Metabo PK 300 K User Manual

®
D
ENG
F
NL
Betriebs- und Montageanleitung Präzisionskreissäge
Operating Instructions Precision Circular Saw Notice de service et de montage Scie circulaire
de précision Handleiding Bediening
Precisie-cirkelzaagmachine
PK 300 K
Le châssis n’est pas compris dans le programme de livraison (équipement optionnel)
Het onderstel wordt niet standaard meegeleverd (beschikbaar als optie).
D
Achtung! Lesen Sie diese Anleitung vor der Installation und Inbetriebnahme aufmerksam durch.
ENG
Attention! Carefully read through these instructions prior to installation and commissioning.
Attention! Prière de lire attentivement la présente notice avant l'installation et la mise en service.
NL
115 115 9270 / D/ENG/F/NL / 3100 - 3.1
Attentie! Lees deze instructies voor de installatie en ingebruikname aandachtig door.
Untergestell nicht im Lieferumfang enthalten (Sonderzubehör)
Base not included in Standard Delivery (Optional Accessoires)
ENG
Scope of Application
This Elektra Precision Circular Saw is designed to perform rip and crosscuts in wood or wooden materials having a square or rectangular cross section.
- Crosscuts should be performed only with the help of a mitre fence or the Sliding Carriage PK, available as optional accessory.
- Do not crosscut round stock, for ripping use the Square and Round Stock Jig available as optional accessory.
- Maximum saw blade diameter is 300 mm, the minimum blade diameter must be 250 mm.
User Responsibility
This machine will perform in conformity with the description contained tin the instructions provided. This machine must be checked periodically. Defective equipment (including power cable) should not be used. Parts that are broken, missing, plainly worn, distorted or contaminated, should be replaced immediately. Should such repair or replacement become necessary, it is recommended that such repairs are carried out be qualified persons approved by Elektra Beckum or its representative. This machine or any of its parts should not be altered or changed from standard specifications. The user of this machine shall have the sole responsibility for any malfunction which results from improper use or unauthorized modification from standard specification, faulty maintenance, damage or improper repair by anyone other than qualified persons approved by Elektra Beckum or its representative.
Product Liability/Warranty
We explicitly draw your attention to the fact that, under the current product liability regulations, Elektra Beckum does not have to assume liability for any damages causes by its products, if such damages result from improper repair, use of replacement parts other than genuine Elektra parts, or repairs not having been carried out by customer service or authorized service centres.
The three-phase motor of this machine is equipped with an automatically engaging mechanical motor brake, designed for a long service life. If the braking action fades, and the time to standstill exceeds 10 sec, the brake has to be replaced. Consult your dealer or authorized service centre.
Table of Contents
1 Specifications 2 Standard Delivery 3 Installation 4 Connection to Power Mains 5 Controls/Settings 6 Saw Blades 7 Overview of Components/Terms 8 Jigs and Push Blocks 9 Safety Rules
10 Dust Collection 11 Operation 12 Adjusting the Saw Blade Position 13 Belt Tension 14 Care and Maintenance 15 Wiring Diagrams 16 Optional Accessories 17 Spare Parts Lists
1 Specifications PK 300 K/4200 DNB
Saw table size 710x900 mm Table working height 940 mm Dept of cut at 90°/45° 104/70 mm Motor speed 2800 rpm Arbor speed 3800 rpm Main blade diameter 300 mm Cutting speed with Ø 300 mm blade 60 mtr/sec Motor capacity P Motor voltage 3 ~ 400 V
1
Mains frequency 50/60 Hz Mains fuse 3 x 16 A time-lag Suction port diameter 100 mm Weight 90 kg Stock-no. 010 300 4209
Noise Emission
The noise emission levels shown below have been established by measuring methods according to:
The correction factor K3 has been established by DIN EN 31204.
1. PK 300 K operating under no load
A-sound pressure level L A-sound power level L
pA
WA
2. PK 300 K operating under load
A-sound pressure level L A-sound power level L
pA
WA
4200 W-
DIN EN 23 746; DIN EN 31 202; ISO 7960 appendix A.
74,3 dB(A) 87,8 dB(A)
84,7 dB(A) 98,2 dB(A)
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2 Standard Delivery
Saw blade TCT 300x2.6/1.8x30 mm 28 alternate bevel teeth Riving knife 2.5 mm Saw blade guard Rip fence Mitre fence Dust extraction port with hoses Push stick Tool set Operating instructions
3 Installation
Place machine upside down on two battens to install the workstand. Do not tighten screws fully before all parts have been installed.
Install suction port to chip case. Use 3 each
hex. head screw M 6x16 serrated lock washer Ø 6.4 hex. nut M 6
Install dust collection port into hole of the rear panel with 3 each
hex. head screw M 6x16 serrated lock washer Ø 6.4 hex. nut M 6
Place spiral hose Ø 100 mm onto suction port and secure with hose clamp Ø 100 mm. Install both side panels, using 4 each
hex. head screw M 6x16 serrated lock washer Ø 6.4 hex. nut M 6
Place the spiral hose on the dust collec­tion port and secure in place with the second hose clamp Ø 100 mm.
Install rear panel (with hole) between the side panels. Use 6 each
hex. head screw M 6x16 serrated lock washer Ø 6.4 hex. nut M 6
Install the workstand's front panel. Use 6 each
hex. head screw M 6x16 serrated lock washer Ø 6.4 hex. nut M 6
Put a hex. nut M 10 on the threaded bolt of all 4 adjustable feet.
Install feet into tapped bushes M 10 lo­cated on each corner.
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Now tighten all screw joints fully, then stand machine on its feet. Place side panels lids into the panel openings.
Loosely attach 2 carriage bolts M 6x16 to hose carrier, then slide hose carrier into the rear T-groove of the table.
Install spiral hose between saw blade guard and dust collection port.
Raise saw blade (see paragraph 5) and attach saw blade guard to riving knife.
3.1 Rip Fence Scale Adjustment
The rip fence scale is adjustable to accommodate saw blades of different widths. Set rip fence against the blade. Loosen scale fixing screw and set scale until zero mark matches the hairline of the fence bracket's magnifying glass. Tighten fixing screw and verify setting by making a trial cut on a piece of scrap. Note: The scale's zero mark and the hairline of the magnifying glass can only line up with the fence extrusion installed in the upright position (wide edge facing the blade).
3.2 Magnifying Class 3.3 Rip Fence Adjustment 3.4 Mitre Fence Adjustments
The magnifying glass can be removed from the rip fence for cleaning.
The rip fence is factory set parallel with the saw blade. If adjustment is necessary loosen the four screws holding the fence extrusion to the carrier and set square with the table.
Both left and right hand 45° end stops are factory set. If required the positions can be adjusted with the setting screws. The angle scale is also adjustable.
4 Connection to Power Mains
- This machine must be operated on a residual current operated device of 30 mA capacity, having a fault current breaker.
- This machine must be safety earthed. The yellow/green lead is the earth conductor.
- Fit plug matching your local standard outlet to the power cable.
- The outlet this machine is connected to must be earthed and phase protected by a 16 A time-lag fuse or circuit breaker.
- Do not operate saw with a damaged power cable. Risk of electrical shock. Worn or defective cables must be replaced immediately. Have replaced by a qualified electrician only. Check if voltage of power mains matches with voltage stated on machine's type plate. For mains connection a 5-lead power cable is required. The yellow/green lead is the earth conductor. Do not connect the yellow/green earth lead to any of the current conducting terminals. If in doubt-consult a qualified electrician. Extension cables should have a minimum lead cross section of 1.5 mm2 and a rubber outer jacket (HO7RNF/SJT or similar). Use of extension cables with too small a lead cross section causes a voltage drop and possible damage to motor and/or switch.
Important! Always disconnect from power before servicing the saw.
Direction of rotation of the saw blade is clockwise, when looking at it from the left side of the saw. To check start saw briefly. If the blade runs counter-clockwise on a three-phase machine, have a qualified electrician interchange two of the phases to correct. Note: Wrong direction of rotation of the saw blade is dangerous and may cause severe personal injury.
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4.1 Switch/Overload Protection
The switch is equipped with a no-volt release solenoid (magnetic switch), to prevent start-up after a power failure. If the saw is not connected to the power mains the switch does not engage. In the event of a power failure the machine has to be restarted. In case of an overload of the main motor the build-in motor protection relay trips and cuts the power to the motor. If the motor is shut off repeatedly by the overload relay, check machine (motor brake action, dull blade, low voltage etc.). A cooling down period of 30 min. is recommended. A light humming from the solenoid inside the switch is normal and does not indicate a fault.
- Block rotary switch knob with a padlock to prevent unauthorized use.
5 Controls/Settings
5.1 Sawblade Vertical Setting
The depth of cut of the main blade is set by turning the cranked handwheel.
Turn clockwise to raise blade Turn counter-clockwise to lower blade
To compensate for possible play always raise blade into desired position.
5.2 Blade Tilt
After release of the ratchet lock lever inside the handwheel the blade can be tilted steplessly to any position between 90° and 45° by turning the handwheel. Reference point is the graduation mark to the right of the pointer.
- Tighten ratched lock lever after setting.
Caution! Carry out setting only with the blade at complete standstill.
5.3 Rip Fence Setting
Place rip tence onto the saw table. Set to required width of cut, then push the right hand side lock lever down.
Turn micro-adjuster screw to set fence to exact dimension.
5.4 Opening the Chipcase
Disconnect from power before servicing!
After micro-adjustment is made push down the left hand side lock lever to lock the rip fence in position.
Loosen wingnut of saw blade guard a few turns. Pull forward and up to remove blade guard from riving knife.
Loosen starknobs located below the table at front and rear of removable table sec­tion and push against the workstand panel.
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Remove the removable table section.
Lift chip case cover on both ends, pull forward by approx. 50 mm, then lower. Riving knife and saw blade are now accessible for maintenance and servicing
5.5 Setting of Riving Knife
Disconnect from power before servicing!
The riving knife prevents the work from closing behind the blade, thus stalling it and causing kickback. Except for set-in work (see para­graph 11.3) never perform any
cutting operation without the riv­ing knife in place and correctly
set. Set riving knife to a distance of 3 ­8 mm against the saw blade.
Set the height so that the top of the riving knife is not less then 2 mm below the crown of the saw blade.
Important! Check mounting screw regularly for stripped threads.
5.6 Changing the Main Blade
Disconnect from power before servicing!
Insert lock bar from tool set through the hole in the table into the hole of the blade flange below. Turn blade by hand to line up holes. Use 30 mm spanner from tool set to loosen arbor nut. Note: Left-hand thread, turn clockwise to loosen! Take off arbor nut and blade. Before fitting another blade be sure that blade seat and arbor thread are clean. Wipe of with rag any chips or saw dust which may have deposited there, so blade can fit snug against flanges to ensure safe operation. Fit blade so that teeth on top point towards the operator in front of saw. Replace arbor nut and tighten. Do not overtighten. Remove lock bar, close chip case and put removable table section back in place. Install saw blade guard before starting the saw.
6 Saw Blades
Never use HSS blades, as these are not flexible enough and will crack or break easily. Saw blades must be marked with the name or trade mark of the manufacturer. On this saw the following blades can be used with the standard riving knife: min. Ø 250 mm, max. Ø 300 mm, arbor bore 30 mm, blade thickness/tooth width 1.8 - 2.5 mm. Use of thinner or thicker blades requires a different riving knife. The riving knife must not be wider than the width of the kerf and not narrower than the blade body.
TCT blade T = 28 W Ø 300x2,6/1.8x30 mm Alternating teeth. General purpose blade for rip and cross cuts, timber and particle board. Standard delivery.
Stock-no. 091 001 4099
TCT blade T = 60 DH Ø 300x3.2/2.2x30mm Pointed-hollow teeth. For cutting plastic laminated boards. Makes scribing/scoring blade obsolete.
Stock-no. 091 001 4102
TCT blade T = 48 UW Ø 300x3.2/2.2x30 mm Universal alternating teeth. For cutting cabinet boards, veneered and laminated boards as well as solid timber.
Stock-no. 091 001 4110
TCT blade T = 72 KW Ø 300x3.2/2.2x30 mm Combination alter­nating teeth. Cuts Melamin boards, extrusions, all kinds of plastics.
Stock-no. 091 001 4129
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TCT blade T = 96 VW Ø 300x3.2/2.2x30 mm Multiple alternating teeth. For the ultimate performance in cabinet making. Cuts solid timber as well as all plywoods and boards.
Stock-no. 091 001 4137
TCT blade T = 96 TF Ø 300x3.2/2.6x30 mm Trapezium-flat teeth. For solid timber, ply, plastic and aluminium extrusions, fine furniture boards.
Stock-no. 091 001 4145
7 Overview of Components/Terms
1 Riving knife 2 Saw blade guard 3 Rip fence 3a Auxiliary fence 4 Mitre fence 5 Push stick
4
2
8
3
3a
1
7.1 Optional Accessories
6 Sliding Carriage 7 Table Rear Extension 8 Table Side extension
Optional accessories not shown:
- Edge Trimming Attachment
- Wheel Set
- Cam-lock Clamp
- Square & Round Stock Jig
8 Jigs and Push Blocks
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5
6
Make a deflector board when crosscutting small work pieces (see paragraph 11.5 below). Do not use chipboard for making the deflector board.
Always use push stick when cutting strips of less than 120 mm width (see para. 11.4 below).
Always use wedge cutting jig for cutting wedges or tapers (see para. 11.8 below). The wedge cutting jig should be at least 300 mm long and 170 mm wide.
Make a push block for cutting tenons (see para. 11.7 below). The recess must corre­spond to the thickness of the workpiece that is to be worked.
9 Safety Rules
As with all power tools there is a certain amount of hazard involved with the operator and his use of the machine. Using the machine with the respect and caution demanded as far as safety precautions are concerned will considerably lessen the
possibility of personal injury. If, however, normal safety precautions are overlooked or completely ignored, personal injury to the operator can develop.
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General Safety Precautions
- FOR YOUR OWN SAFETY; READ AND UNDERSTAND INSTRUCTION MANUAL BEFORE OPERATING
- THE SAW: Learn the saw’s applications as well as the specific hazards peculiar to it.
- KEEP GUARDS IN PLACE and in working order.
- REMOVE ALL ADJUSTING KEYS AND WRENCHES: Form habit of checking to see that all keys and adjusting wrenches are removed from tool before switching it “ON”.
- ALWAYS USE SAW BLADE GUARD AND RIVING KNIFE for every operation for which they can be used, including through sawing. Through sawing operations are those when the blade cuts completely through the work piece as in ripping or cross cutting.
- ALWAYS HOLD WORK FIRMLY AGAINST RIP FENCE OR MITRE FENCE.
- USE PUSH-STICK if distance between blade and rip fence is less than 120 mm / 5 in.
- NEVER PERFORM ANY OPERATION “FREE-HAND”.
- NEVER REACH BEHIND, OVER OR UNDER THE CUTTING TOOL WITH EITHER HAND FOR ANY
- REASON. Keep hands away from saw blade; do not reach into area 120 mm / 5 in. left and right of saw blade.
- DIRECTION OF FEED: Feed work into saw blade against direction of rotation only.
- AVOID KICKBACKS (work thrown back at you) by keeping the rip fence parallel to the blade, keeping riving knife and guards in place and operating, by not releasing work before it is pushed all the way past the saw blade, and by not ripping stock that is twisted or warped or does not have a straight edge to guide along the fence.
Safety Precautions particularly for this Saw Model PK 300 K
- Before operating the saw check if saw blade is mounted correctly and arbor bolt tightened. Check if blade turns freely.
- Large or long stock, which may tilt the saw by its weight, must be supported at both infeed and outfeed side of the table by suitable means, e.g. the Roller Table Extensions available as optional accessory, saw horses or other supports of suitable height.
- Never cut round stock without using suitable jigs.
- Do not use High Speed Steel (HSS) saw blade on this saw.
- Perform crosscuts only with the crosscut/mitre fence, or with a Sliding Carriage (optional accessory).
- Replace dull or cracked saw blades at once.
- Replace kerf plate if worn.
- Set guards as required for the job on hand.
- If operated indoors use a dust collector with a minimum air flow rate of 20 mtr/sec at the suction port.
9.1 Problems
- If the saw blade is stalled by waste, switch machine off and let blade come to a complete standstill before removing obstruction.
- Switch motor off at once if blade is stalled. A dull blade is likely to be the cause, which may cause motor overloads.
- A dull blade may be the reason for what appears to be a loss of power.
- An extremely dull blade leaves burn marks in the kerf. The heat generated by friction may temper the blade body. Replace at once to prevent overloading the motor.
- After a power failure the motor has to be restarted by switching ON again.
- Resin residue on the blade affects performance. Clean regularly.
- If the saw blade needs more than 10 sec. to come to a complete standstill the motor brake is worn. Have repaired by a qualified electrician.
10 Dust Collection
The Precision Circulars Saws models PK 300 K must be connected to a dust collector (e.g. Elektra Beckum model SPA 2000). The standard dust collection port has a nominal diameter of 100 mm. Adhere to all local codes and directives regarding dust collection on woodwor­king machines.
11 Operation
11.1 Through Sawing
If not in place install riving knife and saw blade guard, set as per paragraph 5.6 of this manual. Set depth of cut to approx. 10 -15 mm more than the workpiece thickness and rip fence to desired width of cut. Start saw only after all setting have been made. Place workpiece against the fence and feed into the blade in a steady motion. Do not force work, as this may overload the motor.
- When ripping strips less then 120 mm wide always use pushstick supplied with
machine for feeding the work to prevent personal injury.
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11.2 Rabetting and Grooving
First cut Second cut
11.3 Set-In Work
Remove blade guard and set riving knife as decribed in paragraph 5.6 of this manual. Check depth of cut directly on the blade with tape or stick measure. Set rip fence to required width and make first cut. The sequence of cuts is important: when making the second cut the waste must be on the left side of the blade. If on to the right of the blade, the waste may jam between fence and blade and kicked back against you (danger of personal injury).
Remove the riving knife and tighten the gusset plate.
With set-in work the cut starts somewhere within the board. To do this work safely (danger of kickback) backstops are re­quired. These can simply be wooden blocks clamped to the saw table or, for longer workpieces, a complete jig or anti­kickback fence may be required, which is firmly attached to the saw table.
11.4 Ripping with the Auxiliary Fence
Have riving knife and blade guard installed as described in paragraph 5.5. The auxiliary fence is used for
ripping stock that tends to open or close behind the blade. Loosen both wing nuts holding the rip fence extrusion, remove the rip fence extrusion and install it with the small edge facing the blade. In this position it serves as an auxiliary fence. The wide edge must rest on the table. Position the fence ex­trusion to that its front end reaches to approx. the centre of the saw blade.
Set rip fence as required. Place work­piece with yout right hand against the stop, the left hands holds the workpiece against the fence and pushes it down into the blade. Note: Mark area where blade will cut through on top of workpiece. Keep hands at at least 150 mm distance from blade.
Always use the auxiliary fence when ripping 45° bevels, guiding the work along the small edge of the fence extrusion. See also paragraph 5.3.
11.5 Crosscuts
Perform all crosscutting operations with the mitre fence supplied with this machine or with a sliding carriage available as optional accessory.
Install fence extrusion with the small edge facing the blade and position so that its front end just reaches the saw blade. With very small cutoffs use a deflector board as described in paragraph 8 to keep the cutoffs from being picked up by the rising teeth of the saw blade.
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11.6 Tenons and Slots
- To cut tenons and slots a push block is required as shown in paragraph 8. The recess in the push block has to match the workpiece.
- The riving knife must be installed.
Cutting:
Guide workpiece along the rip fence with your right hand. The left hand, holding the push block, feeds the work into the blade, keeping it from tilting and twisting. When the cut is completed pull back both workpiece and push block clear of the blade.
11.7 Cutting the Tenon Shoulder
To cut the shoulder of the tenon always use the mitre fence or the sliding carriage, available as optional accessory.
- The riving knife must be installed.
- Have auxiliary fence installed on rip fence and positioned for crosscuts.
11.8 Cutting Wedges
Cut wedges only with a wedge cutting jig made for the wedge dimensions as described in paragraph 8.
- Have riving knife and saw blade guard installed.
With the right hand guide the wedge cutting jig along the rip fence until the wedge is clear of the riving knife. The left hand keeps the waste clear of the blade (use push stick if waste is small to keep hand clear of blade).
11.9 Dimensioning with the Optional Accessory Sliding Carriage
- For dimensioning have the riving knife and blade guard installed.
Hang roller carriage extrusion into crosshead plates.
Use tape or stick measure to set flipstop to desired width.
When dimensioning large panels, which are not adequately supported by the saw table, install the table rear and/or table side extension, available as optional extras, for additional support.
Place table onto traversing saddle and secure with locking levers.
Swing flipstop up and place workpiece on table. Start saw and square workpiece.
Set fence extrusion closely against the blade, tighten starknobs.
Pull sliding carriage back. Turn work around by 180°, swing flipstop down again and place squared edge against the stop. Make second cut.
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12 Adjusting the Saw Blade Position
The saw blade is factory set to a centre position in the table slot. Use of saw blades with wider teeth may require a resetting of the blade position
Tilt machine to the rear and rest on rear housing panel to have access to the chip case. Loosen the two bolts size M 12, holding the chip case, by 1/2 turn.
13 Belt Tension
Disconnect from power before servicing!
To set belt tension loosen the 4 motor mounting screws one full turn.
Remove table insert and chip case lid. Loosen counter nuts M6 on the swivel trunnions and adjust saw blade position by turning the nuts as required, until blade runs clear of the table's edge.
Turn motor to tighten belt. The belt tension can be checked through the opening in the transmission housing. Slack should be approx. 5 mm.
Important!
Make sure that all screws and nuts are retightened after setting.
14 Care and Maintenance
- Always disconnect from power before servicing.
This machine is designed to require only minimal maintenance. It is recommended to protect it from high humidity, rain and agressive agents, such as acid vapors or solvents. All bearings and threaded rods, as well as the extrusions supporting the rip fence, should regularly given a light coating with gun oil. To ensure smooth operation clean the threaded rod (218) of the main blade's rise and fall mechanism regularly with kerosene, then give a light coat of oil to the spindle and bearing. Keep saw blades from rust. Regularly clean the motor's cooling fins from dust to ensure sufficient cooling.
Note
Both single-phase and 3-phase motors supplied with this saw are equipped with a mechanical motor brake designed for a long service life. However, friction causes the brake pad to wear. If the blade needs more than 10 sec. to come to a complete standstill the motor brake has to be replaced. Contact your dealer or a authorized service centre for help.
14.1 Tool Maintenance
Residue resin built-up on the saw blades should be removed regularly. Immerse blade(s) in a sodium carbonate solution, or in a parafin/kerosene solution or mineral turpentine for 24 hours. The residue resin can then be easily wiped off with a rag. Clean blades improve performance and cut quality.
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15 Wiring Diagram
Circuit diagram PK 300 K 4.2 DNB
16 Optional Accessories
Sliding Carriage PKS 1500 Stock-no. 0910003291 Sliding Carriage PKS 2300 Stock-no. 0910003321 Table Rear Extension PK Stock-no. 0910003330 Table Side Extension PK Stock-no. 0910003305 Square and Round Stock Jig Stock-no. 0910004018 Cam-Lock Clamp Stock-no. 0910009680 Wheel Set BKH/PK Stock-no. 0910007262 Saw Blades Stock-nos. see paragraph 6
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17 Spare Parts List PK 300 K
Pos. Description Dimension DIN Stock-no.
100 Removable table section 863 mm 138 321 3769 101 Saw table assembly PK 101 021 3823 102 Hex. socket head cap screw M 8x35 912 612 100 0812 103 Disk spring Ø16 Ø8.2x0.6 2093 705 301 6795 104 Hexagon lock nut M 8 985 620 200 2305 105 Clamping piece A 55x20x31 138 020 7482 106 Hex. head drilling screw w. collar 4.8x16 614 406 3978 107 Blind rivet 6x16 F 662 101 0423 108 Toothed plate 149 220 0723 109 Blind rivet 6x8 F 662 100 9530 110 Rear panel, motor housing 139 220 0246 111 Side panel, motor housing 139 220 0211 112 Hexagon head screw M 8 934 620 000 2235 113 Stop plate 139 220 0319 114 Hexagon head screw M 8x35 933 610 300 1208 115 Clamping piece B 55x26x33 138 020 7474 116 Toothed rack 724 mm 139 320 0746 117 Clamping rod Ø7.1 (M8) x 753 149 520 7516 118 Washer A 21 125 630 008 7696 119 Setting knob Ø 72x52 139 120 0390 120 Washer A 17 630 001 6713 121 Hexagon thin nut, shape B M 17 936/439 620 503 2396 122 Washer A 8.4 125 630 001 6322 123 Ratchet lever M 8 female 700 602 8653 124 Blind rivet 6x12 F 662 101 0407 129 Cross rec. pan head tapping screw 4.8x9.5 7981 617 201 6683 130 Arbor tilt scale 114 120 0468 135 Hexagon head screw M 8x16 933 610 300 1178 136 Cross rec. pan head tapping screw 2.9x9.5 7981 617 203 9632 137 Rip fence scale 0.23x13x707 114 220 0623 138 Spring plate 0.3x22x60 139 220 4918 139 Carriage bolt M 8x40 603 611 001 5990 140 Spacer bushing 8.2/15x25 mm 139 108 7560 141 Starknob M 8 female 700 002 8937 142 Switch ass'y PK 4.2 DNB 101 001 4499 143 Cord clamp 0.9x15x40 705 207 8118 144 Front panel, machine housing 139 220 0238 145 Hexagon lock nut M6 985 620 200 2291 146 Carriage bolt M 6x16 603 611 000 0594 147 Disk spring 5x6.5 mm 6888 672 000 8538 148 Spacer bushing DH 14x55 644 220 0309 149 Washer A 15 125 630 001 9984 150 Handwheel Ø 125 700 308 7322 151 Washer A 13 125 630 001 6705 152 Cap nut M 12x1.5 1587 620 107 4264 153 Crank handle M 6 700 407 6740 154 Hexagon nut M 6 934 620 000 2219 158 Pointer 148 221 4718 159 Pointer support 148 221 4700 160 Push stick pocket 138 221 4699 200 Hexagon thin nut, L.H. thread M 20x1.5 L 936/439 620 500 8460 201 Counter flange PK 300 148 521 3682 202 Saw blade, TCT 300x2.6/1.8x30 T=28 091 001 4099 203 Bearing bolt M 8 10h7 139 520 0611 204 Circlip ring 58x2 471 640 008 7588 205 Pilot link plate 139 220 0343 206 Shim for ball bearing 58x67.0x0.5 714 000 6941 207 Riving knife carrier plate Bl 2.5x347x152 139 220 7151 208 Washer A 6.4 125 630 001 6365 209 Swivel segment pair L + R 239 020 0199 210 Hexagon head screw M 10x20 933 610 300 5270 211 Serrated lock washer A 6.4 6798 630 408 4047 212 Hex. head screw, thread rolling M 8x35 614 310 1264 213 Swivel trunnion PK 239 020 0202 214 Bearing plate 139 220 0289 215 Grooved roller bearing 6202-2Z/QE6LHT23 710 013 6915 216 Setting tube Ø24.6x675.5 139 320 7503 217 Hexagon head screw M 6x45 933 610 300 0430 218 Threaded rod 149 502 4381 219 Adapter sleeve 6x16 1481 650 300 1711 220 Saw blade spindle, 30mm arbor PK 300 Rd 57x137 138 521 3669 221 Transmission housing 139 020 0753 222 Grooved ball bearing 6005 2RS 25x47x12 710 001 6812 223 Hex. thin nut, shape B M 20x1.5 936/439 620 505 2753 224 Grooved belt pulley 14J x 46.5PK 300 46.5x50/M 24x1.5 138 521 3693 225 Poly-V-belt 14 PJ 457 723 308 7313 226 Circlip for bores 42x1.75 472 640 112 1364 227 Grooved ball bearing 6004 2RS 20x42x12 710 001 6995 228 Hex. head bolt with washer Ø25 M 8x16 933 610 310 2632 229 Eccentric plate standard motor D = 80 139 220 0360 231 Motor pulley standard motor PK 300 54.0x57/20 PN 6 138 521 3707
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Pos. Description Dimension DIN Stock-no.
232 Hex. socket head cap screw M 6x16 912 612 102 3081 233 Feather key A 6x4x30 6885 672 105 9322 234 Motor 4.2 DNB w/o switch PK 300 101 017 9145 235 Hexagon nut M 12 934 620 001 7992 236 Bolt Ø 25x35 139 520 0271 237 Hexagon lock nut M 12 985 620 202 4139 238 Hexagon lock nut M 10 985 620 200 2313 239 Carriage bolt M 6x35 603 611 002 9436 240 Chip case PK 300 101 021 3793 241 Pressure spring Ø 9.9x2x22.5 705 120 7240 242 Guide bracket PK 300 Fl 16x5x215 148 221 3754 243 Disk spring 23x8.2x0.9 705 307 5104 244 Cover plate, transmission housing 139 220 0084 245 Carriage bolt M 12x30 603 611 000 0691 246 Saw blade guard w/suction port PK 300 Ø 37.4 138 115 8612 247 Riving knife carrier 60x80x16 238 021 3730 248 Riving knife, std. Gr. 25x2.5 138 221 3722 249 Gusset plate PK 300 Bl 2.99x80x60 138 221 3749 250 Hexagon nut, Keps type M 12 620 900 2432 251 Chip case cover w/o hooks PK 300 138 221 3803 252 Hook, chip case cover Bl 2x20x146 139 220 0386 253 Hexagon head screw M 6x16 958/933 610 301 5675 254 Suction port 139 120 0501 255 Washer B 6.4 9021 630 500 2087 256 Carriage bolt M 6x45 603 611 000 0624 257 Wing nut M 6 700 512 5213 285 Pan head tapping screw St 3.9x13 7981 617 200 1805 286 Motor brake ass'y 805 504 6132 287 Motor fan 120/13 133 140 8839 288 Fan cover 120/13 133 140 8847 289 Hexagon head bolt M12x1.5x25 L.H. 961 610 300 1267 290 Brake pad 133 218 5329 294 Terminal box. workstand 133 140 9657 295 Cross rec. pan head screw M4x12 7985 612 300 2022 296 Rectifier 101 000 1141 297 Lid, terminal box 133 140 9665 298 Pan head screw 5x20 618 901 1421 308 Push stick 10x70x410 139 420 1630 317 Carriage bolt M6x25 603 611 003 1325 326 Guide rail 149 202 7223 327 Stop block 139 120 0439 328 Cross recessed countersunk head screw M 6x12 965 613 105 9530 329 Vernier scale, mitre fence 114 120 0450 330 Hexagon socket head cap screw M 4x20 912 612 110 2640 331 Hexagon nut M 4 934 620 000 2197 332 Serrated lock washer A 4.3 6798 630 408 4020 333 Mitre fence body 139 020 0419 334 Ratchet lever M 6x25 700 600 3847 335 Cross recessed countersunk head screw St 4.2x13 7982 617 400 1942 336 Mitre fence extrusion end plate, std. 239 109 1725 337 Mitre fence extrusion 300 mm 139 300 5315 338 Mitre fence scale 0-2x45° 114 120 0441 339 Cross recessed pan head tapping screw St. 3.5x9.5 7981 617 202 8215 340 Washer A 4.3 125 630 001 6330 341 Slotted headless screw w/chamfered end M 6x25 427 616 000 0340 342 Knurled nut M 6 624 112 5058 343 Extrusion end plate, extented 139 120 0145 350 Rip fence carrier extrusion S8x48x450 138 321 4420 351 Thumb screw M6xLB=68 615 019 0299 352 Washer B6.6 verz. 9021 630 500 2087 353 Square nut M8 verz. 557 621 800 5126 354 Hex. socket head cap screw M8x16 912 612 100 0790 355 Rip fence carrier 138 021 4497 356 Set screw Ø6/M8/Ø20x110 148 521 4379 357 Dish spring 16x8.2x0.6 2093 705 301 6795 358 Clamping fork 138 021 4349 360 Hexagon nut, self-locking M8 985 620 200 2305 361 Bolt Ø10/Ø11/Ø17x47 148 521 4360 362 Eccentric clamp 239 020 5484 363 Circlip for shafts 10x1 471 640 004 7349 364 Cross rec. pan head tapping screw M5x6 galv. 7985 612 314 9287 365 Leaf spring 0.8x25 705 221 4356 366 Thread cutting screw AM 5x12-St-Lt galv. 7516 617 517 4166 367 Extrusion end plug 57x49x7 138 121 4458 368 Cross rec. counters. head tapping screw Stz 4.8x19-C-Lt galv. 7982 617 415 5800 369 Slide rail 16x5x200 148 221 4548 370 Holder, magnifying glass 63x36x30 138 121 4393 371 Magnifying glass Ø 30 138 121 4407 372 Auxiliary fence extrusion 60x35x700 138 321 4447 7000 Mitre-/Crosscut fence 201 020 0108 7002 Spiral hose Ø 100x1000 785 412 6290 7003 Shoulder plate 139 220 1595 7004 Extension ring 148 521 3674
28
U.K Supplement to Operating Instructions for Elektra Beckum PK 300 K Precision Circular Saw
Please note the following supplementary information associated with this machine:
1974 Woodworking Machinery Regulations
When in industrial use, this machine falls under the scope of these regulations. In the interest of health & safety of the machine user we recommend you study and follow these regulations. We would also draw your attention to the booklet "Woodworking Machines Regulations 1974 - Guidance on Regulations" ref L4 (ISBN 0118855921) published by HMSO.
Rabetting, Grooving etc.
This manual is prepared for world-wide distribution. Some of the operations depicted here are prohibited by the 1974 Regulations without the use of special guards. These operations include rabetting, grooving, tenoning etc. Always follow the 1974 Regulations.
Paragraph 4 Connection to Power Mains
230 V motor. Although the motors supplied with this machine will run safely on a 13A domestic ring main, on starting the machine a high current of very short duration is drawn, which could cause your 13A fuse to blow. If this persists we recommend to have the machine connected to a 16A separate radial circuit. Ensure a suitably sized fuse matching the motor is used. This work should be undertaken only by a qualified electrician!
Paragraphs 11.2, 11.3, 11.6, 11.7
See note above "Rabetting; Grooving etc."
Wiring Instructions
Warning: This appliance must be earthed!
If the plug, fitted to the power cable supplied with the machine, has to be changed or replaced, connect the mains lead conductors in accordance with the following colour code.
Single-phase motors (110/115/220/230/240 volts):
Yellow/green - Earth
Blue - Neutral
Brown - Live
Three-phase motors (220/380/400/415 volts):
Machines with a 3-phase motor are connected to power mains using a 5-pin industrial appliance-inlet/connector according to VDE 0623/BS 4343/IEC 309.
4-wire mains lead Yellow/green - Earth
Brown - Phase (L1)
Black - Phase (L2) Black - Phase (L3)
5-wire mains lead Yellow/green - Earth
Brown - Phase (L1)
Black - Phase (L2) Black - Phase (L3)
Blue - Neutral
IF IN DOUBT - CONSULT A QUALIFIED ELECTRICIAN!
29
56
57
13-217 445, Fax: +40-13-214 505
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Dilex d.o.o.,
Orginceva ut. 17, SLO-51113 Ljublijana
Remtech Spol. S.R.O.,
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Agent Trade, S. C., S.R.L.,
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RO- 751552 Bucuresli 4
Metabo s.r.o.,
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Internet: http://www.metabo.cz
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Tel.: +386-61-168 16 20, Fax: +386-61-168 16 16
EB_Adr1B.fm
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Bolas - Máquinas e Ferramentas de Qualidade, S.A.,
Rua 8, Lotes 8, 10, 12, P.O. Box 53,
P-7001 Évora-Codex
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Metabo Danmark A/S,
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Marielundvej 48 C, DK-2730 Herlev
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Spółka
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Extra Industrial Goods,
Tel.: +36-46-362 264; +36-46-366 363,
+36-30-450 618, Fax: +36-46-362 761
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ITA Ltd.,
Balakirevskij Pereulok 19, str. 1, RUS-Moscow
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+7-95-737 93 13, Fax: +7-95-737 93 14,
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Elektra Beckum AG,
D
Metabo UK Ltd., 25 Majestic Road, GB-SO 16 OYT
Tel.: +44-2380-732 000, Fax: +44-2380-747 500
Daimlerstraße 1, D-49716 Meppen
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Lurem MACHINES à BOIS,
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S.A. Ferunion N.V., 19-23, Rue de L‘Escaut /
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