gate open.
Step PTO-5:
Press the transmitter to activate the opener and
determine the degree of gate opening. Initially, the
push-pull tube will extend only 7 1/2" until it is adjusted
(see below right). The maximum extension of opener is
11 1/2".
LEVEL
OBSTRUCT
SENS.
PULL/PUSH
SNGL/DUAL
SEQ1
SEQ2
ON
MINMAX
1234
LEARN
Stroke Adjustment for Push-to-Open Installation
Step PTO-6:
To increase the degree of gate opening, loosen the
stroke adjustment knob on the bottom of the opener
housing and move it about 1/8" toward the gate bracket
(see Fig. A). Finger tighten the knob–DO NOT USE
PLIERS OR OTHER TOOLS TO TIGHTEN KNOB.
Stroke Adjustment Knob
Press the transmitter to check your adjustment. To
decrease the degree of gate opening, move the stroke
adjustment knob away from the gate bracket (see Fig B).
Step PTO-7:
Moving knob away from
gate bracket decreases
gate opening.
Figure B
Repeat the procedure in step PTO-6 until the gate stops firmly
(but not sharply) against the open position stop plate. The
motor will continue to run for one-half second after the gate
opens against the stop plate. If the motor continues to run for
more than one second, the push-pull tube is overextended and further adjustment is necessary. If the motor strains too long
against the stop plate, the fuse on the control board (above FIRST OPERATOR terminal) will be blown. This blade-style
15 ampere fuse (sold by most automotive supply stores) can be easily replaced. NEVER use a fuse rated higher than 15
amperes!
NOTE: Each time you adjust the knob, finger tighten it before pressing the transmitter button to check your adjustment.
30
Page 35
Maintenance & Troubleshooting Guide
If your gate opener does not function properly after it is installed, use this guide before calling the GTO Service Department.
• On all gates weighing 250 lb. or more, routinely grease the ball bearing hinges at least 4 times a year; more
frequently if the gates are near a coastal area.
• Keeping a few mothballs in the control box will discourage insects from entering it and damaging the control
board.
• Clean the push-pull tube with a soft, dry cloth and apply silicone spray to it at least once per month.
If the Opener Does Not W ork
Check the Green LED on the Control Board:
IF THE LED IS OFF: This condition indicates a transformer power failure.
1. Test the transformer for voltage with a voltmeter. The acceptable range can be found in the VOLTAGELIMITS chart on the next page. If the transformer test shows no voltage, then test the electrical outlet for
voltage. If the outlet test shows voltage, then the transformer is dead and must be replaced. Allow the new
transformer 12 hours to charge the battery before using the gate opener.
2. If the transformer test shows voltage, check the POWER IN terminal block on the control board for voltage.
If the terminal block shows no voltage, look for broken or spliced wires.
Check the Red STATUS LED on the Control Board:
IF THE LED IS ON: but the unit is not working.
1. Check the battery in your transmitter and replace with a fresh one if needed..
2. Verify that the power cable is securely connected.
3. Replace the control board fuse if it is blown (15 ampere fuse only - DO NOT USEA HIGHER RATEDFUSE!).
IF THE LED IS OFF:
1. Make sure the ON / OFF switch at the bottom of the control box is set to ON.
2. Check all connections for looseness and corrosion.
IF THE LED IS FLASHING:
The system may be in a condition known as "low voltage lockout" (i.e., inadequate voltage supplied for the gate opener to
function).
1. Test (using a voltmeter) the voltage output of the transformer (18.0 to 22.0 Vac) or solar panel
(18.0 to 22.0 Vdc) at the control board power terminal block.
A. If the voltage is low or not reading, load test the battery at a electronics store and call your dealer for a
replacement battery if necessary.
B. If the voltage is low or not reading, test the transformer and electrical outlet. Replace the transformer if
necessary and let the battery recharge for 12 hours before using the gate opener.
C. Check the control board for damage or corroded connections.
D. Make sure that telephone or solid core wire is not being used to connect the transformer to the control
board.
31
Page 36
If the Opener is W orking
The Gate CLOSES Then Opens Again on its Own:
1. Check the position of the mounting brackets and readjust if necessary.
2. Check the gate for binding or hinge damage.
3. Check the position of the stroke adjustment knob.
The Gate OPENS Then Closes Again on its Own:
1. Check the position of the mounting brackets and readjust if necessary.
2. Check the gate for binding or hinge damage.
3. Check the position of the stroke adjustment knob.
VOLTAGE LIMITS
18 Vac Transformer __________________________18.0 to 22.0 Vac
5 W Solar panel (single) _______________________18.0 to 22.0 Vdc 300 mA
measure voltage at panel and control box.
12 V Battery ________________________________12.0 to 13.5 Vdc 7.0 Ah
Charging circuit _____________________________12.0 to 14.8 Vdc
measure voltage with battery connected
The GTO, Inc. Technical Service Department is open
Monday – Thursday 7:30 A.M.– 5:30 P.M.
and Friday 8:00 A.M.– 12:00 P.M. (Eastern Time)
Telephone (800) 543-GA TE
Telephone (850) 575-0176
Fax (850) 575-8950 • Web site: www.gtoinc.com
E-Mail: techsupport@gtoinc.com
32
Page 37
Warranty and Repair Service
®
If your Mighty Mule Gate Opener
1. First use the procedures found in the Maintenance & Troubleshooting Guide (see page 31).
2. If you are unable to solve the problem, call the GTO Service Department at (800) 543-GATE, or (850) 575-0176.
Refer to the serial number (located on the control box cover) and date of purchase when calling for assistance.
3. If repair or replacement of your gate opener is necessary, the Service Department will assign a Return GoodsAuthorization (RGA) number to you.
4. Securely pack the component(s) authorized for return to the factory. Write the RGA number issued to you on the outside
of the package in LARGE BOLD PRINT. Ship the package(s) freight prepaid to:
GTO, Inc., 3121 Hartsfield Road, Tallahassee, Florida, USA 32303.
NOTE: Products returned to GTO without a Return Goods Authorization (RGA) number in LARGE
BOLD PRINT on the outside of the package WILL NOT be accepted. Also, items returned to GTO freight
collect WILL NOT be accepted.
is not operating properly, please follow the steps below:
AUTOMATIC GATE OPENER
One Year Limited Warranty
Your Mighty Mule Gate Opener® is warranted by the manufacturer against defects in materials and
manufacturer workmanship for a period of one (1) year from date of purchase, provided the recommended
installation procedures have been followed.
In the case of product failure due to defective material or manufacturer workmanship within the one (1) year
warranty period, the opener will be repaired or replaced (at the manufacturer's option) at no charge to the
customer, if returned freight prepaid to GTO, Inc., 3121 Hartsfield Road, Tallahassee, Florida, USA
32303. IMPORTANT: Call (850) 575-0176 or Fax (850) 575-8950 for a Return Goods Authorization
(RGA) number before returning item(s) to the factory. Products shipped to the factory without an RGA
number will not be accepted. Replacement or repaired parts are covered by this warranty for the remainder
of the one (1) year warranty period or six (6) months, whichever is greater. GTO will pay shipping costs
(equal to United Parcel Service ground rate) for return to owner of item(s) repaired under warranty.
The manufacturer will not be responsible for any damage or cost incurred in the removal of the defective
parts for repair, or for the reinstallation of those parts after repair. This warranty shall be considered void if
damage to the product was due to improper installation or use, tampering, connection to an improper power
source, or if damage was caused by lightning, wind, fire, flood, insects, or other natural agent. This warranty
gives you specific legal rights, and you may also have other rights which may vary from state to state. This
warranty is in lieu of all other warranties, either expressed or implied. NOTE: Verification of the
warranty period requires copies of receipts or other proof of purchase. Please retain these records.
After the one (1) year warranty period expires, GTO (or one of its authorized service centers) will perform
necessary repairs for a nominal fee. Call GTO at (800) 543-GATE or (850) 575-0176 for more information.
33
Page 38
Column Installation Information
IF THIS OPENER WILL BE USED WITH GATES THAT ARE MOUNTED ON
MASONRY, BRICK, OR ROCK (etc.) COLUMNS:
READ THE FOLLOWING CAREFULLY
Attaching a gate opener to a gate mounted on a masonry column requires special procedures.
Here's how to check your installation to minimize problems:
Open the gate to the 90º position, then measure the distance between the back of the gate and the face of
the column. If there is at least a 6 1/4" clearance, you may not have to make any special modifications.
However, you must measure the post pivot bracket position using 4 1/2" x 4 1/2" setback, as described on
page 13 of this manual, to verify that the gate hinge sits far enough from the column to give your
installation the proper setback distance.
If you do not have the proper clearance or setback distance, the opener may operate the gate for a while, but eventually
the unit will become nonfunctional. To prevent this problem, we suggest the following installation method:
A.The simplest solution is to install the opener in a push-to-open configuration (requires Push-To-Open Bracket,
see Accessory Catalog). The crucial 4 1/2" setback is easier to achieve and clearance is no longer a problem,
since the opener will be pushing the gate away from the column instead of pulling it toward the column. It is
recommended that you place a steel plate between the opener mounting brackets and masonry surface for
additional strength.
B.If a push-to-open installation is impossible due to traffic hazards, terrain, etc., another option is to re-hang the
gate. You may hang it on a post, either in the center of the column or at the back corner, or move the gate to the
back corner of the columns.
BEFORE PROCEEDING
C.The most difficult solution is to cut a notch in the column to accommodate the opener and power cable. This
job is NOT for the inexperienced!
Because of the difficulty associated with column installations, we STRONGLY advise you to call the GTOService Department at (800) 543-GATE or (850) 575-0176 for assistance prior to your installation.
34
Page 39
AUTOMATIC GATE OPENER
Accessory Catalog
35
Page 40
These Accessories are Available From Your Retail Store
Solar Panel (FM121) (has a 2 year warranty)
The Solar Panel is a solar powered battery
charger for use with the Mighty Mule® gate
Automatic Gate Lock
Pull-to-Open (FM143)
C
I
T
A
K
M
C
E
O
IV
O
T
R
D
U
L
D
A
I
E
O
T
N
A
E
L
G
O
S
C
I
N
O
R
T
C
E
L
E
A MUST for securing the gate
against forced entry or exit.
Solenoid driven, plated steel bolt
lock with a zinc plated steel
housing. The horizontal electronic
lock is used with the Mighty
Mule® system for maximum
stability and security.
Recommended for gates over 8 feet
long or where high winds are
common.
GTO Digital Keypad (FM137)
The specially designed digital keypad can be
easily installed as a wireless or wired keypad. It
can be programmed to use up to fifteen different
personal identification number (PIN) codes. Each
code is face programmable with additional
security features built in. Requires 3 AA batteries
(not included).
Push Button (Doorbell) Control (FM132)
Unlighted doorbell button for remote entry or exit
control. Connects directly to the control board and uses
16 gauge, multi-stranded low voltage wire (notincluded).
Master® Pin Lock (FM133)
The Master® pin lock substitutes for the
clevis pin at either or both mounting
points of the opener. Helps prevent theft
of the opener from the gate, while
allowing quick release of the opener.
opener system. Particularly suited for remote
installations, the Solar Panel comes with
tubular steel support, mounting clips, wire
connectors, and 8 ft. of low voltage wire (forlonger length wire, see RB509 below). TheMighty Mule® control board has clearly labeled
terminal connections for easy installation of the
Solar Panel. Installation in some regions of the
world may require dual solar panels for adequate
charging power.
Mighty Mule
Entry Transmitter (FM135)
The Mighty Mule® entry transmitter, with
adjustable code settings, is standard
equipment with Mighty Mule® systems.
Battery included.
Key Chain Mini Transmitter (FM134)
The Key Chain Mini Transmitter is a miniature
version of the Mighty Mule® entry transmitter and
has the same adjustable code settings. Battery included.
Low Voltage Wire (RB509)
The 16 gauge, multi-stranded, dual conductor Low Voltage
Wire connects the AC powered transformer or the solar
powered battery charger (Solar Panel) to the control board. Also
used for the connection of accessories, such as locks, keypads,
push buttons and other wired control devices. This specially
designed wire is UV treated, PVC coated and ready for direct
burial. Available in 1000' rolls or special lengths.
36
Page 41
The Following Accessories Are Available Through Your
Retail Store's Special Order Desk.
HEDDOLF
UNIVERSAL
RECEIVER
MODEL 294
Garage Door Receiver (RB709)
The Garage Door Receiver allows you to use the same Mighty
Mule® entry transmitter (see dual and triple transmitters) to
operate your gate opener and your garage door opener. Compatible
with most garage door openers.
Push To Open Bracket (348IH)
Required when the Mighty Mule Gate Opener® must push the gate open, such as
on a sloping driveway, or where space prevents gate from being pulled open.
Dual Transmitter (RB742)
The Dual Transmitter is a two button transmitter for remote
control of two separate gate openers, or a gate opener and
garage door opener (see Garage Door Receiver). Battery
included.
Triple Transmitter (RB743)
The Triple Transmitter is a three button transmitter for
remote control of three separate gate openers and/or garage
door openers (see Garage Door Receiver). Battery
included.
Column Mount Lock Receiver (433IH)
For mounting the Automatic Gate Lock (FM143) on
brick columns, walls, or for other applications with limited
space between gate and post.
Power Cables
The AW201 four and one-half foot power cable is included with Mighty
Mule® gate opener systems.
The AW202, AC108, and AC109 twenty-five, thirty-five, and forty foot
(respectively) power cables allow you to mount the control box in a remote
location.
Replacement Transformer (RB566)
Standard 18 volt AC transformer for maintaining the battery included with the Mighty Mule® gate
opener. This is the only transformer approved for use with the Mighty Mule®.
If you have a question about any special order item,
just call 1-800-543-GATE!
37
Page 42
The Following Replacement Parts Are Available Through
Your Retail Store's Special Order Desk.
Replacement Battery (RB500)
Standard 12 volt, 7.0 ampere-hour, maintenance-free battery for the Mighty Mule gate opener.
Only this battery is approved for use with the Mighty Mule. Battery life 3 to 5 years.
40 Amp Hour Battery Kit (FB296)
This large 12 volt, 40 ampere-hour, maintenance-free battery is for the
Mighty Mule gate operators. It will supply additional power for increasing
the number of open and close cycles. The kit comes with the battery and
wiring harness for easy installation. Battery life 3 to 5 years.
AUTOMATIC GATE OPENER
For dual gates or special installation requirements, call toll free:
1-800-543-GATE
Mighty Mule® Limited One Year Warranty:
GTO, Inc., gate openers and accessories are warranted by the manufacturer against defects in materials and
manufacturer workmanship for a period of one (1) year from date of purchase, provided the recommended
installation procedures have been followed.
In the case of product failure due to defective material or manufacturer workmanship within the one (1) year
warranty period, the product will be repaired or replaced (at the manufacturer’s option) at no charge to the
customer, if returned freight prepaid to GTO, Inc., 3121 Hartsfield Road, Tallahassee, Florida, USA 32303.
IMPORTANT: Call (850) 575-0176 or Fax (850) 575-8950 for a Return Goods Authorization (RGA)
number before returning accessory to factory. Products received at the factory without an RGA number
will not be accepted. Replacement or repaired parts are covered by this warranty for the remainder of the one
(1) year warranty period or six (6) months, whichever is greater. GTO, Inc. will pay the shipping charges
(equal to United Parcel Service GROUND rate) for return to the owner of items repaired under warranty.
The manufacturer will not be responsible for any charges or damages incurred in the removal of the defective
parts for repair, or for the reinstallation of those parts after repair. This warranty shall be considered void if
damage to the product(s) was due to improper installation or use, connection to an improper power source, or if
damage was caused by lightning, wind, fire, flood, insects or other natural agent.
After the one (1) year warranty period, GTO, Inc. or one of its authorized service centers will make any
necessary repairs for a nominal fee. Call GTO at (800) 543-4283 for more information. This warranty gives
you specific legal rights, and you may also have other rights which may vary from state to state. This warranty
is in lieu of all other warranties, expressed or implied. NOTE: Verification of the warranty period requires
copies of receipts or other proof of purchase. Please retain these records.
3121 Hartsfield Road • Tallahassee, Florida, USA 32303 • (850) 575-0176 • Fax (850) 575-8912 • Web site www.gtoinc.com
GTO, Inc.
38
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