Metrologic is a registered trademark of Metrologic Instruments, Inc. Products identified in this document are hereby
acknowledged as trademarks, registered or otherwise, of Metrologic Instruments, Inc. or their respective companies.
Base Kit Components...............................................................................................................................................................1
Control Panel..................................................................................................................................................................... 3
General Precautions.................................................................................................................................................................5
Caution and Serial Number Labels.....................................................................................................................................11
Site Requirements.................................................................................................................................................................. 12
Ventilation and Spacing...................................................................................................................................................... 12
Service Access................................................................................................................................................................... 13
Power Installation............................................................................................................................................................... 13
Unpacking the Unit................................................................................................................................................................. 14
Installing the Unit in the Counter ............................................................................................................................................15
Full Speed USB.................................................................................................................................................................. 19
IBM OEM......................................................................................................................................................................... 20
Serial Emulation Mode ....................................................................................................................................................20
IBM 46xx ............................................................................................................................................................................22
EAS Deactivation ................................................................................................................................................................... 28
IR Activation Area (IR LED Output)........................................................................................................................................ 31
Power Save Modes ................................................................................................................................................................38
Beeper Options and Button Functions.................................................................................................................................... 39
Beeper Tone and Volume Control ...................................................................................................................................... 39
The Multi-Function Button .................................................................................................................................................. 39
Power-Up Test Mode .............................................................................................................................................................40
Priming the Scale for Calibration (lbs. & kg)....................................................................................................................... 43
Scale Calibration Procedure (lbs. & kg) with Remote Display ............................................................................................44
Bar Code Calibration Procedure without Remote Display.................................................................................................. 48
U.S. Pounds (lbs.) ..............................................................................................................................................................52
Security Seal Installation........................................................................................................................................................ 54
Pressure Sensitive Security Seal .......................................................................................................................................54
Wire Security Seal (Conversion Kit 46-00239) ...................................................................................................................55
RS232 Demonstration Program .............................................................................................................................................61
DEFAULT SETTINGS
Communication Parameters................................................................................................................................................... 62
INDEX .......................................................................................................................................................................................... 78
iv
v
INTRODUCTION
MANUAL SCOPE
This guide provides an overview of the MS2220 StratosS scanner/Avery scale operation with detailed information about setup
and installation. Adobe
(www.metrologic.com).
®
Acrobat® versions of the user's manuals are also available for download from the Metrologic website
PRODUCT OVERVIEW
Metrologic’s MS2220 StratosS scanner/Avery scale is designed to meet the demanding needs of high volume supermarket
and point-of-sale applications. With advanced features like 5-sided, 360° scanning, 5400 scans per second, a complex scan
zone and advanced decoding software, this high performance series of in-counter scanner/scale products guarantees fast
customer checkouts with minimal operator fatigue and stress. The MS2220 StratosS scanner/Avery scale is equipped with a
multitude of standard features including:
• StratosSCAN™ – 5-sided, 360° scanning that minimizes product orientation
• StratosSPHERE™ – Decoding software that reads poor quality and damaged bar codes
• StratosSYNC™ – Horizontal and vertical scanning zones operate independently from one another
00-02034 MS2xxx Stratos Series Configuration Addendum
00-02035 MS2220 StratosS Scanner/Avery Scale Installation and User’s Guide
Other items may be ordered for the specific protocol being used. To order additional items, contact the dealer, distributor or call Metrologic’s
Customer Service Department at 1-800-ID-METRO or 1-800-436-3876.
S Sapphire Horizontal Window
Guides also available for download at www.metrologic.com.
1
INTRODUCTION
OPTIONAL ACCESSORIES
OPTIONAL ACCESSORIES
Part # Description
57-57210x-N-3
RS232 Interface Cable
Straight, 3.7 m (12') Cord with Short Strain Relief
57-57212x-N-3 IBM 46xx Port 9 Cable, Straight 3.7 m (12') Cord
57-57016x-N-3
57-57201x-N-3
57-57227x-N-3
57-57000x-N-3
57-57008x-N-3
57-57099x-3
OCIA Interface Cable
Straight, 3.7 m (12') Cord with Short Strain Relief
USB Full Speed Communication Cable,
Straight 4.0 m (13') Cord, Type A (Non-Locking) Connector
USB Full Speed Communication Cable,
Straight 4.0 m (13') Cord, Locking 12V Plus-Power
Dual Interface Cable
Straight, 3.7 m (12') Cord with Short Strain Relief
Aux Program Cable
Straight 2.3 m (7.5') Cord with Short Strain Relief
LSO RS232 PowerLink AUX Cable with built in power jack Straight, 2.1 m (7') Cord with Short Strain
Relief
52-52511x24" EAS cable
AC to DC Power Transformer - Regulated
Output: +5.2V @ 2A
+12V @ 1A
™
Type A
46-00226 120V United States and Canada
46-00227 220V – 240V Continental European
46-00228 220V – 240V United Kingdom
46-00229 220V – 240V China
46-00230 220V – 240V Australia
46-00239 Wire Seal Conversion Kit
2
INTRODUCTION
OPTIONAL ACCESSORIES
OPTIONAL ACCESSORIES
Part # Description
Optional Remote Scale Display
46-00248 Remote Scale Display for use with MS2000 lb. Scanner/Scales
46-00249 Remote Scale Display for use with MS2000 kg Scanner/Scales
interchangeable due to laser safety and/or scanner
Caution
Window types (Diamonex and Sapphire) are not
performance differences.
To change window type, the scanner must be returned to the manufacturer for reconfiguration.
46-00232 Vertical Window
46-00233 Diamonex Platter - Full Size
46-00296 Diamonex Platter - Full Size, with Product Weight Roll Bar / Platter Lift Handle
46-00235 Sapphire Platter - Full Size
46-00297 Sapphire Platter - Full Size, with Product Weight Roll Bar / Platter Lift Handle
Other items may be ordered for the specific protocol being used. To order additional items, contact the dealer, distributor or call Metrologic’s
Customer Service Department at 1-800-ID-METRO or 1-800-436-3876.
4
5
INTRODUCTION
GENERAL PRECAUTIONS
The following are some general precautions to remember when handling your MS2220 Scanner/Avery Scale.
DO NOT TURN
the unit upside down with the platter in place.
DO NOT PRESS
on the window in the replacement platter or the
vertical window frame.
PLATTER REMOVAL
No hardware or tools are required to remove the
platter (see Figure 5). Refer to the Maintenance
section of this manual for additional information
on platter replacement.
See caution statement on page 4.
FINGER RECESSES
REST both thumbs against the vertical window
frame for added stability when lifting the unit by
the finger recesses.
Figure 3
Figure 4
Figure
Figure 6
5
INTRODUCTION
MS2220SCANNER/AVERY SCALE DESIGN SPECIFICATIONS
Operational
Light Source: VLD 650 nm
Peak Laser Power: <1.5 mW
Design Specifications
Maximum IR LED Output:
Horizontal Depth of Field: 0 mm - 152 mm (0”- 6”) for 0.33 mm (13 mil) Bar Code
Vertical Depth of Field: 0 mm - 216 mm (0”- 8.5”) for 0.33 mm (13 mil) Bar Code
Scan Speed: 5400 Scan Lines per Second
No. of Scan Lines: 54 (38 Horizontal / 16 Vertical)
Motor Speed: 6000 / 6000 RPM (Horizontal / Vertical )
Min Bar Width: 0.127 mm (5.0 mil)
Scan Zone: 360°
Decode Capability: All Standard 1-D Bar Codes, RSS-14, RSS-Expanded, and RSS-14 Limited Bar Codes
System Interfaces: RS232, Aux RS232, IBM468x/469x, USB, and OCIA
No. Characters Read: Up to 80 data characters. Maximum number will vary based on symbology and density.
Beeper Operation: 7 Tones or No Beep; 3 Volume Settings
Indicators (LED) Blue Laser ON, Ready to Scan
Mechanical
50μW per IEC 60825-1 measurement procedure
White Good Read, Decoding
Amber Scale at Zero
Unit Length Unit Width Tower Height
MS2220 L x W x H: 399 mm (15.7") 292 mm (11.5") 130 mm (5.12")
Depth (Below Counter): 100 mm (3.9"), All Models
Weight (with Platter): MS2220, 9.28 kg (20.5 lbs.)
Specifications are subject to change without notice.
6
INTRODUCTION
MS2220SCANNER/AVERY SCALE DESIGN SPECIFICATIONS
Scale Capacities
Capacity: kg unit 15 kg lb. unit 30.0 lb.
Minimum Increment: kg unit 0.005 kg lb. unit 0.01 lb.
Design Specifications
Maximum Static Weight: kg unit 75 kg
Adjustments required: Calibration is required for scaled units.
Electrical
Voltage Supply: 2A @ +5.2V / 1A @ +12V
Operating Power: 11.9 Watts
Standby Power: 3.25 Watts
Operating Current: 1.5A @ 5.2V / .3A @ 12V
Standby Current: .44 A @ 5.2V / .08A @ 12V
DC Transformers: Class II; 5.2VDC @ 2A; 12VDC @ 1A
For Regulatory Compliance Information refer to pages 73 - 75.
Environmental
Operating Temperature: 0°C to 40°C (32°F to 104°F)
IP Rating: IP 55
Light Levels: 4842 Lux (450 footcandles)
Storage Temperature: -40°C to 60°C (-40°F to 140°F)
Humidity: 5% to 95% Relative Humidity, Non-Condensing
lb. unit 150 lb.
Contaminants: Sealed to resist airborne particulate contaminants.
Ventilation: None Required
Specifications are subject to change without notice.
7
BASE MODEL CHARACTERISTICS
MS2220 Scanner/Avery Scale
Components
Figure 7. MS2220 Components
8
BASE MODEL CHARACTERISTICS
MS2220 Scanner/Avery Scale
Components
ITEM NO.DESCRIPTION OF ITEM IN FIGURE 7
1 Scale Zero Button (see page 41)
2 Amber LED, Scale Zero Indicator (see page 41)
3 Volume/Tone Multi-Function Button (see page 39)
4 Blue and White LED Indicators (see page 33)
5 Speaker
6 Finger Recesses for Lifting (Located Under Platter)
7 High Impact Window Frame / Vertical Window (Laser Aperture)
8 Replaceable Stainless Steel Platter with Diamonex or Sapphire Horizontal Window (Laser Aperture)
9 Flow Direction Indicator
Sealed Calibration Switch/Button Cover (Located Under Platter)
10
11 Product Weight Roll Bar / Platter Lift Handle
12 Location of Scale Shipping Hardware (see page 15)
13 Leveling Bubble for Scale Arms
14 Diagnostic Indicator Display (see page 35 for Error Codes)
15 Interface, Aux Scanner and EAS Connectors ( see page 10 )
16 Power and Scale Connectors ( see page 10 )
17 Leveling Feet
Scanner/Scale label information can be found on page 11.
On a fully installed unit the calibration switch cover should be sealed with a lead wire or paper seal. This seal
indicates the appropriate Federal, State and Local Weights and Measures authorities have calibrated the scale.
See the Scale Operation: Calibration section of this guide for further information.
9
BASE MODEL CHARACTERISTICS
MS2220 Scanner/Avery Scale
Dimensions
Figure 8. MS2220 Dimensions
Specifications are subject to change without notice.
Connector Panel
10
Figure 9. MS2220 Connector Panel
BASE MODEL CHARACTERISTICS
MS2220 Scanner/Avery Scale
Caution and Serial Number Labels
Figure 10. MS2220 Label Locations (Top) and Examples (Bottom)
Caution: To maintain compliance with applicable standards, all circuits connected to the scanner must meet the requirements for SELV
To maintain compliance with standard CSA C22.2 No. 60950-1/UL 60950-1 and norm EN/IEC 60950-1, the power source
(Safety Extra Low Voltage) according to EN/IEC 60950-1.
should meet applicable performance requirements for a limited power source.
11
INSTALLATION
Q
UICK INSTALLATION OUTLINE
The following is a quick preview of the steps required for 1
section.
• Determine clearance, ventilation and service access requirements.
• Determine checkout counter layout taking into account package flow, cable routing and power requirements.
• Choose the mounting option which provides the best cable/power access and unit stability.
• Unpack the unit.
• Make the appropriate countertop cutouts and install all support brackets.
• Place the unit in the counter.
• Install the platter.
• Follow the steps under the correct interface to connect the cables and power supply.
• Configure the unit for the correct interface.
• Calibrate the scale.
SITE REQUIREMENTS
Before installing your StratosS scanner/Avery scale, please consider the following items.
Vertical Clearance
A minimum clearance height of 5.25" from the checkout counter surface is needed for the vertical 'hood' on all of the scanner
models.
Ventilation and Spacing
All StratosS models have a die-cast housing to dissipate heat allowing the unit to operate without a ventilation fan. Metrologic
recommends that the temperature surrounding the unit does not exceed 40°C (104°F). There should be adequate convection
and minimal heat producing equipment in close proximity of the unit. A cooling fan with a filter is recommended if there will be
a conveyor motor or other heat producing equipment close to the unit that will create a high temperature environment.
Adequate spacing between the unit and the checkout counter opening is required for proper operation of the scale. When the
scanner/scale model is mounted properly, the scale platter should be able to move up and down freely without hitting the
edges of the checkout counter cutout. Refer to Installing the Unit in the Counter for detailed cutout dimensions and mounting
instructions.
st
time installations. Each item is discussed in detail later in this
12
INSTALLATION
SITE REQUIREMENTS
ServiceAccess
When routing and installing the cable(s) and power supply, make sure you leave access that these components may be
swapped easily without the need to remove the unit from the checkout counter.
When changing the StratosSWAP™ optics engine modules, Metrologic recommends removing the unit completely from the
checkout counter.
When calibrating or zeroing the scale, do not remove the unit from the checkout counter. Refer to the Scale Operation Section
of this guide for detailed instructions on zeroing and calibration.
Power Installation
The Power Supply (AC/DC) should be connected to an AC Outlet that is free of electrical noise (clean). A qualified electrician
can determine the amount of electrical noise on the AC line. See additional information on power installation and restrictions
under the Installation: Interface section of this manual.
Metrologic recommends using a switched AC outlet. The switch should be located on the operator’s side of the
checkout counter in close proximity to the StratosS to facilitate calibration and service of the unit.
Checkout Counter Layout Considerations
When placing a scanner in a checkout counter, the following factors should be considered.
•Items should flow at a distance to the operator that maximizes comfort. The operator should not need to stretch or strain
to reach for and scan packages.
• The StratosS can scan a bar code on five sides of a package. The packages should flow into the scan area that provides
the maximum reading performance. No lifting or orientation of the items is necessary. A properly placed item diverter can
maximize the flow of packages.
•In what direction are the packages flowing? Most checkout counters are designed for left-handed takeaway. If the
operator is facing the vertical window of the scanner, packages flow from the operator's right to left. The packages are in
queue on the conveyor to the right and the bagging is to the left.
13
INSTALLATION
UNPACKING THE UNIT
1. Make sure the shipping box is top-side up before opening.
2. Remove the accessories box and check the box’s content
for the following items.
• Remote Display (Optional)
• Product Manuals
• Power Supply
• Communication Cables
3. Lift the scanner out of the shipping box by gripping the
bottom of the unit on both sides.
Important! Do not lift the unit out of the box by gripping
the sides of the platter.
4. Carefully remove the shipping foam around the unit.
Important!Do not turn the unit upside down or tilt the
unit onto its side while removing the shipping
foam. The platter is not attached to the unit
and can fall off!
5. Lift the platter off the unit and store it in a safe location
until the unit is installed in the checkout counter.
Figure 11
Figure 12
Figure 13
Figure 14
14
INSTALLATION
UNPACKING THE UNIT
MS2220 Package Warning
All hardware securing the scale arms during shipping must be removed or the scale will not function!
Figure 15
Do notdiscardinstructions and shipping hardware!
These items must be reinstalled if the unit is going to be shipped.
INSTALLING THE UNIT IN THE COUNTER
Before starting to mount the StratosS determine:
• the scanner's orientation in reference to the operator and the direction of package flow,
• the mounting method that provides the most stability for the scanner and
• if any additional materials or tools are required for installation.
15
INSTALLATION
INSTALLING THE UNIT IN THE COUNTER
MS2220 Mounting Diagram
Figure 16. MS2220 Mounting Diagram
Specifications are subject to change without notice.
16
INSTALLATION
CABLE INSTALLATION (INTERFACE SPECIFIC)
RS232
The following steps describe how to properly install the cables for an RS232 StratosS application. The scanner/Avery scale
must then be configured to match the host’s RS232 parameters. Cable installation alone does not guarantee that the
StratosS will communicate properly with the host system.
Configuration bar codes are located in the MetroSelect Configuration Guide(MLPN 00-02407x) and the
MS2xxx Stratos Series Configuration Addendum (MLPN 00-02034x).
1. Turn off the host system.
2. Plug the 10-pin RJ45 end of the RS232 interface cable (MLPN 57-57210x-N-3) into the 10-pin socket labeled
Scanner Host RS232, on the bottom of the StratosS. Refer to figure on page 18.
3. Connect the other end of the RS232 cable to the proper communication port on the host device.
Before continuing, verify that the RS232 interface cable is connected to the appropriate interface socket on the
scanner. An incorrect cable connection can cause communication problems or potential damage to the scanner
and/or terminal.
Steps 4 and 5 are for dual cable interfaces where the scale and the scanner connect to the host with their own separate
communication cables. Skip to step 6 for a single cable interface where the scale and scanner connect to the host with a
single cable.
4. Plug the dual interface cable (MLPN 57-57000x-N-3) into the 10-pin socket labeled, Scale RS232 to Host, on the bottom
of the StratosS.
5. Connect the other end of the dual interface cable (MLPN 57-57000x-N-3) to the appropriate communication port on the
host’s scale device.
6. Plug the optional remote display cable (MLPN 46-00248x or 46-00249x) into the 10-pin socket labeled, Scale to Display,
on the bottom of the StratosS.
7. Plug the external power supply (MLPN 46-002xx) into the 3-pin Molex socket labeled, DC Power In, on the bottom of the
StratosS.
Check the AC input requirements of the power supply to make sure the voltage matches the AC outlet. The outlet
should be located near the equipment and be easily accessible.
Metrologic recommends using a switched AC outlet. The switch should be located on the operator’s side of the
checkout counter in close proximity to the StratosS to facilitate calibration and service of the unit.
8. Connect AC power to the transformer. If the AC outlet is equipped with an on/off switch, turn the power on.
9. Turn on the host system.
10. Scan the recall Recall Defaults bar code.
The Recall Defaults bar code is located in the MetroSelect Configuration Guide, under Need to Start Over
on page xi (MLPN 00-02407x).
17
INSTALLATION
CABLE INSTALLATION (INTERFACE SPECIFIC)
RS232
11. Configure the StratosS to match the host system’s RS232 parameters.
Refer to the MetroSelect Configuration Guide (MLPN 00-02407x) under Section G: RS232 for enabling RS232
Mode (scan the recall defaults bar code first).
Refer to the MS2xxx Stratos Series Configuration Addendum (MLPN 00-02034x) for scale, dual cable and single
cable configuration bar codes.
xx** Specifies international connection. See the Base Kit Components and Optional
Accessories section of this guide for a complete listing.
See Power Source caution statement located on page 11 of this manual.
The following steps describe how to properly install the cables for a Full Speed USB StratosS application. The scanner/Avery
scale must then be configured to match the host’s USB parameters. Cable installation alone does not guarantee that the
StratosS will communicate properly with the host system.
1. Turn off the host system.
Configuration bar codes are located in the MetroSelect Configuration Guide(MLPN 00-02407x) and the
MS2xxx Stratos Series Configuration Addendum (MLPN 00-02034x).
2. Plug the 10-pin RJ45 end of the USB interface cable (MLPN 57-57201x-N-3 or 57-57227x-N-3) into the 10-pin socket
labeled, Scanner Host USB, on the bottom of the StratosS. Refer to Figure on page 21.
3. Connect the other end of the USB interface cable to the appropriate USB port on the host device.
Before continuing verify that the USB interface cable is connected to the appropriate socket on the scanner. An
incorrect cable connection can cause communication problems or potential damage to the scanner and/or terminal.
Manufacturers Note: Plugging the scanner into the USB port of the host does not guarantee that scanned
information will appear at the host. A software driver and correct configuration setting are also required for proper
communication to occur.
Steps 4 and 5 are for dual cable interfaces where the scale and the scanner connect to the host with their own separate
communication cables. Skip to step 6 for a single cable interface where the scale and scanner connect to the host with a
single cable.
4. Plug the dual interface cable (MLPN 57-57000x-N-3) to the 10-pin socket labeled, Scale RS232 to Host, on the bottom of
the StratosS.
5. Connect the other end of the dual interface cable (MLPN 57-57000x-N-3) to the appropriate communication port on the
host’s scale device.
6. Plug the optional remote display cable (MLPN 46-00248x or 46-00249) into the 10-pin socket labeled Scale to Display on
the bottom of the StratosS.
7. Plug the external power supply (MLPN 46-002xx) into the 3-pin Molex socket labeled, DC Power In, on the bottom of the
StratosS.
Check the AC input requirements of the power supply to make sure the voltage matches the AC outlet. The outlet
should be located near the equipment and be easily accessible.
8. Connect AC power to the transformer. If the AC outlet is equipped with an on/off switch, turn the power on.
9. Turn on the host system.
Metrologic recommends using a switched AC outlet. The switch should be located on the operator’s side of the
checkout counter in close proximity to the StratosS to facilitate calibration and service of the unit.
19
INSTALLATION
CABLE INSTALLATION (INTERFACE SPECIFIC)
ULL SPEED USB
F
10. Configure the StratosS to match the host system’s USB parameters.
For Single Cable Applications:
The IBM OEM Full Speed USB English and Metric bar codes are located in the MS2xxx Stratos Series
Configuration Addendum (MLPN 00-02034x) under Scanner Configuration Bar Codes: Single Cable Protocols for
POS Compatibility, IBM OEM Full Speed USB.
For Dual Cable Applications:
The IBM OEM Full Speed USB Communication Defaults bar code is located in the MS2xxx Stratos Series Configuration Addendum (MLPN 00-02034x) under Scanner Configuration Bar Codes: Dual Cable Scanner
Configuration Bar Codes, IBM OEM Full Speed USB Communication Defaults and IBM OEM Full Speed USB
Protocols.
FOR USBSERIAL EMULATION MODE OR KEYBOARD EMULATION MODE ONLY
These features can only be used for Dual Cable Applications.
11. Configure the StratosS for USB Serial Emulation Mode or USB Keyboard Emulation Mode by scanning the
appropriate configuration bar codes in the USB section of the MetroSelect Configuration Guide (
under Low Speed USB. Any low speed USB warnings may be disregarded when utilizing these codes for a
Full Speed USB StratosS scanner.
These features can only be used for Dual Cable Applications. The IBM OEM Full Speed USB
Communication Defaults bar code listed in step 10 must be scanned before scanning one of these barcodes or
this feature will not work properly.
MLPN 00-02407x)
20
INSTALLATION
CABLE INSTALLATION (INTERFACE SPECIFIC)
ULL SPEED USB
F
xx** Specifies international connection. See the Base Kit Components and Optional
Accessories section of this guide for a complete listing.
See Power Source caution statement located on page 11 of this manual.
Figure 18. USB Cable Installation Schematic
21
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