Members Mark Y0660ng-2 Owner's Manual

Owner's Manual
!
Liquid Propane Gas Grill
MODEL Y0660LP-2
Natural Gas Grill
MODEL Y0660NG-2
Grill Information Center: If you have questions about assembly or grill operation, or if there are damaged
or missing parts when you unpack this unit from the shipping box, do not return this product to the store, call us 8:00am - 4:30 pm CST, Monday through Friday at 1-800-770-9769
WARNING:
Read this Owner's Manual carefully and be sure your gas grill has been properly assembled, installed and maintained. Failure to follow these instructions could result in serious bodily injury and/or property dam­age. This gas grill is intended for outdoor use only and is not intended to be installed in or on recreational vehicles or boats.
Note to Installer: Leave this Owner's Manual
with the consumer after delivery and/or installation.
Note to Consumer: Leave this Owner's Manual in
a convenient place for future reference. Nuts and Bolts may become loose during transit, so for your own
safety, thoroughly inspect every nut and bolt and secure as necessary before using your new grill.
Important Note: This grill is manufactured to
exact specifications. Model Y0660LP-2 is certified for use with LP gas and Model Y0660NG-2 is certified for use with Natural Gas. You can not convert this grill from one fuel type to the other. For your safety, conversion kits are not available. Any attempt to convert your grill will void your warranty.
Manufacturer:
Grand Hall Enterprise Co., Ltd.
9th Fl., No.298, Rueiguang Rd., Neihu, Taipei, Taiwan (114)
P80109059B - Rev: 2003/06/11
Table of Contents
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Read These Safety Instructions
Warranty.......................................................... 2
Safety Instructions......................................2-4
Instructions Before Using Your Grill.......... 5
Parts Diagram and Lists............................ 6
Assembly Instructions..................................... 9
Lighting Instructions........................................11
Back Burner, Rotisserie Instructions.........14
Cleaning and Maintenance Instructions.........18
Frequently Asked Questions.......................20
Cooking Instructions.....................................21
Cooking Guide and Recipes......................22
Member's Mark Grill Warranty
Full 1-Year Warranty on Grill
For one year from the date of purchase, the Manufacturer will replace any grill part (except rusting or AA batteries) that is defective in material or workmanship.
Limited Warranty on Selected Grill Parts
From the date of purchase for the designated time periods stated below, the Manufacturer will replace the following grill parts if they are defective in material or workmanship. You will be charged shipping and handling. This warranty does not cover labor charges.
FOR YOUR SAFETY
Do not store or use gasoline or other flam-
1. mable vapors and liquids in the vicinity of this or any other appliance.
An LP gas tank not connected for use shall
2. not be stored in the vicinity of this or any other appliance.
WARNING
Combustion by products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
WARNING
Failure to comply with these instructions could result in a fire or explosion that could cause serious bodily injury, death, or property damage.
WARNING
Your grill will get very hot. Never lean
over the cooking area while using your grill. Do not touch cooking surfaces, grill housing, grill lid or any other grill parts while the grill is in operation, or until the grill has cooled down after use.
Failure to comply with these instructions may result in serious bodily injury.
Lifetime of the grill: Stainless steel parts
(except for discoloration due to normal use or excessive heat, and scratches or dents caused by normal use and improper maintenance).
2 Years: Cast-iron Burners
For Warranty Service: Call our Grill Information
Center 8am - 4:30pm CST, Monday through Friday at 1-800-770-9769
Warranty Restrictions:
This warranty does not cover surface rust or natural oxidation.
This warranty is void if grill is used for commercial or rental purposes.
This warranty applies only when the grill is used in the United States.
This warranty gives you specific legal rights,and you may also have other rights which vary from state to state. See back cover for warranty details.
FOR YOUR SAFETY
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, immediately call your gas supplier or your fire department.
Grill Installation Codes
This gas grill must be installed in accordance with all local codes. In areas without local codes, follow the latest edition of the National Fuel Gas Code ANSI Z223.1. In Canada, installation must conform to standard CAN/CGA 1b149.1 or 1­b149.2 (Installation Code for Gas Burning Appli­ances and Equipment) and all local codes.
Correct LP Gas Tank Use
LP gas grill models are designed for use with a standard 20 lb. Liquid Propane Gas (LP gas) tank, not included with grill box. Never connect your gas grill to an LP gas tank that exceeds this capacity. A tank of approximately 12 inches in diameter by 18-1/2 inches high is the maxi­mum size LP gas tank to use. You must use
an "OPD" gas tank which offers an Overfill Prevention Device. This safety feature prevents
the tank from being overfilled which can cause malfunction of the LP gas tank, Regulator and/or
grill. The LP gas tank must be constructed and
marked in accordance with specifications of the U.S. Dept. of Transportation (DOT). In Canada, the LP gas tank must meet the Canadian Transporta­tion and Communications (CTC) specifications. Also be sure to read and follow all LP instruc-
tions on the following page.
2
1.
!
!
The LP gas tank has a Shut Off Valve, terminating in an LP gas supply tank valve outlet, that is compatible with a Type 1 tank connection device. The LP gas tank must also have a safety relief device that has a direct communication with the vapor space of the tank. The tank supply system must be arranged
2. for vapor withdrawal. The LP gas tank used must have a collar
3. to protect the tank valve.
Proper Placement and Clearance of Grill Never use your gas grill in a garage, porch, shed,
breezeway or any other enclosed area. Your gas grill is to be used outdoors only, at least 21 inches from the back and side of any combustible surface. Your gas grill should not be placed under any surface that will burn. Do not obstruct the flow of ventilation air around the gas grill housing.
This outdoor gas grill is not intended to be installed in or on recreational vehicles and/or boats.
WARNING
Failure to comply with these instructions could result in a fire or explosion that could cause serious bodily injury, death, or property damage.
Never connect an unregulated LP gas tank to
your gas grill. The gas Regulator assembly supplied with your gas grill is adjusted to have an outlet pressure of 11" water column (W.C.) for connection to an LP gas tank.
Only use the Regulator and Hose Assembly
supplied with your gas grill. Replacement Regulators and Hose Assemblies must be those specified by manufacturer.
Have your LP gas tank filled by a reputable
propane gas dealer; visually inspected and re­qualified at each filling. Never fill the gas tank beyond 80% full.
Have your propane gas dealer check the
release valve after every filling to ensure that it remains free of defects.
Always keep LP gas tanks in an upright
position.
Do not store (or use) gasoline or other flammable
vapors and liquids in the vicinity of this gas grill.
An LP gas tank that is not connected for use must
NOT be stored inside cabinetry or in the vicinity of this or any other gas grill.
Do not subject the LP gas tank to excessive heat.
Never store an LP gas tank indoors. If you
store your gas grill in the garage or other indoor location, always disconnect the LP gas tank first and store it safely outside.
When your gas grill is not in use the gas
must be turned off at the LP gas tank.
The Regulator and Hose Assembly must be
inspected before each use of the grill. If there is excess abrasion or wear or if the hose is cut, it must be replaced prior to the grill being used again. Keep the gas Regulator Hose away from hot
grill surfaces and dripping grease. Avoid unnecessary twisting of hose. Visually inspect the Regulator and Hose prior to each use for cuts, cracks, excessive wear or other damage. If the Hose appears damaged do not use the gas grill. Call our Grill Information Center for a replacement, at 1-800-770-9769. Never light your gas grill with the Lid closed
or before checking to insure the Burner Tubes are fully seated over the gas valve orifices. Never allow children to operate your grill. Do
not allow children to play near your grill. LP gas tanks must be stored outdoors out of
the reach of children and must not be stored in a building, garage or any other enclosed area.
WARNING
A strong gas smell, or the hissing sound of gas indicates a serious problem with your gas grill or the LP gas tank. Failure to immediately follow the steps listed below could result in a fire or explosion that could cause serious bodily injury, death, or property damage.
Shut off gas supply to the gas grill.
Turn the Control Knobs to OFF position.
Put out any flame with a Class B fire extinguisher.
Open Grill Lid.
Get away from the LP gas tank.
Do not try to fix the problem yourself.
If odor continues or you have a fire you cannot extinguish, call your fire department. Do not call near the LP gas tank because your telephone is an electrical device and could create a spark resulting in fire and/or explosion.
NOTE: The normal flow of gas through the Regulator and Hose Assembly can create a humming sound. A low volume of sound is perfectly normal and will not interfere with operation of the grill. If humming sound is loud and excessive you may need to purge air from the gas line or reset the Regulator excess gas flow device. This purging proce­dure should be done every time a new LP gas tank is connected to your grill. For help call the Grill Information Center for assistance.
Grill Information Center, 8:00am - 4:30pm CST, Monday through Friday at: 1-800-770-9769
3
Natural Gas Safety Instructions
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Figure 1 (For Natural Gas Model Only)
Your Natural Gas Grill is designed to operate on
Natural Gas only, at a pressure of 7" water column (W.C.) (1/4 psi or 1.75 kpa), regulated at the residential meter. Check with your gas utility company for local gas pressure and with your local municipality for building code requirements. If your residential gas line pressure has not been regulated to 7" W.C., contact your local gas utility company for professional assistance.
The gas pressure Regulator supplied with this
appliance must be used. This Regulator is set for an outlet pressure of 4" W.C.
It is recommended that a Shut Off Valve be installed
at the gas supply source outdoors. Install at a point after the gas pipe exits the outside wall and before the Quick Disconnect Hose, or install it at the point before the gas line piping enters the ground. See Figure 1.
Pipe sealing compound or pipe thread tape resistant
to the action of Natural Gas must be used on all male pipe threads when making the connection.
Disconnect your gas grill from fuel source when
the gas supply is being tested at high pressures. This gas grill and its individual Shut Off Valve must be disconnected from the gas supply pipe system during any pressure testing of that system at pressure in excess of 1/2 psi (3.5kpa).
Turn off your gas grill when the gas supply is
tested at low pressures. The grill must be isolated from the gas supply pipe system by closing its individual Manual Shut Off Valve during any pressure testing of the gas supply pipe system at pressures equal to or less than 1/2 psi (3.5kpa).
The Quick Disconnect connects to a 3/8 inch NPT
thread from gas source. The Quick Disconnect fitting is a hand operated device that automatically shuts off the the flow of gas from the source when it is disconnected.
The Quick Disconnect fitting can be installed
horizontally, or pointing downward. DO NOT install the fitting with the opening pointing upward because the fitting could collect water and debris.
The Dust Covers (plastic plugs) provided with the
Quick Disconnect help keep the open ends clean while disconnected.
The outdoor connector must be firmly attached to
a ridged permanent construction.
The Quick Disconnect MUST BE installed above
ground.
NATURAL GAS SUPPLY
I
N
S
I
D
E
W
A
L
L
A
L
L
LOCKING
GAS
SHUT OFF
VALVE
Additional Hardware Not Included
TO NATURAL GAS REGULATOR
MALE FITTING
O
U
T
S
I
D
E
W
LOCKING GAS SHUT OFF VALVE
QUICK DISCONNECT
Gas Line Piping
If the length of line required does not exceed 50 feet, use a 5/8" O.D. tube. One size larger should be used for lengths greater than 50 feet.
Gas piping may be copper tubing, type K or L; polyethylene plastic tube, with a minimum wall thickness of .062 inch; or standard weight (schedule
40) steel or wrought iron pipe. Copper tubing must be tin-lined if the gas contains
more than 0.3 grams of hydrogen sulfide per 100 cubic feet of gas.
Plastic tubing is suitable only for outdoor, under­ground use.
Gas piping in contact with earth, or any other mate­rial which may corrode the piping, must be protected against corrosion in an approved manner.
Underground piping must have a minimum of 18" cover.
Test Connections
All connections and joints must be thoroughly tested for leaks in accordance with local codes and all listed procedures in the latest edition of ANSI Z223.1
DANGER
Do not use an open flame to check for gas leaks. Be sure there are no sparks or open flames in the area while you check for gas leaks. This will result in a fire or explosion which can cause serious bodily injury or death, and damage to property.
WARNING: Do not route the 12 foot Quick
Disconnect Hose under a deck. The hose must be visible and inspected prior to each grill use.
4
CAUTION: BEWARE OF FLASH-BACK
!
Before Using Your Grill
CAUTION: Spiders and small insects occa-
sionally spin webs or make nests in the grill Burner Tubes during transit and ware­housing. These webs can lead to a gas flow obstruction which could result in a fire in and around the Burner Tubes. This type of fire is known as a "FLASH-BACK" and can cause serious damage to your grill and create an unsafe operating condition for the user.
Although an obstructed Burner Tube is not the only cause of "FLASH-BACK", it is the most common cause.
To reduce the chance of "FLASH-BACK", you must clean the Burner Tubes before assembling your grill, and at least once a month in late summer or early fall when spiders are most active. Also perform this Burner Tube cleaning procedure if your grill has not been used for an extended period of time.
To reduce the chance of "FLASH-BACK" (see CAUTION at left) clean the Burner Tubes and Burners before fully assembling your grill. Re­move the Cotter Pin from the rear underside of each Burner using a pair of long nose pliers. Carefully lift each Burner up and away from the Gas Valve Orifice, then refer to Figure 1 and perform one of these three cleaning methods:
Bend a stiff wire, (a lightweight coat hanger
1.
works well) into a small hook as shown below. Run the hook through the Burner Tube and inside the Burner several times to remove any debris.
2.
Use a bottle brush with a flexible handle. Run the brush through the burner tube and inside the burner several times, removing any debris.
3.
Use an air hose to force air through each Burner Tube. The forced air should pass debris or obstructions through the Burner and out the ports.
WARNING
The location of the burner tube with respect to the orifice is vital for safe operation. Check to ensure the orifice is inside of the burner tube before using your gas grill. See Figure 2. If the burner tube does not fit over the valve orifice, lighting the burner may cause explosion and/or fire.
Figure 1
TO CLEAN BURNER TUBE INSERT HOOK HERE
SPARK ELECTRODE
BURNER TUBE
GAS COLLECTOR BOX
Figure 2
GAS COLLECTOR BOX
GAS VALVE ASSEMBLY
BURNER
ORIFICE
BURNER PORT
SPARK ELECTRODE
BURNER TUBE
FOOT
COTTER PIN
5
Y0660LP-2 & Y0660NG-2 Parts Diagram
6
Y0660LP-2 & Y0660NG-2 Parts List
REF#
DESCRIPTION
Lid Assembly
1
Temperature Gauge
2
Left Handle Bracket
3
Right Handle Bracket
4
Lid Handle
5
Heat-Insulating Insert
6
Secondary Cooking Rack
7
Cooking Grid - Large
8
Cooking Grid - Middle
9
Ceramic Flame Tamer
10
Wire Rack for Ceramic Flame Tamer
11
Gas Collector Box
12
Smoker Burner
13
Main Burner
14
Air Shutter (NG only)
14a
Back Burner Assembly
15
LPG NG Wind Shield for Back Burner
16
Side Burner Lid
17
Pot Support
18
Side Burner Assembly
19
Electrode for Side Burner
20
Side Burner Body - Inner
21
Side Shelf
22
Side Shelf Bracket - Left
23
Side Shelf Bracket - Right
24
Door Hinge Bracket - Left Top
25
Door Hinge Bracket - Right Top
26
Door Panel
27
Door Trim Plate - Left
28
Door Trim Plate - Right
29
Front Panel for Drawer
30
Handel for Tank Drawer
31
Tank Drawer
32
Slide Kit for Tank Drawer
33
& Front Drawer Grease Tray
34
Slide Kit for Grease Tray
35
Smoker Drawer
36
Caster
37
Electronic Ignitor - 2 ports
38
Electronic Ignitor - 4 ports
39
Control Knob for Main & Side Burner
40
Control Knob for Smoker & Back Burner
41
Control Knob Seat
42
Control Panel
43
LPG NG Heat Shield for Grease Tray
44
Smoker Drawer Bracket
45
PART#
P0175A P00601171A P00301016E P00302016E P0253A P5573A P1526A P1651A P1652A P1736A P01722021B P2623D P2053A P1925C P80R7A
P1957A P1957B P80J9A P1152A P80H2A P1951A P2641A P2331B P1153A P01209001A P01210001A P55F6A P55F6B P4344A P7413A P7414A P80H4A P0255A P4034A P55G2A
P2742A P55G4A P06701002A P5117A P02502012C P02502024C P03411011L P03411021L P3432A
P2969A P02911491T P80J6A P80G8A
QTY
1 1 1 1 1 2 1 2 1 6 1 4 1 3 3 1
1 1 1 1 1 1 2 1 1 1 1 2 1 1 2 1 1 6
1 2 1 4 2 1 4 2 6 1
1 1
REF#
46 47 48 49 50 51 52 53 54
---
---
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DESCRIPTION
Trim Plate for Left Bowl Side Panel Trim Plate for Right Bowl Side Panel Spice Basket Towel Rack Bracket Towel Rack Regulator and Hose (LPG only) N. G. Regulator Kit NG 12' Hose Kit (NG only) Handle for Door & Drawer AA Battery Rotisserie Kit with Motor Owner's Manual
PART#
P7418A P7418B P5214B P80J8A P80C1A P3632K P3648A P03703001A P00214028H P8080A Y0250040 P80109059B
QTY
1 1 1 1 1 1 1 1 4 3 1
1
Record your grill Model Number and Serial Number below for future reference.
MODEL NUMBER SERIAL NUMBER
CSA label located here
For the repair or replacement parts you need: Call 8:00am - 4:30 pm CST, Monday through Friday at 1-800-770-9769
To make sure you obtain the correct replacement part(s) for your Member's Mark Gas Grill, please refer to the parts list on this page. The following information is required to assure getting the correct part(s):
1. Model and Serial Number (see CSA label on grill)
2. Part Number
3. Description
4. Quantity of part(s) needed Please allow sufficient time to process and ship
IMPORTANT: Keep this Owner's Manual for convenient referral and for part(s) replacement.
IMPORTANT: Use only factory authorized parts. The use of any part that is not factory authorized can be dangerous. This will also void your warranty.
Grill Information Center: If you have questions about assembly or grill operation, or
if there are damaged or missing parts when you unpack this unit from the shipping box, call us 8:00 am - 4:30 pm CST, Monday through Friday at: 1-800-770-9769
7
Y0250040 Rotisserie Kit Parts Diagram
Y0250040 Rotisserie Kit Parts List
REF#
1 2 3 4 5 6 7 8 9
10
Grill Information Center: If you have questions about assembly or grill operation, or
if there are damaged or missing parts when you unpack this unit from the shipping box, call us 8:00 am - 4:30 pm CST, Monday through Friday at: 1-800-770-9769
DESCRIPTION QTY
Spit Holding Fork 1/4"x1/2" Thumbscrew Collar #10x1/2" Thumbscrew Bushing Handle Motor Bracket 3/16"x1/2" UNF Round Head Screw with Washer AC Rotisserie Motor #PTP2000
PART#
P05508079F P05508077F P5595B P05508078F P5595C P05508080F P0244B P03307028A Y0100058 P80M8A
8
1 2 2 1 1 1 1 1 2 1
Assembly Instructions
1.
Unscrew each Ignitor Cap located on the grill Control Panel and remove the Contacts and Springs from the Ignitor Slots.
Place a manufacturer supplied AA battery into
2. each Ignitor Slot. Be sure to place the positive pole facing toward you.See Figure 3.
If the gap is wider than 3/16" use a pair of long
nose pliers and gently squeeze the Gas Collector Box until the gap is correct.
Return the Gas Collector Box to its original
horizontal position, secure the Inside Nut and try the Electrode Check again.
Figure 4 - Side View
Place the Spring over the AA battery, then
3. place the Contact on top of the Spring. Screw each Ignitor Cap back onto the grill Control Panel.
Figure 3
IGNITOR SLOT
IGNITOR CAP
CONTACT
-
+
SPRING
AA BATTERY
Electrode Check - Requires an Assistant
Before placing the cooking components into your grill, ensure that the Spark Electrode Tip is properly posi­tioned within each Gas Collector Box (a 1" wide stainless mechanism found at the front of each set of burners.) The easiest way to ensure this is to perform this Electrode Check:
1.
Be sure all Control Knobs are set to "OFF". Open the Grill Lid.
Have an assistant stand behind to the right of
2. the grill and look down at the Gas Collector Box of the Main Burners. NEVER put your face inside Grill Head.
3.
Press center Ignitor Cap and have assistant watch for a small blue spark within each Gas Collector Box. If a spark is present the Electrode Tips are properly positioned.
SPARK RECEIVER
3/16" SPARK GAP
GAS COLLECTOR BOX
INSIDE NUT
SPARK ELECTRODE TIP
Installing Cooking Components Important: Before cooking on your grill the first
time, wash the Cooking Grids and the Secondary Cooking Rack with warm, soapy water. Rinse and dry thoroughly. After cooking is completed, turn grill to HIGH setting for about three to five minutes to burn off excess grease or food residue.
1.
Place the Ceramic Flame Tamers on the Ceramic Rack and place on the lower ledge above the Burners. Flame Tamers can be used either side up. See Figure 5.
Place the stainless steel Cooking Grids on the
2. ledge above the Flame Tamers. The smaller Cooking Grid is for the center position.
Place the Secondary Cooking Rack into the
3. holes on the upper left and right of the Back Burner frame with the bottom resting in the slots on either side of the Grill Bowl.
SECONDARY COOKING
Figure. 5
CERAMIC FLAME TAMER
POT SUPPORT
COOKING GRID
RACK
CERAMIC RACK
If no spark is seen the Spark Gap shown in
4. Figure 4 needs to be adjusted as follows:
Using an adjustable wrench, loosen the inside Nut
just until the Gas Collector Box can be maneuvered and turned upward.
The gap between the Spark Electrode Tip and
Spark Receiver should be approximately 3/16".
9
Connecting A Liquid Propane Gas (LP gas) Tank To Your Grill
1.
Open the left Door. Pull out the LP gas tank Drawer. Place the 20 lb tank with foot ring into the hole in the Drawer. See Figure 6a. Make sure the Tank Valve is in the OFF positon.
Make sure the gas Tank Valve faces to the right and use the 5/16"x90mm wing bolt provided to secure gas tank.
2.
Check the Tank Valve to ensure it has proper external mating threads to fit the Regulator and Hose Assembly provided. See Figure 6b. (Type 1 connection per ANSI Z21.58a-1998)
3.
Make sure all Burner Valves are in the OFF position.
4.
Inspect the Valve connection port and Regula­tor Assembly. Look for damage or debris. Remove any debris. Inspect Hose for damage. Never use damaged or plugged equipment.
5.
When connecting the Regulator and Hose Assembly to the Tank Valve, hand tighten nut clockwise to a full stop. Do Not use a wrench to tighten because it could damage the Quick Coupling Nut and result in a hazardous condition.
Figure 6a (LP gas model only)
GAS TANK
TANK DRAWER
Figure 6b (LP gas model only)
Type 1 connection
per ANSI Z21.58a-1998
WING BOLT
Open the Tank Valve fully (counterclockwise).
6. Use a soapy water solution to check all connections for leaks before attempting to light your grill. See "Checking for LP gas Leaks" on page 11. If a leak is found, turn the Tank Valve off and do not use your grill until the leak is repaired.
Disconnecting A Liquid Propane Gas (LP gas) Tank From Your Grill.
Turn the Burner Valves and LP gas Tank
1. Valve to the full OFF position. (Turn clockwise
to close.)
2.
Detach the Regulator and Hose Assembly from the LP gas Tank Valve by turning the Quick Coupling Nut counterclockwise.
Connecting Natural Gas To Your Grill
For Natural Gas grills: Connect the Hose
1.
end of the 12' Natural Gas Hose to the N.G. Regulator Kit as shown in Figure 6c. Feed the 12' Natural Gas Hose through hole of Rear Panel. Read the Natural Gas Safety Instructions on page 4.
Congratulations
Your Member's Mark gas grill is now ready for use. Before the first use and at the beginning of each season (and whenever the LP gas tank has been changed):
1.
Read all safety, lighting and operating instruc-
tions.
2.
Check Gas Valve Orifices, Burner Tubes and Burner Ports for any obstructions. Perform Gas Leak Check according to instruc­tions found on page 11 of this manual.
GAS TANK
TANK DRAWER
QUICK COUPLING NUT
CAUTION : When the appliance is not in use, the gas must be turned off at the supply tank.
Figure 6c (Natural gas model only)
TOP PANEL
HOLE FOR 12' NATURAL GAS HOSE
REAR PANEL
GAS MANIFOLD
N.G. REGULATOR KIT
12' NATURAL GAS HOSE
10
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