Metabo PKF 255 V8 user Manual

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Betriebsanleitung Formatkreissäge
Operating Instruction Panel sizing saw
Instructions d'utilisation Scie circulaire de format
PKF 255 V8
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Die beiliegende Garantiekarte senden Sie bitte an uns zurück. Den Kaufbeleg bitte aufbewahren! Ein Anspruch auf Garantieleistungen
Deutschland 1.
Great Britain 2.
France 3.
besteht nur gegen Vorlage des Kaufbelegs. Die Adresse Ihrer nächstgelegenen Werksvertretung finden Sie auf der hinteren Umschlagseite.
Please return the enclosed warranty card to us. Retain proof of purchase! You are only entitled to claim warranty against proof of purchase. Please see back cover for manufacturer representative´s address near­est you.
SVP, retournez-nous la carte de garantie jointe. Conservez le reçu d'achat! La garantie ne peut être accordée que sur présentation de ce reçu. Vous trouverez l'adresse de votre représentant le plus proche à la der­nière page de couverture.
XA0004E.fm

Scope of delivery

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Carton 1 – Panel sizing saw with acces­sories:
1 Suction hose for blade guard 2 Suction hose for chip case 3 Rip fence with auxiliary fence extrusion 4 Lock bar 5 Connector suction hose / chip case 6 Connector for suction hoses 7 Hose carrier for suction hose / blade guard 8 Push stick / feeding aid 9 Blade guard
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Carton 2 – Travelling sizing table with accessories:
10 Travelling sizing table 11 Mitre fence (knock-down) with flip stop 12 Foot with add-on pieces
(only for travelling sizing table 1800 mm)
13 Hold-down plate
hardware bag
hardware bag
PKF 255 V8
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Saw components and controls

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1 Hold-down plate 2 Travelling sizing table (1800 mm shown) 3 Riving knife 4 Suction hose for blade guard 5 Hose carrier for suction hose / blade guard 6 Blade guard 7 Rip fence with auxiliary fence extrusion 8 Saw table 9 Scribing blade
10 Push stick
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11 Handwheel for depth of cut setting 12 Handwheel with lock lever for blade tilt
setting
13 Workstand (optional accessory) 14 Mains connection 15 On/off switch with emergency stop 16 Mitre fence 17 Main saw blade
PKF 255 V8

Please read first!

· Read these instructions before commissioning. Pay special attention to the safety information.
· If you notice a transport damage while unpack­ing, notify your supplier immediately. Do not operate the machine!
· Dispose of the packing environmentally friendly. Bring to a proper collecting point.
· Keep these instructions for reference on any issues you may be uncertain about.
· If you lend or sell this machine be sure to have the instructions to go with it.

Safety information

Specified conditions of use

This machine is intended for ripping and crosscut­ting of solid timber, faced board, particle board, wood-core plywood and similar wood-derived mate­rials. Do not cut round stock without a suitable fixture, as the rotating saw blade could turn the workpiece.
Any other use is considered to be not as specified and not allowed. Damages caused by unspecified use are not covered by the manufacturer's liability.
Modification of the machine or use of parts not tested and approved by the equipment manufac­turer can cause unforeseeable damage.

General safety information

Follow the basic safety requirements for the opera­tion of power tools, to keep the risk of
- personal injury
- fire
- electric shock
as little as possible.
Please note in particular:
A circular saw is a dangerous tool which can, due to operator carelessness, cause serious personal injury. It is therefore recommended you follow the safety information given below, and know and follow the legal regulations pertaining to the operation of circular saws.
Danger!
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The circular saw shall only be started and operated by persons familiar with circular saws, and who are at any time aware of the dangers associated with the operation of such tool. Persons under 16 years of age shall use this saw only under the supervision of an instruc­tor in the course of their vocational training.
The following residual risks do principally exist with circular saws, and can not, even by employing safety devices, completely elimi­nated:
- Risk of injury by touching the revolving saw blade: Keep sufficient distance to the saw blade when sawing. Use push stick if nec­essary. Prevent adverse body positions. Ensure firm footing, and keep your balance at all times.
- Risk of injury by touching the saw blade at standstill: Lower the saw blade after saw­ing until the blade guards rest on the table. Wear gloves when changing blades.
- Hazard by cluttered work area (e.g. by cut­offs on the floor): Always keep work area clean.
- Risk of injury by objects being caught dur­ing sawing by the revolving saw blade (e.g. tools on the saw table or metal parts hid­den in the workpiece): Keep saw table clean. If in doubt check workpiece for inclusion of foreign matter.
- Risk of kickback (workpiece is caught by the saw blade and thrown against the oper­ator): Always work with a properly set riving knife. Keep blade sharp and do not jam.
- Hazard generated by environmental influ­ences: Do not operate the circular saw in rain or in damp environment. Ensure sufficient light­ing. Do not operate the circular saw near inflammable liquids or gases.
- Danger to other persons in the work area: Keep bystanders, particularly children, out of the danger zone.
- Hazard generated by overloading: Use circular saw within its limits, and only as specified.
- Danger by machine faults: Check the circular saw for damage before every use. Before switching ON check to see that keys or setting tools are removed. Do not operate the saw with a damaged ON/OFF switch. Keep knobs and handles free of oil and grease.
PKF 255 V8
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Symbols shown on the machine

Danger!
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Disregard of the following warnings can lead to severe personal injury or material damage.
Read instructions.
Do not reach into the revolving saw blade.
Wear hearing protection.
f
Use push stick if distance between saw blade and rip fence is £ 120 mm.
Cut round stock only with a suita­ble holding device.
Use table extension, if otherwise workpiece would fall off the table after cutting.
Max. saw blade Ø 250 mm Saw blade arbor bore Ø 30 mm Max. blade speed 4000 min Max. depth of cut 80 mm

Safety devices

Push stick
The push stick serves as an extension of the right hand and protects against accidental contact with the saw blade.
Always use push stick if distance
rip fence saw blade is £ 120 mm.
In order for the push stick to be always at hand, it can be stored in a sheath in the machine's housing (arrow).

Operating controls

On/off switch with motor protection
· To start main saw blade = set rotary switch to ON.
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· To start scribing blade= push green button.
· To stop everything
= set rotary switch to OFF or hit red button.
Riving knife
The riving knife prevents the workpiece from being caught by the rising teeth of the saw blade and being thrown against the operator.
Always have riving knife installed during operation.
Blade guard
The blade guard protects against accidental contact with the blade and keeps chips from flying about.
Always have blade guard installed during operation.
A motor protection switch is built into the
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switch enclosure, to switch the motor off in the event of an overload. An undervoltage relay trips in the event of a voltage failure, to prevent a restarting of the saw when the power is restored. To start the saw again after a power failure the on/off switch has to be set to ON.
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PKF 255 V8
Handwheel for blade tilt setting
The saw blade can be tilted steplessly between 0° and 45°. The centre of motion is at saw table level, so the depth of cut remains the same, regardless of the bevel angle.
Ratchet lock lever
The set bevel angle can be locked with a ratchet lock lever, so it does not change during sawing.
There are several ratchet lock levers on the
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saw. If the swivelling range is not sufficient, the lever position can be shifted: pull lever up, turn and let engage again.
Handwheel for setting the depth of cut
The depth of cut can be adjusted by turning the handwheel.
To compensate for possible play in the blade
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height setting mechanism, always raise the blade to the desired position.
Travelling sizing table
The travelling sizing table provides for exact work­piece guiding during the cutting operation. Travelling sizing tables are available in 950 mm and 1800 mm length.
The travelling sizing table is mounted on the saw to the left of the saw blade (see „Assembly and con­nection").
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· To move the travelling sizing table pull travel lock lever and turn by 90˚.
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· To lock, return travelling sizing table to its rest position, then turn travel lock lever by 90˚ and let engage in borehole.
· wide edge:
- for cutting thick stock
(max. 65 mm).
Hold-down plate
The hold-down plate is fitted into the fitting hole pro­vided on the travelling sizing table. The hold-down plate firmly holds long stock on the travelling sizing table during cutting. This is espe­cially useful for trimming cuts.
Rip fence
The rip fence slides onto the saw from the right­hand side and locks on the saw’s front.
For locking always tighten the lower lock
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lever, to prevent jamming.
The auxiliary fence extrusion can be repositioned after loosening the two wing nuts:
· small edge (as shown):
- for cutting thin stock;
- when the saw blade is tilted.
Mitre fence
The mitre fence is pushed into the groove of the travelling sizing table and locked in position with the lock lever (black arrow).
For mitre cuts the fence extrusion turns through 45˚ in both directions. To set a mitre angle loosen lock lever (grey arrow).
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Assembly and connection

Connection to dust collector

Danger!
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Some kinds of wooden dust (e.g. from oak and ash) can be carcinogenic when inhaled. When working indoors always connect to a suit­able dust collector (air speed at suction port of saw ³ 20 m/s).
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Caution! Operation without a dust collector is
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only possible
- outdoors;
- for a short duration (up to max.
30 minutes);
- with a dust mask.
PKF 255 V8
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