Mettler toledo M400 PA User Manual

Operation Manual Multi-parameter Transmitter M400 PA

Transmitter Multiparameter M400 PA 30 134 634

Transmitter M400 PA 3

Operation Manual Multi-parameter Transmitter M400 PA

Transmitter M400 PA 4

Content

1 Introduction ___________________________________________________________________________________________ 9

1.1 Intended Use _____________________________________________________________________________________ 9

2 Safety Instructions _____________________________________________________________________________________ 10

2.1 Denition of Equipment and Documentation Symbols and Designations ______________________________________ 10

2.2 Correct Disposal of the Unit _________________________________________________________________________ 11

2.3 Ex Instructions for M400 series multi-parameter transmitters _______________________________________________ 12

3 Unit Overview _________________________________________________________________________________________ 14

3.1 Overview 1/2DIN _________________________________________________________________________________ 14

3.2 Control / Navigation Keys ___________________________________________________________________________ 15

3.2.1 Menu Structure ___________________________________________________________________________ 15

3.2.2 Navigation Keys __________________________________________________________________________ 15

3.2.2.1 Navigating the Menu Tree _________________________________________________________ 15

3.2.2.2 Escape _______________________________________________________________________ 16

3.2.2.3 ENTER ________________________________________________________________________ 16

3.2.2.4 Menu _________________________________________________________________________ 16

3.2.2.5 Calibration Mode ________________________________________________________________ 16

3.2.2.6 Info Mode _____________________________________________________________________ 16

3.2.3 Navigation of Data Entry Fields ______________________________________________________________ 16

3.2.4 Entry of Data Values, Selection of Data Entry Options _____________________________________________ 16

3.2.5 Navigation with u in Display ________________________________________________________________ 17

3.2.6 ”Save changes” Dialog ____________________________________________________________________ 17

3.2.7 Security Passwords _______________________________________________________________________ 17

3.2.8 Display ________________________________________________________________________________ 17

4 Installation Instruction __________________________________________________________________________________ 18

4.1 Unpacking and Inspection of Equipment _______________________________________________________________ 18

4.1.1 Panel Cutout Dimensional Information – 1/2DIN Models __________________________________________ 18

4.1.2 Installation Procedure _____________________________________________________________________ 19

4.1.3 Assembly – 1/2DIN Version _________________________________________________________________ 19

4.1.4 1/2DIN Version – Dimension Drawings ________________________________________________________ 20

4.1.5 1/2DIN Version – Pipe Mounting _____________________________________________________________ 20

4.2 Connection of Power Supply ________________________________________________________________________ 21

4.2.1 Housing (Wall Mount) _____________________________________________________________________ 21

4.3 Connector PIN Denition ___________________________________________________________________________ 22

4.3.1 Terminal Block (TB) Denitions ______________________________________________________________ 22

4.3.2 TB2 – Conductivity 4-e/2-e Analog Sensors ____________________________________________________ 23

4.3.3 TB2 – pH/ORP Analog Sensors ______________________________________________________________ 23

4.3.4 TB2 – Oxygen Analog Sensors ______________________________________________________________ 24

4.3.5 TB2 – pH, Amp. Oxygen, Ozone, Conductivity 4-e and Dissolved CO2 (Low) ISM (Digital) Sensors _________ 24

4.3.6 TB2 – Optical Oxygen, CO2hi ISM (Digital) Sensors ______________________________________________ 25

4.4 Connection of ISM (Digital) Sensors __________________________________________________________________ 26

4.4.1 Connection of ISM Sensors for pH/ORP, Cond4-e, Amp. Oxygen Measurement and DissolvedCO2 (Low) ____ 26

4.4.2 TB2 – AK9 Cable Assignment _______________________________________________________________ 26

4.4.3 Connection of ISM Sensors for Optical Oxygen Measurement and CO2 hi (InPro 5500i) ___________________ 27

4.5 Connection of Analog Sensors ______________________________________________________________________ 28

4.5.1 Connection of Analog Sensor for pH / ORP ______________________________________________________ 28

4.5.2 TB2 – Typical Wiring for Analog pH/ORP Sensor _________________________________________________ 29

4.5.2.1 Example 1 ____________________________________________________________________ 29

4.5.2.2 Example 2 ____________________________________________________________________ 30

4.5.2.3 Example 3 ____________________________________________________________________ 31

4.5.2.4 Example 4 ____________________________________________________________________ 32

4.5.3 Connection of Analog Sensor for Amperometric Oxygen Measurement ________________________________ 33

4.5.4 TB2 – Typical Wiring for Analog Sensor for Amperometric Oxygen Measurement ________________________ 34

5 Placing Transmitter in, or out, of Service __________________________________________________________________ 35

5.1 Placing Transmitter in Service _______________________________________________________________________ 35

5.2 Placing Transmitter out of Service ___________________________________________________________________ 35

6 Quick Setup __________________________________________________________________________________________ 36

7 Sensor Calibration _____________________________________________________________________________________ 37

7.1 Enter Calibration Mode ____________________________________________________________________________ 37

7.1.1 Select the desired sensor Calibration task ______________________________________________________ 37

7.1.2 Finish Calibration _________________________________________________________________________ 38

Transmitter M400 PA 5

7.2 Conductivity Calibration for Two- or Four-Electrode Sensors ________________________________________________ 39

7.2.1 One-Point Sensor Calibration ________________________________________________________________ 40

7.2.2 Two-Point Sensor Calibration (only for Four-Electrode Sensors) _____________________________________ 41

7.2.3 Process Calibration _______________________________________________________________________ 41

7.3 Calibration of Amperometric Oxygen Sensors ___________________________________________________________ 42

7.3.1 One-Point Calibration for Amperometric Oxygen Sensors __________________________________________ 42

7.3.1.1 Auto Mode _____________________________________________________________________ 43

7.3.1.2 Manual Mode __________________________________________________________________ 43

7.3.2 Process Calibration for Amperometric Oxygen Sensors ____________________________________________ 44

7.4 Calibration of Optical Oxygen Sensors (only for ISM Sensors) ______________________________________________ 45

7.4.1 One-Point Calibration for Optical Oxygen Sensors ________________________________________________ 45

7.4.1.1 Auto mode ____________________________________________________________________ 45

7.4.1.2 Manual Mode __________________________________________________________________ 46

7.4.2 Two-Point Sensor Calibration _______________________________________________________________ 46

7.4.2.1 Auto Mode _____________________________________________________________________ 47

7.4.2.2 Manual Mode __________________________________________________________________ 47

7.4.3 Process Calibration _______________________________________________________________________ 48

7.5 pH Calibration ___________________________________________________________________________________ 49

7.5.1 One-Point Calibration ______________________________________________________________________ 49

7.5.1.1 Auto Mode _____________________________________________________________________ 49

7.5.1.2 Manual Mode __________________________________________________________________ 50

7.5.2 Two-Point Calibration _____________________________________________________________________ 50

7.5.2.1 Auto Mode _____________________________________________________________________ 50

7.5.2.2 Manual Mode __________________________________________________________________ 51

7.5.3 Process Calibration _______________________________________________________________________ 51

7.5.4 mV Calibration (only for Analog Sensors) ______________________________________________________ 52

7.5.5 ORP Calibration (only for ISM Sensors) _______________________________________________________ 53

7.6 Carbon Dioxide Calibration (only for ISM Sensors) _______________________________________________________ 53

7.6.1 One-Point Calibration _____________________________________________________________________ 53

7.6.1.1 Auto Mode _____________________________________________________________________ 54

7.6.1.2 Manual Mode __________________________________________________________________ 54

7.6.2 Two-Point Calibration _____________________________________________________________________ 54

7.6.2.1 Auto Mode _____________________________________________________________________ 55

7.6.2.2 Manual Mode __________________________________________________________________ 55

7.6.3 Process Calibration _______________________________________________________________________ 56

7.7 Calibration of Ozone Sensors (only ISM Sensors) _______________________________________________________ 56

7.7.1 One-Point ZeroPt Calibration for Ozone Sensors _________________________________________________ 56

7.7.2 Process Calibration for Ozone Sensors ________________________________________________________ 57

7.8 Sensor Temperature Calibration (only for Analog Sensors) _________________________________________________ 58

7.8.1 One-Point Sensor Temperature Calibration ______________________________________________________ 58

7.8.2 Two-Point Sensor Temperature Calibration ______________________________________________________ 58

7.9 Edit Sensor Calibration Constants (only for Analog Sensors) _______________________________________________ 59

7.10 Sensor Verication ________________________________________________________________________________ 59

8 Conguration _________________________________________________________________________________________ 60

8.1 Enter Conguration Mode __________________________________________________________________________ 60

8.2 Measurement ___________________________________________________________________________________ 60

8.2.1 Channel Setup ___________________________________________________________________________ 60

8.2.1.1 Analog Sensor __________________________________________________________________ 61

8.2.1.2 ISM Sensor ____________________________________________________________________ 61

8.2.1.3 Save Changes of the Channel Setup _________________________________________________ 62

8.2.2 Temperature Source (only for Analog Sensors) __________________________________________________ 62

8.2.3 Parameter Related Settings _________________________________________________________________ 63

8.2.3.1 Conductivity Temperature Compensation _____________________________________________ 63

8.2.3.2 Concentration Table _____________________________________________________________ 64

8.2.3.3 pH / ORP Parameters _____________________________________________________________ 66

8.2.3.4 Parameters for Oxygen Measurement Based on Amperometric Sensors ______________________ 67

8.2.3.5 Parameters for Oxygen Measurement Based on Optical Sensors ___________________________ 68

8.2.3.6 Adjusting Sampling Rate for Optical Sensors __________________________________________ 69

8.2.3.7 LED Mode _____________________________________________________________________ 69

8.2.3.8 Dissolved Carbon Dioxide Parameters _______________________________________________ 70

8.2.3.9 Thermal condcutivity dissolved carbon dioxide parameters _______________________________ 71

8.2.4 Set Averaging ____________________________________________________________________________ 72

8.3 Alarm / Clean ___________________________________________________________________________________ 72

8.3.1 Alarm __________________________________________________________________________________ 73

8.3.2 Clean __________________________________________________________________________________ 74

Transmitter M400 PA 6

8.4 ISM Set Up (Available for pH, Oxygen and Dissolved Carbon Dioxid ISM Sensors) ______________________________ 75

8.4.1 Sensor Monitoring ________________________________________________________________________ 75

8.4.2 CIP Cycle Limit ___________________________________________________________________________ 77

8.4.3 SIP Cycle Limit ___________________________________________________________________________ 77

8.4.4 Autoclaving Cycle Limit ____________________________________________________________________ 78

8.4.5 Reset ISM Counter / Timer ___________________________________________________________________ 79

8.4.6 DLI Stress Adjustment (only for pH ISM Sensors) ________________________________________________ 79

8.5 Display ________________________________________________________________________________________ 80

8.5.1 Measurement ____________________________________________________________________________ 80

8.5.2 Resolution ______________________________________________________________________________ 80

8.5.3 Backlight _______________________________________________________________________________ 81

8.5.4 Name __________________________________________________________________________________ 81

8.5.5 ISM Sensor Monitoring (Available when ISM Sensor Connected) _____________________________________ 81

8.6 Hold Outputs ____________________________________________________________________________________ 82

9 System ______________________________________________________________________________________________ 83

9.1 Set Language ___________________________________________________________________________________ 83

9.2 Passwords _____________________________________________________________________________________ 83

9.2.1 Changing Passwords ______________________________________________________________________ 84

9.2.2 Conguring Menu Access for Operator _________________________________________________________ 84

9.3 Set / Clear Lockout ________________________________________________________________________________ 84

9.4 Reset __________________________________________________________________________________________ 85

9.4.1 Reset System ____________________________________________________________________________ 85

9.4.2 Reset Meter Calibration ____________________________________________________________________ 85

9.5 Set Date & Time _________________________________________________________________________________ 85

10 Service ______________________________________________________________________________________________ 86

10.1 Diagnostics _____________________________________________________________________________________ 86

10.1.1 Model / Software Revision ___________________________________________________________________ 86

10.1.2 Display ________________________________________________________________________________ 86

10.1.3 Keypad ________________________________________________________________________________ 87

10.1.4 Memory ________________________________________________________________________________ 87

10.1.5 Read Analog Inputs _______________________________________________________________________ 87

10.1.6 02 Optical _______________________________________________________________________________ 87

10.2 Calibrate _______________________________________________________________________________________ 88

10.2.1 Calibrate Meter (only for Channel A) __________________________________________________________ 88

10.2.1.1 Resistance ____________________________________________________________________ 88

10.2.1.2 Temperature ___________________________________________________________________ 89

10.2.1.3 Current _______________________________________________________________________ 90

10.2.1.4 Voltage _______________________________________________________________________ 91

10.2.1.5 Rg Diagnostic __________________________________________________________________ 91

10.2.1.6 Rr Diagnostic __________________________________________________________________ 92

10.2.1.7 Calibrate Analog Input Signal ______________________________________________________ 92

10.2.2 Calibrate Unlock __________________________________________________________________________ 93

10.3 Tech Service ____________________________________________________________________________________ 93

11 Info _________________________________________________________________________________________________ 94

11.1 Messages ______________________________________________________________________________________ 94

11.2 Calibration Data _________________________________________________________________________________ 94

11.3 Model / Software Revision __________________________________________________________________________ 95

11.4 ISM Sensor Info (Available when ISM Sensor Connected) __________________________________________________ 95

11.5 ISM Sensor Diagnostics (Available when ISM Sensor Connected) ___________________________________________ 95

12 PROFIBUS PA Interface _________________________________________________________________________________ 98

12.1 General ________________________________________________________________________________________ 98

12.1.1 System Architecture _______________________________________________________________________ 98

12.2 M400 PA Block Model ____________________________________________________________________________ 99

12.2.1 Block Conguration ______________________________________________________________________100

12.3 Commissioning _________________________________________________________________________________ 101

12.3.1 Network Conguration ____________________________________________________________________101

12.3.2 Set PROFIBUS address ____________________________________________________________________ 101

12.3.3 Device Master File (GSD le) _______________________________________________________________101

13 Maintenance _________________________________________________________________________________________ 103

13.1 Front Panel Cleaning _____________________________________________________________________________ 103

14 Troubleshooting ______________________________________________________________________________________ 104

14.1 Cond (resistive) Error Messages / Warning- and Alarm List for Analog Sensors ________________________________ 104

Transmitter M400 PA 7

14.2 Cond (resistive) Error Messages / Warning- and Alarm List for ISM Sensors

_____________________________________________________________105

14.3 pH Error Messages / Warning- and Alarm List _________________________________________________________ 105

14.3.1 pH Sensors except Dual Membrane pH Electrodes ______________________________________________ 105

14.3.2 Dual Membrane pH Electrodes (pH / pNa) ____________________________________________________ 106

14.3.3 ORP Messages _________________________________________________________________________ 106

14.4 Amperometric O2 Error Messages / Warning- and Alarm List ______________________________________________ 107

14.4.1 High Level Oxygen Sensors ________________________________________________________________ 107

14.4.2 Low Level Oxygen Sensors ________________________________________________________________ 107

14.4.3 Trace Oxygen Sensors ____________________________________________________________________ 108

14.5 Optical O2 Error Messages / Warning- and Alarm List ____________________________________________________ 108

14.6 Dissolved Carbon Dioxide Error Messages / Warning- and Alarm List _______________________________________ 109

14.7 Thermal conductivity CO2 sensor / Warning- and alarm messages __________________________________________ 109

14.8 Warning- and Alarm Indication on the Display ________________________________________________________ 110

14.8.1 Warning Indication_______________________________________________________________________110

14.8.2 Alarm Indication _________________________________________________________________________ 110

15 Accessories and Spare Parts ____________________________________________________________________________111

16 Specications ________________________________________________________________________________________ 112

16.1 General Specications ____________________________________________________________________________ 112

16.2 Electrical Specications ___________________________________________________________________________ 116

16.3 PROFIBUS PA Interface Specication _________________________________________________________________ 116

16.4 Mechanical Specication _________________________________________________________________________116

16.5 Environmental Specications ______________________________________________________________________ 117

17 Default Table ________________________________________________________________________________________ 118

18 Warranty ____________________________________________________________________________________________123

19 Buffer tables _________________________________________________________________________________________124

19.1 Standard pH buffers _____________________________________________________________________________ 124

19.1.1 Mettler-9 _______________________________________________________________________________124

19.1.2 Mettler-10 _____________________________________________________________________________ 125

19.1.3 NIST Technical Buffers ____________________________________________________________________ 125

19.1.4 NIST standard buffers (DIN and JIS 19266: 2000–01) __________________________________________ 126

19.1.5 Hach buffers ___________________________________________________________________________ 126

19.1.6 Ciba (94) buffers ________________________________________________________________________ 127

19.1.7 Merck Titrisole, Riedel-de-Haën Fixanale _____________________________________________________ 127

19.1.8 WTW buffers ___________________________________________________________________________ 128

19.1.9 JIS Z 8802 buffers _______________________________________________________________________128

19.2 Dual membrane pH electrode buffers ________________________________________________________________ 129

19.2.1 Mettler-pH/pNa buffers (Na+ 3.9M) __________________________________________________________129

Transmitter M400 PA 8

Transmitter M400 PA 9

1 Introduction

1.1 Intended Use

The M400 PA multi-parameter transmitter is a single channel online process instrument with PROFIBUS® communication capabilities for measuring various properties of fluids and gases. The transmitter is able to measure following parameters: pH/ORP, Oxygen, Dissolved Carbon Dioxide, Conductivity and Ozone. The M400 PA is a mixed mode transmitter able to handle analog or ISM (digital) sensors.

M400 PA parameter fit guide

Parameter M400 PA

Analog ISM pH / ORP • • pH / pNa – • Conductivity 2-e • – Conductivity 4-e • •** Amp. DO* ppm/ppb/trace •/•/• •/•/• Amp. O2 • • Optical Oxygen ppm/ppb – •/• Dissolved Carbon Dioxide (low) – • Ozone – • CO2 hi (InPro 5500i) – • * THORNTON and INGOLD sensors ** INGOLD sensors

A large four line backlit Liquid Crystal Display conveys measuring data and setup information. The menu structure allows the operator to modify all operational parameters by using keys on the front panel. A menu-lockout feature, with password protection, is available to prevent the unauthorized use of the meter. Via the PROFIBUS PA interface the Analog Output Block, Discrete Input Block and Discrete Output Block can be configured for Alarm/Clean status, Hold status and pressure compensation.

This description corresponds to the firmware release, version V1.0.0 for transmitter M400 PA. Changes are taking place constantly, without prior notification.

Transmitter M400 PA 10

2 Safety Instructions

This manual includes safety information with the following designations and formats.

2.1 Denition of Equipment and Documentation Symbols and Designations

WARNING: POTENTIAL FOR PERSONAL INJURY.

a

CAUTION: possible instrument damage or malfunction.

a

NOTE: Important operating information.

h

On the transmitter or in this manual text indicates: Caution and/or other possible hazard includ-

a

ing risk of electric shock (refer to accompanying documents)

The following is a list of general safety instructions and warnings. Failure to adhere to these instructions can result in damage to the equipment and/or personal injury to the operator.

– The M400 Transmitter should be installed and operated only by personnel familiar with the

transmitter and who are qualified for such work.

– The M400 Transmitter must only be operated under the specified operating conditions (see

section 16 “Specifications”). – Repair of the M400 Transmitter must be performed by authorized, trained personnel only. – With the exception of routine maintenance, cleaning procedures or fuse replacement, as de-

scribed in this manual, the M400 Transmitter must not be tampered with or altered in any

manner. – METTLER TOLEDO accepts no responsibility for damage caused by unauthorized modifica-

tions to the transmitter. – Follow all warnings, cautions, and instructions indicated on and supplied with this product. – Install equipment as specified in this instruction manual. Follow appropriate local and na-

tional codes. – Protective covers must be in place at all times during normal operation. – If this equipment is used in a manner not specified by the manufacturer, the protection pro-

vided by it against hazards may be impaired.

WARNINGS:

Installation of cable connections and servicing of this product require access to shock hazard voltage levels. Main power wired to separate power source must be disconnected before servicing. Switch or circuit breaker shall be in close proximity to the equipment and within easy reach of the OPERATOR; it shall be marked as the disconnecting device for the equipment. Main power must employ a switch or circuit breaker as the disconnecting device for the equipment. Electrical installation must be in accordance with the National Electrical Code and/or any other applicable national or local codes.

Transmitter M400 PA 11

NOTE: PROCESS UPSETS

h

Because process and safety conditions may depend on consistent operation of this transmitter, provide appropriate means to maintain operation during sensor cleaning, replacement or sensor or instrument calibration.

2.2 Correct Disposal of the Unit

When the transmitter is finally removed from service, observe all local environmental regulations for proper disposal.

Transmitter M400 PA 12

2.3 Ex Instructions for M400 series multi-parameter

transmitters

M400 series multi-parameter transmitters are produced by Mettler-Toledo AG. It has passed the inspection of IECEx and conforms to following standards:

– IEC 60079-0 : 2011

Edition: 6.0 Explosive atmospheres –

Part 0: General requirements

– IEC 60079-11 : 2011

Edition: 6.0 Explosive atmospheres –

Part 11: Equipment protection by intrinsic safety “i”

– IEC 60079-26 : 2006

Edition: 2 Explosive atmospheres –

Part 26: Equipment with equipment protection level (EPL) Ga

Ex Marking: – Ex ib [ia Ga] IIC T4 Gb – Ex ib [ia Da] IIIC T80°C Db IP66

Certificate No.: – IECEx CQM 12.0021X – SEV 12 ATEX 0132 X

1. Special Conditions of use (X-marking in the Certificate Number):

1. Avoid ignition hazard due to impact or friction, prevent mechanical sparks.

2. Avoid electrostatic discharge on enclosure surface, use wet cloth only for cleaning.

3. In hazardous area, IP66 cable glands (as supplied ) must be mounted.

2. Attention of use:

1. Rated ambient temperature range:

– for gas atmosphere: – 20 ~ + 60 °C

– for dust atmosphere: – 20 ~ + 57 °C

2. No operation on the upgrade interface in hazardous area.

3. Users shall not arbitrarily replace the internal electrical components.

4. When installation, use and maintenance, IEC 60079-14 should be observed.

5. When installation in explosive dust atmosphere

5.1 Cable gland or blanking plug to IEC 60079-0:2011 and IEC 60079-11:

2011 with marking Ex e IIC IP66 should be adopted.

5.2 The overlay switch of multi-parameter transmitter shall be protected from light.

5.3 Avoid high risk of mechanical danger on the overlay switch.

6. Observe the warning: potential electrostatic charging hazard- see instructions, avoid ignition

hazard due to impact or friction for Ga application.

7. For connection to intrinsically safe circuits, use the following maximum values

Transmitter M400 PA 13

Terminal Function Safety Parameters

10, 11

Power (PA) FISCO field device

= 17.5 V Ii = 380 mA Pi = 5.32 W Li = 0 Ci = 3 nF

U

i

Linear power U

P, Q Analog input U

N, O RS485 sensor

L, M One-wire sensor U

I, J, K Temperature sensor U

B, C, D, H

Dissolved oxygen sensor

A, B, E, G Conductivity sensor U

A, E, G pH sensor U

= 24 V Ii = 200 mA Pi = 1.2 W Li = 0 Ci = 3 nF

i

= 24 V Ii = 100 mA Pi = 0.8 W Li = 0 Ci = 15 nF

i

U

= 5.88 V

o

Ui = 24 V

= 5.88 V Io = 22 mA Po = 32 mW Lo = 1 mH Co = 2.8 μF

o

= 5.88 V Io = 5.4 mA Po = 8 mW Lo = 5 mH Co = 2 μF

o

= 5.88 V Io = 29 mA Po = 43 mW Lo = 1 mH Co = 2.5 μF

U

o

= 5.88 V Io = 29 mA Po = 43 mW Lo = 1 mH Co = 2.5 μF

o

= 5.88 V Io = 1.3 mA Po = 1.9 mW Lo = 5 mH Co = 2.1 μF

o

Io = 54 mA Ii = 100 mA

Po = 79 mW Pi = 0.8 W

Lo = 1 mH Li = 0

Co = 1.9 μF Ci = 0.7 μF

Label M400 PA.

Transmitter M400 PA 14

3 Unit Overview

The M400 models are available in 1/2DIN case size. The M400 models provide an integral IP66/NEMA4X housing for wall- or pipe mount.

3.1 Overview 1/2DIN

150 mm/5.90"

1

M400

3

ESC

150 mm/5.90"

CalMenu

2

EnterInfo

2

1

1: Hard Polycarbonate Case 1: TB1 – PA 2: Five Tactile-Feedback Navigation Keys 2: TB2 – Sensor Signal 3: Four-line LC Display

Transmitter M400 PA 15

Menu Cal

Info

Enter

ESC

3.2 Control / Navigation Keys

3.2.1 Menu Structure

Below is the structure of the M400 menu tree:

Measurement

Mode M400 PA

CalMenu Info

Quick Setup Conﬁgure System Service

Channel Select Measurement

Alarm/Clean

ISM Setup*

Display

Hold Outputs

Set Language

Passwords

Set/Clear

Lockout

Reset

Set Date & Time

PA address

3.2.2 Navigation Keys

Diagnostics

Calibrate

Tech Service

Messages

ISM Sensor

Info*

* Only available in combination with ISM sensors

Calibration Data

ISM

Diagnostics*

Model/Software

Revision

h

3.2.2.1 Navigating the Menu Tree

Enter the desired main Menu branch with the  c or  keys. Use the  and . keys to navigate through the selected Menu branch.

NOTE: In order to back up one menu page, without escaping to the measurement mode,

movethe cursor under the UP Arrow character (u) at the bottom right of the display screenandpress [ENTER].

Transmitter M400 PA 16

3.2.2.2 Escape

Press the  and c key simultaneously (escape) to return to the Measurement mode.

3.2.2.3 ENTER

Use the e key to confirm action or selections.

3.2.2.4 Menu

Press the  key to access the main Menu.

3.2.2.5 Calibration Mode

Press the c key to enter Calibration mode.

3.2.2.6 Info Mode

Press the . key to enter Info mode.

3.2.3 Navigation of Data Entry Fields

Use the c key to navigate forward or the  key to navigate backwards within the changeable data entry fields of the display.

3.2.4 Entry of Data Values, Selection of Data Entry Options

Use the  key to increase or the . key to decrease a digit. Use the same keys to navigate within a selection of values or options of a data entry field.

NOTE: Some screens require configuring multiple values via the same data field. Be sure to use

h

the c or  key to return to the primary field and the  or . key to toggle between all configuration options before entering to the next display screen.

Transmitter M400 PA 17

3.2.5 Navigation with u in Display

If a u is displayed on the bottom right hand corner of the display, you can use the c or the

 key to navigate to it. If you click [ENTER] you will navigate backwards through the menu (go

back one screen). This can be a very useful option to move back up the menu tree without having to exit into the measuring mode and re-enter the menu.

3.2.6 ”Save changes” Dialog

Three options are possible for the ”Save changes” dialog: Yes & Exit (Save changes and exit to measuring mode), ”Yes & u” (Save changes and go back one screen) and ”No & Exit” (Don’t save changes and exit to measuring mode). The ”Yes & u” option is very useful if you want to continue configuring without having to re-enter the menu.

3.2.7 Security Passwords

The M400 transmitter allows a security lock-out of various menus. If the security lock-out feature of the transmitter has been enabled, a security password must be entered to allow access to the menu. See section 9.3 “Set / Clear Lockout” for more information.

3.2.8 Display

NOTE: In the event of an alarm or other error condition the M400 Transmitter will display a flash-

h

NOTE: Channel A indicates that an analog sensor is connected to the transmitter. Channel B in-

h

NOTE: During calibration of an analog sensor a flashing ”H” (Hold) appears in the upper left

h

ing a a in the upper right corner of the display. This symbol will remain until the condition that caused it has been cleared.

dicates, that an ISM (digital) sensor is connected to the transmitter.

corner of the display. During calibration of an ISM sensor a flashing ”H” (Hold) appears. This symbol will remain for 20 sec., after end of calibration. This symbol will remain for 20 seconds until after the calibration or clean is completed. This symbol will also disappear when Digital In is deactivated.

The M400 is a single input channel transmitter, and only one sensor can be connected at the same time.

Transmitter M400 PA 18

4 Installation Instruction

4.1 Unpacking and Inspection of Equipment

Inspect the shipping container. If it is damaged, contact the shipper immediately for instructions. Do not discard the box.

If there is no apparent damage, unpack the container. Be sure all items shown on the packing list are present.

If items are missing, notify METTLER TOLEDO immediately.

4.1.1 Panel Cutout Dimensional Information –

1/2DIN Models

1/2DIN Model transmitters are designed with an integral rear cover for stand-alone wall mount installation.

The unit may also be wall mounted using the integral rear cover. See installation instructions in section 4.1.2 “Installation Procedure”.

Below are cut-out dimensions required by the 1/2DIN models when mounted within a flat panel or on a flat enclosure door. This surface must be flat and smooth. Textured or rough surfaces are not recommended and may limit the effectiveness of the gasket seal provided.

137 mm

– 0.0 mm

(5.39"

– 0.00"

+ 0.5 mm

+ 0.02"

)

+ 0.5 mm

+ 0.02"

– 0.0 mm

137 mm

(5.39"

– 0.00"

PANEL CUT-OUT

Optional hardware accessories are available that allow for panel- or pipe-mount. Refer to section 15 “Accessories and Spare Parts” for ordering information.

Transmitter M400 PA 19

4.1.2 Installation Procedure

General:

– Orient the transmitter so that the cable grips face downward. – Wiring routed through the cable grips shall be suitable for use in wet locations. – In order provide IP66 enclosure ratings, all cable glands must be in place. Each cable gland

must be filled using a cable, or suitable Cable Gland Hole Seal.

For Wall Mount:

– Remove rear cover from front housing. – Start by unscrewing the four screws located on the face of the transmitter, in each corner. This

allows the front cover to swing away from the rear housing. – Remove the hinge-pin by squeezing the pin from each end. This allows the front housing to

be removed from the rear housing – Mount rear housing to wall. Secure mounting kit to the M400 according to the supplied

instructions. Attach to wall using appropriate mounting hardware for wall surface. Be sure it

is level and securely fastened and the installation adheres to any and all clearance dimen-

sions required for transmitter service and maintenance. Orient the transmitter so that the

cable grips are facing downward. – Replace the front housing to the rear housing. Securely tighten the rear-cover screws to

ensure that IP66/NEMA4X enclosure environmental rating is maintained. The unit is ready to

be wired.

For Pipe Mount:

– Use only manufacturer-supplied components for pipe-mounting the M400 transmitter and

install per the supplied instructions. See section 15 “Accessories and Spare Parts” for order-

ing information.

4.1.3 Assembly – 1/2DIN Version

1

2

3

1. 5 pieces M20X1.5 cable glands

2. 2 pieces plastics plugs

3. 3 pieces screws

Transmitter M400 PA 20

150 mm/5.9"

114 mm/4.49"

90 mm/3.54"

4.1.4 1/2DIN Version – Dimension Drawings

35mm/

1.38”

150 mm/5.9"

43 mm

1.69"

90 mm

3.54"

80 mm/3.15"

27 mm

1.06"

M400

136 mm/5.35"

28 mm

1.10"

75 mm/2.95"

6 mm/

0.236”

4.1.5 1/2DIN Version – Pipe Mounting

40 ... 60 mm 1.57... 2.36"

Transmitter M400 PA 21

4.2 Connection of Power Supply

All connections to the transmitter are made on the rear panel of all models.

Be sure power to all wires is turned off before proceeding with the installation.

a

A two-terminal connector on the rear panel of all M400 models is provided for power connection. All M400 PA models are designed to operate in non-hazardous area from a 9 to 32VDC power source (linear barrier: 9 to 24VDC). Refer to specifications for power requirements and ratings and size power wiring accordingly (AWG 16 – 24, wire cross-section 0.2 mm2 to

1.5mm2).

The terminal block for power connections is labeled ”PROFIBUS PA” on the rear panel of the transmitter. Connect the transmitter to the –PROFIBUS PA and + PROFIBUS PA terminals.

The terminals are suitable for single wires and flexible leads 0.2 mm2 to 2.5 mm2 (AWG 16 – 24). –PROFIBUS PA and +PROFIBUS PA terminals are available twice. There is no earth ground terminal on the transmitter. For this reason the internal power wiring within the transmitter is double insulated and the product label designates this using the d symbol.

For further information e. g. on the cable specifications, see PNO-Richtlinie 2.092 PROFIBUS PA “User and Installation Guideline” and IEC61158-2 (MBP).

4.2.1 Housing (Wall Mount)

2

1

1: TB1 – PROFIBUS PA 2: TB2 – Sensor Signal

Transmitter M400 PA 22

4.3 Connector PIN Denition

4.3.1 Terminal Block (TB) Denitions

A Q

10 15

Power connections are labeled + PROFIBUS PA and – PROFIBUS PA for non-hazardous area: 9 to 32VDC

TB1

1 Not available

2 Not available

3 Not available

4 Not available

5 Not available

6 Not available

7 Not available

8 Not available

9 Not available

10 +PROFIBUS PA 11 –PROFIBUS PA 12 +PROFIBUS PA 13 –PROFIBUS PA 14 Not used 15

TB2

TB1

Transmitter M400 PA 23

4.3.2 TB2 – Conductivity 4-e/2-e Analog Sensors

TB2 – Analog Sensors

Cond 4-e or 2-e

Terminal Function Color

A Cnd inner1* white B Cnd outer1* white/blue C Cnd outer1 – D Not used – E Cnd outer2 – F Cnd inner2** blue G Cnd outer2 (GND)** black H Not used – I RTD ret/GND bare shield J RTD sense red K RTD green L Not used – M Not used – N Not used – O Not used – P Not used – Q Not used –

* For third party Cond 2-e sensors a jumper between A and C may be required. ** For third party Cond 2-e sensors a jumper between F and G may be required.

4.3.3 TB2 – pH/ORP Analog Sensors

TB2 – Analog Sensors

pH Redox (ORP)

Terminal Function Color* Function Color

A Glass transparent Platinum transparent B Not used – – – C Not used – – – D Not used – – – E Reference red Reference red F Reference** – Reference** – G Solution H Not used – – – I RTD ret/GND white – – J RTD sense – – – K RTD green – – L Not used – – – M Shield (GND) green/yellow Shield (GND) green/yellow N Not used – – – O Not used – – – P Not used – – – Q Not used – – –

GND** blue*** Solution GND** –

* Grey wire not used. ** Install jumper between F and G for ORP sensors and pH electrodes without SG. *** Blue wire for electrode with SG.

Transmitter M400 PA 24

4.3.4 TB2 – Oxygen Analog Sensors

InPro6800(G) InPro6900 InPro6950

Terminal Function Color Color Color

A Not used – – – B Anode red red red C Anode –* –* – D Reference –* –* blue E Not used – – – F Not used – – – G Guard – grey grey H Cathode transparent transparent transparent I NTC ret (GND) white white white J Not used – – – K NTC green green green L Not used – – – M Shield (GND) green/yellow green/yellow green/yellow N Not used – – – O Not used – – – P + input 4/20 mA signal – – – Q – input 4/20 mA signal – – –

* Install jumper between C and D for InPro 6800(G) and InPro 6900

4.3.5 TB2 – pH, Amp. Oxygen, Ozone, Conductivity 4-e and

Dissolved CO

pH, Amp. Oxygen, Ozone, Cond 4-e, Dissolved CO

Terminal Function Color

A Not used – B Not used – C Not used – D Not used – E Not used – F Not used – G Not used – H Not used – I Not used – J Not used – K Not used – L 1-wire transparent (cable core) M GND red (shield) N RS485-B – O RS485-A – P Not used – Q Not used –

(Low) ISM (Digital) Sensors

2

Transmitter M400 PA 25

4.3.6 TB2 – Optical Oxygen, CO2hi ISM (Digital) Sensors

Optical Oxygen with VP8 Cable*

Optical Oxygen with other Cables**,

CO2hi (InPro 5500i)

Terminal Function Color Function Color

A Not used – Not used – B Not used – Not used – C Not used – Not used – D Not used – Not used – E Not used – Not used – F Not used – Not used – G Not used – Not used – H Not used – Not used – I Not used – Not used yellow J Not used – Not used – K Not used – Not used – L Not used – Not used – M D_GND (shield) green/yellow D_GND (shield) grey N RS485-B brown RS485-B blue O RS485-A pink RS485-A white P Not used – Not used – Q Not used – Not used –

* Connect the grey +24DC wire and the blue D_GND 24V wire of the sensor separately. ** Connect the brown +24DC wire and the black D_GND 24V wire of the sensor separately.

Transmitter M400 PA 26

4.4 Connection of ISM (Digital) Sensors

4.4.1 Connection of ISM Sensors for pH/ORP, Cond4-e,

Amp. Oxygen Measurement and DissolvedCO

**

*

(Low)

2

NOTE: Connect the sensor and screw the plug head clockwise (hand tight).

h

4.4.2 TB2 – AK9 Cable Assignment

* 1-wire data (transparent) ** Ground/shield

Transmitter M400 PA 27

4.4.3 Connection of ISM Sensors for Optical Oxygen

Measurement and CO

F

B

A

E

D

C

A B C D E F

hi (InPro 5500i)

2

NOTE: Connect the Sensor and screw the plug head clockwise (hand tight).

h

NOTE: The illustration does not apply for optical oxygen ISM sensors with VP8 cable.

h

Transmitter M400 PA 28

4.5 Connection of Analog Sensors

4.5.1 Connection of Analog Sensor for pH / ORP

A

F

E

B

D

C

A B C D E F S

NOTE: Cable lengths > 20 m can worsen the response during pH measurement. Be sure to

h

observe the sensor instruction manual.

Transmitter M400 PA 29

4.5.2 TB2 – Typical Wiring for Analog pH/ORP Sensor

4.5.2.1 Example 1

pH measurement without Solution Ground

M

L

K

J

I

H

G

Jumper

F

Temperature probe

NOTE: Jumper terminals G and F

h

Wire Colors only valid for connection with VP cable; blue and grey not connected. A: Glass E: Reference I: RTD ret/GND K: RTD M: Shield/GND

yellowgreen

white

green

red

E

B

A

Cable

transparent

Combination pH electrode

Transmitter M400 PA 30

4.5.2.2 Example 2

pH measurement with Solution Ground

M

L

K

J

I

H

G

F

E

B

A

Cable

yellowgreen

red

blue

white

green

Temperature probe

NOTE: Wire colors only valid for connection with VP cable, grey not connected.

h

transparent

Combination pH electrode with RTD and SG

A: Glass E: Reference G: Shield/Solution GND I: GND/RTD ret K: RTD M: Shield (GND)