Mettler Toledo XP2004S, XP2003S, XP5003S, XP10003S Operating Instructions Manual
Operating Instructions
METTLER TOLEDO
Excellence Plus XP Comparator Balances
XP2004S, XP2003S, XP5003S, XP10003S
www.mt.com/support
LEERE SEITE
Overview of XP Comparator Balances
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1 Terminal (for details s. Section 4)
2 Display (Touch-sensitive “Touch Screen”)
3 Operating keys
4 SmartSens sensors
5 Type name
6 Draft shield
7 Levelmatic
8 Draft shield element (XP10003S)
9 Level indicator
10 Fastening point for anti-theft device
11 Safety foots
12 Leveling screw
13 RS232C serial interface
14 Slot for second interface (optional)
15 Socket for AC adapter
16 Aux 1 (connection for “ErgoSens”, hand- or foot-switch)
17 Aux 2 (connection for “ErgoSens”, hand- or foot-switch)
18 Fastening for auxiliary display stand or terminal stand (optional)
19 Handle for operation of the draft-shield door
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Contents
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Contents
1 Getting to know your balance .......................................................................................................................... 6
1.1 Introduction .................................................................................................................................................... 6
1.2 Introducing the XP comparator balances ............................................................................................................ 6
1.3 Conventions and symbols used in these operating instructions ............................................................................. 6
1.4 Safety first ...................................................................................................................................................... 7
2 Setting up the balance ....................................................................................................................................8
2.1 Unpacking and checking the standard equipment ............................................................................................... 8
2.1.1 Unpacking the draft shield ................................................................................................................................ 8
2.1.2 The following components are standard equipment: ............................................................................................ 9
2.2 Setting up the balance ................................................................................................................................... 10
2.2.1 Installing the balance cable in the terminal ....................................................................................................... 10
2.2.2 Installing the draft shield and weighing pan ...................................................................................................... 11
2.3 Selecting the location and leveling the balance ................................................................................................. 12
2.3.1 Selecting the location ..................................................................................................................................... 12
2.3.2 Leveling the balance ...................................................................................................................................... 12
2.4 Power supply ................................................................................................................................................ 13
2.5 Setting the reading angle ................................................................................................................................ 13
2.6 Transporting the balance ................................................................................................................................ 13
2.7 Weighing below the balance ........................................................................................................................... 14
3 Your first weighing ....................................................................................................................................... 15
3.1 Switching the balance on and off .................................................................................................................... 15
3.2 Performing a simple weighing ........................................................................................................................ 15
4 Basic principles for using the terminal and the software ................................................................................. 16
4.1 Overview of the terminal ................................................................................................................................. 16
4.2 The display ................................................................................................................................................... 17
5 System settings ........................................................................................................................................... 19
5.1 Calling up the system settings ........................................................................................................................ 19
5.2 Overview of the system settings ...................................................................................................................... 19
5.3 Overview of system settings ............................................................................................................................ 20
6 User settings ............................................................................................................................................... 22
6.1 Calling up user-specific settings ...................................................................................................................... 22
6.2 Overview of the user-specific settings ............................................................................................................... 22
6.3 Overview of “User-specific settings” ................................................................................................................. 23
7 The “Weighing” application .......................................................................................................................... 24
7.1 Selecting the application ................................................................................................................................ 24
8 The “WeighCom” application ........................................................................................................................ 25
8.1 Introduction to the “WeighCom” application ...................................................................................................... 25
8.2 Selecting the application ................................................................................................................................ 25
Contents
9 Software updates ......................................................................................................................................... 26
9.1 Operating principle ........................................................................................................................................ 26
9.2 Requirements ................................................................................................................................................ 26
9.3 Loading software updates from the Internet ....................................................................................................... 26
9.4 Loading the new software into the balance ....................................................................................................... 27
9.5 Saving and reloading balance settings ............................................................................................................. 29
10 Error and status messages ............................................................................................................................ 30
10.1 Error messages occurring during normal operation ........................................................................................... 30
10.2 Further error messages .................................................................................................................................. 30
10.3 Status messages ........................................................................................................................................... 31
11 Cleaning and service .................................................................................................................................... 32
11.1 Cleaning the draft shield ................................................................................................................................. 33
12 Technical data and accessories ..................................................................................................................... 34
12.1 General data ................................................................................................................................................. 34
12.2 Model-specific data ....................................................................................................................................... 35
12.3 Dimensions .................................................................................................................................................. 36
12.3.1 XP2004S and XP5003S ................................................................................................................................ 36
12.3.2 XP2003S ..................................................................................................................................................... 37
12.3.3 XP10003S without draft shield ....................................................................................................................... 38
12.3.4 XP draft shield W12 ...................................................................................................................................... 39
12.4 Specifications of the RS232C interface ............................................................................................................. 40
12.5 Specification of the “Aux” connections .............................................................................................................. 40
12.6 MT-SICS Interface commands and functions ..................................................................................................... 41
12.7 Accessories .................................................................................................................................................. 43
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Getting to know your balance
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1 Getting to know your balance
In this Section you will be given basic information about your balance. Please read right through this Section carefully even if you
already have experience with METTLER TOLEDO balances; please pay special attention to the safety warnings!
1.1 Introduction
Thank you for choosing a METTLER TOLEDO comparator balance.
Comparator balances combine a large number of weighing and adjustment possibilities with exceptionally convenient operation.
With these balances software updates can be downloaded from the Internet and loaded into the balance.
These Operating Instructions apply to the XP2004S, XP2003S, XP5003S, and XP10003S comparator balances. Please read these
Operating Instructions carefully right through so that you can derive maximum benefit from all the possibilities your comparator
balance offers.
You will find instructions for using the “WeighCom” application for mass comparison, which is delivered with the comparator balance,
in the enclosed “WeighCom Application” operating instructions.
1.2 Introducing the XP comparator balances
The XP family of comparator balances comprises various models (XP2004S, XP2003S, XP5003S, XP10003S) which differ in their
weighing range and resolution.
All the comparator balances have the following features:
– Touch-sensitive “TouchScreen” graphics terminal with color display.
– Built-in applications for mass comparison (“WeighCom”) as well as for normal weighing. Further applications can be downloaded
from the Internet onto your computer as required, and from there into the comparator balance.
– Built-in RS232C interface.
– Adjustment (calibration and linearization) with internal weight at a keystroke.
– Two programmable sensors for hands-off operation (“SmartSens”) to speed up frequently recurring tasks.
1.3 Conventions and symbols used in these operating instructions
The following conventions apply throughout these operating instructions:
– Key designations are indicated by double angular parentheses (e.g. «On/Off» or «E»).
These symbols indicate safety notes and hazard warnings which, if ignored, can cause
personal danger to the user, damage to the balance or other equipment, or malfunctioning of the balance.
This symbol indicates additional information and notes. These make working with your
balance easier, as well as ensuring that you use it correctly and economically.
Getting to know your balance
1.4 Safety first
Always operate and use your balance only in accordance with the instructions contained in this manual.
The instructions for setting up your new balance must be strictly observed.
If the instrument is not used according to the manufacturer's Operating Instructions, protection of the instrument may be
impaired (see also § 5.4.4 of EN 60101:01).
The balance may only be used in enclosed interior rooms. It is not permitted to use the
balance in hazardous environments.
Use only the AC adapter delivered with your balance, and check that the voltage printed
on it is the same as your local power supply voltage. Only plug the adapter into a socket
which is grounded.
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Do not use sharply pointed objects to operate the keyboard of your balance!
Although your balance is very ruggedly constructed, it is nevertheless a precision
instrument. Treat it with corresponding care.
Do not open the balance: It does not contain any parts which can be maintained,
repaired, or replaced by the user. If you ever have problems with your balance, contact
your METTLER TOLEDO dealer.
Use only balance accessories and peripheral devices from METTLER TOLEDO; they are
optimally adapted to your balance.
Disposal: The instrument must be disposed of according to the respective customerand country-specific regulations.
Setting up the balance
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2 Setting up the balance
This Section describes how to unpack your new balance, set it up and prepare it for operation. On completion of the steps described
in this Section, your balance is ready for operation.
Note: The balance must be disconnected from the power supply when carrying out all setup and mounting
work, as well as when the housing of the weighing terminal is opened during everyday operation.
2.1 Unpacking and checking the standard equipment
Open the packaging and carefully remove all components.
2.1.1 Unpacking the draft shield
– Place the draft shield on a clean surface.
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B
– Turn so the cover (A) is vertically on top.
– Lift the carton (B) off over the handle and the pull the carton off
toward the back.
Note: Hold the glass panels firmly so they do not get
pulled off and fall to the floor!
– Close the cover (A) again.
– Push all the glass panels as far as they will go to the back.
– Insert the bottom plate (C).
Note: For installation of the draft shield on the XP10003S
C
comparator balance, separate installation instructions
are enclosed.
Setting up the balance
2.1.2 The following components are standard equipment:
– Weighing platform and terminal
– Draft shield
– Bottom plate
– Weighing pan support
– Weighing pan 127 x 127 mm
– Levelmatic Ø130 mm (all models except XP2003S)
– Draft shield element (XP10003S only)
– Extension cable to the terminal (XP10003S only)
– AC adapter and country-specific power cable
– Operating instructions for XP comparators balance, Excellence Plus XP precision balances, and the “WeighCom” application
– Production certificate
– EC declaration of conformity
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Setting up the balance
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2.2 Setting up the balance
The terminal is identical for all XP comparator balances.
2.2.1 Installing the balance cable in the terminal
– Place the terminal on the operating surface.
A
B
A
C
Note: Ensure that a soft, clean surface is used so as not to damage the terminal
surface.
– Open the housing by pressing the 2 buttons (A) for adjusting the terminal and
swiveling the housing base upwards.
– Pull the cable with the retaining ring (B) through the opening on the housing base
(see diagram).
– Return the terminal to its normal position and open it so that the cable can be
accessed.
– Insert the cable into the top housing (C).
– Close both parts of the housing until the retaining ring (B) is positioned in the cable
opening of the housing base.
B
– Place the retaining ring (B) behind the two guideways and check that it is secure
(tension relief).
B
– Now close the housing by pressing the two buttons (A) for adjusting the terminal
until the housing base engages in the top housing.
A
A
Note: Before closing the housing, always check that the plug is inserted
correctly into the terminal plug-in connection.
2.2.2 Installing the draft shield and weighing pan
Place the following components on the balance in the specified order:
Important: Always use both hands to hold the draft shield by the upper bars
and in a vertical position.
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– Place the draft shield (1) on the balance and then open the side doors.
– Insert the bottom plate (2), if not already inserted (Section 2.1.1)!
– Place the Levelmatic (3) in position.
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Setting up the balance
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Note: For installation of the draft shield on the XP10003S comparator
balance, separate installation instructions are enclosed.
Note: Cleaning the draft shield, see Section 11.1
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XP10003S comparator balance :
Place the following components on the balance in the specified order:
– Centering plate (1)
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– Cover (2)
– Levelmatic (3)
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Note: You can also work without the centering plate (1) and cover (2).
However, depending on the ambient conditions, the display of the results
may be slightly more unstable.
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Setting up the balance
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2.3 Selecting the location and leveling the balance
Your balance is a precision instrument and will thank you for an optimum location with high accuracy and dependability.
2.3.1 Selecting the location
Select a stable, vibration-free position that is as horizontal as possible. If the balance
does not immediately stand perfectly horizontally, it must be leveled before it is used
for the first time (Section 2.3.2). The surface must be able to safely carry the weight of
a fully loaded balance.
Observe ambient conditions (see Section 12.1).
Avoid the following:
– Direct sunlight
– Powerful drafts (e.g. from fans or air conditioners)
– Excessive temperature fluctuations
2.3.2 Leveling the balance
Align the balance horizontally by turning both leveling screws on the front of the balance
housing until the air bubble is in the inner circle of the level indicator.
Example: The position of the air bubble illustrates which leveling screw you need to turn
and in which direction so that the air bubble moves to the center.
In this example, turn the left leveling screw counterclockwise.
L = left leveling screw, R = right leveling screw
2.4 Power supply
Setting up the balance
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Your balance is supplied with an AC adapter and a country-specific power cable. The
AC adapter is suitable for all line voltages in the range:
100 - 240 VAC, -10/+15%, 50/60 Hz.
Check whether the local line voltage is in this range. If this is not the case, on no
account connect the balance or the AC adapter to the power supply, but contact the
responsible METTLER TOLEDO dealer.
Connect the AC adapter to the connection socket on the back of your balance (see figure)
and to the power supply. Secure the connection to your balance by screwing the plug
tight.
Important: Install the cable in such a way that it will not be damaged and
will not hinder day-to-day work. Ensure that the AC adapter can never
come into contact with liquids.
Once connected to the power supply, the balance performs a self-test and is then ready
for operation.
Note: If the display area remains dark, even though the power connection is working,
disconnect the balance from the power supply, then check that the terminal cable is
inserted correctly (see Section 2.2.1).
2.5 Setting the reading angle
For a steep reading angle, press in the two buttons (A) on the back of the terminal. The
top of the terminal can then be slowly pulled upwards until it engages in the desired
position. A total of 3 setting positions are available.
To set a lower reading angle, press in the two buttons (A) and press the top of the
terminal downwards. Release both of the buttons and the top of the terminal will engage
A A
in the desired position.
2.6 Transporting the balance
Before you move your comparator balance to a new location, please contact the METTLER TOLEDO organizationor distributor in your
country.
Setting up the balance
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2.7 Weighing below the balance
Your balance is equipped with a hanger for carrying out weighings below the work surface (weighing below the balance).
Models XP2004S, XP2003S, XP5003S
– Switch off the balance, unscrew the AC adapter cable connection from the back of
the weighing platform and remove the cable.
– Remove any interface cable.
– Remove the Levelmatic.
– Remove the bottom plate.
– Carefully lift the draft shield from the weighing platform and put it aside.
– Tilt the weighing platform backwards until the cover plate (B) is visible.
Important: Do not place the weighing platform on the supporting cone
for the Levelmatic.
A
B
– Remove the 2 screws (A) and the cover plate (B). The hanger is now accessible.
Then return the balance to its normal position and simply reinstall all components in
the reverse order.
Model XP10003S
– Lift off the draft shield.
– Switch off the balance, unscrew the AC adapter cable connection from the back of
the weighing platform and remove the cable.
– Remove any interface cable.
– Remove the draft shield element
– Remove the Levelmatic.
– Tilt the weighing platform backwards until the cover plate (B) is visible.
Important: Do not place the weighing platform on the supporting cone
for the Levelmatic.
– Remove the 2 screws (A) and the cover plate (B). The hanger is now accessible.
Then return the balance to its normal position and simply reinstall all components in
the reverse order.
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