Micromod MOD30 Installation Manual
MOD 30ML™ Multiloop Controller Installation
Replacement for MOD 30 Instruments
Product Description, Installation and Wiring for
1800R Model A with MOD 30 Termination Assembly
and Associated Hardware
MicroMod Automation, Inc.
The Company
MicroMod Automation is dedicated to improving customer efficiency by providing the most cost-effective, application-specific process solutions
available. We are a highly responsive, application-focused company with years of expertise in control systems design and implementation.
We are committed to teamwork, high quality manufacturing, advanced technology and unrivaled service and support.
The quality, accuracy and performance of the Company's products result from over 100 years experience, combined with a continuous
program of innovative design and development to incorporate the latest technology.
Use of Instructions
Ì Warning. An instruction that draws attention to the risk of
injury or death.
Note. Clarification of an instruction or additional
information.
q Caution. An instruction that draws attention to the risk of
the product, process or surroundings.
Although Warning hazards are related to personal injury, and Caution hazards are associated with equipment or property damage, it
must be understood that operation of damaged equipment could, under certain operational conditions, result in degraded process
system performance leading to personal injury or death. Therefore, comply fully with all Warning and Caution notices.
Information in this manual is intended only to assist our customers in the efficient operation of our equipment. Use of this manual for
any other purpose is specifically prohibited and its contents are not to be reproduced in full or part without prior approval of MicroMod
Automation, Inc.
Licensing, Trademarks and Copyrights
MOD 30 and MOD 30ML are trademarks of MicroMod Automation, Inc.
MODBUS is a trademark of Modicon Inc.
Health and Safety
To ensure that our products are safe and without risk to health, the following points must be noted:
The relevant sections of these instructions must be read carefully before proceeding.
1. Warning Labels on containers and packages must be observed.
2. Installation, operation, maintenance and servicing must only be carried out by suitably trained personnel and in accordance with the information
given or injury or death could result.
3. Normal safety procedures must be taken to avoid the possibility of an accident occurring when operating in conditions of high
4. pressure and/or temperature.
5. Chemicals must be stored away from heat, protected from temperature extremes and powders kept dry. Normal safe handling procedures must be
used.
6. When disposing of chemicals, ensure that no two chemicals are mixed.
Safety advice concerning the use of the equipment described in this manual may be obtained from the Company address on the back
cover, together with servicing and spares information.
i Information. Further reference for more detailed
information or technical details.
All software, including design, appearance, algorithms and source
codes, is copyrighted by MicroMod Automation, inc. and is owned by
MicroMod Automation or its suppliers.
MOD 30ML Replacement for MOD 30 Instruments
CONTENTS
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CONTENTS
Page
SECTION 1 -PRODUCT DESCRIPTION
1.1 OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1.1 The Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1.2 Related Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 EXPLANATION OF CATALOG NUMBERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.3 BASIC HARDWARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.3.1 1800R With MOD 30 Termination Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.3.2 1800P MOD 30ML Identity Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.3.3 2010P Memory Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.4 I/O MODULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.4.1 2001A Voltage Input Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.4.2 2006A Nonisolated Digital Input Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.4.3 2007A Nonisolated Digital Output Module . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.4.4 2030N ICN Communication Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
SECTION 2 - PREREPLACEMENT CONSIDERATIONS
2.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.2 COMMUNICATIONS AND I/O SIGNALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.2.1 Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.2.2 I/O Signal Availability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.2.3 I/O Signal Specification Differences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.3 CONTROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.4 INDICATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.5 MATH UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
SECTION 3 - REPLACEMENT PROCEDURE
3.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.1.1 Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.1.2 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.2 UNPACKING THE REPLACEMENT INSTRUMENT . . . . . . . . . . . . . . . . . . . . . . 19
3.3 INSTALLING MODULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.4 SETTING UP COMMUNICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.5 REMOVING OLD MOD 30 INSTRUMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.6 INSTALLING NEW MOD 30ML REPLACEMENT INSTRUMENT . . . . . . . . . . . . . 24
3.6.1 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.6.2 Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
APPENDIX A - PLANNING FORMS
i
MOD 30ML Replacement for MOD 30 Instruments
CONTENTS
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ILLUSTRATIONS
Page
1-1 Location of Controller Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2-1 Example of an I/O Module Plan for a Controller Replacement . . . . . . . . . . . . . . . . 15
2-2 Example of an I/O Module Plan for a Math Unit Replacement . . . . . . . . . . . . . . . . 17
3-1 Communication Jumper locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3-2 Removing Mod 30 Instrument Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3-3 Location of Static Drain Clip on Replacement Instrument . . . . . . . . . . . . . . . . . . . 23
3-4 Cable Connector Locations in Back Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3-5 Identification of Negative Terminals for Analog Input Numbers 3, 4, 5, 6, and Power 26
TABLES
Table Page
2-3 I/O Signals Assigned to Dedicated Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2-3 I/O Signals which Share a Module Location - No ICN Module Installed . . . . . . . . . 13
2-3 I/O Signals which Share a Module Location - ICN Module Installed . . . . . . . . . . . . 13
ii
1.1 OVERVIEW
1.1.1 The Product
The MOD 30ML Replacement Instrument, Figure 1-1, can be used to replace an installed
MOD 30 instrument, or to expand an existing MOD 30 installation. The replacement is a
microprocessor based instrument which can be configured to perform all the PID,
mathematical, sequencing, and logic functions available in MOD 30 instruments. The front
panel display presents process variable, set-point, output, and other operational data in a
format similar to the MOD 30 instrument displays.
Features of the MOD 30ML replacement instrument are as follows:
MOD 30ML Replacement for MOD 30 Instruments
PRODUCT DESCRIPTION
SECTION 1
PRODUCT DESCRIPTION
• Can be installed in existing MOD 30 bezels or panel cutouts.
• Accepts Mod 30 plug-in cable connections.
• Can match all MOD 30 controller and indicator I/O configurations and many math unit
configurations with a combination of built-in I/O circuits and plug-in I/O modules.
• Communicates on the ICN.
• Front panel data base configuration capability.
• Provides extended data base configuration capability using Application Builder software
running on a personal computer and communicating via the ICN.
• An RS-232 port in the front panel permits easy connection of a portable computer for
data base configuration.
• An optional plug-in memory module provides the same data base backup and data
base transfer function as the MOD 30 memory module.
1
MOD 30ML Replacement for MOD 30 Instruments
PRODUCT DESCRIPTION
Back of Housing
Front Panel
• These modules are factory
installed when ordering
option package 2.
2
Figure 1-1. Location of Controller Components
1.1.2 Related Documents
Instructions on the operation and setup activities performed at the front panel of the
replacement instrument are found in the following document:
• IB-1800R-OPR Operation/Setup, MOD 30ML
Reference information on the data base structure and configuration parameters for the
replacement instrument can be found in the following documents:
• IB-1800R-APP Data Base Reference for MOD 30ML Functions
• IB-23G600 Data Base Reference for System, Logic, I/O and Communication Functions
• IB-23G601 Data Base Reference for Advanced Control Functions
• IB-23G602 Data Base Reference for Algorithms, Sequencers, and Table Functions
• IB-23H141 User’s Guide for Application Builder Software
MOD 30ML Replacement for MOD 30 Instruments
PRODUCT DESCRIPTION
Reference information on ICN/Link communications
following documents.
• IB-23A160 ICN Planning
• IB-23C001 ICN Communication Link Instruction Book for 1720N
• IB-23C003 ICN Mini Link Board Instruction Book for 1731N, 1732N
• IB-23C004 ICN Mini Link External Instruction Book for 1733N, 1732N
The following set of books is supplied as a bound set with the Application Builder Software
for the MOD 30ML:
• 98280-418 MOD 30ML Multiloop Controller User’s Guide
(includes binder, tabs, IB-1800R-INS, IB-1800R-OPR, IB-1800R-APP,
IB-23G600, IB-23G601, IB-23G602 and IB-23A160)
for this instrument can be found in the
3
MOD 30ML Replacement for MOD 30 Instruments
PRODUCT DESCRIPTION
1.2 EXPLANATION OF CATALOG NUMBERS
The products described in this book have catalog numbers that help identify specific
features. In addition, some products are assigned a serial number which can be used to
track manufacturing data. The general format of the catalog number is described in this
section. Specific product descriptions are provided in the following sections.
The catalog number stamped on the product data plate contains a series of single and
multiple-character codes. These codes provide specific information concerning various
electrical and/or structural options. Certain code combinations are not allowed, and
options and combinations are subject to change. An example of a typical catalog number
is as follows:
Sample Catalog No. 1800R Z 10 0 2 0 A
Base Number
Unused
Electrical Code
Power
Options
Unused
Model/Design Level
1.3 BASIC HARDWARE
1.3.1 1800R With MOD 30 Termination Assembly.
The 1800R with MOD 30 termination assembly, Figure 1-1, is designed specifically for
replacement of installed MOD 30 instruments, or expansion of existing MOD 30
installations. The replacement instrument mounts in a MOD 30 bezel or panel cutout
using a mounting scheme that is essentially identical to that of the MOD 30 instruments.
Two cable connectors which accept the MOD 30 instrument cables are provided at the
back of the replacement instrument.
4
The MOD 30 complement of analog and digital inputs and outputs are supported by a
combination of built-in and modular I/O in the replacement instrument. The built-in circuits
reside on the carrier board and provide two analog inputs and two analog outputs. The
modular I/O circuits are contained in plug-in I/O modules; they provide digital inputs, digital
outputs, and additional analog inputs. The carrier board provides the connection locations for
eleven I/O modules. Thus, a total of 15 I/O points (4 built-in and 11 modular) are available in
the replacement instrument. The modular I/O provides flexibility to vary the mix of digital
inputs, digital outputs, and analog inputs to fit specific replacement requirements. The
parameters of each replacement I/O point can be configured to match the parameters of the
corresponding MOD 30 point. A form of the replacement instrument is available with factory
installed I/O modules. The I/O complement of this form matches the full I/O complement of
the MOD 30 controller and controller XL..
Built-in ICN communications circuitry is provided on the carrier board. When required, the
replacement instrument can communicate on the ICN in the same manner as any MOD 30
instrument. When using a Communications Link to provide data to a personal computer, a
link firmware upgrade may be required to handle some new mnemonics from the
replacement instrument.
The built-in communications circuit can be used to support the RS-232 port in the front panel
instead of the ICN. This provides direct communication with a personal computer for data
base configuration. In this case, ICN communication can be provided by installing a 2030N
ICN Communications Module.
The replacement instrument CPU is based on the 16MHZ 68302 microprocessor. An identity
module (1800P) provides the functionality that gives the instrument the capability to execute
a user-configured database. The CPU supports 64K bytes of nonvolatile RAM for database
storage, and a time-of-day clock with battery support. A high speed communications channel
is used between the CPU and both the built-in I/O and any I/O modules installed on the
instrument. The CPU board provides for connection of a plug-in memory module.
1.3.2 1800P MOD 30ML IDENTITY MODULE
The identity module, Figure 1-1, gives the instrument a specific level of process and
communications functionality. The 1800P module is factory installed and provides the
capability to execute a user-configured database which consists of built-in and modular I/O
handling capabilities, PID functionality, and a collection of other control related functions.
which are available in MOD 30 instruments. These functions reside in a group of basic data
base elements called function blocks.
1.3.3 2010P MEMORY MODULE
The optional memory module plugs directly into the CPU board, Figure 1-1, and provides a
mechanism for porting a database from one replacement instrument to another. An
instrument with this option can upload from or download to this module. The memory module
has a write protect setting to prevent accidental erasures. When a memory module is
installed in an instrument with the write protection off, the operating software keeps the
module up-to-date with all real time changes in the instrument. Enhanced security is thereby
provided through this backup database copy. Data retention is more than 10 years with
instrument un-powered.
MOD 30ML Replacement for MOD 30 Instruments
PRODUCT DESCRIPTION
5
MOD 30ML Replacement for MOD 30 Instruments
PRODUCT DESCRIPTION
Catalog Number Description for 1800R MOD 30 Retropak
MOD30 RETROPAK
Base Controller 1800RZ
Approvals
General Purpose 10
CE (European Community
destinations only) 12
Power Supply
24V dc 0
I/O Options - see Note 1
Standard I/O only (two universal 1
analog inputs, two current outputs)
Pre-installed I/O modules 2
(one additional analog input, 2 digital
inputs, 3 digital outputs)
Standard I/O only, NEMA 4, conformal coating 5
Not Used 0
Design Model
General Purpose, FM/CSA approval A
European Approval (CE Certification - B
for European Community destinations)
Programming / Special Features - see Note 2
None S T D
Configured to customer's MOD 30 specifications M 3 0
ACCESSORIES
ICN Termination Assembly (1 per ICN network) 2030FZ00001A
Portable Memory Module (optional) 2010PZ10000A
Upgrade to Version 2 Identity Module 1800PZ10102C
Housing & termination assembly only 1800FZ00002A
(no instrument) - MOD 30 conversion
Output Holder / Manual Loader (see S-MOD-1750N)
Configuration Software Visual Application
Designer - Refer to P-CS-MOD-Vizapp
Note 1: Pre-installed modules match MOD 30 1701R I/O. Other I/O combinations may be ordered by using
Standard I/O option and selecting additional modules from P-MOD-MODULES
____ __ __ __ __ __- __ __ __
0-6 07-08 09 10 11 12 13 14 15
1750NZ10001A
6
Note 2: Customer must provide existing database files and documentation. Excludes 1710R/1711R Sequence
and Logic Unit.
1.4 I/O MODULES
The descriptions included in this section give a brief overview of the functions and
features of the I/O modules which can be used in a replacement instrument..
1.4.1 2001A Voltage Input Module
The voltage input module provides dual ranges of ±10V dc and ±100 mV dc. The 10V
dc range can be selected and scaled for 1 to 5 V dc by configuration to match the input of
MOD 30 instruments. Input to the module is scaled and then applied to an integrating
analog to digital converter. Line cycle integration can be performed at integrals of either 50
or 60 Hz line frequencies to reject any line frequency noise. Transformer isolation from
the +5 volt supply is used to derive all the internal voltages to run the isolated front end.
Optical isolation is used to transfer the information from the A/D converter serially to the
microprocessor. The microprocessor takes the raw A/D voltage, compares it to the
reference, and then presents it to the host as requested over the serial communications
bus. This module uses the Voltage/Current Input Module (VCIM) Block for configuration of
input parameters. The default configuration of this block provides the 1 to 5 V dc input
range.
VCIM
1
2
6
7
3
4
5
Catalog Number Description for 2001A
BASE NUMBER 2001A Voltage Input Module
UNUSED Z Unused Character
ELECTRICAL CODE 10 General Purpose, Kent-Taylor standard
MOD 30ML Replacement for MOD 30 Instruments
PRODUCT DESCRIPTION
INPUT RANGE 10 ±100 mV or ±10 Vdc
ISOLATION 1 Isolated
MODEL A Design Level
Sample Number 2001AZ10101A
7
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