Mettler Toledo M800 Operation Manual

Operation Manual Multi-parameter Transmitter M800

Transmitter Multi-parameter M800

52 121 825 D

Subject to technical changes.

Printed in Switzerland. 52 121 825 D

Transmitter M800 3

Operation Manual Multi-parameter Transmitter M800

Transmitter M800 4

Transmitter M800 5

Content

1 Introduction __________________________________________________________________________________________ 11

2 Safety instructions _____________________________________________________________________________________ 13

2.1 Denitionofequipment and documentation symbols and designations ________________________________________________________________ 13

2.2 Correct disposal of the unit ________________________________________________________________________ 14

3 Unit overview _________________________________________________________________________________________ 15

3.1 Overview _______________________________________________________________________________________ 15

3.1.1 1-Channel Version ________________________________________________________________________ 15

3.1.2 2-Channel and 4-Channel Version ____________________________________________________________ 16

3.2 Display ________________________________________________________________________________________ 17

3.2.1 Start Screen _____________________________________________________________________________ 17

3.2.2 Activation Menu Screen ____________________________________________________________________ 17

3.3 Graphic Trend Measurement ________________________________________________________________________ 18

3.3.1 Activation Trend Display Screen ______________________________________________________________ 18

3.3.2 Settings for Trend Display Screen _____________________________________________________________ 19

3.3.3 Deactivation Trend Display Screen ____________________________________________________________ 19

3.4 Control / Navigation _______________________________________________________________________________ 20

3.4.1 Menu Structure ___________________________________________________________________________ 20

3.4.2 Operating Elements _______________________________________________________________________ 21

3.4.3 Entry of Data ____________________________________________________________________________ 21

3.4.4 Selection Menus __________________________________________________________________________ 21

3.4.5 ”Save changes” Dialog ____________________________________________________________________ 21

3.4.6 Security Passwords _______________________________________________________________________ 22

3.4.7 Display ________________________________________________________________________________ 22

4 Installation instruction __________________________________________________________________________________ 23

4.1 Unpackingandinspectionofequipment _______________________________________________________________ 23

4.2 Mounting 1/2 DIN Versions (PC housing) _____________________________________________________________ 24

4.2.1 Dimensions 1/2 DIN Version (PC housing) _____________________________________________________ 24

4.2.2 Mounting Procedure – 1/2 DIN Version (PC housing) _____________________________________________ 25

4.2.3 1/2 DIN Version (PC housing) – Panel Mounting ________________________________________________ 26

4.2.4 1/2 DIN Version – Wall Mounting ____________________________________________________________ 26

4.2.5 1/2 DIN Version (PC housing) – Pipe Mounting _________________________________________________ 27

4.3 Mounting Stainless Steel Version _____________________________________________________________________ 28

4.3.1 Dimensions Stainless Steel Version ___________________________________________________________ 28

4.3.2 Mounting Procedure – Stainless Steel Version ___________________________________________________ 29

4.3.3 Stainless Steel Version – Wall Mounting _______________________________________________________ 30

4.3.4 Stainless Steel Version – Pipe Mounting _______________________________________________________ 30

4.4 Electrical Connection ______________________________________________________________________________ 31

4.5 TerminalDenition _______________________________________________________________________________ 32

4.5.1 M800 1-Channel _________________________________________________________________________ 32

4.5.1.1 InPro8000 Series Turbidity Sensor __________________________________________________ 33

4.5.2 M800 2-Channel _________________________________________________________________________ 34

4.5.3 M800 4-Channel _________________________________________________________________________ 35

4.5.4 M800 1-Channel: TB2 – Conductivity 2e/4e Analog Sensors _______________________________________ 36

4.5.5 M800 1-Channel: TB2 – pH/ORP Analog Sensors _______________________________________________ 36

4.5.6 M800 1-Channel: TB2 – Oxygen Analog Sensors ________________________________________________ 37

4.5.7 M800 2- and 4-Channel: TB2 and TB4 – Terminal Assignment for Optical Oxygen, CO d4e and 5000TOCi ISM Sensors ____________________________________________________________________ 38

4.5.8 M800 2- and 4-Channel: TB2 and TB4 – Terminal Assignment for pH, Amp. Oxygen, Cond 4e, CO Sensors 39

4.5.9 M800 1-Channel: TB3 – Terminal Assignment for Optical Oxygen, CO

hi, UniCond2e and UniCond4e ISM Sen-

2

sors 40

4.5.10 M800 1-Channel: TB3 – Terminal Assignment for pH and Turbidity ISM Sensors ________________________ 41

4.5.11 M800 2- and 4-Channel Water: TB3 – Terminal Assignment for Flow Sensors ___________________________________________________________ 41

4.6 Connection of Flow Sensor _________________________________________________________________________ 42

4.6.1 Flow Sensor Input Wiring Kit ________________________________________________________________ 42

4.6.2 Kit Contents _____________________________________________________________________________ 42

4.6.3 Flow sensor wiring for Compatible Sensors _____________________________________________________ 42

4.6.4 Wiringfor”HIGH”typeowsensors __________________________________________________________ 43

4.6.5 Wiringfor”LOW”typeowsensors ___________________________________________________________ 45

4.6.6 Wiringfor”TYPE2”owsensors _____________________________________________________________ 45

hi, UniCond2e, UniCon-

2

and O3 ISM

2

Transmitter M800 6

5 Placing transmitter in, or out, of service ___________________________________________________________________ 46

5.1 Placing transmitter in service _______________________________________________________________________ 46

5.2 Placing transmitter out of service ____________________________________________________________________ 46

6 Guided Setup _________________________________________________________________________________________ 47

7 Calibration ___________________________________________________________________________________________ 48

7.1 Sensor Calibration ________________________________________________________________________________ 48

7.2 Calibration of UniCond2e and UniCond4e Sensors (ISM Sensors only) _______________________________________ 48

7.2.1 Conductivity Calibration of UniCond2e and UniCond4e Sensors _____________________________________ 48

7.2.1.1 One-Point Calibration ____________________________________________________________ 50

7.2.1.2 Two-Point Calibration ____________________________________________________________ 51

7.2.1.3 Process Calibration _____________________________________________________________ 52

7.2.2 Temperature Calibration of UniCond2e Sensors and UniCond4e Sensors ______________________________ 53

7.2.2.1 One-Point Calibration ____________________________________________________________ 53

7.2.2.2 Two-Point Calibration ____________________________________________________________ 54

7.3 Calibration of Cond2e Sensors or Cond4e Sensors ______________________________________________________ 56

7.3.1 One-Point Calibration _____________________________________________________________________ 56

7.3.2 Two-Point Calibration _____________________________________________________________________ 57

7.3.3 Process Calibration _______________________________________________________________________ 57

7.4 pH Calibration ___________________________________________________________________________________ 58

7.4.1 One-Point Calibration _____________________________________________________________________ 58

7.4.2 Two-Point Calibration _____________________________________________________________________ 59

7.4.3 Process Calibration _______________________________________________________________________ 60

7.5 ORP Calibration of pH Sensors ______________________________________________________________________ 60

7.6 Calibration of Amperometric Oxygen Sensors ___________________________________________________________ 61

7.6.1 One-Point Calibration _____________________________________________________________________ 61

7.6.2 Process Calibration _______________________________________________________________________ 62

7.7 Calibration of Optical Oxygen Sensors (ISM Sensors only) _________________________________________________ 63

7.7.1 One-Point Calibration _____________________________________________________________________ 63

7.7.2 Two-Point Calibration _____________________________________________________________________ 64

7.7.3 Process Calibration _______________________________________________________________________ 64

7.8 Calibration of Dissolved Carbon Dioxide Sensors (ISM Sensors only) ________________________________________ 65

7.8.1 One-Point Calibration _____________________________________________________________________ 65

7.8.2 Two-Point Calibration _____________________________________________________________________ 66

7.8.3 Process Calibration _______________________________________________________________________ 66

7.9 Calibration of Thermal Conductivity CO

(C02 high) Sensors (ISM Sensors only) _______________________________ 67

2

7.9.1 One-Point Calibration ______________________________________________________________________ 67

7.9.2 Process Calibration _______________________________________________________________________ 68

7.10 Calibration of O

Sensors (ISM Sensors only) ___________________________________________________________ 68

3

7.10.1 One-Point Calibration ______________________________________________________________________ 69

7.10.2 Process Calibration _______________________________________________________________________ 70

7.11 Calibration of Flow Sensors (ISM Sensors only) _________________________________________________________ 71

7.11.1 One-Point Calibration _____________________________________________________________________ 71

7.11.2 Two-Point Calibration _____________________________________________________________________ 72

7.12 Turbidity Calibration (InPro8000 Series) ______________________________________________________________ 73

7.12.1 Multi-Point Calibration _____________________________________________________________________ 74

7.12.2 Process Calibration _______________________________________________________________________ 75

7.12.3 In-Situ Calibration ________________________________________________________________________ 76

7.12.4 Manual Calibration (Edit) __________________________________________________________________ 78

7.13 Turbidity Calibration (InPro8600i) ___________________________________________________________________ 78

7.13.1 Process Calibration _______________________________________________________________________ 79

7.14 SensorVerication ________________________________________________________________________________ 80

7.15 Edit Calibration Constants for Flow Sensors ____________________________________________________________ 80

7.16 UniCond2e Electronics Calibration ___________________________________________________________________ 81

7.17 Meter Calibration _________________________________________________________________________________ 81

7.17.1 Resistance (Analog Sensors only) ____________________________________________________________ 81

7.17.2 Temperature (Analog Sensors only) ___________________________________________________________ 83

7.17.3 Voltage _________________________________________________________________________________ 83

7.17.4 Current _________________________________________________________________________________ 84

7.17.5 Rg ____________________________________________________________________________________ 84

7.17.6 Rr _____________________________________________________________________________________ 84

7.17.7 Flow meter calibration _____________________________________________________________________ 85

7.18 FlowMeterVerication ____________________________________________________________________________ 86

7.19 Analog Output Calibration __________________________________________________________________________ 86

7.20 Analog Input Calibration ___________________________________________________________________________ 87

7.21 Maintenance ____________________________________________________________________________________ 87

Transmitter M800 7

8 Conguration _________________________________________________________________________________________ 88

8.1 Measurement ___________________________________________________________________________________ 88

8.1.1 Channel Setup ___________________________________________________________________________ 88

8.1.2 Derived Measurements ____________________________________________________________________ 90

8.1.2.1 % Rejection measurement ________________________________________________________ 90

8.1.2.2 Calculated pH (Power Plant Applications only) ________________________________________ 90

8.1.2.3 Calculated CO

(Power plant applications only) ________________________________________ 91

2

8.1.3 Display Mode ____________________________________________________________________________ 91

8.1.4 Parameter related Settings __________________________________________________________________ 92

8.1.4.1 Conductivity Settings _____________________________________________________________ 92

8.1.4.2 pH Settings ____________________________________________________________________ 93

8.1.4.3 Settings for Oxygen Measurement Based on Amperometric Sensors _________________________ 94

8.1.4.4 Settings for Oxygen Measurement Based on Optical Sensors ______________________________ 95

8.1.4.5 Dissolved Carbon Dioxide Settings __________________________________________________ 96

8.1.4.6 Settings for Thermal Conductivity Dissolved CO

Measurement (CO2 hi) _____________________ 97

2

8.1.4.7 Settings for TOC Measurement _____________________________________________________ 97

8.1.4.8 Settings for Flow Measurement _____________________________________________________ 98

8.1.4.9 Settings for Turbidity Sensors (InPro8000 Series) ______________________________________ 98

8.1.4.10 Settings for Turbidity Sensors (InPro8600i) ___________________________________________ 98

8.1.4.11 Deionization Capacity (DI-Cap™) __________________________________________________ 99

8.1.5 Concentration Curve Table _________________________________________________________________100

8.2 Temperature Source (Analog Sensors only) ___________________________________________________________100

8.3 Analog Outputs _________________________________________________________________________________ 101

8.4 Set Points _____________________________________________________________________________________ 102

8.5 ISM Setup (ISM Sensors only) _____________________________________________________________________ 103

8.5.1 Sensor Monitor __________________________________________________________________________ 103

8.5.2 CIP Cycle Limit __________________________________________________________________________ 105

8.5.3 SIP Cycle Limit __________________________________________________________________________ 106

8.5.4 AutoClave Cycle Limit ____________________________________________________________________ 107

8.5.5 DLI Stress Adjustment ____________________________________________________________________ 107

8.5.6 SAN Cycle Parameters ____________________________________________________________________ 108

8.5.7 Reset Counters for UniCond2e Sensors _______________________________________________________ 108

8.5.8 Set Calibration Interval for UniCond2e Sensors _________________________________________________ 109

8.6 General Alarm __________________________________________________________________________________ 109

8.7 ISM / Sensor Alarm ______________________________________________________________________________ 109

8.8 Clean ________________________________________________________________________________________ 110

8.9 Display Setup __________________________________________________________________________________ 110

8.10 Digital Inputs ___________________________________________________________________________________ 111

8.11 System _______________________________________________________________________________________ 111

8.12 PID Controller __________________________________________________________________________________ 112

8.13 Service _______________________________________________________________________________________ 116

8.13.1 Set Analog Outputs ______________________________________________________________________ 116

8.13.2 Read Analog Outputs

_____________________________________________________________ 116

8.13.3 Read Analog Inputs ______________________________________________________________________ 116

8.13.4 Set Relay ______________________________________________________________________________ 116

8.13.5 Read Relay ____________________________________________________________________________ 116

8.13.6 Read Digital Inputs ______________________________________________________________________ 116

8.13.7 Memory _______________________________________________________________________________ 117

8.13.8 Display _______________________________________________________________________________ 117

8.13.9 Calibrate TouchPad ______________________________________________________________________117

8.13.10 Channel Diagnostic ______________________________________________________________________117

8.14 Technical Service _______________________________________________________________________________117

8.15 User Management _______________________________________________________________________________ 118

8.16 Reset _________________________________________________________________________________________ 118

8.16.1 System Reset ___________________________________________________________________________ 118

8.16.2 Reset Sensor Calibration for Optical DO Sensors ________________________________________________ 119

8.16.3 Reset Sensor Calibration for UniCond2e Sensors ________________________________________________ 119

8.16.4 Reset Total Flow _________________________________________________________________________ 119

8.16.5 Reset for CO

hi Measurement ______________________________________________________________ 120

2

8.16.6 Reset for Turbidity Sensor __________________________________________________________________120

8.17 RS485 Output __________________________________________________________________________________ 120

8.17.1 PrinterOutputConguration ________________________________________________________________ 121

8.17.2 DataLogConguration ___________________________________________________________________ 121

8.18 USB Measurement Interface _______________________________________________________________________ 122

Transmitter M800 8

9 ISM ________________________________________________________________________________________________ 123

9.1 iMonitor _______________________________________________________________________________________ 123

9.2 Messages _____________________________________________________________________________________ 124

9.3 ISM Diagnostics ________________________________________________________________________________ 124

9.3.1 pH/ORP, Oxygen, O

and Cond4e Sensors ____________________________________________________ 125

3

9.3.2 UniCond2e and UniCond4e Sensors _________________________________________________________ 125

9.4 Calibration Data ________________________________________________________________________________ 126

9.4.1 Calibration Data for All ISM Sensors excluding UniCond2e and UniCond4e ___________________________ 126

9.4.2 Calibration Data for UniCond2e and UniCond4e Sensors _________________________________________ 127

9.5 Sensor Info ____________________________________________________________________________________ 127

9.6 HW / SW Version _______________________________________________________________________________128

9.7 Log Book _____________________________________________________________________________________ 128

10 Wizards _____________________________________________________________________________________________ 129

10.1 Set Wizard ____________________________________________________________________________________ 129

10.2 Access to Wizards ______________________________________________________________________________ 129

11 Maintenance _________________________________________________________________________________________ 130

11.1 Front panel cleaning _____________________________________________________________________________ 130

12 Software History ______________________________________________________________________________________ 130

12.1 M800 Process _________________________________________________________________________________ 130

12.2 M800 Water ___________________________________________________________________________________130

13 Troubleshooting ______________________________________________________________________________________131

13.1 Cond (resistive) Error messages / Warning- and Alarm list for analog sensors _________________________________________________________________131

13.2 Cond (resistive) Error messages / Warning- and Alarm list for ISM sensors ____________________________________________________________________ 132

13.3 pH Error messages / Warning- and Alarm list __________________________________________________________132

13.3.1 pH sensors except dual membrane pH electrodes _______________________________________________ 132

13.3.2 Dual membrane pH electrodes (pH / pNa) ____________________________________________________ 133

13.3.3 ORP messages _________________________________________________________________________ 133

13.4 Amperometric O

Error messages /

2

Warning- and Alarm list ________________________________________________________________________________134

13.4.1 High level oxygen sensors _________________________________________________________________ 134

13.4.2 Low level oxygen sensors _________________________________________________________________ 134

13.4.3 Trace oxygen sensors ____________________________________________________________________135

13.5 Warning- and Alarm Indication _____________________________________________________________________ 135

13.5.1 Warning Indication_______________________________________________________________________135

13.5.2 Alarm Indication _________________________________________________________________________ 136

14 Ordering Information __________________________________________________________________________________ 137

14.1 Transmitter Overview _____________________________________________________________________________ 137

14.2 Accessories and Spare Parts _______________________________________________________________________ 137

15 Specications ________________________________________________________________________________________ 138

15.1 Generalspecications ____________________________________________________________________________ 138

15.2 Electricalspecications ___________________________________________________________________________ 142

15.3 Mechanicalspecications _________________________________________________________________________ 143

15.3.1 Polycarbonate (PC) Versions _______________________________________________________________ 143

15.3.2 Stainless Steel Versions ___________________________________________________________________143

15.4 Environmentalspecications ______________________________________________________________________ 143

15.5 ExClassication ________________________________________________________________________________ 144

15.5.1 M800 4-Channel and 2-Channel versions ____________________________________________________ 144

15.5.2 Type plate M800 1-Channel versions ________________________________________________________145

16 Warranty ____________________________________________________________________________________________ 146

Transmitter M800 9

17 Buffer tables _________________________________________________________________________________________ 147

17.1 Standard pH buffers _____________________________________________________________________________ 147

17.1.1 Mettler-9 _______________________________________________________________________________147

17.1.2 Mettler-10 _____________________________________________________________________________148

17.1.3 NIST Technical Buffers ____________________________________________________________________148

17.1.4 NIST standard buffers (DIN and JIS 19266: 2000–01) __________________________________________ 149

17.1.5 Hach buffers ___________________________________________________________________________ 149

17.1.6 Ciba (94) buffers ________________________________________________________________________ 150

17.1.7 Merck Titrisole, Riedel-de-Haën Fixanale _____________________________________________________150

17.1.8 WTW buffers ___________________________________________________________________________ 151

17.1.9 JIS Z 8802 buffers _______________________________________________________________________ 151

17.2 Dual membrane pH electrode buffers ________________________________________________________________ 152

17.2.1 Mettler-pH / pNa buffers (Na+ 3.9M) _________________________________________________________ 152

Transmitter M800 10

Transmitter M800 11

1 Introduction

Statement of Intended Use – The M800 Multi-parameter transmitter is an online process instrument for measuring various properties of fluids and gases. These include conductivity, dissolved oxygen, O2 gas, dissolved ozone, dissolved carbon dioxide, pH / ORP, flow and turbidity. The M800 is available in different versions. The version indicates the amount of measurement parameters which can be covered and the kind of parameter. The version are indicated through there part numbers on the label of the transmitter.

The M800 version with hygienic, polished stainless steel housing allows application in the field of biotechnology, food processing and in the pharmaceutical industry.

M800 parameter fit guide for 2-channel and 4-channel version

These versions are compatible with the following (digital) ISM and flow sensors.

1)

Parameter

Water Process

2-channel 4-channel 2-channel 4-channel

pH/ORP • • • • pH/pNa – – • • UniCond 2-e • • • • Conductivity 4-e • • • • Amp. Dissolved Oxygen

– / • / –

3)

– / • / –

3)

• / • / •

2)

• / • / • ppm / ppb / trace Amp. Oxygen gas

– / • / – 3) – / • / –

3)

• / • / •

2)

• / • / • ppm / ppb / trace Optical Dissolved Oxygen • Dissolved Carbon Dioxide

3)

– – • •

3)

•

2), 4)

•

(InPro5000i)

hi (InPro5500i) – – •

CO

2

4)

• TOC • • – – Dissolved Ozone • • – – Flow • • – –

1) Process models are provided with PC housing or stainless steel housing

2) INGOLD sensors

3) THORNTON sensors

4) 2-channel: An opt. dissolved sensor or a CO

Optical dissolved sensors and CO

hi sensors have to be connected to channel 2 and / or to channel 4.

2

hi sensor has to be connected to channel 2. 4-channel:

2

2)

2), 4)

4)

Transmitter M800 12

M800 parameter fit guide for 1-channel version

These version is compatible with the following (digital) ISM and analog sensors.

1)

Parameter

Process 1-channel

Analog ISM

pH/ORP • • pH/pNa – • UniCond 2-e / UniCond 4-e – / – • / • Conductivity 2-e /

• / • – / • Conductivity 4-e Amp. Dissolved Oxygen

• / • / •

2)

• / • / •

2)

ppm / ppb / trace Amp. Oxygen gas

• / • / •

2)

• / • / •

2)

ppm / ppb / trace Optical Dissolved Oxygen – • Dissolved Carbon Dioxide

– •

2)

(InPro5000i)

hi (InPro5500i) – •

CO

2

Turbidity • (backscatter) •

1) Process models are provided with PC housing or stainless steel housing

2) INGOLD sensors

A colored touch screen conveys measuring data and setup information. The menu structure allows the operator to modify all operational parameters by using the touch screen. A menu-lockout feature, with password protection, is available to prevent the unauthorized use of the meter. The M800 Multi-parameter transmitter can be configured to use up to eight analog and / or up to eight relay outputs for process control.

TheM800Multi-parametertransmitterisequippedwithaUSBcommunicationinterface.Thisinterface provides up- and download capabilities of the transmitter configuration via a Personal Computer (PC).

This description corresponds to the firmware release, version 1.2. Changes are taking place constantly, without prior notification.

Transmitter M800 13

2 Safety instructions

This manual includes safety information with the following designations and formats.

2.1 Denitionofequipment

and documentation symbols and designations

WARNING: POTENTIAL FOR PERSONAL INJURY.

a

CAUTION: Possible instrument damage or malfunction.

a

NOTE: Important operating information.

h

On the transmitter or in this manual text indicates: Caution and / or other possible hazard includ-

ing risk of electric shock (refer to accompanying documents).

a

The following is a list of general safety instructions and warnings. Failure to adhere to these in-

structionscanresultindamagetotheequipmentand/orpersonalinjurytotheoperator.

a

– The M800 Transmitter should be installed and operated only by personnel familiar with

thetransmitterandwhoarequalifiedforsuchwork.

– The M800 Transmitter must only be operated under the specified operating conditions

(see chapter 15 “Specifications”). – Repair of the M800 Transmitter must be performed by authorized, trained personnel only. – With the exception of routine maintenance, cleaning procedures, as described in this manu-

al, the M800 Transmitter must not be tampered with or altered in

any manner. – Mettler-Toledo accepts no responsibility for damage caused by unauthorized modifications

to the transmitter. – Follow all warnings, cautions, and instructions indicated on and supplied with this product. – Installequipmentasspecifiedinthisinstructionmanual.Followappropriatelocalandna-

tional codes. – Protective covers must be in place at all times during normal operation. – Ifthisequipmentisusedinamannernotspecifiedbythemanufacturer,theprotectionpro-

vided by it against hazards may be void.

WARNINGS:

– Installationofcableconnectionsandservicingofthisproductrequireaccesstoshockhazard

voltage levels. – Main power and relay contacts wired to a separate power source must be disconnected be-

fore servicing.

– Switchorcircuitbreakershallbeincloseproximitytotheequipmentandwithineasyreach

oftheOPERATOR;itshallbemarkedasthedisconnectingdevicefortheequipment.

– Main power must employ a switch or circuit breaker as the disconnecting device for the

equipment.

– Electrical installation must be in accordance with the National Electrical Code and / or any

other applicable national or local codes.

Transmitter M800 14

NOTE: RELAY CONTROL ACTION

h

NOTE: PROCESS UPSETS

h

NOTE: This is a 4-wire-product with an active 4–20 mA analog output.

h

theM800Transmitterrelayswillalwaysde-energizeonlossofpower,equivalenttonormal state, regardless of relay state setting for powered operation. Configure any control system using these relays with fail-safe logic accordingly.

Because process and safety conditions may depend on consistent operation of this transmitter, provide appropriate means to maintain operation during sensor cleaning, replacement, or sensor or instrument calibration.

Please do not supply power to terminal 3 to 10 of TB1 and terminal 1 to 8 of TB3.

2.2 Correct disposal of the unit

When the transmitter is finally removed from service, observe all local environmental regulations for proper disposal.

Transmitter M800 15

3 Unit overview

The M800 models are available as follows:

– in 1/2 DIN case size in polycarbonate – in stainless steel.

The M800 1/2 DIN polycarbonate versions are suitable for panel-, wall- or pipe mount. The M800 stainless steel versions are suitable for wall- or pipe mount.

3.1 Overview

3.1.1 1-Channel Version

1

METTLER TOLEDO

M800

TB1

6 6

5

TB2

2

7

RECEIVER

TB3

TB4

EMITTER

TB5

3

4

Fig. 1: Overview 1-channel version

1 Housing, polycarbonate or stainless steel 2 VGA screen 3 Power supply terminals 4 Relay output terminals 5 Analog output / Digital input terminals 6 Sensor input terminals 7 Connection Turbidity sensor (InPro8000 Series)

Transmitter M800 16

3.1.2 2-Channel and 4-Channel Version

1

TB2

M800

METTLER TOLEDO

2

Fig. 2: Overview 1-channel version

1 Housing, polycarbonate or stainless steel 2 VGA screen 3 Power supply terminals 4 Relay output terminals 5 Analog output / Digital input terminals 6 Sensor input terminals

TB1

5

TB3 TB4 TB5

6 6

TB6

3

4

Transmitter M800 17

3.2 Display

3.2.1 Start Screen

After starting the M800, the following Start Screen (logout screen) is shown automatically. To re-

turn form the Menu Screen to the Start Screen press s. The M800 will return automatically after

240 seconds from the Menu Screen or any configuration screen to the Start Screen if the user has not pressed the touch screen.

3.2.2 Activation Menu Screen

While the M800 shows the Start Screen (logout screen) touch the display to activate the Menu Screen. To return to the Menu Screen from other menus press H.

Transmitter M800 18

3.3 Graphic Trend Measurement

Any single measurement may be displayed as a trend measurement over time. Measurement values will be indicated by a value on the Y-axis and time elapsed on the X-axis of the graph displayed. An actual measurement for the selected value will also be displayed numerically above the graphic trend display. The measurement value is refreshed once per second.

Graphic trending will only display the data within maximum/minimum range. Out of range values or invalid values will not be displayed. The Y-axis will display the maximum value unit with its range; X-axis unit uses “mins” for minutes for measurements less than one hour and “hrs” for one day. 4 scales for X/Y-axis. The maximum value on Y-axis is one decimal place.

3.3.1 Activation Trend Display Screen

While the M800 displays the Menu Screen, touch any measurement value line of the display screen twice (1-chan, 2-chan, 4-meas, 8-meas) to activate the trend display for that measurement.

If a sensor is disconnected/connected a pop-up window come up; after closing the window, it will go back to the Menu Screen.

Red/yellow bar on top line will display for any message occurring during trending. ‘H’, ‘P’,”AB” will display when this channel is in hold or process.

Transmitter M800 19

3.3.2 Settings for Trend Display Screen

For setting configurations, touch any area of the graphic trend display to go to the pop-up window of this measurement parameter. Settings are at the default values. However, these settings may be changed when options are available, as needed.

Time: Option button. For graphic display time (X-axis)

1-h (default value) 1-day

NOTE: 1 h means: 1 meas storage/15 seconds, totally 240 measurements for 1h. 1 day

h

means: 1 meas storage/6 minutes, totally 240 measurements for 1 day;

Range: Option button

Default(default value) Individual

When “Default” modes are set for the maximum or minimum value, this indicates the full measurement range for this unit. A Max or Min button is not displayed. If setting is selectable, the user can set maximum and minimum settings manually.

Max: Edit button.

Maximum value of this unit on Y-axis. xxxxxx, floating decimal point.

Min: Edit button.

Minimum value of this unit on Y-axis. xxxxxx, floating decimal point. Max Value > Min Value

NOTE: Settings for Y-and Y-axis and the corresponding measurement values are stored the trans-

h

mitters memory. A power down returns to default settings.

3.3.3 Deactivation Trend Display Screen

Press H in activated graphic trend screen to return to Menu Screen.

NOTE: If a sensor is disconnected/connected a pop-up window come up; after closing the win-

h

dow, it will go back to the Menu Screen.

Transmitter M800 20

3.4 Control / Navigation

3.4.1 Menu Structure

Below is the structure of the M800 menu tree:

Menu Screen

M800

iMonitor

Messages

ISM Diagnostics

Calibration Data

Sensor Info

HW/SW Version

Log Book

S

Wizard

Favorite 1…4

Set Wizard

c

Calibration

Calibrate Sensor

Calibrate

Electronics

Calibrate Meter

Calibrate

Analog Outputs

Calibrate

Analog Inputs

Maintenance

C

Conﬁguration

Guided Setup

Measurement

Temperature Source

Analog Outputs

Set Points

ISM Setup

General Alarm

ISM/Sensor Alarm

Channel Setup

Display Mode

Parameter Setting

Concentration

Curve Table

Clean

Display Setup

Digital Inputs

System

PID Controller

Service

Tech Service

User Management

Reset

RS485 Output

Transmitter M800 21

3.4.2 Operating Elements

Operating element Description

F s

S c C H

c

p

< >

e

Enter Menu screen

Enter Start screen

Enter ISM menu

Enter Favorite menu

Enter Calibration menu

EnterCongurationmenu

Return to Menu screen (see chapter 3.2.2 “Activation Menu Screen”)

Enter next-lower menu level, here e.g. iMonitor, Messages or ISM Diagnostics

Return to next-higher menu level

Change between pages within one menu level 2-channel and 4-channel: Change between the channels

Conrmvaluesandselectedoptions.PressESCandthechangesarenot

stored.

3.4.3 Entry of Data

The M800 displays a keypad for modifying values. Press the e button and the transmitter will store the value. Press the ESC button to exit the keypad without changing data.

NOTE: For some values, the units can be modified. In this case the keypad shows a button with

h

NOTE: For some entries letters and/or numbers can be used. In this case the keypad shows a

h

a U. To select another unit for the entered value on the keypad press the U button. To return again press the 0–9 button.

button ‘A,a,0’. Press this button to change between capital letters, small letters and numbers on the keypad.

3.4.4 Selection Menus

Somemenusrequireaselectionofaparameter/data.Inthiscasethetransmitterdisplaysa

pop up window. Press the according field to select the value. The pop-up window will be closed and the selection will be stored.

3.4.5 ”Save changes” Dialog

If the M800 brings up the ”Save changes” dialog there are the following options. No will discard the entered values, Yes will save changes made and Cancel will bring you back to continue configuring.

Transmitter M800 22

3.4.6 Security Passwords

The M800 Transmitter allows a security lock-out of various menus. If the security lock-out feature of the transmitter has been enabled, a security password must be entered to allow access to the menu. See chapter 8.15 “User Management”.

3.4.7 Display

NOTE: In the event of an alarm or other error conditions the M800 Transmitter will display a

h

NOTE: During calibrations, clean, Digital In with Analog Output / Relay / USB in HOLD state, a

h

flashing bar graph on the display. This bar graph will remain until the condition that caused it has been cleared (see chapter 13.5 “Warning- and Alarm Indication”).

flashing ”H” (HOLD) will appear in the upper right corner of the display for the corresponding channel. This symbol will remain for 20 sec., after end of calibration. This symbol will remain for 20 seconds until after the calibration or clean is completed. This symbol will also disappear when Digital In is deactivated.

Transmitter M800 23

4 Installation instruction

4.1 Unpackingandinspectionofequipment

Inspect the shipping container. If it is damaged, contact the shipper immediately for instructions. Do not discard the box.

If there is no apparent damage, unpack the container. Be sure all items shown on the packing list are present.

If items are missing, notify Mettler-Toledo immediately.

Transmitter M800 24

66 mm/2.59"

4.2 Mounting 1/2 DIN Versions (PC housing)

4.2.1 Dimensions 1/2 DIN Version (PC housing)

25 mm/0.98”

35 mm/1.38”

+0.5 mm

+0.02"

5.39"

137 mm

58 mm/2.28”

40 mm/

1.58"

137 mm

5.39"

1

+0.5 mm

+0.02"

45 mm/

1.77"

170 mm/6.69"

125 mm/4.92"

METTLER TOLEDO

35 mm/

1.38"

150 mm/5.9"

90 mm/3.54"

80 mm/3.15"

M800

158 mm/6.22"

6 mm/0.236"

75 mm/2.95"

90 mm/3.54"

Fig. 3: Dimensions 1/2 DIN version (PC housing)

1 Dimensions for panel coutout

Transmitter M800 25

1

2

3

4.2.2 Mounting Procedure – 1/2 DIN Version (PC housing)

1/2 DIN versions transmitters are designed for the following mounting versions: panal mount, wall mount or pipe mount. For wall mount the integral rear cover is used.

Optional hardware accessories are available that allow for panel- or pipe-mount. Refer to section „14.2 Accessories and Spare Parts“.

Assembly

Fig. 4: Assembly – 1/2 DIN version (PC housing)

1 1 piece M25 x 1.5 cable gland 2 4 pieces M20 x 1.5 cable glands 3 4 pieces screws

General:

– Orient the transmitter so that the cable grips face downward. – Wiring routed through the cable grips shall be suitable for use in wet locations. – In order to provide IP66 enclosure ratings, all cable glands must be in place. Each cable

gland must be filled using a UL rated cable marked “wet”, “wet location” or “outdoor”, measuring0.36”(6.6mm)orlargerdiameter,employedwithinthespecifiedstrainreliefclamping range. Do not use metal conduit.

– Tightenthescrewsofthefrontpanelwithatighteningtorqueof2Nm.

Transmitter M800 26

4.2.3 1/2 DIN Version (PC housing) – Panel Mounting

To insure a good seal, the panel or door must be flat and have a smooth finish. Textured or rough surfaces are not recommended and may limit the effectiveness of the gasket seal provided.

1. Make cutout in panel. For dimensions refer to 4.2.1 “Dimensions 1/2 DIN Version (PC

housing)”.

– Be sure surface surrounding cutout is clean, smooth and free of burrs.

2. Slide face gasket around transmitter from the back of the unit.

3. Place transmitter into cutout hole. Be sure there are no gaps between the transmitter

and panel surface.

4. Place the two mounting brackets on either side of the transmitter as shown.

5. While holding transmitter firmly into the cutout hole, push the mounting brackets toward

the backside of panel.

6. Once secure, use a screwdriver to tighten the brackets against the panel. In order to pro-

vide IP66 environmental enclosure rating, the two clamps provided shall be securely tight-

enedtocreateanadequatesealbetweenthepanelenclosureandtransmitter.

– Face gasket will compress between transmitter and panel.

a

4.2.4 1/2 DIN Version – Wall Mounting

DANGER! Mortal danger by electric shock or risk of electrical shock:Themaximumscrew-in

depthofthemountingholesinthehousingis12mm(0.47inch).Donotexceedmaximum

screw-in depth.

Fig. 5: Maximum screw-in depth

Transmitter M800 27

∅ 40 … ∅ 60 mm

1. Mount wall mounting kit to the housing. Do not exceed maximum screw-in depth.

2. Mount wall mounting kit with the housing to the wall.

Attach to wall using appropriate mounting hardware for wall surface. Be sure it is level and securely fastened and the installation adheres to any and all clearance dimensions re-

quiredfortransmitterserviceandmaintenance.Orientthetransmittersothatthecable

grips are facing downward.

Fig. 6: Wall mounting with wall mounting kit – 1/2 DIN version (PC housing)

4.2.5 1/2 DIN Version (PC housing) – Pipe Mounting

∅ 1.57 … ∅ 2.36"

Fig. 7: Pipe mounting – 1/2 DIN version (PC version)

– Use only manufacturer-supplied components for pipe-mounting the M800 transmitter. See

section „14.2 Accessories and Spare Parts“ for ordering information.

– Tightenthefixingscrewswithatighteningtorqueof2to3Nm.

Transmitter M800 28

90 mm/3.54"

90 mm/3.54" 70 mm/2.76"

4.3 Mounting Stainless Steel Version

4.3.1 Dimensions Stainless Steel Version

28 mm/1.10"

63 mm/2.48"

68 mm/2.68"

60 mm/2.36"

168 mm/6.61"

37 mm/1.46"

131 mm/5.16"

163 mm/6.42"

Fig. 8: Dimensions stainless steel version

Transmitter M800 29

1

2

3

4.3.2 Mounting Procedure – Stainless Steel Version

Stainless steel versions transmitters are designed for the following mounting versions: wall mount or pipe mount. For wall mount the integral rear cover is used.

Optional hardware accessories are available that allow for pipe-mount. Refer to section „14.2 Accessories and Spare Parts“.

Assembly

Fig. 9: Assembly – stainless steel version

1 1 piece M25 x 1.5 cable gland 2 4 pieces M20 x 1.5 cable glands 3 4 pieces screws

General:

– Orient the transmitter so that the cable grips face downward. – Wiring routed through the cable grips shall be suitable for use in wet locations. – In order to provide IP66 enclosure ratings, all cable glands must be in place. In order to pro-

vide IP66 enclosure ratings, all cable glands must be in place. Each cable gland must be filled using a UL rated cable marked “wet”, “wet location” or “outdoor”, measuring 0.36”

(6.6mm)orlargerdiameter,employedwithinthespecifiedstrainreliefclampingrange.Do

not use metal conduit.

Transmitter M800 30

∅ 40 … ∅ 60 mm

4.3.3 Stainless Steel Version – Wall Mounting

1. Mount wall mounting kit to the housing. Do not exceed maximum screw-in depth.

2. Mount wall mounting kit with the housing to the wall.

Attach to wall using appropriate mounting hardware for wall surface. Be sure it is level and securely fastened and the installation adheres to any and all clearance dimensions re-

quiredfortransmitterserviceandmaintenance.Orientthetransmittersothatthecable

grips are facing downward.

Fig. 10: Wall mounting with wall mounting kit – stainless steel version (PC housing)

4.3.4 Stainless Steel Version – Pipe Mounting

∅ 1.57 … ∅ 2.36"

Fig. 11: Pipe mounting – stainless steel version

– Use only manufacturer-supplied components for pipe-mounting the M800 transmitter. See

section „14.2 Accessories and Spare Parts“ for ordering information.

Transmitter M800 31

4.4 Electrical Connection

DANGER! Mortal danger by electric shock:Poweroffinstrumentduringelectricalconnection.

a

NOTE: This is a 4-wire-product with an active 4–20 mA analog output.

h

Do not supply power to the analog output terminals (Aout). These are terminals 3 to 10 of TB1 and additionally, for 2-channel and 4-channel version terminals 1 to 8 of TB3.

The terminals are placed inside the housing.

AllM800transmittersaredesignedtooperatefroma20to30VDCora100to240VAC powersource.Refertospecificationsforpowerrequirementsandratingsandsizepowerwiring

accordingly.

The terminals are suitable for single wires and flexible leads with a wire cross-section from

0.2 mm2 up to 1.5 mm2, (16–24 AWG).

1. Switch off supply voltage.

2. Connect mains supply as follows:

– 20to30VDC:N (–) for Neutral and L (+) for Line

1-channel versions to terminal TB5, 2-channel or 4-channel versions to terminal TB6

– 100to240VAC:N for Neutral and L for Line

1-channel versions to terminal TB5, 2-channel or 4-channel versions to terminal TB6.

3. For stainless steel version: Connect protective earth to the PE terminal according to Fig. 12

on Page 31. The cross-section of the PE wire must be above 0.8 mm

4. Connect sensor, analog output signals, digital input signals and relay output signals ac-

cording to chapter „4.5 Terminal Definition“.

5. For stainless steel version: Secure that the internal ground wiring between housing and

front cover is securely connected.

2

(18 AWG).

a

DANGER! Mortal danger by electric shock:Forstainlesssteelhousingconnect protective earth

to the PE terminal. Secure that the internal ground wiring between housing and front cover is securely connected.

2

1

Fig. 12: Connection of protective earth to PE terminal and internal ground wiring

1 PE terminal for protective earth 2 Terminal for internal ground wiring between housing and front cover

Transmitter M800 32

4.5 TerminalDenition

4.5.1 M800 1-Channel

Power connections: N (–) for Neutral and L(+) for Line for 20 to 30 VDC. N for Neutral and L for

Linefor100to240VAC.

For stainless steel version: Connect protective earth to the PE terminal according to Fig. 12 on Page 31.

Terminal number TB1 TB2 TB3 TB4 TB5

L (+) N (–)

Ground 1 DI1+ 1-Wire AI1+ Relay1_NC 2 DI1– GND5V AI1- Relay1_COM 3 Aout1+ RS485B DI4+ Relay2_NO 4 Aout1– RS485A DI4– Relay2_COM 5 Aout2+ GND5V DI5+ Relay3_NO 6 Aout2– 5V DI5– Relay3_COM 7 Aout3+ 24V DI6+ Relay4_NO 8 Aout3– GND24V DI6– Relay4_COM 9 Aout4+ n. a. Relay5_NO n. a. 10 Aout4– n. a. Relay5_COM n. a. 11 n. a. n. a. Relay6_NO n. a. 12 n. a. n. a. Relay6_COM n. a. 13 n. a. n. a. Relay7_NO n. a. 14 n. a. n. a. Relay7_COM n. a. 15 n. a. n. a. Relay8_NC n. a. 16 n. a. n. a. Relay8_COM n. a.

For analog sensors sensorspecific.

For ISM sensors not used.

TB2

TB1

RECEIVER

TB3

TB4

TB5

EMITTER

NO: normally open (contact open if un-actuated). NC: normally closed (contact closed if un-actuated). n.a. not available

NOTE: This is a 4-wire-product with an active 4–20 mA analog output.

h

Please do not supply power to terminal no. 3 to 10 of TB1.

Transmitter M800 33

4.5.1.1 InPro8000 Series Turbidity Sensor

Use the two connections labeled EMITTER and RECEIVER for connecting METTLER TOLEDO InPro8000sensorsonly.Patchcordsareavailableupto170m(558ft)inlength.Mismatching the two ends of a sensor cable is not possible. Only hand-screwed fixing of the two SMA connectors of the sensor cable on the transmitter connectors is recommended.

CAUTION: Do not cut or shorten fiber optic cables. Cutting of fiber optic cables and assembly of

a

SMAconnectorsrequirespecialtools.Whereitisdesiredtouseshorterpatchcables,consult

your METTLER TOLEDO supplier.

See the appropriate sensor instruction manual for detailed information regarding installation and specific use of fiber optic sensors.

Transmitter M800 34

4.5.2 M800 2-Channel

Power connections: N (–) for Neutral and L (+) for Line for 20 to 30 VDC. N for Neutral and L

forLinefor100to240VAC.

For stainless steel version: Connect protective earth to the PE terminal according to Fig. 12 on Page 31.

Terminal number

1 DI1+ DI2+ Aout5+ AI1+ Relay1_NC 2 DI1– DI2– Aout5– AI1- Relay1_COM 3 Aout1+ 1-Wire_Ch1 Aout6+ DI4+ Relay2_NO 4 Aout1– GND5V_Ch1 Aout6– DI4– Relay2_COM 5 Aout2+ RS485B_Ch1 Aout7+ DI5+ Relay3_NO 6 Aout2– RS485A_Ch1 Aout7– DI5– Relay3_COM 7 Aout3+ GND5V_Ch1 Aout8+ DI6+ Relay4_NO 8 Aout3– 5V_Ch1 Aout8- DI6– Relay4_COM 9 Aout4+ 24V_Ch2 Ain_Ch3 Relay5_NO n. a. 10 Aout4– GND24V_Ch2 AJ_Ch3 Relay5_COM n. a. 11 n. a. 1-Wire_Ch2 5V_Ch3 Relay6_NO n. a. 12 n. a. GND5V_Ch2 GND5V_Ch3 Relay6_COM n. a. 13 n. a. RS485B_Ch2 Bin_Ch4 Relay7_NO n. a. 14 n. a. RS485A_Ch2 BJ_Ch4 Relay7_COM n. a. 15 n. a. GND5V_Ch2 5V_Ch4 Relay8_NO n. a. 16 n. a. 5V_Ch2 GND5V_Ch4 Relay8_COM n. a.

TB1

TB2 (ISM Ch1,2)

TB3 TB4 TB5 TB6

L (+)

N (–)

Ground

Not installed

TB2 TB3

TB1

TB4

TB5

TB6

NO: normally open (contact open if un-actuated). NC: normally closed (contact closed if un-actuated). n.a. not available

NOTE: This is a 4-wire-product with an active 4–20 mA analog output.

h

Please do not supply power to terminal no. 3 to 10 of TB1 and 1 to 8 of TB3.

Transmitter M800 35

4.5.3 M800 4-Channel

Power connections: N (–) for Neutral and L (+) for Line for 20 to 30 VDC. N for Neutral and L

forLinefor100to240VAC.

For stainless steel version: Connect protective earth to the PE terminal according to Fig. 12 on Page 31.

Terminal number

1 DI1+ DI2+ Aout5+ DI3+ AI1+ Relay1_NC 2 DI1– DI2– Aout5– DI3– AI1- Relay1_COM 3 Aout1+ 1-Wire_Ch1 Aout6+ 1-Wire_Ch3 DI4+ Relay2_NO 4 Aout1– GND5V_Ch1 Aout6– GND5V_Ch3 DI4– Relay2_COM 5 Aout2+ RS485B_Ch1 Aout7+ RS485B_Ch3 DI5+ Relay3_NO 6 Aout2– RS485A_Ch1 Aout7– RS485A_Ch3 DI5– Relay3_COM 7 Aout3+ GND5V_Ch1 Aout8+ GND5V_Ch3 DI6+ Relay4_NO 8 Aout3– 5V_Ch1 Aout8- 5V_Ch3 DI6– Relay4_COM 9 Aout4+ 24V_Ch2 Ain_Ch5 24V_Ch4 Relay5_NO n. a. 10 Aout4– GND24V_Ch2 AJ_Ch5 GND24V_Ch4 Relay5_COM n. a. 11 n. a. 1-Wire_Ch2 5V_Ch5 1-Wire_Ch4 Relay6_NO n. a. 12 n. a. GND5V_Ch2 GND5V_Ch5 GND5V_Ch4 Relay6_COM n. a. 13 n. a. RS485B_Ch2 Bin_Ch6 RS485B_Ch4 Relay7_NO n. a. 14 n. a. RS485A_Ch2 BJ_Ch6 RS485A_Ch4 Relay7_COM n. a. 15 n. a. GND5V_Ch2 5V_Ch6 GND5V_Ch4 Relay8_NC n. a. 16 n. a. 5V_Ch2 GND5V_Ch6 5V_Ch4 Relay8_COM n. a.

TB1

TB2 (ISM Ch1,2)

TB3

TB4 (ISM Ch3,4)

TB5 TB6

L (+) N (–) Ground

TB2

TB3 TB4 TB5

TB1

TB6

NO: normally open (contact open if un-actuated). NC: normally closed (contact closed if un-actuated). n.a. not available

NOTE: This is a 4-wire-product with an active 4–20 mA analog output.

h

Please do not supply power to terminal no. 3 to 10 of TB1 and 1 to 8 of TB3.

Transmitter M800 36

4.5.4 M800 1-Channel: TB2 – Conductivity 2e/4e Analog Sensors

Cond 4-E or 2-E

Terminal Function Color

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Cnd inner1 Not used – Cnd outer1 Cnd outer1 – Not used – Cnd outer2 – Cnd inner2 Cnd outer2 (GND) Not used – Not used – Not used – RTD ret/GND bare shield RTD sense red RTD green Not used – 5V output –

1)

2)

white

white/blue

blue black

1) ForthirdpartyCond2esensorsajumperbetween1and3mayberequired.

2) ForthirdpartyCond2esensorsajumperbetween7and8mayberequired.

4.5.5 M800 1-Channel: TB2 – pH/ORP Analog Sensors

pH Redox (ORP)

Terminal Function Color 1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Glass transparent Platinum transparent Not used – – – Not used – – – Not used – – – Not used – – – Reference red Reference red Reference Solution GND

2)

– Reference

2)

blue Not used – Shield (GND) green/yellow Shield (GND) green/yellow Not used – – – RTD ret/GND white – – RTD sense – – – RTD green Not used – – – 5 V output – – –

1)

3)

Function Color

2)

Solution GND

–

2)

–

1) Grey wire not used.

2) Install jumper between 7 and 8 for ORP sensors and pH electrodes without SG.

3) Blue wire for electrode with SG.

Transmitter M800 37

4.5.6 M800 1-Channel: TB2 – Oxygen Analog Sensors

InPro6800 InPro6900 InPro6950

Terminal Function Color Color Color

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Not used – – – Not used – – – Anode red red red Anode – Reference –

1)

–

1)

–

blue Not used – – – Not used – – – Guard – grey grey Cathode transparent transparent transparent Shield (GND) green/yellow green/yellow green/yellow Not used – – – NTC ret (GND) white white white Not used – – – NTC green green green Not used – – – 5 V output – – –

1) Install jumper between 4 and 5 for InPro6800 and InPro6900.

Transmitter M800 38

4.5.7 M800 2- and 4-Channel: TB2 and TB4 – Terminal Assignment for Optical Oxygen, CO

hi, UniCond2e,

2

UniCond4e and 5000TOCi ISM Sensors

TB2 (ISM Ch1,2)

Terminal Function Function

1 DI2+ DI6+ – – – 2 DI2– DI6- – – – 3 1-Wire_Ch1 1-Wire_Ch3 – – – 4 GND5V_Ch1 GND5V_Ch3 – – – 5 RS485B_Ch1 RS485B_Ch3 – – black 6 RS485A_Ch1 RS485A_Ch3 – – red 7 GND5V_Ch1 GND5V_Ch3 – – white 8 5V_Ch1 5V_Ch3 – – blue 9 24V_Ch2 24V_Ch4 grey brown – 10 GND24V_Ch2 GND24V_Ch4 blue black – 11 1-Wire_Ch2 1-Wire_Ch4 – – – 12 GND5V_Ch2 GND5V_Ch4 green/yellow grey – 13 RS485B_Ch2 RS485B_Ch4 brown blue black 14 RS485A_Ch2 RS485A_Ch4 pink white red 15 GND5V_Ch2 GND5V_Ch4 – yellow white 16 5V_Ch2 5V_Ch4 – – blue

TB4 (ISM Ch3,4)

Optical Oxygen 1), CO2 hi

VP8 cables wire color

5-pin cables wire color

UniCond2e

1)

UniCond4e 2), 5000TOCi

Cables wire color

2),

1) One O2 optical or thermal conductivity CO2 sensor can be connected to plug TB2 and TB4.

2) Transparent wire not connected.

Transmitter M800 39

4.5.8 M800 2- and 4-Channel: TB2 and TB4 – Terminal Assignment for pH, Amp. Oxygen, Cond 4e, CO O

ISM Sensors

3

TB2 (ISM Ch1,2)

Terminal Function Function Cables wire color

1 DI2+ DI6+ – 2 DI2– DI6– – 3 1-Wire_Ch1 1-Wire_Ch3 transparent (cable core) 4 GND5V_Ch1 GND5V_Ch3 red 5 RS485B_Ch1 RS485B_Ch3 – 6 RS485A_Ch1 RS485A_Ch3 – 7 GND5V_Ch1 GND5V_Ch3 – 8 5V_Ch1 5V_Ch3 – 9 24V 24V – 10 GND24V GND24V – 11 1-Wire_Ch2 1-Wire_Ch4 transparent (cable core) 12 GND5V_Ch2 GND5V_Ch4 red 13 RS485B_Ch2 RS485B_Ch4 – 14 RS485A_Ch2 RS485A_Ch4 – 15 GND5V_Ch2 GND5V_Ch4 – 16 5V_Ch2 5V_Ch4 –

TB4 (ISM Ch3,4)

pH, Amp. Oxygen, Cond 4e, CO2 and O

and

2

3

Transmitter M800 40

4.5.9 M800 1-Channel: TB3 – Terminal Assignment for Optical Oxygen, CO

hi, UniCond2e and UniCond4e

2

ISM Sensors

TB3 Optical Oxygen, CO2 hi

Terminal Function

1 1-Wire – – – 2 GND5V – yellow –

3 RS485B brown blue black 4 RS485A pink white red 5 GND5V green/yellow grey white 6 5V – – blue 7 24V grey brown – 8 GND24V blue black – 9 Not used – – – 10 Not used – – – 11 Not used – – – 12 Not used – – – 13 Not used – – – 14 Not used – – – 15 Not used – – – 16 Not used – – –

VP8 cables wire color

5-pin cables wire color

UniCond2e 1), UniCond4e

Cables wire color

1)

1) Transparent wire not connected.

Transmitter M800 41

4.5.10 M800 1-Channel: TB3 – Terminal Assignment for pH and Turbidity ISM Sensors

TB3

Terminal Function

1 1-Wire transparent (cable core) 2 GND5V red green/yellow 3 RS485B – green 4 RS485A – yellow 5 GND5V – – 6 5V – – 7 24V – brown 8 GND24V – white 9 Not used – – 10 Not used – – 11 Not used – – 12 Not used – – 13 Not used – – 14 Not used – – 15 Not used – – 16 Not used – –

pH, Amp. Oxygen, CO2 and Cond 4e

Cables: wire color

Turbidity (InPro8600i/D1, InPro8600i/D3)

Cables: wire color

1) Transparent wire not connected.

4.5.11 M800 2- and 4-Channel Water: TB3 – Terminal Assignment for Flow Sensors

TB3

Terminal Transmitter Function

1 Aout5+ – 2 Aout5- – 3 Aout6+ – 4 Aout6- – 5 Aout7+ – 6 Aout7- – 7 Aout8+ – 8 Aout8- – 9 Ain_Ch3 / Ain_Ch5 Flow Pulse Input 10 AJ_Ch3 / AJ_Ch5 + 10 VDC 11 5V_Ch3 / 5V_Ch5 + 5 VDC 12 GND5V_Ch3 / GND5V_Ch5 Ground 13 Ain_Ch4 / Ain_Ch6 Flow Pulse Input 14 AJ_Ch4 / AJ_Ch6 + 10 VDC 15 5V_Ch4 / 5V_Ch6 + 5 VDC 16 GND5V_Ch4 / GND5V_Ch6 Ground

Flow hi, Flow lo, Flow Type2

Transmitter M800 42

4.6 Connection of Flow Sensor

The M800 Transmitter is designed to operate with various types of sensors. These sensors re-

quiredifferentwiringconfigurations.Listedbelowareinstructionsforwiringthevarioustypesof

sensors offered by METTLER TOLEDO Thornton for use with this transmitter. Please consult the factory for assistance if attempting to wire sensors not offered by METTLER TOLEDO Thornton as some sensors may not be compatible.

4.6.1 Flow Sensor Input Wiring Kit

This kit contains components that may be needed at input terminals to condition sensor signals. Refer to the following sections or to the instruction manual for wiring details.

4.6.2 Kit Contents

This kit contains the following items:

− 4xWirenuts

− 4x10KohmresistorsforusewithBurket8020and8030typesensors,andGFSignet

2500-series sensors.

− 4x1KohmresistorsforusewithDataIndustrial200-seriesandFluidyneinsertiontype

sensors.

− 4x0.33uF,50VcapacitorsforusewithBerket8020and8030typesensors,DataIndustrial

200-series and 4000-series sensors, GF Signet 2500-series sensors, Sanitary Turbine-Type sensors, Fluidyne insertion type sensors and Racine Federated (Formerly Asahi/America) vortex-style sensors.

4.6.3 Flow sensor wiring for Compatible Sensors

The following sections provide wiring information to properly connect various compatible flow sensors to the M800 Transmitter. When using the Configuration menu of the transmitter to setup the flow sensor, the first prompt asks to select the TYPE of flow sensor being connected.

There are three choices as follows:

High: All flow sensors described in Section 4.4.4 Low: P515 Signet flow sensors only, described in section 4.4.5 Type 2: Asahi flow sensors, described in Section 4.4.6

Transmitter M800 43

4.6.4 Wiringfor”HIGH”typeowsensors

The following wiring information is used when connecting (Burkert 8020 and 8030 type) inline Hall effect 5VDC, flow sensors. THORNTON models 33901 thru 33935.

THORNTON 33901-33935

58 034 601 - 58 034 635

Pulse output

L+

L–

Burkert 8020, 8030

Hall-Effect Sensor

Type: high

0.33uF

10K

Extension cable not provided. Use 2-conductor twisted pair with shield, 22 AWG (Belden 8451

orequivalent),1,000ft(305m)maximumlength.

The following wiring information is used when connecting Badger (formerly Data Industrial 200-Series) forward-swept paddlewheel type flow sensors.

THORNTON models 33142 thru 33145 and 33159 thru 33162 and 33273.

TB 3

9 Ain_Ch5

10 AJ_Ch5

11 5V_Ch5

12 GND5V_Ch5

M800 transmitter

THORNTON 33142-33145

Red

Black

Shield

(formerly Data Industrial 200 Series)

Badger

Flow Sensors

Type: High

58 034 201 - 58 034 204

0.33uF

1K

TB 3

9 Ain_Ch5

10 AJ_Ch5

11 5V_Ch5

12 GND5V_Ch5

M800 transmitter

Extension cable provided with sensor. Use 2-conductor twisted pair with shield 20 AWG

(Belden9320orequivalent)toextendlengthto2000ft(610m)max.

The following wiring information is used when connecting Badger (formerly Data Industrial 4000-Series) forward-swept paddlewheel type flow sensors.

THORNTON models 33174 thru 33177 and 33171 and 33172.

THORNTON 33174-33177, 33171, 33172

58 034 207 - 58 034 211, 58 034 226

Clear

Red

Black

Shield

(formerly Data Industrial 4000 Series)

Badger

Flow Sensors

Type: High

0.33uF

TB 3

9 Ain_Ch5

10 AJ_Ch5

11 5V_Ch5

12 GND5V_Ch5

M800 transmitter

20 ft (6.1 m) extension cable provided with sensor. Use 3-conductor with shield,

20AWG(Belden9364orequivalent)toextendlengthto2000ft(610m)maximum.

Transmitter M800 44

The following wiring information is used when connecting (GF Signet 2500-Series) Hall Effect paddlewheel type flow sensors. THORNTON models 33282, 33285, 33287, 33298 thru

33305.

THORNTON 33282, 33285, 33287, 33298 - 33305

58 034 227, 58 034 230, 58 034 232 - 58 034 240

TB 3

9 Ain_Ch5

10 AJ_Ch5

11 5V_Ch5

12 GND5V_Ch5

M800 transmitter

Signet 2507, 2536, 2540

Hall-Effect Sensor

Type: high

Red

Black

Shield

0.33uF

10K

25 ft (7.6 m) extension cable provided with sensor. Use 2-conductor with shield,

22AWG(Belden8451orequivalent)toextendlengthto1000ft(305m)maximum.

The following wiring information is used when connecting Sanitary Turbine type flow sensors.

THORNTON models 33336 thru 33377 (Hoffer) and 33441 thru 33450 (Sponsler).

THORNTON 3336-33348, 33376, 33377

58 034 270 - 58 034 282, 58 034 303, 58 034 304

TB 3

9 Ain_Ch5

10 AJ_Ch5

11 5V_Ch5

12 GND5V_Ch5

M800 transmitter

Hoffer Turbine Sensors

Type: High

White

Red

Black

Shield

0.33uF

20 ft (6.1 m) extension cable provided with sensor. Use 3-conductor with shield,

20AWG(Belden9364orequivalent)toextendlengthto3000ft(915m)maximum.

THORNTON 33441-33450

Sponsler Turbine Sensor

Type: High

58 034 516 - 58 034 525

Orange

Red

Black

Shield

0.33uF

TB 3

9 Ain_Ch5

10 AJ_Ch5

11 5V_Ch5

12 GND5V_Ch5

M800 transmitter

20 ft (6.1 m) extension cable provided with sensor. Use 3-conductor with shield, 20AWG(Belden9364orequivalent)toextendlengthto3000ft(915m)maximum.

Transmitter M800 45

The following wiring information is used when connecting Spirax Sarco/Emco flow (formerly Fluidyne) insertion type flow sensors. THORNTON models 33358 thru 33375.

THORNTON 33358 - 33375

Spirax Sarco/Emco flow

(formerly Fluidyne)

Insertion Vortex Sensor

Type: High

58 034 285 - 58 034 302

(+)

(–)

Shield

0.33uF

1K

TB 3

9 Ain_Ch5

10 AJ_Ch5

11 5V_Ch5

12 GND5V_Ch5

M800 transmitter

Extension cable not provided. Use 2-conductor twisted pair with shield, 20 AWG (Belden 9320

orequivalent),2000ft(610m)maximumlength.

4.6.5 Wiringfor”LOW”typeowsensors

The following wiring information is used when connecting (GF Signet 515) type flow sensors.

THORNTON models 33189, 33193, 33195, 33196, and 33229.

THORNTON 33189, 33193, 33195, 33196, 33229

58 034 215 , 58 034 219, 58 034 221, 58 034 222, 58 034 224

TB 3

Red

Black

Shield

Signet 515 Sensor

Type: low

9 Ain_Ch5

10 AJ_Ch5

11 5V_Ch5

12 GND5V_Ch5

M800 transmitter

Extension cable not provided. Use 2-conductor twisted pair with shield, 22 AWG (Belden 8451

orequivalent,200ft(61m)maximumlength.

4.6.6 Wiringfor”TYPE2”owsensors

The following wiring information is used when connecting Racine Federated (formerly Asahi/ America) vortex flow sensors. THORNTON models 33308 to 33335.

THORNTON 33308-33335

58 034 242 - 58 034 265

TB 3

9 Ain_Ch5

10 AJ_Ch5

11 5V_Ch5

12 GND5V_Ch5

M800 transmitter

Racine Federated

(formerly Asahi/America)

Vortex Sensor

Type: 2

Signal

(+)Power

(-)Ground

0.33uF

Extensioncablenotprovided.Use3-conductorwithshield,20AWG(Belden9364orequivalent), 1000 ft (305 m) maximum length.

Transmitter M800 46

5 Placing transmitter in, or out, of service

5.1 Placing transmitter in service

After connecting the transmitter to power supply circuit, it will be active as soon as the circuit is

powered.

a

5.2 Placing transmitter out of service

First disconnect the unit from the main power source, then disconnect all remaining electrical connections. Remove the unit from the panel. Use the installations instruction in this manual as reference for dis-assembling mounting hardware.

All transmitter settings stored in memory are non volatile.

Transmitter M800 47

6 Guided Setup

PATH: H \ CONFIG \ Guided Setup

NOTE: Please do not use Guided Setup menu after configuration of the transmitter, because

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NOTE: If the guided setup for a flow sensor has been selected, the calibration factor of the sensor

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some of the settings (i.e. analog output configuration) will be set to default values again.

See the following explanation to get more details about the different settings for the guided setup.

Select the desired Channel for the guided setup and in the same line the parameter.

If Auto is selected, M800 Transmitter automatically recognizes the type of sensor. The channel can also be fixed to a certain measurement parameter, depending on the type of trans mitter. For detailed information refer to chapter 8.1.1 “Channel Setup”.

Press the corresponding button to measurement M1 to configure the measurement. For detailed information about the configuration options refer to chapter 8.1.1 “Channel Setup”.

from the sensor label or certificate can be entered. Therefore press the Cal Factor button. For sensor types High and Low slope and offset can be entered. In case of sensor Type 2 the slope followed by a table of K and F values can be entered.

Assign the corresponding output signal Aout’X’ to the measurement by pressing Yes. For detailed information about the configuration of the analog output signal refer to chapter 8.3 “Analog Outputs”.

Enter the Min Value, that corresponds with start point of the analog output range.

Enter the Max Value , that corresponds with end point of the analog output signal.

Additional settings can be done by navigating to the next page of the menu.

Assigning the corresponding Set Point’X’ to the measurement by pressing Yes. For detailed in-

formation about the configuration of the set point refer to chapter 8.4 “Set Points”.

Select the Type for the setpoint.

The type of the setpoint can be High, Low, Between, Outside or Off. An ”Outside” setpoint will cause an alarm condition whenever the measurement goes above its high limit or below its low limit. A ”Between” setpoint will cause an alarm condition to occur whenever the measurement is between its high and low limits.

NOTE: If the type of set point is not Off additional settings can be done. See the following de-

h

scription.

According to the selected type of set point, value(s) according to the limit(s) can be entered.

Select the desired relay that will be activated if the defined conditions are reached through the parameter SP Relay. If the chosen relay is used for another task, the transmitter shows a message on the screen that there is a Relay Conflict.

To escape the menu of the settings for Guided Setup press p. To return to the Menu Screen (see chapter 3.2 “Display”) press H. The M800 will bring up the Save Changes dialog.

Transmitter M800 48

7 Calibration

For the menu structure refer to chapter 3.4.1 “Menu Structure”.

PATH: H \ Cal

NOTE: During calibration, the outputs for the corresponding channel will default to be held at

h

NOTE: ISM sensors: “Adjust” detects deviations and readjusts the sensor. Calibration is per-

h

their current values until 20 seconds after the calibration menu is exited. A flashing H appears in the upper right corner of the display while outputs are held. Refer to chapter 8.3 “Analog Outputs” and chapter 8.4 “Set Points” to change the HOLD output status.

formed and calculated values are stored in the sensor. “Calibrate” detects deviations and does not readjust the sensor. Calibration is not performed, but calculated values are stored in the sensor. Analog sensors: “SaveCal” performs calibration.The actual values can be viewed as long as the sensor is connected.

7.1 Sensor Calibration

PATH: H \ Cal \ Calibrate Sensor

Select the desired channel (Chan) for calibration.

NOTE:Duringsensorcalibration,theoutputswilldefaulttheircurrentvaluesuntil20secondsaf-

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ter the calibration menu is exited. A flashing H appears in the upper right corner of the display while outputs are held. Refer to chapter 8.3 “Analog Outputs” and chapter 8.4 “Set Points” to change the HOLD output status.

See the following explanation to get more details about the calibration options and procedure.

7.2 Calibration of UniCond2e and UniCond4e Sensors (ISM Sensors only)

7.2.1 Conductivity Calibration of UniCond2e and UniCond4e Sensors

The M800 provides the ability to perform a one-point, two-point or process conductivity or resistivity calibration for 2e-sensors and 4e-sensors.

NOTE: When performing calibration on a conductivity sensor, results will vary depending on the

h

method,calibrationapparatusand/orqualityofreferencestandardsusedtoperformthecalibration.

Transmitter M800 49

NOTE: For measuring tasks the temperature compensation for the application as defined

h

through the parameter settings for conductivity will be considered and not the temperature compensation selected through the calibration procedure (see also chapter 8.1.4.1 “Conductivity Settings”; PATH: H \ CONFIG \ Meas \ Parameter Setting).

Enter the menu Calibrate Sensor (see chapter 7.1 “Sensor Calibration”; PATH: H \ Cal \ Calibrate Sensor) and choose the desired channel for calibration.

The following menus can be called up:

Unit: Choose between the units for conductivity (S/cm) and resistivity (Ω-cm). Method: Select the desired calibration procedure. Available are 1-point, 2-point or process

calibration.

Options: The desired compensation mode for the calibration process can be selected. Choices are “None”, ”Standard”, “Light 84”, “Std 75 °C”, ”Linear 25°C”, ”Linear

20°C”, “Glycol.5”, “Glycol1”, “Cation”, “Alcohol” and “Ammonia”.

None does not make any compensation of the measured conductivity value. The uncompen-

sated value will be displayed and proceeded.

Standard compensation includes compensation for non-linear high purity effects as well as

conventional neutral salt impurities and conforms to ASTM standards D1125 and D5391.

Light 84 compensation matches the high purity water research results of Dr. T.S. Light pub-

lished in 1984. Use only if your institution has standardized on that work.

Std 75 °C compensation is the Standard compensation algorithm referenced to 75 °C. This

compensation may be preferred when measuring Ultrapure Water at an elevated temperature (Resistivity of ultrapure water compensated to 75 °C is

2.4818 Mohm-cm.)

Linear 25 °C compensation adjusts the reading by a coefficient or factor expressed as %/°C

(deviation from 25 °C). Use only if the solution has a well-characterized linear temperature coefficient. The factory default setting is 2.0% /°C.

2.4818 Mohm-cm.)

Linear 20 °C compensation adjusts the reading by a coefficient or factor expressed as %/°C

(deviation from 20 °C). Use only if the solution has a well-characterized linear temperature coefficient. The factory default setting is 2.0% /°C.

Glycol.5 compensation matches the temperature characteristics of 50% ethylene glycol in

water. Compensated measurements using this solution may go above 18 Mohm-cm.

Glycol1 compensation matches the temperature characteristics of 100% ethylene glycol.

Compensated measurements may go well above 18 Mohm-cm.

Cation compensation is used in power industry applications measuring the sample after a

cation exchanger. It takes into account the effects of temperature on the dissociation of pure water in the presence of acids.

Alcohol compensation provides for the temperature characteristics of a 75% solution of iso-

propyl alcohol in pure water. Compensated measurements using this solution may go above 18 Mohm-cm.

Ammonia compensation is used in power industry applications for specific conductivity

measured on samples using ammonia and/or ETA (ethanolamine) water treatment. It takes into account the effects of temperature on the dissociation of pure water in the presence of these bases.

NOTE: If compensation mode ”Linear 25 °C” or ”Linear 20 °C” has been chosen, the coefficient

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for the adjustment of the reading can be modified. In this case an additional input field will be displayed.

The changes are valid until the calibration mode has been escaped. After the values defined in the configuration menu are valid again.

Transmitter M800 50

7.2.1.1 One-Point Calibration

Select calibration procedure 1-Point (see chapter 7.2.1 “Conductivity Calibration of UniCond2e and UniCond4e Sensors”). With 2e-sensors or 4e-sensors a one-point calibration is always performed as a slope calibration. The following procedure shows the calibration with a 2e-sensor. The calibration with a 4e-sensor works respectively.

Press the button Cal for starting calibration.

Place the electrode in the reference solution and press Next button.

The second value displayed on the screen is the value being measured by the transmitter and

sensor in units selected by the user.

Press the input field for Point1 to enter the value for the calibration point. The M800 displays a keypad for modifying the value. Press the e button and the transmitter will take over the value.

NOTE: To select another unit for the entered value on the keypad press the U button. To return

h

again press the 0-9 button.

The screen shows the entered value for the reference solution (1st line) and the measured value

of the M800 (2nd line).

Press the Next button to start the calculation of the calibration results.

The display shows the value for the slope and the offset as the result of the calibration.

The calibration values are stored in the calibration history and taken over (press button SaveCal) or discarded (press button Cancel).

Use the Back button to go one step back in the calibration procedure.

If ”SaveCal” is chosen, the message ”Calibration Saved Successfully!” is displayed. In either

case you will see the message ”Please re-install sensor”. After pressing the Done button the M800 returns to the calibration menu for the sensor.

Transmitter M800 51

7.2.1.2 Two-Point Calibration

Select calibration procedure 2-Point. With 4e-sensors a two-point calibration is always performed as an offset and slope calibration. The following procedure shows the calibration with a 4e-sensor.

Press the button Cal for starting calibration.

Place the electrode in the first reference solution and press Next button.

CAUTION: Rinse sensors with a high-purity water solution between calibration points to prevent contamination of the reference solutions.

The second value displayed on the screen is the value being measured by the transmitter and

sensor in the units selected by the user.

Press the input field for Point1 to enter the calibration point. The M800 displays a keypad for modifying the value. Press the e button to accept the value.

NOTE: To select another unit for the entered value on the keypad press the U button. To return

h

again press the 0-9 button.

The screen shows the entered value for the first reference solution (1st line) and the measured

value of the M800 (2nd line).

Press the Next button to go on with the calibration.

Place the electrode in the second reference solution and press Next button.

The second value displayed on the screen is the value being measured by the transmitter and

sensor in the units selected by the user.

Press the input field for Point2 to enter the calibration point. The M800 displays a keypad for modifying the value. Press the e button to accept the value.

NOTE: To select another unit for the entered value on the keypad press the U button. To return

h

again press the 0–9 button.

Transmitter M800 52

The screen shows the entered value for the second reference solution (1st line) and the mea-

sured value of the M800 (2nd line).

Press the Next button to start the calculation of the calibration results.

The display shows the value for the slope and the offset as the result of the calibration.

The calibration values are stored in the calibration history. To save (press button SaveCal) or to discard (press button Cancel).

Use the Back button to go one step back in the calibration procedure.

If ”SaveCal” is chosen, the message ”Calibration Saved Successfully!” is displayed. In either

case you will see the message ”Please re-install sensor”. After pressing the Done button the M800 returns to the calibration menu for the sensor.

7.2.1.3 Process Calibration

Select calibration procedure Process (see chapter 7.2.1 “Conductivity Calibration of UniCond2e and UniCond4e Sensors”). With 2e-sensors or 4e-sensors a process calibration is always performed as a slope calibration. The following procedure shows the calibration with a 2e-sensor. The calibration with a 4e-sensor works respectively.

Press the button Cal for starting calibration.

Take a sample and press the e button to store the current measuring value. To show the ongo-

ing calibration process, P is blinking in the Start and Menu screen if the related channel is selected in the display.

After determining the conductivity value of the sample, press the calibration icon in the Menu

Screen (see chapter 3.4.2 “Operating Elements”) again.

Press the input field for Point1 and enter the conductivity value of the sample. Press the Next

button to start the calculation of the calibration results.

Transmitter M800 53

The display shows the value for the slope and the offset as the result of the calibration.

The calibration values are stored in the calibration history. To save (press button SaveCal) or to discard (press button Cancel).

Use the Back button to go one step back in the calibration procedure.

If ”SaveCal” is chosen, the message ”Calibration Saved Successfully!” is displayed. After press-

ing the Done button the M800 returns to the Menu Screen.

7.2.2 Temperature Calibration of UniCond2e Sensors and UniCond4e Sensors

The M800 provides the ability to perform a one-point or two-point calibration for the temperature sensor of the UniCond2e and UniCond4e.

Enter the menu Calibrate Sensor (see chapter 7.1 “Sensor Calibration”; PATH: H \ Cal \ Calibrate Sensor) and choose the desired channel for calibration.

The following menus can be called up:

Unit: Choose between the units °C and °F. Method: Select the desired calibration procedure. Available are 1-point and 2-point calibration.

7.2.2.1 One-Point Calibration

Select calibration procedure 1-Point. With 2e-sensors or 4e-sensors a one-point temperature calibration can be performed as a slope or offset calibration. The following procedure shows the calibration with a 2e-sensor. The calibration with a 4e-sensor works respectively.

Press the right input field for the parameter Method. Choose Slope or Offset calibration through

pressing the corresponding field.

Press the button Cal for starting calibration.

Transmitter M800 54

Place the electrode in the reference solution and press Next button.

The second value displayed on the screen is the value being measured by the transmitter and

sensor.

Press the input field for Point1 to enter the value for the calibration point. The M800 displays a keypad for modifying the value. Press the e button to accept the value.

The screen shows the entered value for the reference solution (1st line) and the measured value

of the M800 (2nd line).

Press the Next button to start the calculation of the calibration results.

The display shows the value for the slope and the offset as the result of the calibration.

The calibration values are stored in the calibration history. To save (press button SaveCal) or to discard (press button Cancel).

Use the Back button to go one step back in the calibration procedure.

If ”SaveCal” is chosen, the message ”Calibration Saved Successfully!” is displayed. In either

case you will see the message ”Please re-install sensor”. After pressing the Done button the M800 returns to the calibration menu for the sensor.

7.2.2.2 Two-Point Calibration

Select calibration procedure 2-Point (see chapter 7.2.2 “Temperature Calibration of UniCond2e Sensors and UniCond4e Sensors”). With 2e-sensors or 4e-sensor a two-point calibration is always performed as an offset and slope calibration. The following procedure shows the calibration with a 2e-sensor. The calibration with a 4e-sensor works respectively.

Press the button Cal for starting calibration.

Place the electrode in the first reference solution and press Next button.

Transmitter M800 55

The second value displayed on the screen is the value being measured by the transmitter and

sensor in the units selected by the user.

Press the input field for Point1 to enter the calibration point. The M800 displays a keypad for modifying the value. Press the e button and to accept the value.

The screen shows the entered value for the first reference solution (1st line) and the measured

value of the M800 (2nd line).

Press the Next button to go on with the calibration.

Place the electrode in the second reference solution and press Next button.

The second value displayed on the screen is the value being measured by the transmitter and

sensor in the units selected by the user.

Press the input field for Point2 to enter the calibration point. The M800 displays a keypad for modifying the value. Press the e button and to accept the value.

The screen shows the entered value for the second reference solution (1st line) and the mea-

sured value of the M800 (2nd line).

Press the Next button to start the calculation of the calibration results.

The display shows the value for the slope and the offset as the result of the calibration.

The calibration values are stored in the calibration history. To save (press button SaveCal) or to discard (press button Cancel).

Use the Back button to go one step back in the calibration procedure.

If ”SaveCal” is chosen, the message ”Calibration Saved Successfully!” is displayed. In either

case you will see the message ”Please re-install sensor”. After pressing the Done button the M800 returns to the calibration menu for the sensor.

Transmitter M800 56

7.3 Calibration of Cond2e Sensors or Cond4e Sensors

PATH: H \ Cal \ Calibrate Sensor

The M800 provides the ability to perform a one-point, two-point or process conductivity or resistivity calibration for 2e-sensors and 4e-sensors.

NOTE: When performing calibration on a conductivity sensor, results will vary depending on the

h

NOTE: For measuring tasks the temperature compensation for the application as defined

h

method,calibrationapparatusand/orqualityofreferencestandardsusedtoperformthecalibration.

through the parameter settings for conductivity will be considered and not the temperature compensation selected through the calibration procedure (see also chapter 8.1.4.1 “Conductivity Settings”).

The following menus can be called up:

Unit: Between the units for conductivity and resistivity can be chosen. Method: Select the desired calibration procedure, 1-point, 2-point or process calibration. Options: Select the desired temperature compensation mode for the calibration process.

NOTE: If compensation mode ”Linear 25 °C” or ”Linear 20 °C” has been chosen, the coefficient

h

for the adjustment of the reading can be modified.

The changes are valid until the calibration mode has been exited. After the values defined in the configuration menu are valid again.

7.3.1 One-Point Calibration

With 2e-sensors or 4e-sensors a one-point calibration is always performed as a slope calibration. The following procedure shows the calibration with a 2e-sensor. The calibration with a 4esensor works respectively.

Press the button Cal for starting calibration.

Place the electrode in the reference solution and press Next button.

Enter the value for the calibration point (Point1).

Press the Next button to start the calculation of the calibration results.

The display shows the value for the slope and the offset as the result of the calibration.

For ISM sensors press the Adjust button to perform the calibration and store the calculated values in the sensor. Press the Calibrate button to store the calculated values in the sensor. Calibration is not performed. Press the Cancel button to terminate the calibration. For analog sensors press the SaveCal button to perform the calibration. The calculated values can be viewed as long as the sensor is connected to the transmitter. Press the Cancel button to terminate the calibration.

If ”Adjust”, ”Calibrate” or “SaveCal” is chosen, the message ”Calibration Saved Successfully!” is displayed. In either case you will see the message ”Please re-install sensor”.

Transmitter M800 57

7.3.2 Two-Point Calibration

With 2e-sensors or 4e-sensors a two-point calibration is always performed as an offset and slope calibration. The following procedure shows the calibration with a 2e-sensor. The calibration with a 4e-sensor works respectively.

Press the button Cal for starting calibration.

Place the electrode in the first reference solution and press Next button.

CAUTION: Rinse sensors with a high-purity water solution between calibration points to prevent contamination of the reference solutions.

Enter the value for the first calibration point (Point1).

Press the Next button to go on with the calibration.

Place the electrode in the second reference solution and press Next button.

Enter the value for the second calibration point (Point2).

Press the Next button to start the calculation of the calibration results.

The display shows the value for the slope and the offset as the result of the calibration.

For ISM sensors press the Adjust button to perform the calibration and store the calculated values in the sensor. Press the Calibrate button to store the calculated values in the sensor. Calibration is not performed. Press the Cancel button to terminate the calibration. For analog sensors press the SaveCal button to perform the calibration. The calculated values can be viewed as long as the sensor is connected to the transmitter. Press the Cancel button to terminate the calibration.

If ”Adjust”, ”Calibrate” or “SaveCal” is chosen, the message ”Calibration Saved Successfully!” is displayed. In either case you will see the message ”Please re-install sensor”.

7.3.3 Process Calibration

With 2e-sensors or 4e-sensors a process calibration is always performed as a slope calibration. The following procedure shows the calibration with a 2e-sensor. The calibration with a 4e-sensor works respectively.

Press the button Cal for starting calibration.

Take a sample and press the e button to store the current measuring value. To show the ongoing calibration process, P is blinking in the Start and Menu screen if the related channel is selected in the display.

After determining the conductivity value of the sample, press the calibration icon in the Menu Screen again.

Enter the conductivity value of the sample. Press the Next button to start the calculation of the calibration results.

The display shows the value for the slope and the offset as the result of the calibration.

Transmitter M800 58

For ISM sensors press the Adjust button to perform the calibration and store the calculated values in the sensor. Press the Calibrate button to store the calculated values in the sensor. Calibration is not performed. Press the Cancel button to terminate the calibration. For analog sensors press the SaveCal button to perform the calibration. The calculated values can be viewed as long as the sensor is connected to the transmitter. Press the Cancel button to terminate the calibration.

If ”Adjust”, ”Calibrate” or “SaveCal” is chosen, the message ”Calibration Saved Successfully!” is displayed. In either case you will see the message ”Please re-install sensor”.

7.4 pH Calibration

PATH: H \ Cal \ Calibrate Sensor

For pH sensors, the M800 Transmitter features one-point, two-point or process calibration with 9presetbuffersetsormanualbufferentry.Buffervaluesreferto25°C.Tocalibratetheinstrument with automatic buffer recognition, you need a standard pH buffer solution that matches one of these values. Please select the correct buffer table before using automatic calibration (see chapter 17 “Buffer tables”). The stability of the sensor signal during calibration can be checked by the user or automatically by the transmitter (see chapter 8.1.4.2 “pH Settings”).

NOTE: For dual membrane pH electrodes (pH/pNa) only buffer Na+ 3.9M (see chapter 17.2.1

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“Mettler-pH / pNa buffers (Na+ 3.9M)”) is available.

The following menus can be called up:

Unit: Select pH. Method: Select the desired calibration procedure, 1-point, 2-point or process calibration. Options: Thebufferusedforthecalibrationandtherequiredstabilityofthesensorsignaldur-

ing the calibration can be selected (see also chapter 8.1.4.2 “pH Settings”). The changes are valid until the calibration mode has been escaped. After the values defined in the configuration menu are valid again.

7.4.1 One-Point Calibration

With pH sensors a one-point calibration is always performed as an offset calibration.

Press the button Cal for starting calibration.

Place the electrode in the buffer solution and press the Next button.

The display shows the buffer the transmitter has recognized Point 1 and the measured value.

The M800 checks the stability of the measuring signal and proceeds as soon as the signal is sufficiently stable.

NOTE: If option Stability is set to Manual press ‘Next’ after the measuring signal is stable enough

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to go on with the calibration.

The transmitter shows the value for the slope and the offset as the result of the calibration.

Transmitter M800 59

For ISM sensors press the Adjust button to perform the calibration and store the calculated values in the sensor. Press the Calibrate button to store the calculated values in the sensor. Calibration is not performed. Press the Cancel button to terminate the calibration. For analog sensors press the SaveCal button to perform the calibration. The calculated values can be viewed as long as the sensor is connected to the transmitter. Press the Cancel button to terminate the calibration.

If ”Adjust”, ”Calibrate” or “SaveCal” is chosen, the message ”Calibration Saved Successfully!” is displayed. In either case you will see the message ”Please re-install sensor”.

7.4.2 Two-Point Calibration

With pH sensors a two-point calibration is always performed as calibration of slope and offset.

Press the Cal button to start calibration.

Place the electrode in buffer solution 1 and press Next button.

The display shows the buffer the transmitter has recognized Point 1 and the measured value.

The M800 checks the stability of the measuring signal and proceeds as soon as the signal is sufficiently stable.

NOTE: If option Stability is set to Manual press ‘Next’ after the measuring signal is stable enough

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NOTE: If option Stability is set to Manual press ‘Next’ after the measuring signal is stable enough

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to go on with the calibration.

The transmitter prompts you to place the electrode in the second buffer solution.

Press the Next button to proceed with the calibration.

The display shows the buffer the transmitter has recognized Point 2 and the measured value.

The M800 checks the stability of the measuring signal and proceeds as soon as the signal is sufficiently stable.

to go on with the calibration.

The transmitter shows the value for the slope and the offset as the result of the calibration.

For ISM sensors press the Adjust button to perform the calibration and store the calculated values in the sensor. Press the Calibrate button to store the calculated values in the sensor. Calibration is not performed. Press the Cancel button to terminate the calibration. For analog sensors press the SaveCal button to perform the calibration. The calculated values can be viewed as long as the sensor is connected to the transmitter. Press the Cancel button to terminate the calibration.

If ”Adjust”, ”Calibrate” or “SaveCal” is chosen, the message ”Calibration Saved Successfully!” is displayed. In either case you will see the message ”Please re-install sensor”.

Transmitter M800 60

7.4.3 Process Calibration

With pH sensors a process calibration is always performed as an offset calibration.

Press the Cal button to start calibration.

Take a sample and press the e button to store the current measuring value. To show the ongoing calibration process, P is blinking in the Start and Menu Screen if the related channel is selected in the display.

After determining the pH value of the sample, press the calibration icon in the Menu Screen again.

Enter the pH value of the sample. Press the Next button to start the calculation of the calibration results.

The display shows the value for the slope and the offset as the result of the calibration.

For ISM sensors press the Adjust button to perform the calibration and store the calculated values in the sensor. Press the Calibrate button to store the calculated values in the sensor. Calibration is not performed. Press the Cancel button to terminate the calibration. For analog sensors press the SaveCal button to perform the calibration. The calculated values can be viewed as long as the sensor is connected to the transmitter. Press the Cancel button to terminate the calibration.

If ”Adjust”, ”Calibrate” or “SaveCal” is chosen, the message ”Calibration Saved Successfully!” is displayed. In either case you will see the message ”Please re-install sensor”.

7.5 ORP Calibration of pH Sensors

PATH: H \ Cal \ Calibrate Sensor

For pH sensors with solution ground based on ISM technology the M800 Transmitter gives the option to make, in addition to the pH calibration, an ORP calibration.

NOTE: In case of choosing ORP calibration the parameters defined for pH (see chapter 8.1.4.2

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“pH Settings”) will not be considered. For pH sensors, the M800 Transmitter features one-point calibration for ORP.

The following menus can be called up:

Unit: Select ORP through pressing the corresponding field. Method: 1-Point calibration is displayed.

Press the button Cal for starting calibration.

Enter the value for calibration point 1 (Point1).

Press the Next button to start the calculation of the calibration results.

The display shows the value for the slope and the offset as the result of the calibration.

Transmitter M800 61

For ISM sensors press the Adjust button to perform the calibration and store the calculated values in the sensor. Press the Calibrate button to store the calculated values in the sensor. Calibration is not performed. Press the Cancel button to terminate the calibration. For analog sensors press the SaveCal button to perform the calibration. The calculated values can be viewed as long as the sensor is connected to the transmitter. Press the Cancel button to terminate the calibration.

If ”Adjust”, ”Calibrate” or “SaveCal” is chosen, the message ”Calibration Saved Successfully!” is displayed. In either case you will see the message ”Please re-install sensor”.

7.6 Calibration of Amperometric Oxygen Sensors

PATH: H \ Cal \ Calibrate Sensor

The M800 provides the ability to perform a one-point or process calibration for amperometric oxygen sensors.

NOTE: Before air calibration, for highest accuracy, enter the barometric pressure and relative hu-

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midity, as described in chapter 8.1.4.3 “Settings for Oxygen Measurement Based on Amperometric Sensors”.

The following menus can be called up:

Unit: Between several units for DO and O2 gas can be chosen. Method: Select the desired calibration procedure, 1-point or process calibration. Options: In case the method 1-point has been chosen the calibration pressure, relative humidi-

ty and - for slope calibration - the stability mode for the sensor signal during the calibration can be selected. For the method Process the values for the process pressure, calibration pressure and the parameter ProcCalPress can be modified. See also chapter 8.1.4.3 “Settings for Oxygen Measurement Based on Amperometric Sensors”. The changes are valid until the calibration mode has been escaped. After the values defined in the configuration menu are valid again.

7.6.1 One-Point Calibration

A one-point calibration of oxygen sensors is always either a one-point slope (i.e. with air) or a zero (offset) calibration. A one-point slope calibration is done in air and a one-point offset calibration is done at 0 ppb oxygen. A one-point zero dissolved oxygen calibration is available but not normally recommended since zero oxygen is very hard to achieve. A zero-point calibration is only recommended if high accuracy at low oxygen level (below 5% air) is needed.

Choose Slope or Offset calibration through pressing the corresponding field.

Press the button Cal for starting calibration.

NOTE: If the polarization voltage for the measuring mode and calibration mode is different, the

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transmitter will wait 120 seconds before starting the calibration. In this case the transmitter will also go after the calibration for 120 seconds to the HOLD Mode, before returning to the measuring mode again.

Transmitter M800 62

Place the sensor in air or the calibration gas and press Next button

Enter the value for the calibration point (Point1).

The M800 checks the stability of the measuring signal and proceeds as soon as the signal is sufficiently stable.

NOTE: If option Stability is set to Manual press ‘Next’ after the measuring signal is stable enough

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NOTE: For an offset calibration the Auto mode is not available. If Auto mode has been chosen

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to go on with the calibration.

and afterwards slope calibration has been changed to offset calibration, the transmitter will perform the calibration in Manual mode.

The transmitter shows the value for the slope and the offset as the result of the calibration.

For ISM sensors press the Adjust button to perform the calibration and store the calculated values in the sensor. Press the Calibrate button to store the calculated values in the sensor. Calibration is not performed. Press the Cancel button to terminate the calibration. For analog sensors press the SaveCal button to perform the calibration. The calculated values can be viewed as long as the sensor is connected to the transmitter. Press the Cancel button to terminate the calibration.

If ”Adjust”, ”Calibrate” or “SaveCal” is chosen, the message ”Calibration Saved Successfully!” is displayed. In either case you will see the message ”Please re-install sensor”.

7.6.2 Process Calibration

A process calibration of oxygen sensors is always either a slope or an offset calibration.

Choose Slope or Offset calibration through pressing the corresponding field.

Press the Cal button to start calibration.

Take a sample and press the e button to store the current measuring value. To show the ongoing calibration process, P is blinking in the Start and Menu screen if the related channel is selected in the display.

After determining the oxygen value of the sample, press the calibration icon in the Menu Screen again.

Enter the oxygen value of the sample. Press the Next button to start the calculation of the calibration results.

The display shows the value for the slope and the offset as the result of the calibration.

For ISM sensors press the Adjust button to perform the calibration and store the calculated values in the sensor. Press the Calibrate button to store the calculated values in the sensor. Calibration is not performed. Press the Cancel button to terminate the calibration. For analog sensors press the SaveCal button to perform the calibration. The calculated values can be viewed as long as the sensor is connected to the transmitter. Press the Cancel button to terminate the calibration.

If ”Adjust”, ”Calibrate” or “SaveCal” is chosen, the message ”Calibration Saved Successfully!” is displayed.

Transmitter M800 63

7.7 Calibration of Optical Oxygen Sensors (ISM Sensors only)

PATH: H \ Cal \ Calibrate Sensor

Oxygen calibration for optical sensors can be performed as a two-point, process or, depending on the sensor model connected to the transmitter, also as a one-point calibration.

NOTE: Before air calibration, for highest accuracy, enter the barometric pressure and relative hu-

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midity, as described in chapter 8.1.4.4 “Settings for Oxygen Measurement Based on Optical Sensors”.

The following menus can be called up:

Unit: Between several units can be chosen. The units are displayed during the calibration. Method: Select the desired calibration procedure, 1-point, 2-point or process calibration. Options: In case the method 1-point has been chosen the calibration pressure, relative humidi-

ty and the stability mode for the sensor signal during the calibration can be selected. For the method Process the values for the process pressure, calibration pressure, the parameter ProcCalPress and the mode of the process calibration can be modified. See also chapter 8.1.4.4 “Settings for Oxygen Measurement Based on Optical Sensors”. The changes are valid until the calibration mode has been escaped. After the values defined in the configuration menu are valid again.

7.7.1 One-Point Calibration

Typically a one-point calibration is done in air. Nevertheless other calibration gases and solutions are possible.

The calibration of an optical sensor is always a calibration of the phase of the fluorescence signal towards the internal reference. During a one-point calibration the phase in this point is measured and extrapolated over the measuring range.

Press the button Cal for starting calibration.

Place the sensor in air or the calibration gas and press Next button

Enter the value for the calibration point (Point1).

The M800 checks the stability of the measuring signal and proceeds as soon as the signal is sufficiently stable.

NOTE: If option Stability is set to Manual press ‘Next’ after the measuring signal is stable enough

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to go on with the calibration.

The transmitter shows the value for the phase of the sensor at 100% air (P100) and at 0% air (P0) as the result of the calibration.

Press the Adjust button to perform the calibration and store the calculated values in the sensor. Press the Calibrate button to store the calculated values in the sensor. Calibration is not performed. Press the Cancel button to terminate the calibration.

If ”Adjust” or ”Calibrate” are chosen, the message ”Calibration Saved Successfully!” is displayed. In either case you will see the message ”Please re-install sensor”.

Transmitter M800 64

7.7.2 Two-Point Calibration

The calibration of an optical sensor is always a calibration of the phase of the fluorescence signal towards the internal reference. A two-point calibration is a combination of first a calibration in air (100%) where a new phase P100 is measured and then a calibration in nitrogen (0%) where a new phase P0 is measured. This calibration routine gives the most accurate calibration curve over the whole measuring range.

Press the Cal button to start calibration.

Place the sensor in air or the calibration gas and press Next button

Enter the value for the first calibration point (Point1).

The M800 checks the stability of the measuring signal and proceeds as soon as the signal is sufficiently stable.

NOTE: If option Stability is set to Manual press ‘Next’ after the measuring signal is stable enough

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to go on with the calibration.

The transmitter prompts you to change the gas.

Press the Next button to proceed with the calibration.

The M800 checks the stability of the measuring signal and proceeds as soon as the signal is sufficiently stable.

NOTE: If option Stability is set to Manual press ‘Next’ after the measuring signal is stable enough

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to go on with the calibration.

The transmitter shows the value for the phase of the sensor at 100% air (P100) and at 0% air (P0) as the result of the calibration.

Press the Adjust button to perform the calibration and store the calculated values in the sensor. Press the Calibrate button to store the calculated values in the sensor. Calibration is not performed. Press the Cancel button to terminate the calibration.

If ”Adjust” or ”Calibrate” are chosen, the message ”Calibration Saved Successfully!” is displayed. In either case you will see the message ”Please re-install sensor”.

7.7.3 Process Calibration

Press the Cal button to start calibration.

Take a sample and press the e button to store the current measuring value. To show the ongoing calibration process, P is blinking in the start and Menu Screen if the related channel is selected in the display.

After determining the oxygen value of the sample, press the calibration icon in the Menu Screen.

Enter oxygen value of the sample. Press the Next button to start the calculation of the calibration results.

The display shows now the values for the phase of the sensor at 100% air (P100) and at 0% (P0) air.

Transmitter M800 65

Press the Adjust button to perform the calibration and store the calculated values in the sensor. Press the Calibrate button to store the calculated values in the sensor. Calibration is not performed. Press the Cancel button to terminate the calibration.

NOTE: If for process calibration Scaling has been chosen (see chapter 8.1.4.4 “Settings for Oxy-

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gen Measurement Based on Optical Sensors”) the calibration values are not stored in the calibration history.

If ”Adjust” or ”Calibrate” are chosen, the message ”Calibration Saved Successfully!” is displayed.

7.8 Calibration of Dissolved Carbon Dioxide Sensors (ISM Sensors only)

For dissolved carbon dioxide (CO2) sensors, the M800 Transmitter features one-point, two-point or process calibration. For the one-point or two-point calibration the solution with pH = 7.00 and/or pH = 9.21 of the Mettler – 9 standard buffer can be used (see also chapter

8.1.4.5 “Dissolved Carbon Dioxide Settings”) or the buffer value can be entered manually.

The following menus can be called up:

Unit: Between several units for partial pressure, and dissolved carbon dioxide can be se-

lected.

Method: Select the desired calibration procedure, 1-point or process calibration. Options: Thebufferusedforthecalibrationandtherequiredstabilityofthesensorsignaldur-

ing the calibration can be selected (see also chapter 8.1.4.5 “Dissolved Carbon Dioxide Settings”). The changes are valid until the calibration mode has been escaped. After the values defined in the configuration menu are valid again.

7.8.1 One-Point Calibration

With CO2 sensors a one-point calibration is always performed as an offset calibration.

Press the button Cal for starting calibration.

Place the electrode in the buffer solution and press the Next button.

The display shows the buffer the transmitter has recognized Point 1 and the measured value.

The M800 checks the stability of the measuring signal and proceeds as soon as the signal is sufficiently stable.

NOTE: If option Stability is set to Manual press ‘Next’ after the measuring signal is stable enough

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to go on with the calibration.

The transmitter shows the value for the slope and the offset as the result of the calibration.

Press the Adjust button to perform the calibration and store the calculated values in the sensor. Press the Calibrate button to store the calculated values in the sensor. Calibration is not performed. Press the Cancel button to terminate the calibration.

If ”Adjust” or ”Calibrate” are chosen, the message ”Calibration Saved Successfully!” is displayed. In either case you will get the message ”Please re-install sensor”.

Transmitter M800 66

7.8.2 Two-Point Calibration

With CO2 sensors a two-point calibration is always performed as calibration of slope and offset.

Press the Cal button to start calibration.

Place the electrode in buffer solution 1 and press Next button.

The display shows the buffer the transmitter has recognized Point 1 and the measured value.

The M800 checks the stability of the measuring signal and proceeds as soon as the signal is sufficiently stable.

NOTE: If option Stability is set to Manual press ‘Next’ after the measuring signal is stable enough

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to go on with the calibration.

The transmitter prompts you to place the electrode in the second buffer solution.

Press the Next button to proceed with the calibration.

The display shows the buffer the transmitter has recognized Point 2 and the measured value.

The M800 checks the stability of the measuring signal and proceeds as soon as the signal is sufficiently stable.

NOTE: If option Stability is set to Manual press ‘Next’ after the measuring signal is stable enough

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to go on with the calibration.

The transmitter shows the value for the slope and the offset as the result of the calibration.

Press the Adjust button to perform the calibration and store the calculated values in the sensor. Press the Calibrate button to store the calculated values in the sensor. Calibration is not performed. Press the Cancel button to terminate the calibration.

If ”Adjust” or ”Calibrate” are chosen, the message ”Calibration Saved Successfully!” is displayed. In either case you will see the message ”Please re-install sensor”.

7.8.3 Process Calibration

With CO2 sensors a process calibration is always performed as an offset calibration.

Press the Cal button to start calibration.

Take a sample and press the e button to store the current measuring value. To show the ongoing calibration process, P is blinking in the Start and Menu Screen if the related channel is selected in the display.

After determining the corresponding value of the sample, press the calibration icon in the Menu Screen again.

Enter the value of the sample. Press the Next button to start the calculation of the calibration results.

The display shows the value for the slope and the offset as the result of the calibration.

Press the Adjust button to perform the calibration and store the calculated values in the sensor.

Transmitter M800 67

Press the Calibrate button to store the calculated values in the sensor. Calibration is not performed. Press the Cancel button to terminate the calibration. If ”Adjust” or ”Calibrate” are chosen, the message ”Calibration Saved Successfully!” is displayed.

7.9 Calibration of Thermal Conductivity CO2 (C02 high) Sensors (ISM Sensors only)

PATH: H \ Cal \ Calibrate Sensor

The M800 provides the ability to perform a one-point calibration using a reference gas (CO2) with a known carbon dioxide partial pressure value. It offers also to perform a process calibration based on a analyzed process sample.

NOTE: The sensor is designed to measure CO2 partial pressure or concentration values accurate-

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lyinliquidphaseonly!IngasphasethesensorwillonlyshowcorrectCO2 gas partial pressure

values in the 1-point calibration menu.

The following menus can be called up:

Unit: Between the units of CO2 pressure or concentration can be chosen.

Method/Options: Select the desired calibration procedure, 1-point or process calibration and stability option (manual/auto).

In case the method 1-point has been chosen only the calibration pressure and the option stability mode for the sensor signal during the calibration can be selected (Sensor expects to be in a calibration gas).

For the method Process only concentration values can be chosen as pressure or concentration

values(Sensorexpectstobeinliquids).

NOTE: With reference Gas (CO2)use1-pointcalibration.Withliquidsuseprocesscalibration.

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When changing MembraCap always first perform a 1-point gas calibration. The changes are valid until the calibration mode has been exited. After the values defined in the Configuration menu are valid again.

7.9.1 One-Point Calibration

With the thermal conductivity sensor a one-point calibration is always performed as a slope cal-

ibration. Press the button Cal for starting calibration.

Expose the TC-Sensor to a reference gas of a known CO2 concentration and press Next button. Enter the value for the calibration point (Point1) in mbar or hPa.

Press the Next button to start the calculation of the calibration results.

Transmitter M800 68

The display shows the value for the slope and the baseline as the result of the calibration. Press

the Adjust button to perform the calibration and store the calculated values in the sensor. Press the Calibrate button to store the calculated values in the sensor. Calibration is not performed. Press the Cancel button to terminate the calibration.

If ”Adjust” or ”Calibrate” are chosen, the message ”Calibration Saved Successfully!” is displayed.

7.9.2 Process Calibration

With the thermal conductivity sensor a process calibration is always performed as a slope cali-

bration.

Choose process calibration and desired unit in the calibration menu. Press the button Cal for starting calibration.

Take a sample and press the e button to store the current measuring value. To show the ongo-

ing calibration process, P is blinking in the Start and Menu screen if the related channel is selected on the display.

After determining the CO2 value of the sample, press the calibration icon in the Menu Screen again. Enter the CO2 value of the sample.

Press the Next button to start the calculation of the calibration results.

The display shows the value for the slope and the baseline as the result of the calibration.

Press the Adjust button to perform the calibration and store the calculated values in the sensor. Press the Calibrate button to store the calculated values in the sensor. Calibration is not performed. Press the Cancel button to terminate the calibration.

If ”Adjust” or ”Calibrate” are chosen, the message ”Calibration Saved Successfully!” is displayed.

7.10 Calibration of O3 Sensors (ISM Sensors only)

The M800 provides the ability to perform a 1-Point or process calibration for O3 sensors. Dis-

solvedOzonemustbeperformedquicklybecauseO3 decays rapidly into oxygen, especially at

warm temperatures.

Enter the menu Calibrate Sensor (see chapter 7.1 “Sensor Calibration”; PATH: H\Cal\Calibrate Sensor) and choose the desired channel for calibration.

The following menus can be called up:

Unit: Several units for dissolved O3 can be chosen. Method: Select the desired calibration procedure, 1-Point or process calibration.

Transmitter M800 69

7.10.1 One-Point Calibration

Select the 1-Point calibration method. A one-point calibration of O3 sensors is always a zero (offset) calibration

Press the button Cal for starting calibration.

Place the sensor in the calibration gas, such as air, and press the Next button.

The second value displayed on the screen is the value being measured by the transmitter and

sensor in the units selected by the user.

Press the input field for Point1 to enter the value for the calibration point. The M800 displays a keypad for modifying the value. Press the e button to accept the value.

The screen shows the entered value for the reference solution (1st line) and the measured value

of the M800 (2nd line).

When the measuring signal is stable, press Next to continue with the calibration

The display shows the value for the slope and the offset as result of the calibration.

Press the Adjust button to perform the calibration and store the calculated values in the sensor. Press the Calibrate button to store the calculated values in the sensor. Calibration is not performed. Press the Cancel button to terminate the calibration.

Use the Back button to go one step back in the calibration procedure

If ”Adjust” or ”Calibrate” are chosen, the message ”Calibration Saved Successfully!” is displayed.

In either case you will see the message ”Please re-install sensor”. After pressing the Done button the M800 returns to the calibration menu.

Transmitter M800 70

7.10.2 Process Calibration

Select the Process calibration method. A Process calibration of O3 sensors can be performed as a slope or offset calibration.

Select the desired calibration Method.

Press Cal to start the calibration.

Take a sample and press the e button to store the current measuring value. “P” will blink in the

measurement screen indicating a Process calibration is active.

After determining the O3 value of the sample, press the calibration icon to complete the Process

calibration.

Press the input field for Point1 and enter the O3 value of the sample. Press the e button to ac-

cept the value.

Press the Next button to start the calculation of the calibration results.

The display shows the value for the slope and the offset as the result of the calibration.

Press the Adjust button to perform the calibration and store the calculated values in the sensor. Press the Calibrate button to store the calculated values in the sensor. Calibration is not performed. Press the Cancel button to terminate the calibration.

Use the Back button to go one step back in the calibration procedure.

If ”Adjust” or ”Calibrate” are chosen, the message ”Calibration Saved Successfully!” is displayed.

After pressing the Done button the M800 returns to the Menu Screen

Transmitter M800 71

7.11 Calibration of Flow Sensors (ISM Sensors only)

The M800 Transmitter provides the ability to perform a 1-Point or 2-Point Sensor calibration for flow, Edit of saved calibration constants, and Verify of the flow signal. The most common method of calibration for flow sensors is to enter the calibration constants appropriate for the sensor using the Edit function. Some users may choose to perform an in-line calibration using a 1-point

or2-pointSensorflowcalibration.Thisrequiresanexternalreferencesystem.Whenperforming

an in-line calibration on a flow sensor, results will vary depending on the methods and calibration apparatus used to perform the calibration.

Enter the menu Calibrate Sensor (see chapter 7.1 “Sensor Calibration”; PATH: H\Cal\Calibrate Sensor) and choose the desired channel for calibration.

NOTE: The channel for Flow Type 2 cannot be selected. The M800 Transmitter allows during the

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Guided Setup (see chapter 6 “Guided Setup”) to enter a table of K and F factors

Select the channel (4-channel models only) and the desired calibration option. Choices are GPM, liters/minute meters3/hour, ft/sec, or meters/sec (for a 1-Point or 2-Point flow calibration), Edit and Verify. Press [ENTER].

The following menus can be called up:

Unit: Several units for Flow can be chosen. Method: Select the desired calibration procedure, 1-point or 2-point calibration.

7.11.1 One-Point Calibration

Select calibration method 1-Point . A one-point calibration of a Flow sensor is always a slope calibration.

Press Cal to start the calibration.

Set the desired flow rate and press Next.

The second value displayed on the screen is the value being measured by the transmitter and

sensor in the units selected by the user.

Press the input field for Point1 to enter the value for the calibration point. The M800 displays a keypad for modifying the value. Press the e button to accept the value.

Transmitter M800 72

The screen shows the entered value for the reference system (1st line) and the measured value

of the M800 (2nd line).

Press the Next button to start the calculation of the calibration results.

The display shows the value for the slope and the offset as result of the calibration.

Selecting Cancel will discard the entered values and the M800 will return to the calibration menu.

Use the Back button to go one step back in the calibration procedure.

Press SaveCal to save the calibration factors.

If “SaveCal” is chosen, ”Calibration Saved Successfully” and “Please re-install sensor” is dis-

played. After pressing the Done button the M800 returns to the calibration menu.

7.11.2 Two-Point Calibration

Select calibration method 2-Point . A 2-point calibration of a Flow sensor calculates a new slope and offset.

Press Cal to start the calibration

Set the desired flow rate for the first point and press Next.

The second value displayed on the screen is the value being measured by the transmitter and

sensor in units selected by the user.

Press the input field for Point1 to enter the value for the calibration point. The M800 displays a keypad for modifying the value. Press the e button to accept the value.

The screen shows the entered value for the reference system (1st line) and the measured value

of the M800 (2nd line).

Press Next to continue the calibration.

Transmitter M800 73

Set the desired flow rate for the second point and press Next.

The second value displayed on the screen is the value being measured by the transmitter and

sensor in units selected by the user.

Press the input field for Point2 to enter the value for the calibration point. The M800 displays a keypad for modifying the value. Press the e button to accept the value.

The screen shows the entered value for the reference system (1st line) and the measured value

of the M800 (2nd line).

Press the Next button to start the calculation of the calibration results.

The display shows the value for the slope and the offset as result of the calibration.

Selecting Cancel will discard the entered values and the M800 will return to the calibration menu.

Use the Back button to go one step back in the calibration procedure.

Press SaveCal to save the calibration factors.

If “SaveCal” is chosen, ”Calibration Saved Successfully” and “Please re-install sensor” is dis-

played. After pressing the Done button the M800 returns to the calibration menu.

7.12 Turbidity Calibration (InPro8000 Series)

Enter the menu Calibrate Sensor (see chapter 7.1 “Sensor Calibration”; PATH: H\Cal\Calibrate Sensor).

The following menus can be called up:

Unit: Several units for Turbidity can be chosen. Method: Select the desired calibration procedure, Multi-Point, Process or In-Situ calibration.

Transmitter M800 74

7.12.1 Multi-Point Calibration

Select calibration method Multi-Point. Select 2-Point, 3-Point, 4-Point or 5-Point calibration with the other button in the line. The multi-point calibration is always performed as an offset and slope calibration.

NOTE: The calibration always starts with the highest concentration e.g. turbidity value.

h

The following procedure shows the 2-Point calibration with two reference solutions. The 3-Point, 4-Point or 5-Point calibration works with 3, 4 or 5 reference solutions respectively.

Press the Cal button to start the calibration

Place the sensor in the reference solution with the highest concentration and press Next button.

The second value displayed on screen is the value being measured by the transmitter and sen-

sor in the units selected by the user.

Press the input field for Point2 to enter the calibration point. The M800 displays a keypad for modifying the value. Press the e button to accept the value.

NOTE: To select another unit for the entered value on the keypad press the U button. To return

h

Place the sensor in the reference solution with the lowest concentration and press Next button.

again press the 0-9 button.

The screen shows the entered value for the reference solution (1st line) and the measured value

of the M800 (2nd line).

Press the Next button to start the calculation of the calibration results.

Press the input field for Point 1 to enter the calibration point. The M800 displays a keypad for

modifying the value. Press the e button to accept the value.

NOTE: To select another unit for the entered value on the keypad press the U button. To return

h

again press the 0-9 button.

Transmitter M800 75

The screen shows the entered value for the reference solution (1st line) and the measured value

of the M800 (2nd line).

Press the Next button to start the calculation of the calibration results.

The display shows the value for the slope and the offset as the result of the calibration.

Press the SaveCal button to save the calibration. Press the Cancel button to terminate the calibration. Use the Back button to go one step back in the calibration procedure.

If ”SaveCal” is chosen, the message ”Calibration Saved Successfully!” is displayed. In either

case you will see the message ”Please re-install sensor”. After pressing the Done button the M800 returns to the calibration menu for the sensor.

7.12.2 Process Calibration

Select calibration procedure Process (see chapter 7.12 “Turbidity Calibration (InPro8000 Series)”). A process calibration is performed as a slope or offset calibration.

Press the Cal button for starting calibration.

Take a sample and press the e button to store the current measuring value. To show the ongo-

ing calibration process, P is blinking in the Start and Menu screen if the related channel is selected in the display.

After determining the turbidity value of the sample, press the calibration icon in the Menu Screen

(see chapter 3.4.2 “Operating Elements”) again.

Press the input field for Point1 and enter the turbidity value of the sample. Press the Next button

to start the calculation of the calibration results.

Transmitter M800 76

The display shows the value for the slope and the offset as the result of the calibration.

Press the SaveCal button to save the calibration. Press the Cancel button to terminate the calibration. Use the Back button to go one step back in the calibration procedure.

If ”SaveCal” is chosen, the message ”Calibration Saved Successfully!” is displayed. After press-

ing the Done button the M800 returns to the Menu Screen.

7.12.3 In-Situ Calibration

Select calibration procedure In-Situ (see chapter 7.12.1 “Turbidity Calibration”). Select 2-Point, 3-Point, 4-Point or 5-Point calibration with the other button in the line. The in-situ calibration is always performed as an offset and slope calibration.

The following procedure shows the 2-Point calibration with two reference solutions. The 3-Point, 4-Point or 5-Point calibration works with 3, 4 or 5 reference solutions respectively

Press Options button to change the gain: Low/Low (default), Low/High or High/High.

The higher the gain the higher the risk that calibration is stopped at higher turbidity due to signal overload. In this case restart calibration with lower gain.

Press the Cal button for starting calibration.

Take a sample and press the e button to store the current measuring value. To show the ongo-

ing calibration process, C is blinking in the Start and Menu screen if the related channel is selected in the display.

After determining the turbidity value of the sample, press the calibration icon in the Menu Screen

(see chapter 3.4.2 “Operating Elements”) again.

Press the input field for Point1 and enter the turbidity value of the sample. Press the Next button

to start the calculation of the calibration results.

Transmitter M800 77

After determining the turbidity value of the sample, press the calibration icon in the Menu Screen

(see chapter 3.4.2 “Operating Elements”) again.

Take another sample and press the e button to store the current measuring value. To show the

ongoing calibration process, C is blinking in the Start and Menu screen if the related channel is selected in the display.

After determining the turbidity value of the sample, press the calibration icon in the Menu Screen

(see chapter 3.4.2 “Operating Elements”) again.

Press the input field for Point2 and enter the turbidity value of the sample. Press the Next button

to start the calculation of the calibration results.

The display shows the value for the slope and the offset as the result of the calibration.

Press the SaveCal button to save the calibration. Press the Cancel button to terminate the calibration. Use the Back button to go one step back in the calibration procedure.

If ”SaveCal” is chosen, the message ”Calibration Saved Successfully!” is displayed. After press-

ing the Done button the M800 returns to the Menu Screen.

Transmitter M800 78

7.12.4 Manual Calibration (Edit)

In the Manual Calibration mode the values for gain, slope and offset are entered directly.

Press Edit button for starting calibration.

Press the input field for Options to change the gain: Low/Low (default), Low/High or High/High.

The higher the gain the higher the risk that calibration is stopped at higher turbidity due to signal overload. In this case restart calibration with lower gain.

Press the Next button.

Press the input field for Slope to change the slope. Press the input field for Offset to change the

offset.

The third line shows the current measured value.

Press the Save button to save the calibration. Press the Cancel button to terminate the calibration.

If ”Save” is chosen, the message ”Calibration Saved Successfully!” is displayed. After pressing

the Done button the M800 returns to the Menu Screen.

7.13 Turbidity Calibration (InPro8600i)

Enter the menu Calibrate Sensor (see chapter 7.1 “Sensor Calibration”; PATH: H\Cal\Calibrate Sensor).

The following menus can be called up:

Unit: Several units for Turbidity can be chosen. Method: Select Process calibration.

Transmitter M800 79

7.13.1 Process Calibration

Select calibration procedure Process (see chapter 7.13 “Turbidity Calibration (InPro8600i)”). A process calibration is performed as a slope or offset calibration.

Press the Cal button for starting calibration.

Take a sample and press the e button to store the current measuring value. To show the ongo-

ing calibration process, P is blinking in the Start and Menu screen if the related channel is selected in the display.

After determining the turbidity value of the sample, press the calibration icon in the Menu Screen

(see chapter 3.4.2 “Operating Elements”) again.

Press the input field for Point1 and enter the turbidity value of the sample. Press the Next button

to start the calculation of the calibration results.

The display shows the value for the slope and the offset as the result of the calibration.

Press the SaveCal button to save the calibration. Press the Cancel button to terminate the calibration. Use the Back button to go one step back in the calibration procedure.

If ”SaveCal” is chosen, the message ”Calibration Saved Successfully!” is displayed. After press-

ing the Done button the M800 returns to the Menu Screen.

Transmitter M800 80

7.14 SensorVerication

Enter the menu Calibrate Sensor (see chapter 7.1 “Sensor Calibration”; PATH: H \ Cal \ Calibrate Sensor) and choose the desired channel for verification

Press the Verify button to start verification.

The measured signal of the primary and the secondary measurement in basic (mostly electrical) units are shown. The meter calibration factors are used when calculating these values.

Press the e button and the transmitter returns to the calibration menu.

7.15 Edit Calibration Constants for Flow Sensors

This function is the most commonly used calibration method for flow sensors

Enter the menu Calibrate Sensor (see chapter 7.1 “Sensor Calibration”; PATH: H \ Cal \ Calibrate Sensor) and choose the desired channel.

Press the Edit button.

Press the input field for Slope to modify the slope value. The M800 displays a keypad for modi-

fying the value. Press the e button to accept the value.

Press the input field for Offset to modify the offset value. The M800 displays a keypad for modifying the value. Press the e button to accept the value.

Selecting Cancel will discard the entered values and the M800 will return to the calibration menu.

Press Save to save the calibration factors.

If “Save” is chosen ”Calibration Saved Successfully” and “Please re-install sensor” is displayed.

After pressing the Done button the M800 returns to the calibration menu.

Exit Menu Calibrate Sensor.

Press p. To return to the Menu Screen press H.

Transmitter M800 81

7.16 UniCond2e Electronics Calibration

The M800 provides the ability to calibrate or verify the electronic circuits of Unicond2e conductivitysensors.Unicond2esensorshave3resistancerangecircuitsthatrequireindividualcalibration. These measuring circuits are calibrated using the THORNTON ISM Conductivity Sensor Calibration Module part number 58 082 305 and supplied Y-connector. Before calibration, remove the sensor from the process, rinse with deionized water and allow to completely dry. Power the transmitter and sensor at least 10 minutes prior to calibration to assure stable operating temperature of the circuitry.

Press the Cal button.

Enter menu Calibrate Electronics.

Press the Chan_x button and select the desired channel for calibration.

Choose Verify or Cal.

Reference THORNTON ISM Conductivity Sensor Calibration Module (part number 58 082 305) for detailed calibration and verification instructions.

7.17 Meter Calibration

Although it is not normally necessary to perform meter re-calibration unless extreme conditions cause an out of spec operation shown by Calibration Verification, periodic verification/re-calibra-

tionmaybenecessarytomeetQ.A.requirements.Thefrequencycalibrationrequiresatwo-point calibration.Itisrecommendedthatpointonebeatthelowendofthefrequencyrangeandpoint

two at the high end.

Press the Cal button.

Enter menu Calibrate Meter.

7.17.1 Resistance (Analog Sensors only)

Themeterisequippedwithfive(5)internalrangesofmeasurement.Eachresistancerangeand

temperature is calibrated separately, with each resistance range consisting of a two-point calibration.

Below is a table showing the resistance values for all calibration ranges.

Range Point 1 Point 2 Point 4

Resistivity 1 1.0 Mohms 10.0 Mohms –

Resistivity 2 100.0 Kohms 1.0 Mohms – Resistivity 3 10.0 Kohms 100.0 Kohms – Resistivity 4 1.0 Kohms 10.0 Kohms – Resistivity 5 100 Ohms 1.0 Kohms – Temperature 1000 Ohms 3.0 Kohms 66 Kohms

Transmitter M800 82

Press the input field in the second line to select Resistance.

Press the Cal button.

Press the Next button to start the calibration process.

Connect source 1 to input terminals. Each resistance range consists of a two-point calibration.

Press the Next button to continue.

Press input field for Point1 to enter the calibration point. The M800 displays a keypad for modi-

fying the value. Press the e button and the transmitter will take over the value.

The second line shows the current value.

Connect source 2 to input terminals.

Press the Next button to continue.

Press input field for Point2 to enter the calibration point. The M800 displays a keypad for modi-

fying the value. Press the e button to accept the value.

The second line shows the current value.

The display shows the value for the slope and the offset as the result of the calibration.

Press the SaveCal button to save the calibration. Press the Cancel button to terminate the calibration. Use the Back button to go one step back in the calibration procedure.

If ”SaveCal” is chosen, the message ”Calibration Saved Successfully!” is displayed. After press-

ing the Done button the M800 returns to the Menu Screen.

Transmitter M800 83

7.17.2 Temperature (Analog Sensors only)

Temperature is performed as a three point calibration. The table in section 7.17.1 shows the resistance values of these three points.

Press the input field in the second line to select Temperature.

Press the Cal button.

Connect source 1 to input terminals. Press the Next button to start the calibration process.

Press input field for Point1 to enter the calibration point. The M800 displays a keypad for modi-

fying the value. Press the e button and the transmitter will take over the value.

The second line shows the current value.

Connect source 2 to input terminals.

Press the Next button to continue.

Repeat the calibration procedure for Point2 and Point3 as for Point1.

The display shows the result of the calibration.

Press the SaveCal button to save the calibration. Press the Cancel button to terminate the calibration. Use the Back button to go one step back in the calibration procedure.

If ”SaveCal” is chosen, the message ”Calibration Saved Successfully!” is displayed. After press-

ing the Done button the M800 returns to the Menu Screen.

7.17.3 Voltage

Voltage calibration is performed as a two-point calibration.

Press the input field in the second line to select Temperature.

Press the Cal button.

Transmitter M800 84

Connect source 1 to input terminals. Press the Next button to start the calibration process.

Press input field for Point1 to enter the calibration point. The M800 displays a keypad for modi-

fying the value. Press the e button to accept the value.

The second line shows the current value.

Connect source 2 to input terminals.

Press the Next button to continue.

Repeat the calibration procedure for Point2 and Point3 as for Point1.

The display shows the result of the calibration.

Press the SaveCal button to save the calibration. Press the Cancel button to terminate the calibration. Use the Back button to go one step back in the calibration procedure.

If ”SaveCal” is chosen, the message ”Calibration Saved Successfully!” is displayed. After press-

ing the Done button the M800 returns to the Menu Screen.

7.17.4 Current

Current calibration is performed as a two-point calibration.

Perform current calibration according to section 7.17.3 “Voltage”.

7.17.5 Rg

Rg Diagnostic calibration is performed as a two-point calibration.

Perform current calibration according to section 7.17.3 “Voltage”.

7.17.6 Rr

Rr Diagnostic calibration is performed as a two-point calibration.

Perform current calibration according to section 7.17.3 “Voltage”.

Transmitter M800 85

7.17.7 Flow meter calibration

Press the Cal button.

Enter menu Calibrate Meter.

Press the Chan_x button and select the desired channel for calibration.

Press Cal to start the calibration process.

ConnectafrequencygeneratortothexINandxGNDterminalsandpressNext.

AdjustthefrequencygeneratortothefirstcalibrationpointandpressNext.

Press the input field for Point1 and enter the value for the calibration point. The M800 displays a keypad for modifying the value. Press e to accept the value.

NOTE: To select another unit for the entered value on the keypad press the U button, to return to

h

the keypad press 0–9.

Press Next

AdjustthefrequencygeneratortothesecondcalibrationpointandpressNext.

Press the input field for Point2 and enter the value for the second calibration point. The M800 displays a keypad for modifying the value. Press e to accept the value.

The display shows the slope and offset values as the result of the calibration.

SaveCal: Save new calibration values and store in the calibration history Cancel: Cancel the calibration procedure and return to Calibrate Sensor Menu. Back: Go one step back in the calibration procedure.

Press Done to return to Calibrate menu.

Transmitter M800 86

7.18 FlowMeterVerication

Enter Calibration Mode as described in chapter 7 “Calibration”.

Enter menu Calibrate Meter.

Press the Chan_x button and select the desired channel for calibration.

Press Verify to start the verification process.

ConnectafrequencygeneratortoxINandxGNDandpressNext.

Themeasuredfrequencyisdisplayed.

Press e to return to the calibration menu.

7.19 Analog Output Calibration

PATH: H \ CAL \ Calibrate Analog Outputs

Each analog output can be calibrated at 4 and 20 mA. Select the desired output signal for cali-

bration by pressing the #1 button for output signal 1, #2 for output signal 2, etc.

Connect an accurate milliamp meter to the analog output terminals and then adjust the 5-digit number in the display until the milliamp meter reads 4.00 mA and repeat for 20.00 mA.

As the 5-digit number is increased the output current increases and as the number is decreased the output current decreases. Thus coarse changes in the output current can be made by changing the thousands or hundreds digits and fine changes can be made by changing the tens or ones digits.

After adjusting both values press the Next button to start the calculation of the calibration results.

The display shows the calibration slope and zero point as the result of the output signal calibration.

Selecting Cancel will discard the entered values. Pressing SaveCal will making the entered values the current ones.

If “SaveCal” is chosen, ”Calibration Saved Successfully” is displayed.

Transmitter M800 87

7.20 Analog Input Calibration

PATH: H \ CAL \ Calibrate Analog Inputs

Each analog input can be calibrated at 4 and 20 mA. Select the input signal for calibration by

pressing the #1 button.

Connect an 4 mA signal to the analog input terminals. Press the Next button.

Enter the right value for the input signal (Point1).

Press the Next button to go on with the calibration.

Connect an 20 mA signal to the analog input terminals. Press the Next button.

Enter the right value for the input signal (Point2)

Press the Next button to go on with the calibration.

The display shows the calibration slope and zero point as the result of the input signal calibration.

Selecting Cancel will discard the entered values. Pressing SaveCal will making the entered values the current ones.

If “SaveCal” is chosen, ”Calibration Saved Successfully” is displayed.

7.21 Maintenance

PATH: H \ CAL \ Maintenance

The different channels of the M800 Transmitter can be switched manually into HOLD state. Furthermore a cleaning cycle can be started / stopped manually.

Select the channel, which should be set to HOLD manually.

Press Start button for Manual HOLD to activate the HOLD state for the selected channel. To deactivate the HOLD state again, press the Stop button, which is now displayed instead of the Start button.

Press the Start button for Manual Clean to switch the cleaning relay to the state for starting a cleaning cycle. To switch back the relay press the Stop button, which is now displayed instead of the Start button.

Transmitter M800 88

8 Conguration

For the menu structure refer to chapter 3.4.1 “Menu Structure”.

8.1 Measurement

PATH: H \ CONFIG \ Meas

8.1.1 Channel Setup

PATH: H \ CONFIG \ Meas \ Channel Setup

Select the Channel for the setup through pressing the button #1 for channel 1, #2 for channel 2

etc.

Press the right input field in the line of the setting for Channel. A parameter for the corresponding channel is chosen through pressing the according field.

If Auto is selected, M800 Transmitter automatically recognizes the type of sensor. The channel can also be fixed to a certain measurement parameter, depending on the type of trans mitter.

Measurement parameter 2-channel and 4-channel versions

Measurement parameter Type

pH / ORP = pH and ORP Water, Process pH/pNa = pH and ORP (with pH/pNa electrode) Process UniCond2e = 2 electrode conductivity Water, Process UniCond4e = 4 electrode conductivity Water, Process Cond4e = 4 electrode conductivity Water, Process O2 hi = Dissolved oxygen or oxygen in gas (ppm) Process O2 lo = Dissolved oxygen or oxygen in gas (ppb) Process O2 Trace = Dissolved oxygen or oxygen in gas Process O2 Opt = Dissolved oxygen optical Process O2 lo THORNTON = Dissolved oxygen Water CO2 = Dissolved carbon dioxide Process CO2 hi = Dissolved carbon dioxide for beverages Process TOC = Total organic carbon Water O3 = Dissolved O3 Water Flow hi, low, Type2 = Flow Water

Transmitter M800 89

Measurement parameter 1-channel version, analog sensors

Measurement parameter

pH / ORP = pH and ORP Cond2e = 2 electrode conductivity Cond4e = 4 electrode conductivity O2 hi = Dissolved oxygen or oxygen in gas (ppm) Turbidity = Turbidity

Measurement parameter 1-channel version, ISM sensors

Measurement parameter

pH / ORP = pH and ORP pH/pNa = pH and ORP (with pH/pNa electrode) UniCond2e = 2 electrode conductivity UniCond4e = 4 electrode conductivity Cond4e = 4 electrode conductivity O2 hi = Dissolved oxygen or oxygen in gas (ppm) O2 lo = Dissolved oxygen or oxygen in gas (ppb) O2 Trace = Dissolved oxygen or oxygen in gas O2 Opt = Dissolved oxygen optical CO2 = Dissolved carbon dioxide CO2 hi = Dissolved carbon dioxide Turbidity = Turbidity

Enter the name with a maximum length of 6 characters for the channel through pressing the input field in the line Descriptor. The name of the channel will always be displayed, if the channel has to be selected. The name will also be displayed on the Start Screen and Menu Screen if the Display Mode (see chapter 8.1.3 “Display Mode”) has been set to 1-channel or 2-channel.

Choose one of the measurements M1 to M6 (e.g. for measuring value M1 the left button, for measuring M2 the right button in the corresponding line).

Select in the input field for Measurement the desired parameter to show.

h NOTE: Beside the parameters pH, O

to the measurements.

Choose Range factor of the measuring value. Not all parameters allow a modification of the range.

The menu Resolution allows the setting of the resolution for the measurement. The accuracy of the measurement is not effected by this setting. Possible setting are 1, 0.1, 0.01, 0.001.

Selected the menu Filter. The averaging method (noise filter) for the measurement can be selected. The options are None (default), Low, Medium, High and Special. None = no averaging or filtering

Low =equivalenttoa3pointmovingaverage Medium =equivalenttoa6pointmovingaverage High =equivalenttoa10pointmovingaverage

Special = averaging depending on signal change (normally High averaging, but Low averag-

ing for large changes in input signal)

, T, etc. also the ISM values DLI, TTM and ACT can be linked

2

Transmitter M800 90

Conductivity

8.1.2 Derived Measurements

The M800 enables the setup of derived measurements (total, difference, ratio) based on two measuring values like pH, conductivity, etc. To get the derived measurements, first set up the two primary measurements, which will be used to calculate the derived measurement. Define the primary measurements as if they were stand-alone readings. Then choose the corresponding unit for the derived measurement for the first channel. The M800 Transmitter will display an additional menu Other Channel to select the second channel with the corresponding measurement.

There are three additional derived measurements available for configuration with two conductivity sensors: %Rej (% Rejection), pH Cal (Calculated pH) and CO2 Cal (Calculated CO2).

8.1.2.1 % Rejection measurement

For reverse osmosis (RO) applications, percent rejection is measured with conductivity to determine the ratio of impurities removed from product or permeate water to the total impurities in the incoming feed water. The formula for obtaining Percent Rejection is:

[1 – (Product/Feed)] X 100 = % Rejection

Where Product and Feed are the conductivity values measured by the respective sensors. Figure a shows a diagram of an RO installation with sensors installed for Percent Rejection.

Sensor

Reverse Osmosis Membrane

B

Feed Product

Reject

NOTE: The product monitoring sensor must be on the channel that will measure percent rejec-

h

tion. If the product conductivity sensor is installed in channel 1, then percent rejection must be measured in channel 1.

Sensor

A

Figure a: % Rejection

8.1.2.2 Calculated pH (Power Plant Applications only)

Calculated pH may be obtained very accurately from specific and cation conductivity values on power plant samples when the pH is between 7.5 and 10.5 due to ammonia or amines and when the specific conductivity is significantly greater than the cation conductivity. This calculation is not suitable where significant levels of phosphates are present. The M800 uses this algorithm when pH Cal is selected as a measurement.

The calculated pH must be configured on the same channel as specific conductivity. For example, set up measurement M1 on CHAN_1 to be specific conductivity, measurement M1 on CHAN_2 to be cation conductivity, measurement M2 on CHAN_1 to be calculated pH and measurement M3 on CHAN_1 to be temperature. Set the temperature compensation mode to ”Ammonia” for measurement M1 on CHAN_1 and to ”Cation” for measurement M1 on CHAN_2.

NOTE: If operation goes outside the recommended conditions, a glass electrode pH measure-

h

ment is needed to obtain an accurate value. On the other hand, when sample conditions are within the ranges noted above, the calculated pH provides an accurate standard for one-point trim calibration of the electrode pH measurement.

Transmitter M800 91

8.1.2.3 Calculated CO2 (Power plant applications only)

Carbon dioxide may be calculated from cation conductivity and degassed cation conductivity measurements on power plant samples using tables from ASTM Standard D4519. The M800 has these tables stored in memory, which it uses when units of CO2 CAL are selected.

The calculated CO2 measurement must be configured to the same channel as cation conductivity. For example, set up measurement M1 on CHAN_1 to be cation conductivity, measurement M1 on CHAN_2 to be degassed cation conductivity, measurement M2 on CHAN_1 to be calculated CO2 and measurement M2 on CHAN_2 to be temperature. Set the temperature compensation mode to ”Cation” for both conductivity measurements.

8.1.3 Display Mode

PATH: H \ CONFIG \ Meas \ Display Mode

Press the input field in the line of the setting for Disp Mode and choose the measuring values,

which are displayed on the Start Screen and Menu Screen.

Choose between the display of the measuring values for 1-channel, the measuring values for 2-channel, 4 measuring values (4-meas) or 8 measuring values (8-meas).

NOTE: If 1-channel or 2-channel has been chosen the measuring values, that will be displayed

h

NOTE: Beside the measurement values pH, O2, T, etc. also the ISM values DLI, TTM and ACT can

h

are defined in the menu Channel Setup (see chapter 8.1.1 “Channel Setup”). If 1-channel has been chosen, M1 to M4 of every channel will be displayed. In case of 2-channel M1 and M2 of every channel will be displayed.

Additional settings can be done if 4-meas or 8-meas has been selected.

Select the Page of the Start Screen or Menu Screen the measuring value will be displayed.

Choose the Line of the according page the measuring value will be displayed.

Select the Channel which should be displayed in the according line of the page through pressing the corresponding field.

Choose the measured value of the selected channel which should be displayed through the parameter Measure.

be displayed.

Transmitter M800 92

8.1.4 Parameter related Settings

PATH: H \ CONFIG \ Meas \ Parameter Setting

Measuring and calibration parameters can be set for the parameters pH, conductivity, oxygen, and flow

Access the menu Channel and select the channel.

Depending on the selected channel and assigned sensor the measuring and calibration parameters are displayed.

See the following explanation to get more details about the different parameter settings.

8.1.4.1 Conductivity Settings

Select measurement (M1-M6). For more information regarding measurements see chapter 8.1.1

“Channel Setup”.

If the selected measurement can be temperature compensated, the compensation method may be selected.

NOTE: During calibration, the compensation method must also be selected. (see chapter 7.2

h

“Calibration of UniCond2e and UniCond4e Sensors (ISM Sensors only)” and chapter 7.3 “Calibration of Cond2e Sensors or Cond4e Sensors”).

Press Compen. to select the desired temperature compensation method. Choices are “None”, ”Standard”, “Light 84”, “Std 75 °C”, ”Linear 25°C”, ”Linear 20°C”, “Glycol.5”, “Glycol1”, “Cation”, “Alcohol” and “Ammonia”.

None does not make any compensation of the measured conductivity value. The uncompensated value will be displayed and proceeded.

Standard compensation includes compensation for non-linear high purity effects as well as conventional neutral salt impurities and conforms to ASTM standards D1125 and D5391.

Light 84 compensation matches the high purity water research results of Dr. T.S. Light published in 1984. Use only if your institution has standardized on that work.

Std 75 °C compensation is the Standard compensation algorithm referenced to 75 °C. This compensation may be preferred when measuring Ultrapure Water at an elevated temperature (Resistivity of ultrapure water compensated to 75 °C is 2.4818 Mohm-cm.)

Linear 25 °C compensation adjusts the reading by a coefficient or factor expressed as %/°C (deviation from 25 °C). Use only if the solution has a well-characterized linear temperature coefficient. The factory default setting is 2.0% /°C.

Linear 20 °C compensation adjusts the reading by a coefficient or factor expressed as %/°C (deviation from 20 °C). Use only if the solution has a well-characterized linear temperature coefficient. The factory default setting is 2.0% /°C.

Glycol.5 compensation matches the temperature characteristics of 50% ethylene glycol in water. Compensated measurements using this solution may go above 18 Mohm-cm.

Glycol1 compensation matches the temperature characteristics of 100% ethylene glycol. Compensated measurements may go well above 18 Mohm-cm.

Cation compensation is used in power industry applications measuring the sample after a cation exchanger. It takes into account the effects of temperature on the dissociation of pure water in the presence of acids.

Transmitter M800 93

Alcohol compensation provides for the temperature characteristics of a 75% solution of isopropyl alcohol in pure water. Compensated measurements using this solution may go above 18 Mohm-cm.

Ammonia compensation is used in power industry applications for specific conductivity measured on samples using ammonia and/or ETA (ethanolamine) water treatment. It takes into account the effects of temperature on the dissociation of pure water in the presence of these bases.

NOTE: If compensation mode ”Linear 25 °C” or ”Linear 20 °C” has been chosen, the coefficient

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for the adjustment of the reading can be modified. In this case an additional input field will be displayed.

Press the input field for Coef. and adjust the coefficient or factor for the compensation.

8.1.4.2 pH Settings

If a pH sensor is connected to the selected channel while during the channel setup (see chapter

8.1.1 “Channel Setup”) Auto has been chosen the parameters Buffer Tab, Stability, IP, STC and

calibration temperature as well as the displayed units for slope and/or zero point can be set or adjusted. The same parameters will be displayed if during the channel setup not Auto but pH/ORP has been set.

Select the buffer through the parameter Buffer Tab.

For automatic buffer recognition during calibration, select the buffer solution set that will be used: Mettler-9, Mettler-10, NIST Tech, NIST Std = JIS Std, HACH, CIBA, MERCK, WTW, JIS Z 8802 or None. See 17 “Buffer tables” for buffer values. If the auto buffer feature will not be used or if the available buffers are different from those above, select None.

NOTE: For dual membrane pH electrodes (pH/pNa) buffer Na+ 3.9M (see chapter 17.2.1 “Met-

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tler-pH / pNa buffers (Na+ 3.9M)”.

SelecttherequiredStability of the measuring signal during the calibration procedure. Choose manual if the user will decide when a signal is stable enough to complete the calibration. Select Low, Medium or Strict if an automatic stability control of the sensor signal during calibration through the transmitter should be done.

If the parameter stability is set to medium (default) the signal deviation has to be less than

0.8 mV over a 20 second interval to be recognized by the transmitter as stable. The calibration

is done using the last reading. If the criteria is not met within 300 seconds then the calibration times out and the message ”Calibration Not Done” is displayed.

Adjust the parameter IP pH.

IP is the isothermal point value (Default = 7.000 for most applications). For specific compensa-

tionrequirementsornonstandardinnerbuffervalue,thisvaluecanbechanged.

Adjust the value of the parameter STC pH/°C.

STC is the solution temperature coefficient in units of pH / °C referenced to the defined temperature. (Default = 0.000 pH/°C for most applications). For pure waters, a setting of – 0.016 pH / °C should be used. For low conductivity power plant samples near 9 pH, a setting of – 0.033 pH / °C should be used.

IfthevalueforSTCis≠0.000pH/°Canadditionalinputfieldforthereferencetemperaturewill

be displayed.

Transmitter M800 94

The value for pH Ref Temperature indicates to which temperature the solution temperature compensation is referenced. The displayed value and the output signal is referenced to this temperature. Most common reference temperature is 25°C.

8.1.4.3 Settings for Oxygen Measurement Based on Amperometric Sensors

If an amperometric oxygen sensor is connected to the selected channel while during the channel

setup (see chapter 8.1.1 “Channel Setup”) Auto has been chosen the parameters CalPressure, ProcPressure, ProcCalPress, Stability, Salinity, RelHumidity, UpolMeas and UpolCal can be set or adjusted. The same parameters will be displayed if during the channel setup not Auto but O2 hi, O2 lo or O2 trace has been set.

Enter the value for the calibration pressure through the parameter CalPressure.

NOTE: For a modification of the unit for the calibration pressure press U on the displayed keypad.

h

Press the Option button for the parameter ProcPressure and select the how to get applying process pressure through choosing the Type.

The applied process pressure can be entered by choosing Edit or measured over the analog input of the M800 by choosing Ain_1.

If Edit has been chosen an input field for entering the value manually is displayed on the screen. In case that Ain_1 has been selected two input fields are displayed to enter the start value (4 mA) and the end value (20 mA) of the range for the 4 to 20 mA input signal.

For the algorithm of the process calibration the applied pressure has to be defined. Select the pressure through the parameter ProcCalPress. For the process calibration the value of the process pressure (ProcPress) or the calibration pressure (CalPress) can be used.

SelecttherequiredStability of the measuring signal during the calibration procedure. Choose Manual if the user will decide when a signal is stable enough to complete the calibration. Select Auto and an automatic stability control of the sensor signal during calibration through the transmitter will be done.

Additional settings can be done by navigating to the next page of the menu.

The Salinity of the measured solution can be modified.

In addition the relative humidity (button Rel.Humidity) of the calibration gas can also be entered. The allowed values for relative humidity are in the range 0% to 100%. When no humidity measurement is available, use 50% (default value).

The polarization voltage of amperometric oxygen sensors in the measuring mode can be modified through the parameter UpolMeas. For entered values 0 mV to –550 mV the connected sensor will be set to a polarization voltage of –500mV. If the entered value is less then –550 mV, the connected sensor will set to a polarization voltage of –674 mV.

The polarization voltage of amperometric oxygen sensors for calibration can be modified through the parameter UpolCal. For entered values 0 mV to –550 mV the connected sensor will be set to a polarization voltage of –500mV. If the entered value is less then –550mV, the connected sensor will set to a polarization voltage of –674mV.

NOTE: During a process calibration, the polarization voltage UpolMeas, defined for the measur-

h

ing mode, will be used.

Transmitter M800 95

NOTE: If a one-point calibration is executed, the transmitter sends the polarization voltage, valid

h

for the calibration, to the sensor. If the polarization voltage for the measuring mode and calibration mode is different, the transmitter will wait 120 seconds before starting the calibration. In this case the transmitter will also go after the calibration for 120 seconds to the HOLD Mode, before returning to the measuring mode again.

8.1.4.4 Settings for Oxygen Measurement Based on Optical Sensors

If an optical oxygen sensor is connected to the selected channel while during the channel setup

(see chapter 8.1.1 “Channel Setup”) Auto has been chosen the parameters CalPressure, ProcPressure, ProcCalPress, Stability, Salinity, RelHumidity, Sample Rate, LED Mode and Toff can be set or adjusted. The same parameters will be displayed if during the channel setup not Auto but Optical O2 has been set.

Enter the value for the calibration pressure through the parameter CalPressure.

Press the button Option for the parameter ProcPress and select the how to get applying process pressure through pressing the according button in the line Type.

The applied process pressure can be entered by choosing Edit or measured over the analog input of the M800 by choosing AIN_1.

If Edit has been chosen an input field for entering the value manually is displayed on the screen. In case that AIN_1 has been selected two input fields are displayed to enter the start value (4mA) and the end value (20 mA) of the range for the 4 to 20 mA input signal.

For the algorithm of the process calibration the applied pressure has to be defined. Select the pressure through the parameter ProcCal. For the process calibration the value of the process pressure (ProcPress) and the value of the calibration pressure (CalPress) can be used. Select between Scaling and Calibration for the process calibration. If Scaling has been chosen, the calibration curve of the sensor will be untouched, but the output signal of the sensor will be scaled. In case of calibration value <1%, the offset of the sensor output signal will be modified during scaling, for value >1% the slope of the sensor output will be adjusted. For further information about scaling refer to the sensor manual.

SelectingtherequiredStability of the measuring signal during the calibration procedure. Choose Manual if the user will decide when a signal is stable enough to complete the calibration. Select Auto and an automatic stability control of the sensor signal during calibration through the transmitter will be done.

Additional settings can be done by navigating to the next page of the menu.

The Salinity of the measured solution can be modified.

In addition the relative humidity (button Rel.Humidity) of the calibration gas can also be entered. The allowed values for relative humidity are in the range 0% to 100%. When no humidity measurement is available, use 50% (default value).

AdjusttherequiredSample Rate of the optical sensor during measurement. The time interval from one measuring cycle of the sensor to the next can be adjusted i.e. adapted to the application. A higher value will increase the life time of the OptoCap of the sensor.

Transmitter M800 96

Select the LED Mode of the sensor. There are the following options. Off: LED is permanently switched off. On: LED is permanently switched on. Auto: The LED is switched on as long as the measured media temperature is smaller then

Toff (see next value) or switched off through a digital input signal (see chapter 8.10 “Digital Inputs”).

NOTE: If the LED is switched off, no oxygen measurement is performed.

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Enter the limit for the measuring temperature to switch off the LED of the sensor automatically for the M800 through the parameter Toff.

If the media temperature is higher then Toff, the LED will switched off. The LED will be switched on as soon as the media temperature falls below Toff –3 K. This function give the option to increase the lifetime of the OptoCap by switching off the LED during SIP or CIP cycles.

NOTE: This function is only active if the LED Mode is set to “Auto”.

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8.1.4.5 Dissolved Carbon Dioxide Settings

If an dissolved carbon dioxide sensor is connected to the selected channel while during the

channel setup (see chapter 8.1.1 “Channel Setup”) Auto or CO2 has been chosen, the buffer used for calibration and the parameters stability, salinity, HCO3, TotPres can be set resp. adjusted.

Select the buffer through the parameter Buffer Tab. For automatic buffer recognition during calibration, select buffer solution Mettler-9 if it will be used. If the auto buffer feature will not be used or if the available buffer are different from Mettler-9 select None.

SelecttherequiredStability of the measuring signal during the calibration procedure. Choose manual if the user will decide when a signal is stable enough to complete the calibration. Select Low, Medium or Strict if an automatic stability control of the sensor signal during calibration through the transmitter should be done.

If the unit for the measured dissolved carbon dioxide is %sat, the pressure during the calibration resp. measurement has to be considered. This will be done by setting the parameter TotPres. If another unit then %sat has been selected, the result will not be influenced by this parameter.

The Salinity describes the total amount of solved salts in the CO2 electrolyte of the sensor connected to the transmitter. It is a sensor specific parameter. The default value (28.00 g/L) is valid for the InPro5000i. Do not change this parameter if the InPro 5000i will be used.

Additional settings can be done by navigating to the next page of the menu.

The parameter HCO3 describes the concentration of hydrogen carbonate in the CO2 electrolyte of

the sensor connected to the transmitter. It is also a sensor specific parameter. The default value

0.050 Mol/L is valid for the InPro5000i. Do not change this parameter if the InPro5000i will be

used.

Transmitter M800 97

8.1.4.6 Settings for Thermal Conductivity Dissolved CO2 Measurement (CO

If during the channel setup (see chapter 8.1.1 “Channel Setup”) the parameter CO2 Hi has been chosen, the parameters stability (manual/auto) and CO2 solubility (CO2-solubility and Temperature Factor), be set resp. adjusted.

 SelecttherequiredStability of the measuring signal during the calibration procedure. Choose

manual if the user will decide when a signal is stable enough to complete the calibration. Select Auto if an automatic stability control of the sensor signal during calibration through the transmitter should be done.

The sensor offers a choice of CO2 Solubility’s for measurement in beer, water and cola. The cola setting is to be used with carbonated soft drinks. For other beverages the user has the possibility to enter individual values for CO2 solubility and temperature factors.

Default values for measurement in beer (valid for temperatures – 5 … 50 °C): CO2 solubility (A): 1.420 g/L Temp. factor (B): 2485

Values for pure water: CO2 solubility (A): 1.471 g/L Temp. factor (B): 2491

Values for cola: CO2 solubility (A): 1.345 g/L Temp. factor (B): 2370

hi)

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NOTE: The sensor is delivered factory calibrated and is set up to measure in beer as the default.

h

For beverages where the user knows the exact CO2 solubility and the temperature factor the

values can be changed individually.

If the user desires to evaluate the solubility (CO2-solub.) and temperature factors (Temp.-Factor) they can be evaluated with the following formulas.

HCO2 = A * exp (B * (1 / T – 1 / 298.15))

cCO2 = HCO2 * pCO

HCO2 : Calculated CO2 Solubility (Henry constant) at measured process temp. A: Solubility of CO2 (g / L at 25 °C) B: Temperature factor (valid for – 5 … 50 °C) cCO2: Calculated CO2 concentration in g/l or V/V

2

8.1.4.7 Settings for TOC Measurement

For information on how to configure parameter related settings associated with TOC measure-

ment, refer to the 5000TOCi operating manual provided with the 5000TOCi Total Organic Carbon sensor.

Transmitter M800 98

8.1.4.8 Settings for Flow Measurement

For the dedicated flow channels, Pipe ID and Flow Cut can be adjusted

Press the input field for the value of the parameter Pipe ID. The M800 displays a keypad for

modifyingthevalue.Flowvelocitymeasurementsinft/secrequiretheinsidediameterofthepipe

(in which the sensor is installed) for calculations. Enter the precise inside diameter in inches. Press e to accept the value.

To select the low flow cutoff, select Flow Cut. The M800 displays a keypad for modifying the

value. If the measured value is less then the entered value for Flow Cut, the M800 Transmitter sets the measured value for flow to 0. Press e to accept the value.

8.1.4.9 Settings for Turbidity Sensors (InPro8000 Series)

The following menus can be called up:

Chanel: Turb. for turbidity sensors (InPro8000 Series) is chosen. Customer unit: Enter customer-specific unit or description with maximum 6 characters. De-

fault is “Turb.”. The entered unit is selectable in the unit measurement list in the measurement screen in the Channel Setup menu.

Cal Set: Select Cal Set A, B or C for current measurement calculation. In the Cal Set the

calculation factors are stored. In the Digital Inputs menu you can assign a Cal Set to a digital input using the Mode and Digital Inputs parameter.

8.1.4.10 Settings for Turbidity Sensors (InPro8600i)

The following menus can be called up:

Chanel: ISM for turbidity sensors (InPro8600i) is chosen. Concentration: Enter value for Concentration. Color Corr: Activate (On) or deactivate (Off) the color correction for InPro 8600i/D3 sen-

sors.

Transmitter M800 99

8.1.4.11 Deionization Capacity (DI-Cap™)

Totalequivalents,ppm-gallonsorgrains: The M800 can monitor the flow rate and mineral

concentration entering a deionization vessel and infer the extent of resin capacity consumption. By multiplying the total dissolved solids (TDS) based on conductivity times flow rate and integrating the result over time, total mineral content that has entered the deionization vessel can be monitored.

TheM800canprovidethisinreal-timebysettingmeasurementunitstoequivalents,ppm-gallons or grains. From this and knowledge of the total ion exchange capacity of the vessel, the “% of run” and/or anticipated time for next regeneration can be determined. This measurement re-

quiresinstallationofaflowsensorandaconductivitysensor.

To set up a deionization capacity measurement:

1. Set up the measurement for the flow sensor.

2. Set up the measurement for the conductivity sensor.

3. Set up an additional measurement for deionization capacity for the flow channel with units of

equiv,ppm-GorGrains.

4. Following the path <Config/Measurement/Parameter Setting> for the flow measurement chan-

nel, select the channel of the conductivity measurement being used for the calculation and set the TDS factor appropriately for the water being measured as determined below.

Deionization capacity can be reset to zero, similar to total flow, using the path <Config/Reset/ Configure/Chan X/DiCap/Reset>.

Total Dissolved Solids (TDS) may be inferred and displayed based on conductivity/resistivity data. TDS is the concentration of sodium chloride (or other conductive substance) corresponding to the measured conductivity. Salinity is the same as TDS, specifically for sodium chloride. Both are given in units of parts per billion (ppb), parts per million (ppm) or parts per thousand (ppk, as abbreviated on M800).

The default setting of 1.0 for the TDS Factor provides conversion based on the conductivity of sodium chloride at 0.462 ppm per uS/cm, with non-linear corrections at very low and very high conductivities. The TDS factor may be changed to provide accurate conversion for other compositions. It is a multiplier on the sodium chloride conversion. Values for other materials are given in the table below (normalized to NaCl). These values adjust the TDS value for the actual conductivity of the materials in the table. Different values are needed for measurements involving ion exchange calculations – see below.

Material TDS factor

NaCl 1.0000

KCl 1.0786 CaCl2 0.8839 CaCO3 0.8407 NaOH 0.3480

Total Dissolved Solids for ion exchange calculations are based on the conductivity and weight

ofthematerialspresentexpressedastheirionexchangeequivalentascalciumcarbonate.Fora

defined composition of neutral minerals with conductivity the same as sodium chloride, a TDS factor of 0.856 will give readout as ppm NaCl expressed as CaCO3. For conditions of strong base exchange, a TDS factor of 0.435 will give readout as ppm NaOH expressed as CaCO3.

Transmitter M800 100

8.1.5 Concentration Curve Table

To specify a concentration curve for customer-specific solutions, up to 5 concentration values can be edited in a matrix together with up to 5 temperatures. To do so the desired values are edited under the concentration curve table menu. Beside the temperature values, the conductivity and concentration values for the corresponding temperature are edited. The concentration curve can be selected resp. used in combination with conductivity sensors.

Enter the name with a maximum length of 6 characters for the concentration curve through

pressing the input field in the line Descriptor.

Enter the amount of desired temperature points (TempPoint) and concentration points (ConcPoint).

The different values can be entered by navigating to the next page of the menu.

Enter the values for temperature (T1...T5), concentration (Conc1...Conc5) and the correspond-

ing conductivity through pressing the according input field. The unit for the value of the conductivity can be adjusted as well in the according input field.

NOTE: The values for the temperature have to increase from T1 to T2 to T3, etc. The values for

h

NOTE: The conductivity values at the different temperatures have to increase or decrease from

h

the concentration have to increase from Conc1 to Conc2 to Conc3, etc.

Conc1 to Conc2 to Conc3, etc. Maxima and/or minima are not permitted. If the conductivity values at T1 are increasing with the different concentrations, they have to increase also at the other temperatures. If the conductivity values at T1 are decreasing with the different concentrations, they have to decrease also at the other temperatures.

8.2 Temperature Source (Analog Sensors only)

PATH: H \ CONFIG \ Meas \ Temperature Source

Source: Auto(default), Pt100, Pt1000, NTC22K, Fixed

The third line shows the related temperature setting. Range: –40 to 200 °C, Default: 25 °C