Midea FP-90LST060GMTL-N Service Manual

Page 1
Service Manual
Single Tub Washing Machine
Htt p://g lobal .mide a.com .cn
Note:
Bef ore ser ving th e unit, pleas e read th is at fir st, Alw ays con tact wi h your se rvice c enter i f meet pr oblem .
Page 2
1.SAFETY PRECAUTION
1. Sa fety pr ecaut ion
2. In trodu ction o f produ ct
2.1 N ame of pa rts
3.T roub le sh ooti ng
3.1 M alfuc tion an d solut ion
3.11 . Unus ual sou nd when w ashing or wa sh wea kly (mo tor wit h sou nd)
3.1 2. Can no t wash( motor d oes not r otate )
3.1 3. Elec tric le akage
3.1 4.Unu sual so und whe n pulsa tor rot ates
3.1 5. Wate r leak age f rom th e side o f was h tub
3.1 6.No dr ain or un smoot h drain
3.2 F ault tr ee
3.2 1. Can no t wash (m otor do es not ro tate)
3.2 3. No dra in or uns mooth d rain
4.D isman tling w ays of ma in part s
4.1 . Remov e the kno bs
4.2 . Remov e the con trol pa nel
4.3 . Remov e the was h cover
4.4 . Remov e the pul sator
4.5 . Remov e the ove rflow c over ki t
4.6 . Remov e the fra me
4.7 . Remov e the bas e
4.8 . Remov e the mot or pull ey
4.9 . Remov e the cap acito r
5.E lectr onic co mpone nts
5.1 . Self- test me thod of w ash tim er and w ash-d rain se lecti on swit ch
5.2 . Self- test me thod of c apaci tor
5.3 . Self- test me thod of m otor
6.C ircui t diagr am
7.E xplor ed view & l ist of pa rts
TABLE OF CONTENES
Do not s pray wa ter dir ectly t o the ma chine .
Avoid s prayi ng wate r
Do not i nstal l the mac hine in damp o r rainy e nviro nment t o avoi d elect ric sho ck, fir e, mach ine fai lure, or defo rmati on.
Avoid d ampne ss
Do not d isman tle the m achin e by you rself .
Forbi d disma ntlin g
Do not i nsert o r unplu g the plu g with w et hand s to avoi d elect ric shoc k.
Forbi d wet han ds
To avoid e lectr ic shoc k resu lting f rom ele ctric l eakag e, plea se conn ect gro undin g wire of the p lug pro perly.
Groun ding
Do not p lace in flamm able mate rials l ike bur ning ca ndle, mosq uito in cense , cigar et etc. or hea ting so urce li ke elec tric stov e, calo rifie r etc. on t he mach ine.
Forbi d
W
ip
e o
ff dir t
y a
n
d d
us
t o
n t
he
plu
g o
f
t
en t
o p
re
v
en
t poor
c
o
n
t
ac
t w
i
t
h p
ower s uppl
y.
+
Do not e xceed t he max. w ater leve l to avoi d water o verfl owing and ma chine f ailur e.
Forbi d
+
Make s ure tha t the wat er inle t hose i s conne cted an d the tap is ope ned bef ore was hing.
Unpl ug the pl ug from s ocket afte r use.
Unplu g the plu g
Do not p ut hand s into th e tub befo re it sto pping r unnin g.
Forbi d putti ng into
D
o n
ot w
as
h c
l
ot
h
e
s th
a
t are
s
tain
e
d w
it
h ke
ro
s
e
n
e
, p
etr
o
l
,
alc
o
ho
l, a
n
d o
t
h
er fl
a
mm
a
b
l
e
s
ub
s
ta
nc
e.
Forbi d
D
o not da mage th e p
o
we
r cord
and pl u
g t
o a
v
o
i
d ele
c
t
ri
c
s
hock , s h
ort c
ir
cuit o
r fi
re.
Forbi d
D
o n
ot let b ab
y c
li
mb to th e
mach in
e o
r p
l
a
y nea
r ru
n
ni
ng
t
ub t
o a
v
oi
d a
ccid
e
nt
.
Forbi d
If use w arm wat er, the wa ter temp eratu re shou ld not exce ed 50.
Forbi d
Do not r eplac e power c ord by your self.
Forbi d
Do not l et baby s it on it or p lace heav y thing s on it.
Forbi d
Do not p ull the c ord whe n unpl ug the pl ug.
Do not w ash dow n-fil led coa t, rain coat or s imila r cloth es.
waterproo f
Forbi d
Inse rt the pl ug tigh tly whe n use.
-1-
2 3 3 4 4 4
4 4 5 5
5 6 6 7 8 8 8 8 9 9 9 10 10 10 11 11
11 11 13 13
Be su re to com ply wit h the fol lowin g to prev ent dam age to bo dy and pr opert y of you an d oth ers:
The s ign sta nds for “ pay att entio n” , and th e pictu re of spe cific i tems ne eds att entio n shows i n .
The s ign sta nds for “ forbi d”, and t he pict ure of sp ecifi c items f orbid den sho ws in .
The s ign sta nds for “ must do ”, and th e pictu re of spe cific i tems mu st be don e shows i n .
Page 3
SAFETY PRECAUTION
*T he dr awi ng ab ove is based on th e act ual w asher.
2. INTRODUCTION OF PRODUCTS
2.1 Nam e of pa rts
Sympto m
Possib le re aso n
Soluti on
1. Un usual sou nd when was hing or was h weakl y (mo tor wit h sou nd)
a. La undry i s much mo re than r ated was hing ca pacit y. b. pu lsato r is tang led wit h cloth es or blo cked by t hings l ike coi ns.
d. Pu lley br oken or p ulley s crew is loo se . e. Ca pacit or fail ure.
c. V-b elt loo se, bro ken or fa ll from the s trap wh eel.
a. Re duce th e laund ry till t he pul sator c an rota te norm ally. b. Take o ff plu g, re move t he pul sator a nd take o ut the tan gled cl othes o r other t hings . c. Re place v -belt o r reloa d the v-b elt. d. Re place t he pull ey or tig ht the pul ley loc king sc rew. e. Re place t he capa citor.
a. Po wer sup ply is cu t off or po or con tact of p lug and s ocket . b. c. Wa sh tim er is i n poor c onta ct or fau lted. d. e. Wa sh mot or fa ilur e.
Volt age is to o low.
Fus e is burn ed.
3. El ectri c lea kage
a. Con ducti ve wire or alive par ts in the mac hine co nta cts wi th me tal cab inet. b. Ba d earth w ire. c. 2 po wer lin es of the p ower su pply. d. We ak insula tion s tre ngth o f mot or e. In sulat ion lay er of wir e harne ss is bro ken.
a. Ch eck the p ower su pply an d adj ust the p lug to in sure go od con tact. b.
c. Ch eck the w ire har ness or rep lace th e wash ti mer. d. e. Re place t he wash m otor.
Do no t use the w ashin g mac hine un til the v oltag e rise to rat ed volt age.
Rep lace th e fuse.
a. Ch eck wir e conne cting i n the mac hine. b. Ch eck the e arth wi re. c. Ex amine a nd repl ace the p ower sup ply. d. Re place t he moto r. e. Ex amine t he wire h arnes s and bin d up the br oken wi re.
2. Ca n not was h (mo tor doe s not r otate )
3.TROUBLE SHOOTING
3.1 Malf uct ion a nd so lution
-4--3-
Control panel
Wash cover
Pulsator
Base
Cab inet
Dra in hose
Fra me
(Fo r lower d rain on ly)
Dra in hose
(Fo r upper d rain on ly)
Pow er plug
Page 4
Sympto m
Possib le re aso n
Soluti on
3.TROUBLE SHOOTING
a. Th ere is thin gs lik e coi ns, bu tto ns und er the pu lsato r. b. Th e fixing sc rew be com e loos e and t he puls ator vi brate s. c. Ge ar in the r etard er is dam aged. d. Ant i-loo se nuts o n the big p ulley bec ome loo se, so th e wheel jum ps and ma ke unus ual noi se. e. Th e v-belt is n ot smo oth a nd mak es nois e when ru nning o n the pul ley. f. Th e motor pul ley an d the b ig pul ley is no t at a leve l. g. No ise ins ide the w ash mot or.
a. Di smant le the pu lsato r and tak e out t he thin gs. b. Tig hten th e fixin g screw. c. Re place t he reta rder. d. Sc rew tig ht the an ti-lo ose nut s. e. Re place t he v-be lt. f . Adju st the mo tor pul ley to ma ke it at t he same l evel wi th the bi g pul ley. g. Re place t he wash m otor.
4.U nusua l sou nd when pul sator rot ates
-6--5-
a. Wa sh tub l eak s. b. Se al ring o f the ret arder l eaks. c. Th e overflo w hose b rak es and wat er leak s from th e broke n place . d. Dr ain val ve core b rakes a nd wate r lea ks from t he valv e cover. e. Dr ain hos e joint i s badly b ound and w ater le aks fro m the joi nt pla ce.
a. Re place t he wash t ub. b. Re place t he seal r ing of th e ret arder. c. Re place t he over flow ho se. d. Re place t he drai n valve c ore. e. Di smant le drai n hose jo int and sti ck them a gain.
5. Wa ter lea kage fr om the s ide of was hing tu b
a. Wh en drai ning, t he hose i s not put dow n and the w ater ca n not be dra ined. (for lo wer dra in func tion onl y) b. Wa sh -dr ain s elec tion s witch i s not i n “drai n”pos ition .
e. Dr ain out let is bl ocked a t the sid e of wa sh tub. f. Dr ain fal ls from t he swit ch. g. Dr ain bel t is loos ened or b roken .
c. Dr ain out let is no t laid pr operl y. (fo r upper d rain fu nctio n only) d. Dr ain pum p failu re ( for u pper dr ain fun ction o nly).
bel t
a. Pu t down th e drain h ose and mak e the hos e mouth t o the sew er.
c. Th e drain hos e shou ld be p lace d 86 cm -100c m from th e botto m of the g round .
e. Di smant le the pu lsato r and tak e out t he bloc ks at the d rain ou tlet . f. Co nnect t he drai n wit h the swi tch. g.R eplac e the dra in belt .
b. Tur n the swi tch to “d rain” p ositi on
d. Re place t he pump o r open th e val ve cove r to clea r up the pu mp.
bel t
6. No d rain or uns mooth d rain
Can n ot wash
Y
Y
N
N
N
Y
Y
Y
N
N
Whe ther th e power sup ply is we ll
Che ck the po wer sup ply
Whe ther th e plug is co ntact
Adj ust the p lug to in sure goo d conta ct
Whe ther th e volta ge is co rrect
Wait t he volt age to ri se to co rrect v oltag e
Whe ther th e wash tim er is wel l
Y
N
Rep lace th e wash ti mer
Whe ther th e fuse is we ll
Rep lace th e fuse
Whe ther th e capac itor is we ll
Rep lace th e capac itor
Y
N
Whe ther th e wash mot or is wel l
Rep lace th e wash mo tor
3.TROUBLE SHOOTING
1. Ca n not was h (moto r does no t rotat e)
3.2 Faul t tre e
Page 5
-8--7-
3. No d rain or u nsmoo th drai n
Can n ot drai n
Y
Y
N
N
N
Y
Y
Y
N
N
Whe ther th e drain hos e is put do wn
Put d own the d rain ho se
Whe ther th e wash­dra in sele ction s witch i s not i n “drai n”pos ition
Whe ther th e drain hos e is laid p roper ly
Whe ther th e drain pum p is well
Y
N
Rep lace th e drain p ump
Whe ther th e drain hos e at the si de of was h tub is bl ocked
Dis mantl e the pul sator and t ake out t he bloc ks in th e water d rain ho se
Whe ther th e drain bel t is on the s witch
Han g the dra in bel t onto th e switc h
Y
N
Whe ther th e drain bel t is well
Rep lace th e drain b elt
Turn t he swit ch to “dr ain” pos ition
The d rain ho se shou ld be pla ced 86c m-100 cm from the b ottom o f the gro und
for l ower dr ain fun ction o nly
for u pper dr ain fun ction o nly
for u pper dr ain fun ction o nly
3.TROUBLE SHOOTING 4.DISMANTLING WAYS OF MAIN PARTS
1. Remov e the k nob s
a.Take out the knobs dire ctly
because knob s are in ser ted int o the con trol pa nel. b. If i t is diff icul t to take k nobs ou t, a str aight s crew drive r wrappe d with clo th can be use d for he lp.
Operation step
Picture
a.
b.
2. Remov e the c ont rol p anel
a. Take dow n the back co ver by
loo sen-i ng off th e screw s. b. Take dow n the plastic bag by cuttin g off the nyl on clip. Take down all wi re nut wit h a pli er and make all w ire clamps loose. and then unfasten the dr ain belt connec tor. c. Scr ew off th e scre ws on the con trol pa nel. d. Th e contr ol pane l can be li fted and r emove d.
a. b.
c.
d.
a.
3. Remov e the w ash c ove r
a
dra w out the w ash cov er with the h elp of a sc rew-d river .
. Kee p the was h cover o pen and
Page 6
-10 --9-
4.DISMANTLING WAYS OF MAIN PARTS
Operation step
a.
4. Remov e the p uls ato r
a. the p ulsat or scre w.
b. Dr aw out th e pulsa tor wit h han ds.
Scr ew off
Picture
b.
a.
5. Remov e the o ver flo w cover kit
a.H old the
the n pull it o ut.
overfl ow co ver k it
a. b.
6.Remo ve th e fra me
a. Sc rew off t he scr ews of th e fra me. b. Th e frame c an be rem oved.
4.DISMANTLING WAYS OF MAIN PARTS
Operation step
Picture
a.
a.
9. Remov e the m oto r pul ley
a.L oosen t he nut wi th spec ial wre nch,t hen loo sen the s crew.
10. Remo ve th e cap aci tor
a.H old fir m the cap acito r then
pul l it out.
a.
b.
8. Remov e the b ase
a. Pr ess the V-be lt at the par t near
the pull ey. Then t ake do wn th e V-be lt by rot ating t he pull ey. b. Spr ead one bl anket on the floor th en lay down the wash ing machine. Pul l out the drain hose from the cl amp and dr aw out the drain ho se subassem bly. Af ter screws on the base a re uns crewe d, the ba se asse mbly can b e disas sembl ed.
Page 7
-12 --11-
5.ELECTRONIC COMPONENTS
Operation step
Picture
1. Self- tes t met hod o f wash timer an d
Turn th e wash tim er to work condi tion . Use a multime ter to mea sure th e conne ction a nd di scon nect ion c ond iti on o f in put t erm ina l(b rown w ire) a nd out put ter minal ( yello w or oran ge wir e), and t he wash t imer sh ould be re gular o n-off .
wash-d rai n
select ion s wit ch
Use a m ulime ter to me asure t he sel ectio n switc h, the sw itch sho uld be re gular o n-off .
5.ELECTRONIC COMPONENTS
2. Self- tes t met hod o f capacit or
Use an analog multimeter to measure capacitance by connecting t he t wo ends of capacitor with the multim eter rod connecto r . If the pointer swi ng to the direction of smaller resistance ,and then turn back to the dir ectio n of “0” slowly, it means that the capacitor is ok . If not , it mea ns that t he capa citor i s fau lted.
3. Self- tes t met hod o f motor
a. To check wheth er the mo tor in sul ati on i s da mag ed b y wa ter le aka ge: Use a 500 V megohmmet er to measure whe ther the insu lation resista nce of motor is higher than 30MΩ At th e same ti me, che ck whe ther th e other r esist ance of the m otor ar e norma l. If the oth er resi stanc e are abn ormal (an y short-circuit, open circuit appears), the mo tor c an not be used. Only the two items are normal, the motor can b e used .
.
Operation step
Picture
b. Check whether the motor resistance is normal i n the condit ion o f no wa ter condit ion :
Use a m ultim eter to m easur e the res istan ce of the three leads, and name them R1, R2, R3
.On ly the “R1 +R2=R 3” indicates that the motor resistance is normal.
(th e max.
one n ame R3)
c. Check t he mo tor o per ation condit ion :
For the motor under use, add certain 20 # machine oil on the upper and down bearing to eliminate the negative effect arisin g from water leakag e.After pow ering on the two component s, ther e sho uld be no o bviou s noise , vib ratio n,or od or of the m otor.
Use power cab le with fuse to connect the motor a nd capacito r correctl y, and do the prepara tion for i nsula tion.
Page 8
-14 --13 -
6.CIRCUIT DIAGRAM
Circuit diagram
Black
Brown
Fuse
Yellow /Green
Brown
Light blue
Red
Wash motor
C1
M1
Green
Red
Yellow
Yellow Yellow
Yellow
Wash timer
7.EXPLORED VIEW & LIST OF PARTS
1 Control Panel Assembly 2 Twin-tub Assembly 3
/
4 Base Assembly
1
4
2
Circuit diagram
Abo ve Circ uit Dia gram is o nly for r efere nce, an d the sta ndard C ircui t Diagr am is acc ordin g to the ra ting la bel of co mplet e machi ne.
Page 9
-16 --15 -
7.EXPLORED VIEW & LIST OF PARTS
1.1
/
1.2
/
1.3
/
1.4
/
1.5
/
1.6
/
1.7
/
1.8
/
1.9
/
1.1O
/
1.11
Top Frame
1.12
/
1.13
/
1.14
/
1.15
Wash Cover Kit
1.16 Wash Timer
1.17 Control Panel
1.18 /
1.19 Knob
1.17
1.15
1.11
1.19
1.5
1.16
7.EXPLORED VIEW & LIST OF PARTS
2.3.1 Overflow Cover
2.3.2 Lint Filter
2.4 Back Cover
2.5 Drain Pipe
2.6 Retarder kit
2.7 Drain Valve K it
2.8 Bottom Valve
2.9 Anti-vibration Ring
2.1O Rubber Washer
2.11 B rake Block
2.12 Twin-tub
2.13 Flas hing
2.14 P ulsator Screw Kit
2.14
2.1
2.3.1
2.3.2
2.4
2.5
2.12
2.8
2.6
2.13
2.5
2.3
Page 10
-18 --17 -
7.EXPLORED VIEW & LIST OF PARTS
4.1
V-belt
4.2
Small Pulley
4.3
Wash Motor
4.4.1
Specific Screw for Wash Motor
4.4.2
Specific Washer
4.4.3
Rubber (upper)
4.5
Rubber (lower)
4.6
Base
4.7
/
4.8
Wire
4.9
/
4.1O
/
4.11
/
4.12
/
4.13
/
4.14
/
4.1
4.2
4.3
4.4.2
4.5
4.6
4.8
4.4.1
4.4
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