Metalfrio VB50, VB12 Installation Manual

External Ilumination.
Troubleshooting and Procedures
Vertical
a) Model VB50/55/65 Procedure to replace the fluorescent lamp (back-light)
1. Loosen the 4 screws and remove the upper
cover and the illuminated panel. Release the lamp from the sockets .
2. Replace a new lamp and test.
3. Re-install panel, upper cover and tighten the 4
screws.
b) Model VB82 /99S - Procedure to replace the fluorescent lamp
1. Loosen the screws from the endcaps.
2. Press down the frontal plastic and remove it.
3. Release the lamp from the sockets.
4. Replace a new lamp nd test.
5. Re-install the frontal plastic and endcaps.
Internal Ilumination.
a) Model VB50.- Procedure to change fluorescent lamp from internal cabinet
1. Loosen the two screws and remove the lamp
protector . Release the lamp from the sockets.
2. Replace a new lamp and test.
3. Re-install the panel, lamp protector, and 2 screws.
Observation:
The lamps can be substituted without removal of the shelves.
b) Model VB 12/28/40/43/46/55/65/99R/99S ­Procedure to change fluorescent lamp from the internal cabinet.
1. Remove the lamp protector . Release lamp(s)
from the sockets.
2. Replace a new lamp and test.
3. Re-install the lamp protector.
Many times you can identify your product problems. In following table you will find the list of most common problems and procedures to be taken.
Problems
Product does not work power
Does not cool
Noises installatiom
Possible Causes Procedures
There is no power supply keep
Voltage too high or low Install an automatic voltage regulator at
Fuses blown
Electric outlet poor contact Substitute electric outlet
Thermostat in off position Adjust as recommended
Excess door openings /packages poor distribution
Incorrect installation
Product not leveled Adjust leveling or change place of
Start up after a period of noise that tend to disappear.
If after checking the possible causes and taken the recommended procedures the product continue defective then call the Technical Service.
Wait the return of the power supply and the door closed.
recommended in the chapter electrical installation.
Substitute fuse.
Control door openings Redistribute the food packages
See Installation chapter
Installation requires 6 inches from the wallsBack too close to the wall
Glass Door Merchandiser
REF. ENG. 020123M243 M 04/06
Metalfrio Solutions S.A.
Av. Abrahão Gonçalves Braga, 412 Vila Liviero
São Paulo/SP l Brazil l ZIP 04186-220
5
www.metalfrio.com.br
e-mail: sac@metalfrio.com.br
l
Instructions Manual
Safety Requirements Electric Installation
Thermostat
Door Loock for Loading
Procedures for changing sliding doors and cleanning
!
Please read these instructions carefully.
!
This will help you to learn about your new
product to obtain the best performance from it.
!
Whenever possible the installation shall be
made by Authorized Technical Service.
!
Please make sure that the power supply
corresponds to the voltage shown on the electrical plug label. See the electric diagram annex to the condensing unit.
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Never use multiple electrical outlet to plug
in the product.
!
After unpacking the product, keep the
packing material out of the children's reach.
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Do not install the product closed to
inflammable materials.
!
Do not store medicines, toxic or chemical
materials inside the cabinet.
Vertical Display Line
Installation
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The product must be installed in an airy
space for plenty ventilation of the condensing unit.
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Do not install in a restricted, damp or poor
ventilated space such as laundry room.
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Do not install the product near sources of
heat such as boilers, ovens, central heating equipments and cookers or in direct sunlight.
!
Install the product on a flat floor. It prevents
noises and damages to the compressor. If the floor is not flat, use wedges to compensate the level differences .
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Do not obstruct the ventilation grilles of the
condensing unit maintaining minimum distances of 6 inches from the walls.
All models:
1) Remove the screws that fix packing wood base.
2) Install the castors that come in a bag inside the product, screwing into the nuts of the removed screws.
Acceptable Voltage Ranges:
Voltage (V) 115V
Minimum (V) 103V Maximum (V) 127V
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Before connecting the product to the power
supply, make sure that the voltage corresponds to the voltage shown on the rating plate and electrical plug label.
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Be assured that the plug is properly
connected.
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Do not use extensions.
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See the electrical diagram annex to the
condensing unit.
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For installation of new electrical outlet follow
the wire table bellow to connect to the supply panel:
Wire Section area/gage 127V
2.5 mm² up to (12 AWG) 82 ft
4.0 mm² (10 AWG) 83 to 135 ft
6.0 mm² (8 AWG) 136 to 200 ft
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In case the voltage shows abnormal
oscillations, frequently, use a voltage regulator according to following table:
Models
VB12
VB28/32/40/43/46/50/ 55/65/82/99
Automatic
Voltage Regulator
1000 VA
1500 VA
Important Recomendation
This equipment is intended for the storage and display of nonpotentially hazardous food and package products only.
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If ambient relative humidity increases to 80%
it is normal some fog on the glass door.
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All foods must be properly packed to be kept
in the cooler. (see USE AND LOADING Chapter).
2
Seven control positions. Higher number means lower temperature. It has a 0 position to switch off the compressor.
Recommended thermostat position:
Food packages : 5 position Beverages: 5 6 position.
Shelves Assembly
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Unpack the shelves
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Fit the supports in the convenient positions. Each shelf requires 4 supports.
Shelf Shelf Supports
Use and loading
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Before the product is plugged in, clean the
inside of the cabinet using a solution of sodium bicarbonate in warm water (one spoon of sodium bicarbonate in 1 litre of water).
!
The external cleaning should be made using
water and neutral soap.
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Let the product work 4 hours before food
loading at first time or after defrost cleaning.
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Never load hot food. Let it cool down at
ambient temperature.
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Pack all food to be cooled in atoxic
polyethilene bags, aluminum paper or proper plastic container.
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Food quantity should be controlled, to
maintain some space between foods to avoid blocking of the cold air circulation.
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When power supply is interrupted avoid
opening the door(s).
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To Lock
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Keep the door fully opened
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Turn the lock-nut in the counter-clockwise until
door is locked
To Unlock
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Keep the door opened and turn clockwise the
lock nut in as shown in the pictures.
Remove the silicon springs from supports on
door sides. Hold the external door, with both hands, raise the door, dislodge it from the tracks and pull out . Do the same procedure with the internal door.
!
To re-install the doors proceed in the following
way: fit the door in the upper track and then in the bottom track. To assemble the silicon springs pull the silicon springs to the original position and fit in the supports. Repeat the same operation for the other door.
Defrost and cleaning
Model VB use forced draft evaporator and defrost
Except Model VB12
Basic orientations about sliding doors model VB99S and VB82S
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This model has two sliding doors moving on
bottom tracks and a silicon springs system, located in the upper part, for automatic door closing.
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Sliding doors have a door locking mechanism for
loading that does not require tools to actuate.
Loading Procedures
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The lever for locking the doors is found in the
bottom part of the left door, in the opposite side of the handle. Moving the left door fully to right, turn clockwise the lever for locking both doors together. The locked doors slide to right or left side for loading easy access.
3 4
occur automatically when the thermostat cycles. Defrost water is conducted to a recipient in the lower part of the cabinet where it is evaporated. Attention: Disconnect the power cord from the electric outlet before the cleaning operation and maintenance of the equipment such as replacement of the fluorescent lamp.
Evaporator cleaning
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Move the upper wire shelf/supports to the
highest position close to the evaporator.
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Remove the 4 thumbscrews that fasten the
evaporator tray.
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Pull the tray towards front of the cabinet and
disengage from frontal supports.
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Place the evaporator tray on the wire shelf.
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Use plastic bags to protect the evaporator fan
motor and thermostat.
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Clean the evaporator with a light flush of water,
being careful not to wet any electrical component, and after the cleaning drain the water and dry the parts.
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Remove the plastic bags, re-install the
shelf/supports and the screws.
WARNING: AVOID FLUSHING ELECTRICAL COMPONENTS.
Inner Cabinet cleaning
Clean the internal cabinet with a cloth using a solution of sodium bicarbonate and tepid water (one spoon per litre of water). After cleaning, dry carefully. Remove the screws . Raise and disengage the shelf supports for better and easier cleaning .
External cabinet cleaning
!
Never use detergents, abrasive solutions, steel
wool or cleaning brushes.
L
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E
ST
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N
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SP
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For the external cleaning of the cabinet use
water and neutral soap.
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Clean the condenser every six months To clean
the condenser disconnect the power cord and wait until the fan is stopped and the condenser tubes have cooled down. Remove the protection grill and use a vacuum cleaner to clean the condenser without damaging to the electrical wiring.
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