Mettler Toledo ML Seroes, ML Start-up Instructions

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NewClassic Balances
ML Models
Start-up Instructions
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Table of contents

Introduction1
Finding More Information1.1 Conventions and Symbols Used in These Operating Instructions1.2
Safety Precautions2
Overview3
Components3.1 Operation Keys3.2 Display Panel3.3
Setting up the Balance4
Unpacking and Delivery Inspection4.1 Installing the Components4.2 Selecting the Location and Leveling the Balance4.3 Selecting the Location4.3.1 Leveling the Balance4.3.2 Power Supply4.4 AC Operation4.4.1 Battery Operation4.4.2 Adjustment (Calibration)4.5 Adjustment with Internal Weight4.5.1 Adjustment with External Weight4.5.2
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5 5
6
7
7 8 9
11
11 12 14 14 14 15 15 15 17 17 17
Weighing Made Simple5
Switching the Balance On and Off5.1 Performing a Simple Weighing5.2 Zero Setting / Taring5.3 Weighing with the Weighing-in Aid5.4
Cleaning and Service6
Technical Data7
General Data7.1
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19 20 20 20
21
22
22
Table of contents
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Page 5

1 Introduction

Thank you for choosing a METTLER TOLEDO balance.
The precision balances of the NewClassic line combine a large number of weighing possibilities with easy operation.
These operating instructions apply to all balance models ML in the NewClassic line. However, the different models have different charcteristics regarding equipment and performance. Special notes in the text indicate where this makes a difference to operation.

1.1 Finding More Information

See your detailed balance operating instructions on the CD.
Quick Guide with menu map.
Internet: www.mt.com/newclassic

1.2 Conventions and Symbols Used in These Operating Instructions

Key designations are indicated by double angular brackets (e.g. « »).
This symbol indicates press key briefly (less than 1.5 s).
This symbol indicates press and hold key down (longer than 1.5 s).
This symbol indicates a flashing display.
This symbol indicates an automatic sequence.
These symbols indicate safety notes and hazard warnings which, if ignored, can cause per sonal danger to the user, damage to the balance or other equipment, or malfunctioning of the balance.
This symbol indicates additional information and notes. These make working with your bal ance easier, as well as ensuring that you use it correctly and economically.
5Introduction
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2 Safety Precautions

Always operate and use your balance only in accordance with the instructions contained in this manual. The instructions for setting up your new balance must be strictly observed.
If the balance is not used according to these Operating Instructions, protection of the balance may be impaired and METTLER TOLEDO assumes no liability.
It is not permitted to use the balance in explosive atmosphere of gases, steam, fog, dust and flammable dust (hazardous environments).
For use only in dry interior rooms.
Do not use sharply pointed objects to operate the keyboard of your balance! Although your balance is very ruggedly constructed, it is nevertheless a precision instrument. Treat it with corresponding care.
Do not open the balance: It does not contain any parts which can be maintained, repaired, or replaced by the user. If you ever have problems with your balance, contact your METTLER TOLEDO dealer.
Use only balance accessories and peripheral devices from METTLER TOLEDO; they are opti mally adapted to your balance.
Use only the original universal AC adapter delivered with your balance.
Disposal
In conformance with the European Directive 2002/96/EC on Waste Electrical and Electronic Equipment (WEEE) this device may not be disposed of in domestic waste. This also applies to countries outside the EU, per their specific requirements.
Please dispose of this product in accordance with local regulations at the collecting point specified for electrical and electronic equipment. If you have any questions, please contact the responsible authority or the distributor from which you purchased this device. Should this device be passed on to other parties (for private or professional use), the content of this regu lation must also be related.
Thank you for your contribution to environmental protection.
6 Safety Precautions
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3 Overview

C
0.1 mg
C
1 mg
C
1 mg
C
0.01 g

3.1 Components

7Overview
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C
0.01g / 0.1g
C
0.1 g
11
12
13
10
14
Name and Function of Components
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51 42
9
3 6
7
8
1 Display 8 Glass draftshield 2 Operation keys 9 Handle for operation of the draft-shield door 3 Model sticker (with approved models only) 10 Socket for AC Adapter 4 Level indicator 11 RS232C serial interface 5 Weighing pan 12 Kensington slot for anti-theft purposes 6 Draft shield element 13 Slot for second interface (optional) 7 Leveling foot 14 Product label

3.2 Operation Keys

8 Overview
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Key Functions
Application Icons
Status Icons
Weighing-in aid
Weight Value Field
Unit Field
No. Key Press briefly (less than 1.5 s) Press and hold (longer than 1.5 s)
1
To change display resolution (1/10d
no function
function) while application is running
2
To navigate back (scroll up) within menu topics or menu selections
Decrease (numerical) parameters within
To select the weighing application
Decrease (numerical) parameters quickly within menu and in applications
menu and in applications
3
To navigate forward (scroll down) within menu topics or menu selections
To select assigned application and enter ing the parameter settings of application.
4 ON//OFF
5
6
7
8
9
Increase (numerical) parameters within menu and in applications
Switch on
Zero/Tare
Cancel and to leave menu without saving (one step back in the menu).
With entries: scroll down
To navigate through menu topics or menu selections
To toggle between unit 1, recall value (if selected), unit 2 (if different from unit 1) and the application unit (if any)
To enter or leave menu selection (from / to menu topic)
To enter application parameter or switch to next parameter
To store parameter
Printout display value
Default application assignment: Piece counting
Increase (numerical) parameters quickly within menu and in applications
Switch off
Switch off
no function
Execute predefined adjusting (calibra tion) procedure
Enter or leave menu (Parameter settings)

3.3 Display Panel

Printout active user menu settings
Transfer data
9Overview
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Application Icons
Menu locked Application “Formulation / Net-Total”
Menu setting activated Application “Totaling”
Application "Weighing" Application “Dynamic weighing”
Application "Piece counting" Application “Multiplication factor”
Application "Percent weighing" Application “Division factor”
Application "Check weighing" Application “Density”
Application "Statistics"
Status Icons
Indicates stored value (Memory) Acoustic feedback for pressed keys activated
Indicates Net weight values Weighing range 1 (Dual Range models only)
Adjustments (calibration) started Weighing range 2 (Dual Range models only)
Applications "Diagnostics" and “Routine Test” Charge of battery: full, 2/3, 1/3, discharged
Service reminder
Weight Value Field and Weighing-in aid
Indicates negative values Brackets to indicate uncertified digits
(Battery operated models only)
(approved models only)
Unit Field
Indicates unstable values Marking of nominal or target weight
Indicates calculated values Marking of tolerance limit T+
Marking of tolerance limit T-
g gram ozt troy ounce tls Singapore taels
kg kilogram GN grain tlt Taiwan taels
mg milligram dwt pennyweight tola tola
ct carat mom momme baht baht lb pound msg mesghal
oz ounce tlh Hong Kong taels
10 Overview
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4 Setting up the Balance

The balance must be disconnected from the power supply when carrying out all setup and mounting work.

4.1 Unpacking and Delivery Inspection

a) Open the packaging and carefully remove all components.
b) Check the delivered items.
The standard scope of delivery contains the following items:
Components Balances with round weighing pan Balances with
square weighing pan
0.1 mg 1 mg 0.01 g 0.1 g 0.01 g 0.1 g
Draft shield 235 mm – Flex draft shield 105 mm – Weighing pan Ø 90 mm
Ø 120 mm – Ø 160 mm – 170 x 190
mm Draft shield element – Pan support Bottom plate – Protective cover Universal AC adapter (country specific) Start-up or Operating Instructions
1)
Quick Guide CD-ROM
1)
EC declaration of conformity
1)
depending on selected countries
11Setting up the Balance
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4.2 Installing the Components

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2
3
4
1
5
C
2
3
4
1
Balances with readability of 0.1 mg, with draft shield (235 mm)
Place the following components on the balance in the specified order:
Note: Push the side glass door (1) back as far as will go.
Bottom plate (2)
Draft shield element (3)
Pan support (4)
Weighing pan (5)
Balances with readability of 1 mg, with draft shield (235 mm)
Place the following components on the balance in the specified order:
Note: Push the side glass door (1) back as far as will go.
Bottom plate (2)
Pan support (3)
Weighing pan (4)
12 Setting up the Balance
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2
3
4
1
6
5
Balances with readability of 1 mg, with flex draft
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5
4
3
2
1
C
2
1
shield (105 mm)
Place the following components on the balance in the specified order:
a) Place bottom plate (1) (push and turn)
b) Place pan support (2) with weighing pan (3).
c) Unfold the draft shield frame (4) and place it cor
rectly.
d) Insert the glass panels (5) into the draft shield
frame.
e) Place draft shield top (6)
Balances with readability of 10 mg with square weighing pan and draft shield element
a) Remove the two screws (1)
b) Remove the plate (2) and retain it.
c) Place draft shield element (3) and fix it with the
two screws.
d) Place pan support (4) with weighing pan (5).
Balances with readability of 0.01 g / 0.1 g with round weighing pan
Place the following components on the balance in the specified order:
Pan support (1)
Weighing pan (2)
13Setting up the Balance
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2
1
Balances with readability of 0.1 g with square
C
weighing pan
Place the following components on the balance in the specified order:
Pan support (1)
Weighing pan (2)

4.3 Selecting the Location and Leveling the Balance

Your balance is a precision instrument and will thank you for an optimum location with high accuracy and dependability.

4.3.1 Selecting the Location

Select a stable, vibration-free position that is as horizontal as possible. The surface must be able to safely carry the weight of a fully loaded balance.
Observe ambient conditions (see Technical Data).
Avoid the following:
Direct sunlight

4.3.2 Leveling the Balance

Powerful drafts (e.g. from fans or air conditioners)
Excessive temperature fluctuations
The balances have a level indicator and two or four adjustable leveling feet to compensate for slight irregularities in the surface of the weighing bench. The balance is exactly horizontal when the air bubble is in the middle of the level glass.
Note: The balance should be leveled and adjusted each time it is moved to a new location.
Balances with 2 leveling feet
Adjust the two front leveling feet appropriately until the air bubble comes to rest exactly in the middle of the glass:
Air bubble at "12 o'clock" turn both feet clockwise
Air bubble at "3 o'clock" turn left foot clockwise, right
foot counterclockwise
Air bubble at "6 o'clock" turn both feet counterclockwise
Air bubble at "9 o'clock" turn left foot counterclockwise,
right foot clockwise
14 Setting up the Balance
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Balances with 4 leveling feet
a) First turn the two rear leveling feet all the way in.
b) Adjust the two front leveling feet as previously described.
c) Turn the rear leveling feet down onto the surface for extra stabiliz
ing safety, so the balance cannot tilt over under eccentric loads.

4.4 Power Supply

Allow your balance to warm up for 30 minutes (0.1 mg models 60 minutes) to enable it to adapt itself to the ambient conditions.

4.4.1 AC Operation

Your balance is supplied with an country-specific AC adapter or with a country-specific power cable. The power supply is suitable for all line voltages in the range: 100 - 240 VAC, 50/60 Hz (for exact specifications, see section "technical data").
First, check the local line voltage is in the range 100 - 240 VAC, 50/60 Hz and whether the power plug fits your local power supply connection. If this is not the case, on no account connect the balance or the AC adapter to the power supply, but contact the responsible METTLER TOLEDO dealer.
Important:
Before operating, check all cables for damage.
Guide the cables so that they cannot become damaged or interfere with the weighing process!
Take care that the AC adapter cannot come into contact with liquids!
The power plug must be always accessible.
Connect the AC adapter to the connection socket on the back of your balance (see figure) and to the power line.

4.4.2 Battery Operation

The Balance can also operates with batteries. Under normal operation conditions, the balance works indepen dently of the AC power line for about 8 to 15 hours (using alkaline batteries). Immediately after the AC power supply is interrupted e.g. by withdrawing the power plug or if there is a power failure, the balance switches automatically to battery operation. Once the AC power supply is restored, the balance reverts automatically to AC operation.
Note: It is also possible to use rechargeable batteries. Charging batteries inside the balance is not possible.
15Setting up the Balance
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battery fully When the balance is operating on its batteries, the battery symbol in
2/3 full
1/3 full
battery empty
Inserting / Replacing Batteries
The balance must be disconnected from the power supply when carrying out all setup and mounting work.
Make sure that the balance is off before removing or inserting batteries.
Do not place the balance on the pan support location bolt.
Battery Warnings: Read and follow all warnings and instructions supplied by the battery manufacturer.
Do not mix different types or brands of batteries. Performance of batteries can vary very greatly depending on the manufacturer.
the display lights up. The number of segments that are lit is an indica tor of battery condition (3 = fully charged, 0 = discharged). When the batteries are almost completely discharged, the battery symbol flashes.
If you don't operate the balance with batteries for an extended period, it is recommended to remove the batteries from the balance.
Batteries must be disposed of in an environmentally responsible manner. No attempt must be made to incinerate or disassemble item.
Your balance uses 8 standard AA (LR6) batteries (alkaline batteries preferred)
a) Remove weighing pan, pan support and draft shield element or
draft shield "100 mm" if present.
b) Turn the balance carefully on its side.
c) Open and remove the battery-chamber cover.
d) Insert / replace the batteries with the correct polarity as shown in
the battery holder.
e) Insert and close the battery-chamber cover.
f) Turn the balance carefully to its normal position.
g) Reinstall all components in the reverse order.
16 Setting up the Balance
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4.5 Adjustment (Calibration)

------
ADJ.DONE
0.00
g
ADJ.INT
- Internal Adjustment --
21.Jan 2009 12:56
METTLER TOLEDO
Balance Type ML4002 SNR 1234567890
Temperature 22.5 °C Diff 3 ppm
Adjustment done
-----------------------
To obtain accurate weighing results, the balance must be adjusted to match the gravitational acceleration at its location. Adjusting is necessary:
before the balance is used for the first time.
at regular intervals during weighing service.
after a change of location.

4.5.1 Adjustment with Internal Weight

Note: On models with internal weight only (see technical data).
To obtain accurate results, the balance must be connected to the power supply for approximately,
30 minutes for balances with redability of 1 mg to 5 g
60 minutes for balances with redability of 0.01 mg to 0.1 mg
in order to reach operating temperature before adjusting.
Requirement: To carry out this operation, in the menu topic "CAL"
(Adjustment) of advanced menu "ADJ.INT" must be selected.
a) Unload weighing pan
b) Press and hold « » to execute "Internal Adjustment".
The balance adjusts itself automatically. The adjusting is finished when the message "ADJ.DONE" appears briefly on the display. The balance returns to the last active application and is ready for operation.
Sample adjustment printout using internal weight:

4.5.2 Adjustment with External Weight

Note: Because of certification legislation, the approved models cannot be adjusted with an external weight *
(depend on selected countries' certification legislation). * except OIML accuracy class I approved models.
17Setting up the Balance
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To obtain accurate results, the balance must be connected to the power supply for
------
2000.00
g
ADJ.DONE
0.00
g
C
0.00
g
------
C
ADJ.EXT
- External Adjustment --
21.Jan 2009 12:56
METTLER TOLEDO
Balance Type ML4002 SNR 1234567890
Temperature 22.5 °C Nominal 2000.00 g Actual 1999.99 g Diff 5 ppm
Adjustment done
Signature
.......................
-----------------------
approximately,
30 minutes for balances with redability of 1 mg to 5 g
60 minutes for balances with redability of 0.01 mg to 0.1 mg
in order to reach operating temperature before adjusting.
Requirement: To carry out this operation, in the menu topic "CAL"
(Adjustment) " of advanced menu ADJ.EXT" must be selected.
a) Have required adjustment weight ready.
b) Unload weighing pan.
c) Press and hold « » to execute "External Adjustment". The required
(predefined) adjustment weight value flashes in the display.
d) Place adjustment weight in center of pan. The balance adjusts
itself automatically.
e) When "0.00 g" flashes, remove adjustment weight.
The adjusting is finished when the message "ADJ.DONE" appears briefly on the display. The balance returns to the last active application and is ready for operation.
Sample adjustment printout using external weight:
18 Setting up the Balance
Page 19

5 Weighing Made Simple

On
Off
8888888
XXXXXXX
0.00
g
SHUTOFF
On
Off
This section shows you how to perform simple weighings and how you can accelerate the weighing process.

5.1 Switching the Balance On and Off

This section shows you how to perform simple weighings and how you can accelerate the weighing process.
Switching On
a) Remove any load from weighing pan.
b) Press «On».
The balance performs a display test (all segments in the display light up briefly), "WELCOME", Software version, Maximum load and Read ability appears briefly. (Startup "FULL" mode only)
The balance is ready for weighing or for operation with the last active application.
Switching Off
Press and hold the «Off» key until "SHUTOFF" appears on the display. Release the key.
When Quickstart is selected (Advanced menu, topic "STARTUP" > "QUICK"): Once your bal ance has been switched off, it is in standby mode. In this case your balance needs no warm­up time in the standby mode and is immediately ready for weighing. If you wish to perform a weighing, you now only need to place the sample on the weighing pan and the balance
immediately displays the result. There is no need to switch it on with the «On/Off» key.
If your balance has been switched off after a preselected time, the display is dimly lit and shows date, time, maximum load and readability.
If your balance has been switched off manually, the display is off.
Note:
Quickstart is not possible with approved balances (only available in selected countries).
Standby mode is available on line powered balances only.
19Weighing Made Simple
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5.2 Performing a Simple Weighing

1250.38
g
0.00
g
1182.03
g
C
#
0.00
g
121.01
g
#
0.01
g
0.00
g
C
C
121.01
g
0.00
g
0.00
g
95.97
g
121
.
01
g
-
Net
Net
Net
#
C
C
0%
100%
a) Press « » to zero the balance.
Note: If your balance is not in the weighing mode, first press and hold the « » key until “WEIGH“ appears in the display. Release the key. Your balance is in the weighing mode.
b) Place weighing sample on the weighing pan.
c) Wait until the instability detector " " disappears and the stability
beep sounds.
d) Read the result.

5.3 Zero Setting / Taring

Zero setting
a) Unload the balance.
b) Press « » to set the balance to zero. All weight values are
measured in relation to this zero point (see menu topic "ZERO.RNG").
Note: Use the « » zeroing key before you start with a weigh ing.

5.4 Weighing with the Weighing-in Aid

20 Weighing Made Simple
Taring
If you are working with a weighing container, first set the balance to zero.
a) Place empty container on the balance. The weight is displayed.
b) Press « » to tare the balance.
"0.00 g" and "Net" appears in the display. "Net" indicates that all weight values displayed are net values.
Note:
If the container is removed from the balance, the tare weight will be shown as a negative value.
The tare weight remains stored until the « » key is pressed again or the balance is switched off.
The weighing-in aid is a dynamic graphic indicator which shows the used amount of the total weighing range. You can thus recognize at a glance whether the load on the balance approaches the maximum load.
Page 21

6 Cleaning and Service

Every now and then, clean the weighing pan, draft shield element, bottom plate, draft shield (depending on the model) and housing of your balance. Your balance is made from high-quality, durable materials and can therefore be cleaned using a damp cloth or with a standard, mild cleaning agent.
Please observe the following notes:
The balance must be disconnected from the power supply
Ensure that no liquid comes into contact with the balance or the AC adapter.
Never open the balance or AC adapter – they contain no components, which can be cleaned, repaired or replaced by the user.
On no account use cleaning agents which contain solvents or abrasive ingredients, as this can result in damage to the operation panel overlay.
Do not use wet, but only damp cloth for cleaning.
Please contact your METTLER TOLEDO dealer for details of the available service options. Reg ular servicing by an authorized service engineer ensures constant accuracy for years to come and prolongs the service life of your balance.
21Cleaning and Service
Page 22

7 Technical Data

7.1 General Data

Power Supply
• AC operation: AC/DC Adapter Primary: 100V–240V, 50/60Hz, 0.3 A Secondary: 12VDC, 0.84A (with electronic overload protection) Power supply to the balance: 8–20VDC, 10W
Use only with a tested AC Adapter with SELV output current. Ensure correct polarity
• Battery operation: 8 standard AA (LR6) batteries (alkaline) for 8–15 hours of use.
Protection and Standards
• Overvoltage category: Class III
• Degree of pollution: 2
• Degree of Protection: Protected against dust and water: IP54 in use with weighing pan.
• Standards for safety and EMC: See Declaration of Conformity
• Range of application: For use only in dry interior rooms
Environmental conditions
• Height above mean sea level: up to 4000 m
• Ambient temperature range: 10 to 30 °C
• Relative air humidity: 10% to 80 % at 31 °C, linearly decreasing to 50 % at 40 °C, non condensing
Materials
• Housing: Top Housing: Plastic (ABS) Bottom housing: Die-cast aluminum, lacquered
• Weighing pan: Stainless steel X2CrNiMo 17-12-2 (1.4404)
• Draft shield element: with 0.1 mg models: Stainless steel X2CrNiMo 17-12-2 (1.4404)
• Draft shield: Plastic (ABS), glass
• In-use-cover: Plastic (ABS)
22 Technical Data
Page 23
Page 24
Mettler-Toledo AG, Laboratory & Weighing Technologies
CH-8606 Greifensee, Switzerland Tel. +41 (0)44 944 22 11 Fax +41 (0)44 944 30 60 www.mt.com
www.mt.com/newclassic
For more information
Subject to technical changes. © Mettler-Toledo AG 11/2010 11781327D 2.12
*11781327*
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