Midmark 411 Service manual

411

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-001 thru -008

Power Examination Table

Serial Number Prefixes: AV, DJ & DW

NO LONGER IN

Service and

Parts Manual

Some service parts may not

PRODUCTION

be available for this product!

411

-001 thru

-008

FOR USE BY MIDMARK TRAINED TECHNICIANS ONLY

SF-1492 Part No. 004-0004-00 Rev. Q (4/09/08)

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TABLE OF CONTENTS

Section/Paragraph Page Section/Paragraph Page

IMPORTANT INSTRUCTIONS

General Safety Instructions......................................... iii

Safety Alert Symbols ................................................... iii

Warranty Instructions .................................................. iii

SECTION I GENERAL INFORMATION

1.1 Scope of Manual ......................................... 1-1

1.2 How to Use Manual ..................................... 1-1

1.3 Description of 411 Power Examination

Table ....................................................... 1-1

1.4 Specifications ............................................. 1-4

1.5 Parts Replacement Ordering ....................... 1-4

1.6 Special Tools .............................................. 1-5

SECTION II TESTING AND TROUBLESHOOTING

2.1 Operational Test .......................................... 2-1

2.2 Troubleshooting Procedures ........................ 2-3

SECTION III SCHEDULED MAINTENANCE

3.1 Scheduled Maintenance .............................. 3-1

SECTION IV MAINTENANCE/SERVICE INSTRUCTIONS

4.1 Introduction ................................................. 4-1

4.2 Shrouds Removal / Installation (Early

Units) ........................................................ 4-1

4.3 Shrouds Removal / Installation (Later

Units) ........................................................ 4-2

4.4 Interface Board Removal / Installation

(Early Units) .............................................. 4-3

4.5 Interface Board Removal / Installation

(Later Units) .............................................. 4-5

4.6 PC Logic Board Removal / Installation ......... 4-6

4.7 Program Panel or Program Panel

Interface Board Removal / Installation ...... 4-7

4.8 Hand Control Panel or Hand Control Board

Removal / Installation ............................... 4-8

4.9 Pan Safety Limit Switch Removal /

Installation ................................................ 4-9

4.10 Typical Capacitor Removal / Installation .... 4-10

4.11 Back Actuator Receiver and Transmitter

Removal / Installation ............................. 4-11

4.12 Back Actuator Removal / Installation ......... 4-13

4.13 Foot Actuator Receiver and Transmitter

Removal / Installation ............................. 4-14

4.14 Foot Actuator Removal / Installation .......... 4-16

4.15 Tilt Actuator Receiver and Transmitter

Removal / Installation ............................. 4-18

4.16 Tilt Actuator Removal / Installation ............ 4-19

4.17 Base Actuator Receiver and Transmitter

Removal / Installation ............................. 4-20

4.18 Base Actuator Removal / Installation ......... 4-22

4.19 Gas Spring(s) Removal / Installation .......... 4-25

4.20 Base Down Limit Switch Removal /

Installation .............................................. 4-28

4.21 Typical Actuator Motor / Actuator Brake

Removal / Installation ............................. 4-29

4.22 Chain Assembly Adjustment ...................... 4-30

4.23 Headrest Adjustment (Old Style

Headrest) ................................................ 4-31

4.24 Headrest Handles Handle Stops

Adjustment (Old Style Headrest) ............. 4-32

4.25 Headrest Adjustment (New Style

Headrest) ................................................ 4-33

4.26 Headrest Handles Handle Stops

Adjustment (New Style Headrest) ........... 4-33

4.27 Typical Foot Pedal Foot Switch

Removal / Installation ............................. 4-34

4.28 Stirrup Assembly Removal / Installation

(New Style Only) ..................................... 4-35

SECTION V SCHEMATICS AND DIAGRAMS

5.1 Electrical Schematics / Wiring Diagrams ..... 5-1

SECTION VI PARTS LIST

6.1 Introduction ................................................. 6-1

6.2 Description of Columns ............................... 6-1

6.3 Torque Specifications And Important

Assembly Notes ....................................... 6-1

Pictorial Index .............................................. 6-2

Upholstery Set ............................................. 6-3

Upholstery Components ............................. 6-4.*

Headrest Components ................................ 6-5.*

Back Components ...................................... 6-6.*

Back and Foot Actuator Assembly ............. 6-7.*

Seat Components ...................................... 6-8.*

Stirrup Assembly ....................................... 6-9.*

Foot Extension Components .................... 6-10.*

Footboard Components .............................. 6-11

Covers and Control Components .............. 6-12.*

Inner Member Components ........................ 6-13

Base and Tilt Actuator Assembly ............. 6-14.*

(*) Indicates that there has been a serial number break for the illustration

and that there are additional point page(s) following the original page.

TABLE OF CONTENTS - CONTINUED

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Section/Paragraph Page Section/Paragraph Page

Middle Member Components .................... 6-15.*

Base Components - Domestic .................. 6-16.*

Base Components - Export ...................... 6-17.*

Hand Control and Footswitch Electrical

Connections .......................................... 6-18.*

Transmitter Electrical Connections ........... 6-19.*

Motor and Capacitor Electrical

Connections ............................................ 6-20

Receiver Electrical Connections ............... 6-21.*

Hand Control ........................................... 6-22.*

COMMENTS ............................................................ 7-1

FAX ORDERING FORM .......................................... 7-2

(*) Indicates that there has been a serial number break for the illustration

and that there are additional point page(s) following the original page.

IMPORTANT INSTRUCTIONS

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General Safety Instructions

Safety First: The primary concern of Midmark Corporation is that this table is maintained with the

safety of the patient and staff in mind. To assure that services and repairs are completed safely and correctly, proceed as follows:

(1) Read this entire manual before performing any

services or repairs on this table.

(2) Be sure you understand the instructions

contained in this manual before attempting to service or repair this table.

Safety Alert Symbols

Throughout this manual are safety alert symbols that call attention to particular procedures. These items are used as follows:

DANGER

A DANGER is used for an imminently

hazardous operating procedure, practice, or condition which, if not correctly followed, will result in loss of life or serious personal injury.

NOTE

A NOTE is used to amplify an operating procedure, practice or condition.

Warranty Instructions

Refer to the Midmark “Limited Warranty” printed in the Installation and Operation Manual for warranty information. Failure to follow the guidelines listed below will void the warranty and/or render the 411 Power Examination Table unsafe for operation.

• In the event of a malfunction, do not attempt to operate the table until necessary repairs have been made.

• Do not attempt to disassemble table, replace malfunctioning or damaged components, or perform adjustments unless you are one of Midmark’s authorized service technicians.

• Do not substitute parts of another manufacturer when replacing inoperative or damaged components. Use only Midmark replacement parts.

WARNING

A WARNING is used for a potentially

hazardous operating procedure, practice, or condition which, if not correctly followed, could result in loss of life or serious personal injury.

CAUTION

A CAUTION is used for a potentially

hazardous operating procedure, practice, or condition which, if not correctly followed, could result in minor or moderate injury. It may also be used to alert against unsafe practices.

EQUIPMENT ALERT

An EQUIPMENT ALERT is used for an

imminently or potentially hazardous operating procedure, practice, or condition which, if not correctly followed, will or could result in serious, moderate, or minor damage to unit.

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SECTION I

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GENERAL INFORMATION

SECTION I

GENERAL INFORMATION

1.1 Scope of Manual

This manual contains detailed troubleshooting, scheduled maintenance, maintenance, and service instructions for 411 Power Examination Table. This manual is intended to be used by Midmark’s authorized service technicians.

1.2 How to Use Manual

A. Manual Use When Performing Scheduled Mainte-

nance.

(1) Perform inspections and services listed in

Scheduled Maintenance Chart (Refer to para 3.1).

(2) If a component is discovered to be faulty or out

of adjustment, replace or adjust component in accordance with maintenance/service instructions (Refer to para 4.1).

B. Manual Use When Table Is Malfunctioning And

Cause Is Unknown.

The major serviceable components of the table are the headlock, back actuator, back transmitter, back receiver, back capacitor, foot actuator, foot transmitter, foot receiver, foot capacitor, tilt actuator, tilt transmitter, tilt receiver, tilt capacitor, base actuator, base transmitter, base receiver, base capacitor, base down limit switch, chain assembly, base slide assembly, gas spring(s), program panel, program panel interface board, PC logic board, interface board, hand control panel, hand control PC board, foot control foot switches, and pan safety limit switch.

B. Theory of Operation (See Figures 5-1 and 5-2

for wiring diagrams / electrical schematics)

Electrical Power:

Line voltage (115 VAC for domestic units and 230 VAC for export units) is supplied directly to the table's interface board. There is a transformer and associated follow-on circuitry on the interface board which reduces the line voltage to 12 - 14 VDC. The 12-14 VDC provides power to operate the circuitry of the PC logic board, hand control, and foot control.

(1) Perform an operational test on table (Refer to

para 2.1).

(2) Perform troubleshooting procedures listed in

Troubleshooting Guide (Refer to para 2.2).

(3) If a component is discovered to be faulty or out

of adjustment, replace or adjust component in accordance with maintenance/service instructions (Refer to para 4.1).

C. Manual Use When Damaged Component Is Known.

(1) Replace or adjust component in accordance

with maintenance/service instructions (Refer to para 4.1).

1.3 Description Of 411 Power Examination Table

A. General Description (See Figure 1-1).

The 411 Power Examination Table is an examination table designed specifically for performing general medical examinations and procedures.

On domestic units, 115 VAC is continuously supplied to the electrical receptacle. Export units do not have an electrical receptacle.

Manual Operation of Base, Tilt, Back, and Foot Actuator Assemblies:

When a manual function is selected using the manual positioning buttons on the hand control or program panel, a signal is sent thru the PC logic board to the interface board. The signal causes the appropriate relay on the interface board to energize (i.e., if the TILT UP button is depressed on hand control, the Tilt UP relay on interface board is energized). Line voltage is continuously supplied to all relays on interface board. So, when a relay is energized, the line voltage flows thru the relay and is applied across the windings of the actuator motor, causing it to run. When the hand control button is released, the relay de-energizes, removing the line voltage from the windings of the actuator motor and causing it to stop running.

SECTION I

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GENERAL INFORMATION

PAN SAFETY

LIMIT SWITCH

TILT

ACTUATOR

HAND CONTROL

PANEL

HAND CONTROL

PC BOARD

PROGRAM

PANEL

BACK

ACTUATOR

HEADLOCK

ASSEMBLY

BACK

RECEIVER

BACK

TRANSMITTER

TILT

TRANSMITTER

PC

LOGIC

BOARD

PROGRAM PANEL

INTERFACE BOARD

FOOT

TRANSMITTER

FOOT

RECEIVER

ACTUATOR

FOOT

BASE

SLIDE

ASSEMBLY

TILT

RECEIVER

INTERFACE

BOARD

GAS

SPRING(S)

BASE

DOWN

LIMIT

SWITCH

BASE

TRANSMITTER BACK or FOOT

CAPACITOR

(SEE NOTE)

BACK or FOOT

CAPACITOR

(SEE NOTE)

TILT

CAPACITOR

CHAIN

ASSEMBLY

BASE

CAPACITOR

BASE

RECEIVER

BASE

ACTUATOR

NOTE: THE FOOT AND BACK CAPACITORS MAY BE SWITCHED ON SOME UNITS. CHECK THE WIRE COLORS OF THESE CAPACITORS TO DETERMINE FOOT OR BACK CAPACITOR LOCATION. RED WIRES ARE CONNECTED TO THE BACK CAPACITOR AND YELLOW WIRES ARE CONNECTED TO THE FOOT CAPACITOR.

Figure 1-1. Major Components

FOOT CONTROL

FOOT SWITCH

MA301800

SECTION I

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GENERAL INFORMATION

Actuator Operation: The Base, Tilt, Back, and Foot actuators are ball screw

driven. The actuator assemblies contain a pivot point on the end of the ball screw. If an actuator assembly is run to the end of its stroke, the ball screw shaft spins inside the nut, which allows the actuator assembly to run without damaging or advancing the nut.

The Base, Tilt, Back, and Foot actuators have internal braking mechanisms which use a friction device to keep actuator stationary when the actuator is not being run.

Programming Operation: The model 411 can be programmed for up to eight

operator specified positions. To program a position into memory, the operator uses the manual positioning buttons on the hand control or program panel to position the table top in the desired position. Now, the PC logic board determines the position of each function as follows: each actuator has a transmitter and a receiver attached to it; the receiver is mounted to the motor end of the actuator and is stationary while the transmitter is mounted to the moving actuator shaft of the actuator. The PC logic board has the transmitter on each actuator shaft continuously transmit a high frequency sound wave which is received by its receiver. The PC logic board compares the transmit point on the wave form against the receive point on the wave form and uses this data to determine the distance between the transmitter and receiver for each actuator. The PC logic board uses this frequency measuring technique to determine the position of the actuators at all times. The operator now presses the PROGRAM button followed by one of the eight PROGRAMMED POSITION buttons. The red L.E.D. under the PROGRAM button will illuminate when the PROGRAM button is pressed and will remain illuminated for four seconds to inform the operator that he / she may now select a PROGRAMMED POSITION button (1 thru 8). After four seconds, the PROGRAM function will automatically disable itself if a PROGRAMMED POSITION button has not been selected. When a PROGRAMMED POSITION button is pressed, the receive point on the wave form for each actuator is stored into memory.

Now the operator can easily return to the position stored in memory. To do so, the operator presses and holds the PROGRAMMED POSITION button (1 thru 8) which has the desired position stored in memory. The PC logic board compares the receive point on the wave

form that is actually being measured by each actuator's transmitter / receiver set, against the value stored in the PC logic board's memory. The PC logic board then energizes the appropriate relays and allows each actuator to run until the receive point on the wave form being measured by each actuator's transmitter / receiver set is equal to the value stored in the PC logic board's memory. When the values are equal, the relays are de-energized, stopping the actuators.

Auto Return Operation: When the operator presses the AUTO RETURN button,

the PC logic board energizes the base actuator's down relay, causing the base actuator to run. The base actuator lowers until the base down limit switch is tripped. The PC logic board also senses that the base down limit switch is tripped and de-energizes the base actuator relays.

If the operator, at any time, wishes to stop the auto return function, he / she can press the STOP button. The PC logic board senses that the STOP button has been pressed and de-energizes the base actuator relays, causing the base actuator to stop.

Pan Safety Limit Switch: The table has a N.O. pan safety limit switch. If the pan

assembly is not pushed into its fully stowed position, the pan safety limit switch will not be tripped and there will be an open circuit. If the pan safety limit switch circuit is open, no power can reach the foot actuator windings, preventing movement of the FOOT UP and FOOT DOWN function. This safety feature prevents the operator from accidentally colliding the foot section into the treatment pan assembly.

General Information: All actuator motors have a thermal overload switch

which will activate if the actuator assembly is run continuously. The actuator motor was not designed for continuous operation. The normal cool off period for the thermal overload switches is 10 - 20 minutes.

Each actuator motor has a capacitor which provides start up power and motor run power.

There is a 0.15 amp fuse, located on the interface board, which provides over-current protection for the transformer.

SECTION I

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GENERAL INFORMATION

There are four 5 amp slow blow fuses, located on the interface board, which provide over-current protection for each function's motors (i.e, Tilt fuse protects tilt actuator motor).

Under the control console, there is an ON / OFF switch. Turning the switch to OFF disables movement of the table, preventing accidental table movement or patients from operating table. A red CONTROL PANEL POWER L.E.D. illuminates when the ON / OFF switch is in the ON position.

1.4 Specifications

Factual data for the 411 Power Examination Table is provided in Table 1-1. Also, see Figure 1-2.

Table 1-1. Specifications

Description Data

Weight:

Without Shipping Carton................ 550 lb (249.5 kg)

With Shipping Carton..................... 625 lb (283.5 kg)

Weight Capacity (Maximum)............. 300 lb. (136.0 kg)

Electrical Requirements:

115 VAC Unit........................... 110 - 120 VAC, 60 HZ,

12 amp, single phase

230 VAC Unit...................... 220 - 240 VAC, 50/60 HZ,

10 amp, single phase

Power Consumption:

115 VAC Unit......................................... 1440 WATTS,

12 amps @ 120 VAC

230 VAC Unit........................................ 2400 WATTS,

10 amps @ 240 VAC

Recommended Circuit:

A separate (dedicated) circuit is recommended for this table. The table electrical circuit with other appliances or equipment unless the circuit is rated for the additional load.

should not

be connected to an

1.5 Parts Replacement Ordering

If a part replacement is required, order the part directly from the factory as follows:

Shipping Carton....... 58 in. "L" x 42 in. "W" x 31 in. "H"

(147.3 cm x 106.7 cm x 78.7 cm)

Dimensions (See Figure 1-2):

Table Top Length ......................... 70.5 in. (179.0 cm)

Table Top Length (headrest extended).............. 81 in.

(205.7 cm)

Table Top Width ................................ 27 in. (68.6 cm)

Overall Width..................................... 27 in. (68.6 cm)

Table Adjustment:

Back Section ...................................................0 to 85°

Foot Section ...................................................0 to -87°

Tilt Function..................................................... 0 to 42°

Table Top Height (Adjustable): ...................25.75 in. to

41.625 in.

(65.4 cm to 105.7 cm)

Table Speeds:

TABLE UP.........................................12 +/- 1 seconds

BACK UP ..........................................10 +/- 1 seconds

TILT UP.............................................11 +/- 1 seconds

FOOT UP ..........................................10 +/- 1 seconds

(1) Refer to Figure 1-3 to determine the location of

the model number and serial number of the table and record this data.

(2) Refer to the Parts List to determine the item

numbers of the parts, part numbers of the parts, descriptions of the parts, and quantities of parts needed and record this data (Refer to para 6.1).

NOTE

Ask the Purchasing Department of the company that owns the table for this information. Otherwise, this information may be obtained from the dealer that sold the table.

(3) Determine the installation date of the table and

record this data.

(4) Call Midmark with the recorded information and

ask for the Medical Products Technical Services Department. See back cover of this manual for the phone number or use the Fax Order Form (See page 7-2 for Fax Order Form).

81"

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SECTION I

GENERAL INFORMATION

70 1/2"

1.6 Special Tools

23 1/2"

(BASE)

POWER

CORD

(78")

85°

(MAX.)

10 1/2"

Figure 1-2. Table Dimensions

33"

87°

(MAX.)

42°

(MAX.)

27"

(TABLE TOP)

41 5/8" (MAX.)

25 3/4"

(MIN.)

MA301900

Table 1-2 lists all of the special tools needed to repair the table, how to obtain the special tools, and the purpose of each special tool.

Table 1-2. Special Tool List

Description of Special Tool

Multimeter Commercially Available Any Type Used to perform continuity and volt age checks. Torque Wrench Commercially Available Any Type Used to t i ght en nuts or s cr ews to specified v alues .

Support Bar Midmark Corporation

Pry Bar Midmark Corporation

Manufacturer's

Name / Address / Phone

60 Vista Drive Versai ll es, Ohio 45380 (513) 526-3662

Manufacturer's

Part Number

051-0412-00 Used to support t he weight of the t able t op so t he

base actuator may be disconnected from table. Used in base actuator rem ova l and gas spring(s) removal procedures.

051-0413-00 Used to compress t he gas spri ng( s) so they may

be disconnected and removed from table.

Purpose of Special Tool

SECTION I

MODEL NO.

INPUT RATING

SERIAL NO.

411-00X XXX VAC

XX AMP XX/XX HZ

AVXXXXXX

MIDMARK

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GENERAL INFORMATION

MODEL

NUMBER

SERIAL

NUMBER

MA302000

Figure 1-3. Model Number / Serial Number Location

TESTING AND TROUBLESHOOTING

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SECTION II

TESTING AND TROUBLESHOOTING

SECTION II

2.1 Operational Test (See Figure 2-1)

In order to effectively diagnose the malfunction of the table, it may be necessary to perform an operational test as follows:

WARNING

Refer to the Operator Manual for

complete instructions on operating the table. Failure to do so could result in personal injury.

NOTE

The Operational Test, for the most part, only describes what should happen when the table is operated. If the table does something other than described, a problem has been discovered. Refer to the Troubleshooting Guide to determine the cause of the problem and its correction.

(1) Plug the table into a grounded, non-isolated,

correctly polarized outlet, that has the proper voltage output for the table. See Figure 2-1.

NOTE

The pan slide assembly should be pushed in fully for the following step.

Table Speeds:

TABLE UP.........................................12 +/- 1 seconds

BACK UP ..........................................10 +/- 1 seconds

TILT UP.............................................11 +/- 1 seconds

FOOT UP ..........................................10 +/- 1 seconds

(4) Repeat steps 2 and 3 on the table's console. If

the table has a foot control, repeats steps 2 and 3 for the foot control also.

(5) Lower FOOT DOWN function almost all the

way down. Pull the pan slide assembly outward until the pan safety limit switch is no longer tripped. Press FOOT UP and then FOOT DOWN button on hand control.

(6) Observe. The foot section of table top

not

move when FOOT UP or FOOT DOWN

buttons are pressed.

(7) Push pan slide assembly inward until pan

safety limit switch is tripped. Press FOOT UP and then FOOT DOWN button on hand control.

(8) Observe. The foot section of table top

move when FOOT UP or FOOT DOWN buttons are pressed.

should

(2) Press TABLE UP, TABLE DOWN, BACK UP,

BACK DOWN, TILT UP, TILT DOWN, FOOT UP, and FOOT DOWN buttons on hand control.

(3) Observe. The table top should move in the

direction corresponding to the button which is being depressed. No section of the table top should drift on its own after hand control button is released. No actuator assembly should make excessive squealing noises. Movement should be steady and should match the positions and speeds listed below:

Table Positions:

Back Section ................................................... 0 to 85°

Foot Section ...................................................0 to -87°

Tilt Function..................................................... 0 to 42°

Table Top Height (Adjustable): ...................25.75 in. to

41.625 in.

(65.4 cm to 105.7 cm)

NOTE

Once the PROGRAM button is pressed, the operator has four seconds to press one of the eight PROGRAMMED POSITION buttons.

(9) Press the PROGRAM button followed by the

PROGRAMMED POSITION button labeled "1".

(10) Observe. When the PROGRAM button is

pressed, the red L.E.D. directly above it should illuminate.

(11) Use the manual positioning buttons to move the

table top to a new position.

NOTE

Steps 12 thru 14 check functionality of PROGRAMMED POSITION buttons 1 thru 8 on console.

(12) Press and hold the PROGRAMMED POSITION

button "1" (located on console) until the table top stops moving.

SECTION II

BACK

SECTION

AXIS

"B"

AXIS

"C"

POINT

"A"

LOWER

LOCK

HANDLE

UPPER

LOCK

HANDLE

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TESTING AND TROUBLESHOOTING

MANUAL POSITION BUTTONS

PROGRAMMED

MANUAL POSITION BUTTONS

CONTROL

POSITION BUTTONS

1

2

5

6

7

PANEL

POWER

L.E.D.

3

4

8

PROGRAM

BUTTON

HEADREST

PROGRAM

L.E.D.

SECTION

AUTO RETURN

"STOP" BUTTON

AUTO RETURN

"START" BUTTON

CONTROL PANEL

POWER "ON / OFF"

SWITCH

VIEW

ROTATED 90°

TABLE

TOP

TABLE

UP

BACK

UP

BACK

DOWN

PROGRAMMED

POSITION BUTTONS

HAND

CONTROL

TABLE DOWN

TILT

UP

FOOT

UP

DOWN

HAND

CONTROL

TILT

FOOT

DOWN

BACK

SECTION

SEAT

SECTION

FOOT

SECTION

PAN SLIDE

ASSEMBLY

CONSOLE

MA302100

Figure 2-1. Operational Test

SECTION II

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TESTING AND TROUBLESHOOTING

(13) Observe. The table top should move back to

the position that was stored into memory of "1" in step 9.

(14) Repeat steps 9 thru 13 to test the PRO-

GRAMMED POSITION buttons "2 thru 8" on the console.

NOTE

Steps 15 thru 17 check functionality of PROGRAMMED POSITION buttons 1 thru 8 on hand control.

(15) Press and hold the PROGRAMMED POSITION

button "1" (located on hand control) until the table top stops moving.

(16) Observe. The table top should move back to

the position that was stored into memory of "1" in step 9.

(17) Repeat steps 15 and 16 to test the PRO-

GRAMMED POSITION buttons "2 thru 8" on the hand control.

(18) Press the TABLE UP button to run the table top

all the way up.

(19) Press the AUTO RETURN "START" button,

wait one second, and then press the AUTO RETURN "STOP" button.

(20) The base actuator should begin to lower the

table top. When the STOP button is pressed, the base actuator should stop lowering.

(23) Switch the CONTROL PANEL POWER switch

to OFF.

(24) Observe. The CONTROL PANEL POWER

L.E.D. should extinguish when the switch is switched to OFF.

(25) Press one of the MANUAL POSITION buttons

or PROGRAMMED POSITION buttons.

(26) Observe. The table top should not move when

a MANUAL POSITION button or PROGRAMMED POSITION button is pressed.

NOTE

Early units have a headrest which has only one locking handle. The procedure is the same otherwise.

(27) Unlock upper lock handle and lower lock

handle, position headrest in a horizontal position as shown, and then relock upper lock

handle and lower lock handle. (28) Place a 45 lb (20.4 kg) static load at Point A. (29) Observe. There should be no movement at

Axis B or Axis C when the static load is applied

to the headrest. The maximum force required

to unclamp a locking handle should be 17 lbs.

(7.7 kg) and the maximum force required to

clamp a locking handle should be 35 lbs. (15.8

kg).

2.2 Troubleshooting Procedures

(21) Press the AUTO RETURN "START" button and

allow the table top to lower all the way down.

(22) Observe. The base actuator should lower the

table top all the way down. The base actuator should not continue to run after table top is completely lowered.

Table 2-1 is a Troubleshooting Guide which is used to determine the cause of the malfunction.

SECTION II

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TESTING AND TROUBLESHOOTING

Table 2-1. Troubleshooting Guide

Problem Symptom Probable Cause Check Correction

Table will not o p e rate when any of the eight up or down functions, auto return, or programmed positions ar e selected from the hand control or console.

When any hand control or console but ton is pressed, nothing happens (actuator motor(s) does not run or hum).

Nothing hap pens when a hand contro l or console button is pressed, but table runs when a foot control switc h i s depresse d.

Power cord is not plugged into facility wall outlet.

CONTR OL PA NE L PO W ER switch is OFF.

Facility circuit breaker providing power t o table is tripped.

Wire conn ect ions loo se. Check all wiring

0.15 amp transformer primary fuse on interface board is blown.

Interface board is malfunctioning.

PC logic board is malfunctioning.

Check to see if power cord is plug ged i n.

Check to see if CONTROL PANEL POWER switch is ON. CONTROL PANEL POWER L.E.D. should illuminat e to in dicat e switch is ON.

Check t o see if f acility circuit br eaker is tripped. One way of checking this is to plug a lamp into wall outlet that table was plugged into.

connections from power cord to terminal block and from terminal block to interface board. Perform cont inuit y check on wires. Use multimeter to check for proper v oltage levels.

Refer to Figure 5-1 or 5-2 for this check. Perform cont inuit y check on primary fuse.

Replace suspect interface board with known wo rking interface board.

Replace suspect PC logic board with known working PC logic board.

Plug power cor d into f a c ility wall outlet.

Turn CONTROL PANEL POWER switch to ON. Inform operator on use of the switch. If the table does not work even when the switch is in ON positi on, replace PC logic board. Refer to para 4.6.

If circuit breaker is tripped, determine what caused circu it breaker to trip, correct the problem, and then reset / replace circ uit breaker.

Clean any dirt y con ne ct ions. Tighten any loose connec tions. Replace any damaged connections.

Replace blown prim ary fuse. See Figure 5-1 or 5-2 for location of fuse.

Replace interface board. Refer to para 4.4 or 4.5.

Replace PC logic board. Refer to para 4.6.

Problem Symptom Probable Cause Check Correction

Return To Table Of Contents

One or more funct ions cannot be initiated from the hand control.

Table 2-1. Troubleshooting Guide - Continued

Some funct ions may be initiated from the hand control, but at least one may not . All functions can be initiated from the console.

TESTING AND TROUBLESHOOTING

Hand control panel of hand control is malfunctioning (switch membrane is malfunctioning).

Hand control board is malfunc t ioning.

Hand co ntrol coil cor d has bad connection or there is a break in coil cord.

Replace suspect h and control panel with known working hand c ont rol panel.

Replace suspect h and control board with known working hand c ont rol board.

Replace suspect c oi l cord with known working coil cord.

SECTION II

Replace hand control panel. Refer to para 4.8.

Replace hand control board. Refer to para 4.8.

Replace coil cord.

One or more funct ions cannot be initiated from the cons ole.

One or more funct ions cannot be initiated from the optional foot control.

Some funct ions may be initiated from the consol e, but at least one may not. All functions c an be initiated from the hand control.

Some funct ions may be initiated from the foot control, but at least one may not . All functions can be initiated from t he hand contr ol an d console.

Program p anel i s malfunc t ioning ( swi tch membrane i s malfunct ioning ) .

Program panel interface board is malfunctioning.

Wire conn ect ions loo se. Check all wiring

Foot switch for non-opera ble function is malfunctioning.

Wire conn ect ions loo se. Check all wiring

Replace suspect program panel with known working program panel.

Replace suspect program panel interface board with known working program panel interface board.

connections from program panel to program panel interface board to PC logic board. Perform cont inuit y check on wires. Use multimeter to check for proper v oltage levels.

Perform a continuity check o n suspect foot switch.

connections from foot control to interface board. Perform continu ity check on wires. Use multimeter to check for proper voltage levels.

Replace program panel. Refer to para 4.7.

Replace program panel interface board. Refer to para 4.7.

Clean any dirt y con ne ct ions. Tighten any loose connec tions. Replace any damaged connections.

Replace foot switch. Refer to para 4.27.

Clean any dirt y con ne ct ions. Tighten any loose connec tions. Replace any damaged connections.

SECTION II

Return To Table Of Contents

TESTING AND TROUBLESHOOTING

Table 2-1. Troubleshooting Guide - Continued

Problem Symptom Probable Cause Check Correction

BACK UP and BACK DOWN funct i ons do not work. All o t her functions work.

TILT UP and TILT DOWN functions do not work. All other functions work.

When BACK UP and BACK DOWN buttons are pres sed, the table will not move (all other functions work).

When TILT UP and TILT DOWN buttons are pres sed, the table will not move (all other functions work).

BACK capacitor is weak o r blown.

Thermal over l oad switch in back actuat or is activated.

5 amp BACK fuse fo r BACK UP and BA CK DOWN functions is blown (located on interface board).

Back ac t uator assembly is malfunctioning.

Wire conn ect ions loo se. Check all wiring

Interface board is malfunctioning

Tilt capacitor is weak or blown.

Thermal over l oad switch in tilt act uat or is activated.

5 amp TILT fuse for TILT UP and TILT DOWN functions is blown (located on interface board).

Tilt actuator assembly is malfunctioning.

Wire conn ect ions loo se. Check all wiring

Interface board is malfunctioning

Replace suspect b ack capacitor wit h known working back capacitor.

- Wait 10 to 20 minutes to allow

Refer to Figure 2-2 for this check. Perform a continu ity che ck on 5 amp BACK fuse.

Replace suspect b ack actuator assembly with known working back actuator assembly.

connec t ions to back actuator assembly.

Replace suspect interface board with known wo rking interface board.

Replace suspect tilt capacitor wit h known working tilt capacitor.

- Wait 10 to 20 minutes to allow

Refer to Figure 5-1 or 5-2 for this check. Perform a continuity check on 5 amp TILT fuse.

Replace suspect tilt actuator assembly with known working tilt actuator assembly.

connections to tilt actuator assembly.

Replace suspect interface board with known wo rking interface board.

Replace back capacitor. Refer to para 4.10.

back actuator motor t o cool. Replace b lown BACK fuse.

See Figure 5-1 or 5-2 for location of fuse.

Replace actuator motor or back actuator assembly. Refer to para 4.21 or 4.12.

Clean any dirt y con ne ct ions. Tighten any loose connec tions. Replace any damaged connections.

Replace interface board. Refer to para 4.4 or 4.5.

Replace tilt capacitor. Refer to para 4.10.

tilt actuator motor t o cool. Replace blown TILT fuse.

See Figure 5-1 or 5-2 for location of fuse.

Replace actuator motor or t ilt actuator assembly. Refer to para 4.21 or 4.16.

Clean any dirt y con ne ct ions. Tighten any loose connec tions. Replace any damaged connections.

Replace interface board. Refer to para 4.4 or 4.5.

Problem Symptom Probable Cause Check Correction

Return To Table Of Contents

TABLE UP and TABLE DOWN functions do not work. All o t her functions work.

FOOT UP and FOOT DOWN functions do not work. All o t her functions work.

Table 2-1. Troubleshooting Guide - Continued

When TABLE UP and TABLE DOWN buttons are pressed, t he table will not move (all o t her functions work).

When FOOT UP and FOOT DOWN buttons are pressed, t he table will not move (all o t her functions work).

TESTING AND TROUBLESHOOTING

Base capacit or i s wea k or blown.

Thermal ove rload switch in base actuator is activated.

5 amp TABLE fuse for TABLE UP and TABLE DOWN functions is blown (located on interface board).

Base act uat or asse mbly is malfunctioning.

Wire connections loose. Check all wiring

Interface board is malfunctioning

Pan holder as se mbly is no t pushe d in all the way; therefore the pan saf et y limit switch is not t r ipped.

Foot capacitor is weak or blown.

Thermal ove rload switch in foot ac tuator is activated.

5 amp FOOT fuse for FOOT UP and FOOT DOWN funct ions is bl own ( located on interface board).

Foot act uator assembly is malfunctioning.

Wire connections loose. Check all wiring

Interface board is malfunctioning

Replace sus pe ct ba se capacitor with known working base capacitor.

- Wait 10 to 20 minutes t o allow

Refer to Figure 2-2 for this check. Perform a conti nuity check on 5 amp TABLE f use.

Replace sus pe ct ba se actuator assembly with known working base actuator assembly.

connec tions to base actuator assembly.

Replace su spec t interface board with known working interface board.

Check that pan holder assembly is pushed in all the way.

Replace suspect foot capacitor with known workin g foot capacit or.

- Wait 10 to 20 minute s t o allow

Refer to Figure 2-2 for this check. Perform a conti nuity check on 5 amp FOOT fuse.

Replace suspect foot actuator assembly with known working foot actuator assembly.

connec tions to base actuator assembly.

Replace su spec t interface board with known working interface board.

SECTION II

Replace base capacitor. Refer to para 4.10.

base actuator motor to cool. Replace blown TABLE f use.

See Figure 5-1 or 5-2 for location of fuse.

Replace actuator motor or base actuator assembly. Refer to para 4.21 or 4.18.

Clean any dir ty conn ect ions. Tighten an y loo se conne ctions. Replace any damaged connections.

Replace interface board. Refer to para 4.4 or 4.5.

Push pan holder assembly in all the way. Inform operator on how the pan safety limit switch works.

Replace foot capacitor. Refer to para 4.10.

foot actuator motor to cool. Replace blown FOOT fuse.

See Figure 5-1 or 5-2 for location of fuse.

Replace actuator motor or foot actuator assembly. Refer to para 4.21 or 4.14.

Clean any dir ty conn ect ions. Tighten an y loo se conne ctions. Replace any damaged connections.

Replace interface board. Refer to para 4.4 or 4.5.

SECTION II

Return To Table Of Contents

TESTING AND TROUBLESHOOTING

Table 2-1. Troubleshooting Guide - Continued

Problem Symptom Probable Cause Check Correction

FOOT UP and FO OT DOWN functions do no t work. All other functions work Continued.

BACK UP function works, but BACK DOWN function does not or BACK DOWN function works, but BACK UP function does not. All other functions work.

TILT UP function works, but TILT DOWN function does not or TILT DOW N func tio n works, but TILT UP function does not. All other functions work.

TABLE UP function works, but TABLE DOWN function does not or TABLE DOWN function works, but TABLE UP function does not. All other functions work.

When FOOT UP and FOOT DOWN buttons are pressed, the table will not move (all other functions work) Continued.

One function operates properly, but the other does not.

TABLE UP does not work, but TABLE DOWN

Pan safety switch is out of adjustment.

Pan sa fe ty limit switch is malfunctioning.

Wire connections loose. Check all wiring

Interface board is malfunctioning (relay for up or down function is malfunctioning).

Back actuator assembly is malfunctioning.

Wire connections loose. Check all wiring

Interface board is malfunctioning (relay for up or down function is malfunctioning).

Tilt actuator assembly is malfunctioning.

Wire connections loose. Check all wiring

Interface board is malfunctioning (relay for up or down function is malfunctioning).

Base actuator assembly is malfunctioning.

Gas spring(s) are weak. Replace suspect gas

Check to see if pan safety limit switch is b e in g tripped by pan holder assembly.

Perform continuity check on pan sa fety limit switch (switch tripped = closed).

conne ctions to back actuator ass embly.

Replace suspect interface board with known working interface board.

Replace suspect back actuator assembly with known working back actuator ass embly.

connections to tilt actuator ass embly.

Replace suspect interface board with known working interface board.

Replace suspect tilt actuator assembly with known working tilt actuator ass embly.

connections to base actuator.

Replace suspect interface board with known working interface board.

Replace suspect base actuator assembly with known working base actuator ass embly.

spring(s) with known

p

Adjust pa n safety limit switch so it is tripped when pan holder assembly is pushed in all the way.

Replace pan safety limit switch. Refer to para 4.9.

Clean any dirty c onnecti ons. Tighten any loose connections. Replace any damaged connections.

Replace interface board. Refer to para 4.4 or 4.5.

Replace actuator motor or back actuator assembly. Refer to para 4.21 or 4.12.

Clean any dirty c onnecti ons. Tighten any loose connections. Replace any damaged connections.

Replace interface board. Refer to para 4.4 or 4.5.

Replace actuator motor or tilt actuator assembly. Refer to para 4.21 or 4.16.

Clean any dirty c onnecti ons. Tighten any loose connections. Replace any damaged connections.

Replace interface board. Refer to para 4.4 or 4.5.

Replace actuator motor or base actuator assembly. Refer to para 4.21 or 4.18.

Replace gas spring(s). Refer to para 4.19.

Problem Symptom Probable Cause Check Correction

Return To Table Of Contents

FOOT UP function works, but FOOT DOWN function does not or FOOT DOWN function works, but FOOT UP function does not. All other functions work.

Programming function is malfunctioning.

Table 2-1. Troubleshooting Guide - Continued

One function operates properly, but the other does not.

A table position cannot be programmed into memory.

TESTING AND TROUBLESHOOTING

Wire connections loose. Check all wiring

Interface board is malfunctioning (relay for up or down function is malfunctioning).

Foot actuator assembly is malfunctioning.

The receiver and transmitter for a function are not properly aligned or are malfunctioning, resulting in a lost signal.

RF cables for receiver and transmitter are shorted or open.

connections to foot actuator assembly.

Replace suspect interface board with known working interface board.

Replace suspect foot actuator assembly with known working foot actuator assembly.

Refer to Figure 5-1or 5-2 for this check. Check L.E.D. (D1-Base, D2-Foot, D3-Back, and D4-Tilt) on PC logic board. If L.E.D. is illuminated, transmitter or receiver for that function could be out of alignment. Align the receiver and transmitter for a function and then see if the table goes to the proper position when a PROGRAMMED POSITION button is pressed.

Perform continuity check on RF cables.

SECTION II

Clean any dirty connections. Tighten any loose connections. Replace any damaged connections.

Replace interface board. Refer to para 4.4 or 4.5.

Replace actuator motor or foot actuator assembly. Refer to para 4.21 or 4.14.

Align the receiver and transmitter of a function. If this does not correct problem, replace receiver and transmitter for the suspect function. Refer to para 4.11 for back function, para 4.13 for foot function, para 4.15 for tilt function, para 4.17 for base function.

Replace any damaged RF cables.

Program panel is malfunctioning (switch membrane is malfunctioning).

Program panel interface board is malfunctioning.

PC logic board is malfunctioning.

Replace suspect program panel with known working program panel.

Replace suspect program panel interface board with known working program panel interface board.

Replace suspect PC logic board with known working PC logic board.

Replace program panel. Refer to para 4.7.

Replace program panel interface board. Refer to para 4.7.

Replace PC logic board. Refer to para 4.6.

SECTION II

Return To Table Of Contents

TESTING AND TROUBLESHOOTING

Table 2-1. Troubleshooting Guide - Continued

Problem Symptom Probable Cause Check Correction

Program ming funct ion is malfunct ioning - Continued.

When a PROGRAMMED POSITION button is pressed, the table top does not move to the proper position that was stored in memory.

The receiver and transmitter for a function are not properly aligned or are m alfunctioning, res ul t ing in a los t si gna l.

Refer to Figure 2-1 for this check. Check L.E.D. (D1-Base, D2-Foot, D3-Back, and D4-Tilt) on PC logic board. If L.E.D. is illumin at ed , t ra nsm it te r or receiver for that function coul d be out of alignment. Align the receiver and transmitter for a function and then see if t he t able goes to the proper position when a PROG RAM M ED POSITION button is pressed.

Align the r eceiver and transmitter of a function. If this does not correct problem, replace receiver and transmitter for t he suspect function. Refer to para 4.11 for back function, para 4. 13 for foot function, para 4.15 for tilt function, para 4.17 f or base function.

AUTO RETURN function does not work.

The Base, Tilt, Back, or Foot function drifts by its elf.

When AUTO RETURN “START” button is pressed, nothi ng happens.

After base actuator has lowered table top all the way down, the base actuator continues to run.

Function operat es properly otherwise.

The receiver or transmitter for a funct ion is malfunctioning, but its L.E. D. indicator light is not illuminated on the interface board.

PC logic boar d is malfunctioning.

Program panel is malfunctioning (switch membrane is malfunctioning).

Program panel interface board is malfunctioning.

Base down lim it swi tch is malfunctioning (stuck open).

Base down lim it swi tch is out of adjustment.

Base down lim it swi tch is malfunctioning (stuck closed).

Motor actuator br ake is malfunctioning.

Replace suspect receiver and transmitter with known working receiver and transmitter.

Replace suspect PC logic board with known working PC logic board.

Replace suspect program panel with known working program panel.

Replace suspect program panel interface board with known working program panel interface board.

Perform cont inuit y check on base down limit switch.

Check adjustm ent of base do wn li m i t switch.

Perform cont inuit y check on base down limit switch.

Replace suspect actuator brake com ponents with new components.

Replace receiver and transmitter for suspect function. Refer to para 4.11 for back function, para 4. 13 for foot function, para 4.15 for tilt function, para 4.17 f or base function.

Replace PC logic board. Refer to para 4.6.

Replace program panel. Refer to para 4.7.

Replace program panel interface board. Refer to para 4.7.

Replace bas e down lim it switch. Refer to para 4.20.

Adjust base down limi t switch. Refer to para 4.20.

Replace bas e down lim it switch. Refer to para 4.20.

Replace actuator brake components. Refer to para

4.21.

Table 2-1. Troubleshooting Guide - Continued

Return To Table Of Contents

Problem Symptom Probable Cause Check Correction

Table moves fine for light patient, but will not move or moves slowly for very heavy patient.

Whirling or squeaking noise is heard when an actuator assembly is being run.

Excessive sideways play of table top.

Headrest is not operating properly.

Stirrups are malfunctioning. Stirrups do not lock into

Heavy patients cause table to malfunction.

Noisy actuator. Foreign matter on ball

Table is not stable and can be moved from side to side.

Headrest drifts downward while supporting patients head.

Headrest locking handles pop out of locked position.

one of the three positions properly.

TESTING AND TROUBLESHOOTING

Low voltage is being supplied to table.

Gas spring(s) are weak. Replace suspect gas

Table overloaded with too heavy of a patient.

Capacitor for suspect function is weak.

screw threads and / or lack of lubricant.

Chain assemblies are loose.

Base slide assembly is worn or deformed.

Table base is not resting firmly on floor.

Headrest is out of adjustment.

Headrest handles handle stops need adjusted.

Stirrup index pin needs replaced.

Check voltage at wall receptacle - should be 115 +/- 5 VAC.

spring(s) with known working gas spring(s).

Maximum weight capacity of table is 300 lbs (136.0 kg).

Replace suspect capacitor with known working capacitor.

Check for foreign matter on ball screw threads. Check for lack of lubricant on ball screw threads.

Check tension of chain assemblies.

Check condition of base slide assembly.

Check to verify all four leveling screws are contacting the floor.

Check adjustment of headrest.

Check adjustment of headrest handles handle stops.

Check for damaged parts.

SECTION II

Correct low voltage situation at wall receptacle.

Replace gas spring(s). Refer to para 4.19.

Inform table operator of weight limitation.

Replace capacitor.

Clean all foreign matter off of ball screw threads. Coat ball screw threads with STP treatment oil or equivalent. If actuator assembly is still noisy, replace it.

Adjust tension of chain assemblies. Refer to para

4.22. Replace base slide assembly.

Adjust the leveling screws; there is one located under each corner of the base.

Adjust headrest. Refer to para 4.23 or 4.25.

Adjust headrest handles handle stops. Refer to para

4.24 or 4.26. Replace stirrup index pin or

any other necessary components. Refer to para

4.28.

SECTION II

Return To Table Of Contents

TESTING AND TROUBLESHOOTING

SCHEDULED MAINTENANCE

Return To Table Of Contents

SECTION III

SCHEDULED MAINTENANCE

SECTION III

3.1 Scheduled Maintenance

periodically on the table. These inspections and services should be performed as often as indicated in

Table 3-1 is a Scheduled Maintenance Chart which lists

the chart.

the inspections and services that should be performed

Table 3-1. Scheduled Maintenance Chart

Interval Inspection or Service What to Do

Semi-ann ua lly Obvious damage Visually che ck condit ion of tabl e for obv ious dam ag e suc h as: crack s in compo ne nt s, mi ssing

Fasteners / hardware Check table for missing or loose fasteners / hardware. Rep lace any missing hardware and tighten

Warning and instructional decals

Pivot points / moving parts / accessories

Hand control Check that hand control works correctly. Make sur e all switch membranes work cor r ectly. If

Program panel Check that program panel works correctly. Make sure all switch membranes work correctly. If

Foot control (optional) Check t hat foot control works correctly. Make sure all footswit ches operate pr operly. Replace any

Ball screws of actuator assemblies

Drifting of actuator assemblies

Foot ext ension Check tha t foot extension can be easily removed. Make sure foot section is latched sec urely in

Stirr up ass em blies Check that stirrup assem blies lock into one of three positions. Check for wear . Replace worn

Pan safety limit switch Check t hat pan safety lim it switch is tripped when pan assembly is in fully stowed posi t io n. Adjust

Excessive play in column assembly

Head rest Check that head r est is adjusted properly and will not drift downwar d on it s own under 45 lbs

Elect r ical receptacle (Domest ic units only)

Upholstery Check all upholstery for rips, tears, or excessive wear. Repla ce cushions as necessary. Accessories Check t hat all accessories have all of their com ponents and that they fun ct ion properly. I f

Opera tional Test Perform an Operational Test to determine if the table is operating within its specifications (Refer to

components, dents in components, o r any other visible damage which would cause table to be unsafe to operat e or would comprom ise its performance. Repair table as necessary.

any loose har dw ar e as necessary. Check f or missing or illegible decals. Re place decals as neces sary.

Lubricate all exposed pivot points, moving parts, and accessories with silicone based lubricant.

necessary, replace hand contr ol panel. Refer to par a 4. 8.

necessary, replace program panel. Ref er to para 4.7.

malfunctioning footswitches. Refer t o para 4.27. Extend each actuator assem bly and wipe ball screw threads down with a rag to remove foreign

matter. Coat as much of the ball screw threads as possible with STP treatment oil or equivalent. Run each act uator assemb ly to both ends of its travel a co uple of times t o spread the oil evenly over all of the ball screw th r eads and then rem ove excess oil. If oil does not correct a squealing actuat or assembly, replac e actuator assembly.

Check each actuator assembly for d r ift. Replace actuator assem bly brake components as necessary. Refer to para 4.21.

place when installed.

components as necessary. Refer to para 4.28.

or replace pan safety limit switch if necessary. Refer t o para 4.9. Check tha t column assembly does not have excessi ve si de t o side play. I f necessary, ti ght en

chain. Refer to par a 4. 22. I f t his does not cor re ct pr oblem, r eplace base slide assembly.

(20.4 kg) of static weight. If necessary, adjust head rest. Ref er t o par a 4. 23 or 4. 25 Check tha t the electrica l receptacle is fun ct ioning properly. Replace r eceptacle as ne cessary.

necessary, repair or replace the access or y.

para 2.1). Replace or adjust any malf unct ioning compo nents .

SECTION III

Return To Table Of Contents

SCHEDULED MAINTENANCE

4.1 Introduction

Return To Table Of Contents

SECTION IV

MAINTENANCE / SERVICE

SECTION IV

MAINTENANCE / SERVICE INSTRUCTIONS

6

WARNING

Refer to the Operator Manual for

complete instructions on operating the table. Failure to do so could result in personal injury.

NOTE

Perform an operational test on the table after the repair is completed to confirm the repair was properly made and that

The following paragraphs contain removal, installation, repair, and adjustment procedures for the table.

all

malfunctions were repaired.

4.2 Shrouds Removal / Installation (Applies to Units With Serial Numbers AV-1000 Thru AV2888)

A. Removal

(1) If possible, raise TILT UP function all the way

up.

WARNING

Always disconnect the power cord

from the wall outlet before removing any of the table's covers / shrouds or making any repairs to prevent the possibility of electrical shock. Failure to comply with these instructions could result in severe personal injury or death.

(2) Unplug table power cord from wall outlet.

3

2

1

5

ACCESS

HOLES

4

9

8

10

OPERAT OR'S

CONSOLE

7

NOTE

Remove guide weldment (5) from side of table which does not have operator's console. Also, early units do not have access holes with plugs (1).

(3) Remove two plugs (1, Figure 4-1) from access

holes; then remove two screws (2), lockwashers (3), two screws (4) and guide weldment (5) from seat weldment (6).

(4) Remove six screws (7) securing R.H. and L.H.

shrouds (8) together.

MA302200

Figure 4-1. Shrouds Removal / Installation

NOTE

Remove shroud from side of table which does not have operator's console.

(5) Remove two screws (9) and either L.H. or R.H.

shroud (8) from inner member weldment (10).

SECTION IV

Return To Table Of Contents

MAINTENANCE / SERVICE

B. Installation

(1) Coat threads of two screws (9) with removable

threadlocking adhesive (Loctite 242).

(2) Install shroud (8) on inner member weldment

(10) and secure with two screws (9).

(3) Secure L.H. and R.H. shrouds (8) together with

six screws (7).

(4) Install guide weldment (5) on seat weldment (6)

and secure with two screws (4), lockwashers (3), and screws (2).

NOTE

Early units do not have access holes with plugs.

(5) Install two plugs (1) in access holes. (6) Plug table power cord into wall outlet.

10

9

7

6

8

ACCESS

5

HOLES

1

3

11

2

4.3 Shrouds Removal / Installation (Applies to Units With Serial Numbers AV-2889 Thru Present and DJ-1000 Thru Present)

A. Removal

(1) If possible, raise TILT UP function all the way

up.

WARNING

Always disconnect the power cord

from the wall outlet before removing any of the table's covers / shrouds or making any repairs to prevent the possibility of electrical shock. Failure to comply with these instructions could result in severe personal injury or death.

(2) Unplug table power cord from wall outlet. (3) Remove six screws (1, Figure 4-2) and cover

(2) from R.H. and L.H. shrouds (3).

(4) Remove three screws (4) securing R.H. and

L.H. shrouds (3) together.

OPERAT OR'S

4

CONSOLE

3

Figure 4-2. Shrouds Removal / Installation

NOTE

Remove stirrup housing from side of table which does not have operator's console.

(5) Remove one screw (5), two screws (6),

lockwashers (7), and stirrup housing (8) from seat weldment (9).

MA302300

NOTE

Return To Table Of Contents

Remove shroud from side of table which does not have operator's console.

(6) Remove two screws (10) and either L.H. or

R.H. shroud (3) from inner member weldment (11).

B. Installation

(1) Coat threads of two screws (10) with removable

threadlocking adhesive (Loctite 242).

(2) Install shroud (3) on inner member weldment

(11) and secure with two screws (10).

(3) Secure L.H. and R.H. shrouds (3) together with

three screws (4).

SECTION IV

MAINTENANCE / SERVICE

(2) Unplug table power cord from wall outlet. (3) If TABLE UP function cannot be raised all the

way up, remove shrouds (Refer to para 4.2 or

4.3).

(4) Remove two screws (1, Figure 4-3) and back

lower shroud (2) from L.H. and R.H support channels (3).

(5) Tag and disconnect four wire harnesses (4)

from connectors of interface board (5).

(6) Tag and disconnect three wires (6) from

terminals of interface board (5).

(7) Remove four screws (7), starwashers (8),

interface board (5), and spacers (9) from brace (10).

(4) Install stirrup housing (8) on seat weldment (9)

and secure with two lockwashers (7), screws (6), and one screw (5).

(5) Install cover (2) on R.H. and L.H. shrouds (3)

and secure with six screws (1).

(6) Plug table power cord into wall outlet.

4.4 Interface Board Removal / Installation (Early Units)

NOTE

This procedure applies to units with Serial Number AV-1000 Thru AV-2217 and also AV-2229, AV-2231, AV-2236, AV-2238, AV-2244, AV-2247, and AV-

2248.

A. Removal

(1) If possible, raise TABLE UP function all the way

up.

WARNING

Always disconnect the power cord

from the wall outlet before removing any of the table's covers / shrouds or making any repairs to prevent the possibility of electrical shock. Failure to comply with these instructions could result in severe personal injury or death.

B. Installation

NOTE

Four new standoffs, starwashers, and screws are supplied with the new interface board kit.

(1) Install four new standoffs (11) on brace (10) by

installing standoffs into original mounting holes for interface board.

(2) Install interface board (5) on standoffs (11) and

secure with four starwashers (8) and new screws (7).

(3) Connect three wires (6) to terminals of interface

board (5).

(4) Connect four wire harnesses (4) to connectors

of interface board (5).

(5) Install back lower shroud (2) on L.H. and R.H.

support channels (3) and secure with two screws (1), making sure locator pins are inserted thru locator holes of back lower shroud.

SECTION IV

8

7

9

11

8

4

5

4

6

10

Return To Table Of Contents

MAINTENANCE / SERVICE

(6) Remove two screws (1, Figure 4-4) and lower

the console cover (2) down.

(7) Check Midmark part number on PC logic

board (3). If part number is

Revision A

adapter as described in steps 8 thru 10. If part number is not install adapter; go to step 11.

5

or

015-0460-00 Revision B

015-0460-00 Revision C or later

1

2

3

7

4

8

6

015-0460-00

, install

, do

3

LOCA TOR

HOLES

1

2

3

Figure 4-3. Interface Board Removal / Installation

LOCA TOR

PINS

MA302400

ADAPTER

BOARD

PLUG

5

2

ADAPTER

BOARD

PORT

4

015-0460-00

REVISION "X"

1

NOTE

The console cover is hinged. After removing two screws (3), the front edge of the console cover may be lowered.

HAND

CONTROL

PORT

Figure 4-4. Adapter Board Installation

3

MIDMARK

PART NUMBER

MA302500

SECTION IV

8

7

8

4

5

4

6

11

9

Return To Table Of Contents

MAINTENANCE / SERVICE

(8) Disconnect modular cord (4) from hand control

port of PC logic board (3).

NOTE

Adapter board is supplied with the interface board kit.

(9) Connect plug of adapter board (5) into hand

control port of PC logic board (3).

(10) Plug modular cord (4) into port of adapter

board (5).

(11) Close console cover (2) and secure in this

position with two screws (1).

(12) If removed, install shrouds (Refer to

para 4.2 or 4.3).

(13) Plug table power cord into wall outlet.

4.5 Interface Board Removal / Installation (Later Units)

NOTE

This procedure applies to units with Serial Number AV-2218 Thru Present and DJ-1000 Thru Present with the following exceptions: AV-2229, AV-2231, AV-2236, AV-2238, AV-2244, AV-2247, and AV-

2248.

(4) Remove two screws (1, Figure 4-5) and back

lower shroud (2) from L.H. and R.H support channels (3).

(5) Tag and disconnect four wire harnesses (4)

from connectors of interface board (5).

3

A. Removal

(1) If possible, raise TABLE UP function all the way

up.

WARNING

Always disconnect the power cord

from the wall outlet before removing any of the table's covers / shrouds or making any repairs to prevent the possibility of electrical shock. Failure to comply with these instructions could result in severe personal injury or death.

(2) Unplug table power cord from wall outlet. (3) If TABLE UP function cannot be raised all the

way up, remove shrouds (Refer to para 4.2 or 4.3).

LOCAT OR

HOLES

1

2

LOCAT OR

3

Figure 4-5. Interface Board Removal / Installation

PINS

MA302600

Page 4-5

Printed in U.S.A.

SECTION IV

7

9

8

5

6

11

10

Return To Table Of Contents

MAINTENANCE / SERVICE

(6) Tag and disconnect three wires (6) from

terminals of interface board (5).

(7) Remove four screws (7), eight starwashers (8),

and interface board (5) from standoffs (9).

B. Installation

(1) Install interface board (5) on standoffs (9) and

secure with eight starwashers (8) and screws (7).

(2) Connect three wires (6) to terminals of interface

board (5).

1

2

3

5

6

7

4

8

(3) Connect four wire harnesses (4) to connectors

of interface board (5).

3

2

(4) Install back lower shroud (2) on L.H. and R.H.

support channels (3) and secure with two screws (1), making sure locator pins are inserted thru locator holes of back lower shroud.

(5) If removed, install shrouds (Refer to para 4.2 or

4.3).

(6) Plug table power cord into wall outlet.

HAND

CONTROL

PORT

1

4.6 PC Logic Board Removal / Installation

A. Removal

WARNING

Always disconnect the power cord

from the wall outlet before removing any of the table's covers / shrouds or making any repairs to prevent the possibility of electrical shock. Failure to comply with these instructions could result in severe personal injury or death.

(1) Unplug table power cord from wall outlet. (2) Disconnect hand control coil cord (1, Figure 4-

6) from hand control port of PC logic board (2).

NOTE

The console cover is hinged. After removing two screws, console cover should be able to be lowered.

Figure 4-6. PC Logic Board Removal / Installation

(3) Remove two screws (3) and then lower console

cover (4).

(4) Tag and disconnect four transmitter wires (5)

from PC logic board (2).

(5) Tag and disconnect four receiver wires (6) from

PC logic board (2).

4

2

MA302700

SECTION IV

Return To Table Of Contents

MAINTENANCE / SERVICE

(6) Disconnect ribbon connector (7), modular cord

(8), and wire harness (9) from PC logic board (2).

(7) Remove four screws (10), starwashers (11),

and PC logic board (2) from console cover (4).

B. Installation

(1) Install PC logic board (2) on console cover (4)

and secure with four starwashers (11) and screws (10).

(2) Connect wire harness (9), modular cord (8),

and ribbon connector (7) to PC logic board (2).

(3) Connect four receiver wires (6) to PC logic

board (2).

(4) Connect four transmitter wires (5) to PC logic

board (2).

(5) Close console cover (4) and secure in this

position with two screws (3).

(6) Connect hand control coil cord (1) to hand

control port of PC logic board (2).

4

2

RIBBON

CABLE

3

1

5

2

5

3

6

4

7

8

1

RIBBON

7

8

6

CABLE

9

10

11

5

(7) Plug table power cord into wall outlet.

4.7 Program Panel or Program Panel Interface Board Removal / Installation

A. Removal

WARNING

Always disconnect the power cord

from the wall outlet before removing any of the table's covers / shrouds or making any repairs to prevent the possibility of electrical shock. Failure to comply with these instructions could result in severe personal injury or death.

(1) Unplug table power cord from wall outlet. (2) Remove four screws (1, Figure 4-7) and bezel

(2) from console weldment (3).

(3) Remove six screws (4) and partially remove

program panel (5) from console weldment (3).

RIBBON

CABLE

MA302800

Figure 4-7. Program Panel or Program Panel

Interface Board Removal / Installation

(4) Disconnect ribbon cable of program panel

interface board (6) from PC logic board (7).

(5) Disconnect two wires (8) from program panel

interface board (6) and then remove program panel (5) from table.

(6) Disconnect ribbon cable of program panel (5)

from program panel interface board (6).

SECTION IV

Return To Table Of Contents

MAINTENANCE / SERVICE

NOTE

Newer program panel interface boards do not have spacers (11) and lockwashers (10).

(7) Remove three locknuts (9) and program panel

interface board (6) from program panel (5) or remove three nuts (9), lockwashers (10), program panel interface board (6), and spacers (11) from program panel (5).

B. Installation

NOTE

If replacing an old style program panel interface board (does not have standoffs) with a new style program panel interface board (has standoffs), discard spacers; they are not necessary.

(1) Install program panel interface board (6) on

program panel (5) and secure with three locknuts (9) or three spacers (11), lockwashers (10) and nuts (9).

(2) Connect ribbon cable of program panel (5) to

program panel interface board (6).

(3) Connect two wires (8) to program panel inter-

face board (6).

(4) Connect ribbon cable of program panel inter-

face board (6) to PC logic board (7).

(5) Install program panel (5) on console weldment

(3) and secure with six screws (4).

(6) Install bezel (2) on console weldment (3) and

secure with four screws (1).

6

5

2

3

SLOT

RIBBON

CONNECTOR

4

7

"A"

SLOT

"B"

1

MA302900

Figure 4-8. Hand Control Panel or Hand Control

Board Removal / Installation

(2) Remove two screws (2) and top end cap (3)

from hand control tube (4).

(3) Remove spacer plate (5) from hand control

tube (4).

(4) Remove hand control panel (6) and hand

control board (7) as an assembly from hand control tube (4).

8

(7) Plug table power cord into wall outlet.

4.8 Hand Control Panel or Hand Control Board Removal / Installation

A. Removal

(1) Disconnect coil cord (1, Figure 4-8) from hand

control.

(5) Disconnect ribbon connector of hand control

panel (6) from hand control board (7).

B. Installation

(1) Connect ribbon connector of hand control panel

(6) to hand control board (7).

(2) Make sure fishpaper insulator (8) is on the

bottom of hand control tube (4).

(3) Simultaneously, slide hand control panel (6)

Return To Table Of Contents

into slot A and hand control board (7) into slot B of hand control tube (4).

SECTION IV

MAINTENANCE / SERVICE

(4) Install spacer plate (5) into slot B of hand

control tube (4).

(5) Install top end cap (3) on hand control tube (4)

and secure with two screws (2).

(6) Connect coil cord (1) to hand control.

4.9 Pan Safety Limit Switch Removal / Installation

A. Removal

WARNING

Always disconnect the power cord

from the wall outlet before removing any of the table's covers / shrouds or making any repairs to prevent the possibility of electrical shock. Failure to comply with these instructions could result in severe personal injury or death.

(1) Unplug table power cord from wall outlet. (2) Remove upholstered seat (1, Figure 4-9) from

seat board assembly (2).

1

2

17

10

11

12

13

16

7

14

15

9

5

8

NOTE

Removal of latest version of stirrup housing is shown. Removal of early versions of stirrup housing is similar.

(3) Remove one screw (3), two screws (4),

lockwashers (5), and stirrup housing (6) from each side of seat weldment (7).

(4) Remove four screws (8), lockwashers (9), and

seat board assembly (2) from seat weldment (7).

NOTE

If necessary, install a jumper wire across two wires (10) so FOOT DOWN function may be lowered.

(5) Run FOOT DOWN function all the way down.

6

PAN HOLDER

ASSEMBLY

Figure 4-9. Pan Safety Limit Switch Removal /

(6) Disconnect two wires (10) from pan safety limit

switch (11).

(7) Remove two screws (12), lockwashers (13),

washers (14) and switch bracket (15) from seat weldment (7).

(8) Remove two nuts (16), screws (17), and pan

safety limit switch (11) from switch bracket (15).

3

Installation / Adjustment

ACCESS

HOLES

MA303000

4

SECTION IV

Return To Table Of Contents

MAINTENANCE / SERVICE

B. Installation

(1) Install pan safety limit switch (11) on switch

bracket (15) and secure with two screws (17) and nuts (16).

(2) Install switch bracket (15) on seat weldment (7)

and secure with two washers (14), lockwashers (13), and screws (12). Do not tighten screws (12) fully.

(3) Push pan holder assembly inward until it locks

into its fully stowed position.

(4) Connect one wire (10) to N.O. terminal of pan

safety limit switch (11) and other wire (10) to COM. terminal of pan safety limit switch.

EQUIPMENT ALERT

Adjust pan safety limit switch so only trip

arm of limit switch makes contact with pan holder assembly when it is closed; otherwise damage to limit switch could occur from pan holder assembly "slamming" into the limit switch.

4.10 Typical Capacitor Removal / Installation

A. Removal

(1) If possible, raise TABLE UP function all the way

up.

WARNING

Always disconnect the power cord

from the wall outlet before removing any of the table's covers / shrouds or making any repairs to prevent the possibility of electrical shock. Failure to comply with these instructions could result in severe personal injury or death.

(2) Unplug table power cord from wall outlet. (3) Remove shrouds as necessary (Refer to para

4.2 or 4.3).

(4) Remove two screws (1, Figure 4-10) and back

lower shroud (2) from R.H. and L.H. support channels (3).

(5) Slide switch bracket (15) toward rear panel of

pan holder assembly until trip arm of pan safety limit switch (11) is firmly tripped by pan holder assembly. Tighten two screws (12).

(6) Install seat board assembly (2) on seat

weldment (7) and secure with four lockwashers (9) and screws (8).

NOTE

Installation of latest version of stirrup housing is shown. Installation of early versions of stirrup housing is similar.

(7) Install one stirrup housing (6) on each side of

seat weldment (7) and secure with two lockwashers (5), screws (4), and screw (3).

(8) Install upholstered seat (1) on seat board

assembly (2).

(9) Plug table power cord into wall outlet.

(5) If necessary, cut any cable ties securing wires

to capacitor being removed.

(6) Using a screwdriver, pry tab of capacitor

mounting bracket (4) upward and remove capacitor (5) from capacitor mounting bracket.

(7) Remove capacitor cap (6) from capacitor (5).

WARNING

A capacitor contains stored electricity.

Never touch terminals of a capacitor, even if power has been shut off or disconnected. Always discharge capacitor before touching capacitor terminals or wires. Failure to comply with these instruction could result in serious personal injury or death.

(8) Discharge capacitor (5). (9) Disconnect two wires (7) from terminals of

capacitor (5).

SECTION IV

Return To Table Of Contents

MAINTENANCE / SERVICE

4

LOCATION

VIEW

NOTE: The foot and

back capacitors may

be switched on some

units. Check the wire

colors of these capac-

itors to determine

foot or back capacitor

location. Red wires

are connected to the

back capacitor and

the yellow wires are

connected to the

foot capacitor.

TAB

CATCH

5

B. Installation

(1) Connect two wires (7) to terminals of capaci-

tor (5).

(2) Install capacitor cap (6) on capacitor (5).

7

(3) Position bottom of capacitor (5) on capacitor

mounting bracket (4) and then push the top of

6

BACK OR FOOT

CAPACITOR

(See Note)

BASE

CAPACITOR

TILT

CAPACITOR

the capacitor in. Using a screwdriver, force tab of capacitor mounting bracket (4) down over catch.

(4) If removed, install cable ties to secure wires to

capacitor (5).

(5) Install back lower shroud (2) on R.H. and L.H.

support channels (3) and secure with two screws (1), making sure locator pins are inserted thru locator holes of back lower shroud.

(6) If removed, install shrouds (Refer to para 4.2 or 4.3).

(7) Plug table power cord into outlet.

4.11 Back Actuator Receiver and Transmitter Removal / Installation

NOTE

The back receiver and back transmitter are a matched set and must be replaced as a set.

LOCATOR

HOLES

1

3

2

LOCATOR

3

Figure 4-10. Typical Capacitor

Removal / Installation

PINS

MA303100

A. Removal

(1) If possible, raise BACK UP function all the way

up.

WARNING

Always disconnect the power cord

from the wall outlet before removing any of the table's covers / shrouds or making any repairs to prevent the possibility of electrical shock. Failure to comply with these instructions could result in severe personal injury or death.

(2) Unplug table power cord from wall outlet. (3) Remove four screws (1, Figure 4-11),

lockwashers (2), and backrest assembly (3) from back weldment (4).

SECTION IV

XX

IDENTIFICATION

NUMBER

10

5

CABLE

TIES

TAPE OR

PENCIL MARK

CABLE

TIES

3/16" TO 5/16"

(4.7 TO 7.9 mm)

ALIGN BACK

TRANSMITTER

WITH SOUND

TUBE OF BACK

RECEIVER

Return To Table Of Contents

MAINTENANCE / SERVICE

(4) Use pencil or tape to mark positions of back

receiver (5) and back transmitter (6) on back

actuator (7). (5) Disconnect cable (8) from back transmitter (6). (6) Cut two cable ties securing back transmitter (6)

to shaft of back actuator (7) and remove back

transmitter. (7) Disconnect cable (9) from back receiver (5). (8) Cut three cable ties securing back receiver (5)

to back actuator (7) and remove back receiver. (9) Remove sound tube (10) from back re-

ceiver (5).

B. Installation

NOTE

If you become uncertain as to which part is the receiver and which part is the transmitter, remove the receiver or transmitter from its black plastic mounting bracket and check its identification number (located on side of receiver or transmitter). An EFRRTB40K2 number indicates the part is a receiver while an EFROTB40K2 number indicates the part is a transmitter.

5

6

1

2

(1) Install sound tube (10) on back receiver (5). (2) Align back receiver (5) with mark (made during

removal) on back actuator (7) and secure in

this position with three cable ties. (3) Connect cable (9) to back receiver (5). (4) Align back transmitter (6) with mark (made

during removal) on back actuator (7) and

secure in this position with two cable ties. (5) Connect cable (8) to back transmitter (6). (6) Carefully run BACK UP function all the way up

and then run BACK DOWN function all the way

down, while watching to make sure the back

receiver (5) or back transmitter (6) does not

come into contact with anything.

4

9

3

5

6

7

8

MA303200

Figure 4-11. Back Actuator Receiver and

Transmitter Removal / Installation

(7) If it is determined that contact will occur, adjust

Return To Table Of Contents

both the back receiver (5) and / or back transmitter (6) as determined necessary to correct situation.

(8) Lower BACK DOWN function all the way down.

EQUIPMENT ALERT

The alignment of the back receiver and

back transmitter is critical to the programming function. Failure to do so could result in programming operation malfunction.

13

SECTION IV

MAINTENANCE / SERVICE

PILOT HOLE

14

1/8"

DRILL

BIT

6

(9) Slide back transmitter (6) up or down shaft of

back actuator (7) until back transmitter is 3/16 to 5/16 in. (4.7 to 7.9 mm) from sound tube (10). Then rotate back transmitter (6) until it is directly aligned with sound tube (10) of back receiver (5).

NOTE

Because the back receiver and back transmitter may not be returned exactly to the same position, have the operator check the integrity of the programmed positions.

(10) Install backrest assembly (3) on back weldment

(4) and secure with four lockwashers (2) and screws (1).

4.12 Back Actuator Removal / Installation

A. Removal

(1) If possible, lower BACK DOWN function all the

way down.

(2) Remove back actuator transmitter and receiver

(Refer to para 4.11).

CABLE

TIE

3

12

7

8

1

10

7

4

2

5

7

(3) Cut cable tie securing three wires (1, Figure 4-

12) and receiver cable (2) to shaft of back actuator (3).

(4) Tag and disconnect three wires (1) from

actuator wires (4).

(5) Cut cable tie securing transmitter cable (5) to

shaft of back actuator (3).

9

CABLE

TIE

7

11

MA303300

Figure 4-12. Back Actuator Removal / Installation

SECTION IV

Return To Table Of Contents

MAINTENANCE / SERVICE

(6) While supporting back weldment (6), remove

four e-rings (7), two clevis pins (8 and 9), and back actuator (3) from brackets (10 and 11).

B. Installation

(1) If installing new back actuator (3), transfer

marks for back receiver and back transmitter from old back actuator to new back actuator.

(2) Install back actuator (3) on brackets (10 and

11) and secure with two clevis pins (8 and 9)

and four e-rings (7). (3) Connect three actuator wires (4) to wires (1). (4) Secure three wires (1) and receiver cable (2) to

shaft of back actuator (3) with a cable tie. (5) Lower BACK DOWN function all the way down

(until back actuator can be heard free wheel-

ing). (6) Observe. Back weldment (6) should be parallel

with seat section (12). If back weldment

parallel with seat section, go to step 11. If back

weldment

step 7.

is not

parallel with seat section, go to

(13) Secure clevis (13) in position by installing roll

pin (14) in pilot hole. (14) Secure cable (5) to clevis (13) with a cable tie. (15) Install back actuator transmitter and receiver

(Refer to para 4.11).

4.13 Foot Actuator Receiver and Transmitter Removal / Installation

NOTE

The foot receiver and foot transmitter are a matched set and must be replaced as a set.

A. Removal

(1) If possible, raise FOOT UP function all the way

up.

WARNING

Always disconnect the power cord from the wall outlet before removing

is

any of the table's covers / shrouds or making any repairs to prevent the possibility of electrical shock. Failure to comply with these instructions could result in severe personal injury or death.

(7) While supporting back weldment (6), remove

clevis pin (9) securing clevis (13) to bracket (11).

(8) Screw clevis (13) inward or outward as deter-

mined necessary in step 6.

(9) Connect clevis (13) to bracket (11) with clevis

pin (9).

(10) Repeat steps 5 thru 10 until back weldment (6)

is parallel with seat section (12). (11) Install two e-rings (7) on clevis pin (9). (12) Using pilot hole as a guide, drill hole thru clevis

(13) with a 1/8 in. drill bit.

EQUIPMENT ALERT

Carefully drive in roll pin. Using excessive force could bend rod, resulting in noisy

operation.

(2) Unplug table power cord from wall outlet. (3) Remove four screws (1, Figure 4-13), and

plastic foot cover (2) from foot extension (3).

(4) Use pencil or tape to mark positions of foot

receiver (4) and foot transmitter (5) on shaft of

foot actuator (6). (5) Disconnect cable (7) from foot transmitter (5). (6) Cut two cable ties securing foot transmitter (5)

to shaft of foot actuator (6) and remove foot

transmitter. (7) Disconnect cable (8) from foot receiver (4). (8) Cut three cable ties securing foot receiver (4) to

foot actuator (6) and remove foot receiver. (9) Remove sound tube (9) from foot receiver (4).

SECTION IV

NUMBER

9

XXXRXXXXXX

IDENTIFICA TION

4

CABLE

TIES

TAPE OR

PENCIL MARK

CABLE

TIES

3/16" TO 5/16"

(4.7 TO 7.9 mm)

ALIGN FOOT

TRANSMITTER

WITH SOUND

TUBE OF FOOT

RECEIVER

Return To Table Of Contents

MAINTENANCE / SERVICE

B. Installation

NOTE

If you become uncertain as to which part is the receiver and which part is the transmitter, remove the receiver or transmitter from its black plastic mounting bracket and check its identification number (located on side of receiver or transmitter). An EFRRTB40K2 number indicates the part is a receiver

4

5

while an EFROTB40K2 number indicates the part is a transmitter.

(1) Install sound tube (9) on foot receiver (4). (2) Align foot receiver (4) with mark (made during

removal) on foot actuator (6) and secure in this

position with three cable ties. (3) Connect cable (8) to foot receiver (4). (4) Align foot transmitter (5) with mark (made

during removal) on foot actuator (6) and secure

in this position with two cable ties.

7

5

4

9

8

6

3

2

1

Figure 4-13. Foot Actuator Receiver and

Transmitter Removal / Installation

(5) Connect cable (7) to foot transmitter (5). (6) Carefully run FOOT UP function all the way up

and then run FOOT DOWN function all the way

down, while watching to make sure the foot

receiver (4) or foot transmitter (5) does not

come into contact with anything. (7) If it is determined that contact will occur, adjust

both the foot receiver (4) and / or foot transmit-

ter (5) as determined necessary to correct

situation. (8) Lower FOOT DOWN function all the way down.

EQUIPMENT ALERT

The alignment of the foot receiver and

foot transmitter is critical to the programming function. Failure to do so could result in programming operation malfunction.

(9) Slide foot transmitter (5) up or down shaft of

foot actuator (6) until foot transmitter is 3/16 to 5/16 in. (4.7 to 7.9 mm) from sound tube (9). Then rotate foot transmitter (5) until it is directly aligned with sound tube (9) of back receiver (4).

MA303400

SECTION IV

Return To Table Of Contents

MAINTENANCE / SERVICE

NOTE

Because the foot receiver and foot transmitter may not be returned exactly to the same position, have the operator check the integrity of the programmed positions.

(10) Install plastic foot cover (2) on foot extension

(3) and secure with four screws (1).

4.14 Foot Actuator Removal / Installation

(3) Install foot actuator (3) on foot extension (6)

and secure with three screws (10).

(4) Connect clevis (14) to bracket (9) and secure

with clevis pin (8).

(5) Connect three actuator wires (1) to three

wires (4).

(6) Secure three actuator wires (1) to shaft of foot

actuator (3) with cable ties.

A. Removal

(1) If possible, raise FOOT UP function all the way

up.

(2) Remove foot actuator transmitter and receiver

(Refer to para 4.13).

(3) Cut cable ties securing three actuator wires (1,

Figure 4-14) and receiver cable (2) to shaft of foot actuator (3).

(4) Tag and disconnect three actuator wires (1)

from three wires (4).

(5) Cut cable tie securing transmitter cable (5) to

shaft of foot actuator (3).

(6) While supporting foot extension (6), remove

two e-rings (7), clevis pin (8) securing shaft of foot actuator (3) to bracket (9).

(7) While supporting foot extension (6), remove

three screws (10) and foot actuator (3) from foot extension. Lower foot extension.

(8) Remove two e-rings (11), clevis pin (12), and

actuator hitch (13) from foot actuator (3).

B. Installation

(1) If installing new foot actuator (3), transfer marks

for foot receiver and foot transmitter from old foot actuator to new foot actuator.

(7) Lower FOOT DOWN function all the way down

(until foot actuator can be heard free wheeling).

(8) Observe. Foot extension (6) should be parallel

with seat section (15). If foot extension parallel with seat section, go to step 13. If foot extension step 9.

(9) While supporting foot extension (6), remove

clevis pin (8) securing clevis (14) to bracket (9).

(10) Screw clevis (14) inward or outward as deter-

mined necessary in step 7.

(11) Connect clevis (14) to bracket (9) with clevis

pin (8).

(12) Repeat steps 7 thru 11 until back foot extension

(6) is parallel with seat section (15). (13) Install two e-rings (7) on clevis pin (8). (14) Using pilot hole as a guide, drill hole thru clevis

(14) with a 1/8 in. drill bit.

is not

parallel with seat section, go to

is

EQUIPMENT ALERT

Carefully drive in roll pin. Using excessive force could bend rod, resulting in noisy

operation.

(15) Secure clevis (14) in position by installing roll

pin (16) in pilot hole.

(2) Install actuator hitch (13) on foot actuator (3)

and secure with clevis pin (12) and two e-rings (11).

(16) Secure cable (5) to clevis (14) with a cable tie. (17) Install foot actuator transmitter and receiver

(Refer to para 4.13).

1/8"

DRILL

BIT

PILOT HOLE

14

16

6

A

3

13

11

12

11

10

15

CABLE

TIE

3

9

CABLE

TIE

7

CABLE

TIE

1

4

2

5

7

8

A

Return To Table Of Contents

SECTION IV

MAINTENANCE / SERVICE

Figure 4-14. Foot Actuator Removal / Installation

MA303500

SECTION IV

Return To Table Of Contents

MAINTENANCE / SERVICE

4.15 Tilt Actuator Receiver and Transmitter Removal / Installation

NOTE

The tilt receiver and tilt transmitter are a matched set and must be replaced as a set.

A. Removal

(1) If possible, raise TABLE UP and FOOT UP

functions all the way up.

WARNING

Always disconnect the power cord

from the wall outlet before removing any of the table's covers / shrouds or making any repairs to prevent the possibility of electrical shock. Failure to comply with these instructions could result in severe personal injury or death.

(2) Unplug table power cord from wall outlet. (3) Remove shrouds as necessary (Refer to para

4.2 or 4.3).

TAPE OR

PENCIL MARK

2

CABLE

TIES

3/16" TO 5/16"

(4.7 TO 7.9 mm)

CABLE

TIES

1

ALIGN TILT

TRANSMITTER

WITH SOUND

TUBE OF TILT

RECEIVER

2

XXXRXXXXXX

IDENTIFICATION

NUMBER

(4) Use pencil or tape to mark positions of tilt

receiver (1, Figure 4-15) and tilt transmitter (2)

on shaft of tilt actuator (3). (5) Disconnect cable (4) from tilt transmitter (2). (6) Cut two cable ties securing tilt transmitter (2) to

shaft of tilt actuator (3) and remove tilt transmit-

ter. (7) Disconnect cable (5) from tilt receiver (1). (8) Cut three cable ties securing tilt receiver (1) to

tilt actuator (3) and remove tilt receiver. (9) Remove sound tube (6) from tilt receiver (1).

2

3

1

5

Figure 4-15. Tilt Actuator Receiver and

Transmitter Removal / Installation

4

6

MA303600

Page 4-18

Printed in U.S.A.

B. Installation

Return To Table Of Contents

NOTE

If you become uncertain as to which part is the receiver and which part is the transmitter, remove the receiver or transmitter from its black plastic mounting bracket and check its identification number (located on side of receiver or transmitter). An EFRRTB40K2 number indicates the part is a receiver while an EFROTB40K2 number indicates the part is a transmitter.

SECTION IV

MAINTENANCE / SERVICE

NOTE

Because the tilt receiver and tilt transmitter may not be returned exactly to the same position, have the operator check the integrity of the programmed positions.

(10) Install shrouds as necessary (Refer to para 4.2

or 4.3).

(11) Plug table power cord into wall outlet. (1) Install sound tube (6) on tilt receiver (1). (2) Align tilt receiver (1) with mark (made during

removal) on tilt actuator (3) and secure in this

position with three cable ties. (3) Connect cable (5) to tilt receiver (1). (4) Align tilt transmitter (2) with mark (made during

removal) on tilt actuator (3) and secure in this

position with two cable ties. (5) Connect cable (4) to tilt transmitter (2). (6) Carefully run TILT UP function all the way up

and then run TILT DOWN function all the way

down, while watching to make sure the tilt

receiver (1) or tilt transmitter (2) does not come

into contact with anything. (7) If it is determined that contact will occur, adjust

both the tilt receiver (1) and / or tilt transmitter

(2) as determined necessary to correct situa-

tion. (8) Lower TILT DOWN function all the way down.

EQUIPMENT ALERT

The alignment of the tilt receiver and

tilt transmitter is critical to the programming function. Failure to do so could result in programming operation malfunction.

4.16 Tilt Actuator Removal / Installation

A. Removal

(1) Remove tilt actuator transmitter and receiver

(Refer to para 4.15).

(2) Cut cable ties securing three wires (1, Figure 4-

16) to tilt actuator (2).

(3) Tag and disconnect three wires (1) from three

actuator wires (3).

(4) Cut two cable ties securing transmitter cable (4)

to shaft of tilt actuator (2).

(5) While supporting foot end of table top, remove

two e-rings (5) and clevis pin (6) securing shaft of tilt actuator (2) to bracket (7).

(6) Lower tilt actuator (2) down out of way; then

lower foot end of table top downward until it is resting on inner member weldment (8).

NOTE

Clevis pin can only be removed in one direction as shown in the illustration.

(7) Remove two e-rings (9), clevis pin (10), and tilt

actuator (2) from bracket (11).

B. Installation

(9) Slide tilt transmitter (2) up or down shaft of tilt

actuator (3) until tilt transmitter is 3/16 to 5/16 in. (4.7 to 7.9 mm) from sound tube (6). Then rotate tilt transmitter (2) until it is directly aligned with sound tube (6) of tilt receiver (1).

(1) If installing new tilt actuator (2), transfer marks

for tilt receiver and tilt transmitter from old tilt actuator to new tilt actuator.

SECTION IV

Return To Table Of Contents

MAINTENANCE / SERVICE

6

(2) Install tilt actuator (2) on bracket (11) and

secure with clevis pin (10) and two e-rings (9).

5

CABLE

2

CABLE

TIE

3

1

TIE

5

7

11

(3) Connect three actuator wires (3) to three

wires (1).

(4) While lifting up on foot end of table top, connect

shaft of tilt actuator (2) to bracket (7) with clevis pin (6) and two e-rings (5).

4

(5) Secure three wires (1) to tilt actuator (2) with a

cable tie.

(6) Secure cable (4) to shaft of tilt actuator (2) with

cable ties.

(7) Install tilt actuator transmitter and receiver

(Refer to para 4.15).

4.17 Base Actuator Receiver and Trans-

10

9

8

NOTE

The base receiver and base transmitter are a matched set and must be replaced as a set.

A. Removal

mitter Removal / Installation

MA303700

Figure 4-16 Tilt Actuator Removal / Installation

(1) If possible, raise TABLE UP and BACK UP

functions all the way up.

WARNING

Always disconnect the power cord

from the wall outlet before removing any of the table's covers / shrouds or making any repairs to prevent the possibility of electrical shock. Failure to comply with these instructions could result in severe personal injury or death.

(2) Unplug table power cord from wall outlet. (3) Remove shrouds as necessary (Refer to para

4.2 or 4.3).

(4) Remove two screws (1, Figure 4-17) and rear

lower shroud (2) from R.H. and L.H. support channels (3).

(5) Use pencil or tape to mark positions of base

receiver (4) and base transmitter (5) on shaft of base actuator (6).

Page 4-20

Printed in U.S.A.

SECTION IV

TAPE OR

PENCIL MARK

XXXRXXXXXX

IDENTIFICATION

NUMBER

5

3/16" TO 5/16"

(4.7 TO 7.9 mm)

ALIGN BASE

TRANSMITTER

WITH SOUND

TUBE OF BASE

RECEIVER

CABLE

TIES

CABLE

TIES

6

4

5

Return To Table Of Contents

MAINTENANCE / SERVICE

(6) Disconnect cable (7) from base transmitter (5). (7) Cut two cable ties securing base transmitter (5)

to shaft of base actuator (6) and remove base

transmitter. (8) Disconnect cable (8) from base receiver (4). (9) Cut three cable ties securing base receiver (4)

to base actuator (6) and remove base receiver.

(10) Remove sound tube (9) from base receiver (4).

B. Installation

NOTE

If you become uncertain as to which part is the receiver and which part is the transmitter, remove the receiver or transmitter from its black plastic mounting bracket and check its identification number (located on side of receiver or transmitter). An EFRRTB40K2 number indicates the part is a receiver while an EFROTB40K2 number indicates the part is a transmitter.

4

(1) Install sound tube (9) on base receiver (4).

7

(2) Align base receiver (4) with mark (made during

removal) on base actuator (6) and secure in

this position with three cable ties.

5

3

LOCAT OR

HOLES

1

3

(3) Connect cable (8) to base receiver (4). (4) Align base transmitter (5) with mark (made

during removal) on base actuator (6) and

secure in this position with two cable ties. (5) Connect cable (7) to base transmitter (5). (6) Carefully run TABLE UP function all the way up

and then run TABLE DOWN function all the

9

2

way down, while watching to make sure the

base receiver (4) or base transmitter (5) does

not come into contact with anything. (7) If it is determined that contact will occur, adjust

both the base receiver (4) and / or base trans-

mitter (5) as determined necessary to correct

8

LOCAT OR

PINS

MA303800

situation.

Figure 4-17. Base Actuator Receiver and

Transmitter Removal / Installation

Page 4-21

Printed in U.S.A.

SECTION IV

Return To Table Of Contents

MAINTENANCE / SERVICE

(8) Lower BASE DOWN function all the way down.

EQUIPMENT ALERT

The alignment of the base receiver and

base transmitter is critical to the programming function. Failure to do so could result in programming operation malfunction.

(9) Slide base transmitter (5) up or down shaft of

base actuator (6) until base transmitter is 3/16 to 5/16 in. (4.7 to 7.9 mm) from sound tube (9). Then rotate base transmitter (5) until it is directly aligned with sound tube (9) of base receiver (4).

NOTE

Because the base receiver and base transmitter may not be returned exactly to the same position, have the operator check the integrity of the programmed positions.

(10) Install back lower shroud (2) on L.H. and R.H.

support channels (3) and secure with two screws (1), making sure locator pins are inserted thru locator holes of back lower shroud.

(11) Install shrouds as necessary (Refer to para 4.2

or 4.3).

(12) Plug table power cord into wall outlet.

EQUIPMENT ALERT

Slowly and carefully lower base actuator

until table top is resting on supports. Do not run base actuator until it is in a bind. Damage to base actuator could result.

c. Lower TABLE DOWN function until weight

of table top (3) is resting on support bar.

(3) If support bar is not available, support table top

with supports as described in the following substeps:

a. Run TABLE UP function to 3/4 full up

position.

b. Run TILT DOWN function all the way down,

FOOT UP function all the way up and

BACK DOWN function all the way down,

making table top (3) into a flat, horizontal

position.

c. Place supports under foot section and back

section of table top (3).

EQUIPMENT ALERT

Slowly and carefully lower base actuator

until table top is resting on supports. Do not run base actuator until it is in a bind. Damage to base actuator could result.

4.18 Base Actuator Removal / Installation

A. Removal

(1) Remove base actuator transmitter and receiver

(Refer to para 4.17).

(2) If support bar is going to be used to support

weight of table top, perform the following substeps. Otherwise, go to step 3. See Table 1-2 for special tool.

a. Run TABLE UP function all the way up. b. With TABLE UP function in full up position,

place support bar across top of R.H. and L.H. supports (1, Figure 4-18). Slide support bar under tilt bracket (2).

d. Lower TABLE DOWN function until weight

of table top (3) is resting on supports or

raise supports up against table top.

(4) Cut cable tie securing wires to base actua-

tor (4).

(5) Tag and disconnect three wires (5) from three

actuator wires (6).

(6) Disconnect wire harness (7) from base down

limit switch (8).

2

1

SUPPORT

BAR

FOOT

CABLE

TIE

4

5

6

7

8

11

9

10

9

12

Return To Table Of Contents

SECTION

SECTION IV

MAINTENANCE / SERVICE

3

BACK

SECTION

SUPPORTS

Figure 4-18 Table Top Support

Page 4-23

MA303900

Printed in U.S.A.

SECTION IV

6

10

7

4

5

9

8

Return To Table Of Contents

MAINTENANCE / SERVICE

DANGER

Make sure weight of table top is

securely supported, per step 2 or 3, and table top will not fall when clevis pin (10) is removed. Failure to do so will result in serious injury or death to personnel.

NOTE

Depending on strength of gas spring(s), the table top may raise when clevis pin is removed. This is an indicator that the gas spring(s) are functioning well.

(7) Remove two e-rings (9), clevis pin (10), and

two spacers (11) securing shaft of base actuator (4) to bracket (12).

(8) Remove two screws (1, Figure 4-19) and front

lower shroud (2) from R.H. and L.H. supports (3).

(9) Remove pin clip (4), clevis pin (5), and base

actuator (6) from bracket (7).

(10) Remove two screws (8), lockwashers (9), and

switch bracket assembly (10) from base actuator (6).

LOCA TOR

HOLES

3

1

2

3

LOCA TOR

B. Installation

(1) If installing new base actuator (6, Figure 4-19),

transfer marks for base receiver and base transmitter from old base actuator to new base actuator.

(2) Install switch bracket assembly (10) on base

actuator (6) and secure with two lockwashers (9), and screws (8).

(3) Install base actuator (6) on bracket (7) and

secure with clevis pin (5) and pin clip (4).

(4) Install front lower shroud (2) on L.H. and R.H.

support channels (3) and secure with two screws (1), making sure locator pins are inserted thru locator holes of front lower shroud.

(5) Connect three actuator wires (6, Figure 4-18) to

three wires (5).

MA304000

Figure 4-19. Base Actuator Removal / Installation

SECTION IV

Return To Table Of Contents

MAINTENANCE / SERVICE

(6) Connect wire harness (7) to base down limit

switch (8).

NOTE

Depending on strength of gas spring(s), an assistant may be required to help lower the table top slightly to allow alignment of base actuator shaft with bracket.

(7) Raise or lower TABLE UP or TABLE DOWN

function as necessary to align shaft of base actuator (4) with bracket (12).

(8) Secure shaft of base actuator (4) to bracket

(12) with two spacers (11), clevis pin (10), and two e-rings (9).

(9) Raise TABLE UP function all the way up.

(10) Remove support bar from under tilt bracket (2)

or remove supports from under foot section and back section of table top (3).

(11) Secure wires to base actuator (4) with a cable

tie.

(3) Remove two screws (1, Figure 4-20) and rear

lower shroud (2) from R.H. and L.H. supports (3).

(4) Remove two screws (4) and front lower shroud

(5) from R.H. and L.H. supports (3).

(5) If support bar is going to be used to support

weight of table top, perform the following substeps. Otherwise, go to step 6. See Table 1-2 for special tools.

a. Run TABLE UP function all the way up. b. With TABLE UP function in full up position,

place support bar across top of R.H. and L.H. supports (3). Slide support bar under tilt bracket (6).

EQUIPMENT ALERT

Slowly and carefully lower base actuator

until table top is resting on supports. Do not run base actuator until it is in a bind. Damage to base actuator could result.

(12) Install base actuator transmitter and receiver

(Refer to para 4.17).

4.19 Gas Spring(s) Removal / Installation

A. Removal

WARNING

Always disconnect the power cord

from the wall outlet before removing any of the table's covers / shrouds or making any repairs to prevent the possibility of electrical shock. Failure to comply with these instructions could result in severe personal injury or death.

NOTE

The two special tools that are required to perform this procedure are included in the repair kit.

(1) Unplug table power cord from wall outlet. (2) Remove shrouds as necessary (Refer to para

4.2 or 4.3).

c. Lower TABLE DOWN function until weight

of table top (7) is resting on support bar.

(6) If support bar is not available, support table top

with supports as described in the following substeps:

a. Run TABLE UP function to 3/4 full up

position.

b. Run TILT DOWN function all the way down,

FOOT UP function all the way up. and BACK DOWN function all the way down, making table top (7) into a flat, horizontal position.

c. Place supports under foot section and back

section of table top (7).

SECTION IV

SUPPORT

BAR

1

2

3

6

4

5

11

9

10

8

12

Return To Table Of Contents

MAINTENANCE / SERVICE

7

FOOT

SECTION

BACK

SECTION

SUPPORTS

13

14

MA304100

Figure 4-20 Table Top Support

Page 4-26

Printed in U.S.A.

EQUIPMENT ALERT

Return To Table Of Contents

Slowly and carefully lower base actuator

until table top is resting on supports. Do not run base actuator until it is in a bind. Damage to base actuator could result.

SECTION IV

MAINTENANCE / SERVICE

(11) While pressing down on end of pry bar to

relieve pressure from clevis pin (2), remove pin clip (3), clevis pin (2), and two spacers (4). Then, slowly raise up on pry bar until gas spring(s) (5) are fully extended and are no longer under tension. Remove pry bar.

d. Lower TABLE DOWN function until weight

of table top (7) is resting on supports or

raise supports up against table top.

DANGER

Make sure weight of table top is

securely supported, per step 5 or 6, and table top will not fall when clevis pin (10) is removed. Failure to do so will result in serious injury or death to personnel.

NOTE

Depending on strength of gas spring(s), the table top may raise when clevis pin is removed. This is an indicator that the gas spring(s) are functioning well.

(7) Remove two e-rings (8), spacers (9), and clevis

pin (10) which secures shaft of base actuator (11) to bracket (12).

(8) Disconnect cable (13) from base transmit-

ter (14).

EQUIPMENT ALERT

Slowly and carefully lower base actuator

while holding shaft of base actuator stationary, making sure base transmitter (14) does not contact anything. Failure to do so could result in damage to base transmitter.

(12) Remove pin clip (6), clevis pin (7), spacer(s)

(8), and gas spring(s) (5) from bracket (9).

B. Installation

(1) Install rod end of gas spring(s) (5, Figure 4-21)

on bracket (9) and secure with clevis pin (7), spacer(s) (8), and pin clip (6).

(2) Insert slot of pry bar in cutout of middle mem-

ber assembly (1).

(3) While pressing down on end of pry bar to align

gas spring(s) (5) with bracket (10), install two spacers (4), clevis pin (2), and pin clip (3) to secure gas spring(s) to bracket. Remove pry bar.

EQUIPMENT ALERT

Slowly and carefully raise base actuator

while holding shaft of base actuator stationary, making sure base transmitter (14) does not contact anything. Failure to do so could result in damage to base transmitter.

(4) While holding shaft of base actuator (11, Figure

4-20) stationary (so it cannot rotate), raise TABLE UP function until shaft of base actuator is aligned with bracket (12).

(9) While holding shaft of base actuator (11)

stationary (so it cannot rotate), lower TABLE DOWN function until base actuator is fully retracted.

(10) Insert slot of pry bar in cutout of middle mem-

ber assembly (1, Figure 4-21). See Table 1-2 for special tool.

NOTE

Depending on strength of gas spring(s), an assistant may be required to help lower the table top slightly to allow alignment of base actuator shaft with bracket.

(5) Secure shaft of base actuator (11) to bracket

(12) with two spacers (9), clevis pin (10), and two e-rings (8).

(6) Raise TABLE UP function all the way up.

SECTION IV

6

8

5

7

9

4

3

5

2

1

PRY

BAR

SLOT

CUTOUT

10

Return To Table Of Contents

MAINTENANCE / SERVICE

(7) Remove support bar from under tilt bracket (6)

or remove supports from under foot section

and back section of table top (7). (8) Connect cable (13) to base transmitter (14). (9) Install front lower shroud (5) on L.H. and R.H.

supports (3) and secure with two screws (4),

making sure locator pins are inserted thru

locator holes of front lower shroud.

(10) Install rear lower shroud (2) on L.H. and R.H.

supports (3) and secure with two screws (1),

making sure locator pins are inserted thru

locator holes of front lower shroud.

(11) Install shrouds as necessary (Refer to para 4.2

or 4.3).

(12) Plug table power cord into wall outlet.

Figure 4-21. Gas Spring(s) Removal / Installation

4.20 Base Down Limit Switch Removal / Installation

A. Removal

(1) Raise TABLE UP function all the way up.

WARNING

Always disconnect the power cord

from the wall outlet before removing any of the table's covers / shrouds or making any repairs to prevent the possibility of electrical shock. Failure to comply with these instructions could result in severe personal injury or death.

(2) Unplug table power cord from wall outlet. (3) Remove two screws (1, Figure 4-22) and rear

lower shroud (2) from R.H. and L.H. supports (3).

MA304200

(4) Disconnect wire harness (4) from base down

limit switch (5).

(5) Remove two nuts (6), lockwashers (7), screws

(8), and base down limit switch (5) from switch bracket (9).

Page 4-28

Printed in U.S.A.

SECTION IV

6

9

5

8

4

7

Return To Table Of Contents

MAINTENANCE / SERVICE

(2) Connect wire harness (4) to base down limit

switch (5).

C. Adjustment

(1) Plug table power cord into wall outlet. (2) Raise TABLE UP function up at least 6 in.

(15.2 cm). (3) Press AUTO RETURN "RETURN" button. (4) Observe. The base actuator should begin to

lower. When the base actuator is almost

completely lowered, the base down limit switch

should be tripped, stopping the base actuator. (5) If the base actuator does not stop running after

base actuator is completely lowered, loosen

two nuts (6) and slide base down limit switch

(5) upward approximately 1/16 in. (1.6 mm);

then tighten two nuts.

B. Installation

LOCAT OR

HOLES

1

3

2

LOCAT OR

PINS

3

Figure 4-22. Base Down Limit Switch

Removal / Installation

MA304300

NOTE

Install base down limit switch as low as possible on switch bracket to start with.

(1) Install base down limit switch (5) on switch

bracket (9) and secure with two screws (8), lockwashers (7), and nuts (6).

(6) If the base down limit switch (5) trips too early

so that the table top can be manually lowered

more than 1/2 in. (12.7 mm) after the base

down limit switch has been tripped, loosen two

nuts (6) and slide base down limit switch (5)

downward approximately 1/16 in. (1.6 mm);

then tighten two nuts. (7) Repeat steps 2 thru 6 until the base down limit

switch (5) is adjusted properly. (8) Install rear lower shroud (2) on L.H. and R.H.

supports (3) and secure with two screws (1),

making sure locator pins are inserted thru

locator holes of front lower shroud.

4.21 Typical Actuator Motor / Actuator Brake Removal / Installation

A. Removal

(1) Remove malfunctioning actuator assembly:

Back actuator assembly (Refer to para 4.12). Foot actuator assembly (Refer to para 4.14). Tilt actuator assembly (Refer to para 4.16). Base actuator assembly (Refer to para 4.18).

Page 4-29

Printed in U.S.A.

SECTION IV

Return To Table Of Contents

MAINTENANCE / SERVICE

(2) Remove two nuts (1, Figure 4-23) and actuator

motor (2) from actuator mechanism (3).

(3) Remove two shoulder washers (4) from actua-

tor mechanism (3).

(4) Remove spacer (5) and motor coupler (6) from

shaft of actuator motor (2).

NOTE

A needle nose pliers should be used to extract the actuator brake from the actuator mechanism. Grasp the raised round plate of the actuator brake with the pliers and pull.

1

4

KEYS

6

3

(5) Remove actuator brake (7) and rubber damper

(8) from shaft of actuator mechanism (3).

B. Installation

NOTE

The rubber damper must be installed so its flat side faces the inside of the actuator mechanism. The actuator brake must be installed so its flattest side faces outward. The shaft of the actuator mechanism may be turned with a screwdriver to help align the keys of the actuator mechanism shaft with the key slots in actuator brake.

(1) Install rubber damper (8), actuator brake (7),

and spacer (5) in actuator mechanism (3).

(2) Install motor coupler (6) on shaft of actuator

motor (2).

(3) Install two shoulder washers (4) in actuator

mechanism (3).

(4) Align keys of actuator mechanism (3) shaft with

key slots of motor coupler (6) and then install actuator motor (2) on actuator mechanism (3) and secure with two nuts (1).

(5) Install actuator assembly:

Back actuator assembly (Refer to para 4.12). Foot actuator assembly (Refer to para 4.14). Tilt actuator assembly (Refer to para 4.16). Base actuator assembly (Refer to para 4.18).

KEY

SLOTS

2

8

KEY

7

SLOT

5

Figure 4-23. Actuator Motor / Actuator Brake

Removal / Installation

(6) Check actuator assembly for proper operation.

The actuator assembly should run normally and should not make a grinding noise; this indicates that key slots of motor coupler were not aligned properly with keys of actuator mechanism (the grinding noise also indicates that the motor coupler is being damaged). The actuator assembly should brake properly.

4.22 Chain Assembly Adjustment

A. Adjustment

(1) Raise TABLE UP function all the way up. (2) Unplug table power cord from wall outlet. (3) Remove two screws (1, Figure 4-24) and front

lower shroud (2) from L.H. and R.H. support channels (3).

(4) Loosen four screws (4).

MA304400

SECTION IV

ADJUSTMENT

GAP

5

6

4

6

Return To Table Of Contents

MAINTENANCE / SERVICE

LOCA TOR

HOLES

3

1

(6) Install front lower shroud (2) on L.H. and R.H.

support channels (3) and secure with two screws (1), making sure locator pins are inserted thru locator holes of front lower shroud.

2

(7) Plug table power cord into outlet.

3

4.23 Headrest Adjustment (Old Style Headrest)

A. Adjustment

(1) Unlock the lock handle (See Figure 4-25). (2) Loosen setscrew (1, Figure 4-25).

LOCA TOR

(3) Tighten adjusting screw (2) slightly; then lock

the lock handle. Repeat this step until Axis A has the strongest possible holding power, but operation of lock handle is not too difficult.

(4) Tighten setscrew (1).

Figure 4-24. Chain Assembly Adjustment

EQUIPMENT ALERT

Adjust chains so they are tight, yet

have a slight spring back. Also, adjust chains so there is an equal amount of tension on each chain. Failure to do so will result in chains loosening earlier and uneven wear.

(5) Insert a pry bar or large screwdriver into

adjustment gap and pry downward on idler adjustment weldment (5) until chains (6) are tight, but not drum tight. Tighten four screws (4).

MA304500

(5) Unlock the lock handle. (6) Loosen setscrew (3). (7) Tighten adjusting screw (4) slightly; then lock

the lock handle. Repeat this step until Axis B has the strongest possible holding power, but

operation of lock handle is not too difficult. (8) Tighten setscrew (3). (9) Lower BACK DOWN function all the way down.

NOTE

The maximum force required to unclamp a locking handle should be 17 lbs. (7.7 kg) and the maximum force required to clamp a locking handle should be 35 lbs. (15.8 kg).

(10) Position headrest assembly as shown in TEST

SETUP.

(11) Place a 45 lb. (20.4 kg) weight on headrest

assembly at Point C.

Page 4-31

Printed in U.S.A.

SECTION IV

Return To Table Of Contents

MAINTENANCE / SERVICE

BACK

SECTION

POINT

"C"

HEADREST ASSEMBL Y

TEST

SETUP

3

4.24 Headrest Handles Handle Stops Adjustment (Old Style Headrest)

A. Adjustment

(1) Lock the locking handle (1, Figure 4-26). (2) While applying pressure on locking handle (1),

adjust setscrew (2) in or out until there is a 1/8 in. (3.2 mm) between top of lock handle (1) and headlock bar (3).

1/8"

(3.2mm)

1

4

2

AXIS

"B"

LOCK

HANDLE

AXIS

"A"

MA304600

Figure 4-25. Headrest Adjustment

WARNING

Failure to adjust headrest assembly to

specifications could result in a failure during a procedure. This could cause severe personal injury to a patient or the need to terminate the procedure.

3

1

Figure 4-26. Headrest Handles

Handle Stops Adjustment

2

MA304700

(12) Observe. The headrest assembly should

support the test weight without drifting downward. If not, repeat entire adjustment procedure. If headrest assembly does not meet test standards, do not use headrest assembly.

4.25 Headrest Adjustment (New Style

Return To Table Of Contents

Headrest)

SECTION IV

MAINTENANCE / SERVICE

BACK

SECTION

A. Adjustment

(1) Unlock upper lock handle (See Figure 4-27). (2) Loosen setscrew (1, Figure 4-27). (3) Tighten adjusting screw (2) slightly; then lock

upper lock handle. Repeat this step until Axis A and B have the strongest possible holding power, but operation of upper lock handle is not

too difficult. (4) Tighten setscrew (1). (5) Unlock lower lock handle. (6) Loosen setscrew (3). (7) Tighten adjusting screw (4) slightly; then lock

lower lock handle. Repeat this step until Axis C

has the strongest possible holding power, but

operation of lower lock handle is not too

difficult. (8) Tighten setscrew (3). (9) Lower BACK DOWN function all the way down.

NOTE

The maximum force required to unclamp a locking handle should be 17 lbs. (7.7 kg) and the maximum force required to clamp a locking handle should be 35 lbs. (15.8 kg).

(10) Position headrest assembly as shown in TEST

SETUP.

(11) Place a 45 lb. (20.4 kg) weight on headrest

assembly at Point D.

WARNING

Failure to adjust headrest assembly to

specifications could result in a failure during a procedure. This could cause severe personal injury to a patient or the need to terminate the procedure.

POINT

"D"

HEADREST ASSEMBL Y

TEST

SETUP

1

2

UPPER LOCK

HANDLE

AXIS

"B"

LOWER LOCK

AXIS

"A"

HANDLE

AXIS

"C"

Figure 4-27. Headrest Adjustment

(12) Observe. The headrest assembly should

support the test weight without drifting downward. If not, repeat entire adjustment procedure. If headrest assembly does not meet test standards, do not use headrest assembly.

4.26 Headrest Handles Handle Stops Adjustment (New Style Headrest)

A. Adjustment

(1) Loosen nut (1, Figure 4-28).

4

3

MA304800

SECTION IV

Return To Table Of Contents

MAINTENANCE / SERVICE

2

4.27 Typical Foot Pedal Foot Switch Removal / Installation

1

UPPER LOCK

HANDLE

Figure 4-28. Headrest Handles

Handle Stops Adjustment

(2) Push on upper lock handle until it reaches a

point where the upper lock handle wants to lock itself by going over center; then allow upper lock handle to go over center a few degrees. Hold the upper lock handle in this position and adjust stop screw (2) so the upper lock handle will be forced to stop in this position each time it is locked.

(3) Tighten nut (1).

3

LOWER LOCK

HANDLE

MA304900

A. Removal

4

(1) Remove two screws (1, Figure 4-29) and

partially separate foot switch bracket (2) from foot control casting (3).

(2) Remove screw (4), spacer (5), and pedal (6)

from foot switch bracket (2).

(3) Tag and disconnect two wires (7) from termi-

nals of foot switch (8).

(4) Remove two nuts (9), lockwashers (10), screws

(11), and foot switch (8) from foot switch bracket (2).

6

10

7

9

8

5

PIVOT

SPACER

7

4

SPRING

SPACER

11

2

(4) Loosen nut (3). (5) Push on lower lock handle until it reaches a

point where the lower lock handle wants to lock itself by going over center; then allow lower lock handle to go over center a few degrees. Hold the lower lock handle in this position and adjust stop screw (4) so the lower lock handle will be forced to stop in this position each time it is locked.

(6) Tighten nut (3).

3

1

MA305000

Figure 4-29. Foot Pedal Foot Switch

Removal / Installation

SECTION IV

Return To Table Of Contents

MAINTENANCE / SERVICE

B. Installation

(1) Install foot switch (8) on foot switch bracket (2)

and secure with two screws (11), lockwashers (10), and two nuts (9).

(2) Connect two wires (7) to terminals of foot

switch (8).

(3) Ensure springs and spacers are in position and

have not fallen off.

(4) Install pedal (6) on foot switch bracket (2) and

secure with spacer (5) and screw (4) making sure pedal is mounted on pivot spacer.

(5) Install foot switch bracket (2) on foot control

casting (3) and secure with two screws (1).

4.28 Stirrup Assembly Removal / Installation (New Style Only)

A. Adjustment

(1) Insert screwdriver in access hole and remove

screw (1, Figure 4-30) from stirrup assembly (2).

B. Installation

(1) If removed, install stirrup index spring (6) on

stirrup guide bracket (4).

(2) Install stirrup guide bracket (4) in stirrup mount

weldment (5) and secure with pivot boss (3).

(3) Slide stirrup assembly (2) thru slot in pivot boss

(3) and thru slot in stirrup guide bracket (4).

(4) Install screw (1) on stirrup assembly (2).

SLOTS

3

1

(2) Pull stirrup assembly (2) out of pivot boss (3).

NOTE

Stirrup guide bracket (4) is too wide to removed thru front side; it must be removed out back side.

(3) Remove pivot boss (3) and stirrup guide

bracket (4) from stirrup mount weldment (5).

(4) If damaged, remove stirrup index spring (6)

from stirrup guide bracket (4).

ACCESS

HOLES

5

2

Figure 4-30. Stirrup Assembly

Removal / Installation

4

6

MA305100

SECTION IV

Return To Table Of Contents

MAINTENANCE / SERVICE

SCHEMATICS AND DIAGRAMS

Return To Table Of Contents

SECTION V

SCHEMATICS AND DIAGRAMS

SECTION V

5.1 Electrical Schematics / Wiring

Diagrams

Figure 5-1 illustrates the logic / current flow and wiring

See next page for Illustration

connections between the electrical components in the 115 VAC domestic table. Figure 5-2 illustrates the logic / current flow and wiring connections between the electrical components in the 220 VAC export table.

SECTION V

Return To Table Of Contents

SCHEMATICS AND DIAGRAMS

BASE

RECEIVER

FOOT

RECEIVER

BACK

RECEIVER

TILT

RECEIVER

RED BLUE WHITE

ORANGE

BASE

TRANSMITTER

FOOT

TRANSMITTER

BACK

TRANSMITTER

TILT

The electrical schematic / wiring diagram is similar for Units with Serial Numbers AV-1000 Thru AV2217

PROGRAM PANEL

INTERFACE BOARD

PROGRAM

PANEL

WHITE

GRAY

RED

WHITE

ORANGE

UP

BLUE

PURPLE

TABLE

YELLOW

BROWN

DOWN

RED

GREEN

BLACK

2 6

1

UP

3 2 1

6 5 4

9 8 7

12

15

TRANSMITTER

WHITE

GRAY

RED

3

4

FOOT

DOWN

11

10

14

13

BASE L.E.D.

FOOT L.E.D.

BACK L.E.D.

/ RECEIVER

TILT

L.E.D.

FUNCTION LED'S

ORANGE

BLUE

PURPLE

YELLOW

BROWN

12

9

10

7

FOOT CONTROL

BACK

UP

HAND CONTROL

HAND

CONTROL

PANEL

3 2 1

6 5 4

9 8 7

12

15

8

DOWN

BASE

11

14

BASE

3 2 1

6 5 4

9 8 7

12

15

3 2 1

6 5 4

9 8 7

12

15

GREEN

TILT

UP

J18

10

13

J11

11

14

11

14

DOWN

CONTROL

FOOT

J17

J10

CONNECTOR

FOOT

J12

10

13

10

13

HAND

BOARD

BACK

J16

PC

LOGIC

BOARD

PLUG

PHONE

BACK

J13

TILT

J15

TILT

J14

GRAY

YELLOW

BLACK GREEN

3 2 1

6 5 4

9 8 7

12

15

3 2 1

6 5 4

9 8 7

12

15

GREEN

RED

11

14

11

14

WHITE

BLACK

YELLOW

CONTROL

10

13

10

13

HAND PORT

YELLOW (REF)

WHITE

LIMIT SWITCH (N.O.)

PAN IN = CLOSED CIRCUIT

J2

CONNECTOR

BLACK

5 amp

J1

CONNECTOR

5 amp

POWER CORD

120 V.A.C. 12 amps

60 HZ SUPPLY

PAN SAFETY

J5J6

WHITE

5 amp

FUSE

FOOT

TILT

5 amp

FUSE

WHITE

BLACK

WHITE

BLACK

GREEN

BASE DOWN

LIMIT SWITCH (N.C.)

BASE UP = CLOSED CIRCUIT

(ANY OTHER POSITION = OPEN CIRCUIT)

BASE

ACTUATOR

MOTOR

ACTUATOR

MOTOR

M

RED

WHITE

BLACK

123

BLACK

J7

CONNECTOR

J4

1104 7

11

12

J3

11

12

INTERFACE

BOARD

ORANGE

3

1

BASE

CAPACITOR

53-64 M.F.D.

BLACK

RECEPTACLE

2.5 amps MAX.

WHITE

GREEN

FUSE

TABLE

FUSE

BACK

GREEN

2 5 8

3 6 9

0.15 amp

PRIMARY

FUSE

CONNECTOR

1104 7

2 5 8

3 6 9

FOOT

M

RED

4 6

RED

WHITE

5

WHITE

ACTUATOR

BLACK

RED

WHITE

1104 7

2 5 8

3 6 9

1104 7

2 5 8

3 6 9

YELLOW

4

FOOT

CAPACITOR

27-32 M.F.D.

BACK

MOTOR

M

RED

789

RED

YELLOW

6

WHITE

BLACK

WHITE

BLACK

RED

CAPACITOR

ACTUATOR

MOTOR

RED

101112

YELLOW

BLACK

WHITE

11

12

11

12

RED

9

7

BACK

41-53 M.F.D.

TILT

M

WHITE

BLACK

BROWN

BLUE

10

TILT

CAPACITOR

53-64 M.F.D.

MA305200

BLUE

12

Figure 5-1. Electrical Schematic / Wiring Diagram (Used on 115 VAC Units

With Serial Numbers AV-2218 Thru Present)

SECTION V

Return To Table Of Contents

SCHEMATICS AND DIAGRAMS

WHITE

GRAY

RED

WHITE

ORANGE

UP

BLUE

PURPLE

TABLE

YELLOW

BROWN

RED

DOWN

GREEN

BLACK

RECEIVER

12

15

BLACK

WHITE

GRAY

2 6

3

1

4

FOOT

UP

BASE

FOOT

BACK

TILT

3 2 1

6 5 4

9 8 7

11

10

14

13

BASE L.E.D.

FOOT L.E.D.

BACK L.E.D.

/ RECEIVER

TILT

TRANSMITTER

L.E.D.

FUNCTION LED'S

RED

ORANGE

BLUE

PURPLE

9

10

7

UP

DOWN

HAND

CONTROL

PANEL

RED

BLUE WHITE ORANGE

3 2 1

6 5 4

9 8 7

12

15

YELLOW

BROWN

12

8

FOOT CONTROL

BACK

DOWN

HAND CONTROL

BASE

11

14

BASE

3 2 1

6 5 4

9 8 7

12

15

3 2 1

6 5 4

9 8 7

12

15

GREEN

TILT

UP

J18

10

13

J11

11

14

11

14

CONTROL

FOOT

J17

J10

CONNECTOR

FOOT

J12

10

13

10

13

DOWN

HAND

BOARD

BASE

TRANSMITTER

FOOT

TRANSMITTER

BACK

TRANSMITTER

TILT

TRANSMITTER

BACK

TILT

J16

J15

PC

LOGIC

BOARD

PLUG

PHONE

BACK

TILT

J13

J14

GRAY

YELLOW

BLACK

GREEN

3 2 1

6 5 4

9 8 7

12

15

3 2 1

6 5 4

9 8 7

12

15

RED

GREEN

RED

GREEN

11

14

11

14

WHITE

BLACK

YELLOW

HAND

CONTROL

PORT

PROGRAM PANEL

INTERFACE BOARD

PROGRAM

PANEL

BASE DOWN

LIMIT SWITCH (N.C.)

BASE UP = CLOSED CIRCUIT

(ANY OTHER POSITION = OPEN CIRCUIT)

BASE

ACTUATOR

MOTOR

YELLOW (REF)

WHITE

PAN SAFETY

LIMIT SWITCH (N.O.)

PAN IN = CLOSED CIRCUIT

J5J6

J2

10

CONNECTOR

13

J1

CONNECTOR

10

13

BLACK

5 amp

FOOT

TILT

5 amp

BLACK

POWER

RECEPTACLE

220 / 240 V.A.C.

50 / 60 HZ

10 amps

WHITE

FUSE

WHITE

GREEN

5 amp

WHITE

J7

GREEN

FUSE

TABLE

FUSE

BACK

GREEN

BLACKWHITE

1104 7

2 5 8

3 6 9

0.15 amp

PRIMARY

FUSE

1104 7

2 5 8

3 6 9

M

RED

WHITE

123

CONNECTOR

ACTUATOR

BLACK

J4

11

12

J3

11

12

INTERFACE

BOARD

ORANGE

3

1

BASE

CAPACITOR

17.5 M.F.D.

FOOT

MOTOR

M

RED

WHITE

4 6

5

RED

WHITE

ACTUATOR

BLACK

GRAY

WHITE

BLACK

1104 7

2 5 8

3 6 9

1104 7

2 5 8

3 6 9

YELLOW

6

4

FOOT

CAPACITOR

12.5 M.F.D.

BACK

MOTOR

M

RED

WHITE

789

RED

WHITE

RED

WHITE

BLACK

RED

BLACK

WHITE

CAPACITOR

12.5 M.F.D.

TILT

ACTUATOR

MOTOR

M

RED

101112

YELLOW

BLACK

11

12

11

12

RED

9

7

BACK

WHITE

BLACK

BROWN

BLUE

10

TILT

CAPACITOR

12.5 M.F.D.

MA305300

BLUE

12

Figure 5-2. Electrical Schematic / Wiring Diagram (Used on 230 VAC Units

With Serial Numbers DJ-1000 Thru Present)

SECTION V

Return To Table Of Contents

SCHEMATICS AND DIAGRAMS

SECTION VI

Return To Table Of Contents

PARTS LIST

6.1 Introduction

The illustrated parts list provides information for identifying and ordering the parts necessary to maintain the unit in peak operating condition. Refer to paragraph 1.5 for parts ordering information.

The parts list also illustrates disassembly and assembly relationships of parts.

6.2 Description of Columns

The

Item

column of the parts list gives a component its own unique number. The same number is given to the component in the parts illustration. This allows a part number of a component to be found if the technician can visually spot the part on the illustration. The technician simply finds the component in question on the illustration and notes the item number of that component. Then, he finds that item number in the parts list. The row corresponding to the item number gives the technician the part number, a description of the component, and quantity of parts per subassembly. Also, if a part number is known, the location of that component can be determined by looking for the item number of the component on the illustration.

The

Part No.

that component.

column lists the MIDMARK part number for

SECTION VI

PARTS LIST

The

Description

of the component.

The

Qty.

component that is required for the subassembly. The letters “AR” denote “as required” when quantities of a particular component cannot be determined, such as: adhesive.

Bullets [ • ] in the column show the indenture level of a component. If a component does not have a bullet, it is a main component of that illustration. If a component has a bullet, it is a subcomponent of the next component listed higher in the parts list than itself that does not have a bullet. Likewise, if a component has two bullets, it is a subcomponent of the next component listed higher in the parts list than itself that has only one bullet.

column provides a physical description

column lists the number of units of a particular

Part No.

column and the

Description

6.3 Torque Specifications and Important Assembly Notes

When specific assembly torque specifications, measurements, or procedures have been identified, by our engineering department, as required to assure proper function of the unit, those torque specifications measurements, and procedures will be noted on the parts illustrations. Adherence to these requirements is essential.

Page 6-1

Pictorial Index

Return To Table Of Contents

SECTION VI

PARTS LIST

3

2

1

4

5

6

16

10

14

15

11

13

Used on units with Serial Number AV1000 thru Present

411-001/004 411 Universal Power Table (115 VAC) 6-2

1 • • Upholstery Set ................................. 6-3

2 • • Upholstery Components ................... 6-4

3 • • Headrest Components ..................... 6-5

4 • • Back Components ............................ 6-6

5 • • Back and Foot Actuator Assembly ... 6-7

6 • • Seat Components ............................ 6-8

7 • • Stirrup Assembly .............................. 6-9

8 • • Foot Extension Components .......... 6-10

9 • • Footboard Components .................. 6-11

10 • • Covers and Control Components ... 6-12

11 • • Inner Member Components ............ 6-13

12 • • Base and Tilt Actuator Assembly .... 6-14

13 • • Middle Member Components .......... 6-15

14 • • Base Components - Domestic ........ 6-16

15 • • Hand Control and Footswitch

16 • • Transmitter Electrical Connections .. 6-19 17 • • Motor and Capacitor Electrical

18 • • Receiver Electrical Connections ...... 6-21

19 • • Hand Control .................................. 6-22

Refer to MEDICAL ACCESSORY BOOK {004-0096-00}

Electrical Connections ..................... 6-18

Connections .................................... 6-20

OPTIONAL ACCESSORIES

Always Specify Model & Serial Number

7

9

8

18

1719

Item Part No. Description PageItem Part No. Description Page

12

17

20 • 9A43001 • Chair Arm ...................................... 9A43

21 • 9A51001 • Facial Pad ..................................... 9A51

22 • 9A60001 • Restraint Belts ............................... 9A60

23 • 9A73001 • Hand Control Assembly ................. 9A73

24 • 9A74002 • Knee Crutch Assembly (AV1000

thru AV3717) ................................. 9A74

25 • 9A75001 • Caster Base Assembly ................. 9A75

26 • 9A76003/4 • Base Rail Assembly (AV1000

thru AV3663) ................................. 9A76

• 9A76006/8 • Base Rail Assembly (AV3664

thru Present) ................................. 9A76

27 • 9A77001 • I. V . Pole Assembly ....................... 9A77

28 • 9A78001 • Vision Block Screen ...................... 9A78

29 • 9A79001 • Special Procedures Headrest ........ 9A79

30 • 9A81001 • Articulating Armboard .................... 9A81

31 • 9A82001 • Special Procedures Armboard ....... 9A82

32 • 9A83001 • Instrument Tray Assembly ............ 9A83

33 • 9A84001 • Foot Control Assembly .................. 9A84

34 • 9A85001 • Foot Rest Step Assembly .............. 9A85

35 • 9A144002 • Knee Crutch Assembly (AV3717

thru Present) ............................... 9A144

36 • 9A179002 • Fixed Armboard .......................... 9A179

37 • 9A182001 • Welch Allyn Hanger Assembly ..... 9A182

38 • 9A197001 • Swivel Wheel Caster Assembly ... 9A197 39 • 9A208002 • Knee Crutch Assembly (AV3718

thru Present) ............................... 9A208

MA295000

Page 6-2

Pictorial Index

Return To Table Of Contents

SECTION VI

PARTS LIST

3

2

1

4

5

6

16

10

14

15

11

13

Used on units with Serial Number DJ1000 thru Present

411-005/006 411 Universal Power Table - Export

1 ••Upholstery Set ................................. 6-3

2 ••Upholstery Components ................ 6-4.1

3 ••Headrest Components .................. 6-5.1

4 ••Back Components ......................... 6-6.1

5 ••Back and Foot Actuator Assembly ... 6-7

6 ••Seat Components ......................... 6-8.1

7 ••Stirrup Assembly ........................... 6-9.2

8 ••Foot Extension Components .......... 6-10

9 ••Footboard Components .................. 6-11

10 ••Covers and Control Components 6-12.2

11 ••Inner Member Components ............ 6-13

12 ••Base and Tilt Actuator Assembly .... 6-14

13 ••Middle Member Components .......... 6-15

14 ••Base Components - Export ............ 6-17

15 ••Hand Control and Footswitch

16 ••Transmitter Electrical Connections .. 6-19 17 ••Motor and Capacitor Electrical

18 ••Receiver Electrical Connections ...... 6-21

19 ••Hand Control .................................. 6-22

220/240 VAC) .................................. 6-2.1

Electrical Connections ..................... 6-18

Connections .................................... 6-20

Always Specify Model & Serial Number

7

18

1719

Item Part No. Description PageItem Part No. Description Page

12

17

OPTIONAL ACCESSORIES

Refer to MEDICAL ACCESSORY BOOK {004-0096-00}

20 • 9A43001 • Chair Arm ...................................... 9A43

21 • 9A51001 • Facial Pad ..................................... 9A51

22 • 9A60001 • Restraint Belts ............................... 9A60

23 • 9A75001 • Caster Base Assembly ................. 9A75

24 • 9A76006/8 • Base Rail Assembly ...................... 9A76

25 • 9A77001 • I. V. Pole Assembly ....................... 9A77

26 • 9A78001 • Vision Block Screen ...................... 9A78

27 • 9A79001 • Special Procedures Headrest ........ 9A79

28 • 9A81001 • Articulating Armboard .................... 9A81

29 • 9A82001 • Special Procedures Armboard ....... 9A82

30 • 9A83001 • Instrument Tray Assembly ............ 9A83

31 • 9A84001 • Foot Control Assembly .................. 9A84

32 • 9A85001 • Foot Rest Step Assembly .............. 9A85

33 • 9A144002 • Knee Crutch Assembly ............... 9A144

34 • 9A179001 • Fixed Armboard .......................... 9A179

35 • 9A182001 • Welch Allyn Hanger Assembly ..... 9A182

36 • 9A197001 • Swivel Wheel Caster Assembly ... 9A197

37 • 9A208002 • Knee Crutch Assembly ............... 9A208

9

8

MA295000

Page 6-2.1

Pictorial Index

Return To Table Of Contents

3

2

1

4

5

6

16

10

14

15

11

13

Used on units with Serial Number DW1000 thru Present

411-007/008 411 Universal Power Table (100 VAC) 6-2.2

1 ••Upholstery Set ................................. 6-3

2 ••Upholstery Components ................ 6-4.1

3 ••Headrest Components .................. 6-5.1

4 ••Back Components ......................... 6-6.1

5 ••Back and Foot Actuator Assembly ... 6-7

6 ••Seat Components ......................... 6-8.1

7 ••Stirrup Assembly ........................... 6-9.2

8 ••Foot Extension Components .......... 6-10

9 ••Footboard Components .................. 6-11

10 ••Covers and Control Components 6-12.2

11 ••Inner Member Components ............ 6-13

12 ••Base and Tilt Actuator Assembly .... 6-14

13 ••Middle Member Components .......... 6-15

14 ••Base Components - Export ............ 6-17

15 ••Hand Control and Footswitch

16 ••Transmitter Electrical Connections .. 6-19 17 ••Motor and Capacitor Electrical

18 ••Receiver Electrical Connections ...... 6-21

19 ••Hand Control .................................. 6-22

Electrical Connections ..................... 6-18

Connections .................................... 6-20

Always Specify Model & Serial Number

7

8

18

1719

Item Part No. Description PageItem Part No. Description Page

12

17

OPTIONAL ACCESSORIES

Refer to MEDICAL ACCESSORY BOOK {004-0096-00}

20 • 9A43001 • Chair Arm ...................................... 9A43

21 • 9A51001 • Facial Pad ..................................... 9A51

22 • 9A60001 • Restraint Belts ............................... 9A60

23 • 9A75001 • Caster Base Assembly ................. 9A75

24 • 9A76006/8 • Base Rail Assembly ...................... 9A76

25 • 9A77001 • I. V. Pole Assembly ....................... 9A77

26 • 9A78001 • Vision Block Screen ...................... 9A78

27 • 9A79001 • Special Procedures Headrest ........ 9A79

28 • 9A81001 • Articulating Armboard .................... 9A81

29 • 9A82001 • Special Procedures Armboard ....... 9A82

30 • 9A83001 • Instrument Tray Assembly ............ 9A83

31 • 9A84001 • Foot Control Assembly .................. 9A84

32 • 9A85001 • Foot Rest Step Assembly .............. 9A85

33 • 9A144002 • Knee Crutch Assembly ............... 9A144

34 • 9A179001 • Fixed Armboard .......................... 9A179

35 • 9A182001 • Welch Allyn Hanger Assembly ..... 9A182

36 • 9A197001 • Swivel Wheel Caster Assembly ... 9A197

37 • 9A208002 • Knee Crutch Assembly ............... 9A208

9

MA295000

Upholstered Set

Return To Table Of Contents

Color Selector......www.midmark.com

1

2

5

3

4

6

8

7

002-0258-XX Upholstery Set (Includes Items 1

1 • 028-0141-XX • Upholstered Headrest (* Specify

2 • 028-0140-XX • Upholstered Back & Seat (* Specify

3 • 028-0139-XX • Upholstered Leg (* Specify Color) ....... 1

4 • 028-0138-XX • Upholstered Footboard (* Specify

* Click on the Color Selector link above to see available colors.

thru 4 [* Specify Color]) ......................... 1

Color) .................................................. 1

MA277701

Item Part No. Description Qty.Item Part No. Description Qty.

5 Headboard Assembly (Refer to "Uphol-

stery Components" Elsewhere) .......... Ref

6 Backrest Assembly (Refer to "Uphol-

stery Components" Elsewhere) .......... Ref

7 Legboard Assembly (Refer to "Uphol-

stery Components" Elsewhere) .......... Ref

8 Footboard Assembly (Refer to "Uphol-

stery Components" Elsewhere) .......... Ref

Always Specify Model & Serial Number

Upholstery Components

Return To Table Of Contents

SECTION VI

PARTS LIST

2

1

5

17

18

5

20

21

19

6

4

9

10

8

12

13

16

14

15

3

7

11

22

23

24

25

29

Used on units with Serial Number AV-1000 thru AV-3365

1 Upholstery (Refer to "Upholstery

2 053-0131-08 Velcro ................................................... 2

3 Back Weldment (Refer to "Back

4 029-0464-00 Headboard Assembly ............................ 1

5 016-0022-00 Stud ...................................................... 4

6 029-0407-00 Paper Tear Strip .................................... 2

7 029-0554-00 Paper Holder Assembly (Includes

8 • 016-0241-00 • Slide R.H. (Shown) .............................. 1

• 016-0241-01 • Slide L.H. ............................................. 1

9 • 053-0209-00 • Paper Roll Holder ................................ 1

10 • 045-0001-39 • Washer ............................................... 4

11 • 040-0008-29 • Screw ................................................. 4

12 040-0008-31 Screw ................................................... 6

13 045-0001-10 Lockwasher .......................................... 6

14 040-0250-63 Screw ................................................... 8

15 045-0001-23 Lockwasher .......................................... 8

Set" Elsewhere) ................................. Ref

Components" Elsewhere) ................... Ref

Items 8 thru 11) ..................................... 1

Always Specify Model & Serial Number

15

14

26

Item Part No. Description Qty.Item Part No. Description Qty.

16 029-0463-00 Backrest Assembly ............................... 1

17 053-0131-04 Velcro ................................................... 4

18 029-0462-00 Seat Cover Assembly ........................... 2

19 029-0574-00 Leg Board Cover ................................... 1

20 053-0131-08 Velcro ................................................... 1

21 053-0131-02 Velcro ................................................... 2

22 029-0585-00 Footboard Assembly ............................. 1

23 Footboard Weldment (Refer to "Foot-

24 045-0001-03 Lockwasher .......................................... 4

25 040-0250-44 Screw ................................................... 4

26 045-0001-04 Washer ................................................. 2

27 045-0001-00 Washer ................................................. 2

28 040-0010-43 Screw ................................................... 2

29 Foot Extension (Refer to "Foot Extension

30 Seat Weldment (Refer to "Seat

27

28

30

board Components" Elsewhere) ......... Ref

Components" Elsewhere) ................... Ref

MA277702

Upholstery Components

Return To Table Of Contents

SECTION VI

PARTS LIST

2

3

1

6

5

4

9

10

7

11

8

14

13

12

31

18

17

16

15

5

20

21

19

6

22

30

23

24

25

29

26

15

14

27

28

Used on units with Serial Number AV-3366 and DJ-1000 thru Present

Item Part No. Description Qty.Item Part No. Description Qty.

1 Upholstery (Refer to "Upholstery

Set" Elsewhere) ................................. Ref

2 053-0131-08 Velcro ................................................... 1

3 053-0131-02 Velcro ................................................... 1

4 029-0699-00 Headboard Assembly ............................ 1