Merida BIG.NINE E-LITE 900 DX, BIG.NINE E-LITE 600, E-SPRESSO SPORT 410 DX, E-SPRESSO SPORT 400A, E-SPRESSO SPORT 409 Owner's Manual
...
MERIDA
Translation of the original operating instructions
MOUNTAIN BIKE EN 14766
PEDELEC, E-BIKE, EPAC EN 15194
Read at least pages 12-19 before your first ride!
Perform the functional check on pages 20-22 before every ride!
Observe the chapter “Intended use”,
the service schedule, the bike card and the handover report!
Component description MERIDA mountain bike
Frame:
1
Top tube
2
Seat tube
3
Down tube
4
Chainstay
Saddle
Seat post
Seat post clamp
Rear brake
Rotor
Front derailleur
Cassette sprockets
Rear derailleur
Chain
Chainwheel
Crank
5
Rear stay
6
Head tube
7
Rear shock
Suspension fork:
I
Fork crown
II
Stanchion tube
III
Lower leg
IV
Drop-out
Stem
Handlebars
Shifter
Brake lever
1
2
3
6
I
II
Headset
Front brake
5
7
III
Rotor
Wheel:
4
IV
Quick-release/
thru axle
Rim
Tire
Spoke
Hub
Valve
2
Component description MERIDA mountain bike
Frame:
1
Top tube
2
Seat tube
3
Down tube
4
Chainstay
Saddle
Seat post
Seat post clamp
Rear brake
Rotor
Front derailleur
Cassette sprockets
Rear derailleur
Chain
Chainwheel
Crank
Pedal
5
Rear stay
6
Head tube
7
Rear shock
Suspension fork:
I
Fork crown
II
Stanchion tube
III
Lower leg
IV
Drop-out
Stem
Handlebars
Brake lever
6
1
I
II
2
7
5
3
III
Shifter
Headset
Front brake
Rotor
Wheel:
IV
4
Quick-release/
thru axle
Rim
Tire
Spoke
Hub
Valve
3
Component description MERIDA pedelec
Frame:
1
Top tube
2
Seat tube
3
Down tube
Saddle
Seat post
Seat post clamp
Rear brake
Rotor
Cassette sprockets
Rear derailleur
Chain
Crank
Pedal
4
Chainstay
5
Rear stay
6
Head tube
a
Motor
b
Rechargeable battery
c
Display and
command console
2
5
4
Suspension fork:
I
Fork crown
II
Stanchion tube
III
Lower leg
IV
Drop-out
Stem
Handlebars
c
Shifter
Brake lever
6
1
b
3
I
II
III
Headset
Front brake
Rotor
Wheel:
a
IV
Quick-release
Rim
Tire
Spoke
Hub
Valve
4
Translation of the original MERIDA
operating instructions
The translation of these original MERIDA operating
instructions includes the following bicycle types:
Mountain bikes
Pedelec
Speed pedelec
E-bike
EPAC
It is essential to also observe the instructions
A
tions are subject to European law. If delivered to countries outside Europe, supplementary information has to
be provided by the manufacturer of the MERIDA bike,
if necessary.
i
of the component manufacturers on this
MERIDA CD-ROM. These operating instruc-
Always keep yourself informed at
www.merida-bikes.com
a
b
Imprint:
Edition 4, June 2014
Technical details in the text and illustrations of this manual are subject to change.
© No part of this publication may be reprinted, translated, copied or transmitted in any form or by any means,
c
electronic, mechanical, by hand or otherwise for another business purpose without prior written permission
of Zedler – Institut für Fahrradtechnik und -Sicherheit
GmbH.
© Text, concept, photos and graphic design
Zedler – Institut für Fahrradtechnik und -Sicherheit
GmbH
d
www.zedler.de
5
Table of contents
Component description MERIDA mountain bike .......................2
Component description MERIDA pedelec ............................4
Some notes on the translation of these original MERIDA operating
instructions ......................................................8
General safety instructions .........................................9
Intended use ....................................................12
Before your first ride .............................................16
Additional information “Before your first ride”
with your MERIDA pedelec .....................................18
Additional information “Before every ride”
with your MERIDA pedelec .....................................22
After an accident ................................................23
Additional information “After an accident”
with your MERIDA pedelec .................................... 25
How to use quick-releases and thru axles .......................... 26
Quick-release ................................................ 26
How to fasten components securely with a quick- release .........27
Thru axles ................................................... 28
Adjusting the MERIDA bike to the rider .............................34
Adjusting the saddle to the correct height ........................ 35
Adjusting the height of the handlebars ...........................37
Conventional stems ........................................... 38
Adjustable stems ............................................. 39
Stems for threadless systems, the Aheadset
Correcting the fore-to-aft position and horizontal tilt of the saddle ..40
Adjusting saddle position and tilt ................................41
Adjusting the brake lever reach ................................. 43
Adjusting the tilt of the handlebars and brake levers ...............44
Special features of MERIDA dirt and freeride bikes .................. 45
Adjusting the saddle height .................................... 46
The brake system ................................................47
Rim brakes .................................................. 49
V-brakes and cantilever brakes ............................... 49
®
-system ............. 39
Hydraulic rim brakes ........................................ 50
Functional check ............................................51
Disc brakes .................................................. 52
Hydraulic disc brakes ....................................... 53
Mechanical disc brakes ..................................... 54
The gears ...................................................... 55
Derailleur gears .............................................. 55
Functioning and operation ................................... 55
Checking and readjusting .....................................57
Adjusting the rear derailleur .................................. 58
Adjusting the limit stops ..................................... 58
Adjusting the front derailleur ................................. 59
Multi-speed hubs (internal gear hubs) ........................... 60
Functioning and operation ...................................60
Checking, readjusting and servicing ............................61
Adjusting multi-speed hubs ...................................61
Chain - Care and wear ........................................... 62
Chain maintenance ........................................... 62
The wheels and the tires ......................................... 63
Tires, inner tubes, rim tape, inflation pressure ....................63
Valves ....................................................... 65
Rim trueness and spoke tension ................................ 65
Tire puncture ...................................................66
Dismounting wheels .......................................... 66
Clincher and folding tires ...................................... 67
Dismounting tires ........................................... 67
Mounting tires .............................................68
Tubeless tires (UST tires) ......................................69
Dismounting tires ........................................... 69
Repair ..................................................... 69
Mounting tires .............................................69
Mounting wheels ..............................................70
Special characteristics of carbon ...................................71
Headset ........................................................73
6
Checking and readjusting .......................................73
Threadless headsets – Aheadset
®
...............................74
Suspension .....................................................75
Glossary ......................................................75
Suspension forks ..............................................76
Adjusting the spring rate ......................................77
Readjusting the suspension travel .............................79
Adjusting the damping .......................................79
Lockout ....................................................81
Maintenance ................................................81
Rear shocks .................................................. 83
What to bear in mind when adjusting the saddle ............... 83
Adjusting the spring rate ..................................... 83
Readjusting the suspension travel ............................ 85
Adjusting the damping ...................................... 86
Lockout ................................................... 88
Maintenance ............................................... 88
Riding a MERIDA pedelec – Special features .......................90
Riding with drive assistance ...................................90
Range – Useful information for a long ride ....................... 92
Riding without drive assistance ................................. 93
Riding a MERIDA speed pedelec – Special features ................. 93
Useful information for proper handling of the rechargeable battery .... 95
Lighting system .................................................97
Battery-powered lighting .......................................97
Things worth knowing about your MERIDA bike .....................98
Cycling helmets and glasses ................................... 98
Clothing ..................................................... 98
The pedals and the shoes ......................................99
Accessories ..................................................100
Bar ends ..................................................100
Bicycle locks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100
Puncture kit ................................................101
Cycle computers ........................................... 101
Kickstand ..................................................101
Mudguards/wheel protections ................................101
Transporting baggage ...........................................102
Taking children with you .........................................103
Child seats ...................................................103
Child trailers .................................................103
Kids’ bike towing devices/trailer systems ........................104
Transporting the MERIDA bike or pedelec ..........................104
By car .......................................................104
By public transport ...........................................106
By plane ....................................................106
What to bear in mind when transporting your MERIDA pedelec .......107
By car .......................................................107
By train / By public transport ..................................108
By plane ....................................................108
General notes on care and servicing ...............................109
Maintenance and servicing ....................................109
Cleaning and caring for your MERIDA bike or pedelec .............110
Safekeeping and storing your MERIDA bike .......................111
Servicing MERIDA speed pedelecs – Special features ............. 112
Drive maintenance and care ................................. 112
Service and maintenance schedule ...............................113
Recommended torque settings ...................................115
Recommended torque settings for disc brakes
and hydraulic rim brakes ......................................116
Legal requirements for riding on public roads ....................... 118
Warranty and guarantee .........................................119
A note on wear ...............................................119
Guarantee on MERIDA bikes ...................................120
Service schedule ...............................................122
Bike card ......................................................125
Handover report ................................................126
EC declaration of conformity .....................................127
7
Some notes on the translation of
these original MERIDA operating
instructions
The illustrations on the first pages of the translation of
these original MERIDA operating instructions show a
typical MERIDA mountain bike and a typical MERIDA
pedelec. One of these MERIDA bikes looks similar to the
MERIDA mountain bike or MERIDA pedelec you have
purchased. Today’s bikes and pedelecs come in various
types that are designed for specific uses and fitted accordingly. The translation of these original MERIDA operating instructions includes the following bicycle types:
(a)
Mountain bikes (cross
(c)
and tour mountain bikes, enduro and all mountain
bikes, dirt and freeride bikes)
Pedelecs
In the translation of these original MERIDA operating instructions pedelecs with drive support and described as
EPACs in the European standard EN 15194 are referred
to as pedelecs. For a precise description of the different
EPAC types see the chapter “Intended use”.
In the translation of these original MERIDA operating instructions the term “bike” will always be used in
general descriptions if this refers to mountain bikes and
pedelecs.
(d)
and speed pedelecs (EPAC)
, cross-country
(b)
, marathon
Pay particular attention to the following symbols:
This symbol indicates an imminent risk to your
G
a
A
I
deserves your special attention.
The following symbols always appear if it is necessary
to bring your attention to special points concerning
b
pedelecs. If you have purchased a MERIDA pedelec
then you should pay special attention to this information
and these warnings. Please note as well in all cases the
general warning information given in the translation of
these original operating instructions.
H
c
take preventive measures when using your MERIDA
pedelec. Please note as well in all cases the general
warning information given in the translation of these
original operating instructions.
life or health unless you comply with the instructions given or take preventive measures.
This symbol warns you of wrongdoings which
may result in damage to property and the environment.
This symbol provides you with information
about how to handle the product or refers to
a passage in the operating instructions that
This symbol indicates an imminent risk to
your life or health unless you comply with the
corresponding handling instructions given or
8
d
This symbol warns you of incorrect actions
S
pedelec. Please note as well in all cases the general
warning information given in the translation of these
original operating instructions.
U
these original operating instructions that deserves your
special attention. Please note as well in all cases the
general warning information given in the translation of
these original operating instructions.
The described possible consequences will not be repeated in the translation of these original MERIDA operating
instructions every time one of the symbols appears.
These operating instructions are not intended to help
you assemble a MERIDA mountain bike or a MERIDA
pedelec from individual components, to repair it or to
make a partly assembled MERIDA mountain bike or
MERIDA pedelec ready-for-use. The translation of these
original MERIDA operating instructions is not applicable
to any other than the displayed bike or pedelec types.
The translation of these original MERIDA operating instructions together with this MERIDA CD-ROM complies
with the requirements of the European standards EN
14766 for mountain-bicycles and EN 15194 for pedelecs.
Also observe the system instructions of the drive manufacturers and the instructions of the component manufacturers, which you can find on this MERIDA CD-ROM.
that could result in damage to property and
the environment when using your MERIDA
This symbol provides you with information
about how to handle the MERIDA pedelec
or refers to a passage in the translation of
General safety instructions
Dear MERIDA customer,
In purchasing this MERIDA bike
a product of high quality. Each component of your new
MERIDA bike has been designed, manufactured and
assembled with great care and expertise. Your MERIDA
e
dealer gave the bike its final assembly and made a functional check. This guarantees you pleasure and a sense
of confidence from the very first turn of the pedals.
This manual contains a wealth of information on the
proper use of your MERIDA bike, its maintenance and
operation as well as interesting information on bike and
pedelec design and engineering. Read the translation of
f
these original MERIDA operating instructions thoroughly. We are sure that even if you have been cycling all
your life you will find useful and detailed information.
Bike technology has developed at a rapid pace during
(g+h)
recent years
Therefore, before setting off on your new MERIDA bike,
be sure to read at least the chapter “Before your first
ride”.
g
To ensure as much fun and safety as possible during cycling, be sure to carry out the functional check described
in the chapter “Before every ride” before setting off on
your MERIDA bike.
h
.
(e+f)
you have chosen
9
Even a manual as big as an encyclopedia could not describe any possible combination of bike or pedelec models and components or parts on the market. The translation of these original MERIDA operating instructions
therefore focuses on your newly purchased MERIDA
mountain bike and MERIDA pedelec and standard components and provides the most important information
and warnings. In addition to this, the system instructions
of your drive manufacturer give important information
and warnings on handling your new MERIDA bike.
When doing any adjusting and maintenance work, be
aware that the detailed instructions provided in your
manual only refer to this MERIDA bike.
The information included here is not applicable to any
other bike or pedelec type. As bikes come in a wide variety of designs with frequent model changes, the routines
described may require complementary information. It
is essential to also observe the system instructions of
your drive manufacturer as well as the instructions of the
component manufacturers on this MERIDA CD-ROM.
Be aware that these instructions may require further
explanation, depending on the experience and/or skills
of the person doing the work. For some jobs you may
require additional (special) tools or supplementary instructions. This manual cannot teach you the skills of a
bicycle mechanic.
This MERIDA CD-ROM includes the system
I
as well as the relevant web links.
Before you set off, let us point out a few things to you that
are very important to every cyclist. Never ride without a
properly adjusted helmet and without glasses
a
sure to wear suitable, bright clothing, as a minimum you
should wear straight cut trousers and or leg bands and
shoes fitting the pedal system
on public roads and observe the traffic rules so as not to
endanger yourself or others.
This manual cannot teach you how to ride. Please be
aware that cycling is a potentially dangerous activity that requires the rider to stay in control of his or her
b
MERIDA bike at all times. Be aware from the moment
you set off that you ride at a higher speed
essary, attend a beginners course for cyclists, as offered
here and there.
Like any sport, cycling involves the risk of injury and
damage. By choosing to ride a bike, you assume the
responsibility for the risk. Please note that on a bike you
c
have no protection technique around you like you have
in a car (e.g. bodywork, ABS, airbag). Therefore, always
ride carefully and respect the other traffic participants.
instructions of your drive manufacturer, the
instructions of the component manufacturers
(b)
. Always ride carefully
(c+d)
(a)
. If nec-
. Make
10
d
Component description MERIDA mountain bike
Crank
Component description MERIDA pedelec
Never ride under the influence of drugs, medication, alcohol or when you are tired. Do not ride with a second
person on your MERIDA bike (except on a tandem) and
never ride without having both hands on the handlebars.
Observe the legal regulations concerning off-road cy-
(e+f)
cling
and cycling on public roads with MERIDA
bikes and MERIDA pedelecs. These regulations may
differ in each country. Respect nature when riding
through the forest and in the open countryside. Only use
your pedelec on signposted, well maintained trails and
hard-surface roads.
Always bear in mind that you travel rapidly and quietly
when you are riding a MERIDA pedelec. Do not startle
pedestrians or other cyclists. Always make others aware
of your presence well ahead of time and by ringing your
bell or make use of the brakes so as to avoid accidents.
Familiarize yourself with your MERIDA pedelec. For
more information in this regard, read the chapters “Riding a MERIDA pedelec – Special features” and “Riding a
MERIDA speed pedelec – Special features“.
Frame:
1
Top tube
2
Seat tube
3
Down tube
4
Chainstay
Seat post clamp
Front derailleur
Cassette sprockets
Rear derailleur
Chainwheel
Rear brake
First we would like to familiarize you with the various
components used on your MERIDA mountain bike and
on your MERIDA pedelec. Observe the component description on the front pages of the translation of these
(g+h)
original MERIDA operating instructions
. Here you
will find two MERIDA mountain bikes and on MERIDA
pedelec showing all the essential components so that
you can easily locate the components as they are re-
e
ferred to in the text.
For your own safety, never do any work or
G
adjusting when servicing your bike unless
you feel absolutely sure about it. If you are
in doubt or if you have any questions, contact your
MERIDA dealer.
f
G
Suspension fork:
I
5
Rear stay
6
Head tube
7
Rear shock
Saddle
Seat post
Rotor
Chain
5
4
Fork crown
II
Stanchion tube
III
Lower leg
IV
Drop-out
Stem
Handlebars
Shifter
6
1
3
2
7
Brake lever
Headset
I
II
Front brake
Rotor
III
Wheel:
IV
Quick-release/
thru axle
Rim
Tire
Spoke
Hub
Valve
condition of the road.
MERIDA – MORE BIKE!
g
Please note: Do not hitch yourself and your
bike to a car. Do not ride freehand. Only take
your feet off the pedals, if required by the
Frame:
1
Top tube
2
Seat tube
3
Down tube
Seat post clamp
Cassette sprockets
Rear derailleur
Seat post
Rear brake
4
Chainstay
5
Rear stay
6
Head tube
Saddle
Rotor
Chain
Crank
Pedal
5
4
a
Motor
b
Rechargeable battery
c
Display and
command console
2
a
Suspension fork:
I
Fork crown
II
Stanchion tube
III
Lower leg
IV
Drop-out
Stem
Handlebars
c
Shifter
Brake lever
Headset
6
I
1
II
b
3
Front brake
Rotor
III
Wheel:
Quick-release
IV
Rim
Tire
Spoke
Hub
Valve
11
h
Intended use
Keep in mind that every type of bike is designed for a
specific use. Be sure to use your MERIDA bike and your
MERIDA pedelec only according to its intended use, as
it may otherwise not withstand the stress and could fail
and cause an accident with unforeseeable consequences! If you use your bike for another than its intended purpose, the warranty will become void.
Category 2: Cross bikes
(a)
MERIDA cross bikes
eter 622 mm) and are intended for hard-surface roads,
i.e. for tarred roads and cycle lanes or gravel field tracks.
They are, however, not suitable for use on rough terrain.
Category 2: MERIDA bikes of this category are designed
for riding on hard-surface roads where the wheels remain in permanent contact to the ground and for well
paved gravel paths and off-road trails with a slight slope
where a short loss of tire contact with the ground due to
small steps can occur. This condition comprises MERIDA
cross bikes as well as MERIDA cyclo-cross bikes with
road racing handlebars and cantilever or disc brakes.
Categories 3-5: Mountain bikes
The mountain bike itself describing one particular type
of bike does not exist any longer. Various types of mountain bikes for specific uses have been developed instead.
Be sure to use your MERIDA bike only according to its
intended use. Observe the traffic rules when riding on
public roads. The rider’s maximum weight incl. baggage
and bike should not exceed 135 kg.
have 28”-wheels (inner diam-
MERIDA bikes of the cat-
G
ing, jumps, slides, stoppies, wheelies, tricks etc.!
egories 0, 1, 2 and 3 are
not suitable for stair rid-
Categorie 3: Cross-country, marathon and tour mountain bikes
(b)
MERIDA cross-country
MERIDA tour mountain bikes
off-road use, but not for tricks, stair riding etc., training
and competitive use in the categories freeride, dirt,
downhill races.
a
Category 3: MERIDA bikes of this category comprise
the MERIDA bikes of the categories 1 and 2 and are in
addition suitable for rough and unpaved terrains. Sporadic jumps are also included in the field of use of these
MERIDA bikes. But particularly inexperienced riders doing jumps may land inappropriately, thus increasing the
acting forces significantly which may result in damage
and injuries. This category is typically represented by
b
MERIDA mountain bike hardtails and full suspension
MERIDA bikes with short suspension travel.
Category 4: Enduro and all mountain bikes
MERIDA enduro
(f)
are suitable for off-road use (Alpcross etc.), but not
for tricks, stair riding etc., training and competitive
use in the categories freeride, dirt, downhill races.
c
Category 4: This category includes MERIDA bikes of
the categories 1 to 3. In addition, bikes of this category
are suitable for very rough and partly blocked terrain
with steep slopes and higher speeds as a result thereof.
Regular jumps by experienced riders are no problem
for these MERIDA bikes. The regular and durable use
of the MERIDA bikes in bike parks must, however, be
excluded.
(e)
, MERIDA marathon and
(c)
are also suitable for
and MERIDA all mountain bikes
12
Due to the higher stresses, these MERIDA bikes should
be checked for possible damage after every ride. Full
suspension MERIDA bikes with medium suspension
travel are typical for this category.
Category 5: Dirt and freeride bikes
(g)
MERIDA dirt bikes
secured terrain. There are different types of dirt bikes
which are either designed for tricks and show rides,
jumps and freestyle in special obstacle parks, whereas
others are intended for races.
MERIDA freeride bikes
drops in most challenging terrains and in bike parks.
Category 5: This type of use stands for very challenging, highly blocked and extremely steep terrains,
which can only be mastered by well-trained riders with
technical skills. Rather high jumps at very high speeds
as well as the intensive use of specific, identified bike
parks or downhill trails are typical for this category. In
the case of these MERIDA bikes it must be considered
that a thorough check for possible damage is carried
out after every ride. Preliminary damage with clearly
inferior further stress can result in failure. A regular replacement of safety-relevant components must also
be taken into account. Wearing special protectors is
strongly recommended. Full suspension MERIDA
bikes with long suspension travels are typical for this
category.
are intended for harder use on
(h)
are suitable for jumps and
For your own safety, do not overestimate
G
hazardous to your life and limb. Always protect yourself
with suitable clothing.
e
G
les are, however, permitted.
A
bikes, dirt and freeride bikes) are not suitable for being
used on public roads. If you want to use them on public
roads, these bikes must be fitted with the prescribed
f
equipment. Observe the traffic rules when riding on
public roads. For more information see the chapter “Legal requirements for riding on public roads“.
Pedelecs
Pedelecs (pedal electric cycles) or EPA Cs (Electrically
Power Assisted Cycles) are bicycles with an auxiliary
motor that only switches on when you move
g
When you stop pedaling, the motor switches off.
A driving license is not required for riding a MERIDA
pedelec, if the motor assistance switches off automatically at a speed of 25 kmh. You do not need an operating license and need not insure the pedelec either.
your riding skills. Please note that though
looking easy the tricks of a professional are
Trailers attached to the chain and rear stays
are not permitted for MERIDA full-suspension
bikes. Trailers attached to the rear wheel ax-
Due to their design and fittings MERIDA
mountain bikes (cross, cross-country, marathon and tour bikes, enduro and all mountain
the pedals.
13
h
In general, all regulations that apply to bicycles also
(a-c).
apply to MERIDA pedelecs
country where you use your MERIDA pedelec whether
wearing a helmet is compulsory
wearing a helmet is compulsory in Australia.
Please make sure you do not confuse your MERIDA
pedelec with a “MERIDA speed pedelec” (see “Speed
pedelecs”).
Most MERIDA pedelecs are designed for cycling exclusively on lanes and roads with a smooth surface. Only
use trails that are allowed for bicycles. For off-road use
only MERIDA off-road pedelecs are suitable. Using
MERIDA trekking pedelecs off-road can result in crashes
with unforeseeable consequences.
Some MERIDA pedelecs have a pushing aid which provides assistance during pushing, even without pedaling,
up to a speed of 6 kmh.
Your MERIDA pedelec is designed for a maximum
overall weight including rider, baggage and MERIDA
pedelec. The overall weight is 140 kg.
Speed pedelecs
Speed pedelecs are bicycles with auxiliary motor which
provide assistance to the rider even beyond a speed of
25 kmh, as long as you continue pedaling. Without pedaling a MERIDA speed pedelec provides assistance to a
maximum speed of 20 kmh.
Inform yourself in the
(d)
. Please note that
MERIDA speed pedelecs are regarded as motor vehicles, have an operating license or EU type approval, and
are therefore subject to strict regulations relating to the
replacement of components and to changes.
Please check in the country where you use your
MERIDA speed pedelec whether you require a moped
license or a driving license for motor vehicles. You can
a
obtain a moped license if you are aged 15 or over. Inform
yourself at your driving license agency.
Make yourself familiar with the rules and reg-
U
pedelec.
Inform yourself in the country where you use your
b
MERIDA speed pedelec about the regulations on the
use of speed pedelecs on cycle lanes in built-up areas,
on lanes which are marked with a road sign allowing
access for mopeds, on cycling one-way streets in the
opposite direction, even when they are allowed to bikes
and on the use of roads which are closed for motor vehicles, motor cycles and mopeds.
c
When riding a MERIDA speed pedelec wearing a helmet is compulsory. A standard cycling helmet will do.
Also read the chapter “Riding a MERIDA speed pedelec
– Special features”.
ulations with regard to speed pedelecs in the
country where you use your MERIDA speed
14
d
125
Most of the MERIDA speed pedelecs
(e)
are designed
for cycling exclusively on lanes and roads with a smooth
(f)
surface
. Only use trails that are allowed for speed
pedelecs / e-bikes. Typical MERIDA speed pedelecs are
generally not suitable for off-road use. Using MERIDA
speed pedelecs off-road can result in crashes with unforeseeable consequences.
Your MERIDA speed pedelec is designed for a maximum
overall weight including rider, baggage and MERIDA
speed pedelec. The overall weight is 140 kg.
Be sure to use your MERIDA bike only for its
G
intended purpose, as it may otherwise not
withstand the stress and fail. Risk of an ac-
cident!
Please note that there are different types of
H
pedelecs and e-bikes which are subject to
different legal framework conditions. Check
the class of your MERIDA pedelec or MERIDA e-bike in
(g)
the bike card
. Keep the specific regulations in mind
when riding on public roads and through the landscape.
The regulations and rules for pedelecs and
U
speed pedelecs are being revised permanently. Read the daily press to keep you informed
about current legislative changes.
Bike card
Manufacturer
Model
Frame no.
Color
Drive system Mid-mounted motor
Battery model
Key no.
Voltage (Volt)
Ampere-hour (AH)
Capacity (watt hours)
Suspension fork - Manufacturer
- Model
- Serial no.
Frame type
Frame size
Size of wheels and tires
Special features
(Tip for the MERIDA dealer: Copy the bike card and the handover report and keep one copy in your customer file. Send another copy to the bike manufacturer)
Intended use
£ Category 0 £ Category 3
£ Category 1 £ Category 4
£ Category 2 £ Category 5
Permissible overall weight
MERIDA bike, rider and baggage _________ kg
Pannier rack £ yes £ no
Permitted overall load _________ kg
Child seat permitted £ yes £ no
Trailer permitted £ yes £ no
Permissible trailer load _________ kg
Brake lever Brake assignment
Right lever £ Front wheel brake
£ Rear wheel brake
Left lever £ Front wheel brake
£ Rear wheel brake
Read the chapter “Before your first ride” in the translation of
these original MERIDA operating instructions.
G
Stamp and signature of the MERIDA dealer
It is essential to also observe the system in-
U
structions of your drive manufacturer as well
as the instructions of the component manu-
facturers on this MERIDA CD-ROM.
For more information about the intended use
U
e
weight (rider, MERIDA pedelec and baggage) see the
of your MERIDA pedelec or MERIDA speed
pedelec as well as the permitted overall
bike card and the chapter “Before your first ride”.
For more information on the approval of using
(h)
U
trailers
pedelec, have a look at the bike card.
and child carriers on your MERIDA
Keep the translation of these original MERIDA
f
U
operating instructions for future reference
and hand it over to the respective user, in
case you sell, lend or pass on the MERIDA pedelec or
MERIDA speed pedelec otherwise.
For more information about the intended use
I
see the bike card and chapter “Before your first ride”.
g
of your MERIDA bike and the permitted over-
all weight (rider, MERIDA bike and baggage)
15
h
Before your first ride
1. If you want to use your bike on public roads, it has
to comply with legal requirements. These requirements may vary in each country. The fittings of your
MERIDA bike are, therefore, not necessarily com-
(a)
plete
laws and regulations applicable in your country or
in the country you intend to use your MERIDA bike.
Have your MERIDA bike equipped accordingly before using it on public roads.
For more information see the chapter “Legal re-
quirements for riding on public roads“.
2. Are you familiar with the brake system
look at the bike card and check whether the brake
lever of the front brake is on the side you are used to
(right or left). If it is not, ask your MERIDA dealer to
switch the brake levers before you set off for the first
time.
Your new bike is equipped with modern brakes
which may be far more powerful than those you
were used to so far. Be sure to first practice using the
brakes on a level, non-slip surface off public roads!
Slowly approach higher brake performances and
speeds.
For more information see the chapter “The brake
system” and the instructions of the component
manufacturers on this MERIDA CD-ROM.
. Ask your MERIDA dealer concerning the
(b)
? Have a
3. Are you familiar with the type and functioning of the
(c)
gears
the gear system and make yourself familiar with
your new gears in an area free of traffic, if necessary.
For more information see the chapter “The gears”
and the instructions of the component manufactur-
a
b
c
d
ers on this MERIDA CD-ROM.
4. Are saddle and handlebars properly adjusted? The
saddle should be set to a height from which you can
just reach the pedal in its lowest position with your
heel
when you are sitting on the saddle. Your MERIDA
dealer will be pleased to help you, if you are not
happy with your seating position.
For more information see the chapter “Adjusting the
MERIDA bike to the rider”.
5. If your MERIDA bike is equipped with clipless or
step-in pedals
they go with? First practice locking one shoe onto a
pedal and disengaging it while standing on the other leg. Ask your MERIDA dealer to explain you the
pedals.
For more information see the chapter “The pedals
and the shoes” and the instructions of the component manufacturers on this MERIDA CD-ROM.
? Ask your MERIDA dealer to explain you
(d)
. Check whether your toes reach to the floor
(e)
: Have you ever tried the shoes
16
6. If you have bought a MERIDA bike with suspension
(f+g)
, you should ask your MERIDA dealer to adjust
the suspension mechanism to your needs before delivery. Improperly adjusted suspension components
are liable to malfunction or damage. In any case
they will impair the performance of your pedelec as
well as your safety and joy whilst riding.
For more information see the chapters “Suspension
forks” and “Rear shocks” and the instructions of
the component manufacturers on this MERIDA CDROM.
Be aware that the distance you need to stop
G
tion handlebars. The brake levers are not always within
easy reach.
G
which you cannot quickly step out! Risk of an accident!
your pedelec increases, when you are riding
with your hands on bar ends or on multi-posi-
A lack of practice when using clipless pedals
or too much spring tension in the mechanism can lead to a very firm connection, from
Be sure to use your MERIDA bike only for its
G
cident!
G
e
brake supplied which can be mounted, if necessary. Do
not ride these MERIDA bikes on public roads, but only
on enclosed terrain.
G
very carefully by taking the shortest route possible,
even if your MERIDA bike went through this check
f
without any problems. Do not accelerate or brake hard
and do not ride your bike out of the saddle. If you are in
doubt, have yourself picked up by car, instead of taking
any risk. Back home you need to check your MERIDA
bike thoroughly once again.
have any questions, contact your MERIDA dealer!
intended purpose, as it may otherwise not
withstand the stress and fail. Risk of an ac-
Due to the specific intended use, some
(h)
MERIDA dirt bikes
brake. There is, however, always a second
In case you had a crash with your MERIDA
bike, perform at least the check described in
the chapter “Before every ride“. Ride back
are fitted with only one
If you are in doubt or if you
Pay particular attention to the fact that there
G
when you have to get off your bike quickly.
G
well below the speed you would ride at in dry conditions.
is enough clearance between your crotch and
the top tube so that you do not hurt yourself
Note that both braking effect and tire grip can
be reduced drastically in wet conditions. Look
well ahead when riding on wet roads and go
g
h
A
A
Before towing a trailer with your MERIDA
mountain bike contact your MERIDA dealer.
Before mounting a child seat, have a look at
the bike card and contact your MERIDA dealer.
17
Additional information “Before your first
ride” with your MERIDA pedelec
1. Have you ridden a pedelec yet? Please note the particular riding characteristics of this revolutionary hybrid drive concept. Set off for your first ride by select-
(a)
ing the lowest level of drive assistance
approach the potential of your MERIDA pedelec in
an area free of traffic.
! Slowly
3. The functions of your MERIDA pedelec are operated with the buttons on the drive HMI
(d)
command console
functions and displays? Check whether you know
the functions of all buttons on the drive HMI or on
the command console.
For more information see the system instructions of
a
your drive manufacturer on this MERIDA CD-ROM.
. Are you familiar with all
(c)
or on the
For more information see chapters “Riding a
MERIDA pedelec – Special features” or “Riding a
MERIDA speed pedelec – Special features” and the
system instructions of your drive manufacturer on
this MERIDA CD-ROM.
2. The rechargeable battery of your MERIDA pedelec
must be charged before you set off for the first time
(b)
. Are you familiar with the handling and mounting of the rechargeable battery? Before you set off
for the first time, check whether the battery is properly mounted, that it has engaged audibly and that it
is locked.
For more information see the system instructions of
your drive manufacturer on this MERIDA CD-ROM.
4. Your MERIDA pedelec has a pushing aid. The pushing aid provides assistance during pushing your
MERIDA pedelec. Are you familiar with the pushing
aid?
For more information see the system instructions of
b
c
d
your drive manufacturer on this MERIDA CD-ROM.
Be sure to use your MERIDA pedelec only
H
accident!
H
and that one pedal is at the lowest position when you
get on. The motor assistance might switch on suddenly and result in an uncontrolled start of your MERIDA
pedelec. Risk of an accident!
for its intended purpose, as it may otherwise
not withstand the stress and fail. Risk of an
When mounting your MERIDA pedelec, make
sure not to step on the pedals until you sit
in the saddle and grip the handlebars tightly,
18
Pulling the brake lever of the rear brake stops
H
H
in your bedroom. Place the battery during the charging
process on a big, non-inflammable plate made of ceramics or glass
charged up.
H
nector of the charger matches your rechargeable battery. The rechargeable battery can heat up, catch fire
or even explode!
H
S
MERIDA pedelec is markedly heavier than a MERIDA
bike without drive assistance. For this reason parking,
pushing, lifting and carrying the MERIDA pedelec is
more difficult. Bear this in mind when loading your
pedelec into a car and unloading it or when mounting it
on a bicycle carrier system.
the motor. Emergency stop!
We recommend that you charge your battery
only during the day and only in dry rooms
which have a smoke or a fire detector; but not
(e)
! Unplug the battery once it has been
Charge your battery only with the supplied
(f)
charger
other manufacturer, not even when the con-
Do not park your MERIDA pedelec in the
blazing sun.
The weight distribution on your MERIDA
pedelec differs markedly from the weight distribution on bikes without drive assistance. A
. Do not use the charger of any
Be aware that the brakes of your MERIDA
S
drive (e.g. because it pushes you forward in front of a
bend), slow down your MERIDA pedelec carefully.
e
S
S
S
f
stands safe and secure and is not at risk of toppling over
or being knocked over. If your MERIDA pedelec topples
over, it can suffer from damage.
g
h
pedelec are always more effective than the
drive. If you face any problems with your
Before towing a trailer
pedelec contact your MERIDA dealer.
Before mounting a child seat
at the bike card and contact your MERIDA
dealer.
Please note that not all MERIDA pedelecs
are fitted with kickstands. Therefore, when
parking your MERIDA pedelec, make sure it
(g)
with your MERIDA
(h)
, have a look
19
Before every ride
Your MERIDA bike has undergone numerous tests
during production and a final check has been carried out
by your MERIDA dealer. Nevertheless, be sure to check
the following points to exclude any malfunctioning that
may be due to the transport of your MERIDA bike or to
changes a third person may have performed on your
MERIDA bike before delivery:
(a)
1. Are the quick-release levers
of the front and rear wheel, the seat post and other
components properly closed?
For more information see the chapter “How to use
quick-releases and thru axles” and the instructions
of the component manufacturers on this MERIDA
CD-ROM.
2. Are the tires in good condition and do they have suf-
(b)
ficient pressure
riding stability and reduces the risk of a puncture.
The minimum and maximum pressure (in bar or
PSI) is indicated on the tire side.
For more information see the chapter “The wheels
and the tires” and the instructions of the component
manufacturers on this MERIDA CD-ROM.
? A higher pressure gives a better
, thru-axles or nuts
3. Spin the wheels to check whether the rims are true.
If you have disc brakes, watch the gap between
frame and rim or tire and, if you have rim brakes,
between brake pad and rim. Untrue rims can be an
indication of tires with ruptured sides, broken axles
or spokes.
For more information see the chapter “The wheels
a
b
c
and the tires” and the instructions of the component
manufacturers on this MERIDA CD-ROM.
4. Test the brakes in stationary by firmly pulling the
brake levers towards the handlebars
pads of rim brakes must hit the rim evenly with
their entire surface without touching the tire during
braking, in open condition or in between. Make sure
you cannot pull the brake levers all the way to the
handlebars and check the hydraulic brake cables
for leaks! Check the thickness of the brake pads, as
well.
With disc brakes you should have a stable pressure
point at once. If you have to actuate the brake lever
more than once to get a positive braking response,
have the MERIDA bike checked by your MERIDA
dealer immediately.
For more information see the chapter “The brake
system” and the instructions of the component
manufacturers on this MERIDA CD-ROM.
(c)
. The brake
20
d
5. Let your MERIDA bike bounce on the ground from
a small height. If there is any rattling, see where it
comes from. Check the bearings and bolted connections, if necessary. Tighten them slightly, if necessary.
6. In case you have a MERIDA bike with suspension,
press down on your MERIDA bike and see whether
the spring elements retract and extend as usual
For more information see the chapters “Suspension
forks” and “Rear shocks” and the instructions of
the component manufacturers on this MERIDA CDROM.
7. If your bike has a kick-stand, make sure it is fully
(e)
raised
8. Do not forget to take a high quality Dlock with you on your ride. The only way to effectively protect your MERIDA bike against theft is to
lock it to an immovable object.
9. If you want to ride on public roads, make sure your
MERIDA bike is equipped according to the applicable regulations of your country
lights and reflectors in dark or dim conditions is very
dangerous because you will be seen too late or not
at all by other road users. A lighting set that corresponds to the regulations is a must on public roads.
Turn on the lights as soon as dusk sets in. For more
information see the chapter “Legal requirements for
riding on public roads“.
before you set off. Risk of an accident!
(f)
(g)
. Riding without
(d)
or chain
Improperly closed fastenings, e.g. quick-re-
G
accident!
G
.
e
tion handlebars. The brake levers are not always within
easy reach.
G
or if you have any questions, contact your MERIDA
dealer.
f
G
namic loads, the different parts of your bike react with
wear and fatigue. Please check your MERIDA bike regularly for wear marks, scratches, deformations, color
changes and any indication of cracking. Components
which have reached the end of their service life may
g
break without previous warning. Let your MERIDA dealer maintain and service your MERIDA bike regularly. In
cases of doubt it is always best to replace components.
h
leases, can cause parts of your MERIDA bike
to come loose. This can result in a serious
Be aware that the distance you need to stop
your bike increases, when you are riding with
(h)
your hands on bar ends
Do not use your MERIDA bike, if it fails at one
of these points! A defective MERIDA bike can
lead to serious accidents! If you are in doubt
During use your MERIDA bike is undergoing
stress resulting from the surface of the road
and from the rider’s action. Due to these dy-
or on multi-posi-
21
Additional information “Before every ride”
with your MERIDA pedelec
For more information see the system instructions of
your drive manufacturer on this MERIDA CD-ROM.
1. Are the connections of the rechargeable battery, the
drive HMI or the command console and the drive
correctly plugged?
For more information see the system instructions of
your drive manufacturer on this MERIDA CD-ROM.
2. Is your battery fully charged? Remember to fully recharge the battery after each longer ride (e.g. less
than 50% charged). Modern lithium-ion batteries
have no memory effect. However, it does not matter if your MERIDA pedelec is left as it is for a short
time (e.g. overnight) when less than 50% charged
(b)
. However, you should not wait until the battery is
fully discharged!
For more information see the system instructions of
your drive manufacturer on this MERIDA CD-ROM.
3. Do the display on the drive HMI
computer on the handlebars show all the values? Is
there any error message or warning on the display?
Check the values are correct before every ride. Do
not set off on your MERIDA pedelec under any circumstances if the control element shows a warning.
(c)
and the cycle
(a)
4. Is the battery tight in its holder and the lock properly
(d)
locked up
locked battery.
For more information see the system instructions of
a
b
your drive manufacturer on this MERIDA CD-ROM.
5. Are the tires in good condition and do they have sufficient pressure? Please note that a pedelec weighs
more and that your usual tire pressure may be insufficient. A higher pressure gives a better riding stability and reduces the risk of a puncture. The minimum
and maximum pressure (in bar or PSI) is indicated
on the tire side.
For more information see the chapter “The wheels
and the tires”.
H
are in doubt or if you have any questions, contact your
c
MERIDA dealer.
? Never set off with a loose and un-
Do not use your MERIDA pedelec, if it fails on
one these points! Riding a defective MERIDA
pedelec can result in serious accidents! If you
22
d
After an accident
1. Check whether the wheels are still firmly fixed in the
(e)
drop-outs
with respect to the frame or fork. Spin the wheels
and observe the gap either between brake pads and
rim sides or between frame and tire. If you have rim
brakes and the width of the gap changes markedly
and you have no way to true the rim where you are,
you need to open the brakes a little with the special
device so that the rim can run between the brake
pads without touching them. Please note that in this
case the brakes may not act as powerfully as you
are used to.
No matter whether you have rim or disc brakes,
have the wheels trued by your MERIDA dealer immediately after you are back home.
For more information see the chapters “The brake
system”, “How to use quick-releases and thru axles” and “The wheels and the tires” as well as in the
instructions of the component manufacturers on this
MERIDA CD-ROM.
2. Check that handlebars and stem are neither bent
nor broken and that they are level and upright. Make
sure the stem is firmly fixed on the fork by trying to
turn the handlebars relative to the front wheel
Briefly lean on the brake levers to make sure the
handlebars are firmly fixed in the stem.
and whether the rims are still centered
(f)
Realign the components, if necessary, and gently
tighten the bolts to ensure a reliable clamping of the
(g)
components
printed directly on the components or specified in
the instructions of the component manufacturers on
this MERIDA CD-ROM.
For more information see the chapters “Adjusting
e
f
g
.
the MERIDA bike to the rider” and “The headset”
and the instructions of the component manufacturers on this MERIDA CD-ROM.
3. Check whether the chain still runs on the chainwheels and the sprockets
fell over to the chain side, verify the proper functioning of the gears. Ask somebody to lift your MERIDA
bike by the saddle and carefully shift through all the
gears. Pay particular attention when switching to
the small gears, making sure the rear derailleur does
not get too close to the spokes as the chain climbs
onto the larger sprockets.
If the rear derailleur or the drop-outs/derailleur
hanger is bent, the rear derailleur may collide with
the spokes. This in turn can destroy the rear derailleur, the rear wheel or the frame. Check the function
of the front derailleur, as a displaced front derailleur
can throw off the chain, thus interrupting the drive of
your MERIDA bike.
. The maximum torque values are
(h)
. If your MERIDA bike
23
h
Component description MERIDA mountain bike
Crank
For more information see the chapter “The gears”
and the instructions of the component manufacturers on this MERIDA CD-ROM.
Back home you need to check your MERIDA bike
thoroughly. Damaged parts must be repaired or replaced. Ask your MERIDA dealer for advice.
4. Make sure the saddle is not twisted by using the top
tube or the bottom bracket shell as a reference
If necessary, open the clamping, realign the saddle
and retighten the clamping.
For more information see the chapters “Adjusting
the MERIDA bike to the rider” and “How to use
quick-releases and thru axles” and the instructions
of the component manufacturers on this MERIDA
CD-ROM.
5. Let your MERIDA bike bounce on the ground from
a small height. If there is any rattling, see where it
comes from. Check the bearings and bolted connections, if necessary. Tighten them slightly, if necessary.
6. Finally, take a good look at the whole MERIDA bike
(b)
to detect any deformations, color changes or
(c)
cracks
. Ride back very carefully by taking the
shortest route possible, even if your MERIDA bike
went through this check without any problems. Do
not accelerate or brake hard and do not ride your
bike out of the saddle. If you are in doubt about the
performance of your MERIDA bike, have yourself
picked up by car, instead of taking any risk.
(a)
Deformed components, especially compo-
.
Frame:
1
Top tube
2
Seat tube
3
Down tube
4
Chainstay
Seat post clamp
Front derailleur
Cassette sprockets
Rear derailleur
Chainwheel
Rear brake
5
Rear stay
6
Head tube
7
Rear shock
Saddle
Seat post
Rotor
Chain
5
4
Suspension fork:
I
Fork crown
II
Stanchion tube
III
Lower leg
IV
Drop-out
Stem
Handlebars
Shifter
6
1
I
3
2
7
Brake lever
Headset
II
Front brake
Rotor
III
Wheel:
IV
Quick-release/
thru axle
Rim
Tire
Spoke
Hub
Valve
G
i.e. straightened, as this will not reduce the imminent
a
risk of breakage. This applies in particular to the fork,
the handlebars, the stem, the cranks, the seat post and
the pedals. When in doubt, it is for your safety always
the better choice to have these parts replaced. Ask your
MERIDA dealer for advice.
G
b
nents made of aluminum, can break without
previous warning. They must not be repaired,
If your MERIDA bike is assembled with car-
(d)
bon components
, it is imperative that you
have it checked by your MERIDA dealer after an accident or similar incident. Carbon is extremely strong and durable with very low weight, making it
perfect for the production of high-performance parts.
However, one of the inherent properties of carbon is
that possible overstress may compromise the inner
carbon-fiber structure without showing any visible
deformation, as is the case with steel or aluminum. A
damaged component can fail without previous warning.
c
Risk of an accident!
Make it a rule to check the functioning and in
A
particular the limit stop of the rear derailleur
after a fall or if your MERIDA bike has toppled
over.
24
d
Additional information “After an accident”
with your MERIDA pedelec
1. Check the rechargeable battery
chargeable battery is no longer properly in its holder
or shows any damage, do not use your MERIDA
pedelec any longer, at least not in the assistance
mode. Switch off the drive and the rechargeable
battery separately, if necessary. A damaged battery
can lead to a short-circuit resulting in a sudden failure of the MERIDA pedelec assistance right at the
moment when you need it.
Damage to the outer housing of the rechargeable
battery can result in water or moisture entry which
can lead to short circuits or electric shocks. The rechargeable battery may catch fire or even explode!
In such a case, contact your MERIDA dealer immediately.
For more information see the system instructions of
your drive manufacturer on this MERIDA CD-ROM.
2. Check that all values are displayed properly and ful-
(g)
ly on the drive HMI
your MERIDA pedelec, if the drive HMI shows an
error message or a warning. In the case of critical
errors the system switches off automatically. In the
case of non-critical errors the system may be still
operable.
or the display. Do not use
(e+f)
. If the re-
Do not set off on your MERIDA pedelec when the
drive HMI or the display shows a warning. In such a
case, contact your MERIDA dealer immediately.
For more information see the system instructions of
your drive manufacturer on this MERIDA CD-ROM.
3. Let your MERIDA pedelec bounce on the ground
e
f
g
from a small height. If there is any rattling, see
where it comes from. Check the bearings, the bolts
(h)
and the proper seat of the battery
, if necessary.
25
h
How to use quick-releases and thru
axles
Quick-release
Most MERIDA bikes and MERIDA pedelecs are fitted
(a)
with quick-releases
assembly and disassembly. Be sure to check whether
all quick-releases are tight before you set off on your
MERIDA bike. Quick-releases should be handled with
greatest care, as they affect your safety directly.
Practice the proper use of quick-releases to avoid any
accidents.
Quick-release mechanisms essentially consist of two
operative elements:
1. The hand lever
ates a clamping force via a cam when you close it.
2. The tightening nut
with which the preload on the threaded rod (quick-release axle) is set.
to ensure fast adjustments,
(b)
on one side of the hub which cre-
(c)
on the other side of the hub
Do not touch the brake disc directly after hav-
G
brake disc cool down before opening the quick-release.
G
a
the front wheel accidentally the wrong way round.
In the case of MERIDA bikes with disc brakes and
quick-releases having a 5-mm-axle, it may be reasonable to mount both quick-releases with the lever on the
side of the chain drive. This helps you not to come into
contact with the hot brake disc and prevents you from
having your fingers burnt. If you are in doubt or if you
have any questions, contact your MERIDA dealer.
b
G
quick-release the wheel can come loose, thus creating
a serious risk of accident!
A
c
wheels when you leave it outside.
ing stopped, e.g. after a long down-hill ride,
you may burn your fingers! Always let the
Make sure the levers of both wheel quick-releases are always on the side opposite to the
chain. This will help you to avoid mounting
Never ride your MERIDA bike without having
checked first, whether the wheels are secure-
(d)
ly fastened
If your MERIDA bike is equipped with
quick-releases, be sure to lock the frame
to an immovable object together with the
. With an insufficiently closed
26
d
How to fasten components securely with a quickrelease
Open the quick-release. You should now be able to read
(e)
“Open“
fastened is in the accurate position.
on the lever. Make sure the component to be
To check whether the lever is securely locked apply
pressure to the end of the hand lever and try to turn it
while it is closed. If you can turn the lever around, open
it and increase the preload. Screw the tightening nut
on the opposite side clockwise by half a turn. Close the
quick-release lever and check it again for tightness.
For more information see the chapters “Adjusting the
MERIDA bike to the rider” and “The wheels and the
tires” and the instructions of the component manufacturers on this MERIDA CD-ROM.
Move the lever back, as if to close it. Now you should be
(f)
able to read ”Close“
you start closing the lever you should feel virtually no resistance with your hand until the lever is at a right angle
to the frame/fork.
When continuing to close the lever the resistance you
feel should increase significantly and towards the end
even more strength is required to close the lever. Use the
ball of your thumb while your fingers pull on an immovable part, such as the fork
brake disc or spoke, to push it in all the way.
In its end position, the lever should be at a right angle
to the quick-release axle
The lever should lie close to the frame or the fork so that
it cannot be opened accidentally. Make sure, however,
that the lever is easy to handle for actual quick use.
on the outside of the lever. When
(g)
or a rear stay, but not on a
(h)
, i.e. it should not stick out.
Finally lift the pedelec a few centimeters, so that the
e
wheel no longer touches the ground, and hit the tire
from above. If it is properly fastened, the wheel will remain firmly fixed in the drop-outs of the frame or fork
without producing any rattling.
If your seat post is equipped with a quick-release mechanism, check whether the saddle is firmly fixed by trying
to twist it relative to the frame.
f
I
coded key or an Allen key. If you are in doubt or if you
have any questions, contact your MERIDA dealer.
g
h
To be on the safe side you can replace the
quick-releases by special locks. They can
only be opened and closed with a special,
27
Thru axles
Thru axles
shocks with a higher stiffness. Whenever your MERIDA
bike is exposed to high loads, it remains directionally
stable and the suspension elements work as usual.
There is currently a wide range of thru-axle systems
available. Some systems are tightened with quick-releases. Other systems may require special tools for assembly or disassembly.
Whatever system you use, make sure during the assembly that the thru axles, the drop-outs and the hubs
are clean. Clean the components with an absorbent
cloth, if necessary, by using water and a little detergent.
In case you do not succeed in adjusting and fixing the
wheel, as described, contact your MERIDA dealer.
G
contact your MERIDA dealer and ask them to explain
the system of your MERIDA bike to you.
(a-d)
provide suspension forks and rear
Improperly mounted wheels may throw you
off your bike or result in serious accidents!
Therefore, if you have the slightest doubt,
After wheel mounting test the brakes in sta-
G
the handlebars. In the case of hydraulic brakes pump
them, if necessary, until you reach a precise pressure
point. Check by compressing the suspension fork repeatedly.
a
A
approaching the prescribed maximum torque value in
small steps (0.5 Nm increments) and check the proper fit of the component in between. Never exceed the
maximum torque value indicated by the manufacturer!
A too tight fixing of the axle can damage the axle, the
fork leg or the rear frame.
b
I
respective suspension fork or wheel manufacturer on
this MERIDA CD-ROM.
c
tionary. You should reach the pressure point
of the brake before the brake lever reaches
To mount the axle only use the tools recommended by the manufacturer. Always
use a torque wrench. Tighten carefully by
Before mounting or replacing a fork/wheel
combination with thru-axle system, be sure
to read first the operating instructions of the
28
d
Manitou Hex Lock QR15 (e.g. Manitou Mattoc and
Marvel)
Marzocchi 20mm Taperwall axle (e.g. Marzocchi
888 CR 180)
The Manitou Hex Lock system
without tools and locked with a quarter turn after wheel
mounting.
In contrast to the QR15-axle there is no need to unfold
the lever and to unscrew the axle with difficulties. The
only thing you have to do is to unfold the quick-release
lever, to move it by a quarter turn and the axle is free.
The special feature is located at one end of the axle: the
two pins which are designed to lock the axle in a respective guide in the drop-out.
Bring the front wheel into the right position between
the drop-outs. Insert the axle with the Hex Lock
quick-release lever open from the right through the
drop-out and the hub
must show towards the fork crown, i.e. upwards.
The hex must slide into the left fork leg.
Once the axle is fully inserted, turn the axle until the two
pins engage. Close the quick-release subsequently
by applying the force usually necessary for closing a
quick-release.
More information are provided at
i
www.manitoumtb.com
(f)
(e)
can be adjusted
. The marking on the axle
(g)
Mounting wheels
If your bike is equipped with a Marzocchi 20mm Taper-
(h)
wall thru-axle system
fork and mount the rotor in the brake caliper.
e
Bring the front wheel into the right position between the
drop-outs. Insert the thru axle from the left through the
fork and the hub.
Tighten a little the counterpart of the axle/bolt cap with
an Allen key. Then tighten by using a torque wrench to a
torque of 14 to 16 Nm.
After mounting the axle compress the fork a couple of
f
times to make sure the axle is not jammed.
Lift your MERIDA bike a little and spin the front wheel.
The front wheel must rotate freely in the area of the tire,
the rim and the rotor.
Finish by tightening the four Allen bolts at the front of the
fork by using a 4-mm Allen key to a torque value of 5 to
g
7 Nm. This will ensure the clamping of the axle.
, put the front wheel into the
29
h
Dismounting wheels
To dismount the wheel release the four bolts which ensure the fixing of the axle to the fork by two to three turns.
Do not unscrew the bolts completely. Subsequently, release the counterpart of the axle/bolt cap and remove
the axle completely from the hub.
More information are provided at
i
www.marzocchi.com
At the beginning you should feel virtually no resistance
and clamping effect. When the lever is at right angle the
resistance you feel should increase significantly and towards the end you should need even more strength to
close the lever.
If you do not succeed in closing the lever completely,
open it again. Keep hold of the nut and turn the axle a
a
little counterclockwise. Try again to close the quick-release lever.
Marzocchi 15mm QR (e.g. Marzocchi 350CR)
Mounting wheels
If your bike is equipped with a Marzocchi 15mm QR sys-
(a)
, put the front wheel into the fork and mount the
tem
rotor in the brake caliper.
Bring the front wheel into the right position between the
drop-outs. Insert the thru axle with the E-Thru quick-release lever open from the right through the drop-out and
the hub.
As soon as the axle thread engages with the thread of
the left fork leg, close the axle by turning it clockwise.
In doing so, keep hold of the counter nut on the left fork
side. During the first rotations you should be able to rotate the thru axle nearly without resistance. Tighten the
axle a little.
Close the Marzocchi quick-release lever like a usual
quick-release lever.
Use the palm of your hand to push it in all the way while
your fingers pull on the fork leg, but not on a spoke.
In its end position the quick-release lever should be
tight so that it can no longer be turned. Make sure the
quick-release lever does not stand out to the front or to
the side and does not touch the fork. The best closing
position is in nearly upright position in front of the lower
leg.
Dismounting wheels
If your bike is equipped with a Marzocchi 15mm QR system, open the quick-release lever completely. Hold the
nut on the left side tight and turn the thru axle counterclockwise.
Once you have screwed out completely the thru-axle
thread from the thread of the lower leg, you can remove
the thru axle completely.
More information are provided at
i
www.marzocchi.com
30
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