Micro-epsilon ILD1750-500BL, ILD1750-50, ILD1750-500, ILD1750-2LL, ILD1750-20BL User Manual

...
4 (1)
Operating Instructions
ILD1750-2
ILD1750-10
ILD1750-20
ILD1750-50
ILD1750-100
ILD1750-200
ILD1750-500
ILD1750-750
ILD1750-2LL
ILD1750-10LL
ILD1750-20LL
ILD1750-50LL
ILD1750-20BL
ILD1750-200BL
ILD1750-500BL
ILD1750-750BL
Intelligent laser optical displacement measurement
MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Koenigbacher Str. 15
94496 Ortenburg / Germany
Tel. +49 (0) 8542 / 168-0 Fax +49 (0) 8542 / 168-90 e-mail info@micro-epsilon.com www.micro-epsilon.com
Contents
1. Safety ........................................................................................................................................ 9
1.1 Symbols Used ................................................................................................................................................. 9
1.2 Warnings .......................................................................................................................................................... 9
1.3 Notes on CE Marking .................................................................................................................................... 10
1.4 Intended Use ................................................................................................................................................. 11
1.5 Proper Environment ....................................................................................................................................... 11
2. Laser Safety ............................................................................................................................ 12
3. Functional Principle, Technical Data ..................................................................................... 14
3.1 Short Description ........................................................................................................................................... 14
3.2 Real Time Control (RTSC) ............................................................................................................................. 15
3.3 Technical Data ............................................................................................................................................... 16
4. Delivery ................................................................................................................................... 22
4.1 Unpacking, Included in Delivery.................................................................................................................... 22
4.2 Storage .......................................................................................................................................................... 22
5. Installation .............................................................................................................................. 23
5.1 Instructions for Installation ............................................................................................................................ 23
5.2 Mounting, Dimensions ................................................................................................................................... 28
5.3 Indicator Elements at Sensor ........................................................................................................................ 31
5.4 Electrical Connections ................................................................................................................................... 32
5.1.1 Reflection Factor of the Target Surface ....................................................................................... 23
5.1.2 Error Influences ........................................................................................................................... 23
5.1.2.1 Light from other Sources ......................................................................................... 23
5.1.2.2 Color Differences ..................................................................................................... 24
5.1.2.3 Temperature Influences ........................................................................................... 24
5.1.2.4 Mechanical Vibration ............................................................................................... 24
5.1.2.5 Movement Blurs ....................................................................................................... 24
5.1.2.6 Surface Roughness .................................................................................................. 25
5.1.2.7 Angle Influences ...................................................................................................... 26
5.1.3 Optimizing the Measuring Accuracy ........................................................................................... 27
5.4.1 Connection Possibilities ............................................................................................................... 32
5.4.2 Pin Assignment ............................................................................................................................. 34
5.4.3 Supply voltage .............................................................................................................................. 35
optoNCDT 1750
5.4.4 Laser On ....................................................................................................................................... 36
5.4.5 Analog Output .............................................................................................................................. 37
5.4.6 Multifunction Input ........................................................................................................................ 38
5.4.7 RS422 Connection with USB Converter IF2001/USB .................................................................. 38
5.4.8 Digital Output ................................................................................................................................ 39
5.4.9 Connector and Sensor Cable....................................................................................................... 40
6. Operation ................................................................................................................................ 42
6.1 Getting Ready for Operation ......................................................................................................................... 42
6.2 Operation via Web Interface .......................................................................................................................... 43
6.3 Programming via ASCII Commands ............................................................................................................. 51
6.4 Timing, Measurement Value Flux .................................................................................................................. 51
6.5 Menu Structure, Operation via Membrane Keys ........................................................................................... 52
6.2.1 Preconditions ................................................................................................................................ 43
6.2.2 Access via Web Interface ............................................................................................................. 44
6.2.3 Measurement Configuration ......................................................................................................... 46
6.2.4 Measurement Presentation via Web Browser .............................................................................. 47
6.2.5 Video Signal via Web Browser ..................................................................................................... 49
7. Setting Sensor Parameters .................................................................................................... 54
7.1 Preliminary remarks about the setting possibilities ...................................................................................... 54
7.2 Overview Parameter ....................................................................................................................................... 54
7.3 Inputs ............................................................................................................................................................. 55
7.4 Synchronization ............................................................................................................................................. 56
7.5 Data Recording .............................................................................................................................................. 59
7.4.1 Synchronization via Sync +/- Connections ................................................................................. 56
7.4.2 Synchronization via Multi-Function Input ..................................................................................... 58
7.5.1 Preliminary Remark ...................................................................................................................... 59
7.5.2 Measuring Rate ............................................................................................................................ 59
7.5.3 Triggering ......................................................................................................................................60
7.5.3.1 General ...................................................................................................................... 60
7.5.3.2 Triggering Data Recording .......................................................................................62
7.5.3.3 Triggering Data Output .............................................................................................62
7.5.4 Masking the Evaluation Range, ROI ............................................................................................ 63
7.5.5 Exposure Mode ............................................................................................................................ 64
7.5.6 Peak Selection .............................................................................................................................. 64
7.5.7 Error Processing ........................................................................................................................... 65
optoNCDT 1750
7.6 Signal Processing .......................................................................................................................................... 66
7.7 Outputs .......................................................................................................................................................... 73
7.8 System Settings ............................................................................................................................................. 92
7.6.1 Preliminary Remark ...................................................................................................................... 66
7.6.2 Averaging ...................................................................................................................................... 66
7.6.2.1 General ...................................................................................................................... 66
7.6.2.2 Moving average ........................................................................................................ 67
7.6.2.3 Recursive average .................................................................................................... 68
7.6.2.4 Median ...................................................................................................................... 68
7.6.3 Zeroing and Mastering ................................................................................................................. 69
7.6.3.1 Zeroing, Mastering using the Select Button ............................................................. 70
7.6.3.2 Zeroing, Mastering via Hardware Input .................................................................... 71
7.6.4 Output Trigger ..............................................................................................................................72
7.6.5 Data Reduction, Output Data Rate ............................................................................................... 72
7.7.1 Overview ....................................................................................................................................... 73
7.7.2 Digital Output, RS422 ................................................................................................................... 75
7.7.2.1 Values, Ranges ......................................................................................................... 75
7.7.2.2 Behavior of the Digital Output ................................................................................... 77
7.7.3 Analog Output .............................................................................................................................. 79
7.7.3.1 Output Scaling .......................................................................................................... 79
7.7.3.2 Output Scaling with the Select Button ...................................................................... 80
7.7.3.3 Output Scaling via Hardware Input .......................................................................... 81
7.7.3.4 Calculation of the Measurement Value at the Current Output ................................. 82
7.7.3.5 Calculation of the measurement value from the voltage output .............................. 83
7.7.3.6 Behavior Distance Value and Analog Output ........................................................... 86
7.7.3.7 Analog output mastering and teaching .................................................................... 89
7.7.4 Switching Outputs ........................................................................................................................ 90
7.7.5 Data Output .................................................................................................................................. 91
7.8.1 General ......................................................................................................................................... 92
7.8.2 Unit, Language ............................................................................................................................. 92
7.8.3 Key Lock ....................................................................................................................................... 92
7.8.4 Load and Safe .............................................................................................................................. 93
7.8.5 Import, Export ............................................................................................................................... 95
7.8.6 Access Authorization .................................................................................................................... 96
7.8.7 Reset Sensor ................................................................................................................................ 97
optoNCDT 1750
8. Digital Interfaces RS422 ........................................................................................................ 98
8.1 Preliminary Remarks ...................................................................................................................................... 98
8.2 Measurement Data Format ............................................................................................................................ 98
8.3 Conversion of the Binary Data Format .......................................................................................................... 99
9. Cleaning ................................................................................................................................ 100
10. Protective Housing ............................................................................................................... 101
10.1 Versions ....................................................................................................................................................... 101
10.2 Guidelines ................................................................................................................................................... 101
10.3 Delivery ....................................................................................................................................................... 101
11. Software Support with MEDAQLib ...................................................................................... 104
12. Liability for Material Defects ................................................................................................ 105
13. Decommissioning, Disposal ................................................................................................ 105
14. Service, Repair ..................................................................................................................... 105
Appendix
A 1 Optional Accessories ................................................................................................................................... 106
A 2 Factory Setting ............................................................................................................................................. 108
A 3 ASCII Communication with Sensor ............................................................................................................. 109
A 3.1 General ........................................................................................................................................................ 109
A 3.2 Overview Commands .................................................................................................................................. 111
A 3.2.1 General Commands ................................................................................................................... 114
A 3.2.1.1 HELP ....................................................................................................................... 114
A 3.2.1.2 GETINFO, Sensor information ............................................................................... 115
A 3.2.1.3 LANGUAGE, Website .............................................................................................. 116
A 3.2.1.4 RESET, boot sensor ............................................................................................... 116
A 3.2.1.5 RESETCNT, Reset counter...................................................................................... 116
A 3.2.1.6 ECHO, Switching the Command Reply, ASCII Interface ........................................ 116
A 3.2.1.7 PRINT, Sensor settings ........................................................................................... 117
A 3.2.1.8 SYNC ....................................................................................................................... 118
A 3.2.1.9 TERMINATION ........................................................................................................ 119
optoNCDT 1750
A 3.2.2 User Level ................................................................................................................................... 119
A 3.2.3 Triggering ....................................................................................................................................120
A 3.2.4 Interfaces .................................................................................................................................... 122
A 3.2.5 Handling of Setups ..................................................................................................................... 123
A 3.2.6 Analog Output ............................................................................................................................ 125
A 3.2.7 Key Function ............................................................................................................................... 127
A 3.2.2.1 LOGIN, Change of the User Level .......................................................................... 119
A 3.2.2.2 LOGOUT, Change into User Level .......................................................................... 119
A 3.2.2.3 GETUSERLEVEL, User Level Request ................................................................... 119
A 3.2.2.4 STDUSER, Set Standard User ................................................................................ 119
A 3.2.2.5 PASSWD, Change Password .................................................................................. 120
A 3.2.3.1 TRIGGERLEVEL, Active level triggering ................................................................. 120
A 3.2.3.2 TRIGGERMODE ...................................................................................................... 120
A 3.2.3.3 TRIGGERSOURCE, Trigger source ........................................................................ 120
A 3.2.3.4 TRIGGERAT, Effect of the Trigger Input .................................................................. 121
A 3.2.3.5 MFILEVEL, Input Level Multi-Function Input .......................................................... 121
A 3.2.3.6 TRIGGERCOUNT, Number of Output Measurement Values .................................. 121
A 3.2.3.7 TRIGGERSW, Software Trigger Pulse ..................................................................... 121
A 3.2.4.1 BAUDRATE, RS422 ................................................................................................ 122
A 3.2.4.2 ERROROUT1/2, Activate Switching Output............................................................ 122
A 3.2.4.3 ERRORLEVELOUT1/2, Output Level Switching Output ......................................... 122
A 3.2.4.4 ERRORLIMITCOMPARETO1/2 ................................................................................ 122
A 3.2.4.5 ERRORLIMITVALUES1/2 ........................................................................................ 123
A 3.2.4.6 ERRORHYSTERESIS .............................................................................................. 123
A 3.2.4.7 ERROROUTHOLD .................................................................................................. 123
A 3.2.5.1 IMPORT ................................................................................................................... 123
A 3.2.5.2 EXPORT .................................................................................................................. 124
A 3.2.5.3 MEASSETTINGS, Load / Save Measurement Settings .......................................... 124
A 3.2.5.4 BASICSETTINGS, Load / Save Device Settings .................................................... 125
A 3.2.5.5 SETDEFAULT, Factory Settings .............................................................................. 125
A 3.2.6.1 ANALOGRANGE ..................................................................................................... 125
A 3.2.6.2 ANALOGSCALEMODE, Scaling the Analog Output .............................................. 125
A 3.2.6.3 ANALOGSCALERANGE, Scaling Limits with Two-Point Scaling ........................... 126
A 3.2.6.4 ANALOGSCALESOURCE ....................................................................................... 126
A 3.2.7.1 KEYLOCK, Set Key lock .......................................................................................... 127
optoNCDT 1750
A 3.2.8 Measurement .............................................................................................................................. 127
A 3.2.9 Data output ................................................................................................................................. 130
A 3.3 Example Command Sequence During Selection of Measurement Value .................................................. 132
A 3.4 Error Messages ............................................................................................................................................ 133
A 4 Control Menu ............................................................................................................................................... 135
A 4.1 Tab Home ..................................................................................................................................................... 135
A 4.2 Tab Settings ................................................................................................................................................. 135
A 4.2.1 Inputs .......................................................................................................................................... 135
A 4.2.2 Data Recording ........................................................................................................................... 136
A 4.2.3 Signal Processing ....................................................................................................................... 138
A 4.2.4 Outputs ....................................................................................................................................... 139
A 4.2.5 System Settings .......................................................................................................................... 141
A 3.2.8.1 TARGETMODE, Measurement Task ....................................................................... 127
A 3.2.8.2 MEASPEAK, Choice of the Peak in the Video Signal ............................................. 127
A 3.2.8.3 MEASRATE, Measuring rate ................................................................................... 127
A 3.2.8.4 SHUTTER, Exposure Time ..................................................................................... 128
A 3.2.8.5 SHUTTERMODE ..................................................................................................... 128
A 3.2.8.6 LASERPOW, Laser Power ....................................................................................... 128
A 3.2.8.7 ROI, Video Signal, Masking the Evaluation Range ................................................ 128
A 3.2.8.8 AVERAGE, Averaged Measurements ..................................................................... 128
A 3.2.8.9 MASTER .................................................................................................................. 129
A 3.2.8.10 MASTERSIGNAL ..................................................................................................... 129
A 3.2.8.11 MASTERSOURCE ................................................................................................... 129
A 3.2.9.1 OUTPUT, Selection of Measurement Value Output ................................................ 130
A 3.2.9.2 OUTREDUCEDEVICE, Output Reduction of Measurement Value Outpu .............. 130
A 3.2.9.3 OUTREDUCECOUNT, Data Output Rate ................................................................ 130
A 3.2.9.4 OUTHOLD, Error Processing .................................................................................. 130
A 3.2.9.5 GETOUTINFO_RS422, Query Selected Data ......................................................... 131
A 3.2.9.6 OUT_RS422 ............................................................................................................ 131
optoNCDT 1750
Safety

1. Safety

The handling of the sensor assumes knowledge of the operating instructions.

1.1 Symbols Used

The following symbols are used in this operating instructions:
Indicates a hazardous situation which, if not avoided, may result in minor or moderate injury.
Indicates a situation that may result in property damage if not avoided.
Indicates a user action.
optoNCDT 1750
i
Measure
Indicates a tip for users.
Indicates hardware or a software button/menu.

1.2 Warnings

Avoid unnecessary laser radiation to be exposed to the human body.
Switch off the sensor for cleaning and maintenance. Switch off the sensor for system maintenance and repair if the sensor is integrated into a system.
Caution - use of controls or adjustments or performance of procedures other than those specified may cause harm.
Connect the power supply and the display-/output device in accordance with the safety regulations for electri­cal equipment.
> Risk of injury
> Damage to or destruction of the sensor
Avoid shocks and impacts to the sensor.
> Damage to or destruction of the sensor
Page 9
Safety
Mount the sensor only to the existing holes on a flat surface. Clamps of any kind are not permitted
> Damage to or destruction of the sensor
The power supply may not exceed the specified limits.
> Damage to or destruction of the sensor
Protect the sensor cable against damage. Attach the cable load-free, hold the cable after appr. 25 cm and hold the pigtail on the connector e.g. zip tie.
> Destruction of the sensor
> Failure of the measuring device
Avoid continuous exposure to fluids on the sensor.
> Damage to or destruction of the sensor
Avoid exposure to aggressive materials (washing agent, penetrating liquids or similar) on the sensor.
> Damage to or destruction of the sensor

1.3 Notes on CE Marking

The following apply to the optoNCDT 1750:
- EU directive 2014/30/EU
- EU directive 2011/65/EU, “RoHS“ category 9
Products which carry the CE mark satisfy the requirements of the EU directives cited and the European harmonized standards (EN) listed therein. The EU Declaration of Conformity is available to the responsible authorities according to EU Directive, article 10, at:
optoNCDT 1750
MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Koenigbacher Str. 15 94496 Ortenburg / Germany
The sensor is designed for use in industrial environments and meets the requirements.
Page 10
Safety

1.4 Intended Use

- The optoNCDT 1750 system is designed for use in industrial and laboratory applications.
- It is used  for measuring displacement, distance and position  for in-process quality control and dimensional testing
- The system must only be operated within the limits specified in the technical data, see Chap. 3.3.
- The sensor must be used in such a way that no persons are endangered or machines and other material
goods are damaged in the event of malfunction or total failure of the sensor.
- Take additional precautions for safety and damage prevention in case of safety-related applications.

1.5 Proper Environment

- Protection class: IP 65 (applies only when the sensor cable is plugged in)
Lenses are excluded from protection class. Contamination of the lenses leads to impairment or failure of the function.
- Temperature range  Operation: 0 °C ... 50 °C (+32 up to +104 °F)  Storage: -20 °C ... 70 °C (-4 up to +158 °F)
- Humidity: 5 - 95 % (non-condensing)
- Ambient pressure: Atmospheric pressure
The protection class is limited to water, no penetrating liquids or similar!
i
optoNCDT 1750
Page 11
Laser Safety
Never deliberately look into the laser beam! Consciously close your eyes or turn away immediately if ever the laser beam should hit your eyes.

2. Laser Safety

The optoNCDT 1750 sensors operate with a semiconductor laser with a wavelength of 670 nm (visible/red) resp. 405 nm (visible/blue). The sensors fall within Laser Class 2 (II). The laser is operated on a
pulsed mode, the average power is ≤ 1 mW. The pulse frequency depends on the adjusted measuring rate
(0.3 ... 7.5 kHz). The pulse duration of the peaks is regulated depending on the measuring rate and reflectivity of the target and can be 0 up to 3333 µs.
Comply with all regulations on lasers!
i
Although the laser output is low looking directly into the laser beam must be avoided. Due to the visible light beam eye protection is ensured by the natural blink reflex. The housing of the optical sensors may only be opened by the manufacturer, see Chap. 12. For repair and service purposes the sensors must always be sent to the manufacturer.
Lasers of Class 2 (II) are not subject to notification and a laser protection officer is not required.
The following warning labels must be attached to the cover (front and/or rear side) of the sensor housing.The laser warning labels for Germany have already been applied. Those for other non German speaking countries an IEC standard label is included in delivery and the versions applicable to the user’s country must be ap­plied before the equipment is used for the first time. Laser operation is indicated by LED, see Chap. 5.3.
optoNCDT 1750
LASER RADIATION
DO NOT STARE INTO BEAM
CLASS 2 LASER PRODUCT
IEC 60825-1: 2014
P 1mW; =670nm
LASER RADIATION
DO NOT STARE INTO BEAM
CLASS 2 LASER PRODUCT
IEC 60825-1: 2014
P 1mW; =405nm
Fig. 1 Warning label and laser label, ILD1750-x Fig. 2 Laser label, ILD1750-xBL
COMPLIES WITH 21 CFR 1040.10 AND 1040.11
EXCEPT FOR CONFORMANCE WITH
IEC 60825-1 ED. 3., AS DESCRIBED IN
LASER NOTICE NO. 56, DATED MAY 8, 2019
Only for USA
Page 12
Laser Safety
During operation of the sensor the pertinent regulations acc. to IEC 60825-1 on „radiation safety of laser equipment“ must be fully observed at all times. The sensor complies with all applicable laws for the manufacturer of laser devices.
sensor off RS422 on output off analog on
optoNCDT
LASER RADIATION
DO NOT STARE INTO BEAM
CLASS 2 LASER PRODUCT
IEC 60825-1: 2014
P 1mW; =670nm
COMPLIES WITH 21 CFR 1040.10 AND 1040.11
EXCEPT FOR CONFORMANCE WITH
IEC 60825-1 ED. 3., AS DESCRIBED IN
LASER NOTICE NO. 56, DATED MAY 8, 2019
Fig. 3 True reproduction of the sensor with its actual location of the warning labels, ILD1750
If both warning labels are covered over when the unit is installed the user must ensure that supplemen-
i
tary labels are applied.
optoNCDT 1750
Page 13
Functional Principle, Technical Data
3 mA
5.2 V / 10.2 V 262078

3. Functional Principle, Technical Data

3.1 Short Description

The optoNCDT 1750 uses the principle of optical triangulation, that is, a visible, modulated point of light is projected onto the target surface.
The diffuse part of the reflection of this point of light is displayed depending on distance on a position-resolv­ing element (CMOS) by an receiver optic which is arranged to the optical axis of the laser beam in a defined angle.
A signal processor in the sensor calculates the distance of the point of light on the measuring object to the sensor by means of the output signal of the CMOS elements. The distance value is linearized and output by means of the analog or RS422 interface.
sensor off RS422 on output off analog on
optoNCDT
LASER RADIATION
DO NOT STARE INTO BEAM
CLASS 2 LASER PRODUCT
IEC 60825-1: 20xx-xx
P 1mW; =670nm
1) For distance values without zero setting resp. master­ing only.
optoNCDT 1750
Current Voltage Digital value
SMR MR
3 mA 262077
4 mA (SMR) 98232
12 mA (MMR) 131000
20 mA (EMR) 163768
Fig. 4 Definition of terms
5.2 V / 10.2 V
0 V
2.5 V / 5 V
5 V / 10 V
1
MR = Measuring range
SMR = Start of measuring range
MMR = Mid of measuring range
EMR = End of measuring range
Page 14
Functional Principle, Technical Data

3.2 Real Time Control (RTSC)

The CMOS element determines the intensity of incident light during the exposure. This enables the sensor to compensate for fluctuations in brightness on the object being measured. What is more, it does so in a range from almost total absorption to almost total reflection. The RTSC (Real-Time-Surface-Compensation) allows an accurate real-time surface compensation in the measurement process with a high dynamic range.
optoNCDT 1750
Page 15
Functional Principle, Technical Data

3.3 Technical Data

Model ILD1750- 2 10 20 50 100 200 500 750
Measuring range 2 mm 10 mm 20 mm 50 mm 100 mm 200 mm 500 mm 750 mm
Start of measuring range 24 mm 30 mm 40 mm 45 mm 70 mm 70 mm 200 mm 200 mm
Midrange 25 mm 35 mm 50 mm 70 mm 120 mm 170 mm 450 mm 575 mm
End of measuring range 26 mm 40 mm 60 mm 95 mm 170 mm 270 mm 700 mm 950 mm
Linearity
Repeatability
2)
% FSO ≤±0.08 ≤±0.06 ≤±0.08 ≤±0.07 ≤±0.09
Measuring rate
Light source Semiconductor laser <1 mW, 670 nm (red)
Permissible ambient light 10,000 lx (with 2.5 kHz)
Laser safety class Class 2 according to IEC 60825-1 : 2014
SMR 80 µm 110 µm 320 µm 570 µm 740 µm 1300 µm 1500 µm
Spot diameter
MMR 35 µm 50 µm 45 µm 55 µm 60 µm 1300 µm 1500 µm
EMR 80 µm 110 µm 320 µm 570 µm 700 µm 1300 µm 1500 µm
Temperature stability
Temperature range
1)
operation 0 ... +50 °C
storage -20 ... +70 °C
Control inputs/outputs
1.6 µm 6 µm 12 µm 30 µm 60 µm 160 µm 350 µm 670 µm
0.1 µm 0.4 µm 0.8 µm 2 µm 4 µm 8 µm 20 µm 30 µm Continuously adjustable between 0.3 ... 7.5 kHz
adjustable in 6 steps: 7.5 kHz / 5 kHz / 2.5 kHz / 1.25 kHz / 625 Hz / 300 Hz
± 0.0125 %
FSO/K
± 0.005 % FSO/K
1x HTL/TTL Laser on/off;
1 x HTL/TTL Multifunction input Trigger in / slave in / (zero setting / mastering / teach
2x error output (error & limit value): npn, pnp, push pull)
1x RS422 synchronization input (trigger in, sync in, master/slave, master/slave alternating)
optoNCDT 1750
Page 16
Functional Principle, Technical Data
Model ILD1750- 2 10 20 50 100 200 500 750
Measurement value output
Operation
analog 4 ... 20 mA (0 ... 5 V / 0 ... 10 V); 16 bit; freely scalable within the measuring range
digital RS422 / 16 bit
Button
Web
interface
Application-specific presets; peak selection, video signal; freely selectable averaging possibilities;
Select & function buttons for interface selections, mastering (zero), teach, presets,
quality slider, frequency selection, factory settings
data reduction; setup management
2)
Power supply 11 ... 30 V DC, 24 V / P <3 W
Sensor cable
Standard 0.25 m pigtail with 14-pole ODU connector
Option Extension: 3 / 10 m
Synchronization possible for simultaneous or alternating measurements
Protection class IP 65
Vibration 2 g / 20 ... 500 Hz
Shock 15 g / 6 ms
Weight (with 25 cm cable) appr. 550 g appr. 600 g
Housing size S M
The specified data apply to a white, diffuse reflecting surface (reference: ceramics)
FSO = Full Scale Output
SMR = Start of measuring range; MMR = Mid of measuring range; EMR = End of measuring range
1) based on digital output
2) Connection to PC via IF2001/USB (optionally available)
optoNCDT 1750
Page 17
Functional Principle, Technical Data
Model ILD1750- 2LL 10LL 20LL 50LL
Measuring range 2 mm 10 mm 20 mm 50 mm
Start of measuring range 24 mm 30 mm 40 mm 45 mm
Midrange 25 mm 35 mm 50 mm 70 mm
End of measuring range 26 mm 40 mm 60 mm 95 mm
Linearity
Repeatability
Measuring rate
% FSO ≤±0.08 ≤±0.06
2)
1.6 µm 6 µm 12 µm 30 µm
0.1 µm 0.4 µm 0.8 µm 2 µm Continuously adjustable between 0.3 ... 7.5 kHz
adjustable in 6 steps: 7.5 kHz / 5 kHz / 2.5 kHz / 1.25 kHz / 625 Hz / 300 Hz Light source Semiconductor laser <1 mW, 670 nm (red)
Permissible ambient light 10,000 lx (with 2.5 kHz)
Laser safety class Class 2 according to IEC 60825-1 : 2014
SMR 85 x 240 µm 120 x 405 µm 185 x 485 µm 350 x 320 µm
Spot diameter
MMR 24 x 280 µm 35 x 585 µm 55 x 700 µm 70 x 960 µm
EMR 64 x 400 µm 125 x 835 µm 195 x 1200 µm 300 x 1940 µm
Temperature stability
Temperature range
1)
± 0.0125 % FSO/K ± 0.005 % FSO/K
operation 0 ... +50 °C
storage -20 ... +70 °C
1x HTL/TTL Laser on/off;
Control inputs/outputs
1 x HTL/TTL Multifunction input Trigger in / slave in / (zero setting / mastering / teach
2x error output (error & limit value): npn, pnp, push pull)
1x RS422 synchronization input (trigger in, sync in, master/slave, master/slave alternating)
optoNCDT 1750
Page 18
Functional Principle, Technical Data
Model ILD1750- 2LL 10LL 20LL 50LL
Measurement value output
Operation
analog 4 ... 20 mA (0 ... 5 V / 0 ... 10 V); 16 bit; freely scalable within the measuring range
digital RS422 / 16 bit
Button
Web
interface
Select & function buttons for interface selections, mastering (zero), teach, presets,
quality slider, frequency selection, factory settings
Application-specific presets; peak selection, video signal; freely selectable averaging
possibilities; data reduction; setup management
2)
Power supply 11 ... 30 V DC, 24 V / P <3 W
Sensor cable
Standard 0.25 m pigtail with 14-pole ODU connector
Option Extension: 3 / 10 m
Synchronization possible for simultaneous or alternating measurements
Protection class IP 65
Vibration 2 g / 20 ... 500 Hz
Shock 15 g / 6 ms
Weight (with 25 cm cable) appr. 550 g
Housing size S
The specified data apply to a white, diffuse reflecting surface (reference: ceramics)
FSO = Full Scale Output
SMR = Start of measuring range; MMR = Mid of measuring range; EMR = End of measuring range
1) based on digital output
2) Connection to PC via IF2001/USB (optionally available)
optoNCDT 1750
Page 19
Functional Principle, Technical Data
Model ILD1750- 20BL 200BL 500BL 750BL
Measuring range 20 mm 200 mm 500 mm 750 mm
Start of measuring range 40 mm 70 mm 200 mm 200 mm
Midrange 50 mm 170 mm 450 mm 575 mm
End of measuring range 60 mm 270 mm 700 mm 950 mm
Linearity
Repeatability
Measuring rate
% FSO ≤±0.06 ≤±0.08 ≤±0.07 ≤±0.09
1
2
<±12 µm <±160 µm <±350 µm <±670 µm
0,8 µm 15 µm 20 µm 45 µm
Continuously adjustable between 0.3 ... 7.5 kHz
adjustable in 6 steps: 7.5 kHz / 5 kHz / 2.5 kHz / 1.25 kHz / 625 Hz / 300 Hz Light source Semiconductor laser <1 mW, 405 nm (blue)
Permissible ambient light 10,000 lx
Laser safety class Class 2 according to IEC 60825-1 : 2014
SMR, µm 320
Spot diameter (±10 %)
1300 1500 1500MMR, µm 45
EMR, µm 320
Temperature stability 3 % FSO/K ± 0.03
Temperature range
operation 0 ... +50 °C
storage -20 ... +70 °C
1x HTL/TTL Laser on/off;
1 x HTL/TTL Multifunction input Trigger in / slave in / zero setting / mastering /
Control inputs/outputs
teach (2x error output (error & limit value): npn, pnp, push pull)
1x RS422 synchronization input (trigger in, sync in, master/slave,
master/slave alternating)
optoNCDT 1750
Page 20
Functional Principle, Technical Data
Model ILD1750- 20BL 200BL 500BL 750BL
Measurement value output
Operation
analog 4 ... 20 mA (0 ... 5 V / 0 ... 10 V); 16 bit; freely scalable within the measuring range
digital RS422 / 16 bit
button
interface
Select & function buttons for interface selections, mastering (zero), teach, presets,
quality slider, frequency selection, factory settings
Web
Application-specific presets; peak selection, video signal; freely selectable averag-
ing possibilities; data reduction; setup management
4
Power supply 11 ... 30 V DC, <3 W (24 V)
Sensor cable
standard 0.25 m pigtail with 14-pole ODU connector
option Extension: 3 / 10 m
Synchronization possible for simultaneous or alternating measurements
Protection class IP 65
Vibration 2 g / 20 ... 500 Hz
Shock 15 g / 6 ms in 3 axes
Weight (with 25 cm cable) appr. 550 g (incl. pigtail) appr. 600 g (incl. pigtail)
Housing size S M
The specified data apply to a white, diffuse reflecting surface (reference: ceramics)
FSO = Full Scale Output
SMR = Start of measuring range; MMR = Mid of measuring range; EMR = End of measuring range
1) Measuring rate 5 kHz, median 9
2) Factory setting 5 kHz; modifying the factory settings requires the IF2001/USB converter (optionally available)
3) Based on digital output
4) Connection to PC via IF2001/USB (optionally available)
optoNCDT 1750
Page 21
Delivery

4. Delivery

4.1 Unpacking, Included in Delivery

- 1 Sensor ILD1750
- 1 Assembly instruction
- 1 CD with program <ILD1750 DAQ Tool.exe> and instruction manual
- 1 Calibration protocol
- Laser warning labels acc. IEC norm
Carefully remove the components of the measuring system from the packaging and ensure that the
goods are forwarded in such a way that no damage can occur. Check the delivery for completeness and shipping damage immediately after unpacking. If there is damage or parts are missing, immediately contact the manufacturer or supplier.
Optional accessories are available in the appendix, see Chap. A 1

4.2 Storage

Storage temperature: -20 up to +70 °C (-4 °F up to +158 °F)
Humidity: 5 - 95 % (non-condensing)
optoNCDT 1750
Page 22
Installation

5. Installation

5.1 Instructions for Installation

5.1.1 Reflection Factor of the Target Surface

In principle the sensor evaluates the diffuse part of the reflected laser light.
Laser beam
Laser beam
2
Laser beam
optoNCDT 1750
Ideal diffuse reflection Real reflectionDirect mirror reflection
Fig. 5 Reflection factor of the target surface
A statement concerning a minimum reflectance is difficult to make because even a small diffuse fraction can be evaluated from highly reflecting surfaces. This is done by determining the intensity of the diffuse reflection from the CMOS signal in real time and subsequent compensation, see Chap. 3.2. Dark or shiny objects being measured, e.g. black rubber, may require longer exposure times. The exposure time is dependent on the measuring rate and can only be increased by reducing the sensor’s measuring rate.

5.1.2 Error Influences

5.1.2.1 Light from other Sources
Thanks to their integrated optical interference filters the optoNCDT 1750 sensors offer outstanding perfor­mance in suppressing light from other sources. However, this does not preclude the possibility of interference from other light sources if the objects being measured are shiny and if lower measuring rates are selected. Should this be the case it is recommended to use suitable shields to screen the other light sources. This ap­plies in particular to measurement work performed in close proximity to welding equipment.
Page 23
Installation
5.1.2.2 Color Differences
Because of intensity compensation, color difference of targets affect the measuring result only slightly. How­ever, such color differences are often combined with different penetration depths of the laser light into the material. Different penetration depths then result in apparent changes of the measuring spot size. Therefore color differences in combination with changes of penetration depth may lead to measuring errors.
5.1.2.3 Temperature Influences
When the sensor is commissioned a warm-up time of at least 20 minutes is required to achieve uniform temperature distribution in the sensor. If measurement is performed in the micron accuracy range, the effect of temperature fluctuations on the sensor holder must be considered. Due to the damping effect of the heat capacity of the sensor, sudden temperature changes are only measured with delay.
5.1.2.4 Mechanical Vibration
If the sensor is to be used for resolutions in the μm to sub-μm range, special care must be taken to ensure
stable and vibration-free mounting of sensor and target.
5.1.2.5 Movement Blurs
If the objects being measured are fast moving and the measuring rate is low, it is possible that movement blurs may result. Always select a high measuring rate for high-speed operations, therefore, in order to prevent errors.
optoNCDT 1750
Page 24
Installation
5.1.2.6 Surface Roughness
Laser-optical sensors detect the surface using an extremely small laser spot. They also track slight surface unevenness. In contrast, a tactile, mechanical measurement, e.g. using a caliper, detects a much larger area
of the measurement object. In case of traversing measurements, surface roughnesses of 5 μm and more lead
to an apparent distance change.
Suitable parameters for the averaging number may improve the comparability of optical and mechanical measurements.
Max.
Min.
h > 5 µm
Ceramic reference surface Structured surface
Recommendation for parameter choice:
The averaging number should be selected in such a way that a surface area the size of which is comparable to those with mechanical measurements is averaged.
optoNCDT 1750
Page 25
Installation
5.1.2.7 Angle Influences
Tilt angles of the target in diffuse reflection both around the X and the Y axis of less than 5 ° only have a disturbing effect with surfaces which are highly reflecting. Tilt angles between 5 ° and 15 ° lead to an apparent distance change of approximately 0.12 ... 0.2 % of the measuring ranges, see Fig. 6.
These influences have to be explicitly considered when scanning profiled surfaces. Basically the angle be­havior of triangulation is liable to the reflectivity of the measuring object surface.
sensor off RS422 on output off
optoNCDT
LASER RADIATION
DO NOT STARE INTO BEAM
CLASS 2 LASER PRODUCT
IEC 60825-1: 20xx-xx P 1mW; =670nm
analog on
Angle
Angle X-axis % Y-axis %
±5 ° typ. 0.12 typ. 0.12
optoNCDT 1750
X-axis Y-axis
Fig. 6 Measurement errors through tilting with diffuse reflection
±15 ° typ. 0.2 typ. 0.2
±30 ° typ. 0.5 typ. 0.5
Page 26
Installation

5.1.3 Optimizing the Measuring Accuracy

Color strips Direction of movement
laser off
in range
midrange
error
state
output
function
select
Grinding or rolling marks Fig. 7 Sensor arrangement in case of ground or striped
sensor off RS422 on output off analog on
correct
optoNCDT
LASER RADIATION DO NOT STARE INTO BEAM CLASS 2 LASER PRODUCT
IEC 60825-1: 20xx-xx
P 1mW; =670nm
incorrect (Shadow)
In case of rolled or polished metals that are moved past the sensor the sensor plane must be arranged in the direction of the rolling or grinding marks. The same ar­rangement must be used for color strips.
surfaces
In case of bore holes, blind holes and edges in the surface of moving targets the sensor must be arranged in such a way that the edges do not obscure the laser spot.
optoNCDT 1750
Fig. 8 Sensor arrangement for holes and ridges
Page 27
Installation

5.2 Mounting, Dimensions

The optoNCDT 1750 sensor is an optical system for measurements with micrometer accuracy. The laser beam must be directed perpendicularly onto the surface of the target.
sensor off RS422 on output off analog on
optoNCDT
LASER RADIATION DO NOT STARE INTO BEAM CLASS 2 LASER PRODUCT
IEC 60825-1: 20xx-xx
P 1mW; =670nm
Make sure it is handled carefully when installing and operating. Mount
i
the sensor only to the existing holes on a flat surface. Clamps of any kind are not permitted. Do not exceed torques.
The bearing surfaces surrounding the fastening holes (through-holes) are slightly raised
Target
Fig. 9 Sensor mounting with diffuse reflection
Bolt connection
Housing size Through length Screw Washer Torque
ISO 4762-A2 ISO 7089-A2 µ = 0.12
mm Nm
S 30 M4 A4.3 2
M 35 M4 A4.3 2
Fig. 10 Mounting conditions
Recommended tightening torque max. + 10 % permissible, not deceed min. -20 %!
The tightening torques specified in the table are approximate and may vary depending on the application.
Basis of considerations μ = 0.12.
optoNCDT 1750
Page 28
Installation
97 (3.82)
30
Mount the sensor by means of 3 screws type M4.
MR 2 10 20 50 100 200
SMR 24 30 40 45 70 70
Y 1.5 6.5 10 23 33.5 60
MR = Measuring range
SMR = Start of measuring range
ø16
48.5
appr. 315
Fig. 11 Dimensional drawing sensor cable
ø15
~51
Fig. 12 Dimensional drawing male connector sensor cable
optoNCDT 1750
89 (3.50)
4
4.5
(1.18)
75 (2.95)
67 (2.64)
33.5
(1.32)
4
SMR
10
13.4 (.53)
48 (1.89)
3x Mounting holes dia. 4.5
for M4 screws
Housing size S
7
7 (.28)
15 (.59)
mm (Inch)
Limits for free space
MR
Keep this area free
from light sources and/or
their reflections
Y
2 (.08)
Fig. 13 Dimensional drawing and free space, ILD1750-2/10/20/50/100/200, ILD1750-2LL/10LL/20LL/50LL, ILD1750-20BL/200BL
Page 29
Installation
150 (5.91)
MR 500 750
SMR 200 200
Y 180 270
MR = Measuring range
SMR = Start of measuring range
80 (3.15)
70 (2.76)
5
SMR
MR
5
35 (1.38)
15 (.59)
5 (.20)
140 (5.51)
98 (3.86) 10
3x Mounting holes dia. 4.5
for M4 screws
Housing size M
mm (Inch)
Limits for free space
6
17.5 (.69)
35 (1.38)
6 (.24)
Fig. 14 Dimensional drawing and free space, ILD1750-500/750, ILD1750-500BL/750BL
optoNCDT 1750
Y
2 (.08)
Keep this area free
from light sources and/or
their reflections
Page 30
Loading...
+ 114 hidden pages