Mettler Toledo XS-X Ex2 Quick Manual

Quick Guide
Precision Balances
XS-X Ex2 models

Table of Contents

1 Introduction 5
2 Safety Information 6
3 Design and Function 9
4 Installation and Putting into Operation 17
5 Connection of Peripheral Devices and System Integration 27
6 Maintenance 29
7 Technical Data 31
1.1 Conventions and symbols used in these operating instructions 5
2.1 Definition of signal warnings and symbols 6
2.2 Product specific safety notes 6
3.1 Overview 9
3.1.1 S weighing platform with SmartPan 9
3.1.2 S weighing platform 10
3.1.3 L weighing platform 11
3.1.4 Terminal 12
3.2 User interface 13
3.2.1 Display 13
3.2.2 Input dialog boxes 14
3.2.3 Firmware 15
3.2.3.1 System settings 15
3.2.3.2 Applications 15
3.2.4 Security system 16
4.1 Unpacking 17
4.1.1 Unpacking the draft shield Pro (model dependent) 17
4.2 Location 17
4.3 Assembling the balance 18
4.3.1 Installing the draft shield and weighing pan 18
4.3.2 Placing the terminal on the L weighing platform 20
4.3.3 Installation of the AC adapter PSX2 21
4.3.3.1 Installation in the Ex hazardous area (zone 2) 21
4.3.3.2 Installation outside the Ex hazardous area 22
4.3.3.3 Connection to the balance 23
4.3.3.4 Dismantling 23
4.3.4 Marking the balance and the AC adapter 23
4.4 Setting up the balance 24
4.4.1 Weighing for the first time 24
4.4.1.1 Switching on the balance 24
4.4.1.2 Leveling the balance 25
4.4.1.3 Performing a simple weighing 25
4.5 Transporting the balance 26
5.1 Usage of data interface "RS232" in the Ex hazardous area (zone 2) 27
5.1.1 The peripheral device «P» is located inside the Ex hazardous area 27
5.2 Usage of the optional data interface "Bluetooth" in the Ex hazardous area 28
5.2.1 The peripheral device «P» is located inside the Ex hazardous area 28
5.2.2 The peripheral device «P» (e.g. printer) is located outside the Ex hazardous area 28
6.1 Cleaning 29
6.2 Cleaning the draft shield (1mg models) 29
6.3 Disposal 30
7.1 General data 31
7.2 Model-specif data of the XS-X Ex2 precision balances 33
7.2.1 Balances with readability of 0.1 mg, S platform with draft shield 33
7.2.2 Balances with readability of 1 mg, S platform with draft shield and SmartPan 33
7.2.3 Balances with readability of 0.1 mg, S platform with SmartPan 35
7.2.4 Balances with readability of 10 mg, S platform with SmartPan 35
7.2.5 Balances with readability of 1 mg / 5 mg, L platform 36
7.2.6 Balances with readability of 0.1 g, S / L platform 36
Table of Contents 3Precision Balances

1 Introduction

Thank you for choosing a METTLER TOLEDO balance.
The balances offers numerous weighing and adjustment options with exceptional operating convenience.
The different models have different characteristics regarding equipment and performance. Special notes in the text indicate where this makes a difference to operation.
METTLER TOLEDO is a leading manufacturer of balances for laboratory and production use as well as analytical measuring instruments. A globally present customer service network with highly trained personnel is always available to assist with the selection of accessories or provide advice on the optimal use of the balance.
The balance conforms to current standards and directives. It supports requirements, work techniques and protocols as specified by all international quality assurance systems, e.g. GLP (Good Laboratory Practice), GMP (Good Manufacturing Practice). The balance has a CE Declaration of Conformity and METTLER TOLEDO, as the manufacturer, is certified to ISO 9001 and ISO 14001. This provides the assurance that your capital investment is protected in the long term by high product quality and a comprehensive service package (repairs, maintenance, servicing, adjustment service).
Finding more information
u www.mt.com/xs-ex-balances
More detailed information is in the Operating Instructions on the CD-ROM.
Software version
These operating instructions refer to the originally installed firmware (software) version V 5.40.

1.1 Conventions and symbols used in these operating instructions

Key and button designations are shown in graphic or text form in square brackets (e.g. [ [Define].
These symbols indicate an instruction:
§ prerequisites
1 steps
2 ... ð results
This symbol indicates press key briefly (less than 1.5 s).
] or
This symbol indicates press and hold key down (longer than 1.5 s).
Introduction 5Precision Balances

2 Safety Information

2.1 Definition of signal warnings and symbols

Safety notes are indicated by signal words and warning symbols and contain warnings and information about safety issues. Ignoring safety notes can lead to personal injury, damage to the instrument, malfunctions and erroneous results.
Signal words
WARNING
CAUTION
Attention
Note
Warning symbols

2.2 Product specific safety notes

Approved for use in zone 2 hazardous areas
The AC adapter PSX2 supplies the power to the XS-X Ex2 precision balances for their intended use in the Ex hazardous area classified as zone 2. In this zone, ignitable concentrations of flammable gases, vapors or liquids are not likely to occur in normal operation, and if they do occur, will exist for only a short period. The AC adapter can be installed inside or outside the Ex hazardous area.
Use in zone 1 and 0 is not permitted.
General safety information
Your instrument corresponds to the state of the art technology and complies with all recognized safety rules, however, certain hazards may arise in extraneous circumstances. Do not open the housing of the instrument: It does not contain any parts which can be maintained, repaired or replaced by the user. If you ever have problems with your instrument, contact your authorized METTLER TOLEDO dealer or service representative.
Always operate and use your instrument only in accordance with the instructions contained in this manual. The instructions for setting up your new instrument must be strictly observed.
If the instrument is not used according to these Operating Instructions, protection of the instrument may be impaired and METTLER TOLEDO assumes no liability.
Staff safety
In order to use the instrument, you must have read and understood the operating instructions. Keep the operating instructions for further reference.
Never make any modifications to the instrument and use only original spare parts and optional equipment from METTLER TOLEDO.
Safety notes
for a hazardous situation with medium risk, possibly resulting in severe injuries or death if not avoided.
for a hazardous situation with low risk, resulting in damage to the device or the property or in loss of data or minor or medium injuries if not avoided.
(no symbol) for important information about the product.
(no symbol) for useful information about the product.
General hazard Electrical shock
WARNING
Risk of electric shock
Use only the AC adapter PSX2 delivered with your balance, and check that the voltage printed on its the same as your local power supply voltage.
Safety Information6 Precision Balances
WARNING
Heavy object
– Single person lift could cause injury.
– Do not move or lift this equipment without assistance.
CAUTION
Damage of device
– For use only in dry interior rooms.
– Do not use sharply pointed objects to operate the keyboard! Although your balance is very ruggedly constructed, it is nevertheless a precision instrument. Treat it with corresponding care.
Safety instructions regarding installation and operation in the Ex hazardous area, zone 2
CAUTION
Safety instructions
– The installation may be performed only by a qualified electrician as described in this installation information.
– Check whether special clothing or special tools are needed for work in the hazardous area of the end-user and then wear or use these if required.
– Find out whether the use of certain electronic devices (cell phones, computers, etc.) is prohibited in the hazardous area of the end-user, and then follow these regulations.
– Establishing and separating the connections to the power supply are exclusively the task of the electrician(s) of the end user.
– Any modifications to the balance and AC adapter, as well as repairs to the assemblies, are prohibited. These actions endanger the safety of the system, result in loss of the Ex Approval, and nullify any warranty and product liability claims.
– Service work and repairs may be performed only by personnel authorized by METTLER TOLEDO.
– The classification as zone 2 must be confirmed by the regulatory body of your profession.
– Check that the balance and AC adapter are in perfect condition before putting into operation for the first time and at least every 3 years.
– It is important to observe the European Directive on Equipment Intended for Use in Potentially Explosive Atmospheres (94/9/CE)!
– Only accessories which are explicitly mentioned in this document may be used, and they must be installed and operated as described here.
– Installation work on the balance must be carried out outside the hazardous area.
Safety Information 7Precision Balances
Safety measures during operation in the Ex hazardous area, zone 2
CAUTION
Damage of device
– AC adapter and balance may be operated only when the housing is closed.
– The instrument must only be cleaned with a damp cloth.
Note
– According to Directive 94/9/EU (ATEX 95), XS-X Ex2 precision balances and the AC adapter PSX2 are Group II, Category 3G devices that, according to Directive 99/92/EU (ATEX 137), can be used in zone 2, as well as in Gas Groups IIA, IIB and IIC, which are potentially ignitable by combustible substances in the range of Temperature Classes T1 to T5.
– For use/installation, the requirements of EN 60079-14 must be observed.
Special conditions X for the AC adapter PSX2
CAUTION
Damage of device
– The power supply cable of the METTLER TOLEDO Type AC adapter PSX2 must be installed with protection against mechanical damage.
– Only the special plug-connector of the output circuit may be plugged into, or unplugged from, a power-consuming device such as a balance while it is under voltage.
– The internal inductance (including the connecting cable) of any power-consuming device connected to the AC adapter must not exceed ≤ 30 µH, and its internal capacity must not exceed ≤
4.9 µF.
Special condition X for the balance
CAUTION
Damage of device
– XS-X Ex2 precision balances can only be used in closed and clean interior spaces.
– The instrument must only be cleaned using a damp cloth.
Technical data of the precision balances in the XS-X Ex2 line and the AC adapter PSX2.
See Technical Data [}31].
Safety Information8 Precision Balances

3 Design and Function

1
2
3
4
11
10
9
10
13
13
9
12
5
11
5
7
7
6
8
6
10
9

3.1 Overview

3.1.1 S weighing platform with SmartPan

Terminal
1
Operating keys
3
Level indicator/Level sensor
5
SmartPan and weighing pan for 1mg models
7
Safety feet
9
SmartPan and standard weighing pan for
11
Display "Touch screen"
2
Type designation
4
Handle for operation of the draft-shield door
6
Glass draft shield
8
Foot screws
10
Drip tray for 10mg models
12
10mg models
SmartPan and standard weighing pan for
13
0.1mg models
Design and Function 9Precision Balances

3.1.2 S weighing platform

1
2
3
4
12
5
10
11
5
6
7
8
9
8
11
10
65421 3 7
Terminal
1
Operating keys
3
Level indicator
5
Weighing pan for 0.1mg models
7
Glass draft shield
9
Foot screws
11
Display “Touch screen”
2
Type designation
4
Draft shield element
6
Handle for operation of the draft-shield door
8
Safety feet
10
Weighing pan for 0.1g models
12
Rear to the S weighing platform
Slot for second interface (optional)
1
Fastening for auxiliary display stand or terminal
3
stand (optional)
Aux 2 (connection for "ErgoSens", hand- or
5
foot-switch)
Design and Function10 Precision Balances
Fastening point for anti-theft device
7
Socket for AC adapter
2
Aux 1 (connection for "ErgoSens", hand- or
4
foot-switch)
RS232C serial interface
6

3.1.3 L weighing platform

8
1
2
4
5
5
9
67
6
3
10
10
11
12
13
15
14
17
1618
19
Terminal
1
Operating keys
3
Weighing pan
5
Cover
7
Draft shield
9
Fastening for terminal stand (optional)
11
Aux 1 (connection for “ErgoSens”, hand- or
13
foot-switch)
RS232C serial interface
15
Connector for terminal cable
17
Cover plate for below-the-balance weighing
19
Display “Touch screen”
2
Type designation
4
Foot screws
6
Fastening point for anti-theft device
8
Points of attachment for terminal or cover
10
Level indicator
12
Aux 2 (connection for “ErgoSens”, hand- or
14
foot-switch)
Socket for AC adapter
16
Slot for second interface (optional)
18
(hook optional)
Design and Function 11Precision Balances

3.1.4 Terminal

5
4
7
6
1
2
3
3
Key assignments and terminal connection.
1: Front view
Designation Explanation
1
Configuration For displaying menus for the configuration of a current application. The
application can be adjusted to a specific task via numerous settings.
2
3
4
5
6
7
Print This key is used to transfer data via the interface, e.g. to a printer. Other
Zeroing This key is used for setting a new zero point manually (only required if
Tare This key is used to tare the balance manually (only necessary for
On/Off For switching the balance on and off (standby mode).
Select application/System
Home This key takes you directly from any menu level back to the active
devices, e.g. a PC can also be connected. The data to be transferred can be freely defined.
the balance is used for normal weighings).
normal weighings). When the balance has been tared, the Net symbol is displayed to indicate that all displayed weights are net.
Note
It is recommended not to disconnect the balance from the power supply unless it is not going to be used for an extended period.
This key is used to select a required application.
application.
Design and Function12 Precision Balances
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