Merida EN 14766, EN 14765, EN 14781, EN 14764 Short Operating Instructions

MERIDA
SHORT OPERATING INSTRUCTIONS
MOUNTAIN BIKE EN 14766 CITY / TREKKING BIKE EN 14764 ROAD BIKE EN 14781 KIDS’ BIKE EN 14765
Read at least pages 6-11 before your first ride! Perform the functional check on pages 12-13 before every ride! Observe the chapter “Intended use“, the service schedule, the bike card and the handover report!
Frame:
1
Top tube
2
Seat tube
3
Down tube
4
Chainstay
5
Rear stay
6
Head tube
7
Rear Shock
Suspension fork:
I
Fork crown
II
Stanchion tube
III
Lower leg
IV
Drop-out
Stem Handlebar
Saddle
Seat post
Seat post clamp
Rear brake
Rotor
Front derailleur
Cassette sprockets
Rear derailleur
Chain
Chainwheel
Crankset
Shifter Brake lever
1
2
3
6
I
II
Headset
Front brake
5
7
III
Rotor
Wheel:
4
IV
Quick-release/ thru axle Rim Tire Spoke Hub Valve
Frame:
1
Top tube
2
Seat tube
3
Down tube
4
Chainstay
5
Rear stay
6
Head tube
Saddle
Seat post
Front derailleur
Cassette sprockets
Rear derailleur
Chain
Chainwheel
Crankset
Stem Handlebar
Brake lever/shifter
1
6
Headset
Front brake
2
5
3
Fork
Wheel:
Quick-release
4
Rim Tire Spoke Hub Valve
Frame:
1
Top tube
2
Seat tube
3
Down tube
Seat post
Seat post clamp
Rear brake
Saddle
Rotor
4
Chainstay
5
Rear stay
6
Head tube
Suspension fork:
I
Fork crown
II
Stanchion tube
III
Lower leg
IV
Drop-out
Stem Handlebar Brake lever Shifter
6
1
5
2
3
I
II
III
Headset
Front brake Rotor
Front derailleur
Cassette sprockets
Rear derailleur
Chain
Chainwheel
Crankset
Pedal
Wheel:
4
IV
Quick-release
Rim Tire Spoke Hub Valve
MERIDA short operating instructions
The MERIDA short operating instructions are meant as start assistance. Together with your comprehensive MERIDA user manual and the instructions of the com­ponent manufacturers on the enclosed MERIDA CD­ROM this first start assistance is part of a system.
If you do not find answers to all your questions in this start assistance and before doing any adjustment what­soever, read the other user manuals or ask your MERIDA dealer for advice.
It is essential to also observe the comprehen-
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enclosed MERIDA CD-ROM. These operating instruc­tions are subject to European law. If delivered to coun­tries outside Europe, supplementary information has to be provided by the manufacturer of the MERIDA bike, if necessary.
I
sive MERIDA user manuals and the instruc­tions of the component manufacturers on the
Always keep yourself informed at www.merida-bikes.com
a
b
Imprint:
Edition 2, June 2014
Technical details in the text and illustrations of this man­ual are subject to change.
© No part of this publication may be reprinted, translat­ed, copied or transmitted in any form or by any means,
c
electronic, mechanical, by hand or otherwise for anoth­er business purpose without prior written permission of Zedler – Institut für Fahrradtechnik und -Sicherheit GmbH.
© Text, concept, photos and graphic design Zedler – Institut für Fahrradtechnik und -Sicherheit GmbH www.zedler.de
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1
Table of contents
MERIDA short operating instructions ................................1
Table of contents .................................................2
Some notes on these MERIDA short operating instructions .............3
General safety instructions .........................................4
Intended use .....................................................6
Before your first ride ..............................................9
Before every ride ................................................12
After an accident ................................................14
How to use quick-releases and thru axles ...........................16
Quick-releases ................................................16
How to fasten components securely with a quick-release ...............16
Thru axles ....................................................17
Useful information for mounting wheels with thru axles ................ 17
Adjusting the MERIDA bike to the rider .............................18
Adjusting the saddle to the correct height .........................19
Adjusting the height of the handlebars ...........................21
Conventional stems ............................................22
Adjustable stems Stems for threadless systems, the Aheadset
Correcting the fore-to-aft position and horizontal tilt of the saddle .. 23
Adjusting saddle position and tilt .................................24
Adjusting the tilt of the handlebars and brake levers .............. 26
Adjusting the brake lever reach on MERIDA road bikes .................26
What to bear in mind with MERIDA time trial handlebars of MERIDA triathlon and time trial machines Adjusting the tilt of the handlebars and brake levers of MERIDA road racing machines and cyclo-cross bikes Adjusting the brake lever reach on MERIDA city, MERIDA trekking,
..............................................22
®
-system ..................23
...........................27
..................27
MERIDA cross, MERIDA kids’ and MERIDA mountain bikes Adjusting the tilt of the handlebars and brake levers of MERIDA city, MERIDA trekking, MERIDA cross, MERIDA kids’ and MERIDA mountain bikes
........................................28
.............28
The brake system ............................................... 30
The gears .......................................................31
Suspension forks ................................................32
Rear shocks .................................................... 33
Special characteristics of carbon ...................................34
General notes on care and servicing ............................... 35
Maintenance and servicing ....................................35
Cleaning and caring for your MERIDA bike .......................36
Safekeeping and storing your MERIDA bike .......................37
Service and maintenance schedule ...............................38
Recommended torque settings ................................... 40
Recommended torque settings for disc brakes and
hydraulic rim brakes ...........................................41
Warranty and guarantee ..........................................43
A note on wear ............................................... 43
Guarantee on MERIDA bikes ....................................44
Service schedule ...............................................46
Bike card ...................................................... 49
Handover report ................................................50
2
Some notes on these MERIDA short operating instructions
The illustrations on the first pages of the MERIDA short operating instructions show typical MERIDA city/trek­king bikes, MERIDA road bikes and MERIDA mountain bikes. One of these MERIDA bikes looks similar to the MERIDA bike you have purchased. Today’s bikes come in various types that are designed for specific uses and fitted accordingly. The MERIDA short operating instruc­tions include the following bicycle types:
(e)
Road bikes Cyclo-cross bikes/road racing machines
City, trekking, fitness and kids’ bikes
Mountain bikes (cross
(h)
and tour mountain bikes, enduro and all mountain
bikes, dirt and freeride bikes)
These operating instructions are not intended to help you assemble a MERIDA bike from individual components, to repair it or to make a partly assembled MERIDA bike ready for use.
These MERIDA short operating instructions are not ap­plicable to any other than the displayed bicycle types.
, triathlon bikes and time trial machines
(f)
, cross-country
(g)
, marathon
Pay particular attention to the following symbols:
This symbol indicates an imminent risk to
G
measures.
e
A
i
tions that deserves your special attention.
The described possible consequences will not be re-
f
peated in the MERIDA short operating instructions every time one of the symbols appears.
These MERIDA operating instructions together with the enclosed MERIDA CD-ROM comply with the require­ments of the European standards EN 14766 for moun­tain-bicycles, EN 14764 for city and trekking bicycles, EN 14765 for bicycles for young children and EN 14781
g
for racing bicycles.
Also observe the instructions of the component manu­facturers, which you can find on the enclosed MERIDA CD-ROM.
your life or health unless you comply with the instructions given or take preventive
This symbol warns you of wrongdoings which may result in damage to property and the en­vironment.
This symbol provides you with information about how to handle the product or refers to a passage in the MERIDA operating instruc-
3
h
General safety instructions
Dear MERIDA customer,
In purchasing this MERIDA bike a product of high quality. Each component of your new MERIDA bike has been designed, manufactured and assembled with great care and expertise. Your MERIDA dealer gave the bike its final assembly and made a func­tional check. This guarantees you pleasure and a sense of confidence from the very first turn of the pedals.
This manual contains a wealth of information on the proper use of your MERIDA bike, its maintenance and operation as well as interesting information on bike de­sign and engineering. Read these MERIDA short operat­ing instructions thoroughly. We are sure that even if you have been cycling all your life you will find useful and detailed information. Bike technology has developed at a rapid pace during recent years.
Therefore, before setting off on your new MERIDA bike, be sure to read at least the chapter “Before your first ride”.
To ensure as much fun and safety as possible during cy­cling, be sure to carry out the functional check described in the chapter “Before every ride” before setting off on your MERIDA bike.
(a-c)
you have chosen
Even a manual as big as an encyclopedia could not de­scribe any possible combination of bicycle models and components or parts on the market. The MERIDA short operating instructions therefore focuse on your newly purchased MERIDA bike and standard components and provides the most important information and warnings.
When doing any adjusting and maintenance work
a
be aware that the detailed instructions provided in your manual only refer to this MERIDA bike.
The information included here is not applicable to any other bicycle type. As bicycles come in a wide variety of designs with frequent model changes, the routines described may require complementary information. It is essential to also observe the comprehensive MERIDA user manual and the instructions of the component
b
manufacturers on the enclosed MERIDA CD-ROM. Be aware that these instructions may require further expla­nation, depending on the experience and/or skills of the person doing the work. For some jobs you may require additional (special) tools or supplementary instructions. This manual cannot teach you the skills of a bicycle me­chanic.
c
i
the MERIDA CD-ROM enclosed with these MERIDA short operating instructions.
Please find the comprehensive MERIDA user manuals, the instructions of the component manufacturers and the relevant web links on
(d)
,
Before you set off, let us point out a few things to you that are very important to every cyclist. Never ride with­out a properly adjusted helmet and without glasses
d
(e).
4
Make sure to wear suitable, bright clothing, as a mini­mum you should wear straight cut trousers and or leg
(f)
bands and shoes fitting the pedal system
. Always ride carefully on public roads and observe the traffic rules so as not to endanger yourself or others.
This manual cannot teach you how to ride. Please be aware that cycling is a potentially dangerous activi­ty that requires the rider to stay in control of his or her MERIDA bike at all times. If necessary, attend a begin­ners course for cyclists, as offered here and there.
Like any sport, cycling involves the risk of injury and damage. By choosing to ride a bike, you assume the responsibility for the risk. Please note that on a bike you have no protection technique around you like you have in a car (e.g. bodywork, ABS, airbag). Therefore, always ride carefully and respect the other traffic participants.
Respect nature when riding through the forest and in the open countryside. Only use your bike on signposted, well maintained trails and hard-surface roads
If you bought a MERIDA kids’ bike, observe chapter “MERIDA kids’ bikes“ in your comprehensive MERIDA user manual on the enclosed MERIDA CD-ROM before your child sets off on it for the first time. There are special
e
traffic regulations for children in some countries.
First, we would like to familiarize you with the various components of your MERIDA bike. Please unfold the cover of the MERIDA short operating instructions There you will find a MERIDA city/trekking, MERIDA mountain bike and a MERIDA road bike showing all the essential components. Leave the page unfolded as you read so that you can easily locate the components as
f
they are referred to in the text.
(g)
.
(h)
.
Never ride under the influence of drugs, medication, al­cohol or when you are tired. Do not ride with a second person on your MERIDA bike and never ride without having both hands on the handlebars.
Observe the legal regulations concerning off-road cy­cling and cycling on public roads. These regulations may differ in each country.
Frame:
1
Top tube
2
Seat tube
3
Down tube
4
Chainstay
Seat post clamp
Front derailleur
Cassette sprockets
Rear derailleur
Chainwheel
For your own safety, never do any work or
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adjusting when servicing your bike unless
you feel absolutely sure about it. If you are in doubt or if you have any questions, contact your MERIDA dealer.
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Suspension fork:
I
5
Rear stay
6
Head tube
7
Rear Shock
Saddle
Seat post
Rear brake
Rotor
Chain
Crankset
5
4
Fork crown
II
Stanchion tube
III
Lower leg
IV
Drop-out
Stem Handlebar
Shifter
6
1
3
2
7
Brake lever
Headset
I
II
Front brake Rotor
III
Wheel:
IV
Quick-release/ thru axle Rim Tyre Spoke Hub Valve
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road.
MERIDA – MORE BIKE!
Do not hitch yourself and your bike to a car.
Do not ride freehand. Only take your feet off
the pedals, if required by the condition of the
5
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Intended use
Keep in mind that every type of bike is designed for a specific use. Be sure to use your MERIDA bike only ac­cording to its intended use, as it may otherwise not with­stand the stress and could fail and cause an accident with unforeseeable consequences! If you use your bike for another than its intended purpose, the warranty will become void.
Category 1: Road bikes, triathlon bikes, time trial machines and cyclo-cross bikes
(a)
MERIDA road bikes MERIDA time trial machines
on public roads and trails with tarred or paved surface.
MERIDA cyclo-cross bikes/road racing machines
are also suitable for off-road cycling on gravel field and forest tracks, however, not for rough terrain. They are not suitable for mountain bike use, namely for all mountain, enduro, downhill, freeride and in bike parks.
Due to their design and fittings MERIDA road bikes, MERIDA triathlon bikes, MERIDA time trial machines and MERIDA cyclo-cross bikes are not suitable for be­ing used on public roads. If you want to use them on public roads, these bikes must be fitted with the pre­scribed equipment. Observe the traffic rules when riding on public roads. For more information see your compre­hensive MERIDA user manual on the enclosed MERIDA CD-ROM.
, MERIDA triathlon bikes and
(b)
are intended to be used
(c)
MERIDA bikes of the cat-
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ing, jumps, slides, stoppies, wheel­ies, tricks etc.!
egories 0, 1, 2 and 3 are not suitable for stair rid-
Category 1: MERIDA bikes of this category are designed for riding on hard-surface roads where the wheels re­main in permanent contact to the ground. In general, these are MERIDA road racing bikes with racing bars or straight handlebars, MERIDA triathlon or MERIDA time trial machines. The rider’s maximum weight incl. bag­gage and bike should not exceed 120 kg. Under certain circumstances this permissible maximum weight can be
a
further limited by the component manufacturers’ recom­mendations for use.
Due to their design and fittings MERIDA
A
bikes/road racing machines are not suitable for being used on public roads. If you want to use them on public roads, these bikes must be fitted with the prescribed
b
equipment. Observe the traffic rules when riding on public roads. For more information see your compre­hensive MERIDA user manual on the enclosed MERIDA CD-ROM.
Categories 0 and 1: City, trekking and kids’ bikes
MERIDA city, MERIDA trekking, MERIDA urban and MERIDA kids’ bikes
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roads, i.e. for tarred roads and bicycle lanes or gravel field tracks. Observe the traffic rules when riding on pub­lic roads. These MERIDA bikes are not suitable for off­road and competitive use of any kind whatsoever.
road bikes, MERIDA triathlon bikes, MERIDA
time trial machines and MERIDA cyclo-cross
(e)
are intended for hard-surface
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Category 0: This category is intended for kids’ bikes. Children should not ride near precipices, staircases or swimming pools as well as on paths used by automo­tive mobiles. In general, this applies to MERIDA bikes with wheel sizes of 12 to 24 inches. The kid’s maximum weight incl. baggage and bike should not exceed 80 kg.
Category 1: MERIDA bikes of this category are designed for riding on hard-surface roads where the wheels re­main in permanent contact to the ground. The rider’s maximum weight incl. baggage and bike should not exceed 135 kg. Under certain circumstances this per­missible maximum weight can be further limited by the component manufacturers’ recommendations for use.
paved gravel paths and off-road trails with a slight slope where a short loss of tire contact with the ground due to small steps can occur. This condition comprises MERIDA cross bikes as well as MERIDA cyclo-cross bikes with road racing handlebars and cantilever or disc brakes.
Categories 3-5: Mountain bikes The mountain bike itself describing one particular type
e
of bike does not exist any longer. Various types of moun­tain bikes for specific uses have been developed instead. Be sure to use your MERIDA bike only according to its intended use. Observe the traffic rules when riding on public roads. The rider’s maximum weight incl. baggage and bike should not exceed 135 kg.
Due to their design and fittings MERIDA
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for being used on public roads. If you want to use them on public roads, these bikes must be fitted with the prescribed equipment. Observe the traffic rules when riding on public roads. For more information see your comprehensive MERIDA user manual on the enclosed MERIDA CD-ROM.
Category 2: Cross bikes
MERIDA cross bikes eter 622 mm) and are intended for hard-surface roads, i.e. for tarred roads and cycle lanes or gravel field tracks. They are, however, not suitable for use on rough terrain.
Category 2: MERIDA bikes of this category are designed for riding on hard-surface roads where the wheels re­main in permanent contact to the ground and for well
city, MERIDA trekking, MERIDA fitness and MERIDA kids’ bikes are not always suitable
(e)
have 28”-wheels (inner diam-
Categorie 3: Cross-country, marathon and tour moun-
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tain bikes
(g)
MERIDA cross-country MERIDA tour mountain bikes
off-road use, but not for tricks, stair riding etc., training and competitive use in the categories freeride, dirt, downhill races.
Category 3: MERIDA bikes of this category comprise the MERIDA bikes of the categories 1 and 2 and are in
g
addition suitable for rough and unpaved terrains. Spo­radic jumps are also included in the field of use of these MERIDA bikes. But particularly inexperienced riders do­ing jumps may land inappropriately, thus increasing the acting forces significantly which may result in damage and injuries. This category is typically represented by MERIDA mountain bike hardtails and full suspension MERIDA bikes with short suspension travel.
h
, MERIDA marathon and
(h)
are also suitable for
7
Category 4: Enduro and all mountain bikes
(a)
MERIDA enduro
(b)
are suitable for off-road use (Alpcross etc.), but not for tricks, stair riding etc., training and competitive use in the categories freeride, dirt, downhill races.
Category 4: This category includes MERIDA bikes of the categories 1 to 3. In addition, bikes of this category are suitable for very rough and partly blocked terrain with steep slopes and higher speeds as a result thereof. Regular jumps by experienced riders are no problem for these MERIDA bikes. The regular and durable use of the MERIDA bikes in bike parks must, however, be excluded. Due to the higher stresses, these MERIDA bikes should be checked for possible damage after ev­ery ride. Full suspension MERIDA bikes with medium suspension travel are typical for this category.
Category 5: Dirt and freeride bikes
MERIDA dirt bikes secured terrain. There are different types of dirt bikes which are either designed for tricks and show rides, jumps and freestyle in special obstacle parks, whereas others are intended for races.
MERIDA freeride bikes drops in most challenging terrains and in bike parks.
and MERIDA all mountain bikes
(c)
are intended for harder use on
(d)
are suitable for jumps and
Category 5: This type of use stands for very chal­lenging, highly blocked and extremely steep terrains, which can only be mastered by well-trained riders with technical skills. Rather high jumps at very high speeds as well as the intensive use of specific, identified bike parks or downhill trails are typical for this category. In the case of these MERIDA bikes it must be considered that a thorough check for possible damage is carried
a
out after every ride. Preliminary damage with clearly inferior further stress can result in failure. A regular re­placement of safety-relevant components must also be taken into account. Wearing special protectors is strongly recommended. Full suspension MERIDA bikes with long suspension travels are typical for this category.
b
A
tain bikes, dirt and freeride bikes) are not suitable for being used on public roads. If you want to use them on public roads, these bikes must be fitted with the prescribed equipment. Observe the traffic rules when riding on public roads. For more information see your comprehensive MERIDA user manual on the enclosed
c
MERIDA CD-ROM.
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to your life and limb. Always protect yourself with suit­able clothing.
d
Due to their design and fittings MERIDA mountain bikes (cross, cross-country, mar­athon and tour bikes, enduro and all moun-
For your own safety, do not overestimate your riding skills. Please note that though looking easy the tricks of a professional are hazardous
8
Permissible overall weight:
Your MERIDA bike is designed for a maximum overall weight, including rider, baggage and MERIDA bike. The maximum overall weight is specified in the following ta­ble and in the bike card enclosed with these operating instructions; if it is not, then contact your MERIDA dealer.
Road bikes, triathlon bikes and time trial machines: 120 kg Cyclo-cross bikes/road racing machines: 120 kg City/trekking bikes: 135 kg Fitness bikes: 120 kg Kids’ bikes: 80 kg Mountain bikes: 135 kg
Trailers attached to the chain and rear stays
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bikes as well as MERIDA full suspension bikes. Trailers attached to the rear wheel axles are, however, permitted.
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are not permitted for MERIDA kids’ bikes, MERIDA road bikes and MERIDA cyclo-cross
Be sure to use your MERIDA bike only for its in­tended purpose, as it may otherwise not with­stand the stress and fail. Risk of an accident!
Before your first ride
1. If you want to use your bike on public roads, it has to comply with legal requirements. These require­ments may vary in each country. The fittings of MERIDA bikes are, therefore, not necessarily com-
(e-f)
plete
e
f
laws and regulations applicable in your country or in the country you intend to use your MERIDA bike. Have your MERIDA bike equipped accordingly be­fore using it on public roads.
For more information see the chapter “Legal re-
quirements for riding on public roads” of your com­prehensive MERIDA user manual on the enclosed MERIDA CD-ROM.
2. Are you familiar with the brake system look at the bike card and check whether the brake lever of the front brake is on the side you are used to (right or left). If it is not, ask your MERIDA dealer to switch the brake levers before you set off for the first time.
. Ask your MERIDA dealer concerning the
(g)
? Have a
For more information about the intended use
i
see the bike card and chapter “Before your first ride”.
of your MERIDA bike and the permitted over­all weight (rider, MERIDA bike and baggage)
Your new bike is equipped with modern brakes
g
h
which may be far more powerful than those you were used to so far. Be sure to first practice using
(h)
the brakes roads! Slowly approach higher brake performances and speeds.
on a level, non-slip surface off public
9
For more information see the chapter “The brake
system” in these MERIDA short operating instruc­tions as well as in your comprehensive MERIDA user manual and in the instructions of the compo­nent manufacturers on the enclosed MERIDA CD­ROM.
5. If your MERIDA bike is equipped with clipless or
(c)
step-in pedals
: Have you ever tried the shoes they go with? First practice locking one shoe onto a pedal and disengaging it while standing on the oth­er leg. Ask your MERIDA dealer to explain you the pedals.
3. Are you familiar with the type and functioning of the
(a)?
gears
Ask your MERIDA dealer to explain you the gear system and make yourself familiar with your new gears in an area free of traffic, if necessary.
For more information see the chapter “The gears” in
these MERIDA short operating instructions as well as in your comprehensive MERIDA user manual and in the instructions of the component manufac­turers on the enclosed MERIDA CD-ROM.
4. Are saddle and handlebars properly adjusted? The saddle should be set to a height from which you can just reach the pedal in its lowest position with your heel. Check whether your toes reach to the
(b)
floor when you are sitting on the saddle
. Your MERIDA dealer will be pleased to help you, if you are not happy with your seating position.
For more information see the chapter “Adjusting the
MERIDA bike to the rider” in these MERIDA short operating instructions as well as in your comprehen­sive MERIDA user manual on the enclosed MERIDA CD-ROM.
For more information see the chapter “The pedals
a
and the shoes” in your comprehensive MERIDA user manual as well as in the instructions of the component manufacturers on the enclosed MERIDA CD-ROM.
6. If you have bought a MERIDA bike with suspension
(d)
, you should ask your MERIDA dealer to adjust
the suspension mechanism to your needs before
b
delivery. Improperly adjusted suspension compo­nents are liable to malfunction or damage. In any case they will impair the performance of your bike as well as your safety and joy whilst riding.
For more information see the chapters “Suspension
forks”, “Rear shocks” and “Suspension seat posts” in these MERIDA short operating instructions as well as in your comprehensive MERIDA user manual and
c
in the instructions of the component manufacturers on the enclosed MERIDA CD-ROM.
d
10
Be aware that the distance you need to stop
G
on multi-position handlebars. The brake levers are not always within easy reach.
your bike increases, when you are riding with
(e)
your hands on aero bars
, on bar ends or
A lack of practice when using clipless ped-
G
from which you cannot quickly step out! Risk of an accident!
als or too much spring tension in the mech­anism can lead to a very firm connection,
Be sure to use your MERIDA bike only for its in-
G
G
get off your bike quickly.
G
and go well below the speed you would ride at in dry conditions.
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brake supplied which can be mounted, if necessary. Do not ride these MERIDA bikes on public roads, but only on enclosed terrain.
tended purpose, as it may otherwise not with­stand the stress and fail. Risk of an accident!
Make particularly sure there is enough space
(f)
between your crotch that you do not hurt yourself, if you have to
Note that both braking effect and tire grip can be reduced drastically in wet conditions. Look well ahead when riding on wet roads
Due to the specific intended use, some MERIDA dirt bikes brake. There is, however, always a second
and the top tube so
(g)
are fitted with only one
In case you had a crash with your MERIDA
e
G
very carefully by taking the shortest route possible, even if your MERIDA bike went through this check without any problems. Do not accelerate or brake hard and do not ride your bike out of the saddle. If you are in doubt, have yourself picked up by car, instead of taking any risk. Back home you need to check your MERIDA bike thoroughly once again. If you are in doubt or if you have any questions, contact your
f
MERIDA dealer!
A
your MERIDA dealer.
g
A
h
bike, perform at least the check described in the chapter “Before every ride“. Ride back
Before towing a trailer MERIDA city bike, MERIDA trekking bike or MERIDA hardtail mountain bike contact
Before mounting a child seat, have a look at the bike card and contact your MERIDA dealer.
(h)
with your
11
Before every ride
Your MERIDA bike has undergone numerous tests during production and a final check has been carried out by your MERIDA dealer. Nevertheless, be sure to check the following points to exclude any malfunctioning that may be due to the transport of your MERIDA bike or to changes a third person may have performed on your MERIDA bike before delivery:
(a)
1. Are the quick-release levers of the front and rear wheel, the seat post and other components properly closed? For more information see the chapter “How to use quick-releases and thru axles” in these MERIDA short operating instructions as well as in your comprehensive MERIDA user manual and in the instructions of the component manufacturers on the enclosed MERIDA CD-ROM.
2. Are the tires in good condition and do they have sufficient pressure? The minimum and maximum pressure (in bar or PSI) is indicated on the tire
(b)
side “The wheels and the tires” in your comprehensive MERIDA user manual as well as in the instructions of the component manufacturers on the enclosed MERIDA CD-ROM.
3. Spin the wheels to check whether the rims are true. If you have disc brakes, watch the gap between frame and rim or tire and, if you have rim brakes, between brake pad and rim. Untrue rims can be an indication of tires with ruptured sides, broken axles or spokes. For more information see the chapter
. For more information see the chapter
, thru axles or nuts
“The wheels and the tires” in your comprehensive MERIDA user manual as well as in the instructions of the component manufacturers on the enclosed MERIDA CD-ROM.
4. Test the brakes in stationary by firmly pulling the brake levers towards the handlebars
a
b
c
d
pads of rim brakes must hit the rim evenly with their entire surface without touching the tire during braking, in open condition or in between. Make sure you cannot pull the brake levers all the way to the handlebars and check the hydraulic brake cables for leaks! Check the thickness of the brake pads, as well.
With disc brakes you should have a stable pressure
point at once. If you have to actuate the brake lever more than once to get a positive braking response, have the MERIDA bike checked by your MERIDA dealer immediately. For more information see the chapter “The brake system” in these MERIDA short operating instructions as well as in your comprehen­sive MERIDA user manual and in the instructions of the component manufacturers on the enclosed MERIDA CD-ROM.
5. Let your MERIDA bike bounce on the ground from
(d)
a small height it comes from. Check the bearings and bolted con­nections, if necessary. Tighten them slightly, if necessary.
. If there is any rattling, see where
(c)
. The brake
12
6. In case you have a MERIDA bike with suspension, press down on your MERIDA bike and see whether the spring elements retract and extend as usual For more information see the chapters “Suspension forks”, “ Rear shocks” and “Suspension seat posts” in these MERIDA short operating instructions as well as in your comprehensive MERIDA user manual and in the instructions of the component manufacturers on the enclosed MERIDA CD-ROM.
7. If your bike has a kick-stand, make sure it is fully
(f)
raised
8. Do not forget to take a high quality D­lock with you on your ride. The only way to effec­tively protect your MERIDA bike against theft is to lock it to an immovable object.
9. If you want to ride on public roads, make sure your MERIDA bike is equipped according to the applica­ble regulations of your country lights and reflectors in dark or dim conditions is very dangerous because you will be seen too late or not at all by other road users. A lighting set that corre­sponds to the regulations is a must on public roads. Turn on the lights as soon as dusk sets in. For more information see the chapter “Legal requirements for riding on public roads” in your comprehensive MERIDA user manual on the enclosed MERIDA CD­ROM.
before you set off. Risk of an accident!
(g)
(h)
. Riding without
(e)
or chain
Improperly closed fastenings, e.g. quick-re-
.
G
accident!
G
e
multi-position handlebars. The brake levers are not al­ways within easy reach.
G
or if you have any questions, contact your MERIDA dealer.
f
G
namic loads, the different parts of your bike react with wear and fatigue. Please check your MERIDA bike reg­ularly for wear marks, scratches, deformations, color changes and any indication of cracking. Components which have reached the end of their service life may
g
break without previous warning. Let your MERIDA deal­er maintain and service your MERIDA bike regularly. In cases of doubt it is always best to replace components.
leases, can cause parts of your MERIDA bike to come loose. This can result in a serious
Be aware that the distance you need to stop your bike increases, when you are riding with your hands on aero bars, on bar ends or on
Do not use your MERIDA bike, if it fails at one of these points! A defective MERIDA bike can lead to serious accidents! If you are in doubt
During use your MERIDA bike is undergoing stress resulting from the surface of the road and from the rider’s action. Due to these dy-
13
h
After an accident
1. Check whether the wheels are still firmly fixed in the
(a)
drop-outs with respect to the frame or fork. Spin the wheels and observe the gap either between brake pads and rim sides or between frame and tire. If you have rim brakes and if the width of the gap changes mark­edly and you have no way to true the rim where you are, you need to open the brakes a little with the special device so that the rim can run between the brake pads without touching them. Please note that in this case the brakes may not act as power­fully as you are used to. No matter whether you have rim or disc brakes, have the wheels trued by your MERIDA dealer immediately after you are back home. For more information see the chapters “The brake system”, “How to use quick-releases and thru axles” and “The wheels and the tires” in these MERIDA short operating instructions as well as in your comprehensive MERIDA user manual and in the instructions of the component manufacturers on the enclosed MERIDA CD-ROM.
2. Check that handlebars and stem are neither bent nor broken and that they are level and upright Make sure the stem is firmly fixed on the fork by try­ing to turn the handlebars relative to the front wheel
(c)
. Briefly lean on the brake levers to make sure the handlebars are firmly fixed in the stem. Realign the components, if necessary, and gently tighten the bolts to ensure a reliable clamping of the com­ponents. The maximum torque values are printed
and whether the rims are still centred
(b)
directly on the components or specified in the in­structions of the component manufacturers on the enclosed MERIDA CD-ROM. For more information see the chapters “Adjusting the MERIDA bike to the rider” and “The headset” in these MERIDA short op­erating instructions as well as in your comprehen­sive MERIDA user manual and in the instructions
a
b
.
c
d
of the component manufacturers on the enclosed MERIDA CD-ROM.
3. Check whether the chain still runs on the chain­wheels and the sprockets. If your MERIDA bike fell over to the chain side, verify the proper functioning of the gears. Ask somebody to lift your MERIDA bike by the saddle and carefully shift through all the gears. Pay particular attention when shifting to the small gears and make sure the rear derailleur does
(d+e)
not get too close to the spokes climbs onto the larger sprockets. If the rear derailleur or the drop-outs/derailleur hanger is bent, the rear derailleur may collide with the spokes. This in turn can destroy the rear derailleur, the rear wheel or the frame. Check the function of the front derailleur, as a displaced front derailleur can throw off the chain, thus interrupting the drive of your MERIDA bike. For more information see the chapter “The gears” in these MERIDA short operating instructions as well as in your comprehensive MERIDA user manual and in the instructions of the component manufac­turers on the enclosed MERIDA CD-ROM.
as the chain
14
4. Make sure the saddle is not twisted by using the top
(f)
or the bottom bracket shell as a reference.
tube If necessary, open the clamping, realign the saddle and retighten the clamping. For more information see the chapters “Adjusting the MERIDA bike to the rider” and “How to use quick-releases and thru ax­les” in these MERIDA short operating instructions as well as in your comprehensive MERIDA user man­ual and in the instructions of the component manu­facturers on the enclosed MERIDA CD-ROM.
5. Let your MERIDA bike bounce on the ground from a small height. If there is any rattling, see where it comes from. Check the bearings and bolted con­nections, if necessary. Tighten them slightly, if necessary.
6. Finally, take a good look at the whole MERIDA bike to detect any deformations, color changes or
(g)
cracks shortest route possible, even if your MERIDA bike went through this check without any problems. Do not accelerate or brake hard and do not ride your bike out of the saddle. If you are in doubt about the performance of your MERIDA bike, have yourself picked up by car, instead of taking any risk.
Back home you need to check your MERIDA bike
thoroughly. Damaged parts must be repaired or replaced. Ask your MERIDA dealer for advice. For more information on carbon components see the chapter “Special characteristics of carbon” in these
. Ride back very carefully by taking the
MERIDA short operating instructions as well as in your comprehensive MERIDA user manual and in the instructions of the component manufacturers on the enclosed MERIDA CD-ROM.
Deformed components, especially compo-
G
e
i.e. straightened, as this will not reduce the imminent risk of breakage. This applies in particular to the fork, the handlebars, the stem, the cranks, the seat post and the pedals. When in doubt, it is for your safety always the better choice to have these parts replaced. Ask your MERIDA dealer for advice.
f
G
ter an accident or similar incident. Carbon is extreme­ly strong and durable with very low weight, making it perfect for the production of high-performance parts. However, one of the inherent properties of carbon is that possible overstress may compromise the inner carbon-fiber structure without showing any visible deformation, as is the case with steel or aluminum. A
g
damaged component can fail without previous warning. Risk of an accident!
A
over.
h
nents made of aluminum, can break without previous warning. They must not be repaired,
If your MERIDA bike is assembled with car-
(h)
bon components have it checked by your MERIDA dealer af-
Make it a rule to check the functioning and in particular the limit stop of the rear derailleur after a fall or if your MERIDA bike has toppled
, it is imperative that you
15
How to use quick-releases and thru axles
Quick-releases
Most MERIDA bikes are fitted with quick-releases to en­sure fast adjustments, assembly and disassembly. Be sure to check whether all quick-releases are tight before you set off on your MERIDA bike. Quick-releases should be handled with greatest care, as they affect your safety directly.
Practice the proper use of quick-releases to avoid any accidents.
Quick-release mechanisms essentially consist of two operative elements:
(a)
1. The hand lever ates a clamping force via a cam when you close it.
2. The tightening nut hub with which the preload on the threaded rod (quick-release axle) is set.
Do not touch the brake disc directly after hav-
G
brake disc cool down before opening the quick-release.
ing stopped, e.g. after a long down-hill ride, you may burn your fingers! Always let the
on one side of the hub which cre-
(b)
on the other side of the
Make sure the levers of both wheel quick-re-
G
mounting the front wheel accidentally the wrong way round. In the case of MERIDA bikes with disc brakes and quick-releases having a 5-mm-axle, it may be rea­sonable to mount both quick-releases with the lever on the side of the chain drive. This helps you not to come
a
into contact with the hot brake disc and prevents you from having your fingers burnt. If you are in doubt or if you have any questions, contact your MERIDA dealer.
G
quick-release the wheel can come loose, thus creating a serious risk of accident!
b
A
wheels when you leave it outside.
How to fasten components securely with a quick­release
c
Open the quick-release. You should now be able to read “Open“ fastened is in the accurate position.
leases are always on the side opposite to
(c)
the chain
Never ride your MERIDA bike without having checked first, whether the wheels are secure­ly fastened
If your MERIDA bike is equipped with quick-releases, be sure to lock the frame to an immovable object together with the
(e)
on the lever. Make sure the component to be
. This will help you to avoid
(d)
. With an insufficiently closed
For more information see the chapters “Adjusting the MERIDA bike to the rider” and “The wheels and the tires” in these MERIDA short operating instructions as
d
16
well as in your comprehensive MERIDA user manual and in the instructions of the component manufacturers on the enclosed MERIDA CD-ROM.
If it is properly fastened, the wheel will remain firmly fixed in the drop-outs of the frame or fork without pro­ducing any rattling.
Move the lever back, as if to close it. Now you should be able to read ”Close“ on the outside of the lever. When you start closing the lever you should feel virtually no resistance with your hand until the lever is at a right an­gle to the frame/fork.
When continuing to close the lever the resistance you feel should increase significantly and towards the end even more strength is required to close the lever. Use the ball of your thumb while your fingers pull on an immov-
(f)
able part, such as the fork brake disc or spoke, to push it in all the way.
In its end position, the lever should be at a right angle to the quick-release axle The lever should lie close to the frame or the fork so that it cannot be opened accidentally. Make sure, however, that the lever is easy to handle for actual quick use.
To check whether the lever is securely locked apply pressure to the end of the hand lever and try to turn it while it is closed. If you can turn the lever around, open it and increase the preload. Screw the tightening nut on the opposite side clockwise by half a turn. Close the quick-release lever and check it again for tightness.
Finally lift the bike a few centimeters, so that the wheel no longer touches the ground and hit the tire from above.
or a rear stay, but not on a
(g)
, i.e. it should not stick out.
If your seat post is equipped with a quick-release mech­anism, check whether the saddle is firmly fixed by trying to twist it relative to the frame.
e
I
coded key or an Allen key. If you are in doubt or if you have any questions, contact your MERIDA dealer.
To be on the safe side you can replace the quick-releases by special locks. They can only be opened and closed with a special,
Thru axles
f
Thru axles exposed to high load, i.e. when riding cross-country, all mountain and enduro. They provide both the suspen­sion fork and the rear shock with adequate stiffness.
Useful information for mounting wheels with thru axles
g
There is a wide range of thru-axle systems available now. Some systems are tightened with quick-releases. Other systems may require special tools or disassembly.
A
h
(h)
are mounted when MERIDA bikes are
Check the fixing after the first one to two hours of use and subsequently every 20 hours of use.
for assembly
17
In any case be sure to read the chapter “How
I
the instructions of the suspension fork, thru axle and wheel manufacturers on the enclosed MERIDA CD­ROM before removing the wheel or doing any main­tenance work and mounting a fork/wheel combination with thru-axle system.
If you are in doubt or if you have any questions, contact your MERIDA dealer.
G
handle the thru-axle type you have.
A
by approaching the prescribed maximum torque value in small steps (0.5 Nm increments) and check the prop­er fit of the component in between. Never exceed the maximum torque value indicated by the manufacturer! A too tight fixing of the axle can damage the axle or the fork leg.
to use quick-releases and thru axles” in your comprehensive MERIDA user manual and in
Improperly mounted wheels may throw you off your bike or result in serious accidents! Ask your MERIDA dealer to show you how to
To mount the axle only use the tools recom­mended by the manufacturer. Use a torque wrench whenever possible. Tighten carefully
Adjusting the MERIDA bike to the rider
Your body height and proportions are decisive for the frame size of your MERIDA bike. Make particularly sure there is enough space between your crotch and the top tube so that you do not hurt yourself, if you have to get
a
off your bike quickly
By choosing a specific type of bike you roughly deter­mine the posture you will be riding in some components of your MERIDA bike are especially designed so that you can adjust them to your body pro­portions up to a certain degree. This includes the seat post, the handlebars and the stem as well as the brake grips or brake levers/shifters.
b
As all works require know-how, experience, suitable tools and skills, you should restrict yourself to adjust­ing your seating position. Contact your MERIDA dealer, if you are not happy with your seating position or if you want something changed. They will see to your wishes the next time you leave your MERIDA bike at the work­shop, e.g. for the first inspection.
c
After any adjustment/assembly work, be sure to make a short functional check as described in the chapter “Be­fore every ride” and do a test ride on your MERIDA bike in an area free of traffic
(a)
.
(d)
(b+c)
.
. However,
18
d
If you have a very small frame, there may be
G
properly adjusted.
G
connections always with greatest attention. Increase the torque values bit by bit and check the fit of the component in between. Use a torque wrench and never exceed the maximum torque values! The torque values are given in the chapter “Recommended torque set­tings” in these MERIDA short operating instructions as well as in your comprehensive MERIDA user manual, directly on the components and/or in the instructions of the component manufacturers on the enclosed MERIDA CD-ROM.
I
advice given below is suitable for typical MERIDA road, MERIDA city, MERIDA trekking and MERIDA cross-country/marathon bikes.
I
has a very wide range of saddles available and will be pleased to advise you.
the danger of your foot colliding with the front wheel. Therefore, make sure your cleats are
All tasks described in the following require the know-how of a mechanic and appropri­ate tools. Make it a rule to tighten the bolted
The seating position depends highly on how you want to use the MERIDA bike. Ask your MERIDA dealer or your trainer for help. The
If sitting on the saddle causes you trouble, e.g. because it numbs your crotch, this may be due to the saddle. Your MERIDA dealer
Adjusting the saddle to the correct height
The correct saddle height depends on the length of your legs. When pedaling, the ball of your foot should be po­sitioned above the center of the pedal axle. With your feet in this position you should not be able to stretch your legs completely straight at the lowest point, other­wise your pedaling will become awkward
e
Check the height of your saddle with flat-soled shoes. This is best done with suitable cycling shoes.
Sit on the saddle and put your heel on the pedal at its lowest point. Your leg should be fully stretched and your hips should remain horizontal.
f
To adjust the saddle height loosen the quick-release le-
(f)
(see chapter “How to use quick-releases and thru
ver axles“) or the binder bolt of the seat post clamp at the
(g).
top of the seat tube e.g. an Allen key, with which you turn the bolt two to three turns counterclockwise. Now you can perform the vertical adjustment of the seat post.
Be sure not to pull out the seat post too far
g
mark on the seat post (end, max., min., stop or the like) should always remain within the seat tube – and always grease the part of an aluminum or titanium seat post that is inserted into a seat tube made of aluminum, ti­tanium or steel. Do not grease carbon seat posts and/ or carbon seat tubes in the clamping area! Use special carbon assembly paste instead.
h
The latter requires suitable tools,
(e)
.
(h)
– the
19
Align the saddle with the frame by using the saddle nose and the bottom bracket shell or top tube as a reference
(a)
point
Clamp the seat post tight again by closing the quick-re­lease, as described in chapter “How to use quick releas­es and thru axles” or by turning the seat post binder bolts clockwise in half turns much strength in your hands to clamp the seat post suf­ficiently tight. Otherwise the seat post does not match the frame.
Verify in between that the seat post is sufficiently tight by taking hold of the saddle at both ends and then trying to rotate the seat post inside the seat tube rotate, gently retighten the binder bolt of the seat post clamp by half a turn and do the check again.
.
(b)
. You should not need
(c)
. If it does
Never apply grease or oil into a seat tube of a
G
seat post, do not put any grease on it, even if the frame is made of metal. Once greased, carbon components may never again ensure reliable clamping! Use special carbon assembly paste instead.
a
G
vers. This allows a better control of the MERIDA bike.
G
an accident!
b
frame made of carbon unless an alloy sleeve is inside the frame. If you mount a carbon
When riding steep downhill courses on your MERIDA mountain bike, a lower saddle height is often better for some riding maneu-
Make sure not to overtighten the binder bolt of the seat post clamp. Otherwise you may damage the seat post or the frame. Risk of
Does the leg stretch test now produce the correct re­sult? Check by moving your foot and pedal to the lowest point. When the ball of your foot is exactly above the pedal center in the ideal pedaling position, your knee should be slightly bent. If this is the case, the saddle height is adjusted to the correct height.
Check whether you can touch the ground safely while sitting on the saddle by stretching your feet to the floor. If not, you should lower the saddle until you can, at least to begin with.
Never ride your bike with the seat post drawn
G
vere damage to the frame. In the case of frames with seat tubes that extend beyond the top of the frame’s top tube the seat post should be inserted into the seat tube at least below the bottom of the top tube and below
c
the top of the rear stays! If seat post and frame require different minimum insertion depths, you should opt for the deeper insertion depth.
d
out beyond the limit, maximum or stop mark
(d)
! The seat post might break or cause se-
20
If the seat post does not move easily inside
A
Do not use brute force!
A
of the component in between. Never exceed the maxi­mum torque value indicated by the manufacturer!
I
months!
I
the instructions of the component manufacturers on the enclosed MERIDA CD-ROM.
the seat tube or if it cannot be tightened suf­ficiently, ask your MERIDA dealer for advice.
Tighten carefully by approaching the pre­scribed maximum torque value in small steps (0.5 Nm increments) and check the proper fit
Children and adolescents need to have the saddle height and the position of saddle and handlebars checked at least every three
If your MERIDA bike has a Vario seat post you find more information in your compre­hensive MERIDA user manual as well as in
(e)
Adjusting the height of the handlebars
The height of the handlebars compared to the saddle and the distance between saddle and handlebars deter­mine how much your upper body will be inclined for­ward. Lowering the handlebars gives you a streamlined position and brings more weight to bear on the front wheel. However, it also entails an extremely forward leaning posture which is tiring and less comfortable, be­cause it increases the strain on your wrists, arms, back, upper body and neck.
There are three different stem systems that allow verti­cal adjustment of the handlebars, i.e. the conventional,
(f)
the adjustable
systems require special knowledge. In this regard, the descriptions hereafter may be incomplete. If you are in doubt or if you have any questions, contact your MERIDA dealer.
e
G
any questions, contact your MERIDA dealer!
G
,
and adjustment of your stem or let him do that work.
f
G
scribed values, the handlebars or stem may come loose or break. Use a torque wrench and never exceed the maximum torque values! The torque values are given in the chapter “Recommended torque settings” in these
g
MERIDA short operating instructions as well as in your comprehensive MERIDA user manual, directly on the components and/or in the instructions of the compo­nent manufacturers on the enclosed MERIDA CD-ROM.
h
and the Aheadset®-stem
The stem is one of the load bearing parts of your MERIDA bike. Changes to it can impair your safety. If you are in doubt or if you have
These routines require a certain amount of manual skill and (special) tools. Ask your MERIDA dealer to explain you both function
The bolted connections of stem and handle­bars have to be tightened to the prescribed
(h)
torque values
. If you disregard the pre-
(g)
. These
21
Stems come in varying lengths
G
source of danger: Handlebars or stems can break, re­sulting in an accident. When replacing any parts, be sure to only use parts that bear the appropriate mark and, to be on the safe side, original spare parts. Your MERIDA dealer will be pleased to help you.
A
A
Conventional stems
shaft and binder tube diameters of inappropriate dimension can become a
Make sure the handlebar-stem combination is approved by the handlebar and/or stem manufacturer.
Make sure the handlebar clamping area is free of sharp edges.
(a)
as well as
(b)
. A stem
Never ride a MERIDA bike with a stem that
G
ed connections and test your brakes before you set off!
A
a
Adjustable stems
There are various solutions for adjusting the tilt of the front part of adjustable stems:
Some designs use bolts on the sides of the joint ers have bolts coming from above or below and others
b
again are equipped with additional locking mechanisms or adjusting bolts.
has been drawn out beyond the mark for the maximum permissible height! Check all bolt-
Never try to unscrew the top race of the head­set when you only want to adjust the stem, as you will otherwise alter the bearing play!
(d)
, oth-
Handlebars with conventional stems allow limited ver­tical adjustment. This is done by moving the stem up or
(c)
down inside the fork steerer tube
Ask your MERIDA dealer to explain you both function and adjustment of your stem or, still better, let him do that work.
For more information see the chapter “Adjusting the height of the handlebars” in your comprehensive MERIDA user manual as well as in the instructions of the component manufacturers on the enclosed MERIDA CD-ROM.
.
Ask your MERIDA dealer to explain you both function and adjustment of your stem or, still better, let him do that work.
For more information see the chapter “Adjusting the
c
height of the handlebars” in your comprehensive MERIDA user manual as well as in the instructions of the component manufacturers on the enclosed MERIDA CD-ROM.
d
22
Stems for threadless systems, the Aheadset®-system
In the case of MERIDA bikes with Aheadset®-headsets the stem also serves to adjust the bearing preload. If you change the position of the stem you have to readjust the bearing play (see the chapter “The headset” in your com­prehensive MERIDA user manual and in the instructions of the component manufacturers on the enclosed MERIDA CD-ROM). The vertical setting range is determined by the
(e)
intermediate rings, also referred to as spacers
(f)
case of flip-flop stem models ed the other way round to achieve a different handlebar height.
Ask your MERIDA dealer to explain you both function and adjustment of your stem or, still better, let him do that work.
In the case of turned stems, it is possible that
G
G
MERIDA dealer, but only after you have found your pre­ferred position.
A
ponents, as described in the chapter “Adjusting the tilt of the handlebars and brake levers“.
the cables are too short. In this case, riding can be unsafe. If in doubt, ask your MERIDA dealer.
When removing spacers the fork steerer tube must be shortened. This change is irreversible. The shortening should be carried out by your
Keep in mind that readjusting the position of the stem changes the position of handlebars, brake levers and shifters. Readjust these com-
the stem can be mount-
. In the
Correcting the fore-to-aft position and horizontal tilt of the saddle
The inclination of your upper body riding comfort and pedalling power, is also influenced by the distance between the grips of the handlebars and the saddle. This distance can be altered slightly
e
by changing the position of the saddle rails in the seat post clamp. However, this also influences your pedaling. Whether the saddle is positioned more to the front or to the back of the bike will alter how rearward the pedaling position of your legs is.
You need to have the saddle horizontal in order to ped­al in a relaxed manner. If it is tilted, you will constantly have to lean against the handlebars to prevent yourself
f
from slipping off the saddle.
The bolted connections of the seat post have
G
ceed the maximum torque values! The torque values are given in the chapter “Recommended torque set­tings” in these MERIDA short operating instructions as well as in your comprehensive MERIDA user manual,
g
directly on the components and/or in the instructions of the component manufacturers on the enclosed MERIDA CD-ROM.
h
to be tightened to the prescribed torque val-
(h)
. Use a torque wrench and never ex-
ues
(g)
, and hence your
23
Make sure the saddle is clamped within the
(a)
G
bolts by using a torque wrench once a month according to the prescribed values.
G
position, as stems come in different lengths. In doing so you may achieve differences of more than ten cen­timeters. In this case you usually would have to adjust the length of the cables – a job best left to your MERIDA dealer!
I
CD-ROM. Read them carefully before adjusting the po­sition of your saddle. If you are in doubt or if you have any questions, contact your MERIDA dealer.
Adjusting saddle position and tilt
With patent seat posts the clamping mechanism, which controls the tilt and the horizontal position of the saddle. Some seat posts have two bolts side-by-side.
range of the marking Otherwise the saddle rail can fail! Check the
The setting range of the saddle is very small. Replacing the stem allows you to make far bigger adjustments to the rider’s fore-to-aft
The manufacturers of saddles deliver their products with detailed instructions. You find these instructions on the enclosed MERIDA
(b)
one central Allen bolt secures
on the saddle rail.
Release the bolt(s) at the top of the seat post. Release the bolt(s) two to three turns counterclockwise at the most, otherwise the whole assembly can come apart. Move the saddle forth or back, as desired. You may have to give the saddle a light blow to make it move. Please observe the markings on the saddle rail.
Make sure the seat of the saddle remains horizontal
a
as you retighten the bolt(s). Your MERIDA bike should stand on level ground while you adjust the saddle.
Having found your preferred position, make sure both clamp halves fit snugly around the saddle rails before tightening the bolt(s) to the correct torque value as pre­scribed by the seat post manufacturer.
Retighten the bolt(s) with a torque wrench according to
b
the instructions of the manufacturer. After fastening the saddle, check whether it resists tilting by bringing your weight to bear on it once with your hands at either end of the saddle.
Poorly tightened or loosening bolts can fail.
G
c
G
operating instructions of the component manufacturers on the enclosed MERIDA CD-ROM.
Risk of an accident!
Check the bolts by using a torque wrench once a month according to the values indicat­ed directly on the components and/or in the
(c)
(d)
24
d
Clamping with two bolts in line two to three turns counterclockwise, otherwise the whole assembly can come apart. Move the saddle for­ward or backward as desired to adjust the horizontal position. You may have to give the saddle a light blow to make it move. Please observe the markings on the saddle rail.
Having found your preferred position, make sure both clamp halves fit snugly around the saddle rails before tightening the bolt(s) to the correct torque value as pre­scribed by the seat post manufacturer.
Tighten both bolts evenly at the same angle. If you wish to lower the nose of the saddle a little, tighten the front bolt clockwise. You might have to loosen the rear bolt a little as well. To lower the rear part of the saddle, the rear bolt has to be tightened clockwise and the front bolt has to be released, if neces­sary. After fastening the saddle, check whether it resists tilting by bringing your weight to bear on it once with your hands at either end of the saddle
Check the bolts by using a torque wrench
G
operating instructions of the component manufacturers on the enclosed MERIDA CD-ROM.
once a month according to the values indicat­ed directly on the components and/or in the
(e)
: release both bolts
(f)
so that the saddle remains
(g)
.
(h)
If you have a single bolt system bolt as far as possible without loosening the lock nut on the outer side of the clamping device. In general, it is not necessary to take the mechanism completely apart, if it is already equipped with the correct outer clamps for your saddle.
If you do find it necessary to unscrew the single fixing
e
bolt completely, remove it from the clamping device. This releases the outer clamping parts. The inner clamp­ing parts are held in position with a rubber retention plate.
Mount the saddle rails into the inner clamping parts, add the outer parts and re-insert the fixing bolt. If the width of the saddle rails does not fit exactly into the clamp grooves, do not try to force them in. The clamping
f
mechanism or the saddle rails could break and result in an accident and/or injuries to the rider.
Use a different saddle model or contact your MERIDA dealer.
g
, unscrew the fixing
G
Poorly tightened or loosening bolts can fail. Risk of an accident!
25
h
If the saddle rails fit into the clamp grooves, slide the saddle on the seat post and ensure that the clamp is po­sitioned midway along the total length of the rails Position the saddle so that its upper surface is parallel to the ground. Tighten the bolt gradually and make sure
(a)
Adjusting the tilt of the handlebars and brake
.
levers
Adjusting the brake lever reach on MERIDA road bikes
1) the clamping device is still accurately mounted on the carbon seat post head and
2) the clamp is tightening evenly around each rail.
Once there is uniform hold on both rails, tighten the
(b)
bolt gradually with a torque wrench reached the maximum torque value indicated in Newton meters (Nm) on the seat post.
Check the bolts by using a torque wrench
G
operating instructions of the component manufacturers on the enclosed MERIDA CD-ROM.
G
once a month according to the values indicat­ed directly on the components and/or in the
Poorly tightened or loosening bolts can fail. Risk of an accident!
until you have
In particular, riders with small hands should ask their MERIDA dealer to adjust the brake lever position
a
the position where the brake starts to be effective, to the length of the rider’s fingers immediately on purchase.
Some models of various brands allow an adjustment at the brake lever/shifter, e.g. by means of adjusting bolts
(d)
or spacers cables are clamped according to your wishes at the brake bodies. Adjusting bolts located in this area only
b
serve to compensate brake pad wear.
Have the lever reach adjusted and make sure the first phalanx of the index finger reaches around the brake lever/shifter. Check the proper adjustment and function­ing of the brake system subsequently, as described in the chapter “The brake system” in these MERIDA short operating instructions as well as in your comprehen­sive MERIDA user manual and in the instructions of the
c
component manufacturers on the enclosed MERIDA CD-ROM.
I
reach, contact your MERIDA dealer.
d
. In the case of the other models the brake
Some manufacturers offer brake levers/ shifters which are suitable for small hands. If you have any problems with the brake lever
(c)
, i.e.
26
What to bear in mind with MERIDA time trial handlebars of MERIDA triathlon and time trial machines
Adjusting the tilt of the handlebars and brake levers of MERIDA road racing machines and cyclo-cross bikes
In triathlon sport and time trial, where a particularly aerodynamic seating position is important, so-called aero bars are commonly used. With these aero models the shifters are often positioned at the handlebar ends, the brake levers at the ends of bull-horn handlebars. When you ride with your back in a horizontal position,
(e)
the brake levers are out of reach time is longer, which makes your stopping distance longer. For this reason it is very important to anticipate problems when riding.
Within certain limits the position of the handlebars can be adjusted according to your personal preferences. That means that the straight part of the aero bars should point only slightly downwards or upwards. The basic handlebars should be parallel to the ground or point slightly upwards. Make sure your forearms are always comfortably rested, i.e. your elbows should project be­yond the armrests a little towards the rear.
Note that the distance you need to stop your
G
tion. The brake levers are not always within easy reach.
bike increases, while riding with the hands on the top handlebars or in aerodynamic posi-
and the reaction
The straight extensions below the drops should be par­allel to the ground or point slightly downwards towards
(f)
the rear should meet an imaginary extension of the bottom line
e
of the drops, the upper part of the lever will then be in horizontal position or point slightly upwards. Shifting the brake levers/shifters is a job best left to your MERIDA dealer, as it involves retaping the handlebars afterwards.
To adjust the tilt of the handlebars, release the Allen bolt(s) on the underside or front side of the stem Turn the handlebars to the desired position. Make sure the handlebars are accurately centered in the stem.
f
Carefully retighten the bolt(s) with the torque wrench. Make sure the upper and lower clamping slots of the stem are parallel and identical in width. If you have a stem with several bolts, tighten them evenly in a cross pattern by using a torque wrench and observe the rec­ommended torque values.
g
Try rotating the handlebars once clamped in the stem
(h)
and tighten the bolt a little more, if necessary.
. The ends of the brake lever/shifter units
(g)
.
27
h
Use a torque wrench and never exceed the maximum torque values given in these MERIDA short operating instructions as well as in your comprehensive MERIDA user manual, directly on the components and/or in the instructions of the component manufacturers on the en­closed MERIDA CD-ROM.
Adjusting the brake lever reach on MERIDA city, MERIDA trekking, MERIDA cross, MERIDA kids’ and MERIDA mountain bikes
Make sure you cannot pull the brake levers
G
of this point.
I
a
closed MERIDA CD-ROM. If you are in doubt or if you have any questions, contact your MERIDA dealer.
all the way to the handlebars. Your maxi­mum braking force should be reached short
In the case of hydraulic brakes and disc brakes follow the instructions of the brake manufacturer, which you can find on the en-
With most brake systems the distance between the brake levers and the handlebar grips is adjustable. This
(a+b)
gives in particular riders with small hands convenience of bringing the brake levers closer to the handlebars. On most bikes there is a small adjusting screw near the point where the brake cable of a cable brake enters the brake lever unit or at the lever itself.
(c)
Turn this bolt clockwise justs as you do so.
Hydraulic brakes are also fitted with adjusting devices at the brake lever. There are different systems. Ask your MERIDA dealer for advice or read the instructions of the component manufacturers on the enclosed MERIDA CD-ROM.
When adjusting the lever reach, make sure the first pha­lanx of the index finger reaches around the brake lever. Check the proper adjustment and functioning of the brake system subsequently, as described in the chapter “The brake system” in these MERIDA short operating instructions as well as in your comprehensive MERIDA user manual and in the instructions of the component manufacturers on the enclosed MERIDA CD-ROM.
and watch how the lever ad-
the
Adjusting the tilt of the handlebars and brake levers of MERIDA city, MERIDA trekking, MERIDA cross, MERIDA kids’ and MERIDA mountain bikes
The handlebars are usually slightly bent at the ends. Set the handlebars to a position in which your wrists are re-
b
laxed and not turned outwards too much
Release the Allen bolt(s) at the bottom or front side of the stem. Turn the handlebars to the desired position. Make sure the handlebars are accurately centered in the stem. Carefully retighten the bolt(s) with the torque wrench. Make sure the upper and lower clamping slots of the stem are parallel and identical in width. If you have a
c
stem with several bolts, tighten them evenly in a cross pattern by using a torque wrench and observe the rec­ommended torque values.
d
(d)
.
28
Try rotating the handlebars once clamped in the stem
(e)
and tighten the bolt a little more, if necessary torque wrench and never exceed the maximum torque values! You find them directly on the components and/ or in the instructions of the component manufacturers on the enclosed MERIDA CD-ROM. If the handlebars are not tight with the prescribed torque value, use carbon assembly paste.
After adjusting the handlebars you need to adjust the brake lever/shifter units. Release the Allen bolt at either unit. Turn the levers relative to the handlebars. Sit in the saddle and place your fingers on the brake levers.
. Use a
Note that the bolted connections of stem,
G
torque wrench and never exceed the maximum torque values! The torque values are given in the chapter “Rec­ommended torque settings” in these MERIDA short op­erating instructions as well as in your comprehensive MERIDA user manual, directly on the components and/
e
or in the instructions of the component manufacturers on the enclosed MERIDA CD-ROM.
Bar ends and multi-position handlebars give you addi­tional ways of gripping the handlebars.
handlebars, bar ends and brakes have to be tightened to their specified torques. Use a
Check whether the back of your hand forms a straight
(f)
line with the line of your forearm with a torque wrench and do a twist test! The brake le­vers need not be absolutely tight. In case of a fall it is an advantage when the brake levers can be turned.
Tighten the bolts at the stem until the clamp-
G
at the top and at the bottom ly and in a cross pattern, i.e. alternately and gradually, to the lower value of the recommended torque values using a torque wrench.
ing slots between the stem body and the faceplate are parallel and identical in width
. Retighten the units
(g)
. Tighten the bolts even-
Be aware that the distance you need to stop
G
f
tion handlebars. The brake levers are not always within easy reach.
G
of an accident.
g
A
advance whether these components are permitted on your MERIDA bike. Contact your MERIDA dealer before mounting, if necessary.
h
your bike increases, when you are riding with
(h)
your hands on bar ends
Never fix bar ends in vertical position or with their ends pointing rearwards as this would increase the risk of injury in the event
If you want to mount multi-position handle­bars or bar ends to the aluminum handle­bars of your MERIDA bike, inform yourself in
or on multi-posi-
29
The brake system
Brakes
(a+b)
are used to adjust your speed to the sur­rounding terrain and traffic. In an emergency situation, the brakes must bring your MERIDA bike to a halt as quickly as possible.
In the event of such emergency brakings, the rider’s weight shifts forward abruptly, thus reducing the load on the rear wheel. The rate of deceleration is primarily lim­ited by the danger of the rear wheel losing contact with the ground, resulting in an overturning of the MERIDA bike and, secondly, by the grip of the tires on the road. This problem becomes particularly acute when riding downhill. Therefore, in case of an emergency braking you should try to shift your weight towards the rear and the ground as far as possible.
(c)
Actuate both brakes simultaneously mind that, due to the weight transfer, the front brakes can generate a far better braking effect on a surface with good grip.
and bear in
The assignment of brake lever to brake cal-
G
whether the brake lever of the front brake is on the side you are used to (right or left). If it is not, ask your MERIDA dealer to switch the brake levers before you set off for the first time.
a
G
your MERIDA bike. This can save you from having acci­dents in road traffic.
G
b
duce your speed and actuate the brakes carefully.
G
iper can vary, e.g. left lever acts on front brake. Have a look at the bike card and check
Be careful while getting used to the brakes. Practice emergency stops in a place clear of traffic until you are comfortable controlling
Wet weather reduces the braking effect and the road grip of the tires. Be aware of longer stopping distances when riding in the rain, re-
Ensure that the braking surfaces and brake pads are absolutely free of wax, grease and
(d)
. Risk of an accident!
oil
The braking conditions on unpaved surfaces differ, i.e. overbraking the front wheel can make the wheel slip away. Make yourself familiar with the operation before you set off for the first time. Practice braking on different kinds of surfaces in an area free of traffic.
For more information see the chapter “The brake sys­tem” in your comprehensive MERIDA user manual as well as in the instructions of the component manufac­turers on the enclosed MERIDA CD-ROM.
When replacing any parts, be sure to only
A
c
Your MERIDA dealer will be pleased to help you.
I
brake manufacturer on the enclosed MERIDA CD-ROM before you start to readjust or to service the brake or before doing any work whatsoever.
d
use parts that bear the appropriate mark and, to be on the safe side, original spare parts.
Read in any case the chapter “The brake sys­tem” in your comprehensive MERIDA user manual as well as in the instructions of the
30
The gears
The gears of your MERIDA bike serve to adjust the gear ratio to the terrain you are riding on and the desired speed.
(e+f)
In the case of derailleur gears the chain runs on the small chainwheel and on a large sprocket allows you to climb steep hills with moderate pedaling force. You must, however, pedal at a faster pace or higher frequency. High gears (large chainwheel, small sprocket) are for riding downhill. Every turn of the pedals takes you many meters forward at correspond­ingly high speed.
Continue pedaling during gear shifting, however, at clearly reduced pedaling force. In particular when shift­ing through the chainwheels continue pedaling slowly and without force.
Modern MERIDA bikes can have up to 33 gears. As there are, however, overlapping ranges, actually 15 to 18 gears are usable. It is not advisable to use gears which involve an extremely oblique run of the chain this reduces power transmission efficiency and hastens wear of the chain. The chain runs unfavorably when the smallest chainwheel is used with one of the two or three outermost (smallest) sprockets or when the larg­est chainwheel is used with one of the inmost (largest) sprockets.
a low gear where
(g+h)
, as
In the case of multi-speed hubs and gearbox shift sys- tems “1” stands for the first, lowest gear. The gears are shifted through one after the other, if possible without turning the pedals, at least, however, at reduced ped­al pressure. The highest number stands for the highest gear.
For more information see the chapter “The gears” in
e
your comprehensive MERIDA user manual as well as in the instructions of the component manufacturers on the enclosed MERIDA CD-ROM.
Before you set off for the first time practice
A
levers or twist grips of your MERIDA bike.
f
A
I
facturer on the enclosed MERIDA CD-ROM before you
g
start to readjust or to service the gears or before doing any work whatsoever.
shifting gears in a place free of traffic until you are familiar with the functioning of the
Always make sure changing gears makes as little noise as possible and is absolutely jerk­free.
Read in any case the chapter “The gears” in your comprehensive MERIDA user manual as well as in the instructions of the gear manu-
31
h
Suspension forks
Lots of MERIDA bikes, in particular MERIDA mountain bikes, MERIDA cross and MERIDA trekking bikes, are
(a)
equipped with suspension forks you better control of your MERIDA bike when riding cross-country or on rough road surfaces and ensures more ground contact for the tire. The (shock) loads on you and your MERIDA bike are noticeably reduced. Suspension forks differ in their types of spring elements and damping. Suspension forks normally work with air spring elements or with coil springs. Damping is usually done by oil. To work perfectly, the fork has to be adjusted to the weight of the rider, the sitting posture and the intended use have this adjustment carried out by your MERIDA dealer at the time of delivery. For more information see the chapter “Suspension forks” in your comprehensive MERIDA user manual as well as the instructions of the suspension fork manufacturer on the enclosed MERIDA CD-ROM.
The suspension fork should be set up and ad-
G
cases low) can usually be heard or felt as a “clunk” type noise. This noise is caused by the sudden complete compression of the suspension fork as it reaches bottom out. If the sus­pension fork frequently reaches bottom out, it will sustain damage over time, and so will the frame.
G
to a quick series of impacts. Risk of an accident!
justed in a way that it does not reach the end of its travel, i.e. bottom out, unless in extreme
(c)
. A spring rate which is too soft (air pressure is too
A too strong damping of the suspension fork can result in a sluggish rebound movement with a rear shock that will not recover when exposed
. This feature gives
(b)
. Be sure to
Do not turn any bolt on your suspension
G
loosening the fastening mechanism, thus provoking an accident. All manufacturers normally mark adjustment devices with a scale or with “+” (for stronger damping/ harder suspension) and “-“ signs.
a
G
the frame without any damping. This could damage the suspension fork itself as well as the frame. If your fork has a lockout mechanism out function when riding in rough terrain, but only when riding over smooth terrain (roads, field tracks).
b
I
MERIDA CD-ROM. Read these carefully before chang­ing any settings or doing any maintenance work on your suspension fork.
c
I
www.srsuntour-cycling.com www.magura.com www.ridefox.com www.rockshox.com www.manitoumtb.com www.rst.com.tw www.xfusionshox.com www.dtswiss.com
d
fork, particularly not with tools, in the vague hope of adjusting it somehow. You could be
Suspension forks are designed to absorb shocks. If the fork is too rigid and jammed, the terrain-induced shocks pass directly into
(d)
, do not activate the lock-
Suspension fork manufacturers normally include instructions with their deliveries. You find these instructions on the enclosed
More information on adjusting and mainte­nance is available on the internet at
32
Rear shocks
Full suspension MERIDA bikes are not only equipped with a suspension fork but also with movable rear stays
(e)
which are sprung and damped by a rear shock. This feature gives you better control of your MERIDA bike when riding cross-country or on rough road surfaces. The (shock) loads on you and your MERIDA bike are no­ticeably reduced. The rear shock normally works with an air spring element or – less frequently – with coil springs. Damping is usually done by oil.
(g)
cases too low) can usually be heard or felt as a “clunk” type noise. This noise is caused by the sudden complete compression of the rear shock as it reaches bottom out. If the rear shock frequently reaches bottom out, it will sustain damage over time, and so will the frame.
e
G
to a quick series of impacts. Risk of an accident!
. A spring rate which is too soft (air pressure is
A too strong damping of the rear frame can result in a sluggish rebound movement with a rear shock that will not recover when exposed
To work perfectly, the rear shock has to be adjusted to the weight of the rider, the sitting posture and the intend-
(f)
ed use your MERIDA dealer at the time of delivery.
For more information see the chapter “Rear shocks” in your comprehensive MERIDA user manual as well as the instructions of the rear shock manufacturer on the enclosed MERIDA CD-ROM.
G
rectly into the frame without any damping. This could damage the rear shock itself as well as the frame. If your rear shock has a lockout mechanism, do not activate the lockout function when riding in rough terrain, but only when riding over smooth terrain (roads, field tracks).
G
. Be sure to have this adjustment carried out by
Full suspension frames are designed to ab­sorb shocks. If the rear shock is too rigid and jammed, the terrain-induced shocks pass di-
The rear shock should be set up and adjust­ed in a way that it does not reach the end of its travel, i.e. bottom out, unless in extreme
Do not turn any bolt on your suspension
G
loosening the fastening mechanism, thus provoking an accident. All manufacturers normally mark adjustment
f
devices with a scale or with “+” (for stronger damping/ harder suspension) and “-“ signs
I
CD-ROM. Read these carefully before changing any settings or doing any maintenance work on your rear
g
shock.
I
www.srsuntour-cycling.com www.magura.com www.ridefox.com www.rockshox.com www.manitoumtb.com www.rst.com.tw www.xfusionshox.com www.dtswiss.com
h
fork, particularly not with tools, in the vague hope of adjusting it somehow. You could be
(h)
.
Rear shock manufacturers normally include instructions with their deliveries. You find these instructions on the enclosed MERIDA
More information on adjusting and mainte­nance is available on the internet at
33
Special characteristics of carbon
Special characteristics of components made of car­bon-fiber-reinforced plastics, also referred to as carbon
(a)
or CRP, need to be taken into account. Carbon extremely strong material which combines high resis­tance with low weight. After overstress, however, car­bon components, unlike metal parts, do not necessarily show durable or visible deformation even though some of the fibers may be damaged.
It is very dangerous to continue using the carbon com­ponent after an impact or undue stress, as it may fail without previous warning thereby causing an accident with unforeseeable consequences. For this reason we recommend that you have the component, or to be cer­tain, the entire MERIDA bike checked by your MERIDA dealer after every incident, such as e.g. a crash.
(b-d)
Replace a damaged component further use by taking appropriate measures, i.e. saw the component into pieces. Damaged carbon frames can possibly be repaired. Contact your MERIDA dealer.
Carbon components must not be exposed to excessive heat. Therefore, never have a carbon component enam­eled or powder-coated. The temperatures required for enameling or powder-coating could destroy the com­ponent. Do not leave carbon fiber components near a source of heat or in your car during hot or sunny weather.
at once! Prevent
is an
Carbon components have, like all lightweight bike com­ponents, a limited service life. For this reason, have the stem and the handlebars checked at regular intervals (e.g. every three years), even if they have not experi­enced any undue stress, such as an accident.
When you intend to transport your MERIDA bike in the boot of your car, be sure to protect the bike or the carbon
a
frame and components. Blankets, foam tubes or the like are a suitable padding to protect the sensitive material from damage. Do not place any bags on your MERIDA bike lying in your car.
Always park your MERIDA bike carefully and make sure it does not topple over. Carbon frames and components may already sustain damage by simply toppling over and thereby hitting e.g. a sharp edge.
b
If carbon components on your MERIDA bike
G
gouges, cracks, dents, discolorations etc., do not use the MERIDA bike any longer. Contact your MERIDA dealer immediately; he will check the component thoroughly.
c
G
dlebars or clamp the brake levers and shifters more in the middle than indicated or needed. Risk of breakage!
produce any creaking or cracking noises or show any external sign of damage, such as
Do not combine carbon handlebars with bar ends or an aero bar, unless they are specif­ically approved. Do not shorten carbon han-
34
d
Make sure all carbon clamping areas are ab-
G
bon material, thereby reducing the coefficient of fric­tion. This will no longer provide reliable clamping with­in the prescribed torque values. Once greased, carbon components may never again ensure reliable clamping! Use a special carbon assembly paste fered by various manufacturers.
A
frames can fail during use without previous warning. However, there are special-purpose models which are suitable, available in the car accessory trade. Inform yourself there or ask your MERIDA dealer for advice.
A
dy (aluminum) seat post instead and use it to clamp the frame, or choose a work stand that holds the frame at three points inside the frame triangle or which clamps the fork and bottom bracket shell.
I
stone chips with special pads keeps for sale.
solutely free of grease and other lubricants! Grease will penetrate the surface of the car-
(e)
instead as of-
Most clamps of bike carrier systems are po­tential sources of damage to large-diame­ter frame tubes! As a result thereof carbon
Do not clamp a carbon frame or seat post in
(f)
the holding jaws of a workstand ponents may sustain damage. Mount a stur-
Protect the exposed areas of your carbon frame (e.g. the head tube and the underside of the down tube) against rubbing cables or
(g)
your MERIDA dealer
! The com-
General notes on care and servicing
Maintenance and servicing
Your MERIDA dealer will have assembled and adjusted your MERIDA bike ready for use when you come to col­lect it. Nevertheless, your MERIDA bike needs regular
e
servicing scheduled maintenance work. This is the only way to ensure that all components function safely and reliably for many miles.
The bike will be due for its first service after 100 to 300 kilometers, 5 to 15 hours of initial use or four to six weeks. The bedding-in phase typically involves spokes slightly losing tension or gears coming out of adjust-
f
ment, so there is every reason to have your MERIDA dealer service the MERIDA bike at this stage. This bed­ding-in process is unavoidable. Therefore, remember to make an appointment with your MERIDA bike dealer to have your new MERIDA bike inspected. This first service is very important for both functioning and durability of your MERIDA bike.
It is advisable to have your MERIDA bike serviced reg-
g
ularly by your MERIDA dealer after the bedding-in phase. If you ride a great deal on poor road surfaces or cross-country, it will require correspondingly shorter ser­vice periods. The off-season during the winter months is a very good time to take your MERIDA bike to your MERIDA dealer for the annual inspection, as they will have plenty of time for you and for servicing.
h
(h)
. Have your local MERIDA dealer do the
35
The intended use of the MERIDA bike includes regular servicing and the replacement of wearing parts in time,
(a)
e.g. chains, brake pads
(b)
, and therefore has an influence on the warranty and
the guarantee, as well.
For more information see the chapter “Service and main­tenance schedule” in these MERIDA short operating instructions as well as in your comprehensive MERIDA user manual and in the instructions of the component manufacturers on the enclosed MERIDA CD-ROM.
Servicing and repairs are jobs best left to
G
run the risk that parts of your MERIDA bike will fail. Risk of an accident! When working on your MERIDA bike, restrict yourself to jobs for which you have the suitable tools, e.g. a torque wrench, and the necessary knowledge.
A
pads or tires that are not of identical dimension, may render your MERIDA bike unsafe. Risk of an accident!
your MERIDA dealer. If you have your bike serviced by anyone else than an expert, you
If a component needs to be replaced, make it a rule to only use original spare parts. Wear­ing parts of other manufacturers, e.g. brake
or Bowden and brake cables
Cleaning and caring for your MERIDA bike
Dried sweat, dirt and salt from riding during the winter or in sea air can harm your MERIDA bike. You should therefore make it a habit of cleaning all components at regular intervals.
Avoid cleaning your bike with a high-pressure clean-
a
er. The high-pressure jet is likely to enter bearings by passing through the seals and dilute the lubricants hereby increasing the friction. This destroys and im­pairs the functioning of the bearing races in the long term. High-pressure jets are also likely to remove frame stickers.
A much more gentle way of cleaning your bike is with a
b
low-pressure water jet or a bucket of water and a sponge or a large brush. Cleaning your bike by hand has an­other positive side-effect: you may discover defects in the paint as well as worn or defective components at an early stage. After cleaning and drying you should check
(c)
the chain for wear the chapter “Chain – care and wear” in your compre­hensive MERIDA user manual as well as in the instruc­tions of the component manufacturers on the enclosed
c
MERIDA CD-ROM). Wipe dry the sliding surfaces of the suspension fork and the rear shock and apply special spray. Apply a coat of standard hard wax on painted, metal and carbon surfaces (except from brake surfaces and brake discs). Polish the waxed surfaces after drying to give them a nice shine.
and apply lubricant agent
(d)
(see
36
d
Keep cleaning agents and chain oil clear of
G
fail. Never grease or lubricate the clamping areas of a frame made of carbon, e.g. handlebars, stem, seat post and seat tube. Once greased, carbon components may never again ensure reliable clamping!
G
nents replaced immediately and touch up paint defects. If you are in doubt or if you have any questions, contact your MERIDA dealer.
A
agents containing acetone, methyl chloride or the like, or solvent-containing, non-neutral or chemical cleaning agents that could attack the surface!
A
not aim at the bearings.
the brake pads, brake discs and rim sides (braking surfaces). Otherwise the brake could
While cleaning, watch out for cracks
(f)
scratches discolored material. Have defective compo-
Only use petroleum-based solvents for cleaning tough oil or grease stains from paint and carbon surfaces. Never use degreasing
Do not clean your MERIDA bike with a high-pressure cleaner or a water jet and if you do, be sure to keep it at a distance. Do
, dents as well as deformed or
(e)
Safekeeping and storing your MERIDA bike
If you regularly look after your MERIDA bike during the season, you will not need to take any special measures when storing it for a short time, apart from securing it against theft. Store your bike in a dry, well aerated place.
If you want to store your MERIDA bike for a longer period
,
e
of time, e.g. over the winter months, please observe the following things: Inflated inner tubes tend to gradually lose air when the bike is not used for a long time. If your MERIDA bike is left standing on flat tires for an extend­ed period, this can cause damage to the structure of the tires. It is therefore better to hang the wheels or the en­tire MERIDA bike or to check the tire pressure regularly
(g)
. Clean your MERIDA bike and protect it against cor-
f
rosion. Your MERIDA dealer has special maintenance
(h)
products, e.g. spray wax
Remove the seat post and let moisture that may have entered dry. Spray a little finely atomized oil into the metal seat tube. However, do not apply oil in a carbon seat tube. Shift the gear to the smallest chainwheel and the smallest sprocket. This relaxes the cables and the springs.
g
There are hardly any waiting times at your
I
an annual check-up at a special price. Benefit from the idle time and ask your MERIDA dealer to do the sched­uled maintenance work!
h
MERIDA dealer during the winter months. In addition, many of the MERIDA dealers offer
.
37
Service and maintenance schedule
It is advisable to have your MERIDA bike serviced regularly after the bedding-in phase. The schedule given in the table below is a rough guide for cyclists who ride their bike between 1,000 and 2,000 km or 50 to 100 hours of use a year.
If you consistently ride more or if you ride a great deal on poor road surfaces, the maintenance periods will shorten accordingly.
Component What to do Before every ride Monthly Annually Other
Lighting Check function x Tires Check pressure x Check tread and side walls x Brakes (rim brakes) Check lever travel, wear of brake pads, x position of pads relative to rim; test brakes in stationary Brakes (hydraulic rim brakes) Check lever travel, wear of brake pads, position of pads x relative to rim, test brakes in stationary, check seals Brakes (drum/roller) Lever travel, test brakes in stationary x Brakes, brake pads (rim brakes) Clean x Brake cables/pads/lines Visual inspection x Brakes (disc brakes) Lever travel, brake pads, seals, test brakes in stationary, x replace liquid (DOT-liquids) • Suspension fork Check and retighten bolts, if necessary All-inclusive service (change oil) • Rims (of rim brakes) Check thickness, replace, if necessary • after 2nd set of brake pads at the latest Fork (rigid) Check and replace, if necessary • at least every 2 years Bottom bracket Check for bearing play x Dismount and regrease (cups) • Chain Check and grease, if necessary x Check wear, replace, if necessary (derailleur gears) • after 1,000 km or 50 hours of use Telescopic seat post Service x Crank Check and retighten, if necessary x
38
Component What to do Before every ride Monthly Annually Other
Painted/anodized/carbon surfaces Impregnate x at least every 6 months Wheels/spokes Check for trueness and tension x True or retighten • if necessary Handlebars and stem Check and replace, if necessary • every 2 years (aluminum and carbon) at the latest Headset Check for bearing play x Regrease • Metal surfaces Polish (except: rim sides of rim brakes rotors) x at least every 6 months Hubs Check for bearing play x Regrease • Pedals (all) Check for bearing play x Pedals (clipless) Clean and grease locking mechanism x Seat post/stem Check bolts x Dismount and relubricate, carbon: new assembly paste (no grease!) • Front/rear derailleur Clean and grease x Quick-releases/thru axles Check seat x Bolts and nuts Check and retighten, if necessary x (Multi-speed hubs, mudguards etc.) Valves Check seat x Cables gears/brakes Disassemble and regrease
If you have a certain degree of mechanical skills, experience and suitable tools, such as a torque wrench, you should be able to do the checks marked x by yourself. If you come across any defects, take appropriate measures without delay. If you are in doubt or if you have any questions, contact your MERIDA dealer.
Jobs marked • are best left to your MERIDA dealer.
For your own safety, bring your MERIDA bike to your MERIDA bike dealer for its first inspection after 100 to 300 kilometers, 5 to 15 hours of initial
I
use or four to six weeks, and at the very latest after three months.
39
Recommended torque settings
All bolted connections of the bike components have to be tightened carefully and checked regularly to ensure the safe and reliable operation of the MERIDA bike. This is best done with a torque wrench that disengages at the desired torque value or a click-type torque wrench. Tighten carefully by approaching the prescribed maximum torque value in small steps (0.5 Nm increments) and check in between the proper fit of the component. Never exceed the maximum torque value indicated by the manufacturer!
Where no maximum torque setting is given start with 2 Nm. Observe the indicated values and observe the values on the components and/or in the operating instructions of the component manufacturers on the enclosed MERIDA CD-ROM.
Component Bolted connections Shimano1 (Nm) SRAM/Avid2 (Nm) Tektro3 (Nm) TRP4 (Nm)
Rear derailleur Mount (on frame/derailleur hanger) 8 - 10 8 - 10 Cable clamp 5 - 7 4 - 5 Pulley wheels 3 - 4 Front derailleur Mount on frame 5 - 7 5 - 7 Cable clamp 5 - 7 5 Shifter Mount on handlebars 5 2.5 - 4 Hole covering 0.3 - 0.5 Brake lever unit Mount on handlebars 6 - 8 5 - 7 6 - 8 Time trial brake lever 5 - 7 Hub Quick-release lever 5 - 7.5 Locknut for bearing adjustment of quick-release hubs 10 - 25 Sprocket cluster lock ring 29 - 49 40 Internal gear hub Hub axle nut 30 - 45 Crank Crank mount (grease-free square-head) 35 - 50 Crank mount (Shimano Octalink) 35 - 50 Crank mount (Shimano Hollowtech II) 12 - 15 Crank mount (Isis) 31 - 34 Crank mount (Giga X Pipe) 48 - 54 Chainwheel mount 8 - 11 12 - 14 (steel) 8 - 9 (alu) Sealed cartridge bearing Shell (square-head) 49 - 69 Shell (Shimano Hollowtech II, SRAM Giga X Pipe) 35 - 50 34 - 41 Octalink 50 - 70
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Component Bolted connections Shimano1 (Nm) SRAM/Avid2 (Nm) Tektro3 (Nm) TRP4 (Nm)
Pedal Pedal axle 35 Shoe Cleat 5 - 6 Spike 4 Brake (V-brake) Cable clamp 6 - 8 6 - 8 6 - 8 6 - 8 Brake shoe mount 6 - 8 6 - 8 6 - 8 6 - 8 Brake pad fixing 1 - 2 Brake boss frame/fork 8 - 10
1
www.shimano.com 2 www.sram.com 3 www.tektro.com 4 www.trpbrakes.com
Recommended torque settings for disc brakes and hydraulic rim brakes
Component Shimano1 (Nm) Avid2 (Nm) Tektro3 (Nm) TRP4 (Nm) Magura HS5 (Nm)
Brake calliper mount on frame/fork 6 - 8 9 - 10 (IS adapter) 6 - 8 6 - 8 6 8 - 10 (brake caliper) Brake lever unit on handlebars
- Single-bolt clamp 6 - 8 Discrete Clamp Bolt/ 5 - 7 4 Hinge Clamp Bolt/ XLoc Hinge Clamp Bolt: 5 - 6 Pinch Clamp Bolt: 2.8 - 3.4 Split Clamp Bolts / Match Maker Bolts: 3 - 4
- Two-bolt clamp 4 - 5 Union screws of cable at grip 5 - 7 5 4 and normal cable at brake caliper Brake cable connector at brake caliper (disc tube cable) 5 - 7 Expansion tank cap 0.3 - 0.5 Bleeding device brake caliper 4 - 6 4 - 6
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Component Shimano1 (Nm) Avid2 (Nm) Tektro3 (Nm) TRP4 (Nm) Magura HS5 (Nm)
Bleeding device brake lever 2 - 4 Brake disc fixing (6-holes) 4 6.2 4 - 6 6 - 8 Brake disc fixing (centerlock) 40 Hose (union nut) direct connection 4 Slave cylinder (bleeder screw) 4 Brake pad retainer at brake caliper 3 - 5 Cable clamp at brake caliper 4 - 6
1
www.shimano.com 2 www.sram.com 3 www.tektro.com 4 www.trpbrakes.com 5 www.magura.com
These values are reference values of the above-mentioned component manufacturers. Observe the values in the instructions of the component manufacturers on the enclosed MERIDA CD-ROM.
These values do not apply to the components of other manufacturers.
Due to the unmanageable number of components on the market, MERIDA is not in a position to foresee every product that will be replaced or
I
in science and technology.
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newly assembled by third parties. Therefore MERIDA denies any liability for such kind of additions or modifications with regard to compatibility, torque values etc. Whoever assembles or modifies the MERIDA bike shall ensure that the bike was assembled according to the state-of-the-art
Some components have the maximum permissible torque values printed on them. Use a torque wrench and never exceed the maximum torque value! If you are in doubt or if you have any questions, contact your MERIDA dealer.
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Warranty and guarantee
A note on wear
Your MERIDA bike was manufactured with great care. Normally it is deliv­ered to you by your MERIDA bike dealer fully assembled.
As direct purchaser you have full warranty rights within the first two years after purchase. Please contact your MERIDA dealer in the event of defects.
To ensure a smooth handling of your complaint, it is necessary to present your receipt, your bike card, the handover report and the service reports. Therefore, be sure to keep these documents in a safe place.
To ensure a long service life and good durability of your MERIDA bike, use it only for its intended purpose (see the chapter “Intended use”). Please ob­serve the permissible load specifications as specified on the bike card. Be sure to follow the mounting instructions of the manufacturers (above all, the torque values of the bolts) as well as the prescribed maintenance schedule.
Observe the checks and routines listed in these operating instructions or in any other operating instructions enclosed with this delivery (see the chapter “Service and maintenance schedule”) as well as any instructions concern­ing the replacement of safety-relevant components such as handlebars or brakes etc.
Keep in mind that retrofitted accessories can impair the function-
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in your country.
ing of your MERIDA bike. If you are in doubt or if you have any questions, contact your MERIDA dealer.
The law referring to full warranty rights is only valid in the coun­tries where the law has been ratified according to the renewed European regulations. Please inform yourself about the situation
Some components of your MERIDA bike are subject to wear due to their function. The rate of wear will depend on care and maintenance and the way you use your MERIDA bike (mileage, riding in the rain, dirt, salt etc.). MERIDA bikes that are often left standing in the open may also be subject to increased wear through weathering.
The components below require regular care and maintenance. Neverthe­less, sooner or later they will reach the end of their service life, depending on conditions and intensity of use. The following parts which have reached their limit of wear must be replaced:
Drive chain Brake pads Brake fluid (DOT) Brake discs/rotors Brake cables Brake cable housings Seals of suspension elements Rim sides (of rim brakes) Rims (of rim brakes) Incandescent bulbs/LED
Ask your MERIDA dealer about any additional guarantee given
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by the manufacturer of your MERIDA bike and insist on having it as printed version.
Rubber gribs Chainwheels Chainstay protection Lamps Tires Sprockets Saddle covering Pulleys Lubricants
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Guarantee on MERIDA bikes
Your MERIDA bike is guaranteed (as of date of purchase to the initial buyer):
– Lifetime guarantee against rupture of all carbon and aluminum frames. – 5 years for carbon and aluminum rigid forks – 3 years against frame rupture of all full-suspension models from a
spring travel of 140 mm on
– 1 year against frame rupture of all dirt jump models and MERIDA labeled
parts
– 1 year guarantee on paint and stickers
In a guarantee-activating event MERIDA reserves the right to provide a bike of the current successor model in an available color, or if no such bike is available, a higher grade model.
Guarantee claims for shock absorbers, suspension forks and other branded accessories will not be processed by MERIDA, but by the component man­ufacturers’ national distributors.
Your direct contact in any case should be your MERIDA dealer, who will be pleased to answer your inquiries.
The manufacturer’s guarantee only applies to claims made by the initial buyer and substantiated by presenting the customer’s receipt, the handover report and the bike card stating the date of purchase, the dealer address, the model and the frame number. It can also be claimed through an online registration at www.merida-bikes.com (not available in all countries) by the initial buyer.
Guarantee claims will only be accepted, if the bike has been used for none other than its intended use, had an inspection during its first 500 km or the first six months after purchase, has been fitted with none other than original spare parts or accessories and had its suspension systems serviced by a MERIDA dealer once a year at least.
The guarantee does not cover labor and transport costs, nor does it cover follow-up costs resulting from defects.
The guarantee does not apply to bikes that have been used in competition, for jumping or that have been subjected to any other kind of overstress. Cov­erage for competitive use is only provided in the case of carbon frames for the types road bike, cyclo-cross, mountain bike hardtail and full suspension up to 100 mm.
The guarantee does not apply for bikes that have been used for jumping or subjected to any other kind of overstress. It does not cover damage result­ing from wear, neglect (insufficient care and maintenance), falls/accidents, overstress caused by overloading, incorrect mounting or improper treatment or resulting from changes to the bike in connection with the mounting or alteration of additional components.
Diligent compliance with the manufacturers mounting instructions and maintenance intervals as prescribed in this manual are crucial to a long ser­vice life and good durability of the bicycles components. Non-observance of the assembly instructions or maintenance intervals renders the guarantee null and void. Please observe the checks described in this manual as well as all instructions concerning the regular replacement of safety-relevant com­ponents, such as the handlebars etc.
These guarantee conditions are voluntary benefits of MERIDA. Moreover, the buyer may benefit from additional legal rights which vary from country to country. To find out more just ask your MERIDA dealer.
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Remarks for Australian MERIDA customers
Our goods come with guarantees that cannot be excluded under the Austra­lian Consumer Law. You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced, if the goods fail to be of acceptable quality and the failure does not amount to a major failure. The benefits to the consumer given by this warranty are in addition to other rights and remedies of the Australian Consumer Law in relation to the goods and services to which this warranty relates.
In case of any inquiries, please contact your national distributor; visit www.merida.com to find the address.
These provisions of the guarantee are applicable as of model year 2015. MERIDA Industry Co., LTD.
P.O. Box 56 Yuanlin Taiwan R.O.C. Phone: +886-4-8526171 Fax: +886-4-8527881 www.merida-bikes.com
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Service schedule
1st service – After 100 – 300 kilometers or 5 – 15 hours of use or after three months from date of purchase
3rd service – After 4,000 kilometers or 200 hours of use or after two years
Order no.: Date:
Replaced or repaired parts:
Stamp and signature of the MERIDA dealer:
2nd service – After 2,000 kilometers or 100 hours of use or after one year
Order no.: Date:
Replaced or repaired parts:
Stamp and signature of the MERIDA dealer:
Order no.: Date:
Replaced or repaired parts:
Stamp and signature of the MERIDA dealer:
4th service – After 6,000 kilometers or 300 hours of use or after three years
Order no.: Date:
Replaced or repaired parts:
Stamp and signature of the MERIDA dealer:
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5th service – After 8,000 kilometers or 400 hours of use or after four years
7th service – After 12,000 kilometers or 600 hours of use or after six years
Order no.: Date:
Replaced or repaired parts:
Stamp and signature of the MERIDA dealer:
6th service – After 10,000 kilometers or 500 hours of use or after five years
Order no.: Date:
Replaced or repaired parts:
Stamp and signature of the MERIDA dealer:
Order no.: Date:
Replaced or repaired parts:
Stamp and signature of the MERIDA dealer:
8th service – After 14,000 kilometers or 700 hours of use or after seven years
Order no.: Date:
Replaced or repaired parts:
Stamp and signature of the MERIDA dealer:
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9th service – After 16,000 kilometers or 800 hours of use or after eight years
11th service – After 20,000 kilometers or 1,000 hours of use or after ten years
Order no.: Date:
Replaced or repaired parts:
Stamp and signature of the MERIDA dealer:
10th service – After 18,000 kilometers or 900 hours of use or after nine years
Order no.: Date:
Replaced or repaired parts:
Stamp and signature of the MERIDA dealer:
Order no.: Date:
Replaced or repaired parts:
Stamp and signature of the MERIDA dealer:
12th service – After 22,000 kilometers or 1,100 hours of use or after eleven years
Order no.: Date:
Replaced or repaired parts:
Stamp and signature of the MERIDA dealer:
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Bike card
Intended use
Manufacturer
Model
Frame no.
Color
Suspension forks
- Manufacturer
- Model
- Serial no.
Rear shock
- Manufacturer
- Model
- Serial no.
Frame type
Frame size
Size of wheels and tires
Special features
£ Category 0 £ Category 3 £ Category 1 £ Category 4 £ Category 2 £ Category 5
Permissible overall weight
MERIDA bike, rider and baggage _________ kg Pannier rack £ yes £ no Permitted overall load _________ kg Child seat permitted £ yes £ no Trailer permitted £ yes £ no Permissible trailer load _________ kg
Brake lever Brake assignment
Right lever £ Front wheel brake £ Rear wheel brake Left lever £ Front wheel brake £ Rear wheel brake
Read chapter “Before your first ride” in the comprehensive
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MERIDA user manual on the enclosed MERIDA CD-ROM.
Stamp and signature of the MERIDA dealer
(Tip for the MERIDA dealer: Copy the bike card and the handover report and keep one copy in your customer file. Send another copy to the bike manufacturer)
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Handover report
The above-described MERIDA bike was delivered to the customer ready for use, i.e. after its final assembly, inspection and functional check as de­scribed below (additionally required routines in parentheses).
£ Lighting £ Brakes front and rear £ Suspension fork (adjusted to suit customer) £ Rear shock (adjusted to suit customer) £ Wheel set (trueness/spoke tension/tire pressure) £ Handlebars/stem (position/bolts checked with torque wrench) £ Pedals (adjustment of release force if necessary) £ Saddle/seat post (height and position of saddle adjusted to suit custom-
er, bolts checked with torque wrench)
£ Gears (limit stops! adjustment, function) £ Bolted connections of attachment parts (checked with torque wrench) £ Other routines performed £ Test ride
MERIDA dealer
Last name
Street
City
Phone
Fax
E-Mail
Handover date, stamp, signature of the MERIDA dealer
The customer confirms with his signature that he received the MERIDA bike in proper condition along with the accompanying documents specified be­low and that he was instructed on the proper use of the MERIDA bike.
£ User manual/operating instructions with MERIDA CD-ROM
Additional instructions
£ Brake system £ Suspension seat posts £ Pedal system £ Suspension fork/rear shock £ Seat post, stem £ Gears £ Supplementary instructions “E-bike/Pedelec” £ Others
Customer
Last name
First name
Street
ZIP code/city
Phone
Fax
E-Mail
Location, date, signature
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MERIDA.com
MERIDA.c om
MERIDA INDUSTR Y CO., LTD.
P.O. BOX 56 YUANLIN TAIWAN R.O.C.
PHONE: +886-4-8526171 FAX: +886-4-8527881
www.merida-bikes.com
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