Michell Instruments Condumax II Specifications

Process Analyzers
Condumax II Transportable
Hydrocarbon & Water Dew-Point Analyzer
Transportable natural gas dew-point analyzer system for operation in the eld. Suitable for IEC Zone 1 or 2 hazardous area, NEC Class I, Division 1 Groups B, C, D.
A complete transportable natural gas dew-point analysis system for eld spot-check measurements. Periodic online operation when located in a temperature maintained analyzer house. Measurements and functionality are instantly accessible through integrated alphanumeric display and touch-glass HMI interface including log of dew-point readings for operator review.
Highlights
Field transportable self-contained dew-point analyzer system
Simultaneous HC and water dew-point measurements in a single analyzer
Automatic objective measurements by industry
proven principles
Parameter specic sensors ensure continuity of HC and water dew-point readings
Self-contained sample handling, conditioning and analysis package
0.5°C HC dew-point accuracy
Fundamental cooled mirror principle
Applications
Spot-check measurements of HC and water dew point
Field verication of installed on-line dew-point analyzers
Flexibility for periodic measurements at any gas
source
Producer process stage proling to optimize eciency
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Process Analyzers
The Industry Standard HCDP/WDP Analyzer
The Condumax II fullls the demands of natural gas producers and pipeline transmission companies for reliable on-line monitoring of natural gas hydrocarbon and water dew point.
Condumax II is the industry’s analyzer of choice to ensure conformance of these key gas quality parameters, from production processing, through trans-continental pipeline networks into nal distribution and utilization by major consumers such as power generators. Throughout the midstream industry Michell hydrocarbon dew-point analyzers are installed as permanent analyzers, providing measurements six times every hour 24/7/365.
Transportable Condumax II for Field Validation
The Condumax II Transportable addresses the further needs of natural gas users as the industry evolves. With an increased proportion of alternative fuel sources such as biogas, and greater reliance on LNG imports into gas networks which traditionally received gas solely from xed upstream producers, the attention to ensuring accurate measurement of dew point has never been more critical. This increased complexity of supply chains has
expanded the number of potential measurement points
each requiring conformity to specication. The Condumax II Transportable oers the exibility to make investigative spot-check measurements at any location, to even the smallest and most remote gas source. Furthermore, for the gas producer, the Condumax II Transportable can be used to prole individual process stages to ensure optimum eciency.
Quality Assurance with a New Transfer Standard
The Condumax II Transportable also enables established users of permanent on-line dew-point analyzers to carry out periodic comparative measurements in the eld to verify measurement performance against the certied factory laboratory calibration of the Condumax II to all users.
The Condumax II Transportable oers automatic measurements of high sensitivity and objectivity wherever they are needed in a simple to use, self-contained, sample handling, conditioning and analysis package.
Sample Conditioning System
Complete integration of Condumax II Main Unit
System conguration for connection direct to
transmission pipeline natural gas at typically 70 barg
pressure
Simultaneous water dew-point measurement at process
pressure. Integration of water dew-point sample ow in
series for analysis at full line pressure
Process pressure gauge, 100 barg scale
Coalescing lter with by-pass needle valve and system drain
Sample gas pressure reduction via electrically-heated
regulator for analysis of HC dew point at intermediate pressure (cricondentherm condition), adjustment range up to 35 barg tted (analysis pressure indicated by Condumax II Main Unit)
Sample ow control with armored rotameter
*To assure correct measurement performance of
this system in outdoor eld use, the ambient air
temperature must be at least 5°C above both the
hydrocarbon dew-point temperature of the process
gas sample at the cricondentherm condition,
typically 27 barg, and water dew-point at full
process line pressure.
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550mm
(21.6”)
335mm
(13.2”)
670mm
(26.4”)
Dimensions
Process Analyzers
System Package
Custom designed and built carry case of heavy duty construction in 316 stainless steel with six vibration absorbing feet on base (for transportation) and on one edge (for upright analyzer system operation)
Removable case lid secured by four toggle latches. Six carry handles for ease of mobility by two persons and
transportation between sites by automobile
Power consumption: <300 W, 110 V, 60 Hz or 230 V,
50 Hz (dependent on unit purchased)
Power Connection: Junction box provided with M20 or 1/2” NTP gland entry. Local AC connection to by customer’s site electrician in accordance with local codes of practice
Weight (inclusive of Condumax II Main Unit): 60kg approximately
Condumax II Flow Schematic
PRESSURE
GAUGE
SAMPLE GAS INLET
(100 BARG MAX)
COALESCING
FILTER
PRESSURE
REGULATOR
Weight: 60kg (approx)
System Connections
Minimess® stainless steel braided, micro-bore hoses
Sampling system connection: Minimess® quick connect
Set of 3 hoses: Sample inlet, coalescing lter drain /
Length: 3m (each hose)
Process connection: 316 stainless steel, 1/4” NPT male
Gas wetted bore: PTFE, 2mm internal diameter
CONDUMAX II
ANALYZER
HC DEW POINT
WATER DEW POINT
by-pass and sample gas exhaust
NON-RETURN
VALVE
METERING
VALVE
NEEDLE
VALVE
FLOWMETER
 
 
SAMPLE GAS
OUTLET
BYPASS GAS
OUTLET
Hydrocarbon dew point - measured at cricondentherm condition Water dew point - measured at line pressure
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Process Analyzers
Technical Specications
Condumax II Main Unit Analyzer
Hydrocarbon Dew-Point Measurement
Measuring technique Dark Spot™ xed sample analysis; Direct
Sensor cooling Automatic via 3-stage Peltier eect
Maximum range Up to Δ 55°C measurement depression from
Resolution 0.1°C, 0.1°F
Accuracy ±0.5°C hydrocarbon dew point (single and
Sample ow 0.03 to 0.06 m3/hr (0.5 to 1.0 Nl/min)
Measurement frequency 6 cycles/hour (recommended)
Operating Pressure Max. 100 barg (1450 psig)
photo-detection of hydrocarbon condensate at hydrocarbon dew-point temperature
electronic cooler under adaptive control
main unit operating temperature
multiple condensable component analysis)
- low ow alarm standard
12 cycles/hour (maximum)
Water Dew-Point Measurement
Measuring technique Michell Ceramic Moisture Sensor
Unit Selection
Resolution 0.1°C, 0.1°F dew point
Range Calibrated from -100 to +20°C dew point
Accuracy ±1°C from -59 to +20°C dew point
Operating Pressure Max. 138 barg (2000 psig)
Dew point
Moisture content
°C and °F water dew point lbs/MMscf; mg/m3, ppmV (conversion method IGT#8 or ISO18453)
0.1 lbs/MMscf, 1 mg/m3 ppm
±2°C from -100 to -60°C dew point
V
Pressure Measurement(s)
Hydrocarbon dew-point analysis pressure
Units MPa, barg, psig
Resolution 0.1 MPa and barg, 1 psig
Accuracy
Hydrocarbon dew point
Water dew point
±0.25 barg ±0.5 barg
Hydrocarbon and Water Dew-Point Analyzer
Sample gas supply Natural gas up to 100 barg, pressure
Enclosure Travel case is stainless steel 316 material
Gas connections Sample inlet, lter by-pass outlet, system
Operating environment Indoors/outdoors 0 to 40°C; Max 95% RH
Power supply 110 or 230 V AC, 50/60 Hz, 300 W
Weight 60kg (approx)
regulated in sampling system
construction with removable lid for access and rubber feet for transportation / operation; Instrument is EExd cast enclosure with removable viewing port: internally heated for condensation protection
drain. Sample system for: 1/4” NPT female ports, Quick connect Minimess® hoses, Process connections: 1/4” NTP male
*See cautionary note on page 2
Logged data
Each log
Visual review
Integrated display/ keyboard
Outputs Modbus RTU, RS485 @ 9600 baud rate;
Alarms Process and analyzer status via software
150 data logs, sucient for minimum 24 hour period (stored in volatile memory); HC dew point and analysis pressure, water dew point and process line pressure; HMI display with automatic statistical analysis; maximum, minimum, average values for duration of log period
Touch screen with vacuum uorescent
display
Two 4-20 mA linear (non-isolated) outputs, user congurable for any combination of dew point or pressure parameters; Additional connection junction box required
externally
register and display annotation. Integrated low ow alarms for each sample ow Analyzer status fault ag 23 mA on mA output 1; Comprehensive analyzer status messages appear on HMI display; Additional connection junction box required
externally
Certication
Hazardous area
certication
*Available to customer specic order — consult Michell Instruments.
ATEX: II 2G Ex d e IIB+H2 T3 Gb Ta= -20°C to +40°C
IECEx: Ex d e IIB+H2 T3 Gb Ta= -20°C to +40°C
Michell Instruments Ltd 48 Lancaster Way Business Park, Ely, Cambridgeshire, CB6 3NW Tel: +44 (0) 1353 658000, Fax: +44 (0) 1353 658199, Email: uk.info@mi chell.com, Web: www.michell.com/uk
Michell Instruments adopts a continuous development programme which sometimes necessitates specication changes without notice. Issue no: Condumax II Transportable_97149T_V5_UK_0419
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