Metabo 900 DP, 1200 DP, 600 DP, 1204 DP User Manual
Specifications and Main Features
- Model Variants: These include 600 DP, 900 DP, 1200 DP, and 1204 DP.
- Input Voltage Specifications: Equivalent to 3~380/415 V for 1204 DP when alternated to a frequency of 50 Hz alongside a 3,230 V frequency for 600 DP and 900 DP sets.
- Power Requirements: The following list outlines the power requirements by type;
- 600 DP- 14 kVA
- 900 DP- 25 kVA
- 1200 DP- 30 kVA
- 1204 DP- 30 kVA
- Maximum No-load Voltage Supply:
- 600 DP-215V while 255V is used during stage 2
- 900 DP- 195 during stage 1 followed by 325 during stage 2
– 1200 DP- 203.0 at stage 1 and 307 – stage 2
- 1204 DP- 307 volts at all stages
- Working Voltage:
- 600 DP-110 volts during stage 1 and 95 during stage 2
- 900 DP- 96 with 90 to follow (stage 1 and 2 respectively)
- 1200 DP- 110 volts stage 1 and 88 during stage 2
- 1204 DP- stage 1, 110, stage 2, 110, and stage 3 – 95, stage 4 and so forth
- Cutting Current Ratings:
- 600 DP- stage 1 uses 45A while 60A is used in stage 2.
- 900 DP- comparable to its predecessor, 45A was stage one while 90A was stage two.
- 1200 DP- at 1 the rating applied was 60A while the rating for second stage to 120 Amps.
- Max Direct Current (DP): 30A(1st Stage), 60A(2nd Stage), 90A(3rd Stage), 120A(4th Stage).
- Power Consumption:
- DP 600: 14A/21A DP 900: 12A/39A DP 1200: 16A/46A DP 1204: 11.5A/23A/34.5A/46A
- Duty Cycle:
- DP 600: 75% at 1st Stage, 50% at 2nd Stage.
- DP 900: 75% at 1st Stage, 50% at 2nd Stage.
- DP 1200: 75% at 1st Stage, 50% at 2nd Stage.
- DP 1204: 100% at 1st, 2nd, 90% at 3rd and 75% at 4th stage.
- Power Factor:
- DP 600: 0.67 at 1st, 0.61 at 2nd stage, DP 900& 1200: 0.45 Both Stages
DP 1204: 0.45 at Stage 1.
- Insulation Rating:: F.
- Protection Rating: IP 21 which indicates devices that are protected against the ingress of fingers or similar objects and against vertically falling water drops.
- Type of cooling Fan.
- Marks on Mains:
DP 600: 20A;
DP 900: 35A;
DP 1200:50A;
DP 1204: 50A.
- Cutting Range:
DP 600: maximum 12 mm
DP 900: maximum 22 mm
DP 1200: maximum 35 mm
DP 1204: maximum
35 mm (differs by stage)
- Aluminum:
- 600 DP, max. 8-9 mm
- 900 DP, max. 15 mm
- 1200 DP, max. 25 mm
- 1204 DP, max. 25 mm (differs by stage)
- Air consumption:
- 600 DP : 120 Liters/min
- 900 DP : 200 Liters/min
- 1200 DP : 200 Liters/min
- 1204 DP : 220 Liters/min
- Operating pressure: 4.5 – 5 bar.
- Relative humidity: (at 20 degrees C): 30% maximum.
- Air oil content: 0.01 mg/m3 maximum.
- Dimensions:
- 600 DP : 600 x 570 x 370 mm
- 900 DP : 750 x 800 x 510 mm
- 1200 DP : 750 x 800 x 510 mm
- 1204 DP : 750 x 800 x 510 mm
- Weight:
- 600 DP : 72.5 kg
- 900 DP : 154 kg
- 1200 DP : 173 kg
- 1204 DP : 180 kg
Frequently Asked Questions
Q: What is the maximum cutting capacity for steel with the use of the 600 DP model?
A: Steel cutting capacity for this model is 12 mm maximum using the 600 DP model.
Q: How much current does the 1204 DP Model pulls when operating on stage one?
A: The 1204 DP draws 46A on its peak settings, and its first stage is 120A.
Q: What is the recommended air pressure for operation?
A: It is advised that the air pressure for the machine is set within the range of 4.5 to 5 bars.
Q: I can not start the machine what should I do?
A: Ensure that the compressed air supply has the appropriate pressure. You must also check to if all three phases of the power supply are operational.
Q: How often should the electrodes and cutting tips be checked for wear?
A: Electrodes and cutting tips are to be inspected on a frequent basis especially when the cutting quality is noticeably less than satisfactory
Q: Is it possible to use this plasma cutting machine to cut painted materials?
A: The machine in question uses a pilot arc which enables it to cut through painted materials without the need for prior cleaning of the surface.
Q: What safety features does the machine have?
A: The cutting current for the machine is only turned on when the torch makes contact with a workpiece thanks to the advanced electronic safety control inbuilt into the device.
Q: What is the weight of the 900 DP model?
A: For the model 900 DP the weight can be calculated to be around 154 kg.
User Manual
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