SAFETY INSTRUCTIONS
PARTS LIST
ASSEMBLY INSTRUCTIONS
LIGHTING & OPERATING INSTRUCTIONS
CLEANING & MAINTENANCE INSTRUCTIONS
FREQUENTLY ASKED QUESTIONS
INTRODUCTION TO COOKING METHODS
BAKERS & CHEFS RECIPES
2
5
8
12
13
15
17
26
READ THE FOLLOWING INSTRUCTIONS CAREFULLY AND BE SURE YOUR
GRILL IS PROPERLY INSTALLED, ASSEMBLED AND MAINTAINED. FAILURE
TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN SERIOUS BODILY
INJURY AND/OR PROPERTY DAMAGE. IF YOU HAVE QUESTIONS
CONCERNING ASSEMBLY OR OPERATION, CALL OUR SERVICE CENTER
AT 1-800-770-9769, MONDAY THROUGH FRIDAY 8:00 AM - 4:30 PM, CST.
NOTE TO INSTALLER:
LEAVE THESE INSTRUCTIONS WITH THE CONSUMER AFTER INSTALLATION.
NOTE TO CONSUMER: RETAIN FOR FUTURE REFERENCE.
THIS OUTDOOR COOKING GAS APPLIANCE IS NOT INTENDED TO BE
INSTALLED IN OR ON RECREATIONAL VEHICLES AND/OR BOATS.
DATE: JUNE 24,1999
Safety Instructions
Read carefully before assembling and operating your Gas Grill.
ment hose.
INSTALLATION
This gas grill must be installed in accordance with the
local codes or, if in an area without local codes, with
the latest edition of the National Fuel Gas Code ANSI
Z223.1. In Canada, installation must conform to the
standard CAN/CGA 1-b149.1 and/or .2 (Installation
Code for Gas Burning Appliances and Equipment) and
any local codes.
NEVER light grill with lid closed or before checking
to insure burner tubes are fully seated over gas
valve orifices.
NEVER lean over cooking surface while lighting
grill. Use barbecue tools with long wooden
handles and good quality insulated oven mitts
when operating grill.
PAGE 2
THE LOCATION FOR YOUR GRILL
DO NOT use your gas grill in garages, porches,
breezeways, sheds or other enclosed areas. Your gas
grill is to be used OUTDOORS ONLY, at least 21" from
the back and side to any combustible surface. The
grill should not be placed under any surface that will
burn. Do not obstruct the flow of combustion and
ventilation air around the grill housing.
This outdoor cooking gas appliance is not intended to be
installed in or on recreational vehicles and/or boats.
FOR YOUR SAFETY
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, immediately call
your gas supplier or your fire
department.
FOR YOUR SAFETY
1.
Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
An LP cylinder not connected for use
2.
shall not be stored in the vicinity of this
or any other appliance.
(a) Do not store (empty or full) spare gas
cylinders under or near this or any other
appliance.
(b) Never fill the cylinder beyond 80 percent
full.
If the information in "(a)" and "(b)" is not
followed exactly, a fire causing death or
serious injury may occur.
Keep the gas fuel hose away from hot grill
surfaces and dripping grease. Avoid unnecessary twisting of hose. Visually Inspect
hose prior to each use for cuts, cracks,
excessive wear or other damage.
If damaged - do not use the grill. Contact
your dealer for a factory authorized replace-
PROTECT YOUR CHILDREN: Keep them away
from a hot grill during and after cooking. Do not allow
children to play near or operate grill.
CHECKING FOR GAS LEAKS
NEVER TEST FOR LEAKS WITH A FLAME
Prior to first use and at the beginning of each new
season (or whenever LP gas cylinder is changed),
you must check for gas leaks. Follow these steps:
1.
Make soap solution by mixing one part liquid
detergent and one part water.
2.
Turn off heat control valve(s), then turn on gas at
source.
3.
Apply the soap solution to all gas connections.
Bubbles will appear in the soap solution if connections are not properly sealed. Tighten or repair
as necessary.
4.
If you have a gas leak that you cannot repair, turn
off the gas at the source, disconnect fuel line from
grill and immediately call your grill dealer or gas
supplier for professional assistance.
LP GAS CYLINDER SAFETY
Your gas grill is designed for use with a standard 20
lb. LP gas cylinder (not included). DO NOT CONNECT
YOUR GRILL TO AN LP GAS CYLINDER EXCEEDING
THIS CAPACITY. A tank of approximately 12 inches
in diameter by 18-1/2 inches high should be the
Maximum size tank used. We recommend buying an
"OPD" gas cylinder - which offers an Overfilling
Prevention Device. This safety feature prevents the
tank from being accidentally overfilled which can cause
malfunction with your cylinder, regulator and/or grill.
Also be sure that (1) the cylinder is provided with a
shutoff valve terminating in an LP gas supply cylinder
valve outlet compatible with a Type I cylinder connection device and a safety relief device having a
direct communication with the vapor space of the
cylinder; (2) the cylinder supply system must be
arranged for vapor withdrawal; and (3) the cylinder
used must include a collar to protect the cylinder valve.
The LP gas cylinder must be constructed and marked
in accordance with specifications of the U.S. Department of Transportation (DOT). In Canada, gas
cylinders must meet Canadian Transportation and
Communications(CTC) specifications.
Safety Instructions
PAGE 3
DANGER: If you smell or hear the hiss of
escaping gas from the LP gas cylinder:
Get away from the LP gas cylinder.
>
Do not attempt to correct the problem
>
yourself.
Call your fire department (Do not make the
>
call from near the LP gas cylinder - your
telephone is an electrical device).
Never connect an unregulated LP gas cylinder to
your grill. A gas regulator adjusted to have an outlet
pressure of 11" water column (W.C.) is supplied for
connection to the LP gas cylinder. The pressure
regulator and hose assembly supplied with the appliance must be used. Replacement pressure regulators
and hose assemblies must be those specified by the
appliance manufacturer.
Have the LP gas cylinder filled by a reputable LP gas
dealer, and visually inspected and re-qualified at each
filling.
Have your LP gas dealer check the release valve after
every filling to assure that it remains free of defects.
Always keep cylinder in an upright position. Always
close the cylinder valve when the grill is not in use.
Do not subject LP gas cylinder to excessive heat.
Never store your LP gas cylinder indoors. If you store
your grill indoors, ALWAYS disconnect LP gas
cylinder FIRST, and store LP gas cylinder safely
outside.
Check tank valve features to ensure it has proper
2.
external mating threads. (Type 1 connection per 1094 AGA Requirement)
Make sure all burner valves are in their off position.
3.
4.
Inspect valve connections port and regulator assembly. Look for any damage or debris. Remove any
debris. Inspect hose for damage. Never attempt to
use damaged or plugged equipment. See your local
LP gas dealer for repair.
When connecting regulator assembly to the tank
5.
valve, hand tighten nut clockwise to a positive stop. Do
Not use a wrench to tighten. Use of a wrench may
damage quick coupling nut and result in a hazardous
condition.
6.
Open tank valve fully (counter-clockwise). Use a
soapy water solution to check all connections for
leaks before attempting to light grill. If a leak is found,
turn tank valve off and do not use grill untill repairs can
be made by a local LP gas dealer.
To disconnect LP gas cylinder:
a) Turn the burner valve off.
b) Turn the tank valve off fully.( Turn clockwise to stop.)
c) Detach the regulator assembly from tank valve by
turning the quick coupling nut counter-clockwise.
When the appliance is not in use, the gas must
be turned off at the supply cylinder.
Storage of an appliance indoors is permissible only
if the cylinder is disconnected and removed from the
appliance.
Cylinders must be stored outdoors in a well-ventilated
area out of the reach of children. Disconnected
cylinders must not be stored in a building, garage or
any other enclosed area.
HOSE ASSEMBLY SAFETY
The hose assembly must be inspected before each use of
the appliance. If it is evident there is excessive abrasion
or wear; or the hose is cut, it must be replaced prior to the
appliance being put into operation.
TO CONNECT THE LP GAS SUPPLY CYLINDER,
PLEASE FOLLOW THESE STEPS:
Make sure tank valve is in its full off position. (Turn
1.
clockwise to stop)
SAFETY !
BEWARE
OF
SPIDERS
CAUTION: BURNER TUBES MUST BE INSPECTED AND CLEANED BEFORE FIRST
USE
Spiders and small insects occasionally spin
webs or make nests in the burner tubes during
warehousing and transit. These webs can lead
to a gas flow obstruction which could result in
a fire in and around the burner tubes. This
type of fire is known as "FLASH-BACK" and
can cause serious damage to your grill and
create an unsafe operating condition for the
user. Although an obstructed burner tube is
not the only cause of "FLASH-BACK" it is the
most common cause and frequent inspection
and cleaning of the burner tubes is necessary.
Safety Instructions
SAFETY !
CARE AND MAINTENANCE
As with all appliances, proper care and maintenance
will keep them in top operating condition and prolong
their life. Your new gas grill is no exception. By
following these cleaning procedures on a timely basis,
your grill will be kept clean and working properly with
minimum effort.
FOLLOW THE BURNER AND BURNER TUBE
CLEANING PROCEDURE BEFORE ASSEMBLY OF
YOUR GRILL.
To reduce the chance of "Flash-back", the procedure
below should be followed at least once a month in
late summer or early fall when spiders are most active,
or when your grill has not been used for an extended
period of time.
BURNER TUBE CLEANING
For cleaning the burner tubes. Follow the procedure
that is most convenient for you.
1.
Remove burner assembly from the grill bowl.
Bend a stiff wire, (a light weight coat hanger works
well) into a small hook as shown below,
PAGE 4
2.
Use a bottle brush with a flexible handle.
Run the brush up through each venturi tube and
into the burner several times.
BURNER CLEANING
Regardless of which venturi cleaning procedure you
used, we recommend that you complete the following
steps to help prolong burner life.
1.
Wire brush entire outer surface of burner to
remove loose corrosion.
2.
Clean any clogged holes with a stiff wire (for
example: an open paper clip).
Inspect the burner assembly for any opening
3.
caused by corrosion.
4.
If openings due to corrosion are found, order a
new burner.
Replace the burner and cotter pin as described
5.
in the assembly instructions.
Check the burner for proper location after replac-
6.
ing.
Check to assure the valve orifices are inside of
7.
the burner tubes.
Run the hook up through each venturi tube and
into the burner several times.
Should "Flash-back" occur, immediately turn the control knobs to "OFF" and carefully turn the gas supply
off at the gas source.
VERY IMPORTANT:
The location of burner with respect to orifice is vital for safe operation. Check to assure the valve
orifices are inside of the burner tubes before using your gas grill. See drawing below.
If the burner tubes (venturi) do not fit over the valve orifices, lighting the burners may cause explosion
and/or fire.
Control Knob
section of Manifold
Ignitor
Gas Valve
Orifice
Gas Collector Box
Spark Electrode
Burner Tube
BurnerBurner Port
9905TB Parts List
PAGE 5
Remove all components from cartons and place within easy reach. Turn the largest carton
upside down and it will provide a comfortable height work surface for grill assembly.
Call our service center at 1-800-770-9769,
Monday through Friday 8:00 am - 4:30 pm,
CST.
To make sure you obtain the correct replacement part(s) for your Baker's & Chef Gas
Grill, please refer to the parts list on this
page. The following information is required
to assure getting the correct part:
1. Gas Grill Model Number (see AGA sticker
on grill)
2. Part Number
3. Description
4. Quantity of parts needed
Please allow sufficient time to process and
ship.
IMPORTANT: Keep this assembly and operating instruction manual for convenient
referral and for part replacement.
IMPORTANT: Use only factory authorized
parts. The use of any part that is not factory
authorized can be dangerous. This will also
void your warranty.
The following table illustrates a breakdown of the screwpack. It highlights what
components are used in the various stages of assembly.
REF.
B.
N.
L.
B.
L.
D.
I.
H.
G.
A.
J.
M.
E.
C.
L.
COMPONENTSUSES
1/4" x 2 1/2" PHILLIPS HEAD SCREW
X8
1/4" x 3/4" PHILLIPS HEAD SCREW
X4
1/4" LOCK NUT
X4
1/4" x 2 1/2" PHILLIPS HEAD SCREW
X2
1/4" LOCK NUT
X2
X1
1/4" x 1/2" SQUARE COLLAR SCREW
X1
PLAIN WASHER
X1
WING NUT
X4
3/16" x 3/4" PHILLIPS HEAD SCREW
X2
5/16" WHEEL BOLT
X2
SPRING WASHER
X2
5/16" NUT
X2
1/4" x 1/2" PHILLIPS HEAD SCREW
X8
1/4" x 2 1/4" SQUARE BOLT
X8
1/4" LOCK NUT
ASSEMBLES 2 BOTTOM SHELF BRACKETS TO
THE CART LEGS
SECURES GRILL BOWL ONTO THE CART
ATTACHES TANK HOLDER TO THE CROSS BRACE
OF WHEEL-SIDE CART LEGS
SECURES TANK HOOK TO THE LEFT SIDE OF
GRILL BOWL
SECURES REAR PANEL TO THE CART
SECURES WHEELS ONTO THE CART LEGS WITH
AXLE HOLES
ATTACHES DOOR BRACKET TO THE CART
ATTACHES 2 SIDE SHELVES TO THE CART LEGS
F.
K.
X2
No.8-36 UNF x 1" PHILLIPS HEAD SCREW
(ALREADY SCREWED INTO DOOR KNOBS)
X2
3/16" x 1/2" PHILLIPS HEAD SCREW
Actual Sizes:
A. 5/16" WHEEL BOLT x 2
B. 1/4" x 2 1/2" PHILLIPS HEAD SCREW x 10
C. 1/4" x 2 1/4" SQUARE BOLT x 8
INSTALLS THE KNOBS ONTO THE DOOR PANELS
SECURES REAR WIND SHIELD TO THE BACK OF
GRILL CART.
J. SPRING
WASHER x 2
N. 1/4" x 3/4" PHILLIPS
HEAD SCREW x 4
M. 5/16" NUT
L. 1/4" LOCK
NUT x 14
K. 3/16" x 1/2"
x 2
G. 3/16" x 3/4" PHILLIPS
PHILLIPS HEAD
SCREW x 2
HEAD SCREW x 4
D. 1/4" x 1/2" SQUARE
E. 1/4" x 1/2" PHILLIPS
(found in door knobs)
F. No.8-36 UNF x 1"
H. WING NUT x 1
I. PLAIN
WASHER x 1
Assembly Instructions
PAGE 8
Before attempting to assemble your gas grill, check that
all the necessary parts have been included using the
parts lists on page 5, 6 and 7. Inspect grill and trolley
parts for damage as you proceed. Contact our service
center regarding replacement of any damaged parts. Do
not assemble or operate a barbecue grill that appears
damaged.
While it is possible for an individual to assemble this
gas grill, we recommend asking for the assistance of
another person when maneuvering some of the larger
or heavier pieces. You may need both AdjustableWrench and Phillips Screw Driver (not provided) for
securing the nuts and screws.
1.
Before installing the bottom shelf brackets, make
sure: A) the ledges of both bottom shelf brackets
face each other B) the bottom shelf bracket equipped
with door stop must be located in the front C) the
side of Cart Legs having a threaded hole for Door
Bracket must face inwards. Refer to ILL. 1.
2.
Install the bottom shelf brackets between cart legs.
Align the threaded holes on the ends of bottom shelf
bracket with the holes on cart legs. Screw loosely
using 8 of the "B" 1/4" x 2-1/2" phillips head screws.
HINT:
Insert the screw through the Cart Leg, then
match the screw end with the threaded hole on
the Bottom Shelf Bracket.
ILL. 1
TANK
HOLDER
ILL. 2
THREADED HOLE FOR
DOOR BRACKET
WHEEL-SIDE
CART LEG
CASTOR-SIDE
CART LEG
BOTTOM SHELF
BRACKET
DOOR
STOP
WHEEL HUB
Attach the Tank Holder to the cross brace between
3.
both Wheel-side Cart Legs as shown in ILL. 1. Align
the holes on Tank Holder with holes on the cross brace.
Fix firmly by using 2 of the "B" 1/4" x 2-1/2" phillips
head screws and 2 of the "L" lock nuts.
Install the Wheel to a Wheel-side Cart Leg by inserting
4.
one "A" wheel bolt through the Wheel and Cart Leg
as shown in ILL. 2. Then tighten securely using one
"J" spring washer and one "M" 5/16" nut provided.
Snap Wheel Hub in place and repeat steps for second
wheel.
5.
Secure the Caster to the bottom of the Castor-side
Cart Leg by turning the threaded caster stem
clockwise until full stop. Fasten firmly using a
wrench.
Attach the rear panel to the cart legs as shown in
6.
ILL. 3. Align the holes on panel with the holes on
cart legs. Fix firmly by using 4 of the "G" 3/16"
x 3/4" phillips head screws provided.
Tighten the loosely attached screws in step 2 for
fastening both Cart Legs and Bottom shelf brackets
together.
ILL. 3
SIDE
PANEL
CASTER
BOTTOM
SHELF
REAR
PANEL
Secure the Lighting Stick to the top of the right side
7.
panel. The tapping screw is already attached to the
lighting stick.
8.
Place the bottom shelf over the ledges of both bottom
shelf brackets.
LIGHTING
STICK
Assembly Instructions
PAGE 9
9.
Attach a (pre-assembled) stainless steel side shelf
to each side of grill as shown in ILL. 4. Align the
square holes of the side shelf with holes at upper
section of each cart leg. Screw loosely using 8
of the "C" square bolts and 8 of the "L" lock nuts.
Slide the U-shape Inserts into each Side Shelf
Bracket. The Inserts cover the square bolts inside
and add support. Fix firmly by tightening lock nuts.
10.
Place the Grill Bowl over the cart as shown in ILL.
5. Align the holes on both sides of Grill Bowl with
the two (2) holes at the bowl support bracket.
Tighten firmly using 4 of "N" 1/4" x 3/4" phillips
head screws and 4 of "L" lock nuts. You may
have to lift up the Grill Bowl slightly to align the
holes properly.
Attach the Tank Hook to the left side of Grill Bowl.
11.
as in ILL. 6. Align the hole on Tank Hook with
the hole on the grill Bowl and tighten securely using
1 "H" wing nut, one "D" 1/4" x 1/2" square collar
screw and one large "I" plain washer.
Slide the Grease Draining Tray in position over
12.
the ledges under Grill Bowl from the rear of Grill.
See ILL. 5.
ILL. 4
ILL. 5
STAINLESS STEEL SIDE SHELF,
PRE-ASSEMBLED WITH BRACKETS
U-SHAPE
INSERT
GREASE
DRAINING TRAY
GREASE
RECEPTACLE
Grease Receptacle should be positioned centrally
under Grease Draining Tray.
ILL. 6
TANK HOOK
Assembly Instructions
Please find the Door Bracket and Doors in the
13.
same box as Grill Head.
Attach the Door Bracket to cart legs (under
Control Panel). Be sure the folded strip of the
bracket is closest to the cart legs. Then align
the holes on both ends of the bracket with the
threaded holes on the cart legs. Fix the Door
Bracket by screwing 2 of the "E" 1/4" x 1/2"
phillips head screws loosely. Refer to ILL. 7.
Locate the hinge holes for the door on the Bottom
14.
Shelf Bracket. Insert the door hinges into these
holes and holes on Door Bracket. Push the Door
Bracket down to an even level and then tighten
it securely using a screw driver. See ILL. 7.
Install the door knobs onto the door plates with
15.
the 2 "F" No.8-36 UNF x 1" phillips head screws
(can be found with the door knobs).
PAGE 10
ILL. 7
DOOR
BRACKET
Install the Rear Wind Shield to the back of grill
16.
cart. Fix securely using 2 of the "K" 3/16" x
1/2" phillips head screws. See ILL. 8
Install the Heat Indicator by inserting it into the
17.
hole on upper left side of Grill Lid. Adjust it
to level position, then tighten securely using lock
washer and wing nut provided in the Heat
Indicator box. See ILL. 9.
BUILT-IN IGNITOR / ELECTRODE CHECK
Before placing the flame tamers or cooking grids,
1.
ensure that the gap between each spark electrode tip and the collector box is approximately
3/16". Adjust if necessary.
Push and turn the Control Knob to HIGH, a blue
2.
spark should be produced at the electrode tip.
If not, check ignition wire, the terminal of wire
to the ceramic electrode could become loose in
delivery. Push in the terminal for a tight
connection.
DOOR KNOB
FOLDED STRIP USED AS
DOOR STOP
ILL. 8
REAR WIND SHIELD
Push and turn the Control Knob to HIGH for blue
spark again.
ILL. 9
HEAT INDICATOR
GRILL LID
Assembly Instructions
PAGE 11
COOKING COMPONENT INSTALLATION
Place Steel Flame Tamers on the lower ledge of
1.
Grill Bowl. See ILL. 10.
2.
Place Cast Iron Cooking Grids on the ledge of
Grill Bowl above Flame Tamers.
IMPORTANT: The Grill is not designed for use with
lava rock or briquettes and the use of such items will
void the warranty.
CONNECTING TO GAS SOURCE
Insert the Tank-Holding Strap through the two (2)
1.
slots on Side Panel. See ILL. 11. Hang filled
gas tank on the Tank Hook attached to the Grill
Bowl. The ring foot of the gas tank will rest on
the Tank Holder. Fasten the gas tank using the
Tank-Holding Strap. Make sure tank valve is in
its full off position (Turn clockwise to stop).
Check tank valve features to ensure it has proper
2.
external mating threads. (Type 1 connection per
10-94 AGA Requirement)
WARNING :
Now your gas grill is ready to use. Before
first use and at the beginning of each
barbecue season and whenever LP gas
cylinder is changed.
1.
Please read safety, lighting and operating
instructions carefully.
2.
Check gas valve orifices, venturi tubes and
burner ports for any obstructions.
3.
Perform gas leak check (see page 2).
ILL. 10
CAST IRON
COOKING GRID
STEEL FLAME
TAMER
Make sure all burner valves are in their off position.
3.
Inspect valve connection ports and regulator as-
4.
sembly. Look for any damage or debris. Remove
any debris. Inspect hose for damage. Never
attempt to use damaged or plugged equipment.
See your local LP gas dealer for repair.
5.
When connecting regulator assembly to the tank
valve, hand tighten nut clockwise to a positive stop.
Do Not use a wrench to tighten. Use of a wrench
may damage quick coupling nut and result in a
hazardous condition.
Open tank valve fully (counter-clockwise). Use a
6.
soapy water solution to check all connections for
leaks before attempting to light grill. If a leak is
found, turn tank valve off and do not use grill until
repairs can be made by a local LP gas dealer.
CAUTION: When the appliance is not in use, the
gas must be turned off at the supply cylinder.
These holes are for rotisserie mounting bracket use.
ILL. 11
TANK HOOK
TANK-HOLDING
STRAP
SIDE PANEL
To disconnect LP gas cylinder:
a) Turn the burner valve off.
b) Turn the tank valve off fully.( Turn clockwise to stop.)
c) Detach the regulator assembly from tank valve by
turning the quick coupling nut counter-clockwise.
REGULATOR
TANK HOLDER
COUPLING NUT
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