Middleby PS570G Parts Manual

PS570G SERIES GAS FIRED:
A MIDDLEBY COMPANY
Parts Manual
with Wiring Diagrams for domestic and standard export ovens
SPL 102406-PF-BD
October 24, 2006
Replaces
SPL 071406-PF-BD
July 14, 2006
Serial # Code (Nine Digit Code) (for units produced prior to mid-July, 2006) First 4 digits - order of production Fifth digit - model specific Sixth and Seventh digit - month of production Eighth and Ninth digit - year of production
Serial # Code (Ten Digit Code) (for units produced after mid-July, 2006) First 5 digits - order of production Sixth digit - model specific Seventh and Eighth digit - month of production Ninth and Tenth digit - year of production
The PS570G replaced the PS570S. They are different! The PS570G requires a 208/240V, 1Phase Power Supply. Therefore the Control Circuit is 208/240V. A Modulating Gas Valve and Signal Amplifier Board were incorporated to reduce energy consumption and increase cooking efficiency. We call this our Energy Management System (EMS).
Serial Tag Location
©2005 Middleby Marshall Inc.
PS570G Single
Oven Shown
Table of Contents: Page 2
www.middleby.com
email: techsupport@middleby.com
1400 Toastmaster Drive • Elgin, IL 60120

Table of Contents

Specification Sheet ............................................................................................. 3
Key Parts ............................................................................................................. 7
View of Installation and Base Pad Kit(s) ............................................................. 8
Parts for Installation and Base Kit(s)................................................................... 9
View of Oven Panels, End Plugs, Window and Legs ...................................... 10
Parts for Oven Panels, End Plugs, Window and Legs ..................................... 11
View of Front Control Area ................................................................................12
Parts for Front Control Area .............................................................................. 13
View of Gas Piping and Burner Assembly ....................................................... 14
Parts for Gas Piping and Burner Assembly...................................................... 15
View of Rear Blower/Motor Assembly ..............................................................16
Parts for Rear Blower/Motor Assembly............................................................. 17
View of Rear Capacitor Area ............................................................................ 18
Parts for Rear Capacitor Area........................................................................... 19
View of “Single” Belt Conveyor ......................................................................... 20
Parts for “Single” Belt Conveyor ........................................................................21
View of “50-50” Split Belt Conveyor ..................................................................22
Parts for “50-50” Split Belt Conveyor .................................................................23
Standard Finger Configuration 31257 and Part Numbers ............................... 24
Wiring Diagram, G208-240 volt 50/60 Hz, 1 Phase, US,
45520 Rev E 2 of 2............................................................................................25
Ladder Diagram, G208-240 volt 50/60 Hz, 1 Phase, US,
45520 Rev E 1 of 2............................................................................................26
Wiring Diagram, G208-240 volt 50/60 Hz, 1 Phase, AU, 46978 Rev D............ 27
Wiring Diagram, G208-240 volt 50/60 Hz, 1 Phase, CAN, 47285 Rev C ......... 28
Wiring Diagram, G230 volt 50 Hz, 1 Phase, CE, DN 47263 Rev C .................. 29
Wiring Diagram, G230 volt 50 Hz, 1 Phase, CE, DUT 47265 Rev C ...............30
Wiring Diagram, G230 volt 50 Hz, 1 Phase, CE, FR 47257 Rev C .................. 31
Wiring Diagram, G230 volt 50 Hz, 1 Phase, CE, GM 47255 Rev C ................. 32
Wiring Diagram, G230 volt 50 Hz, 1 Phase, CE, GK 47261 Rev C .................. 33
Wiring Diagram, G230 volt 50 Hz, 1 Phase, CE, IT 47253 Rev C .................... 34
Wiring Diagram, G230 volt 50 Hz, 1 Phase, CE, SP 47259 Rev C .................. 35
Wiring Diagram, G230 volt 50 Hz, 1 Phase, CE, UK 45587 Rev F 2 of 2 ........ 36
Ladder Diagram, G230 volt 50 Hz, 1 Phase, CE, UK 45587 Rev F 1 of 2....... 37
2
WHI.-4
Middleby"
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CONVEYORS
Middleby Marshall PS Series Conveyor ovens bake both faster and at a lower temperature than other ovens. Pat­ented vertical columns cally instead hot air remove the boundary layers
to
tend without burning.AII Middleby ovens are designed a multitude ethnic foods and more.
insulate the product. This gives very rapid baking
OF
EXCELLENCE
of
hot air move heat aerodynami-
of
using high temperatures. The streams of
of
oool
heavy air which
of
products including pizza, seafood, bagels,
A/A File No.: ____________ _
Item No.:
to
cook
Standard
Optional
Features
Impingement
return
Patented EMS Energy Management System re-
duces gas consumption and increases cooking effi­ciency
70"/1778mm-long cooking chamber 32"1813mm-wide, 106"/2692mm-long conveyor belt Stackable up to four units high Patented "Jet Sweep" impingement process that de-
livers constant heat to the chamber Microprocessor-oontrolled bake time/conveyor speed Customer-specific adjustable jet fingers that allow
control Stainless steel front. sides and top Front-loading window with cool handle Reversible conveyor direction
of
PLUS! low oven profile and dual air
heat delivery
Features
Split
belt-
two 15"/381 mm belts with individually-ad-
justable speed settings
Conse!Ves
Middleby ovens provide very efficient heat transfer to prod­uct. Energy is conserved as air product, with minimum flue
Clean
PS570 ovens are designed for easy cleaning. Removable parts include: crumb pans, end panels, air fingers, and a folding oonveyor belt assembly.
Easily
Control compartment cess. All electrical controls are door-mounted.
Energy
ability
SeiViced
is
recycled from heater to
or
vent loss.
is
designed for quick and easy ac-
Warranty
All PS570 models have a one year parts and labor war­ranty. Oven start-up and demonstration are included at no additional charge (USA only).
Ventilation
For installation under a ventilation hood only.
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KEY PARTS

12
34
6
5
10
ITEM PART NO. DESCRIPTION QUANTITY
1 47321 Kit, Digital Temperature Control (58504) 1
2 See Below Motor, Drive 1 or 2
47796 1400:1 (provided Standard) 51059 600:1 (Hi-speed application)
3 58323 Kit, Conveyor Speed Controller 1 or 2
4 33984 Kit, Thermocouple (33812-1) 4
5 97525 Fan, Cooling 2
6 27381-0069 Motor, Blower, 1HP 2
7A 42810-0114 Ignition Module, US Version 1
7B 30872 Ignition Module, CE Version 1
7C 44676 Ignition Module, Australian Version 1
8 38811 Burner Blower/Motor Assembly 1
9 59450 Valve, Modulating Gas, 1/2 (41647) 1
10 31651 Amplifier, Modulating Valve 1
11 50610 Air Switch, Rear Blower(s) 2
12 57141 Air Switch, Front, Burner/Blower 1
13 33983 Hi Limit Control Module 1
14 31504 Transformer, 240/120V Conveyor System 1
15 41872 Transformer, 240/24V, 25VA 1
16 32108 Transformer, 240/24V, 65VA 1
7A, 7B, 7C
11, 12
with Digital Display
8
14, 15, 16
13
9
7
View of INSTALLATION KIT
View of BASE PAD KIT
8
Parts for INSTALLATION KIT
QTY. – SGL.
ITEM BELT P/N DESCRIPTION
23 1 55028 CONVEYOR REAR STOP, 18
24 1 55027 CONVEYOR END STOP, 29-1/4
25 1 33120-0054 GAS PIPE NIPPLE, 1-1/4 X 6
Parts for BASE PAD KIT
QTY. QTY. QTY. QTY. SGL. SGL./DBL. SGL./DBL. TRIPLE
OVEN OVEN/W OVEN/W OVEN
ITEM 19
1A 4 37210-0060 LEG, 19 (483mm) (OPTIONAL)
1B 4 37210-0082
1C 4 37210-0057 LEG, 15 (381mm)
1D 4 39684 LEG, 4 (102mm) (43158, set of 4)
3A 2 2 2 2 37115-0102 CASTER, SWIVEL WITH 3/4 STUD
3B 2 2 2 2 58930 CASTER, SWIVEL WITH BRAKE
6 2 2 2 2 27271-0004 PIPE CLAMP, 1-1/2
7 2 2 2 2 33120-0055 NIPPLE, 1-1/4 DIA. X 3 L, NPT
7A 1 1 1 1 33120-0054 PIPE, 1-1/4 DIA. X 6 L
8 2 2 2 2 23122-0007 ELBOW, 90°, 1-1/4 DIA.
9 1 1 1 1 22361-0003 GAS HOSE, 1-1/4 DIA. x 72 L
10 4 4 4 4 22450-0028
11 1 1 1 1 33120-0056 GAS PIPE, 1-1/4 DIA. x 54 L
12 1 1 1 1 22450-0253 RESTRAINT CABLE, 60 (1524mm)
13 1 1 1 1 37699 EYE BOLT, BASE PAD
14 2 2 2 2 35210-0656 TOP COVER (RIGHT OR LEFT)
15 1 1 1 1 37210-0055 BASE PAD
NOT SHOWN:
8 8 8 8 59156 SCREW, TEKS HD #10-32 x 1-1/4
2 2 2 2 21292-0001 SCREW, TEKS HWH #2PT #10-16 x 3/4
16 16 16 21216-0018 BOLT, HEX CAP 1/2-13 x 1-1/4
16 16 16 21416-0003 FLAT WASHER, 1/2
16 16 16 21426-0004 LOCK WASHER, 1/2
1 1 1 1 21392-0005 EYE BOLT, WALL
″″
LEGS 10
″″
″″
LEGS 15
″″
″″
LEGS P/N DESCRIPTION
″″
LEG, 10 (254mm), No Longer Available
LEG, 6 (152mm) ADJUATABLE WITH 3/4″ STUD
9
View of PANELS, END PLUGS, WINDOW and LEGS
10
- SINGLE &
STUD - SINGLE,
STUD - SINGLE,
3-1/2 x 32
(381mm)
(483mm)
(254mm),
-13 X 1-1/4
- SGL & DBL OVENS
- SGL & DBL OVENS
(33812-1)
26 1 41768 WINDOW GUARD
ITEM QTY. P/N DESCRIPTION
27 2 30927 BUMPER, WINDOW
(INC. ITEMS 2-6)
28 1 37210-0055 BASE PAD
29 1 34121-0003 SCREW, THUMB
30 1 45457 WINDOW ASSEMBLY WITH HATCH
(INCLUDED IN ITEM 30)
(INCLUDED IN ITEM 30),
31 1 45087 LATCH
32 1 44514 GLASS, WINDOW, PRE-CUT
33 1 17130-0006 SEALANT
34A 4 37210-0060 LEG, SINGLE OVEN, 19
34B 4 37210-0057 LEG, DOUBLE OVEN, 15
(INC. ITEMS 9-11)
(43158, SET OF 4)
NO LONGER AVAILABLE
34C 4 37210-0082 LEG, DOUBLE OVEN, 10
DOUBLE OVENS
36 16 21426-0004 LOCKWASHER, 1/2
35 16 21216-0018 BOLT, HEX CAP 1/2
34D 4 39684 LEG, 4
37 16 21416-0003 FLAT WASHER, 1/2
(152mm) ADJUSTABLE WITH 3/4
DOUBLE, & TRIPLE OVENS
DOUBLE, & TRIPLE OVENS WITH BRAKE
STUD - SINGLE, DOUBLE, & TRIPLE OVENS
40 4 33984 KIT, THERMOCOUPLE, 6
38A 2 37115-0102 CASTER, SWIVEL WITH 3/4
39 4 22450-0028 LEG, 6
38B 2 58930 CASTER, SWIVEL WITH 3/4
41A 1 49975 CORD AND PLUG, L6-20P
41B 1 49976 CE CORD
-20 W/PLASTIC GRIP
-20 W/PLASTIC GRIP
Parts for PANELS, END PLUGS, WINDOW and LEGS
(INC. ITEM 18 and 19)
1 2 39539 ASSY, UPPER END PLUG
2 2 41778 WELDMENT, UPPER END PLUG PS500
3 1 50834 EYEBROW
4 8 220295 SCREW, “AB” HEX WSHR HD #10 X 3/4
ITEM QTY. P/N DESCRIPTION
5 4 36452 WING NUT, 1/4
8 2 39569 ASSY, LOWER END PLUG
6 4 41708 PLATE, END PLUG MOUNTING
9 2 41779 WELDMENT, LOWER END PLUG PS500
10 4 36452 WING NUT, 1/4
11 4 41708 PLATE, END PLUG MOUNTING
13 1 44494 ASSEMBLY, DRIVE MOTOR SHROUD
15 1 44482 ASSEMBLY, LEFT MOTOR SHROUD
11
16 1 44483 ASSEMBLY, RIGHT MOTOR SHROUD
17 2 41679 ASSEMBLY, REAR SHROUD
18 2 31765 GRILL, COOLING FAN
19 2 48522 BUMPER
23 2 35210-0656 TOP COVER
View(s) of FRONT CONTROL AREA(s)
12
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