Mettler Toledo M 700, M 700X Instruction Manual

M 700(X)
Instruction manual
Order number: 52 121 216
Warranty
Defects occurring within 1 year from delivery date shall be remedied free of charge at our plant (carriage and insurance paid by sender). ©2005 Subject to change without notice
Return of products under warranty
Please contact Mettler-Toledo before returning a defective device. Ship the cleaned device to the address you have been given. If the device has been in contact with process fluids, it must be decontaminated/ disinfected before shipment. In that case, please attach a corresponding certificate, for the health and safety of our service personnel.
Disposal
Please observe the applicable local or national regulations concerning the disposal of “waste electrical and electronic equipment”.
Registered trademarks
The following registered trademarks are used in this instruction manual without further marking
CalCheck Calimatic Sensocheck Sensoface ServiceScope VariPower
SMARTMEDIA is a registered trademark of Toshiba Corp., Japan
®
InPro is a registered trademark of Mettler-Toledo GmbH, Switzerland
®
Mettler-Toledo GmbH, Process Analytics, Industrie Nord, CH-8902 Urdorf, Tel. +41 (44) 736 22 11 Fax +41 (44) 736 26 36 Subject to technical changes. Mettler-Toledo GmbH, 07/05. Printed in Germany.
TA-201.011-MTE05 180705 Software version: 6.x
Contents
for the M 700(X) modular process analysis system
EC Declaration of Conformity...................................................................................3
Software version ......................................................................................................6
Modular concept and instruction manuals................................................................7
System overview ......................................................................................................8
Latest product information.....................................................................................10
How to order an additional function ......................................................................11
Intended use ..........................................................................................................12
Package contents ...................................................................................................12
Safety information (Application in hazardous locations)..........................................13
Information on commissioning/start-up ..................................................................14
Conformity with FDA 21 CFR Part 11.....................................................................15
Product line............................................................................................................16
Short description
M 700 FRONT ........................................................................................................18
Menu structure ......................................................................................................19
Opened device, M 700 FRONT: SmartMedia card ...................................................20
Opened device, M 700 BASE: Module equipment ..................................................21
Connection of power supply
M 700 BASE 700 C/S (non-IS) ................................................................................23
M 700 BASE 700X (C/S)/VPW (IS) ...........................................................................24
M 700 BASE 700X (C/S)/24V (IS) ............................................................................25
Hazardous-area connection M 700X
Hazardous-area connection, hazardous-area components (examples) .................26
Dimension drawings
Panel mounting...................................................................................................28
Wall mounting, post mounting ...........................................................................29
Operation
Menu structure ......................................................................................................30
Menu selection.......................................................................................................31
Icons ......................................................................................................................31
How to enter numbers and text .............................................................................32
Configuring the measurement display ....................................................................34
Softkey usage (function control).............................................................................36
Favorites menu.......................................................................................................37
Selected diagnostics functions for quality management..........................................38
Diagnostics functions
Sensoface............................................................................................................39
Message list, logbook, device description ............................................................40
4
M 700(X)
Contents
for the M 700(X) modular process analysis system
Parameter setting
Operating levels: Viewing level, Operator level, Administrator level ........................42
Parameter setting: Lock functions ..........................................................................43
Function control matrix, time/date..........................................................................44
Point of measurement, passcodes, release of options.............................................45
Inserting the SmartMedia card ...............................................................................46
SmartMedia card: Application ................................................................................47
System control: Parameter sets A, B ......................................................................48
SmartMedia card: Parameter sets ..........................................................................49
SmartMedia card: Memory card ............................................................................51
SmartMedia card: Software update ........................................................................52
SmartMedia card: Save firmware............................................................................54
SmartMedia card: Format card ...............................................................................55
SmartMedia card: Remove card..............................................................................56
Factory setting, logbook.........................................................................................57
Language, measurement display, viewing angle ....................................................58
Current outputs, contacts, OK inputs .....................................................................59
Current outputs: Current output curves .................................................................60
Current outputs: Behavior during messages ...........................................................63
NAMUR signals (failure, maintenance request, function check)..............................64
Relay contacts: Protective wiring ............................................................................65
Relay contacts: Usage.............................................................................................66
Relay contacts: Limit value, hysteresis, contact type................................................67
OK1,OK2 inputs: Switching level ............................................................................68
Switching parameter sets via OK2 ..........................................................................69
Signaling active parameter set via relay contact...................................................69
Calculation Blocks ..................................................................................................71
pH value calculation by means of dual conductivity measurement.......................73
USP function
Monitoring of ultrapure water in the pharmaceutical industry.............................75
Maintenance
Current source, Open/close memory card ...............................................................76
Specifications ....................................................................................................77
Glossary .............................................................................................................81
Index....................................................................................................................86
5
Software version
Device software M 700(X)
Software version 6.x
Modules supported
For modules which are not listed here, refer to corresponding module instruction manual.
Module Software version
pH 2700 (X) 2.x pH 2700i (X) 1.x Cond 7700(X) 2.x Cond Ind 7700(X) 2.x O2 4700(X) 2.x O2 4700(X) ppb 2.x O2 4700i(X) 1.x O2 4700i(X) ppb 1.x Out 700(X) 1.x PID 700(X) 1.x PA 700(X) 1.x EC 700(X) 1.x
Query actual device/module software
When the analyzer is in measuring mode: press menu key, open Diagnostics menu.
Menu Display Device description
0.003 mS/cm
22.7 °C
Device description
Module FRONT M 700-011
Operating panel M 700
Hardware: 2, Software: 6.0
Serial number: 0000815
Provides information about all mod­ules installed: Module type and func­tion, serial number, hardware and software version and device options. Select the different modules (FRONT,
Module
FRONT
Return
BASE
Options
BASE, slots 1 - 3) using the arrow keys.
6
M 700(X)
Modular concept and instruction manuals
Instruction manuals for basic unit, measuring module, additional functions.
The M 700(X) is an expandable modular process analysis system. The basic unit (M 700(X) FRONT and M 700(X) BASE) provides three slots which can be equipped by the user with any combination of measuring or communication modules. The software capabilities can be expanded by addi­tional functions (options). Additional functions must be ordered separately. They are supplied with a device-specific TAN for function release.
M 700(X) modular process analysis system
n
o
i
t
Additional functions
p
O
Activation via device-
e
l
b
a
r
it
e
f
t
o
r
specific TAN
Measuring modules
• pH / ORP / Temp
•02/Temp
• Noncontacting conductivity / Temp
• Contacting conductivity / Temp
SmartMedia card
Data recording
3 module slots
for free combination of measuring and communication modules
Communication modules
• Out 700 (additional switching and current outputs)
• PID 700 (analog and digital controller)
•PA 700 (Profibus PA)
• The instruction manual for the M 700(X) describes how to install, commission and operate the basic unit.
• The instruction manual for the measuring or communication module
describes all functions required for commissioning and working with the respective measuring or communication module.
• Additional functions are supplied with a function description.
7
System overview
M 700(X) modular process analysis system: Measuring modules and communication modules
pH 2700(X) module
pH, ORP M, k
I 3
mA
Out 700(X) module
Interface
Glass
2 EL / 4 EL
Reference
ORP
RTD
RTD
Temp
µS, mS/cm % by wt
Temp
µS, mS/cm % by wt
Interface
Cond 7700(X) module
Interface
Cond Ind 7700(X) module
I 4
IV 1
IV 2
mA
mA
mA
Electronic
contacts
PID 700(X) module
Interface
Electronic
contacts
Electrodeless sensor
O2, % µg/l, ppb mg/l, ppm
O2 sensor
8
Temp
Temp
Interface
O2 4700(X) O2 4700(X) ppb module
Interface
PA 700(X) module
PROFIBUS-PA
COMPA
Interface
M 700(X)
System overview
M 700(X) modular process analysis system: Basic unit and control module for retractable housings
Module
slot
Module
slot
Module
slot
EC 400(X)
SMARTMEDIA
OK 1
VariPower
M 700 (X)
OK 2
Contacts
K1, K2, K3
I 1
I 2
Alarm
K4
EC 700(X)
mA
mA
0(4) ... 20 mA
pH
0(4) ... 20 mA
Temp
Probe
RTD
EC 400(X)
pH, ORP M, k
Temp
Interface
9
Latest product information
Additional functions
The M 700(X) is an expandable modular process analysis system. For latest product information, please refer to:
www.mtpro.com
Additional functions
A current version of the respective function description is available as pdf for download.
10
M 700(X)
How to order an additional function
Device-specific TAN (transaction number)
Additional functions expand the device capabilities. The additional functions are device-specific. When ordering an additional function, you therefore have to specify the serial number and hardware version of your FRONT module in addition to the respective order number. The manufacturer then supplies a TAN (transaction number) to release the additional function.
Serial number M 700 FRONT
Menu
Display Serial number M 700 FRONT
0.002 mS/cm
23.7 °C
Menu selection
Menu selection
Call up diagnostics. From the measuring mode: Press menu key to select menu. Select diagnostics using arrow keys,
Select:
[enter]
confirm with enter.
Return to meas
Diagnostics
Message list Logbook
Device description
M 700 FRONT
M 700 BASE
Module Cond Ind 7700
Return
Device description
Module FRONT 700-011
Operating panel M 700
Hardware: 2, Software: 6.0
Serial number: 0000815
Lingua
0.003 mS/cm
23.7 °C
Set favorite
0.003 mS/cm
22.7 °C
Diagnostics
Select Device description using arrow keys, confirm with enter.
Device description
Please specify this serial number and the hardware version when ordering an additional function.
Module
FRONT
Return
BASE
11
Intended use
The M 700(X) modular process analysis system is preferably used to measure and process electrochemical quantities in liquids. It has a modular design and consists of the BASE power supply unit, the FRONT door and different mea­suring and communication modules. The M 700X is intended for operation in locations subject to explosion haz­ards which require equipment of Group II, device category 2(1), gas/dust. The M 700(X) is a flexible measuring system for continuous measurements in the field of liquid analysis. Thanks to its modular design, the M 700(X) can easily be adapted to your measuring task. Flexible use of plug-in modules allows combined measurements as well as later expansions or modifications. The measured variables depend on the measuring modules installed. Communication modules are available for further processing of the output signals. The rugged enclosure (IP 65) can be wall or pipe mounted or fixed into a control panel. The M 700 version with hygienic, polished stainless steel enclosure allows application in the field of biotechnology, food processing, and in the pharmaceutical industry. The M 700 version with coated steel enclosure – extremely corrosion resistant – has been developed for applica­tion in the chemical industry, environmental engineering, water and waste­water treatment, and for application in power plants .
Caution!
Never expose the display to direct sun light! Only operate the display within the temperature range of 0 °C up to 50 °C max.
Package contents
• M 700(X) basic unit (FRONT and BASE)
• Wall-mount kit
• Test Certificate
• This instruction manual
• EC Declaration of Conformity
• EC-Type-Examination Certificate (M 700X) Modules as ordered (each in a separate package with Instruction Manual, Test Certificate, EC Declaration of Conformity):
12
M 700(X)
Safety information
Application in hazardous locations
M 700X modular process analysis system
The M 700X modular process analysis system is intended for operation in specific environments and specific fields of application. These are listed in the instruction manual as specifications for environment, installation and com­missioning, intended use (= application), assembly and dismantling, and maintenance.
Observe the influences of humidity, ambient temperature, chemicals and cor­rosion. If the specifications in the instruction manual are not sufficient for assessing the safety of operation, e.g. because your specific applications are not described, please contact the manufacturer to make sure that the appli­cation is possible and safe. Prerequisite to safe use of the equipment is the observance of the specified ambient conditions and temperature ranges.
When using the M 700X modular process analysis system, the stipulations for electrical installations in hazardous areas (EN 60079-14) must be observed. When installing the device outside the range of applicability of the 94/9/EC directive, the appropriate standards and regulations in the country of use must be observed.
The module has been developed and manufactured in compliance with the applicable European guidelines and standards. Compliance with the European Harmonized Standards for use in hazardous locations is confirmed by the EC-Type-Examination Certificate. Compliance with the European guidelines and standards is confirmed by the EC Declaration of Conformity. The EC Declaration of Conformity and the EC-Type-Examination Certificate are included in the instruction manual.
There is no particular direct hazard caused by the operation of the device in the specified environment.
13
Safety information
During operation, the M 700(X) modular process analysis system may be opened briefly to replace the SmartMedia card. The mains ter­minal cover must be opened only when the unit is de-energized.
Installation:
The power supply must be discon­nectable using a 2-pole disconnect switch installed near the M700(X). This switch must meet the requirements of EN 60947-1 and EN 60947-3, be marked as disconnecting device for M 700(X) and be easily accessible by the user.
Information on commissioning/start-up
Caution!
• Before commissioning it must be proved that the device may be connected with other equipment.
• Commissioning must only be performed by authorized and trained personnel!
• The combination of hazardous-area and safe-area modules (mixed configuration) is not permitted.
Whenever it is likely that protection has been impaired, the device shall be made inoperative and secured against unintended operation. The protection is likely to be impaired if, for example:
• the device shows visible damage
• the device fails to perform the intended measurements
• after prolonged storage at temperatures above 70 °C
• after severe transport stresses
Before recommissioning the device, a professional routine test in accordance with EN 61010-1 must be performed. This test should be carried out by the manufacturer.
14
M 700(X)
Conformity with FDA 21 CFR Part 11
In their directive “Title 21 Code of Federal Regulations, 21 CFR Part 11, Electronic Records; Electronic Signatures” the US American health agency FDA (Food and Drug Administration) regulates the production and processing of electronic documents for pharmaceutical development and production. This results in requirements for measuring devices used for corresponding applications. The following features ensure that the M 700(X) modular process analysis system meets the demands of FDA 21 CFR Part 11:
Electronic Signature
Access to the device functions is regulated and limited by individually adjustable codes – “Passcodes”. This prevents unauthorized modification of device settings or manipulation of the measurement results. Appropriate use of these passcodes makes them suitable as electronic signature.
Audit Trail Log
Every change of device settings can be automatically recorded and docu­mented in the Audit Trail Log on the SmartMedia card. The recording can be encoded.
15
Product line
Device (Standard version) Order No.
––––––––––––––––––––––––––––––– l––––––––––––––––––––––––––––––––––––––
l
M 700 S Basic unit, stainless steel enclosure 52121174 M 700 C Basic unit, coated steel enclosure 52121171 pH 2700 Module: pH 52121182 pH 2700i Module: pH, ISM 52121161 Cond 7700 Module: Conductivity 52121184 Cond Ind 7700 Module: Electrodeless cond. 52121186 O
4700 Module: Oxygen (standard) 52121188
2
O
4700 ppb Module: Oxygen (traces) 52121190
2
O
4700i Module: Oxygen (standard, ISM) 52121163
2
O
4700i ppb Module: Oxygen (traces, ISM) 52121165
2
Out 700 Module: Output expansion 52121177 PA 700 Module: Profibus PA 52121210 PID 700 Module: PID controller 52121179
–––––––––––––––––––––––––––
l
Device (hazardous-area version) Order No.
––––––––––––––––––––––––––––––– l––––––––––––––––––––––––––––––––––––––
l
–––––––––––––––––––––––––––
l
M 700X S/VPW Basic unit, stainless steel enclosure 52121175
with VariPower power supply unit
M 700X S/24V Basic unit, stainless steel enclosure 52121176
with 24 V power supply unit
M 700X C/VPW Basic unit, coated steel enclosure 52121172
with VariPower power supply unit, AC
M 700X C/24V Basic unit, standard enclosure 52121173
with 24 V power supply unit, AC/DC pH 2700X Module: pH 52121183 pH 2700X Module: pH 52121162 Cond 7700X Module: Conductivity 52121185 Cond Ind 7700X Module: Electrodeless cond. 52121187 O
4700X Module: Oxygen (standard) 52121189
2
O
4700X ppb Module: Oxygen (traces) 52121191
2
O
4700iX Module: Oxygen (standard, ISM) 52121164
2
O
4700iX ppb Module: Oxygen (traces, ISM) 52121166
2
Out 700X Module: Output expansion 52121178 PA 700X Module: Profibus PA 52121181 PID 700X Module: PID controller 52121180
16
M 700(X)
Additional functions Order No.
–––––––––––––––––––––––––––––––––––––––
l
––––––––––––––––––––––––––––––––––––––l–––––––––––––––––––––––––––
l
KI recorder TAN SW 700-001 52121198 Buffer sets to be entered (pH) TAN SW 700-002 52121199 Adaptive cal timer (pH) TAN SW 700-003 52121200 ServiceScope (pH) TAN SW 700-004 52121201 Tolerance band recorder (pH) TAN SW 700-005 52121202 Current characteristic definable TAN SW 700-006 52121203 TC ultrapure water (Cond) TAN SW 700-008 52121204 Concentration determination (Cond) TAN SW 700-009 52121205 High CO
compensation (O2)TAN SW 700-011 52121250
2
ISFET for module pH 2700i(X) TAN SW 700-012 52121274
5 loadable parameter sets TAN SW 700-102 52121192 Measurement recorder TAN SW 700-103 52121193 Extended logbook TAN SW 700-104 52121194 Software update TAN SW 700-106 52121195 AuditTrail to FDA 21 CFR Part 11 AuditTrail card/TAN, SW 700-107 52121196
Accessories Order No.
–––––––––––––––––––––––––––––––––––––––
l
––––––––––––––––––––––––––––––––––––––l–––––––––––––––––––––––––––
l
SmartMedia card ZU 0543 52121207 Pipe-mount kit ZU 0544 52121208 Panel-mount kit ZU 0545 52121209 VP input socket 52201114
17
Short description: M 700 FRONT
M 700 Modular hardware and software system for liquid analysis.
4 captive scews
for opening the analyzer (Caution! Make sure that the gasket between FRONT and BASE is properly seated and clean!)
Transflective LC graphic display
(240 x 160 pixels) white backlighting, high resolution and high contrast.
Measurement display
For parameter setting, see Pg 35
User interface
with plaintext menus as recom­mended by NAMUR. Menu texts can be switched to:
German, English, French, Italian, Swedish, and Spanish. Intuitively acquirable menu logic, based on Windows standards.
Secondary displays
For parameter setting, see Pg 36
Control panel
3 function keys (menu, meas, enter) and 4 arrow keys for menu selection and data entries
2 softkeys
with context-sensitive functions.
Red LED
signals failure (On) or maintenance request/function check (flashing) according to NE 44.
Green LED
Voltage supply okay
5 self-sealing cable glands
M20 x 1.5 for entry of voltage supply and signal lines
18
M 700(X)
Short description: Menu structure
Basic functions: Calibration, maintenance, parameter setting, diagnostics
Measuring
Passcode:
Selection of further menu items:
3
Calibration Maintenance Parameter setting Diagnostics
1
2
1147
4
5
Module 1 Module 2 Module 3
2958
BASE Module 1
Module 2 Module 3
Menu groups
1246
Operator level
1989
Admin. level
SYSTEM FRONT BASE
Module 1 Module 2 Module 3
Message list Meas. point description Logbook Device description
6
FRONT BASE
Module 1 Module 2 Module 3
Legend: (1) Pressing the menu key accesses menu selection (2) Pressing the meas key returns to measurement (3) Menu groups are selected using the arrow keys (4) Press enter to confirm, enter passcode (5) Further menu items are displayed (6) Selected functions of the Diagnostics menu can be
recalled via softkey even when in measuring mode (Pg 34)
19
Short description: M 700 FRONT
M 700 View into the open device (M 700 FRONT)
Slot for SmartMedia card
• Data recording The SmartMedia card expands the measurement recorder capacity to > 50000 records.
• Exchange of parameter sets 5 parameter sets can be stored on the SmartMedia card, 2 of them can be loaded to the M 700 and switched by remote control. Configurations can be transferred from one M 700 to the other.
• Function expansions are possible with additional software modules which are released using transaction numbers (TAN).
• Software updates
Terminal plates of “hidden” modules
Each module comes with an adhesive label containing the contact assignments. This label should be sticked to the inner side of the front (as shown). Then, the terminal assignments remain visible even if further modules are inserted.
Replacing the front module
Pull off power cord and ground wire. To separate the M 700 FRONT from the M 700 BASE, turn the retaining screws of the pivot hinge by 90°.
The circumferential sealing
guarantees IP 65 protection and allows spray cleaning / disinfection. Caution! Keep clean!
20
M 700(X)
Short description: M 700 BASE
M 700 View into the open device (M 700 BASE, 3 function modules installed)
Module equipment
Module identification: Plug & Play Up to 3 modules can be combined as desired. Several input and communication modules are available (Overview on Page 16)
M 700 BASE
2 current outputs (free assignment of process variable) and 4 relay contacts, 2 digital inputs. VariPower broad-range power supply unit, 20 ... 265 V AC/DC, suitable for all public mains supplies in the world.
Power supply units, IS version:
100 ... 230 V AC or 24 V AC/DC
Warning! Do not touch the terminal compartment, there may be dangerous contact voltages!
Important note concerning SmartMedia card
The SmartMedia card may be inserted or replaced with the power supply switched on. Before a memory card is removed, it must be “closed” in the maintenance menu. When closing the device, make sure that the sealing is properly seated and clean.
21
Connection of power supply
Module M 700 C / M 700 S (non-IS)
Connection of power supply (BASE M 700 C / M 700 S, non-IS)
The M 700(X) comes in three different versions. The terminal plates and wirings are shown on the following pages.
1. BASE M 700 C / M 700 S (standard version, non-IS)
VariPower broad-range power supply unit, 24 (-15 %) ... 230 (+15%) V AC/DC
2. BASE M 700X C/VPW / M 700X S/VPW (IS version)
VariPower broad-range power supply unit
3. BASE M 700X C/24V / M 700X S/24V (IS version)
24 V power supply unit
22
M 700(X)
1. BASE M 700 C / M 700 S (non-IS)
Standard version. Not suitable for hazardous-area applications!
Information on installation
Caution!
• Installation may only be carried out by trained and authorized experts in accordance with this instruction manual and as per applicable local and national codes.
• Be sure to observe the technical specifications and input ratings.
• Be sure not to notch the conductor when stripping the insulation.
• All parameters must be set by the system administrator prior to commissioning.
Connection of power supply
With the VariPower broad-range power supply unit, the analyzer can be operated with a power supply of 24 (-15 %) to 230 (+15 %) V AC/DC making it suitable for all public mains supplies in the world. The terminals are suitable for single wires and flexible leads up to
2
2.5 mm
Terminal plate BASE M 700
Standard version. Not suitable for hazardous-area applications! Connection of power supply. Contact assignment of inputs/outputs.
(AWG 14).
23
2. BASE M 700X C/VPW / M 700X S/VPW
IS version with VariPower power supply unit
Information on installation
When using the M 700X modular process analysis system, the stipula­tions for electrical installations in hazardous areas (EN 60079-14) must be observed. When installing the device outside the range of applica­bility of the 94/9/EC directive, the appropriate standards and regula­tions in the country of use must be observed.
Caution!
• Installation may only be carried out by trained and authorized experts in accordance with this instruction manual and as per applicable local and national codes.
• Be sure to observe the technical specifications and input ratings.
• Be sure not to notch the conductor when stripping the insulation.
• All parameters must be set by the system administrator prior to commissioning.
Connection of power supply
With the VariPower broad-range power supply unit, the analyzer can be operated with a power supply of 100 to 230 V AC (-15 %, +10 %) (EEx em IIC). The terminals are suitable for single wires and flexible leads up to
2
2.5 mm
Terminal plate BASE M 700X C/VPW / M 700X S/VPW
(IS version with VariPower power supply unit) Connection of power supply. Contact assignment of inputs/outputs.
(AWG 14).
24
M 700(X)
3. BASE M 700X C/24V / M 700X C/24V
IS version with 24 V power supply unit
Information on installation
When using the M 700X modular process analysis system, the stipula­tions for electrical installations in hazardous areas (EN 60079-14) must be observed. When installing the device outside the range of applica­bility of the 94/9/EC directive, the appropriate standards and regula­tions in the country of use must be observed.
Caution!
• Installation may only be carried out by trained and authorized experts in accordance with this instruction manual and as per applicable local and national codes.
• Be sure to observe the technical specifications and input ratings.
• Be sure not to notch the conductor when stripping the insulation.
• All parameters must be set by the system administrator prior to commissioning.
Connection of power supply
With the power supply unit, the analyzer can be operated with a power supply of 24 V AC (-15 %, +10%) or 24 V DC (-15 %, +20%). The terminals are suitable for single wires and flexible leads up to
2
2.5 mm
Terminal plate BASE M 700X (C/S)/24V
(IS version with 24 V power supply unit) Connection of power supply. Contact assignment of inputs/outputs.
(AWG 14).
25
Hazardous-area connection M 700X
24 V
GND
24 V
GND
Logic input
Logic input
Safe area
A
A
B
B
B
Hazardous area
31
33
30
61
63
65
60
M 700X
OK1
OK1
OK1 ... OK2
K1
K2
K3
K1 ... K3
B
0/4 ... 20 mA
0/4 ... 20 mA
Mains connection: laid in Ex „e”
C
C
71
72
51
52
53
54
L1
PE
L2
K4 (Alarm)
I1
I2
Ex „i”
N
L
Ex „e”
26
M 700(X)
Hazardous-area control modules (examples)
Designation Model Manufacturer
Valve control module KFD2-SL-Ex 1.48**** Pepperl + FuchsA
Valve control module MK 72-S17-Ex0/24VDC TURCK
Switch amplifier KF**-SR2-Ex1.W.** Pepperl + FuchsB
Switch amplifier MK1-22Ex0-R/** TURCK
Loop-powered isolator IsoTrans®36A7 KnickC
27
Panel mounting
Dimension drawings
159,5
Front view
45,5
163
72
147,5
39,5
213
Side view
144
70,5
28
M6 internal (4x)
Rear view
141
72
189
194
r15 ± 3
Control panel cutout
Contour of enclosure
Control panel cutout
Contour of enclosure front
M 700(X)
Wall mounting, pipe mounting
Dimension drawings
Ø 30 ... 65
72
Ø 6.5 (4x)
72
150
Wall mounting
Ø 30 ... 65 mm for vertical or horizontal mounting
Pipe mounting
Ø 30 ... 65 mm
Ø 30 ... 40 mm
Ø 40 ... 62 mm
Ø 62 ... 65 mm
M6x50
X
M6x70
X
X
without nut
ZU 0544 pipe-mount kit
29
Menu structure
M 700 FRONT
Measuring
Passcode: (here: factory setting)
Selection of further menu items:
3
Calibration Maintenance Parameter setting Diagnostics
1
2
1147
4
5
Module 1 Module 2 Module 3
2958
BASE Module 1
Module 2 Module 3
Menu groups
1246
Operator level
1989
Admin. level
SYSTEM FRONT BASE
Module 1 Module 2 Module 3
Message list Point of measurement Logbook
Device description
FRONT BASE
Module 1 Module 2 Module 3
6
Legend: (1) Pressing the menu key accesses menu selection (2) Pressing the meas key returns to measurement (3) Menu groups are selected using the arrow keys (4) Press enter to confirm, enter passcode (5) Further menu items are displayed (6) Selected functions of the Diagnostics menu can be
recalled via softkey even when in measuring mode (Pg 34)
30
M 700(X)
man
Menu selection
M 700 FRONT
After switching on, the M 700 per­forms an internal test routine and automatically detects the number and type of modules installed. Then, the M 700 goes to measuring mode (Pg 34).
• Configure measurement display (7) Pg 34
• Secondary displays/softkeys (8) Pg 36
Menu selection
(1) Pressing the menu key accesses menu selection (2) Pressing the meas key returns to measurement
1
Menu selection
01.02.03
2
7.00
25.6 °C
1
7
pH
8
3
4
7.00 pH
25.6 °C
7.00
13.20
24.3°C
(Measuring mode)
Select the desired menu group using the arrow keys (3). Press enter (4) to confirm your choice. An overview of the menu structure is given on Pg 30.
pH
%Air
1014 mbar
2
Select:
Return to meas
(Menu selection)
[enter]
Lingua
31
Mode indicators in the display
Icons
The plain-text user interface is supplemented by icons which provide information on the operating status:
HOLD
Function check is active
SmartMedia card
located in M 700 FRONT
Mode indicator
Parameter setting
Module BASE (Administrator)
Output current I1 Output current I2
Contact K4
Contact K3 Contact K2
Contact K1
Return
(NAMUR Failure)
(NAMUR maintenance) (NAMUR function check) (Limit)
0.003 mS/cm
19.0 °C
Block
Module identification
After a menu has been called up, the current­ly measured values of the respective modules are displayed here. (number of module slot, no module designation)
Menu level (Administrator level)
Current selection
is displayed in reverse video. (Parameters represented in gray cannot be edited, they have been blocked at the Administrator level.)
Safety of operation
To ensure increased safety of operation, the M 700 provides three operating levels:
• Administrator level Access to all device parameters. Settings can be blocked against access from the Operator level.
• Operator level Access to all functions which have been released at the Administrator level. Blocked functions are displayed in gray and cannot be edited.
•Viewing level Display of all settings. No editing possible.
32
M 700(X)
How to enter numbers and text
M 700 FRONT: Operation
Select the position using the left/right keys, then edit the number or letter using the up/down keys. Confirm with enter.
Example: Entering a tag number (point of measurement)
• Open the menu selection (menu)
• Select parameter setting
• Administrator level, enter passcode
• Select point of measurement:
0.003 mS/cm
25.6 °C
Point of measurement (Administrator)
Enter 0...9A...Z-+/ using [ ] [ ]
Meas.point
Note
Abort
M402.......................M402.......................
MAINT...07/01/02...
OK
Point of measurement
(“Meas. point description”) You can enter a tag number for the measurement point and notes using the arrow keys.
Function
which is assigned to the softkey underneath.
Arrow keys
For selection of menu lines or entry of letters and numbers.
meas menu
enter
33
Configuring the measurement display
Select menu: Parameter setting/M 700 FRONT/Measurement display
Pressing meas (1) returns the M 700 to the measuring mode from any function. (Pressing meas in measuring mode, successively displays the activated special functions such as measurement recorder or KI recorder). All process variables coming from the modules can be displayed. The table on the next page describes how to configure the measurement display.
Measurement display
Typical measurement display
, pH modules)
(O
2
7.00
13.20
24.3°C
1
pH
%Air
1014 mbars
Secondary displays
Additional values, also date and time, can be displayed depending on the modules installed. They are selected using the softkeys (Pg 36).
Softkeys
The softkeys allow selection of values for the secondary displays. In addition, Diagnostics functions which are set as “Favorites” can be called up. (Pg 37)
If required, you can also change the parameter set via softkey (Pg 37) Furthermore, the softkeys include self-explaining, context-sensitive functions, e.g. with measurement or KI recorder activated.
34
M 700(X)
Menu Display Configure measurement display
7.00 pH
25.6 °C
Menu selection
Select:
Return to meas
Parameter setting (Administrator)
System control
Module FRONT M 700-011
Module BASE M 700-021
Module O2 4700 Module PH 2700 Module Cond Ind 7700
Return
Module FRONT (Administrator)
Languages
Measurement display
Measurement recorder
[enter]
16.9 %Air
25.6 °C
16.8 %Air
25.6 °C
English
Configure meas. display
Press menu key to select menu. Select parameter setting using arrow keys, confirm with enter. Select: “Administrator level”: Passcode 1989 (For passcodes, see Pg 55)
Lingua
Parameter setting: Select “M 700 FRONT”
M 700 FRONT: Select “Measurement display”
Return
16.9 %Air
16.9 %Air
25.6 °C
Measurement display (Administrator)
Main display
1st primary value
2nd primary value Viewing angle
Abort
Measurement display (Administrator)
Main display 1st primary value
2nd primary value
Viewing angle
Abort
1 primary value
2 primary values
OK
16.9 %Air
25.6 °C
2
mg/l
mg/l ppm mbar
pH
values
K
%Air
%O
°C
Measurement display: Set the number of primary values (large display) to be displayed
Select process variable(s) to be displayed and confirm with enter.
Pressing the meas key returns to measurement.
35
Softkey function (function control)
Select menu: Parameter setting / System control / Function control matrix
In measuring mode you can use the softkeys (1) to control functions. The functions are assigned in the function contr
ol matrix (Fig.)
(Parameter setting/System control).
Softkeys which have not been assigned to a certain function are automatically used for selecting the secondary displays.
Secondary display (2)
Display of additional values in the measur­ing mode when the respective softkey is pressed. Always active. You can choose one of the process variables supplied by the modules (and Calculation Blocks) or the date or time.
Favorites menu
Selected Diagnostics functions can be called up directly from the measuring mode using a softkey. The following table (Pg 37) explains how to select favorites.
2
1
7.00 pH
25.6 °C
Function control matrix (Administrator)
ParSet KI rec. Fav
Input OK2
Left softkey
Right softkey
Profibus DO 2
Return
Example:
“Parameter set” to be selected with “Left softkey”
Connect
Further functions which can be controlled via softkey:
• Parameter set
• KI recorder
• EasyClean 400
36
To select a softkey function:
Select desired function using arrow keys, press “Connect” softkey and confirm with enter.
Deselect function:
Press “Disconnect” softkey, confirm with enter.
M 700(X)
Menu Display Select favorites
Favorites menu
Diagnostics functions can be called
7.00
11.00
24.3°C
Menu selection
Select:
Return to meas
Diagnostics
Message list
Return
Meas. point description
Logbook
Device description Module FRONT Module BASE
pH
pH
Favor ites menu
7.00 pH
25.6 °C
[enter]
Lingua
16.8 %Air
25.0 °C
Set favorite
up directly from the measuring mode using a softkey. The “Favorites” are selected in the Diagnostics menu.
Select favorites
Press menu key to select menu. Select diagnostics using arrow keys, confirm with enter.
Set/delete favorite: “Set favorite” allows activation of the selected diagnostic function directly from the measuring mode via softkey. The respective function is marked with a heart icon. (See Softkey usage, Pg 36)
7.00
11.00
24.3°C
Note:
When one of the softkeys has been assigned to the “Favorites menu” func­tion, diagnostic functions which have been set as “Favorite” can be directly called up from the measuring mode.
pH
pH
Favor ites menu
Pressing the meas key returns to measurement. When the softkey has been assigned to “Favorites”, “Favorites menu” is read in the secondary display (see Softkey usage, Pg 36).
37
Diagnostics functions: Overview
Selected diagnostics functions for quality management
Diagnostics functions (quality management, ISO 9000)
To meet the quality management requirements to ISO 9000, the M 700 provides comprehensive diagnostics and safety functions such as Sensocheck sensor monitoring and CalCheck monitoring of calibration ranges, a logbook for time- and date-stamped recording of function activations, warning and failure messages. Further features are:
7 pH 25°C
5 pH
20°C
2-channel measurement recorder
Can be called up directly from the measuring mode. Allows detailed evaluation of events by placing the cursor on measured values of interest.
S/cm
14/06/02 11:32, Status: Measurement
0.003mS/cm, 23.7°C
Sensor network diagram
1 - Slope
2 - Zero point
3 - Ref impedance
4 - Glass impedance
5 - Response time 6 - Cal timer
7 - Calcheck
Return
ServiceScope
Fail
Noise level
Return
1min/pixel
Info
7.0pH
24.1°C
Info
7.00 pH
0.2 °C
10x
°C
Sensor network diagram
(pH 2700, O24700 modules) Graphical representation of the sensor parameters in a
network diagram – with slope, zero, reference imped­ance, glass impedance, response time, calibration timer, deviation from calibration range (Calcheck).
ServiceScope
(pH module) Displays the noise levels over the time. Allows distinction of individual disturbances, periodic and broadband dis­turbances, which is helpful for troubleshooting. An error message is generated if the noise level exceeds the failure limit.
t
38
M 700(X)
Diagnostics functions: Sensoface
Graphical indication of sensor condition Sensocheck must have been activated during parameter setting
Sensocheck - Sensor monitoring
Module Sensocheck function
4700: Monitoring membrane/electrolyte
O
7.00
pH
2
Cond 7700: Information on sensor condition
11.00
pH
24.3°C
Cond Ind 7700: Information on sensor condition pH 2700: Automatic monitoring of glass and
reference electrode
The “smileys” provide information on wear and required maintenance of the sensor (“friendly” – “neutral” – “sad”).
Menu Display Activate Sensocheck
7.00 pH
25.6°C
Menu selection
Open menu selection
Select parameter setting Enter passcode (Administrator)
Select:
Return to meas
[enter]
Lingua
Parameter setting (Administrator)
System control M 700 FRONT 700-011 M 700 BASE 700-021
Module O2 4700
Module pH 2700
Return
Sensocheck Ref el (Administrator)
Nominal Min Max
Message
Abort
7.00 pH
25.6°C
7.00 pH
25.6°C
005.0 kOhm
003.1 kOhm
100.0 kOhm
Off Failure
Maint. request
OK
Select module (“pH 2700” or “O2 4700”)
Confirm with enter.
Select “Sensor data”. Confirm with enter. Then select “Sensocheck Ref el” (Fig.) Assign function and confirm with
enter.
39
Diagnostics functions
General status information of the measuring system Select menu: Diagnostics
Menu
Display Diagnostics functions
0.002 mS/cm
23.7 °C
Menu selection
Call up diagnostics
From the measuring mode: Press menu key to select menu. Select diagnostics using arrow keys, confirm with enter.
Select:
Return to meas
Diagnostics
Message list
Logbook Device description
Module FRONT 700-011
Module BASE 700-021
Module Cond 7700
Return
Message list
Fail Current IV1 load
[enter]
Lingua
0.003 mS/cm
23.7 °C
Set favorite
0.003 mS/cm
23.7 °C 1 messg.
The “Diagnostics” menu gives an overview of all functions available. Functions which have been set as “Favorite” can be directly accessed from the measuring mode (see Pg 37).
Message list
Shows the currently activated warn­ing or failure messages in plain text.
Return
Logbook
06/11/02 15:17 Measurement active 06/11/02 15:00 Diagnostics active 06/11/02 10:05 Measurement active 06/11/02 09:50 Parameter setting active 06/11/02 09:42 Wrong passcode 06/10/02 14:33 Measurement active 06/10/02 14:11 Parameter setting active
Return
40
0.003 mS/cm
23.7 °C
Logbook
Shows the last 50 events with date and time, e.g. calibrations, warning and failure messages, power failure etc. This permits quality management documentation to ISO 9000. Extended logbook: SmartMedia card (SW 700-104)
M 700(X)
Menu Display Diagnostics functions
Device description
Module FRONT 700-011
Operating panel M 700
Hardware: 2, Software: 6.0
Serial number: 0000815
Module
Module FRONT 700-011
Module diagnostics
Display test Keypad test
Keypad test
FRONT
Return
Return
BASE
0.003 mS/cm
22.7 °C
0.003 mS/cm
22.7 °C
0.003 mS/cm
22.7 °C
Device description
Provides information about all modules installed: Module type and function, serial number, hardware and software version and device options (Example: FRONT).
M 700 FRONT
The module the display and keypad control. Test possibilities:
• Module diagnostics
• Display test
• Keypad test
Example: M 700 FRONT, keypad test.
Return (2x)
Module BASE 700-021
Module diagnostics
Input/output status
Return
Input/output status
Current load I1 Current load I2 Contact
Input OK1 Input OK2
0.003 mS/cm
22.7 °C
Set favorite
0.003 mS/cm
22.7 °C
ok ok K1 K3
Inactive Inactive
Correct functioning of each key can be checked by pressing it down.
M 700 BASE
The module generates the standard output signals. Test possibilities:
• Module diagnostics
• Input/output status
Example: M 700 BASE, input/output status.
K2 K4
Return
41
Parameter setting: Operating levels
Viewing level, Operator level, Administrator level
Note: Function check active
Menu
Display
Menu selection
Select:
Return to meas
Parameter setting
Viewing level
Operator level
Admin. level
Return
25,6° C
0.003 mS/cm
[enter]
Lingua
25.6 °C
0.003 mS/cm
(All Data) view
(Operation Data) opl
(All Data) adm
Viewing level, Operator level, Administrator level
Call up parameter setting
From the measuring mode: Press menu key to select menu. Select parameter setting using arrow keys, confirm with enter.
Administrator level:
Access to all functions, also passcode setting. Releasing or blocking a function for access from the Operator level.
Module FRONT (Administrator)
Languages
Measurement display
Measurement recorder
KI recorder
Return
Module FRONT
Languages
Measurement display
Measurement recorder
KI recorder
Return
English
Release
English
25.6 °C
0.003 mS/cm
25.6 °C
0.003 mS/cm
Functions which can be blocked for the Operator level are marked with the “lock” symbol. The functions are released or blocked using the softkey.
Operator level:
Access to all functions which have been released at the Administrator level. Blocked functions are displayed in gray and cannot be edited (Fig.).
Viewing level
Display of all settings. No editing possible!
42
M 700(X)
Parameter setting: Lock functions
Administrator level: Enable / lock functions for Operator level
Note: Function check active
Menu Display
Parameter setting (Administrator)
System control Module FRONT
Module BASE
Module Cond Ind 7700 Module PID 700 Module Out 700
M 700 BASE (Administrator)
Output current I2 Contact K4 (NAMUR Failure) Contact K3 (NAMUR maintenance) Contact K2 (NAMUR function check)
Contact K1 (Limit)
Inputs OK1, OK2
Return
0.003 mS/cm
25.6 °C
7.00 pH
19.2°C
Block
Administrator level: Enable / lock functions
Example: Blocking access to the configura­tion of relay contact K1 (M 700 BASE) from the Operator level
Call up parameter setting
Select Administrator level. Enter passcode (1989). Select “M 700 BASE” with arrow keys, confirm with enter.
Select “Contact K1” with arrow keys, “Block” with softkey.
M 700 BASE (Administrator)
Output current I2 Contact K4 (NAMUR Failure) Contact K3 (NAMUR maintenance) Contact K2 (NAMUR function check)
Contact K1 (Limit)
Inputs OK1, OK2
Return
M 700 BASE
Output current I2 Contact K4 (NAMUR Failure) Contact K3 (NAMUR maintenance) Contact K2 (NAMUR function check)
Contact K1 (Limit)
Inputs OK1, OK2
Return
7.00 pH
19.2°C
Release
7.00 pH
19.2°C
Now, the “Contact K1” line is marked with the “lock” icon. This function cannot be accessed from the Operator level any more. The softkey function changes to “Release”.
Call up parameter setting
Select Operator level
, passcode (1246), select “M 700 BASE”. The locked “Contact K1” function is displayed in gray and marked with the lock icon.
43
Function control matrix, time/date
Select menu: Parameter setting/System control
Note: Function check active
Menu Display
Parameter setting (Administrator)
System control
Module FRONT 700X-015
Module BASE 700X-025/VPW
Module Cond Ind 7700X Module PID 700X Module Out 700X
Return
System control (Administrator)
Parameter sets
Function control matrix
Time/date Meas. point description Release of options
Factory setting
Return
0.003 mS/cm
25.6 °C
0.003 mS/cm
25.6 °C
Function control matrix, time/date
Call up parameter setting
Select Administrator level. Enter passcode (1989). Select system control using arrow keys, confirm with enter.
Submenus of system control:
• Parameter sets
• Function control matrix
•Time/date
• Meas. point description (Point of measurement)
• Release of options
• Factory setting
• Passcode entry
• Software update ... more, depending on Options.
7.00 pH
25.6 °C
Function control matrix (Administrator)
ParSet KI rec. Fav
Input OK2
Left softkey
Right softkey
Profibus DO 2
Return
Softkey usage (Administrator)
Date format
Time Date
Weekday
Abort
DD,MM,YY
DD/MM/YY MM/DD/YY
YY-MM-DD
Connect
EC 400
––
0.003 mS/cm
25.6 °C
OK
Function control matrix
Clear assignment of function (parameter sets, KI recorder, Favorites menu control) to control element
(optocoupler, softkey or Profibus).
Time/date
Selection of date format, adjustment of time and date
44
M 700(X)
Point of measurement, passcodes, release of options
Select menu: Parameter setting/System control
Note: Function check active
Menu
Display
0.003 mS/cm
25.6 °C
Point of measurement (Administrator)
Enter 0...9A...Z-+/ using [ ] [ ]
Meas. point
Note
Abort
Passcode entry (Administrator)
cal
maint
opl
Passcode entry (Administrator)
cal
maint opl adm
Calibration
Calibration
Change passcode Maintenance
Operator level Administrator level
Return
M402.......................
MAINT...07/01/02...
OK
0.003 mS/cm
25.6 °C
Off
On
If you lose your adm passcode, system access will be locked!
Close
On
On
On
Off
Off
OK
0.003 mS/cm
25.6 °C
Off
1147
Info
Point of measurement, pass­code entry, release of options
Point of measurement
You can enter a tag number or notes (e.g. date of last maintenance).
Passcode entry
When this menu is opened, the ana­lyzer displays a warning (Fig.). Passcodes (factory settings): Calibration (cal) 1147 Maintenance (maint) 2958 Operator level (opl) 1246 Administrator level (adm) 1989
Caution
If you lose the Administrator pass­code, system access is locked!
Release of options (Administrator)
SW 700-001 KI recorder
SW 700-002 Buffer sets
SW 700-003 Adaptive timer SW 700-004 ServiceScope
SW 700-005 Cal tolerance band SW 700-006 Current charact.
Return
0.003 mS/cm
25.6 °C
Inactive Inactive Inactive Inactive Inactive Inactive
Release of options
When you have purchased an option to be released via TAN:
• Parameter setting, Administrator
• System control
• Select “Release of options” Set option to “active”. Enter the TAN at the prompt. The option is available after the TAN has been entered.
45
Inserting the SmartMedia card
To release an additional function via TAN, see Pg 45, Release of options
Inserting the SmartMedia card
Please note when inserting the SmartMedia card:
The SmartMedia card may be inserted or replaced with the power supply switched on. Protect against electrostatic discharge! When closing the device, make sure that the sealing is properly seated and clean.
Warning! Do not touch the terminal compartment, there may be dan­gerous contact voltages!
To open the analyzer
• Loosen the 4 front screws
• Open the M 700 FRONT at its right side (pivot hinge inside at the left)
• The slit for inserting the SmartMedia card is located at the inner side of the M 700 FRONT
To insert the SmartMedia card
• Remove SmartMedia card from its package without touching the contact surface
• Insert card in the slit at the inner side of the M 700 FRONT
Inserting the SmartMedia card:
The label must be facing you.
To remove the SmartMedia card
• “Close memory card” (Maintenance menu) To avoid data loss, please call up the Maintenance menu. “Close memory card” to terminate software access to the SmartMedia card. Now the card can be taken out.
46
M 700(X)
SmartMedia card: Application
Use as memory card in combination with additional functions. Additional functions must be ordered separately (release via TAN).
Types of SmartMedia cards
The SmartMedia cards are delivered from the manufacturer as
• Softwar
e update (SW 700-106, see Pg 52)
• Memory card (additional function SW 700-1xx, see Pg 56)
Using commercially available SmartMedia cards
Commercially available SmartMedia cards can be used as memor (Softwar
e updates are supplied by the manufacturer and are device-specific).
y card
The following types of cards are supported: 8 MB, 16 MB, 32 MB, 64 MB and 128 MB storage capacity. Externally produced files, such as from a digital camera, are tolerated. Long file names can be read. The M 700 generates file names in the 8.3 format (8 characters file name, 3 characters program-specific file name extension).
Formatting a commercial SmartMedia card
Some devices (e.g. digital cameras, scanners) cause a formatting of the SmartMedia card which does not correspond to the SSFDC specification or the SmartMedia Interface Library (SMIL). The manufacturer therefore recom­mends to format a commercial SmartMedia card as M 700 memory card prior to first use.
Menu Display Formatting a SmartMedia card
Memory card (Administrator)
Record logbook Record recorder
Decimal separator Card full
Format card
On On
Point
Record stop
0.003 mS/cm
20.4 °C
Off
Off Comma
Format card
• Insert SmartMedia card (Pg 46)
• Open menu selection
• Parameter setting, Admin. level
• Enter passcode
• System control: Memory card
Return
(The “Memory card” function is only available with the SmartMedia Card inserted!)
• Format card
47
System control: Parameter sets A, B
Parameter setting/System control/Parameter sets
Parameter sets A, B
2 complete parameter sets (A, B) can be stored in the analyzer. An icon in the measurement display shows which parameter set is active:
or Select “Parameter setting/System control/function control matrix”to select the control element for switching between the parameter sets (optocoupler, softkey or PROFIBUS). The currently activated set can be signaled by a relay contact (see Pg 69).
Menu Display Parameter sets
7.00 pH
25.6 °C
Function control matrix (Administrator)
ParSet KI rec Fav
Input OK2
Left softkey
Right softkey
Profibus DO 2
Return
System control (Administrator)
Memory card
Copy configuration
Parameter sets
Function control matrix
Time/date Point of measurement
Return
Parameter sets ( Administrator)
For switchover see “Function control matrix”
––
Connect
7.00 pH 25,6 °C
7.00 pH 25,6 °C
Select control element for switch­ing between the parameter sets
• Call up Menu selection
• Select Parameter setting,
• Enter passcode
Administrator level
• System control
• Select “Function control matrix”
Parameter sets A, B
• Call up Menu selection
• Select Parameter setting, Administrator level
• Enter passcode
• System control
• Select “Parameter sets”, confirm with enter.
• Save parameter set
The active parameter set A over-
Parameter sets Save parameter set
Load parameter set
Return
48
A, B (internal)
writes the internal parameter set B
• Load parameter set
Parameter set B is loaded
M 700(X)
SmartMedia card: Parameter sets
Parameter setting/System control/Parameter sets Note: Additional function SW 700-102 required.
Menu
Display
Parameter sets (Administrator)
Select with softkey Settings in menu Softkey usage
Parameter sets
Save parameter set A Load parameter set A
Abort
Parameter sets (Administrator)
Select with softkey Settings in menu Softkey usage
Parameter sets Save parameter set A
Load parameter set A
Return
A,B (internal) 1,2 (card) 1,2,3 (card)
1,2,3,4 (card)
1,2,3,4,5 (card)
0.003 mS/cm
25.1 °C
OK
0.003 mS/cm
25.0 °C
1,2,3,4 (card)
Load parameter set from SmartMedia card
Loading a parameter set from SmartMedia card
• Call up parameter setting
• System control
• Call up “Parameter sets” (Fig)
The M 700(X) provides 2 complete parameter sets (A, B). 5 parameter sets can be stored on the SmartMedia card. One of those can be saved as parameter set A to the analyzer:
0.003 mS/cm
24.9 °C
Load parameter set A (Administrator)
NOTE: Old parameter set will be overwritten!
Load from
Abort
0.003
25.0
Time 11:49
B (internal)
1(card)
2(card) 3(card) 4(card) 5(card)
mS/cm
°C
Favor ites menu
SmartMedia card
Set 1
Set A
Set 2 Set 3
Set B
(internal only)
• Select parameter set to be loaded Activated parameter set is displayed in measuring mode.
Note: Remote switching between A and B is possible via the OK2 input.
49
SmartMedia card: Parameter sets
Parameter setting/System control/Parameter sets (Table: www.mt.com/M700) Note: Additional function SW 700-102 required.
Menu Display
Parameter sets (Administrator)
Select with softkey Settings in menu Softkey usage
Parameter sets
Save parameter set A Load parameter set A
Abort
Parameter sets (Administrator)
Select with softkey Settings in menu Softkey usage
Parameter sets
Save parameter set A
Load parameter set A
Return
0.003 mS/cm
25.1 °C
A,B (internal) 1,2 (card)
1,2,3 (card)
1,2,3,4 (card) 1,2,3,4,5 (card)
OK
0.002 mS/cm
24.2 °C
1,2,3,4 (card)
Saving parameter set on SmartMedia card
For parameter settings, refer to www.mtpro.com.
To save a parameter set on SmartMedia card
• Call up parameter setting
• System control
• Call up “Parameter sets” (Fig)
The M 700(X) provides 2 complete parameter sets (A, B). Up to 5 parameter sets can be loaded to the SmartMedia card. To do so, a parameter set (1, 2, 3, 4, or 5) of the SmartMedia card is over­written by the M 700(X) parameter set A.
0.002 mS/cm
24.2 °C
Save parameter set A (Administrator)
NOTE: Old parameter set will be overwritten!
Save to
Abort
B (internal)
1(card)
2(card) 3(card) 4(card) 5(card)
• Select parameter set on SmartMedia card
Set A
Set 1
Set 2 Set 3
Set B
(internal only)
SmartMedia card
Copying parameter sets (for similarly equipped M 700)
Parameter sets can be generated with the M700 and then be copied from the PC to further SmartMedia cards, thus being available for further M 700 units.
50
M 700(X)
SmartMedia card: Memory card
Parameter setting/System control/Memory card
Menu Display Using the memory card
To use the memory card
• Insert SmartMedia card
• Open menu selection
• Parameter setting, Admin. level
• Enter passcode
• System control: Memory card
Caution! “Close” memory card before removing it (Maintenance menu)
0.003 mS/cm
25.6 °C
System control (Administrator)
Memory card
Copy configuration Parameter sets Function control matrix Time/date Point of measurement
Return
0.003 mS/cm
25.6 °C
Memory card (Administrator)
Record logbook
Record recorder Decimal separator
Card full
Copy configuration
Format card
Return
Copy configuration (Administrator)
Identical module equipment required for transfer.
On On Point
Record stop
Off Off Comma
0.003 mS/cm
25.6 °C
With SmartMedia card inserted, the display shown on the left appears (The “Memory card” line is displayed only if there really is a memory card in the slot).
• Select “Memory card”, confirm with enter.
The menu is self-explanatory.
Behavior when the memory card is full:
Continuous recording (as with a flight recorder) or Stop (card replace­ment).
Copy configuration (see Pg 52)
• Save: Saving all data on the memory card
Configuration
Return
Save
Load
Execute
• Load: Overwriting all device data with the data from the memory card
51
Copy configuration
Parameter setting/System control/Copy configuration
Copy configuration from one M 700 to further M 700 units
Prerequisite: The devices must have the same hardware.The module equipment must be absolutely identical – the same modules in the same slots! Options: All required options must be enabled on the “master device”, this is not required for the“slave devices”. It is the parameters of the options that are transferred, not the option itself. When an option will be enabled on a “slave device” at a later point in time, the parameters of this option will be preset corresponding to the “master device”.
SmartMedia card: Software update
Parameter setting/System control/Release of options Additional functions must be ordered separately (release via TAN).
Additional function SW 700-106: Software update
For a software update (additional function SW 700-106), the manufacturer supplies a specially formatted SmartMedia card. The M 700 replaces its own firmware (operating program) by the new version (“Update”).
Caution!
During a software update the analyzer is not operable! After a software update you should check the configuration.
This icon indicates that a SmartMedia card is inserted in the slot.
UP
The update card allows loading of new software into the device as well as storing of current device software on the card.
A memory card can be generated by formatting an update card (irre­versible!). Formatting erases the update.
52
M 700(X)
SmartMedia-Card: Software update
Parameter setting/System control/Software update/Load firmware
Note: Function check active
Menu Display
Release of options (Administrator)
102 Parameter sets 103 Measurement recorder 104 Logbook
106 Software update
Return
Software update (Administrator)
Updating will change the device characteristics. Perform verification as appropriate!
Update firmware
Save firmware Format card
Return
0.003 mS/cm
25.6 °C
Inactive Inactive Inactive Active
0.003 mS/cm
20.4 °C
Software update (“Load firmware”)
Software update
• Insert SmartMedia card (Pg 46)
• Open menu selection
• Parameter setting, Admin. level
• Enter passcode
• Select System control
1: Select “Release of options”
(Software update SW 700-106) Set option to “active”. Enter the TAN at the prompt. The option is available after the TAN has been entered.
2: Select “Software update”
Check whether your unit really requires a software update! To read the current software version,
UP
Update firmware (Administrator)
Select the memory slot for
UP
the chosen firmware (
indicates the existing version)
Slot
Update firmware (Administrator)
UP
Slot
1: SZ34Z40000/1-V4.1
Abort
UP
Select the memory slot for the chosen firmware
(
indicates the existing version)
1: SZ34Z40000/1-V4.1
Return
0.003 mS/cm
20.4 °C
OK
0.003 mS/cm
20.4 °C
Load firmware
select:
• Diagnostics
• Device description
• M 700 FRONT
Perform update:
• Parameter setting
• System control
• Software update
• Select slot
• Confirm slot with “OK”.
•Press “Load firmware” softkey to start software update.
53
SmartMedia card: Save firmware
Parameter setting/System control/Software update/Save firmware
Note: Function check active
Menu Display
UP
Software update (Administrator)
Updating will change the device characteristics. Perform verification as appropriate!
Update firmware
Save firmware
Format card
Return
UP
Save firmware (Administrator)
Select a free memory slot
UP
or overwrite a stored
firmware version
Slot
2: SZ34Z40000/0-V4.0
Return
0.003 mS/cm
20.4 °C
0.003 mS/cm
20.4 °C
Save
Save firmware on software update card
Save firmware
• Insert SmartMedia card (Pg 46)
• Open menu selection
• Parameter setting, Admin. level
• Enter passcode
• System control: Software update
Select a free memory slot on the card:
• Select slot with key
• Select free slot with arrow key.
UP
Save firmware (Administrator)
Select a free memory slot
UP
Slot
Save firmware (Administrator)
UP
Slot
2: SZ34Z40000/0-V4.0
or overwrite a stored
3: <empty>
4: <empty>
firmware version
5: <empty> 6: <empty> 7: <empty>
Return
UP
Select a free memory slot or overwrite a stored
firmware version
3: <empty>
Return
Save successful
UP
0.003 mS/cm
20.4 °C
OK
0.003 mS/cm
20.4 °C
Save
• Confirm slot with “OK”.
Start with “Save” softkey. Confirm finish message (with “OK” or enter). Remove the SmartMedia card. Close the front door.
54
M 700(X)
SmartMedia card: Format card
Parameter setting/System control/Format card
Note: Function check active
Menu Display
Software update (Administrator)
Updating will change the device characteristics. Perform verification as appropriate!
Update firmware
Save firmware
Format card
Return
Format card (Administrator)
Attention: All data on the memory card are deleted!
Return
0.003 mS/cm
20.4 °C
0.003 mS/cm
20.4 °C
Format
Format card (Generate memory card)
To format the card
• Insert SmartMedia card (Pg 46)
• Open menu selection
• Parameter setting, Admin. level
• Enter passcode
• System control: Format card
Caution!
Formatting an update card generates a memory card. Refer to “SmartMedia card”, Pg 47.
This process is irreversible!
Format card (Administrator)
Formatting ended. The card can now be removed.
LOGBOOK L_021000.TXT PARASET SET 1 SET 2 RECORDER R_031211.TXT R_031212.TXT R_031213.TXT R_031214.TXT R_031215.TXT R_031216.TXT
0.003 mS/cm
20.4 °C
Double warning messages protect against faulty operation.
Finish message. The memory card is ready for recording.
Close
Figure:
File structure of a memory card (example)
Note:
The SmartMedia card must always be formatted in the M 700. Correct functioning of a SmartMedia card with different formatting cannot be guaranteed.
55
SmartMedia card: Remove card
Maintenance/removing memory card
Note: Function check active
Menu Display Close memory card
Caution! “Close” memory card before removing it (Maintenance menu)
Otherwise you risk losing data.
Maintenance (Administrator)
Open/Close memory card
Return
0.003 mS/cm
25.6 °C
Remove memory card
• Insert SmartMedia card (Pg 46)
• Open menu selection
• Maintenance, Open/close memory card “Close” memory card
Close memory card
terminates software access to the SmartMedia card. Must be executed before removing the card from the SmartMedia card slot to prevent data loss.
56
M 700(X)
Factory setting, logbook
Parameter setting/System control/Logbook
Note: Function check active
Menu
Display
Factory setting (Administrator)
The factory setting erases all your set parameters!
Set factory setting
Return
Logbook (Administrator)
Log failure
Log warning Erase logbook
Yes
Yes
0.003 mS/cm
24.8 °C
Yes
No
0.003 mS/cm
24.8 °C
No
No
Factory setting, logbook
Factory setting
When this menu is opened, the analyzer displays a warning (Fig.).
• For factory settings, see module
description (Free download available at: www.mtpro.com)
Logbook
Select which messages are to be logged in the logbook. The last 50 events are recorded with date and time.
Return
Logbook
12/13/03 09:50 Measurement active 12/13/03 09:36 Parameter setting active 12/12/03 17:52 Measurement active 12/12/03 17:44 Parameter setting active 12/12/03 17:40 Wrong passcode 12/12/03 17:04 Measurement active 12/12/03 16:53 Diagnostics active
Return
0.003 mS/cm
24.8 °C
This permits quality management documentation to ISO 9000.
The logbook can be called up from the diagnostics menu (Fig.).
Additional function SW 700-104: Extended logbook for recording data on SmartMedia card (TAN).
57
Language, measurement display, viewing angle
Select menu: Parameter setting/M 700 FRONT
Note: Function check active
Menu
Display
0.003 mS/cm
24.0 °C
M 700 FRONT (Administrator)
Languages
Measurement display Measurement recorder
KI recorder
Abort
Measurement display (Administrator)
Main display
1st primary value
2nd primary value
Viewing angle
Abort
German
English
Français Italiano Svenska Español
OK
0.003 mS/cm
23.9 °C
1 primary value
2 primary values
OK
Language, measurement dis­play, viewing angle
Language setting
• Call up parameter setting
• Select M 700 FRONT
• Call up “Language”
Measurement display
• Call up parameter setting
• Select M 700 FRONT
• Call up “Measurement display”
• Select number and type of values to be displayed
M 700 FRONT (Administrator)
Main display 1st primary value 2nd primary value
Viewing angle
Return
2primary values
0.003 mS/cm
24.0 °C
S/cm
°C
Viewing angle
• Call up parameter setting
• Select M 700 FRONT
• Call up “Measurement display”
• Adjust display to local light conditions
• Confirm with enter
58
M 700(X)
Current outputs, contacts, OK inputs
Select menu: Parameter setting/M 700 BASE
Note: Function check active
Menu
Display
M 700 BASE (Administrator)
Output current I2 Contact K4 (NAMUR Failure) Contact K3 (NAMUR Maintenance) Contact K2 (NAMUR Function check) Contact K1 (Limit)
Inputs OK1, OK2
Return
Output current I1 (Administrator)
Measured variable
Characteristic Output Start End Behavior during messages
Abort
Output current I1 (Administrator)
Measured variable
Characteristic
Output
Start End
Output filter
Abort
Block
7.00 pH
19.0 °C
OK
7.00 pH
19.0 °C
OK
7.00 pH
19.2°C
Off
pH
°C rH S/cm °C g/kg
°C
Linear
Trilinear Function Table
Parameter setting M 700 BASE
Configure current output
• Call up parameter setting
Enter passcode
• Call up parameter setting
• Select M 700 BASE
• Enter passcode
Select “Output current I1”
• Select M 700 BASE
• Select “Output current ...”
• Select measured variable
• Select Characteristic, e.g. “Linear”: The measured variable is represented by a linear output current curve. The desired range of the measured variable is specified by the values for “Start” and “End”.
Assignment of measured values: Start (4 mA) and end (20 mA)
Example 1: Range pH 0 - 14 Example 2: Range pH 5 - 7
Output current
20
4
[mA]
0
14
[pH]
Advantage: Higher resolution in range of interest
[mA]
20
4
5
7
[pH]
59
Current outputs: Current output curves
Select menu: Parameter setting/M 700 BASE
• Linear characteristic
The measured variable is represented by a linear output current curve.
Output current
Y
[%]
100
0
Start
End
• Trilinear characteristic
Two additional corner points must be entered:
Output current
Y
[%]
100
2nd corner Y
1st corner Y
0
Start
1st corner X
End
X
Measured variable
X
Measured variable
• Note: Bilinear characteristic
For a bilinear characteristic, identical parameters are entered for the two corner points (1st corner, 2nd corner).
60
2nd corner X
M 700(X)
• Function characteristic
Nonlinear output current characteristic: allows measurements over several decades, e.g. for measuring very low values with a high resolution and high values with a low resolution. Required: Entering a value for 50 % output current.
Output current
Y
[%]
100
50
0
Equation
Output current (4 to 20 mA) = 16 mA + 4 mA
E + I - 2 * X50%
K =
I: Initial value at 4 mA X50%: 50% value at 12 mA (output current range 4 to 20 mA) E: End value at 20 mA M: Measured value
Entry for “50 % point”: e.g.: 10 % of measured value
X50% - I
X
Measured variable
End
(1+K)x
1+Kx
M - I
x =
E - I
Logarithmic output curve over one decade:
I: 10 % of maximum value X50%: 31.6 % of maximum value E: Maximum value
Logarithmic output curve over two decades
I: 1 % of maximum value X50%: 10 % of maximum value E: Maximum value
61
Output filter
Time constant.
Time constant of output filter
To smoothen the current output, a low-pass filter with adjustable time constant can be switched on. When there is a jump at the input (100 %), the output level is at 63 % after the time constant has been reached. The time constant can be set from 0 to 120 sec. If the time constant is set to 0 s, the current output follows the input.
Note:
The filter only acts on the current output and the current value of the secondary display, not on the measurement display, the limit values, or the controller!
Measured variable 0 (4) - 20 mA
Time constant 0 to 120 sec
62
M 700(X)
NAMUR signals: Current outputs
Behavior during messages: Function check, 22 mA signal
Behavior during messages
Behavior during messages (Admin.)
Function check
22mA message
Abort
Output current [mA]
22
4
Curr.meas. value
Last usable value
Fixed 22 mA
7.00 pH
19.0 °C
OK
“Current meas.”
Function
check
Depending on the parameter setting (“Messages”), the current outputs switch to:
• Currently measured value
• Last measured value (HOLD function)
• Fixed value (22 mA) In the case of a fault a 22 mA signal can be generated for the selected process variable (1st primary value).
“Last usable value”
Function
check
“Fixed 22 mA”
Function
check
63
NAMUR signals: Relay contacts
Failure, maintenance request, function check
As delivered, the floating relay outputs of the M 700 BASE are assigned to the NAMUR signals:
• Failure: Contact K4, normally closed contact (signaling current failure)
• Maintenance request: Contact K3, normally open contact
• Function check: Contact K2, normally open contact
NAMUR signals: Factory setting of contacts
• Select parameter setting
• Select Administrator level
• Select M 700 BASE (Fig.) You can define a delay time for “Maintenance request” and “Failure”, resp. If an alarm message is released, the contact will only be activated after expiry of this delay time.
M 700 BASE (Administrator)
Output current I1 Output current I2
Contact K4
Contact K3 Contact K2
Contact K1
Return
(NAMUR Failure)
(NAMUR maintenance)
(NAMUR function check)
(Limit)
0.003 mS/cm
19.0 °C
Block
Failure is active when a value has exceeded (or fallen below, resp.) a preset ”Failure Limit Hi” or ”Failure Limit Lo”, when the measured value is out of range or in the event of other failure messages. That means that the equipment no longer operates properly or that process parameters have reached a critical value. Failure is disabled during “Function check”.
Maintenance request is active when a value has exceeded (or fallen below, resp.) a preset “Warning Limit Hi” or “Warning Limit Lo”, or when other warning messages have been acti­vated. That means that the equipment is still operating properly but should be serviced, or that process parameters have reached a value requiring inter­vention. Warning is disabled during “Function check”.
Function check is active:
• during calibration
• during maintenance (current source, meas. point maintenance)
• during parameter setting at the Operator level and the Administrator level
• during an automatic rinsing cycle.
64
M 700(X)
Relay contacts: Protective wiring
Protective wiring of relay contacts
Relay contacts are subjected to electrical erosion. Especially with inductive and capacitive loads, the service life of the contacts will be reduced. For suppression of sparks and arcing, components such as RC combinations, nonlinear resistors, series resistors and diodes should be used.
Typical AC applications with inductive load
1
1
3
2
3
1 Load 2 RC combination, e.g. RIFA PMR 209
2
Typical RC combinations e.g.: Capacitor 0.1 µF, Resistor 100 Ohms / 1 W
3 Contact
Warning! Make sure that the maximum ratings of the relay contacts are not exceeded even during switching!
Information concerning relay contacts
As delivered, the relay contacts are suitable for low signal currents (down to approx. 1mA). If currents above approx. 100 mA are switched, the gold plating is destroyed during the switching process. After that, the contacts will not reliably switch low currents.
65
Relay contacts
Parameter setting/M 700 BASE/Relay contacts
Menu
Display Setting the relay contacts
Contact K1 (Administrator)
Usage
Measured variabl Limit value Hysteresis Effective direction
Contact type
M 700 BASE
Alarm (K4)
Return
7.00 pH
19.2°C
NAMUR maintenance NAMUR function check
Limit value
Rinse contact Parameter set 2 active USP output
The M 700 BASE provides 4 relay contacts (max. AC/DC rating 30 V / 3 A each). Contact K4 is provided for failure message. The switching behavior (normally open or normally closed), as well as a switch-on or switch-off delay can be defined.
Configure current output
Relay contacts, usage
• Call up parameter setting
• Call up parameter setting
Enter passcode
• Enter passcode
• Select M 700 BASE
• Select M 700 BASE
Select “Output current I1”
• Select “Contact ...”
• “Usage” (Fig.)
K1
Default settings of the user-definable relay contacts of the M 700 BASE: K3: NAMUR maintenance request K2: NAMUR function check
K2
K1: Limit value
The contact assignment K1 - K3 is user defined
K3
(“Usage”):
• NAMUR maintenance request
• NAMUR function check
• Limit value
• Rinse contact
• Parameter set 2 active
• USP output (COND 7700 module only)
Contact assignment: See terminal plate M 700 BASE
66
M 700(X)
Limit value, hysteresis, contact type
Parameter setting/M 700 BASE/Relay contacts/Usage
Menu Display Usage as limit value
Contact K1 (Administrator)
Usage
Measured variabl Limit value Hysteresis Effective direction
Contact type
Return
NAMUR maintenance NAMUR function check
Limit value
Rinse contact
Parameter set 2 active USP output
Limit value
Effective direction min
Signal
Hysteresis +
Limit value
7.00 pH
19.2°C
Configure current output
Relay output: Limit value
• Call up parameter setting
• Call up parameter setting
Enter passcode
• Enter passcode
• Select M 700 BASE
• Select M 700 BASE
Select “Output current I1”
• Select “Contact ...”
• “Usage: Limit value” (Fig.)
Limit value
Effective direction max
Limit value
Hysteresis -
Signal
Contact
1
Contact
0
1
0
Hysteresis
Tolerance band around the limit value, within which the contact is not actu­ated. Serves to obtain appropriate switching behavior at the output and suppress slight fluctuations of the measured variable (Fig.)
Contact type
Specifies whether the active contact is closed (N/O) or open (N/C).
67
OK1, OK2 inputs: Specify level
Parameter setting/M 700 BASE/Inputs OK1, OK2
Note: Function check active
Menu Display
Inputs OK1, OK2 (Administrator)
For OK2 usage see “Function control matrix”
OK1 usage
OK2 usage
Return
Inputs OK1, OK2 (Administrator)
For OK2 usage see “Function control matrix”
OK1 usage
Input OK1
Input OK2
Return
7.00 pH
19.2°C
Off
Function check
7.00 pH
19.2°C
Function check
active 10 ... 30 V
active < 2 V
OK
Setting the OK inputs
Configure current output
OK1 usage
• Call up parameter setting
• Call up parameter setting
Enter passcode
• Enter passcode
• Select M 700 BASE
• Select M 700 BASE
Select “Output current I1”
• Select “Inputs OK1/OK2”
• Select “OK1 usage”
Configure current output
OK1/OK2 switching level
• Call up parameter setting
• Call up parameter setting
Enter passcode
• Enter passcode
• Select M 700 BASE
• Select M 700 BASE
Select “Output current I1”
• Select “Inputs OK1/OK2”
• Specify active switching level
The M 700 BASE provides 2 digital inputs (OK1, OK2). The following functions (depend­ing on the parameter setting) can be started via a control signal:
• OK1: “Off” or “Function check”
• OK2: For selection, see Pg 36, System control menu/Function control matrix. (“Off”, “Parameter set A/B”, “Start KI recorder”)
The switching level for the control signal must be specified: (active 10...30 V or active > 2 V).
M 700 BASE
OK1
OK1
OK2
OK2
OK
Contact assignment:
See terminal plate M 700 BASE
68
M 700(X)
Switching parameter sets via OK2
Parameter setting / System control / Function control matrix
Note: Function check active
Parameter sets
2 complete parameter sets (A, B) can be stored in the M 700. You can switch between the parameter sets using the OK2 input. The currently activated set can be signaled by a relay contact . An icon in the measurement display shows which parameter set is active: or
Menu Display
Function control matrix (Administrator)
Input OK2
Left softkey Right softkey
Profibus DO 2
Return
Contact K3 (Administrator)
Usage
Contact type ON delay OFF delay
Abort
0.003 mS/cm
24.8 °C
ParSet KI rec. Fav
––
Connect
0.003 mS/cm
24.8 °C
NAMUR maintenance NAMUR function check
Limit value Rinse contact
Parameter set B active
USP output
OK
Parameter sets
Select parameter set (A, B) via input OK2
• Call up parameter setting
• System control
• Function control matrix
• Select “OK2”
• Connect “Parameter set A/B”
Signal active parameter set via relay contact
• Call up parameter setting
• M 700 BASE
• Select contact
• Usage: “Parameter set ...”.
Note
The selection has no effect when working on SmartMedia card with SW 700-102.
69
Calculation Blocks
Select menu: Parameter setting/System control/Calculation Blocks Calculation of new variables from measured variables
Calculation Blocks
Two measuring modules with all their measured values serve as input for the cal­culation block. In addition, the general device status (NAMUR signals) is taken into account. The following variables are calculated from the existing values:
• Ratio
• Pass (passage)
• Reject (rejection)
• Measured-value difference
• Deviation
• pH value calculation by means of dual conductivity measurement These output variables are then available in the system and can be assigned to the outputs (current, limit values, display ...)
Functionality of measuring module
Inputs: Sensors, terminals
pH
Temp
Measuring module
Module I
e.g.: pH module
Outputs Measured values / Status
pH mV ORP °C rH M k
Functionality of Calculation Block
Inputs: Outputs of 2 measuring modules
Module
I
Module
II
Calculation Block
Module I + II
pH / pH
Outputs: Measured values / Status
pH Diff ORP Diff °C Diff . . . .
70
M 700(X)
Activating Calculation Blocks
Select menu: Parameter setting/System control/Calculation Blocks Combining measuring modules to Calculation Blocks
Combining measuring modules
With three measuring modules the following Calculation Block combinations are possible:
I + II , I + III , II + III
Two Calculation Blocks can be activated.
Menu Display
7.20 pH
25.6 °C
System control (Administrator)
Calculation Blocks
Point of measurement Release of options
Logbook Buffer table
Concentration table
Return
Activate Calculation Blocks
Calculation Blocks
• Call up parameter setting
• System control
• Select “Calculation Blocks”
7.10 pH
25.6 °C
Calculation Blocks (Administrator)
Block 1
Block 2
Return
Parameter setting (Administrator)
System control
Module FRONT 700-011 Module BASE 700-021
Module PH 2700 Module PH 2700
+
Calc pH/pH
Return
Off
Calc pH/pH
7.20 pH
25.6 °C
• Depending on modules installed, the possible combinations for Calculation Blocks are offered
During parameter setting the Calculation Blocks are displayed like modules.
71
Calculation Blocks: Overview
Module combinations, Calculation Block, process variables
Module combination
pH + pH Calc pH/pH Difference pH
Cond + Cond
Cond Ind + Cond Ind
Cond + Cond Ind
O2+ O
2
Calculation Block Variables calculated by the
Calculation Block
Difference ORP Difference °C
Calc Cond/Cond Difference S/cm
Difference *cm Difference °C Ratio S/cm [] Passage (Pass) S/cm [%] Rejection (Reject) S/cm [%] Deviation (Deviat) S/cm [%] c(NaOH) pH
Calc O2/O
2
Difference %Air Difference % O2 Difference g/l Difference ppm Difference °C
New process variables and signal processing
Current outputs
All current outputs can be set to output the new process variables formed by the Calculation Blocks.
Measurement display
All new process variables can be displayed as primary or as secondary value.
Controller
Controller functions are not supported.
72
M 700(X)
Calculation formulas
Module combinations, Calculation Block, process variables
Measured variable
Difference
(selectable in menu)
Ratio
(selectable in menu)
Passage
Rejection
Calculation formula Range Span
DIFF = A - B
or
Meas. variable Meas. variable
DIFF = B - A
A
0.00 ... 19.99 0.10
RATIO =
B
PASS = • 100
B
0.00 ... 199.9 10 %
A
REJECT=
(
1-
B
100 %
)
-199.9 ... 199.9 10 %
A
Deviation
DEVIAT=
B
-1)100 %
(
-199.9 ... 199.9 10 %
A
pH value calculation by means of dual conductivity measurement
See instruction manual for Cond 7700 module. Principle:
COND measuring point 1
Cation exchanger
COND measuring point 2
H2O
Module 1: Cond 7700
Module 2: Cond 7700
COND1- 1/3 COND2
c(NaOH) =
243
Calculation Block
pH = 11+log[c(NaOH)]
pH
c (NaOH) [mmol/l]
Secondary display only
73
Configuring a Calculation Block
Select menu: Parameter setting/System control/Select Calculation Block Setting the process variable to be calculated
Menu Display
Parameter setting (Administrator)
System control
Module FRONT 700-011 Module BASE 700-021
Module pH 2700
Module pH 2700
+
Calc pH/pH
Return
+ Calc pH/pH (Administrator)
Difference pH
Difference ORP Difference °C
Messages
Return
+ Messages (Administrator)
Messages pH -diff
Messages ORP- diff
Messages Temp- diff
Off
Off Off
7.20 pH
25.6 °C
7.20 pH
25.6 °C
– –
7.20 pH
25.6 °C
Configure Calculation Block
Select Calculation Block
• Call up parameter setting
• System control
• Select module
• Depending on modules installed, the possible combinations
– – –
for Calculation Blocks are offered
Messages
You can activate messages for the selected variables.
Return
+ Messages pH diff (Administrator)
Monitoring
Failure Limit Lo Warning Limit Lo Warning Limit Hi
Failure Limit Hi
Return
74
7.20 pH
25.6 °C
Variable limits
-01.00 pH
-00.50 pH +00.50 pH +01.00 pH
Variables which have been set as “Off” cannot be processed further.
The measured values which shall release a message are set using the arrow keys (left/right: select position, up/down: edit number). Confirm with enter.
M 700(X)
USP function
Monitoring of ultrapure water in the pharmaceutical industry (To configure: Select Parameter setting COND 7700 module)
USP function, define switching output
When a COND 7700 module is installed, one of the float­ing relay outputs of the BASE module (K1, K2 or K3) can be assigned to the USP function.
• Select parameter setting:
• Administrator level (function check active!)
• M 700 BASE
• Define contact “Usage” (Fig.)
Contact K1 (Administrator)
Usage
Measured varia Limit value Hysteresis Effective direc
Contact type
Abort
NAMUR maintenance
NAMUR function check Limit value
Rinse contact
Parameter set 2 active
USP output
0.003 mS/cm
18.8 °C
OK
According to the “USP” directive (U.S. Pharmacopeia), Appendix 5, Section 645 “Water Conductivity” the conductivity of pharmaceutical waters can be monitored online. To do so, the conductivity is measured without temperature compensation and compared with limit values. The water is usable without further test steps when the conductivity is below the USP limit.
Reduced limit:
The USP limit can be reduced down to 10 % (Parameter setting).
USP function(Administrator)
USP function Reduced limit
Monitoring
Abort
USP function
USP limit value
Reduced limit value
Conductivity
0.055 µS/cm
Return
0.002 mS/cm
18.7 °C
On
Off
100%
Off
Failure Maint. request
OK
0.055 µS/cm
25.0 °C
25.0 °C
1.300 µS/cm
1.040 µS/cm
Select USP function
• Select parameter setting:
• Administrator level (function check active!)
• Select “Module COND”
• Select USP function (Fig.)
USP function. Diagnostics
• Select diagnostics
• Select “Module COND”
• Select USP function: Display of USP limit, reduced limit, conductivity
75
Maintenance
M 700 BASE
Note: Function check active
Menu Display Maintenance
Menu selection
Select:
Return to meas
M 700 BASE 700-021
Current source Open/cose memory card
Return
0.020 µS/cm
22.3 °C
[enter]
0.020 µS/cm
22.3 °C
Call up Maintenance
From the measuring mode: Press menu key to select menu. Select maintenance using arrow keys, confirm with enter. Then select M 700 BASE
Lingua
Current source
For testing purposes, the output current can be manually specified (range 0 ... 22 mA).
Close memory card
terminates software access to the SmartMedia card. Must be executed before removing the card from the SmartMedia card slot to prevent
76
data loss.
M 700(X)
Specifications
Specifications
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Display* LC graphic display, white backlighting Resolution 240 x 160 pixels Languages German, English, French, Italian, Spanish, Swedish
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Keypad NAMUR keypad, individual keys, no double assignments
[meas] [menu] [
] [ƒ] [„] [‘] [enter] [softkey 1]
[softkey 2], NAMUR LEDs red and green.
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Logbook Recording of function activations, appearance and
disappearance of warning and failure messages with date and time
Storage capacity Approx. 50 entries, without SmartMedia-Card read on display,
recording on SmartMedia card
Extended logbook > 50 000 entries, depending on free memory of
SmartMedia card
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Measurement recorder 2-channel measured value recorder with marking of
events (failure, maintenance request, function check, limit
values) Recording medium SmartMedia card Recording capacity > 50 000 entries, depending on free memory of
SmartMedia card Recording Process variables and span selectable Recording method –– Snapshot
–– Min/Max value
–– Average Time base –– 10 s to 10 h/ pixel Zoom function –– 10fold zoom in the event of
high rate of change
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KI recorder Adaptive representation of process flow with
monitoring and signaling of critical process parameters
* Caution! Never expose the display to direct, strong sun light!
Only operate the display within the temperature range of 0 °C up to 50 °C max.
77
Specifications
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Device self-test Test of RAM, FLASH, EEPROM, display, and keypad,
Record for QM documentation to ISO 9000
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Clock Real-time clock with date Power reserve Approx. 1 year (lithium battery)
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Data retention Parameters and factory settings > 10 years (EEPROM) in case of power failure Logbook, statistics, records > 1 year (lithium battery)
Measurement recorder: SmartMedia card
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Module slots 3
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Power supply (M 700 C/S) 24 (–15 %) to 230 (+15 %) V AC/DC appr. 10 VA/10 W Overvoltage category II Protection class I Pollution degree 2 (EN 61010-1) Wire cross-section 2.5 mm
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2
Power supply (M 700 (C/S)/VPW) 100 (–15 %) ... 230 (+10 %) V AC < 15 VA, 48 ... 62 Hz EEx em IIC or Power supply (M 700 (C/S)/24V) 24 V AC/DC EEx em IIC AC 24 V (- 15 %, + 10 %) < 15 VA, 48 ... 62 Hz
DC 24 V (- 15 %, + 20 %) < 8 VA Overvoltage category II Protection class I Pollution degree 2 (EN 61010-1) Wire cross-section 2.5 mm
2
Ground wire connection 2.5 mm2, M4 screw (EN 61010-1, 6..5.1.2.)
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Sensor monitor Direct display of measured values from sensor for validation
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Protection against Protective connection according to EN 61010-1, 6.5.1 electrical shock
78
M 700(X)
Specifications
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Input OK 1 Galv. separated (OPTO coupler) EEx ib IIC Vi 30 V, floating, galvanic isolation up to 60 V Function Switches device to HOLD mode
(function check)
Switching voltage 0 ... 2 V AC/DC inactive 10 ... 30 V AC/DC active
(invertible)
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Input OK 2 Galv. separated (OPTO coupler) EEx ib IIC Vi 30 V, floating, galvanic isolation up to 60 V Function START / STOP KI recorder
Switch-over to second parameter set
Switching voltage 0 ... 2 V AC/DC inactive 10 ... 30 V AC/DC active
(invertible)
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Current output I1 0/4... 20 mA (22 mA), max. 10 V, EEx ib IIC galvanic isolation up to 60 V
(galvanically connected with output I2) Load monitoring Error message if load is exceeded Overrange Measurement error
*
**
22 mA in the case of messages
< 0.25 % current value + 0.05 mA
Current source 0,00 ... 22.00 mA
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Current output I2 0/4 ... 20 mA (22 mA), max. 10 V, EEx ib IIC galvanic isolation up to 60 V
(galvanically connected with output I1) Load monitoring Error message if load is exceeded Overrange Measurement error
*
**
22 mA in the case of messages
< 0.25 % current value + 0.05 mA Current source 0,00 ... 22.00 mA
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Switching contacts
*)
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4 relay contacts K1 to K4, floating EEx ib IIC galvanic isolation up to 60 V
K1, K2, K3 connected on one side Loadability DC: < 30 V / < 500 mA, < 10 W Usage
*
K1 - K3, user definable for NAMUR maintenance request/
function check, limit values, parameter set 2
active, rinsing contact, USP contact,
K4 permanently set as alarm contact (NAMUR failure)
79
Specifications
General data
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Explosion protection II 2 G D EEx em ib IIC T4 KEMA 04 ATEX 2056
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EMC NAMUR NE 21 and
Emitted interference Class B Immunity to interference Industry
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Lightning protection EN 61000-4-5, Installation Class 2
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Nominal operating Ambient temperature –20 ... +55 °C (IS: max. +50 °C) conditions Relative humidity 10 to 95 % not condensing
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Transport/ –20 ... +70 °C Storage temperature
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Enclosure M 700 C: Steel, coated
Assembly –– Wall mounting
Dimensions See dimension drawing. Ingress protection IP 65 / NEMA 4 X Cable glands 5 times M20 x 1.5 Te rminals Single wires and flexible leads up to 2.5 mm Weight Approx. 3.2 kg plus approx. 150 g per module
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EN 61326 VDE 0843 Part 20 /01.98 EN 61326/A1 VDE 0843 Part 20/A1 /05.99
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Power supply 24 (–15 %) to 230 (+15%) V AC/DC Frequency AC 45 ... 65 Hz
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M 700 S: Stainless steel, polished, 1.4305
–– Post/pipe mounting –– Panel mounting –– Sealed against panel
2
(AWG 14)
*
User-defined
**
To IEC 746 Part 1, at nominal operating conditions
80
M 700(X)
Glossary
Glossary
Alarm limit
For each process variable, you can define high and low warning and failure limits (NAMUR states: maintenance request, failure). The alarm can be acti­vated individually for each variable. When an alarm limit is exceeded, an error message appears and the corre­sponding NAMUR contact is activated.
Calibration/adjustment passcode
Protects access to calibration. Can be set or disabled at the Administrator level.
Cell factor
Mechanical characteristic of electrodeless (toroidal) conductivity sensors.
Cleaning
User-defined time during which the cleaning contact is closed during a rins­ing cycle.
Controlled variable
User-defined variable that acts on the controller.
Diagnostics menu
Display of all relevant information on the device status.
Failure
Alarm message and NAMUR contact. Failure means that the equipment no longer operates properly or that a process parameter has reached a critical value. Failure is disabled during “function check”.
Feed time alarm
Monitors the time during which the controller output is at 100 %.
81
Glossary
Glossary
Function check
NAMUR contact. Always active when the unit does not output the configured measured value.
GLP/GMP
Good Laboratory Practice / Good Manufacturing Practice: Rules for performance and documentation of measurements.
Interval
The interval extends from the start of one rinsing cycle to the start of the next rinsing cycle, user defined.
Isothermal potential
The isothermal intersection point is the point of intersection between two calibration lines at two different temperatures. The potential difference between the electrode zero point and this intersection point is the isothermal potential “V
Limit contacts
Are controlled by a user-definable process variable. The limit contact is acti­vated if the measured value falls below or exceeds an alarm limit, depending on the user-defined effective direction.
Logbook
The logbook shows the last 50 events with date and time, e.g. calibrations, warning and failure messages, power failure etc. etc. This permits quality management documentation to ISO 9000. Longer recordings are possible with the additional function “Extended logbook”.
iso
”.
Main display
Large measured-value display in the measuring mode. You can select which process variable is to be displayed.
82
M 700(X)
Glossary
Glossary
Maintenance menu
The Maintenance menu provides all functions for sensor maintenance and signal outputs.
Maintenance passcode
Protects access to Maintenance. Can be set or disabled at the Administrator level.
Measuring mode
When no menu function is activated, the unit is in measuring mode. The selected measured value is displayed. Pressing the meas key always returns you to the measuring mode.
Menu structure
The analyzer provides a very clear menu structure. Menu selection is called up by pressing the menu key. Four basic functions can be accessed: Calibration (cal), Maintenance (maint), Parameter setting (par), and Diagnostics (diag). From each of these functions, the individual module blocks (system control, M 700 FRONT (display functions), M 700 BASE (signal outputs) can be accessed, as well as all added measuring and communication modules. See Pg 30.
Message list
The message list shows the number of currently activated messages and the individual warning or failure messages in plain text.
NAMUR
German committee for measurement and control standards in the chemical industry
NAMUR contacts
”Funcion check”, ”maintenance request” and ”failure”. Indicate status of measured variable and measuring system.
83
Glossary
Glossary
Operator level
Menu level of the Parameter Setting menu. You can edit the device settings that have been enabled at the Administrator level.
Operator passcode
Protects access to the Operator level. Can be set or disabled at the Administrator level.
Parameter Setting menu
The Parameter Setting menu provides 3 access levels: Viewing, Operator, and Administrator level.
Passcode protection
Access to the Calibration, Maintenance, Operator and Administrator levels is protected by passcodes. The passcodes can be defined or disabled at the Administrator level.
Point of measurement (Tag number)
Can be defined to identify the unit and can be displayed in the Diagnostics menu.
Reference temperature
With temperature compensation activated, the measured value is calculated to the value at the reference temperature (usually 20 oder 25 °C) using the temperature coefficient.
Second rinsing
User-defined time during which the “Rinsing” contact is closed at the end of the rinsing cycle.
84
M 700(X)
Glossary
Glossary
Secondary displays
Two small displays located below the main display in measuring mode. The process variables to be displayed can be selected using the softkeys under­neath.
Sensor coding
Here, internal settings for electrodeless sensors are encoded (Cond Ind module).
Slope
The slope of an electrode is the voltage change per pH unit. For an ideal pH electrode, it lies at -59.2 mV/pH (25 °C).
Viewing level
Menu level of the Parameter Setting menu. Display of all device settings, however no editing possible.
Zero point
The zero point is the voltage value delivered by an electrode at 25 °C and pH = 7.00. For an ideal pH electrode, it lies at 0 mV. In practice, the real zero point is slightly different.
85
Index
2-channel measurement recorder ..............................................................38
A
Accessories ................................................................................................17
Additional functions ............................................................................10, 17
Administrator level .....................................................................................42
Audit Trail Log ...........................................................................................15
B
BASE M 700 C / M 700 S (non-IS) .............................................................23
BASE M 700X C/24V / M 700X C/24V ......................................................25
BASE M 700X C/VPW / M 700X S/VPW .....................................................24
Behavior during messages .........................................................................63
C
Calculation Blocks .....................................................................................70
Calculation Blocks: Overview .....................................................................72
Commissioning ..........................................................................................14
Configuring a Calculation Block ................................................................74
Conformity with FDA 21 CFR Part 11 ........................................................15
Connection of power supply .....................................................................22
Contact type .............................................................................................67
Contacts ....................................................................................................59
Copy configuration ..............................................................................51-52
Current output curves ...............................................................................60
Current outputs ........................................................................................59
Currently measured value ..........................................................................63
D
Device description .....................................................................................41
Diagnostics functions ................................................................................38
Dimension drawings ..................................................................................28
Display test ................................................................................................41
Disposal .......................................................................................................2
86
M 700(X)
Index
E
Effective direction ......................................................................................67
Electronic Signature ...................................................................................15
Entering numbers and text ........................................................................33
Explosion protection ..................................................................................80
F
Factory setting ...........................................................................................57
Failure .......................................................................................................64
Favorites menu ..........................................................................................36
FDA 21 CFR Part 11 ..................................................................................15
Fixed value (22 mA) ...................................................................................63
Formatting a SmartMedia card ............................................................47, 55
Function check .....................................................................................63-64
Function control matrix .......................................................................36, 44
G
Glossary ....................................................................................................81
Graphic display ..........................................................................................18
H
Hazardous-area application .......................................................................13
Hazardous-area connection M 700X ..........................................................26
Hazardous-area control modules (examples) ..............................................27
HOLD function ..........................................................................................63
Hysteresis ..................................................................................................67
I
Icons .........................................................................................................32
Input/output status ....................................................................................41
Inserting the SmartMedia card ...................................................................46
Intended use .............................................................................................12
K
Keypad test ...............................................................................................41
87
Index
L
Language setting .......................................................................................58
Last usable value .......................................................................................63
LED ...........................................................................................................18
Limit value .................................................................................................67
Logbook ..............................................................................................40, 57
M
M 700 BASE ..............................................................................................21
M 700 FRONT ...........................................................................................20
Maintenance .............................................................................................76
Maintenance request .................................................................................64
Measurement display ..........................................................................34, 58
Menu selection ..........................................................................................31
Menu structure ...................................................................................19, 30
Message list ..............................................................................................40
Messages ..................................................................................................63
Modular concept .........................................................................................7
Module diagnostics ...................................................................................41
Module equipment ....................................................................................21
Module identification ................................................................................32
Mounting ..................................................................................................28
N
NAMUR signals ....................................................................................63-64
O
OK inputs ..................................................................................................59
OK1, OK2 inputs: Specify level ..................................................................68
Operating levels ........................................................................................32
Operator level.............................................................................................42
Output filter ..............................................................................................62
88
M 700(X)
Index
P
Package contents ......................................................................................12
Panel mounting .........................................................................................28
Parameter sets A, B .............................................................................48, 69
Parameter setting: Lock functions ..............................................................43
Parameter setting: Operating levels ...........................................................42
Passcode entry ..........................................................................................45
pH value calculation by means of dual conductivity measurement..............73
Point of measurement ...............................................................................45
Post mounting ...........................................................................................29
Power supply .............................................................................................22
Product line ...............................................................................................16
R
Reduced limit ............................................................................................75
Registered trademarks .................................................................................2
Relay contacts ......................................................................................64-66
Relay contacts: Protective wiring ................................................................65
Release of options .....................................................................................45
Removing the SmartMedia card .................................................................46
Return of products ......................................................................................2
S
Safety information ...............................................................................13-14
Secondary displays ....................................................................................34
Sensocheck, Sensoface ..............................................................................39
Sensor network diagram ...........................................................................38
Serial number M 700 FRONT .....................................................................11
ServiceScope .............................................................................................38
Short description .......................................................................................18
Slot for SmartMedia card ...........................................................................20
SmartMedia card .......................................................................................46
SmartMedia card: Application ...................................................................47
SmartMedia card: Formatting ..............................................................47, 55
SmartMedia card: Memory card ................................................................51
89
Index
SmartMedia card: Parameter sets .........................................................49-50
SmartMedia card: Remove card .................................................................56
SmartMedia card: Save firmware ...............................................................54
SmartMedia card: Software update ...........................................................52
Softkey function ........................................................................................36
Softkeys ....................................................................................................34
Software version .........................................................................................6
Specifications ............................................................................................77
Start-up .....................................................................................................14
Switching parameter sets via OK2 .............................................................69
System control: Parameter sets A, B ..........................................................48
System overview ........................................................................................78
T
TAN (transaction number) ..........................................................................11
Terminal plate ......................................................................................23-25
Terminal plates of “hidden” modules ........................................................20
Time constant of output filter ...................................................................62
Time/date ..................................................................................................44
U
USP function .............................................................................................75
V
Viewing angle ...........................................................................................58
Viewer level................................................................................................42
W
Wall mounting ..........................................................................................29
Warranty .....................................................................................................2
90
M 700(X)
Menu structure of basic unit
M 700(X): M 700 FRONT, M 700 BASE
Maintenance ....................................................................76
Open/close memory card ......................................................76
M 700 BASE Current source .................................................76
Parameter setting M 700 FRONT.................................58
Languages ............................................................................58
Measurement display............................................................58
Parameter setting M 700 BASE ...................................59
Output current I1, output current I2 .....................................59
Relay contacts (NAMUR) .......................................................64
Limit contact K1 ...................................................................66
Inputs OK1, OK2 ..................................................................68
Switch parameter sets via OK2 .............................................69
Diagnostics.......................................................................40
Message list..........................................................................40
Logbook ...............................................................................40
Device description.................................................................41
•M 700 FRONT ...................................................................41
•M 700 BASE......................................................................41
93
Configuring the system control
Passcode Administrator level 1989 (new: ...............)
Operator level 1246 (new: ...............)
Passcode entry......................................................................45
Factory setting ......................................................................57
Function control matrix (softkey usage).................................44
Time/date .............................................................................44
Point of measurement ..........................................................45
Release of options (additional functions)...............................45
Software update (with update card inserted) ........................53
Logbook ...............................................................................57
Calculation Blocks.................................................................70
USP function.........................................................................75
SmartMedia card features
Passcode Administrator level 1989 (new: ...............)
Operator level 1246 (new: ...............)
Inserting the SmartMedia card..............................................46
Application ...........................................................................47
Saving / Loading parameter sets ...........................................49
Memory card: Copy configuration ........................................51
Software update...................................................................52
Save firmware.......................................................................54
Formatting (also commercial cards).......................................55
Removing / Closing the SmartMedia card .............................56
Order number: 52 121 216
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