Midmark M9, M9D, M11, M11D Operation Manual

Page 1
M9 / M9D
Important
Information
Page 2
M11 / M11D
Self-Contained Steam Sterilizer
Installation
Page 4
Description
Page 7
Component
Overview
Page 8
Controls &
Page 9
Operation
Page 11
Maintenance
Page 24
Calling For
Service
Page 33
Specifications
Page 33
Limited
Warranty
Page 43
Page 2
Owner’s Product Identification
1
MA616300i
1
2
MODEL
NUMBER
SERIAL
NUMBER
SERIAL
NUMBER
(information that you will need to provide for servicing - key information is highlighted)
Model Number
Name of Owner / Facility / Department Date of Purchase
Name of Authorized Midmark Dealer Telephone # of Authorized Midmark Dealer
Address of Authorized Midmark Dealer
Serial Number
Page 3
CONTENTS
IMPORTANT INFORMATION ........................................................................................................ 2
Intended Use of Product........................................................................................................ 2
Safety Instructions................................................................................................................. 2
Explanation of Safety Symbols and Notes ............................................................................ 2
Transportation and Storage Conditions................................................................................. 3
INSTALLATION.............................................................................................................................. 4
Location Requirements For Sterilizer .................................................................................... 4
Operating Environment Conditions ....................................................................................... 5
Re-Location Requirements For Sterilizer .............................................................................. 6
Electrical Requirements ........................................................................................................ 6
DESCRIPTION............................................................................................................................... 7
Safety Features ..................................................................................................................... 7
COMPONENTS OVERVIEW ......................................................................................................... 8
CONTROLS & INDICATORS ........................................................................................................ 9
OPERATION ................................................................................................................................ 11
Sterilizer Preparation Before Operation............................................................................... 11
Recommended Steam Sterilization Monitoring Program .................................................... 12
Cleaning Instruments .......................................................................................................... 13
Guidelines For Loading the M9 / M11 ................................................................................. 13
Operating the Sterilizer........................................................................................................15
Standard Cycle Parameters ................................................................................................ 16
Standard Cycle Operation................................................................................................... 17
Programming Mode............................................................................................................. 20
Unloading Hot Trays and Cassettes (Using Tray/Cassette Tool) ......................................... 22
List of Authorized Accessories ............................................................................................ 24
MAINTENANCE........................................................................................................................... 24
Tray Rack & Plate Removal / Installation............................................................................. 24
Daily .................................................................................................................................... 25
Weekly................................................................................................................................. 26
Monthly................................................................................................................................ 26
Non-Scheduled Maintenance.............................................................................................. 28
Extended Use Maintenance ................................................................................................ 29
Troubleshooting Guide ........................................................................................................ 29
Message Guide ...................................................................................................................31
CALLING FOR SERVICE ............................................................................................................ 33
SPECIFICATIONS ....................................................................................................................... 34
PRINTER INSTALLATION AND OPERATION ............................................................................ 36
Installing the Printer ............................................................................................................ 36
Operating the Printer...........................................................................................................37
Inserting the Paper Roll....................................................................................................... 38
About the Cartridge Ribbon................................................................................................. 39
Installing a New Cartridge Ribbon....................................................................................... 39
Removing the Paper Roll..................................................................................................... 40
Power Up Message ............................................................................................................. 40
Printer Tape Description...................................................................................................... 40
LIMITED WARRANTY ................................................................................................................. 43
Page 4
Important
Information
IMPORTANT INFORMATION
Intended Use of Product
The M9/M11 Ultraclave or M9D/M11D Autoclave can be used in medical and dental offices, hospitals, clinics, nursing homes, laboratories, and other facilities to sterilize heat and moisture stable reusable items (including dental handpiec­es) that are compatible with steam sterilization. Refer to Loading Trays
Standard Cycle Parameters
later in this manual for detailed information.
and
Safety Instructions
The primary concern of Midmark is that this equipment is operated and main­tained with the safety of the patient and staff in mind. To assure safer and more reliable operation:
Read and understand this manual before attempting to install or operate the sterilizer.
Assure that appropriate personnel are informed on the contents of this man­ual; this is the responsibility of the purchaser.
Assure that this manual is located near the sterilizer, or if possible, perma­nently affixed to the sterilizer.
Explanation of Safety Symbols and Notes
DANGER
Indicates an imminently hazardous situation which will result in seri­ous or fatal injury if not avoided. this symbol is used only in the
most extreme conditions.
WARNING
Indicates a hazardous situation which could result in serious injury if not avoided.
CAUTION
Indicates a potentially hazardous situation which could result in minor or moderate injury if not avoided. It may also be used to alert against unsafe
practices.
EQUIPMENT ALERT
Indicates a potentially hazardous situation which could result in equip­ment damage if not avoided.
NOTE
Amplifies an operating procedure, practice, or condition.
2
Page 5
Transportation and Storage Conditions
4
5
60°C 140°F
30°C 22°F
EQUIPMENT ALERT
The water must be drained from the unit’s reservoir before transporting or storing at 32°F (0°C) or below.
Storage Temperature Range: ..... -22°F to 140°F (-30°C to +60°C)
Relative Humidity........................ 10% to 90% (non-condensing)
Consult operator’s manual for impor­tant information
Proper shipping orientation
Fragile.
Keep dry.
Maximum stacking height of
M11
palleted units
Maximum stacking height of
M9
palleted units
Minimum and maximum storage temperature for the unit.
Important Information
3
Page 6
INSTALLATION
D
A B
MA594702i
C
E
F
1" (2.54 cm)
Minimum
E*
Location Requirements For Sterilizer
Installation
DANGER
Do not operate this sterilizer in areas where flammable anesthetics are used or stored. An explosion could occur, causing fatal or seri-
ous injury.
Adherence to the following recommendations for location of the sterilizer will contribute to optimum performance of the unit:
Support Surface (A) the chamber will fill correctly. Improper water level in the chamber could cause a sterilizer malfunction.
Support Surface Material (B) stone, or other water resistant material.
4
- Sterilizer must be placed on a level surface to ensure that
- Place sterilizer on a Formica, stainless steel,
Page 7
Support Surface Depth (C) - Support surface should be at least 21 in. (53.3 cm) (M11) or 18 in. (45.7 cm)(M9) deep. Allow at least 2 in. (5.1 cm) clearance be- hind the sterilizer for air circulation.
Distance To Side Wall (D) be no less than 2 in. (5.1 cm) clearance between the side of the sterilizer and the wall.
Distance Above Sterilizer (E) or shelves, the underside of the cabinets or shelves should be at least 23 in. (58.4 cm)(M11) or 22 in. (55.9 cm)(M9) above the support surface or *5” clear­ance above top of sterilizer to allow access to the printer for changing the printer paper roll.
Overhang (F) side of the overhang should project no further than 15 in. (38.1 cm)(M9) or 18 in. (45.7 cm)(M11) over the rear of the sterilizer.
Location On Support Surface less than 1" (2.54 cm) back, from the front of the support surface, but no more, so water can be easily drained from the tube into a container (See sketch on Location).
Neighboring Materials and Equipment tinuous cycles, locate the sterilizer where steam will not damage materials or equipment in the surrounding area.
- If the sterilizer is to be located beneath an overhang, the under-
- If sterilizer is located next to side walls, there should
- If sterilizer is to be located beneath wall cabinets
- The front of the sterilizer should be located no
- If the sterilizer will be operated in con-
Installation
Operating Environment Conditions
EQUIPMENT ALERT
The unit should be allowed to reach room temperature before operating. Failure to do so could result in damage to the unit.
Operating Environment
Temperature Range: ................. 68°F to 104°F (20°C to 40°C)
Normal Operating Altitude: ......... Below 9842 ft. (3000 m) above sea level.
Device approved for Indoor Use Only.
Device to be operated in a relatively dust free environment. An excessive relative humidity environment should be avoided. Less than 80% (non con­densing) is recommended. (Pollution Degree 2, in accordance to IEC664)
Device should be connected to a power source with over-voltage limits less than 1500 watts from mains to ground. (Installation Category II in accor­dance to IEC 664)
The M9 and M11 will emit 5000 BTU/HR. during operation.
5
Page 8
Re-Location Requirements For Sterilizer
1. Disconnect power cord from electrical outlet and allow sterilizer to cool.
2. Drain water from reservoir or do not tip sterilizer, allowing water to spill.
Installation
Electrical Requirements
DANGER
Do not use this sterilizer in an explosive or oxygen-enriched atmo­sphere, or where flammable anesthetics are stored. An explosion or
fire could occur, causing fatal or serious injury.
WARNING
Use 104 - 127 VAC, 50/60 HZ alternating current only for 115 VAC rat-
ed models and 207 - 253 VAC, 50/60 HZ alternating current only for 230 VAC rated models. Failure to do so could result in electrical shock to per­sonnel and will result in damage to sterilizer.
EQUIPMENT ALERT
Unit should be allowed to reach room temperature before operating. Fail-
ure to do so could result in damage.
NOTE
Grounding reliability can only be achieved if this unit is connected to a matching three­pronged, grounded, isolated, correctly polarized receptacle.
6
Electromagnetic Interference
This Midmark Sterilizer is designed and built to minimize electromagnetic inter­ference with other devices. However, if interference is noticed between another device and this Sterilizer, remove interfering device from the room and / or plug Sterilizer into an isolated circuit.
The three-pronged grounding plug on sterilizer power cord must be plugged into a matching three-pronged, grounded, dedicated, correctly polarized receptacle.
ELECTRICAL RATINGS
M9 / M11 M9D / M11D
115 VAC Unit 115 VAC, 50/60 Hz, 12 amp
Dedicated Supply Circuit: 120 VAC, 50/60 Hz, 15 amp Maximum Power Consumption: 1425 Watts
230 VAC Unit 230 VAC, 50/60 Hz, 6.5 amp
Dedicated Supply Circuit: 230 VAC, 50/60 Hz, 10 amp Maximum Power Consumption: 1500 Watts
Page 9
DESCRIPTION
Safety Features
The M9 / M11 UltraClave™ or M9D / M11D Autoclave sterilizers have the follow­ing Safety Features . . .
dry cycle door stop prevents door from opening fully if there is a slight resid­ual pressure in chamber when door handle is operated. Door stop also retains door in a partially open position during drying cycle.
door latched switch prevents operation until door is completely closed and latched. An audible “beep” sounds and message “ displayed if door is not fully latched.
monitors chamber temperature during a cycle to prevent an overheat con- dition. If chamber temperature exceeds its preset limit, power to the heaters is cut off and the cycle is aborted.
pressure relief valve opens to reduce chamber pressure should chamber steam pressure exceed allowable limit. Released steam is directed out of bottom of unit’s cabinet.
fault detection circuit monitors all functions of sterilizer during a cycle. If a fault occurs during a cycle, the sterilizer monitoring circuitry stops the cycle, sounds an audible signal, and displays an appropriate error message.
DOOR OPEN, CLOSE DOOR” is
Description
displays message “ power loss, by the operator, or by a unit malfunction.
ITEMS NOT STERILE” if a sterilization cycle is interrupted by
7
Page 10
6
2
5
SA172901i
3
4
1
7
Original
Present
Components
Overview
COMPONENTS OVERVIEW
Illustration below shows location of sterilizer’s major components..
1. Reservoir Access Cover 5. Display
2. Printer (Optional) 6. Trays and Tray Rack
3. Door and Dam Gaskets 7. Pressure Relief Valve
4. Water Level Indicator / Reservoir Drain Tube
8
DESCRIPTION OF COMPONENTS
Page 11
CONTROLS & INDICATORS
MA594800i
15
12
16
1
4
6
7
8
9
10
11
5
2
3
13
14
The following illustrations show the location of sterilizer’s controls and indica­tors. The chart describes their function.
Controls & Indicators
Ref. Control Function
1 Display indicates cycle selected, cycle temperature
2 UNWRAPPED but-
ton
and exposure time for the selected cycle. During the cycle, display shows messages describing status of cycle. When cycle time enters sterilization mode, remaining cycle time is displayed as well as temperature and pres­sure. Display also shows error message if a malfunc­tion occurs. Refer to Message Guide for a detailed explanation for a message.
a program cycle designed to process unwrapped instruments which runs at 270°F
(132°C) for 3:00 minutes with a 30 minute drying cycle.
9
Page 12
Ref. Control Function
3 POUCHES button a program cycle designed to process instru-
ments in combination paper / plastic steriliza­tion pouches or wrapped instruments at 270°F
(132°C ) for 5 minutes with a 30 minute dry­ing cycle.
4 PACKS but-
ton
a program cycle designed to process packs of instruments at 250°F (121°C) for 30 minutes with a 30 minute drying cycle.
Controls &
Indicators
5 HANDPIECES but-
ton
6START button initiates selected program or, when SELECT
7STOP button terminates selected program or function.
81 or 2 buttons Programmable cycle buttons that allows an
NOTE
All material run in these cycles must be validated for steriliza­tion by the user.
9P button Programming mode button that allows opera-
10
11
12 Door Handle for latching / opening door.
13 Water Level Indicator / Res-
14 Fill opening access for filling reservoir with distilled water.
15 Pressure Relief Valve Test
16 Printer (Optional) The printer (optional equipment) can be used
+ button
- button
ervoir Drain Tube
Lever
a program cycle for dental handpieces,which runs at 270°F (132°C) for 6:00 minutes with a
30 minute drying cycle
CYCLE is displayed, pressing START will acti­vate heater for 10 minutes.
operator to create two different programmed cycles for special applications. Sterilization time and temperature, along with Drying time and Venting procedure can be adjusted or changed.
tor to change temperature, time, and/or venting procedure(s).Used in conjunction with buttons 1 or 2. (Refer to Programming Mode).
Allows temperature or time to be increased or changes Vent to Fast mode when in location 1 or 2 and the P (programming) mode is acti­vated.
Allows temperature or time to be decreased or changes Vent to Slow mode when in location 1 or 2 and the P (programming) mode is acti­vated.
shows amount of water in reservoir. Tube also used for drainage of reservoir into suitable container.
allows operator to check pressure relief valve .
to provide a permanent record of time, temper­ature, and pressure during a cycle.
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Page 13
OPERATION
INITIALIZING
SYSTEM
TOTAL CYCLES XXXX
M9*, vX.XX
SELECT CYCLE
DANGER
Do not use this sterilizer in an explosive or oxygen-rich atmosphere, or where flammable anesthetics are stored. An explosion or fire
could occur, causing fatal or serious injury.
WARNING
Do not run the Sterilizer without the Tray Plate in place.
If the sterilizer malfunctions, immediately unplug sterilizer, and call for service; do not attempt to repair the sterilizer yourself. Doing so could result in serious injury.
EQUIPMENT ALERT
For optimal sterilizer performance, allow the sterilizer to reach room tem-
perature before operating.
Also, Do not use toweling or packaging which may contain chlorine bleach residue. Doing so could result in trays and/or chamber rusting or discoloring. In extreme cases, the life of the chamber may be significantly shortened.
Sterilizer Preparation Before Operation
WARNING
Check the serial number label (1) on back panel of sterilizer to verify volt-
age rating for the unit. Failure to connect sterilizer to an appropriate pow-
er supply could result in damage to the unit, and electrical shock to personnel.
1. Plug in sterilizer power cord. Follow instructions. Display shows:
Operation
(*will display Model Number, M9, M9D, M11, or M11D)
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Page 14
EQUIPMENT
2
3
4
ALERT
Use only distilled water. Chlorine found in nor­mal tap water has a severe corrosive effect on the stain­less steel chamber. Failure to use distilled or demineral­ized water may cause seri­ous deterioration and premature failure of the stainless steel chamber which could result in serious injury.
2. Open door and pour distilled water into fill opening (2) until the water level found in the Water Level Indica­tor Tube (3) is at the top of the fill level label (4).
Recommended Steam Sterilization Monitoring Pro-
Operation
gram
Physical monitors (temperature and pressure measuring devices) can help
detect sterilizer malfunctions. The sterilizer control system aborts the cycle and displays a message if physical conditions go outside established limits. The Printer Accessory should be used to create a record of each load’s actual cycle time, temperature, and pressure.
Process monitors (biological and chemical indicators) indicate if conditions in the sterilizing chamber were adequate to achieve sterilization. Process monitors cannot If a process monitor indicates a sterilization failure, items in that load are consid­ered non-sterile. Improper packaging, improper loading, and sterilizer malfunc­tion can cause sterilization failures. Determine the cause for all sterilization failures and take steps to remedy the cause before processing additional items in sterilizer. Follow the process moni­tor manufacturer’s instructions for proper selection, storage, use, and interpreta­tion for their devices.
Follow appropriate agency (state dental or medical board) sterilization monitor­ing guidelines for your office. Information can also be obtained from CDC, AAMI, OSAP, and ADA on monitoring programs and other sterilization issues.
establish that a processed item is actually sterile.
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Page 15
NOTE
Use only FDA cleared chemical & biological indicators designed for steam sterilization that are compatible with the particular sterilization cycle temperature and exposure time being monitored. Use sterility monitors with each sterilization load. If a sterilizing cycle is terminated prematurely, reprocess instruments to ensure sterility of the load.
DANGER
Clean and dry instruments before putting them into sterilizer.
Incomplete and improper cleaning of instruments will impede steril­ization and could result in non-sterile instruments which could lead to personal or fatal injury.
Cleaning Instruments
Follow item manufacturer’s and OSHA recommendations for handling and cleaning items.
As soon as possible after use, remove all material or residue accumulated during use.
Rinse items thoroughly to complete removal of material and residue.
Dry items completely.
Guidelines For Loading the M9 / M9D or M11 / M11D
Refer to manufacturers’ recommendations for loading their items.
Refer to cassette manufacturers’ recommendations for using their cassettes.
Pouch or wrap items to preserve sterility after processing. Use only sterilizer pouches and wraps that have been cleared by the FDA and labeled for use with the steam sterilization cycles being used. Do not wrap items too tightly.
Sterilization will be compromised if an item is excessively wrapped.
WARNING
Do not overload the chamber. Adequate space is required around
items in trays for steam circulation and drying. Failure to allow ade­quate space will compromise sterilization and drying. Do not run the Sterilizer without the Tray Rack in place.
EQUIPMENT ALERT
Trays must be used at all times when operating this sterilizer, seri-
ous equipment damage could result.
Operation
13
Page 16
Place all containers so that the opening allows steam to enter, and air and condensate to drain from the container.
Sterilize jointed items in an open position.
Use only M9/M9D or M11/M11D trays in their appropriate sterilizer. Using other trays could restrict air and steam flow to items.
Place unwrapped items on a towel or absorbent paper.
Pouches may overlap, but handpieces and instruments must be single height loaded (not piled or stacked), to permit proper steam flow and pene­tration to the items.
Refer to below chart for maximum M9/M9D sterilization loads. If a load sur­passes these limits, we recommend dividing the load and running multiple cycles. Listed below are the maximum recommended loads for each
and total
loads:
tray
Maximum Capacities
Operation
Load Type
Solid Items 42 instruments - 1089
Handpieces 9 in rack or 9 in rack or 9 handpieces in rack
(†)
Packs
M9/M9D Large /
Deep Tray
grams (2.4 lbs.) or
1082 cu. cm up to 2.5 cm thick (66 cu. in. up to 1 in. thick)
M9/M9D Small
Tray
28 instruments - 726 grams (1.6 lbs.) or
787 cu. cm up to 2.5 cm thick (48 cu. in. up to 1 in. thick)
M9/M9D Sterilizer
Tota l
140 instruments - 3629 grams (8.0 lbs) or
and 75 instruments or
3736 cu.cm up to 2.5 cm thick (228 cu. in. up to 1 in. thick)
Packs to have a minimum of 1/4 in. (6.4 mm) space between each other and
away from all sterilizer surfaces.
Refer to below chart for maximum M11/M11D sterilization loads. If a load sur­passes these limits, we recommend dividing the load and running multiple cy­cles. Listed below are the maximum recommended loads for each
tray and total
loads:
Maximum Capacities
Load Type
M11/M11D
Large / Deep
Tray
M11/M11D Small Tray
M11/M11D
Sterilizer Total
Solid Items 45 instruments - 1225
Handpieces 9 in rack or 9 in rack or 9 handpieces in rack
14
grams (2.7 lbs.) or
30 instruments - 816 grams (1.8 lbs.) or
150 instruments - 4082 grams (9.0 lbs) or
and 75 instruments or
Page 17
Maximum Capacities
Load Type
Packs (†)
M11/M11D
Large / Deep
Tray
4425 cu. cm up to 5.0 cm thick (270 cu. in. up to 2 in. thick)
M11/M11D Small Tray
3195 cu. cm up to 5.0 cm thick (195 cu. in. up to 2 in. thick)
M11/M11D
Sterilizer Total
15240 cu. cm up to 5.0 cm thick (930 cu. in. up to 2 in. thick)
Packs to have a minimum of 1/4 in. (6.4 mm) space between each other and
away from all sterilizer surfaces.
Operating the Sterilizer
WARNING
Do not use this sterilizer for sterilizing volatile substances or for any purpose other than its intended design. Burns and toxic or explo-
sive conditions could result.
Do not open with extreme force. If door handle does not move freely, allow unit to cool and depressurize for 40 minutes before opening door. Failure to adhere could result in serious personal injury.
force door handle at any time. Chamber pressure may cause door to
CAUTION
Programmable cycles 1 & 2 are provided for those applications requiring
sterilization parameters different than the preset cycles. All material pro­cessed in these cycles must be validated by the user cessed load.
Operation
to ensure sterility of the pro-
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Page 18
Standard Cycle Parameters
The following table lists the standard cycle parameters for the various cycles.
Standard Cycle Parameters
Operation
PROGRAM TEMP / PRESSURE/
TIME (minimums)
270°F (132°C) /
27.1 psi (186 kPa) Sterilize for 3 minutes 30 minute Dry*
270°F (132°C) /
27.1 psi (186 kPa) Sterilize for 5 minutes 30 minute Dry*
250°F (121°C) / 15 psi (104 kPa) Sterilize for 30 minutes 30 minute Dry*
ITEMS TO BE STERILIZED
(Always consult the item manufacturer’s recommen­dations for sterilization.)
• Instruments loose on a tray.
• Open glass or metal canisters.
• Tubing not used in surgical procedures.
• Loose items manufacturers recommend for exposure at 270°F (132°C).
The sterility of unwrapped items is compromised on exposure to a non-sterile environment.
• Pouched or loosely wrapped instruments. • Mul­tiple layers of instruments separated by fabric.
• Wrapped trays of loose instruments.
• Tubing not used in surgical procedures.
• Wrapped items manufacturers recom­ mend for exposure at 270°F (132°C).
• Textiles and surgical packs wrapped for sterilization.
• Items, except liquids, manufacturers recommend for exposure at 250°F (121°C) for 30 minutes.
16
270°F (132°C) /
27.1 psi (186 kPa) Sterilize for 6 minutes
• Dental handpieces
NOTE Verify acceptability of sterilization parameters with handpiece manufacturer.
30 minute Dry*
Programmable User Defined
230°F (110°C) to 275°F (135°C) 6 PSI (41 kPa) to 31 PSI (214 kPa) 3 min. to 90 min.
• Items appropriate for user’s defined parameters. CAUTION
All material run in these cycles must be validated by the user.
These programmable functions allow
you to set different time and temperature pa­rameters. It is important to properly coordi­nate sterization temperature with cycle time. Permitted temperature range for proper steril­ization is 250°- 275°F (121°- 135°C). Tem­peratures below 250°F (121°C) should only be used for disinfection. Items with long small diameter tubular canals (complex lumens), e.g. dental handpieces, scopes, etc. should not be processed for less than 6 minutes at 270°F (132°C).
*Dry time can be changed from 0 to 60 minutes. Refer to Standard Cycle Operation.
Page 19
Standard Cycle Operation
SELECT CYCLE
UNWRAPPED
270°F, 3 MINUTES
FAST VENT
30 MINUTE DRY
Refer to following steps for a detailed description of operating procedures:
1. Display shows:
2. Close and latch door; sterilizer will not
operate unless door is closed and
latched properly.
EQUIPMENT ALERT
Using an incorrect sterilization program could result in non-sterile goods and may damage instruments. Consult instrument manufacturer for spe-
cific sterilization instructions.
NOTE
Pressing the START button when SELECT CYCLE is displayed, at beginning or end of a cycle, activates the heater for 10 minutes ADDITIONAL HEAT. This allows the Operator to preheat the chamber before starting an operation or to add additional time to the Dry mode at the end of an operation. Pressing STOP will end the ADDITIONAL HEAT time.
3. Select either Unwrapped, Pouches, Packs, or Handpieces sterilization cycle in accordance with the Standard Cycle Parameters table.
Press UNWRAPPED. Display shows the program’s parameters:
. The display flashes
Operation
and then
NOTE
On units using the metric display,°F will display as°C and PSI will display as KPA.
Pressing enables operator to change DRY time from 0 to 60 minutes in 1 minute
increments on a pre-programmed cycle.
Pressing decreases time. Pressing increases time.
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Page 20
WARNING
FILLING
CHAMBER
CHAMBER
IS FULL
HEATING - UNWRAPPED
XXX°F XX.X PSI
STERILIZING
MM:SS XXX°F XX.X PSI
READY TO VENT
XXX°F XX.X PSI
FAST V EN T
XXX°F XX.X PSI
STOP button may be pressed at any time to stop or interrupt a cycle. Goods must not Sterilizer will return to SELECT CYCLE mode.
Press START.
be considered sterile if this occurs before Dry Cycle.
Operation
Sterilizer sounds a “beep
Filling Chamber
:
” for two seconds to indicate cycle has started.
Display shows:
Chamber automatically begins to fill to the correct level with water.
When chamber is full
Heat Up
portion of the cycle begins.
, display shows
Display shows:
(can also be in metric values depending on set-up).
Display changes as temperature and pressure in chamber changes.
Sterilizing
portion of cycle begins when correct temperature and pres-
sure is reached.
Display shows:
Time remaining in cycle is counted down while current temperature and pressure in chamber is continuously updated.
Ready to Vent ization Cycle.
Display shows:
Vent opens
Display shows:
The display changes as temperature and pressure in chamber changes. Vent valve opens, venting steam and water from chamber back into reser­voir.
Failure to do so could result in severe burns from steam being released.
18
is displayed when there is 10 seconds remaining in Steril-
when time runs out in Sterilizing mode.
CAUTION
Keep clear when M9/M11 door is ready to open. Do not attempt to open M9D/M11D door until steam dissipates.
Page 21
Automatic Door Open (Pertains only to M9/M11 UltraClave™)
DOOR TO OPEN
XXX°F XX.X PSI
OPEN DOOR TO DRY STOP TO ABORT
DRYING
MM:SS
DRY CYCLE
COMPLETE
SELECT CYCLE
Door To Open
Display shows:
An Audible signal is emitted to indicate to Operator door is about to open. When pressure in chamber reaches zero, door actuates to partially open (Drying mode) position.
Manual Door Open
Open Door
Display shows (top display line flashes):
An Audible signal is emitted when pressure inside chambers reaches zero to indicate to Operator to open door. The door should be opened to the first stop (drying mode) position. The audible signal will continue to repeat every minute until either the door is opened to the DRY (partially opened) position, or by pressing the
STOP button, aborting the DRY cycle.
Drying
(Pertains only to M9D/M11D AutoClave)
Display shows:
Time of Dry Cycle is counted down.
NOTE
If desired, Drying Cycle can be aborted by pressing STOP button.
Dry Cycle Complete
when Drying time reaches 0:00.
Display shows:
An audible signal is emitted for 10 seconds, the display shows:
CAUTION
The processed load and inner surfaces will be hot. Avoid contact with hot surfaces. Failure to do so could result in serious burns
4. Remove processed load from chamber (See Unloading Hot Trays and Cas­settes later in this manual).
5. The sterilizer may now be reloaded for another cycle.
Operation
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Page 22
Programming Mode
SELECT CYCLE
PROGRAM 1
XXX°F, XX MINUTES
FAST VENT
XXX MINUTE DRY
STERILIZATION TEMP:
XXX.X°F
<+> OR <-> TO ADJUST
<P> FOR NEXT
<STOP> TO CANCEL
<P> FOR NEXT
<STOP> TO CANCEL
STERILIZATION TIME
XX MINUTES
<+> OR <-> TO ADJUST
The following steps are for programming buttons 1 and/or 2 for applications that are not covered by standard cycle programs:
Displays: Press
Displays: then Press
Displays: then then
Operation
Press raises temperature 1°. Press lowers temperature 1°.
Sterilization temperature can be adjusted from a minimum of 230°F (110°C)
maximum of 275°F (135°C).
Permitted temperature range for proper sterilization
is 250°- 275°F (121°- 135°C).
CAUTION
Temperatures set below 250° F (121°C) should not be used for steril­ization, unless otherwise required by the device manufacturer. Tem-
peratures below 250° (121°C) are provided for disinfection only.
NOTE
If the STOP button is pressed anytime during the Programming Mode the settings en­tered will be aborted and revert back to the original settings before programming be­gan.
then displays: Press
Displays: then
to a
Press raises time 1 minute. Press lowers time 1 minute.
Sterilization time can be adjusted from a minimum of 3 minutes
90 minutes. It is important to properly coordinate the cycle time with the steriliza­tion temperature.
20
to a maximum of
Page 23
then displays: Press
<P> FOR NEXT
<STOP> TO CANCEL
VENT TYPE:
FAST
<+> OR <-> TO ADJUST
<P> FOR NEXT
<STOP> TO CANCEL
DRY TIME
XX MINUTES
<+> OR <-> TO ADJUST
<P> FOR NEXT
<STOP> TO CANCEL
PROGRAM 1
XXX°F, XX MINUTES
FAST VENT
XX MINUTE DRY
SELECT CYCLE
Displays: then
Press changes VENT to FAST
When in FAST When in SLOW
vent, valve fully opens and vents chamber.
vent, valve opens periodically for a fraction of a second once
. Press changes VENT to SLOW.
per minute to slowly vent chamber.
then displays: Press
Displays: then
Press raises time by 1 minute. Press lowers time by 1 minute.
Dry time can be adjusted from zero
to a maximum of 60 minutes, in 1 minute
increments.
then displays: Press
The display shows the new programmed conditions.
Displays: then
Operation
NOTE
The programmed settings entered are retained under Program 1 button. Even if power is interupted or the unit unplugged the settings will be retained.
Load articles to be sterilized into chamber.
CAUTION
All materials run in these cycles must be validated by the user.
Failure to do so could result in incomplete sterilization.
Press START button to begin sterilization cycle for Program 1.
NOTE
After any cycle has been selected but not started, depressing the STOP button
or allowing 5 minutes or more time to pass, the display will go back to
.
21
Page 24
Unloading Hot Trays and Cassettes (Using Tray/Cas-
MA598400i
1
2
3
2
sette Tool)
CAUTION
Only use the 9A307001 Tray / Cassette tool with Midmark manufactured
trays. Use care when removing or transporting trays, or cassettes as they may be hot. Hold the tray level and slightly elevated to prevent it from shifting and be­coming dislodged. Failure to comply may result in personal injury due to burns.
Tray Removal
Operation
Insert tray (smaller) plate (1) into end of tool (2)
Hook the top tab of the tool (2) to top center of tray lip.
Rotate tool (2) downward until bottom forks are completely beneath tray (3).
Check to ensure tray (3) is being held securely and then remove tray from chamber.
22
Page 25
Cassette Removal
3
MA578701i
1
2
2
NOTE
Cassette tool can handle cassettes up to 1 1/’2" (3.8 cm) thick
Insert cassette plate (A) (larger plate) into end of the tool.
CAUTION
When removing the cassette, hold the cassette tool so the end of the cas­sette is slightly elevated and use care to prevent it from sliding off the cas­sette tool.
Hook top, saw-toothed tab of tool to the top center of the cassette (3) while ro­tating tool downward until bottom plate is completely beneath the cassette.
Check to ensure the cassette is being held securely and then remove the cas­sette from the chamber.
Operation
23
Page 26
List of Authorized Accessories
PERFORM WEEKLY
MAINTENANCE
PERFORM MONTHLY
MAINTENANCE
MA601500i
B
A
Listed below are the accessories which are authorized for use with these sterilizers. Unless noted, accessory can be used on the M9 and M11.
Operation
Accessory Name
Speedclean, 1 (16 oz. [.47 liter] ) bottle 002-0396-00
Speedclean, 1 case (12-16 oz. [.47 liter] bottles) 002-0396-01
Printer Refill Kit 002-0371-00
Rack / Cassette (Horizontal) 9A215001 (M11/M11D Only)
Rack / Cassette (Vertical) 9A215002 (M11/M11D Only)
Tray / Deep (2 1/2" [6.4 cm ]) 9A224001 (M9/M9D Only)
Tray / Deep (2 1/2" [6.4 cm ]) 9A225001 (M11/M11D Only)
Rack / Pouch 9A226001
Printer 9A259001
Cassette Tray (Large) 9A306001 (M11/M11D Only)
Tray / Cassette Tool 9A307001
External Condensing Tank 9A260001
Order Number
MAINTENANCE
User is responsible to establish a periodic maintenance procedure to assure correct operation of equipment and reliable sterilization of loads. Contact your local Midmark distributor or service representative to develop a program for planned maintenance.
NOTE
After the Sterilizer is plugged into a power source at 7, 14, and 21 days a message
Maintenance
will be displayed informing the Operator that maintenance is due.
At the 28th day a message will be displayed . Refer to the appro- priate maintenance instructions in this manual. If power is interrupted the timer will reset initiating a new cycle of messages.
Tray Rack & Plate
WARNING
Make sure that unit is cool before attempting to remove or
install tray rack and plate. Use care to prevent injury when handling
metal tray rack. Do not run Sterilizer without Tray Rack in place.
1. Removal
After removing trays, pry upward (A) on end of tray plate with a screwdriver while pulling tray rack and plate assembly out (B) of chamber.
24
Page 27
2. Installation
MA601600i
B
A
EQUIPMENT ALERT
Install tray rack and plate assembly so that angled end of plate is toward back chamber. Do not lever sensor.
allow plate to contact water
Place back edge of tray in chamber. Pressing downward (A) on top of tray rack, slowly insert assembly into chamber (B).
Daily
EQUIPMENT ALERT
If the sterilizer is used frequently to process dental handpieces that have been lubricated or dipped in dental milks, drain the water from the reservoir
daily. Refill the reservoir with distilled water.
1. Clean External Surfaces .
of
CAUTION
Make sure that unit is cool when cleaning door gasket and any mat­ing surfaces to prevent being burned.
2. According to your facility’s procedure
Use only quaternary disinfectants to disinfect unit . Staining, pitting, dis­coloration, or softening could occur if phenolic, iodophor, or glutaralde­hyde-based disinfectant is used on plastic surfaces of the unit. Also, use of alcohol or aerosol spray cleaner / disinfectant containing substantial amounts of alcohol in the formula can damage the faceplate.
Wring excess solution from cloth.
Using soft cloth, wipe all external surfaces.
Do not rinse or dry external surfaces. Allow germicidal solution to air dry.
3. Clean Sterilizer Door Gasket
Clean door gasket sealing lip and mating surface with a damp cloth.
Examine gasket for possible damage.
:
Maintenance
25
Page 28
Weekly
MA8195i
E
EQUIPMENT ALERT
Do not use abrasive or bleaching agents in chamber (i.e. steel wool, scouring powder, bleach, etc.) or wire brush.
Possible damage to metal surfaces of chamber and other components could result.
1. Clean Chamber and Trays
Drain water from the reservoir using drain tube located on front of unit.
Wash inside of chamber and trays with mild soap or Speed-Clean and distilled water.
Refill reservoir with distilled water.
Monthly
NOTE
Do not process instruments while cleaning sterilizer.
1. Clean Chamber and Plumbing
(a) With a cooled chamber, drain reservoir and fill with clean, distilled water.
Add one ounce of Speed Clean Sterilizer Cleaner (E) directly to the bot­tom of chamber.
Maintenance
(b) Run one
(c) Press STOP
(d) Drain reservoir and refill with clean, distilled water.
(e) Rinse by running one
(f) After cycle has completed:
Drain and refill reservoir with clean distilled water, then allow sterilizer to cool.
(g) Remove trays and tray rack and
wipe off with a damp cloth.
(h) Remove and clean filters (A) (Refer
to Non-Scheduled Maintenance in this booklet)
(i) Wipe out the inside of chamber
using care not to damage the heat­ing element (B), steam temperature probe (C), or level sensor probe (D).
POUCHES cycle.
button when Drying portion of cycle begins.
UNWRAPPED cycle.
(j) Re-install filters (A) and tray rack.
26
Page 29
Perform Pressure Relief Valve Check
HEATING - UNWRAPPED
XXX°F 20.0 PSI
NOTE
Pressure Relief Valve must be checked each month to assure it functions properly.
(a) Press UNWRAPPED
(b) Press START
CAUTION
During the pressure relief valve check, steam will be vented from un­der the sterilizer. To keep from being burned, place a steam barrier
(a rolled up towel) around the bottom of the sterilizer.
(c) Wait until pressure in chamber reaches 20 PSI (138 kPa).
Display:
Pull upward on the pressure relief lever (A) for approximately 3 sec­onds. Steam should discharge freely from beneath rear of unit.
NOTE
If pressure relief valve does not close com­pletely when lever is released, pull upward on lever again and release it quickly so valve snaps back into position. Do this until valve seats properly.
(a) Release lever (B). Valve should
close, stopping release of steam.
(b) Press STOP button to abort the cycle, preventing unit from over-
heating.
(c) If excessive force is required to open pressure relief valve or pressure
relief valve will not reseat properly, the pressure relief valve must be replaced (See Calling For Service later in this manual).
Maintenance
27
Page 30
Non-Scheduled Maintenance
MA601400i
1
CAUTION
Always unplug unit power cord from outlet and allow unit to cool be­fore performing maintenance. Failure to comply may result in injury.
1. Cleaning Fill / Vent and Air Filter Screens The filter screens (1) are intended to prevent debris from causing valve failures. The screens should be cleaned if fill or vent times become too long or items will not dry.
(a) Unplug the power cord
from outlet receptacle. Open door and remove trays.
Maintenance
(b) To access Fill / Vent fil-
ter screen,remove tray rack. Air filter screen is located in back of chamber.
(c) Grasp filters (1) and gently pull upward while twisting slightly
(a pair of pliers may be used if filter is stuck). Clean filters with mild soap and distilled water. A small stiff bristled brush or ultrasonic cleaner may be helpful. Rinse filters with distilled water.
EQUIPMENT ALERT
Do not operate sterilizer without filters in place.
(d) Re-install filters (1) by inserting into the hole, and pressing downward
while twisting slightly.
(e) Install tray rack.
(f) Plug unit power cord into outlet receptacle.
28
Page 31
Extended Use Maintenance
The M9/M9D and M11/M11D are designed and tested to provide exceptional reliability throughout their service life. However, like all electro-mechanical devices they are subject to wear and degradation with use.
To ensure the integrity, performance, and safety of all major components it is the responsibility of the user to have the sterilizer performance / operation verified by a Midmark Authorized Service Provider at least every 10 years or 10,000 cycles, whichever comes first. After 10 years or 10,000 cycles of use, an annual inspection by a Midmark Authorized Service Provider is recommended.
Troubleshooting Guide
Use the following table to assist in correcting minor problems with the sterilizer.
TroubleShooting Guide
Problem Possible Cause Solution
Sterilizer does not operate (no display)
Steam is escaping from pressure relief valve
Sterilization failure evidence from process monitor (chemical indicator, biological indicator, etc.)
Sterilizer power cord came loose from supply outlet or back of sterilizer.
No power at Sterilizer supply outlet
Fuse open on main P.C. Board.
pressure relief valve not properly seated.
sterilization conditions were not present at location of the indicator.
Assure Sterilizer power cord is plugged into outlet and sterilizer.
Check circuit breaker for supply outlet. If problem recurs, unplug unit power cord and contact an authorized service technician (see Calling For Service).
Unplug unit power cord and contact an authorized service technician (see Calling For Service).
reseat pressure relief valve (see Perform Pressure Relief Valve Check under Monthly maintenance).
reload sterilizer in accordance with Guidelines For Loading the M9/M9D or M11/M11D. If problem recurs, unplug unit power cord and contact an authorized service technician (see Calling For Service).
Maintenance
indicator is out-of-date, is inappropriate for sterilization cycle, or has otherwise malfunctioned.
use an indicator, appropriate for the load and cycle selected, that has been stored properly. Contact the indicator manufacturer for additional information on proper selection, use, storage, and potential misapplication or malfunction.
29
Page 32
TroubleShooting Guide - Continued
Problem Possible Cause Solution
Door gasket leaks door gasket is damaged or
dirty.
Items are not dry at end of drying portion of cycle.
Printer not printing Printer cable is not
sterilizer is improperly loaded.
filter screen(s) clogged. (Check Fill / Vent and Air Valve filter screens)
connected properly.
Software malfunction. Unplug sterilizer power cord,
Printer is out of paper. Insert a new paper roll (see
clean or replace door gasket (see Clean Door Gasket under Weekly maintenance).
reload sterilizer in accordance with Guidelines For Loading the M9/M9D or M11/M11D. If problem recurs, unplug unit power cord and contact an authorized service technician (see Calling For Service)
clean or replace filter screen(s) (see Non-Scheduled Maintenance).
Ensure that printer cable is connected to printer and PC board properly.
wait 15 seconds, and then plug sterilizer power cord back in.
Inserting the Paper Roll under Printer Installation and Operation).
Maintenance
Cartridge Ribbon is dried out or needs to be replaced.
Hold the switch in the ON / FEED position for three seconds. If this doesn’t correct the problem, replace the cartridge ribbon (see Installing a New Cartridge Ribbon under Printer Installation and Operation in this manual).
30
Page 33
Message Guide
CAUTION
The Message Guide list some of the messages that may occur during op-
eration, along with possible causes and solutions. If an error occurs more than once, do not continue to use sterilizer. Note the message or error code, unplug unit and call an authorized service represen­tative (see “Calling For Service”). Also, if an error message contains the phrase “Items Not Sterile”, the items in steriliz­er shall not be considered sterile; they must be run through a successful sterilization cycle.
Message Guide
Message Possible Cause Solution
Informational Messages
INITIALIZING SYSTEM
TOTAL CYCLES XXXX
M9*, vX.XX.
(*will display Model Number,
M9, M9D, M11, or MllD).
PERFORM WEEKLY
MAINTENANCE
PERFORM MONTHLY
MAINTENANCE
Unit power cord was just plugged in ­standard informational message.
Unit power cord was just plugged in ­standard informational message.
This message is displayed every 7, 14, and 21 days after the unit is plugged into a power source to prompt the operator to perform weekly maintenance described in this manual.
This message is displayed every 28 days to prompt operator to perform monthly maintenance described in this manual.
Error Messages
normal operation will occur after a 4 second pause.
normal operation will occur after this message.
Perform weekly maintenance. The message will automatically clear after the next cycle is completed.
Maintenance
Perform monthly maintenance. The message will automatically clear after the next cycle is completed.
C010: POWER UP MODE
SYSTEM PWR LOSS
ITEMS NOT STERILE
PUSH STOP TO RESTART
Unit had loss of power during cycle.
Press STOP button to restart.
31
Page 34
Message Guide - Continued
Message Possible Cause Solution
C060: POWER UP MODE
SYSTEM HARDWARE
C102: FILL MODE
STOP PRESSED
C103 through C105
HEATUP, STERILIZE, OR
VENT MODE
STOP PRESSED
C106: DOOR MODE
STOP PRESSED
C232: FILL MODE
WATER LOW
Power was interupted briefly or an internal glitch.
STOP button was pressed during cycle.
STOP button was pressed during cycle.
STOP button was pressed during cycle.
Water level in reservoir is too low.
Fill / Vent filter (in bottom of chamber) clogged.
Unplug unit power cord for 1 minute and then plug back in.
If problem persists, contact an authorized service representative (see Calling For Service later in this manual).
Press STOP button to restart.
Wait briefly (up to one minute) while chamber pressure / temperature dissipates.
Press STOP button to return to
Select Cycle mode where a new cycle may be initiated.
Press STOP button to restart.
Refill water reservoir with distilled or demineralized water. Wait briefly (up to one minute).
Press STOP button to return to
Select Cycle mode where a new cycle may be initiated
Clean Fill / Vent filter (Refer to
Non-Scheduled Maintenance).
Maintenance
C326: DOOR MODE
DOOR CLOSED
C382 FILL
DOOR OPEN
C383 HEATUP MODE
DOOR OPEN
C384 STERILIZE MODE
DOOR OPEN
Door latch is still making contact after door motor operated.
Sterilizer detects that door switch contacts opened.
Sterilizer detects that
door switch contacts
opened.
Sterilizer detects that
door switch contacts
opened.
Open Door
Close the sterilizer door.
(Cycle will continue where left off.)
Wait briefly (1 minute) while chamber pressure / temperature dissipates.
Press STOP button to return to Select Cycle mode. Initiate a new cycle.
Unplug unit power cord for 1 minute and then plug back in.
If problem persists, contact an authorized service representative (see Calling For Service later in this manual).
32
Page 35
Message Guide - Continued
Message Possible Cause Solution
C533 through C633 STEAM TEMP LOW
or
STEAM TEMP HARDWARE
or
PRESSURE LOW
C642 through C647
PRESSURE HIGH
C660 through C677
PRESSURE HARDWARE
or
PRESSURE OVERLIM
C980 through C987
HI-LIMIT OPEN
Sterilizer detects that
temperature and / or
pressure is outside the
limits for normal
operation.
Pressure inside
chamber is outside the
limits for normal
operation.
Pressure inside
chamber is outside the
limits for normal
operation.
High Limit switch has
opened for at least 1/4
second during specific
operational mode.
Unplug unit power cord for 1 minute and then plug back in.
If problem persists, contact an authorized service representative (see Calling For Service later in this manual).
Wait briefly (up to one minute) while chamber pressure / temperature dissipates.
Press STOP button to return to Select Cycle mode. Initiate a new cycle.
Unplug unit power cord for 1 minute and then plug back in.
If problem persists, contact an authorized service representative (see Calling For Service later in this manual).
Unplug unit power cord for 30 minutes ,to allow unit to cool, and then plug back in.
If problem persists, contact an authorized service representative (see Calling For Service later in this manual).
CALLING FOR SERVICE
NOTE
Please mark down any displayed Code(s) and be sure to relay this information to the Service Technician.
Contact your Midmark Authorized Dealer, or log onto www.midmark.com
Model and serial number information will be required
vice. To contact Midmark directly:
1-800-Midmark (1-800-643-6275) or 937-526-3662 8:00 a.m. until 5:00 p.m. Monday through Friday
(Eastern Standard Time in the U.S.) [excluding standard U.S. holidays].
when calling for ser-
Maintenance
Calling For Service
33
Page 36
SPECIFICATIONS
UL61010A-1
LABORATORY
EQUIPMENT
59FM
M9/M9D Sterilizer
Physical Dimensions:
Overall Length w/Plug .....................20.38 in. (51.8 cm)
Overall Width ...................................15.3 in. (38.9 cm)
Overall Height w/Printer ..................15.8 in. (40.1 cm)
Counter Area ...................................15.3 in. x 18 in. (38.9 cm x 45.7 cm)
Chamber 9.0 in. diam. x 15.0 in. deep
(22.9 cm x 38.0 cm)
Standard Trays ..................... Large: 7 5/16 in. x 12 in. x 7/8 in.
(18.6 cm x 30.5 cm x 2.2 cm)
Small: 5 5/8 in. x 12 in. x 7/8 in.
(14.3 cm x 30.5 cm x 2.2 cm)
Weight:
Empty Reservoir..............................73 lbs (33.1 Kgs)
With Shipping Carton ......................81 lbs (36.7 Kgs)
Water Reservoir Capacity .............1.1 Gallons (4.1 liters) to Full Mark
usable volume is 0.5 gallons (1.9 liters)
Electrical Requirements: NOTE: A separate (dedicated) circuit is required for this sterilizer. Sterilizer
should not be connected into an electrical circuit with other appliances or equip­ment unless circuit is rated for the additional load.
115 VAC, 50/60 Hz Model ...............15 AMP Circuit, Single Phase (1425 Watts)
230 VAC, 50/60 Hz Model ...............10 AMP Circuit, Single Phase (1500 Watts)
Fuse Ratings
115 VAC Unit
F1 ................................. 0.25 Amp, 250 V, Slo-blo, 1/4" x 1 1/4"
F2.................................. 15 Amp, 250 V, Fast Acting, 1/4" x 1 1/4"
230 VAC Unit
F1.................................. 0.125 Amp, 250 V, Slo-blo, 5 x 20 mm
F2.................................. 8 Amp, 250 V, Fast Acting, 5 x 20 mm
Chamber Pressure at
Specifications
270°F (132°C) ................................. 27.1 psi. (186.2 kPa)
Safety Valve Setting ......................40 psi. (275.8 kPa)
Certifications .................................ASME Boiler & Pressure Vessel Code,
34
Section VIII, Division1. Canadian Registration Number Available
Page 37
M11/M11D Sterilizer
UL61010A-1
LABORATORY
EQUIPMENT
59FM
Physical Dimensions:
Overall Length w/Plug ..................... 23.8 in. (60.5 cm)
Overall Width................................... 17.8 in. (45.2 cm)
Overall Height w/Printer .................. 17.8 in. (45.2 cm)
Counter Area................................... 17.8 in. x 21 in. (45.2 cm x 53.3 cm)
Chamber ......................................... 11.0 in. diam. x 18 in. deep
(28 cm diam. x 46 cm deep)
Standard Trays ..................... Large: 9 in. x 15 in. x 1 1/8 in.
(22.9 cm x 38 cm x 2.9 cm)
Small: 6 5/8 in. x 15 in. x 1 1/8 in.
(14.3 cm x 38 cm x 2.9 cm)
Weight:
Empty Reservoir.............................. 99.0 lbs (44.9 Kgs)
With Shipping Carton ...................... 131.0 lbs (59.4 Kgs)
Water Reservoir Capacity............. Approximately 1.4 Gallons (5.3 liters) to
Full Mark usable volume is 1.0 gallons (3.8 liters)
Electrical Requirements: NOTE: A separate (dedicated) circuit is required for this sterilizer. The sterilizer
should not be connected into an electrical circuit with other appliances or equip­ment unless the circuit is rated for the additional load.
115 VAC, 50/60 Hz Model ............... 15 AMP Circuit, Single Phase (1425 Watts)
230 VAC, 50/60 Hz Model ............... 10 AMP Circuit, Single Phase (1500 Watts)
Fuse Ratings
115 VAC Unit
F1 ................................. 0.25 Amp, 250 V, Slo-blo, 1/4" x 1 1/4"
F2 ................................. 15 Amp, 250 V, Fast Acting, 1/4" x 1 1/4"
230 VAC Unit
F1 ................................. 0.125 Amp, 250 V, Slo-blo, 5 x 20 mm
F2.................................. 8 Amp, 250 V, Fast Acting, 5 x 20 mm
Chamber Pressure at
270°F (132°C) ................................. 27.1 psi. (186.2 kPa)
Safety Valve Setting ...................... 40 psi. (275.8 kPa)
Certifications ................................. ASME Boiler & Pressure Vessel Code,
Section VIII, Division 1. Canadian Registration Number Available
35
Page 38
MA595000i
EJECT
4
B
3
A
1
2
7
6
5
Figure 1
PRINTER INSTALLATION AND OPERATION
The printer is an optional add-on that some units may have. The printer may al­so be purchased as an accessory at a later date and installed.
Installing the Printer
WARNING
Disconnect all
electrical power to the unit before removing any of the unit’s covers/ shrouds or making any re­pairs to prevent possibility of electrical shock. Failure to comply with these in­structions could result in serious personal injury.
1. Unplug sterilizer power cord from electrical outlet.
2. Using a flat bladed screw­driver, carefully pry existing printer cover plate (1, Fig. 1) from top cover (2) and dis­card (cover plate is held in
place with double sided tape).
36
3. If not already assembled, attach printer assembly (3) to printer housing (4) by inserting two locking tabs (A) into locking slots (B). Set printer assembly aside.
4. Remove two screws (5) and one screw (6) securing right hand side panel (7).
5. Pull outward and down on top edge of right hand side panel (7) and remove right hand side panel from sterilizer.
Page 39
6. Route loose end of
R
1
3
A
MA595100i
4
2
Figure 2
3
4
5
B
A
1
2
Figure 3
PCB printer harness (1, Figure 2) through slot (A) in printer cav­ity (4) of top cover.
7. Plug PCB printer har­ness (1) into printer terminal (2) of PC Board.
8. Position printer assembly (3) in printer cavity (4).
9. Insert two tabs (A, Figure 3) of right hand side panel (1) into slots (B) in base (2).
10. Raise top edge of right hand side panel (1) into position under top cover (3) and secure using two screws (4) and one screw (5). Make sure back lip of right hand side panel is on outside of back panel; not on inside.
11. Plug sterilizer power cord into
12. Insert a paper roll if necessary
electrical outlet.
(see Inserting Paper Roll later in this manual).
Operating the Printer
When the sterilizer is plugged in, the printer is automatically pow­ered up and initialized; no user in­tervention / setup is required.
37
Page 40
Inserting the Paper Roll
1
MA465001i
A
6
D
C
7
2
5
3
4
B
Figure 4
1. Remove the printer assem­bly (1,Fig. 4) from the printer cavity (A) and turn it onto its back.
2. Remove paper spindle (2) from used paper roll and insert it in new paper roll (3).
3. Unroll 2 to 3 in.(5 to 7.5 cm) of paper (3).
4. Cut a straight edge on the paper (3) if it is torn or jagged; this will facili­tate the entry of paper into the printer.
38
5. Slide the paper (3) into the slot (B) on the back of the printer; it will slide in 1/ 4 in. (6.4 mm) before it stops.
NOTE
If paper (3) does not feed out of top of printer by itself, remove printer assembly (6) from printer housing (7) by pulling two locking tabs (C) from locking slots (D). Feed pa­per through paper slot in printer housing (7) by hand and then re-attach printer assem­bly (6) to printer housing (7) by inserting two locking tabs (C) into locking slots (D).
6. While holding the paper (3) in place, press the PAPER FEED button (5) and hold. The printer will activate and a rubber roller will pull the paper into the printer compartment. Continue to hold the PAPER FEED button down until the paper emerges from the top of the printer mechanism. Then, when 1 in. (2.5 cm) of paper has emerged from the top of the printer, release the PAPER FEED button.
7. Pull the paper (3) through the printer until 2 to 3 in. (5 to 7.5 cm) of paper is exposed.
8. Install the paper roll (3) by inserting the ends of the paper spindle (2) in slots of spindle holders (4).
Page 41
9. Turn the paper roll so as to take up the slack in the paper feeding to the
EJECT
C
1
4
A
B
2
D
3
Figure 5
printer. Make sure the roll of paper turns freely. If it does not turn freely, the paper will jam and possibly damage the printer mechanism.
10. Install the printer assembly (1) back into the printer cavity (A).
About the Cartridge Ribbon
The printer takes a cartridge ribbon. If the printed material is difficult to read and you suspect a dried out ribbon is the cause of the problem, advance to a properly inked portion of the ribbon by pressing the PAPER FEED button for three seconds. When printing becomes faint or difficult to see and pressing the PAPER FEED button for three seconds does not correct the problem, you should replace the cartridge (see Installing a New Cartridge Ribbon later in this manual).
Installing a New Cartridge Ribbon
1. Unplug the sterilizer power cord from electrical outlet.
2. Remove the printer assembly (1,Figure 5) from the printer cavity (A).
3. Separate the printer (2) from the cover (3) by slightly bend­ing the housing (B) to release the locking tabs (C)
4. Push down on side of printer cartridge (4) marked EJECT and remove the old ribbon car­tridge.
5. When installing the new car­tridge be sure the ribbon is inserted in front of the paper and flat against the paper Press the ribbon cartridge (4) downward until it snaps into place.
6. Turn the knob (D) on the rib­bon cartridge clockwise until ribbon is tight.
.
7. Re-attach cover (3) to printer (2) by inserting locking tabs (C) into slots of housing (B).
8. Place printer assembly (1) in cavity (A).
9. Plug sterilizer power cord into electrical outlet.
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Removing the Paper Roll
EQUIPMENT ALERT
Be sure to pull the paper out of the top of the printer. Pulling the paper out of the back of the printer will damage the printer mechanism.
Before removing the paper roll, advance the paper about 1 in. (2.5 cm) by press­ing down and holding the PAPER FEED button. Lift the paper roll away from the printer housing, and with a scissors, cut the paper roll feeding to the printer. Try to make the cut as straight as possible to facilitate the next reloading of the pa­per. Now, pull the remaining paper through the printer mechanism.
Power Up Message
When the printer successfully initializes after the sterilizer is powered up, it prints the word READY to assure the operator that its built in microprocessor is working prop­erly and the sterilization cycles will be recorded by the printer.
Printer Tape Description
The printer will print the following information for each program cycle: Cycle Number Identification: a line is printed so the sterilizer I.D. can be recorded on the printer tape. Operator: a line is printed so the operator’s signature can be recorded on the printer tape. Date: lines are printed for the month, day, year, hour, and minute so the date and time can be recorded by the operator on the printer tape. “BEGIN selected by the operator. Summary of selected cycle set points.
CYCLE”: to indicate the beginning of the cycle selected
Once the cycle starts, the printer will print the words “FILLING CHAMBER” to show that the sterilizer chamber is filling with water.
Once the sterilizer begins the Heating Phase of the sterilization cycle the word “HEATING” is printed and the printer will print the chamber temperature, pressure, and elapsed time in 30 sec. increments until the Heating Phase is completed.
When the sterilizer enters the Sterilization Phase the word “STERILIZING” is printed and the printer will print the chamber temperature, pressure, and elapsed time in 30 sec. increments until the Sterilization Phase is completed.
When the sterilizer has completed the Sterilization Phase of the program cycle, the printer will print the words “VENTING CHAMBER” to show that the steam pressure is being exhausted from the chamber.
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When the sterilizer enters the Drying Phase the word “DRYING” is printed and the printer will print the elapsed time in 5 minute increments starting with 0:00 and the words “Drying Start”. The printer continues to print the elapsed time in 5 minute increments until the Drying Phase is completed. The final record for the Drying Phase will include the words “Drying Complete”. In the event the Drying time is programmed to a time that isn’t divisible by 5 the final printed record for the Drying Phase will reflect the actual programmed drying time in 1 minute increments, e.g. a programmed Dry time of 12 minutes will have 5, 10, and 12 minutes printed on the printer tape.
When the sterilizer has completed the Drying Phase of the sterilization cycle the printer will print a summary of the sterilization cycle with the duration of each phase of the cycle and the Total Cycle Time. Following the summary the printer will print “CYCLE COMPLETE”.
NOTE
In the event the Drying Phase is aborted by the operator before it is complete the words “Drying Complete” and “CYCLE COMPLETE” will not be printed.
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The figure below shows an example of a typical printout of a program cycle:
Line provided for sterilizer identification.
Space provided for recording date & time.
Sterilization temperature & time, and Dry time set points.
During Heat-Up Phase, the printer records chamber temperature & pressure in 30 sec. increments.
During Sterilization Phase the printer records chamber temperature & pressure in 30 sec. increments.
Midmark M9 - v1.0.3 Total Cycles: 10
- - - - - - - - - - - - - - - - - - ­ Sterilizer ID
- - - - - - - - - - - - - - - - - - ­ Operator
- - / - - / - - - - - - : - ­ mm / dd / yyyy hh : mm
BEGIN UNWRAPPED CYCLE Temp: 270 Degrees F Time: 3 Minutes Dry: 30 Minutes
FILLING CHAMBER
HEATING mm:ss Degrees PSI 0:00 233.8 F 0.0 0:30 231.3 F 1.9 8:00 265.7 F 25.0 8:30 271.3 F 28.8
STERILIZING mm:ss Degrees PSI
0.00 271.8 F 28.9 0:30 272.4 F 29.5 2:30 272.7 F 29.3 3:00 272.6 F 29.3
Total # of cycles run on unit.
Line provided for Operator Signature.
Selected Cycle
Indicates Chamber filling phase initiated.
Indicates venting phase initiated.
These lines will show the total Dry time completed.
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Min 271.8 F 28.7 Max 273.2 F 29.9
VENTING CHAMBER
DRYING mm:ss 0:00 Drying Start 5:00 25:00 30:00 Drying Complete
FILLING: 3:22 HEATING: 8:54 STERILIZING: 3:00 VENTING: 2:16 DRYING: 30:00 TOTAL CYCLE: 00:47:32
CYCLE COMPLETE
Summary of Sterilization phase.
During Drying phase the printer records drying time in 5 minute increments.
Cycle Summary
These lines don’t print if Dry Cycle is aborted before it completes.
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LIMITED WARRANTY
SCOPE OF WARRANTY
Midmark Corporation (“Midmark”) warrants to the original purchaser its new Alter­nate Care products and components (except for components not warranted under “Exclusions”) manufactured by Midmark to be free from defects in material and workmanship under normal use and service. Midmark’s obligation under this war­ranty is limited to the repair or replacement, at Midmark’s option, of the parts or the products the defects of which are reported to Midmark within the applicable warranty period and which, upon examination by Midmark, prove to be defective.
APPLICABLE WARRANTY PERIOD
The applicable warranty period, measured from the date of delivery to the original user, shall be one (1) year for all warranted products and components.
EXCLUSIONS
This warranty does not cover and Midmark shall not be liable for the following: (1) repairs and replacements because of misuse, abuse, negligence, alteration, acci­dent, freight damage, or tampering; (2) products which are not installed, used, and properly cleaned as required in the Midmark “Installation” and or “Installation / Oper­ation Manual for this applicable product. (3) products considered to be of a consum­able nature; (4) accessories or parts not manufactured by Midmark; (5) charges by anyone for adjustments, repairs, replacement parts, installation, or other work per­formed upon or in connection with such products which is not expressly authorized in writing in advance by Midmark.
EXCLUSIVE REMEDY
Midmark’s only obligation under this warranty is the repair or replacement of defec­tive parts. Midmark shall not be liable for any direct, special, indirect, incidental, exemplary, or consequential damages or delay, including, but not limited to, dam­ages for loss of profits or loss of use.
NO AUTHORIZATION
No person or firm is authorized to create for Midmark any other obligation or liability in connection with the products.
THIS WARRANTY IS MIDMARK’S ONLY WARRANTY AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED. MIDMARK MAKES NO IMPLIED WARRANTIES OF ANY KIND INCLUDING ANY WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE. THIS WARRANTY IS LIMITED TO THE REPAIR OR REPLACEMENT OF DEFECTIVE PART S.
SF-1487 REV. A1
Limited Warranty
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Notes:
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Midmark Corporation
To reorder informational materials for this unit, use the following part numbers: User Training CD: Go to Midmark.com Paper I/O Manual: 003-1249-00
60 Vista Drive P.O. Box 286 Versailles, Ohio 45380-0286 937-526-3662 Fax 937-526-5542 midmark.com
003-1249-00 Rev. Z (11/22/2011)
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