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Betriebsanleitung
Formatkreissäge
Operating Instruction
Panel sizing saw
Instructions d'utilisation
Scie circulaire de format
PKF 255 V8
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Die beiliegende Garantiekarte senden Sie bitte an uns zurück.
Den Kaufbeleg bitte aufbewahren! Ein Anspruch auf Garantieleistungen
Deutschland 1.
Great Britain 2.
France 3.
besteht nur gegen Vorlage des Kaufbelegs.
Die Adresse Ihrer nächstgelegenen Werksvertretung finden Sie auf der
hinteren Umschlagseite.
Please return the enclosed warranty card to us.
Retain proof of purchase! You are only entitled to claim warranty against
proof of purchase.
Please see back cover for manufacturer representative´s address nearest you.
SVP, retournez-nous la carte de garantie jointe.
Conservez le reçu d'achat! La garantie ne peut être accordée que sur
présentation de ce reçu.
Vous trouverez l'adresse de votre représentant le plus proche à la dernière page de couverture.
XA0004E.fm
Scope of delivery
2Great Britain
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Carton 1 – Panel sizing saw with accessories:
1 Suction hose for blade guard
2 Suction hose for chip case
3 Rip fence with auxiliary fence extrusion
4 Lock bar
5 Connector suction hose / chip case
6 Connector for suction hoses
7 Hose carrier for suction hose / blade guard
8 Push stick / feeding aid
9 Blade guard
10
Carton 2 – Travelling sizing table with
accessories:
10 Travelling sizing table
11 Mitre fence (knock-down) with flip stop
12 Foot with add-on pieces
(only for travelling sizing table 1800 mm)
13 Hold-down plate
hardware bag
hardware bag
PKF 255 V8
2.1
Saw components and controls
1
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16
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1 Hold-down plate
2 Travelling sizing table (1800 mm shown)
3 Riving knife
4 Suction hose for blade guard
5 Hose carrier for suction hose / blade guard
6 Blade guard
7 Rip fence with auxiliary fence extrusion
8 Saw table
9 Scribing blade
10 Push stick
2.2
15
14
11 Handwheel for depth of cut setting
12 Handwheel with lock lever for blade tilt
setting
13 Workstand (optional accessory)
14 Mains connection
15 On/off switch with emergency stop
16 Mitre fence
17 Main saw blade
PKF 255 V8
Please read first!
· Read these instructions before commissioning.
Pay special attention to the safety information.
· If you notice a transport damage while unpacking, notify your supplier immediately. Do not
operate the machine!
· Dispose of the packing environmentally friendly.
Bring to a proper collecting point.
· Keep these instructions for reference on any
issues you may be uncertain about.
· If you lend or sell this machine be sure to have
the instructions to go with it.
Safety information
Specified conditions of use
This machine is intended for ripping and crosscutting of solid timber, faced board, particle board,
wood-core plywood and similar wood-derived materials.
Do not cut round stock without a suitable fixture, as
the rotating saw blade could turn the workpiece.
Any other use is considered to be not as specified
and not allowed. Damages caused by unspecified
use are not covered by the manufacturer's liability.
Modification of the machine or use of parts not
tested and approved by the equipment manufacturer can cause unforeseeable damage.
General safety information
Follow the basic safety requirements for the operation of power tools, to keep the risk of
- personal injury
- fire
- electric shock
as little as possible.
Please note in particular:
A circular saw is a dangerous tool which can, due to
operator carelessness, cause serious personal
injury. It is therefore recommended you follow the
safety information given below, and know and follow
the legal regulations pertaining to the operation of
circular saws.
Danger!
A
The circular saw shall only be started and
operated by persons familiar with circular
saws, and who are at any time aware of the
dangers associated with the operation of
such tool.
Persons under 16 years of age shall use this
saw only under the supervision of an instructor in the course of their vocational training.
The following residual risks do principally
exist with circular saws, and can not, even by
employing safety devices, completely eliminated:
- Risk of injury by touching the revolving saw
blade: Keep sufficient distance to the saw
blade when sawing. Use push stick if necessary.
Prevent adverse body positions. Ensure
firm footing, and keep your balance at all
times.
- Risk of injury by touching the saw blade at
standstill: Lower the saw blade after sawing until the blade guards rest on the table.
Wear gloves when changing blades.
- Hazard by cluttered work area (e.g. by cutoffs on the floor):
Always keep work area clean.
- Risk of injury by objects being caught during sawing by the revolving saw blade (e.g.
tools on the saw table or metal parts hidden in the workpiece):
Keep saw table clean. If in doubt check
workpiece for inclusion of foreign matter.
- Risk of kickback (workpiece is caught by
the saw blade and thrown against the operator):
Always work with a properly set riving
knife. Keep blade sharp and do not jam.
- Hazard generated by environmental influences:
Do not operate the circular saw in rain or in
damp environment. Ensure sufficient lighting. Do not operate the circular saw near
inflammable liquids or gases.
- Danger to other persons in the work area:
Keep bystanders, particularly children, out
of the danger zone.
- Hazard generated by overloading:
Use circular saw within its limits, and only
as specified.
- Danger by machine faults:
Check the circular saw for damage before
every use. Before switching ON check to
see that keys or setting tools are removed.
Do not operate the saw with a damaged
ON/OFF switch. Keep knobs and handles
free of oil and grease.
PKF 255 V8
2.3
Symbols shown on the machine
Danger!
A
Disregard of the following warnings can lead
to severe personal injury or material damage.
Read instructions.
Do not reach into the revolving saw blade.
Wear hearing protection.
f
Use push stick if distance
between saw blade and rip fence
is £ 120 mm.
Cut round stock only with a suitable holding device.
Use table extension, if otherwise
workpiece would fall off the table
after cutting.
Max. saw blade Ø 250 mm
Saw blade arbor bore Ø 30 mm
Max. blade speed 4000 min
Max. depth of cut 80 mm
Safety devices
Push stick
The push stick serves as an extension of the right
hand and protects against accidental contact with
the saw blade.
Always use push stick if distance
rip fence saw blade is £ 120 mm.
In order for the push stick to be always at hand, it
can be stored in a sheath in the machine's housing
(arrow).
Operating controls
On/off switch with motor protection
· To start main saw blade
= set rotary switch to ON.
-1
· To start scribing blade= push green button.
· To stop everything
= set rotary switch to OFF or hit red button.
Riving knife
The riving knife prevents the workpiece from being
caught by the rising teeth of the saw blade and
being thrown against the operator.
Always have riving knife installed during operation.
Blade guard
The blade guard protects against accidental contact
with the blade and keeps chips from flying about.
Always have blade guard installed during operation.
A motor protection switch is built into the
3
switch enclosure, to switch the motor off in
the event of an overload.
An undervoltage relay trips in the event of a
voltage failure, to prevent a restarting of the
saw when the power is restored.
To start the saw again after a power failure
the on/off switch has to be set to ON.
90
2.4
PKF 255 V8
Handwheel for blade tilt setting
The saw blade can be tilted steplessly between 0°
and 45°.
The centre of motion is at saw table level, so the
depth of cut remains the same, regardless of the
bevel angle.
Ratchet lock lever
The set bevel angle can be locked with a ratchet
lock lever, so it does not change during sawing.
There are several ratchet lock levers on the
3
saw. If the swivelling range is not sufficient,
the lever position can be shifted:
pull lever up, turn and let engage again.
Handwheel for setting the depth of cut
The depth of cut can be adjusted by turning the
handwheel.
To compensate for possible play in the blade
3
height setting mechanism, always raise the
blade to the desired position.
Travelling sizing table
The travelling sizing table provides for exact workpiece guiding during the cutting operation.
Travelling sizing tables are available in 950 mm and
1800 mm length.
The travelling sizing table is mounted on the saw to
the left of the saw blade (see „Assembly and connection").
PKF 255 V8
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· To move the travelling sizing table pull travel
lock lever and turn by 90˚.
2.5
· To lock, return travelling sizing table to its rest
position, then turn travel lock lever by 90˚ and let
engage in borehole.
· wide edge:
- for cutting thick stock
(max. 65 mm).
Hold-down plate
The hold-down plate is fitted into the fitting hole provided on the travelling sizing table.
The hold-down plate firmly holds long stock on the
travelling sizing table during cutting. This is especially useful for trimming cuts.
Rip fence
The rip fence slides onto the saw from the righthand side and locks on the saw’s front.
For locking always tighten the lower lock
3
lever, to prevent jamming.
The auxiliary fence extrusion can be repositioned
after loosening the two wing nuts:
· small edge (as shown):
- for cutting thin stock;
- when the saw blade is tilted.
Mitre fence
The mitre fence is pushed into the groove of the
travelling sizing table and locked in position with the
lock lever (black arrow).
For mitre cuts the fence extrusion turns through 45˚
in both directions. To set a mitre angle loosen lock
lever (grey arrow).
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Assembly and connection
Connection to dust collector
Danger!
A
Some kinds of wooden dust (e.g. from oak
and ash) can be carcinogenic when inhaled.
When working indoors always connect to a suitable dust collector (air speed at suction port of
saw ³ 20 m/s).
2.6
Caution! Operation without a dust collector is
A
only possible
- outdoors;
- for a short duration (up to max.
30 minutes);
- with a dust mask.
PKF 255 V8
If no dust collector is connected saw dust and
chips build up inside the chip case. These
need to be removed after latest 30 minutes of
operation.
Dust collection ports are provided on the saw blade
guard and the chip case.
Suction hose for chip case
1. Turn saw upside down.
2. Remove transport support inside the saw housing.
3. Attach suction port to chipcase with
- 3 ea. hex. head screw M 6x13
- 3 ea. washer
- 3 ea. serrated lock washer
- 3 ea. hexagon nut M 6
5. Attach the ends of both suction hoses to the
suction connector.
Caution! The opening for the small suction
A
hose inside the suction connector must face
away from the saw.
6. Install suction connector near the saw.
7. Connect a suitable dust collector to the suction
connector.
Workstand
This saw needs to be mounted on a sturdy workstand.
Within the workstand sufficient space for the suction
hose must be available.
4. Attach the 100 mm diameter suction hose and
secure in place with the hose clamp supplied.
Suction hose for blade guard
1. Fit blade guard to riving knife.
The lower edge of the blade guard should be in
a horizontal position.
2. Attach the small diameter suction hose to the
blade guard.
3. Hook hose carrier into horizontal slot of the saw
housing’s right-hand side panel.
4. Attach small diameter suction hose to hose carrier.
Installation of the travelling sizing table
The travelling sizing table is available in two lengths:
· 950 mm table length
(with four long screws for installation to the saw)
· 1800 mm table length
(with eight screws: four long ones for fitting to
the saw, and four short ones for attaching the
support leg).
For installation of the travelling sizing table
3
two persons are necessary.
1. Place travelling sizing table on a level surface,
with the threaded ends of the screws showing
upwards.
PKF 255 V8
2.7
2. Screw a plastic butterfly nut with a washer a few
turns on each of the long screws.
3. Adjust the position of the screws with attached
butterfly nuts so that they are at a distance
slightly larger than the length of the saw.
4. Turn travelling sizing table over with the help of
another person and place it on the two angle
brackets (black arrows) of the saw.
Do not yet release the travelling sizing table !
8. Attach support leg to underside of travelling sizing table 1800.
2. 3.1.
Adjust height of the support leg with its adjustable foot.
5. Slide butterfly nuts towards the saw, into the
slots of the angle brackets (the washers must be
between angle bracket and butterfly nut).
6. Adjust travelling sizing table position:
- travelling sizing table 950 fully to the saw’s
front;
- travelling sizing table 1800 only so much, that
it projects between 500 mm and 800 mm
over the saw’s front.
7. Tighten butterfly nuts.
Mitre fence
1. Screw long stud screw into centre tapped hole
of the guide bar and tighten.
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2. Screw short stud screw into tapped hole of the
guide bar.
3. Place angle plate on stud screws (short stud
screw into oblong hole).
4. Fit spacer bushing and washer to long stud
screw and screw on the ratchet lock lever.
5. Put large washer on short stud screw and screw
on ratchet lock lever.
6. Fit two cup square neck screws into the fence
extrusion’s groove and put the screw’s threaded
ends though the oblong holes.
2.8
PKF 255 V8
7. Fit a washer to each of the screws and screw on
a knurled nut
8. Fit a cup square neck screw into the upper
groove of the fence extrusion and attach the flip
stop as illustrated.
9. Screw extrusion end plates to fence extrusion
as illustrated.
Hold-down plate
The hold-down plate is pushed into the fitting hole of
the travelling sizing table.
1. Fit a cup square neck screw from below into the
hold-down plate’s centre hole.
2. Fit a washer and the ratchet lock lever to the
screw from the topside.
3. Push the cup square neck screw’s head into the
fitting hole of the travelling sizing table and
secure in place by tightening the ratchet lock
lever.
Mains connection
Danger! Electrical Hazard
B
Operate saw in dry environment only.
Operate saw only on a power source matching the following requirements (see also
"Technical specifications"):
- Fuse protection by a residual current operated device (RCD) of 30 mA sensitivity;
- Outlets properly grounded;
- Outlets for 3-phase circuits with neutral
lead.
Position power supply cable so it does not
interfere with the work and is not damaged.
Protect power supply cable from heat,
aggressive liquids and sharp edges.
Use only rubber-jacketed cable of sufficient
lead cross-section.
Do not pull on power supply cable to unplug.
Change of direction of rotation!
B
(only for machines with three-phase
motor)
Depending on phase sequence it is possible
that the saw blade turns in the wrong direction. This can lead to the workpiece being
thrown about when attempting to make a cut.
Always check direction of rotation after every
connection to another outlet or circuit.With a
wrong direction of rotation the phase
inverter on the power supply cable's plug
must be set:
1. After the saw is assembled, with all guards and
safety devices operational, connect it to the
power supply.
2. Raise saw blade fully.
3. Start saw and switch off immediately.
4. Watch the blade's direction of rotation from the
left-hand side of the saw. It must turn clock-
wise.
5. If the blade turns counter-clockwise, disconnect
power supply cable from the saws combination
switch/plug.
6. With a flat bit screwdriver push the plug's phase
inverter in and turn by 180°.
PKF 255 V8
Caution! Do not turn the phase inverter by
A
the contact pins!
2.9
Operation
· Check the following for proper operation before
starting work:
- emergency stop switch;
- riving knife;
- blade guard;
- push stick.
· Use personal protection gear:
- dust respirator;
- hearing protection;
- safety glasses.
· Assume proper work position:
- in front of the saw on the infeed side;
- frontal to the saw;
- to the left of the line of cut.
- If working with two persons the second per-
son should stand at a rear table extension.
· Use if required for the type of work:
- rear table extension (accessory) if working
with two persons, or if otherwise workpiece
would fall off the saw table;
- dust extraction kit (accessory);
Danger!
A
Replace dull blades without delay. Risk of
kickback if a dull tooth gets caught in the
workpiece's surface.
- Do not stop the saw blade by exerting lateral
pressure against it. Risk of kickback.
- Always push the workpiece down on the saw
table, do not jam. Risk of kickback.
2. Reposition auxiliary fence extrusion if necessary:
- Low edge (as shown) =
for sawing thin stock;
and with a tilted saw blade.
- High edge =
for cutting thick stock
(max. 65 mm)
3. Set depth of cut.The blade guard should be set
to approx. 10 mm above the workpiece.
4. Set blade tilt and lock in position.
5. Start main saw blade (rotary switch to ON).
6. Cut workpiece in a single pass.
7. Switch machine off if no further cutting is to be
done immediately afterwards.
Dimensioning with the travelling sizing table
With the travelling sizing table large workpieces are
exactly guided while being cut.
Dress code!
c
Do not wear loose clothing, jewellery or
gloves that can get caught in moving parts.
Confine long hair with hairnet.
Rip cuts with rip fence
1. Lock rip fence in required position on saw table.
Danger!
A
Use push stick if distance between rip fence
and saw blade is less than 120 mm.
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1. Insert mitre fence into groove of travelling sizing
table and lock it.
2. If necessary, set mitre fence to required mitre
angle and lock in position.
Caution! Position fence extrusion so its
A
edge is between 5-10 mm away from the line
of cut.
3. Unlock the travelling sizing table’s travel lock.
2.10
PKF 255 V8
4. Set depth of cut. The blade guard should be
approx. 10 mm above the workpiece.
5. Set saw blade tilt and lock in position.
6. Start main saw blade (rotary switch to ON).
7. Place workpiece against fence extrusion and
hold it firmly.
If you want to cut several workpieces to the
3
same length, use the flip stop. The workpieces are placed with their left edge against
the flip stop.
8. Push travelling sizing table forward to cut workpiece in a single pass.
9. Switch machine off if no further cutting is to be
done immediately afterwards.
Trimming with the hold-down plate
The hold-down plate firmly holds long stock on the
travelling sizing table for cutting. This way a clean
and straight cut is possible without mitre or parallel
fence. This is especially useful for trimming cuts.
Dimensioning with the scribing blade
With the scribing blade veneered or faced sheets
are dimensioned without edge chipping.
The scribing blade must be exactly aligned with the
main blade.
For more information on scribing blade setting see
„Care and maintenance“
1. Set depth of cut of the main blade. The blade
guard should be set to approx. 10 mm above the
workpiece.
2. Set blade tilt and lock in position.
3. Start main saw blade (rotary switch to ON).
4. Start scribing blade (press green button).
5. Cut workpiece in a single pass.
6. Switch machine off if no further cutting is to be
done immediately afterwards.
Danger!
A
Do not cut stock of less than 120 mm in width
without mitre or parallel fence! Otherwise
there is no sufficient distance between the
saw blade and the hand.
1. Slide hold-down plate from the rear into the
groove of the travelling sizing table and tighten.
2. Set depth of cut. The blade guard should be set
to approx. 10 mm above the workpiece.
3. Set saw blade tilt and lock in position.
4. Unlock travelling sizing table travel lock and pull
travelling sizing table towards you.
5. Place workpiece on travelling sizing table and
push it against the hold-down plate.
6. Start main saw blade (rotary switch to ON).
7. Push travelling sizing table forward to cut workpiece in a single pass.
8. Switch machine off if no further cutting is to be
done immediately afterwards.
Care and maintenance
Danger!
A
Prior to all servicing:
-
Switch machine OFF.
-
Unplug power cable.
-
Wait until the saw has come to a complete
stop.
·
Check that all safety devices are operational
again after each service.
·
Replace defective parts, especially of safety
devices, only with genuine replacement parts.
Parts not tested and approved by the equipment
maker can cause unforeseen damage.
·
Repair and maintenance work other than
described in this section shall only be carried out
by qualified specialists.
PKF 255 V8
2.11
Main saw blade change
Danger!
A
Risk of injury by the saw blade’s teeth. Wear
gloves when changing blades.
1. Remove travelling sizing table.
2. Raise saw blade fully.
3. Remove blade guard.
4. Loosen screws on chip case cover. Lift chip
case cover slightly and swing over the screws.
The cover is hooked into the bottom of the chip
case and can not fall down.
5. To block the saw blade insert lock bar into hole
in the saw table and turn saw blade by hand until
lock bar engages in saw spindle hole.
Danger!
A
Do not use cleaning agents (e.g. for removing
resin residue) that could corrode the light
metal components of the saw; the stability of
the saw would be adversely affected.
9. Put on a fresh saw blade (observe direction of
rotation). The saw spindle’s driving pin must fit
into one of the saw blade’s two pin holes.
Danger!
A
Use only suitable saw blades (see „Technical
specifications“) – when using unsuitable or
damaged blades parts could be explosivelike hurled from it by the centrifugal force.
Do not use :
-
saw blades made of high speed steel
(HSS);
-
saw blades with visible damage;
-
cut-off wheel blades.
6. Loosen saw blade spindle arbor nut with spanner (L.H. thread!).
7. Take outer blade collar and saw blade off the
saw spindle.
8. Clean clamping surfaces of saw spindle and
saw blade.
Danger!
A
-
Mount saw blade only using genuine parts.
-
Do not use loose-fitting reducing rings; the
saw blade could work loose.
-
Saw blades have to be mounted in such
way that they do not wobble or run out of
balance, and can not work loose during
operation.
10. Slide outer blade collar onto saw spindle. The
saw spindle’s driving pin must fit into the pin
hole of the outer blade collar.
11. Screw arbor nut, with the low side facing the
blade, onto the saw spindle (L.H. thread!).
Tighten fingertight only with the tool supplied.
Danger!
A
-
Do not extent the arbor nut wrench.
-
Do not tighten arbor nut by tapping on the
wrench.
-
After tightening the arbor nut do not forget to remove the saw spindle lock bar!
12. Slide chip case cover back into the closed position and tighten screws.
13. Reinstall the travelling sizing table.
2.12
PKF 255 V8
Main saw blade adjustment
The saw blade must run exactly parallel with the
saw table’s edge. The distance between the table’s
edge and the blade shall be not more than 3 mm.
Adjustment is done from the top with setting nuts.
This setting is then fixed by two counter nuts on the
underside of the saw:
1. Remove travelling sizing table.
2. Loosen screws on chip case cover. Lift chip
case cover slightly and swing over the screws.
The cover is hooked into the bottom of the chip
case and can not fall down.
3. Tighten two each setting nuts on the swivel segments against each other.
9. Tighten both nuts inside the saw again.
10. Stand saw on its feet/workstand again.
11. Loosen all setting nuts by approx. two turns.
12. Slide chip case cover back into the closed position and tighten screws.
13. Mount travelling sizing table.
Scribing blade change
Danger!
A
Risk of injury by the saw blade’s teeth. Wear
gloves when changing blades.
1. Dismount the main saw blade (see „Main saw
blade change“).
2. The scribing blade’s drive belt is tensioned by a
spring, which pushes the scribing blade drive
motor down. To take the drive belt off, lift motor
up.
3. Lock scribing blade with open-end spanner and
loosen the arbor nut (standard R.H. thread).
The swivel segments’ setting nuts must not
3
be tightened during operation of the saw ,
as this would create mechanical twisting and
warping.
4. Turn saw over and place on its saw table.
5. Loosen the two nuts inside the saw by approx.
one turn.
4. Remove scribing blade and dish spring assembly from blade arbor.
6. Stand saw back on its feet/workstand.
7. Adjust saw blade position by turning the setting
nuts.
8. Turn saw over again and place on its saw table.
PKF 255 V8
2.13
5. Unscrew clamping collars with a second openend spanner.
6. Clean all clamping surfaces on blade arbor,
clamping collars and scribing blade.
Danger!
A
Do not use cleaning agents (e.g. for removing
resin residue) that could corrode the light
metal components of the saw; the stability of
the saw would be adversely affected.
7. Install clamping collars to fresh scribing blade
(direction of rotation opposite to main saw
blade).
Scribing blade setting
In order to align the scribing blade perfectly with the
main saw blade, it can be adjusted in two directions:
-
up and down;
-
to the left or right.
Height setting
The teeth of the scribing blade are of trapezoidal
shape – the higher it projects over the saw table the
wider the kerf. The width of the kerf must be exactly
the same as the width of the main blade’s kerf
(make trial cut).
Normally the scribing blade should project 2 to 3 millimetres over the saw table.
Height adjustment is done by means of a hexagon
socket head cap screw, accessible from the saw
table top.
·
Hexagon socket head cap screw turned clockwise
= scribing blade is lowered.
·
Hexagon socket head cap screw turned counter-clockwise
= scribing blade is raised.
Danger!
A
-
Use only suitable saw blades (see “Technical specifications“)
-
Mount saw blade only using genuine parts.
-
Do not use loose-fitting reducing rings; the
saw blade could work loose.
-
Saw blades have to be mounted in such
way that they do not wobble or run out of
balance, and can not work loose during
operation.
8. Put dish spring assembly and clamping collars
with scribing blade onto blade arbor (direction of
rotation opposite to main saw blade!).
9. Screw arbor nut, with the low side facing the
blade, fingertight only onto the saw spindle.
Danger!
A
-
Do not extent the arbor nut wrench.
-
Do not tighten arbor nut by tapping on the
wrench.
10. Put scribing blade drive belt back on the pulleys.
It must be tensioned by the spring.
11. Install main saw blade and
travelling sizing table
(as described earlier).
The height setting can also be done by handwheel.
The handwheel is fitted to the other end of the hexagon socket head cap screw and accessible from
the underside of the saw.
Lateral alignment
Scribing blade and main saw blade must be exactly
in line (make trial cut). Checking is required after
every change of the main saw blade in particular.
1. To set loosen the chip case cover (see „Main
saw blade change“).
2.14
PKF 255 V8
2. Lock scribing blade with an open-end spanner.
·
Turn arbor nut clockwise
= scribing blade is offset to the right.
·
Turn arbor nut counter-clockwise
= scribing blade is offset to the left.
3. Swing chip case cover back and tighten screws.
Main drive belt tensioning
The main drive belt runs between the main drive
motor and the saw spindle of the main saw blade. It
requires retensioning if:
-
it deflects by more than 5 mm when pressed
down with a thumb;
-
the main blade takes more than 10 sec to come
to a complete standstill.
To check and retension
1. Turn saw upside down.
2. Unscrew cover plate from motor (grey arrows).
4. Loosen the four screws holding the motor by
approx. one turn.
The motor is mounted on a cam plate. The belt
tension is adjusted by turning the motor housing
as required:
·
Turning motor housing clockwise
= less belt tension.
·
Turning motor housing counter-clockwise
= more belt tension.
5. When the belt tension is correct tighten motor
fixing screws crosswise.
6. Screw cover plate back to motor.
The scribing blade drive belt requires no
3
maintenance.
Riving knife setting
The riving knife is one of the safety devices
A
and has to be correctly installed for a safe
operation.
In order to match the riving knife exactly with the
main saw blade, it can be adjusted in two directions:
-
in the distance to the main blade;
-
to the left or right for alignment.
3. Check belt tension at window in transmission
housing by pressing with a thumb.
If the belt requires retensioning:
PKF 255 V8
Distance to the main saw blade
The distance between the saw blade’s outer edge
and the riving knife should be approx. 5 mm.
2.15
1. Remove blade guard.
2. Take off the travelling sizing table.
3. Raise saw blade fully.
4. Loosen screws on chip case cover. Lift chip
case cover slightly and swing over the screws.
The cover is hooked into the bottom of the chip
case and can not fall down.
5. Loosen nut on riving knife by approx. one turn.
6. Adjust riving knife position.
7. Tighten nut.
Lateral offset
Riving knife and main saw blade must be exactly in
line (make trial cut).
The alignment needs to be checked after every setting of the riving knife’s distance to the main blade.
·
Turn set screws (arrow) clockwise
= riving knife is set to the right.
·
Turn set screws (arrow) counter-clockwise
= riving knife is set to the left.
Travelling sizing table alignment
In order to align the travelling sizing table exactly, it
can be adjusted in two planes:
-
in height;
-
in lateral alignment.
Height adjustment
The surface of the travelling sizing table should be
approx. 0,5 mm above the surface of the saw table.
1. Loosen the hexagon socket head cap screws of
both angle brackets by approx. one turn (black
arrows).
8. Slide chip case cover back into the closed position and tighten screws.
9. Attach blade guard.
10. Reinstall travelling sizing table.
2. Set the height with the two setting screws (grey
arrows) on the angle bracket:
·
turning setting screw out
= travelling sizing table lower.
·
turning setting screw in
= travelling sizing table higher.
Lateral traverse
The distance between saw table and travelling sizing table must be between 9,5 and 10 mm over the
entire length.
1. Loosen hexagon socket head screws by
approx. one turn.
2. Adjust travelling sizing table position by light
taps with a rubber mallet.
3. Tighten both angle brackets’ hexagon socket
head cap screws.
Blade tilt stop setting
1. Raise blade fully and set at true 90˚ against the
table with the help of a try square.
2. If the 0˚ (90˚) stop does not exactly match the
saw blade position:
lower saw blade completely, turn saw upside
down and place on its saw table.
2.16
PKF 255 V8
3. Adjust backstop setting screws on both front
and rear of the saw until blade is in exact 0˚ position when set against the 0˚ stop.
4. To check the setting of the 45˚ backstop, repeat
steps 1 to 3 accordingly.
5. After resetting any of the backstops, check
bevel tilt scale on the machine’s front, adjust if
necessary.
Scale setting
The rip fence scale needs to be set according to the
position and thickness of the saw blade.
Universal fence adjustments
1. Check if fence is square against saw blade with
a try square.
2. If necessary, loosen fixing screws and adjust
mitre scale.
45
30
15
0
15
30
45
3. Retighten fixing screws.
Cleaning the saw
1. Lay machine on its side.
2. Remove chips and saw dust with vacuum
cleaner or brush:
- from saw blade setting guide elements
- from travelling sizing table guide elements
- from motor vent slots
1. Position rip fence against the right hand side of
the main blade and lock.
The "0“-mark of the scale should now be directly
underneath the left-hand edge of the rip fence
extrusion. If not:
- loosen fixing screw and reposition scale.
- tighten fixing screw and remove rip fence.
Machine transportation
· Lower saw blade completely.
· Engage the travelling sizing table’s travel lock.
· Dismount any add-on parts, projecting over the
saw.
· Carry saw with two persons; hold at saw table.
· If possible, pack in the original carton for ship-
ping.
Machine storage
Danger!
A
Store machine so that
- it can not be started by unauthorized persons, and
- nobody can get injured.
The on/off buttons can be blocked with a pad-
3
lock.
Caution! Do not store machine outdoors or in
A
damp environment without protection.
PKF 255 V8
2.17
Service plan
Troubleshooting
Before switching ON
- Chip ejection
(when operated
without dust collection) and
- table slot
Riving knife Visual check if dis-
Monthly (if used daily)
Clean guide elements
for saw blade setting
- threaded rods for
blade rise and fall;
- swivel segments.
Check guide elements
of travelling sizing
table:
- bearing surfaces;
- roll bearings.
Power cable Check for damage, if
Every 300 hours of operation
Visual check if unobstructed by chips.
tance saw blade – riving knife is 3...8 mm.
- Remove chips with
vacuum cleaner or
brush;
- apply light coat of
oil to guide elements.
- Remove chips with
vacuum cleaner or
brush;
- adjust or replace
bearing surface
brushes if necessary.
necessary have
replaced by a qualified
electrician.
Danger!
A
Before carrying out any fault service or maintenance work always:
- Switch machine OFF.
- Unplug power cable.
- Wait for saw blade to come to standstill.
Check that all safety devices are operational again
after each fault service.
Motor does not run
Undervoltage relay
tripped by power failure.
No supply voltage. Check cables, plug, out-
Motor overheated, e.g.
by
- a dull saw blade
- too high a feed rate
- sawdust build-up in
housing.
Reverse rotation of saw blade
(three-phase motor only)
No supply voltage. Interchange phases
Loss of cutting performance
Saw blade dull (possibly
tempering marks on
blade body).
Switch on again.
let and mains fuse.
Eliminate cause for
overheating, wait for a
few minutes, then start
saw again.
(see „Assembly and
connection“
Replace saw blade (see
section „Maintenance“).
Main saw blade drive
belt
All screwed connections
2.18
Check tension (£ 5
mm)
Check, retighten if necessary (except saw
blade longitudinal shift
setting screws).
Travelling sizing table not running smoothly
Roll bearings/bearing
surfaces soiled.
Clean, if necessary
adjust or replace bearing surface brushes.
PKF 255 V8
Technical specifications
Single-phase motor Three-phase motor
Voltage V 230 (1~ 50 Hz) 400 (3~ 50 Hz)
Rated current A 11.0 6.0
Fuse protection min. A 1 x 10 time-lag 3 x 16 time-lag
Protection class IP 44 IP 44
Speed main motor min
-1
2800 2800
Capacity main motor input P
output P
1
2
Speed main blade min
kW
kW
2.5 kW S6 40%
1.9 kW S6 40%
-1
3800 3800
3.4 kW S6 40%
2.5 kW S6 40%
Cutting speed main blade m/s 50 50
Main blade diameter (outer) mm 250 250
Main blade arbor bore diameter (inner) mm 30 30
Depth of cut main blade
at 90˚ vertical
at 45˚ tilt
Speed scribing motor min
Capacity scribing motor input P
output P
1
2
Speed scribing blade min
mm
mm
kW
kW
0 ... 80
0 ... 53
-1
2800 2800
0.3 kW S6 40%
0.2 kW S6 40%
-1
6000 6000
0 ... 80
0 ... 53
0.3 kW S6 40%
0.2 kW S6 40%
Cutting speed scribing blade m/s 28 28
Scribing blade diameter (outer) mm 90 90
scribing blade arbor bore diameter (inner) mm 30 30
Depth of cut scribing blade
at 90˚ vertical
at 45° tilt
mm
mm
0 ... 3
0 ... 2
0 ... 3
0 ... 2
Dimensions length saw table
width saw table
height (with blade guard)
length trav. sizing table 1800
length trav. sizing table 950
width travelling sizing table
Weight with travelling sizing table and work-
stand approx.
No-load noise emission values,
dust collection off
Sound pressure level A LpA
Sound power level A LWA
Noise emission value during sawing operation, dust collection on
A-sound pressure level LpA
Sound power level A LWA
PKF 255 V8
mm
mm
mm
mm
mm
mm
760
405
525
1800
950
250
kg 97 97
dB (A)
dB (A)
dB (A)
dB (A)
81,0
89,0
89,0
98,0
760
405
525
1800
950
250
81,0
89,0
89,0
98,0
2.19
Available saw blades
Application Description Stock-no.
Main saw blade with extraordinary long edge life for
- solid timber
- laminated timber
Main saw blade for smooth edge cuts in
- solid timber
- particle board
Main saw blade, in conjunction with scribing blade
for
- faced sheets
- veneered sheets
Scribing blade for
- solid timber
- faced sheets
- veneered sheets
- particle board
Circuit diagrams
Single-phase motor
1
PENL
16A
a
1 50Hz 230V
A2
2
3
230V~
b
a
<
U
142434
132333
4
44
43
I
0
L1
T1
13523
230V~
A1
<U
24 246
0I
6
br
bl
gnge
gnge
br
bl
Æ 250 x 3.2/ 2.2 x 30 2NL
T = 42 universal ATB
Æ 250 x 3.2/ 2.2 x 30 2NL
T = 80 multiple ATB
Æ 250 x 3.2/ 2.2 x 30 2NL
T = 60 combination ATB
Æ 90 x 4.8/ 3.2 x 30
T = 10 flat top
Three-phase motor
PE
NL1L2
L3
16A
5
3N 50Hz 400/230V
091 001 0174
091 001 0190
091 001 0182
091 005 2489
1
a
3
230V~
a
b
<
U
142434
132333
4
44
43
I
0
N
T2
13523
T1
L1 L2
230V~
A1
A2
<U
2
24 246
0I
6
br
bl
gnge
gnge
bl
+
sw2
br
UVW
sw1
5
-
2.20
PKF 255 V8
Aktiengesellschaft
Postfach 13 52, D-49703 Meppen
EG-Konformitätserklärung - EC conformity declaration - Déclaration de conformité CEE
EG-verklaring van overeenstemming - EF-overensstemmelsesattest - EG-konformitetsdeklaration
EF-konformitetserklæring - Selvitys ey-standardinmukaisuudesta - Dichiarazione di conformità CE
Declaración de conformidad-UE - Declaração de conformidade CE
Wir erklären, daß die Bauart der Maschine/des Gerätes - We declare that the design of the machine/appliance
Vi erklærer, at konstruktionen af maskinen/apparatet - Härmed försäkrar vi att maskin/apparat - Vi erklærer at konstruksjonsmåten til maskin/apparat
Art.-Nr. - Stock-no. - N° d’ article - art.-nr. - art.-nr. - Art.-nr. - Art.-Nr. - tuotenume ro - N° Art. - Art.N° - artigo n°:
est conforme aux règlements applicables suivants - aan de volgende terzake geldende voorschriften voldoet - opfylder følgende gældende bestemmelser
EG-Maschinenrichtlinie - EC machine directive - directive CEE pour les machines - EG-machinerichtlijn - EF maskindirektiv - EG-maskindirektiv
EF maskindirektiv - Koneita koskeva EY-direktiivi - Direttiva CE per macchinari - Directriz de máquinas-UE - Directiva CE para máquinas
EG-Richtlinie Elektromagnetische Verträglichkeit - EC-directive electro-magnetic compatibility - directive CEE sur la conformité électromagnétique
EG-richtlijn elektromagnetische compatibiliteit - EF-direktiv vedr. elektromagmetisk fordragelighed - EG-direktiv för elektromagnetisk tolerans
EF-direktiv om elektromagnetisk kompatibilitet - Sähkömagneettista toleranssitasoa koskeva EY-direktiivi - Direttiva CE compatibilità elettromagnetica
Nous certifions que le type de la machine/de l’appareil - Wij verklaren dat de constructie van de machine/het apparaat
Täten selvitämme, että alla mainittu kone/laite - Dichiariamo che il modello della macchina/dell’apparecchio
Declaramos, que el modelo de la máquina/aparato - Declaramos que o tipo de construção da máquina/do aparelho
Formatkreissäge
PKF 255 V8/ 3100 WNB - PKF 255 V8/ 4200 DNB
019 259 3441 - 019 259 3433
folgenden einschlägigen Bestimmungen entspricht - corresponds with the following relevant regulations
enligt sitt byggsätt motsvarar följande gällande föreskrifter - oppfyller de følgende gjeldende bestemmelser
vastaa seuraavia asiaa koskevia määräyksiä - corrisponde alle seguenti norme in materia
se ajusta a las siguientes directrices correspondientes - se enquadra com as seguintes disposições pertinentes:
89/392/EWG
93/68/EWG
Directriz-UE Compatibilidad electromagnética - Directiva CE sobre compatibilidade electromagnética
89/336/EWG
EG-Niederspannungs-Richtlinie - EC-Low voltage directive - Directive CEE de basse tension
EG-laagspanningsrichtlijn - EF-lavspændingsdirektiv - EG-direktiv för lågspänning
EF-direktiv om lavspenning - Pienjännitettä koskeva EY-direktiivi - Direttiva CE per bassa tensione
Directriz para baja tensión-UE - Directiva CE sobre baixa tensão
73/23/EWG
Angewendete harmonisierte Normen - Applied harmonized standards - normes harmonisées appliquées - Toegepaste geharmoniseerde normen
Anvendte harmoniserede standarder - Tillämpade harmoniserande direktiv - Anvendte tilpassede normer - Sovelletut harmonisoidut normit
Norme armonizzate applicate - Normas armonizantes aplicadas - Normas harmonizadas aplicadas:
EN 60204, EN 61029-1
Anvendte tyske standarder - Tillämpade nationella direktiv - Anvendte nasjonale normer - Sovelletut kansalliset normit - Norme nazionali applicate
Angewendete nationale Normen - Applied national standards - normes nationales apppliquées - Toegepaste nationale normen
Normas nacionales aplicadas - Normas nacionais aplicadas
E DIN VDE 0740-502
Die Baumusterprüfung wurde von folgender gemeldeter Stelle durchgeführt - The type test was carried out by the following registered location
L’homologation a été effectuée par l’office suivant - De constructiemodel-keuring werd door de volgende officiële instantie uitgevoerd
Typemønsterprøven er gennemført af følgende registrerede institut - Mönsterprovet utfördes på följande auktoriserad institution
Prototypen ble testet av følgende registrerte institusjon - Mallikappaleen tarkastuksen on suorittanut seuraava rekisteröity laitos
L’omologazione è stata effettuata dal seguente ufficio - El ensayo de la muestra constructiva ha sido realizada por la siguiente institución autorizada
A inspecção do modelo de construção foi realizada pela seguinte autoridade:
TÜV-Rheinland, Postfach 910351, D-51101 Köln
Nummer der EG-Baumusterprüfbescheinigung - Number of the EC type test certificate - Numméro d’homogolation CEE
Nummer van het EG-constructiemodel-certificaat - EF-typemønsterprøveattestens nummer - EG-provintygets nummer
Nummeret på EF-prototyptestsertifikatet - EY-mallikappaletarkastustodistuksen numero - Numero del certificato di omologazione CE
Número de la Certificación-UE de la muestra constructiva - Número do certificado de inspecção CE para o modelo:
BM 9810663 01
Technischer Leiter - Technical Manager - Le responsable technique - Chef techniek - Teknisk leder - Produktledare
D/GB/F/NL/DK/S/N/SF/I/E/P 1000846/ 98
Teknisk leder - Tekninen johtaja - Direttore teccnico - Director técnico - O director técnico
B
Belgium
Elektra Beckum Belgium N.V.S.A.
Industriezone
Hofte te Bollebeeklaan
B-1730 Asse-Mollem
Tel.: 0032-24540454
Fax: 0032-24540450
G
Great Britain
Elektra Beckum Machinery Ltd.
6 The Quadrangle
Premier Way
GB-SO51 9AQ Romsey
Tel.: 0044-1794-834900
Fax: 0044-1794830083
D
K
E
Deutschland
Elektra Beckum AG
Daimlerstraße 1
D-49716 Meppen
Tel.: 01803-333 456
Fax: 01803-333 457
Danmark
Elektra Beckum Danmark
Lundeborgvej 9
Postbox 8113
DK-9220 Aalborg OE
Tel.: 0045-98-151300
Fax: 0045-98-151451
España
Elektra Beckum Import S.A.
Calle Alejandro Coicoechea 6
E-08960 Sant Just Desvern
Tel.: 0034-3-4739009
Fax: 0034-3-4739755
I
N
H
Italia
Elektra Beckum AG Germania
Daimlerstraße 1
D-49716 Meppen
Tel.: 0049-1803-333456
Fax: 0049-1803-333457
Norge
Profilma-Import A/S
Postboks 536 Nanset
Sophus Buggesvei 48
N-3252 Larvik
Tel.: 0047-33114777
Fax: 0047-33114108
Nederland
Elektra Beckum Nederland
Einsteinstraat 15
NL-1704 RT Heerhugowaard
Tel.: 0031-7257-44660
Fax: 0031-7257-44250
F
J. Muller
1.Place de Lábattoir
F-67190 Mutzig
Tel.: 00333-88479971
Fax: 00333-88479970
J
Nofa OY
P.O.Box 28
Hannuksentie 1
FIN-02270 Espoo
Tel.: 00358-9804-861
Fax: 00358-9803-9485
PKF 255 V8 – ARL0014 115 163 7007 D/GB/F 2498 1.0
France
Suomi/ Finland
P
Costa & Garcia S.A.
Vila de Paraisp., Ap.23
Rua de Cadavao, 801
P-4408 Valadares Codex
Tel.: 00351-2-7121279
Fax: 00351-2-712467017
S
HDF-Paulsson AB
Box 525
Svaravaregatan 5
S-30180 Halmstad
Tel.: 0046-35-154400
Fax: 0046-35-121780
Portugal
Sverige
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