Mega MPT12 Technical Manual

GENUINE MEGA.

MPT

MEGA PORTABLE TANK

TECHNICAL MANUAL

SPECIALTY HAULAGE SOLUTIONS FOR CONSTRUCTION AND MINING

MEGA CORP.®

700 Osuna Rd. N.E. • Albuquerque, NM 87113 • 1-800-345-8889 • 505-345-2661 • Fax 505-345-6190

www.megacorpinc.com

MPT12 Manual

24 May 2017

TABLE OF CONTENTS

Page

Section 1 Definitions and Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

Section 2 System Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

Section 3 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Section 4 Operation Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Section 5 Maintenance and Repair. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

Section 6 Scheduled Maintenance Inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1

Section 7 Recommended Support Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

Section 8 Illustrated Parts Breakdown. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1

Section 9 Appendix: Installation Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-A

A

MPT12 Manual

24 May 2017

TABLE OF CONTENTS

B (Blank)

SECTION 1

Definitions and Abbreviations

Contents

MPT12 Manual

24 May 2017

Manual Usage ...................................................................1-1

Warning, Caution And Notes ......................................1-1

Use Of Shall, Will, Should And May ...........................1-1

MANUAL USAGE

This technical manual only contains information required to safely operate and maintain the Mega Portable Tank. If your system is not covered in this manual please contact MEGA Corp. Product Support at: 1-800-345-8889 or visit our website at www.megacorpinc.com for more detailed information.

The exact location of the hazards and description of the hazards are reviewed in this section. All personnel working on or operating the machine must become familiarized with all the safety messages.

Due to the nature of these processes, ensure that all safety information, warnings and instructions are read and understood before any operation or any maintenance procedures are performed. Some procedures take place with heavy components and at moderate heights, ensure proper safety procedures are maintained when performing these actions. Failure to use and maintain proper safety equipment and procedures will cause injury, death or

damage to equipment.

Safety Messages ..............................................................1-2

Abbreviations ...................................................................1-3

MPT Overview (Typical) ................................................1-4

WARNING, CAUTION AND NOTES

The following definitions are found throughout the manual and apply as follows:

Operating procedures and techniques, which could result in personal injury and/or loss of life if not carefully followed.

Operating procedures and techniques, which could result in damage to equipment if not carefully followed.

Operating procedures and techniques that are considered essential to emphasize.

USE OF SHALL, WILL, SHOULD AND MAY

Shall and Will – Used when application of a

procedure is mandatory.

Should – Used when application of a procedure is recommended.

May - Used to indicate an acceptable or suggested means of accomplishment.

1-1

MPT12 Manual

24 May 2017

SECTION 1

Definitions and Abbreviations

SAFETY MESSAGES

There are several specific safety messages applicable to this machine. Some of these safety messages have associated warning labels located on the machine. The descriptions of the hazards and the locations (if applicable) of their warning labels are reviewed in this section. All personnel working on or operating the machine must become familiarized with all the safety messages.

Make sure that all of the safety labels are legible. Clean or replace the safety labels if you cannot read the words. Replace the illustrations if the illustrations are not legible. When you clean the safety labels, use a cloth, water and soap. Do not use solvent, gasoline or other harsh chemicals to clean the safety labels. Solvents, gasoline or harsh chemicals could loosen the adhesive that secures the safety labels. Loose adhesive will allow the safety labels to detach.

Replace any safety label that is damaged or missing. If a safety label is attached to a part that is replaced, install a new safety label on the replacement part.

FREEZING (2)

This safety label is located on the front of the machine, by the discharge pipe..

Drain tank, fill pipe, and drain valve in freezing weather. Refer to the Operator and Maintenance Manual for the procedure to follow.

TOXIC GAS HAZ ARD ( 1)

Cutting or welding operation on the inside of the tank can cause the accumulation of toxic gases. Read and understand instructions and warnings in the Maintenance Manual. Failure to provide proper ventilation or breathing apparatus while conducting these operations may result in serious injury or death.

NON-POTABLE (3)

This safety label is located at the rear of the tank, near the ladder.

Water held within tank is not potable. Do not use tank for transport of water intended for human or animal consumption or serious injury or death may result.

1-2

SECTION 1

Definitions and Abbreviations

MPT12 Manual

24 May 2017

FALL HAZARD (4)

Do not walk on the top of tank without fall arrest PPE. Serious injury or death could occur from a fall.

HIGH PRESSURE MOTOR (5)

CONFINED SPACE (6)

Do not enter confined spaces without following established site specific procedures. Failure to follow proper safety procedures will result in serious injury or death.

ABBREVIATIONS

BFV - Butterfly Valve CCW - Counterclockwise CW - Clockwise FIP - Fault Isolation Procedures Ft-lbs - Foot Pounds of Torque GPM - Gallons per Minute IPB - Illustrated Parts Breakdown LT - Left (as viewed from the rear of the vehicle looking forward) MPT - Mega Portable Tank n-m - Newton Meters of Torque PSI - Pounds per Square Inch RT - Right (as viewed from the rear of the vehicle looking forward) RPM - Revolutions per minute

Hydraulic motor and supply lines contain oil under high pressure. Improper removal and repair procedures could cause severe injury. To remove or repair, instructions in the Maintenance Manual must be followed.

1-3

MPT12 Manual

8

1

5

2

4

6

1

HYDRAULIC CYLINDERS

2

ENGINE & HYDRAULIC PUMP

3

LEVER CONTROL SYSTEM

4

FILL PIPE

5

FILL PIPE VALVE

6

ACCESS LADDER

7

TOOL BOX

8

DISCHARGE TUBE

9

D.O.T. LIGHTS

10

HYDRAULIC TANK

REAR VIEW

SIDE VIEW

1

3

7

5

4

6

9 9

9

10

24 May 2017

SECTION 1

Definitions and Abbreviations

MPT OVERVIEW (TYPICAL)

1-4

SECTION 2

System Description

Contents

MPT12 Manual

24 May 2017

Description.........................................................................2-1

MPT Tank .............................................................................2-1

Self-Raising System .........................................................2-1

DESCRIPTION

The Mega Portable Tank (MPT) is a 12,000 gallon platform or stand tank designed for towing with a fifth-wheel on-highway tractor. The Mega MPT is used to rapidly fill water distribution equipment to maximize productivity. All Mega MPTs are selferecting by use of an engine-driven hydraulic pump and hoist cylinders with pin locks. Mega MPTs have a 10 inch diameter discharge pipe capable of filling a 5,000 gallon tank in approximately 2 minutes. The MPT can be filled from a municipal water source or with other water pumping equipment. The 3” fill pipe is equipped with an automatic shut off to prevent overfilling.

Water Discharge System ............................................... 2-2

Axle .......................................................................................2-2

MPT TANK

The MPT tank is 2.59m (8.5 ft) in diameter, 11.13m (36.5 ft.) in length, and has a capacity of 45.42 L (12,000 gallons). The corners of the tank are reinforced to provide sturdy connection to supports. An access ladder leading to the top of the tank is located at the rear of the trailer, and a ladder is located inside of the tank. An 8” diameter float is located inside of the tank for automatic fill shut-off when the tank is full.

SELF-RAISING SYSTEM

The MPT’s self-raising system incorporates dual hydraulic cylinders and a 6.5 horsepower engine with a hydraulic pump.

HYDRAULIC CYLINDERS

The MPT is designed to comply with all Department of Transportation requirements, and is available in custom colors and with special signage as specified by the customer. For more information, please contact the Mega Sales Department at 1-800-3458889, or contact your local dealer.

Dual 127mm (5 inch) diameter double-acting hydraulic cylinders that allow the tank to be raised for connection to a tractor. The frame can be lifted with the same cylinders after tractor hook-up is complete.

2-1

MPT12 Manual

24 May 2017

SECTION 2

System Description

ENGINE

A 6.5 horsepower engine and hydraulic pump that is mounted on the base of the MPT. The engine is equipped with a handle for removal and storage after the tank has been locked in the raised position. Quick disconnects for the lines to the hydraulic pump are located on the structure for storage of the hydraulic hoses after the motor/pump package is removed.

WATER DISCHARGE SYSTEM

The MPT’s water discharge system includes a 10 inch diameter discharge pipe with a flow rate of approximately 2,000 gal/min, a shut-off valve with both a constant force wheel to ensure positive closure, a weight and pulley system to secure the chain while positioning the tanker beneath the discharge pipe spout, and a canvas discharge sock for the discharge pipe spout.

PIN HANDLER

The Mega Pin Handler is a tool that allows a person to install and remove all six (6) MPT hitch pins while standing at ground level, eliminating the need for a ladder and saving time in the process.

AXLE

The heavy-duty utility axle has a 20,000 lb. capacity with an oil-lubricated bearing and auto slack adjusters. It is the highest strength axle tube generally available for utility vehicle axles. The materials used allow for a stiffer and stronger axle beam with no camber required.

The axle utilizes air braking. The backing plate of the hydraulic brake mounts onto the piloted axle brake flange, allowing the brakes to perform at their optimum effectiveness.

2-2

SECTION 2

1

2

3

System Description

BUTTERFLY VALVE REMOTE CONTROL SYSTEM (IF EQUIPPED)

The remote control system is designed to let the operator activate the butterfly valve without using the force wheel to start and stop water flow from the tank. The system consists of a linear actuator, remote control box, remote FOB, sealed battery, and solar panel charger/analyzer.

Linear Actuator

MPT12 Manual

24 May 2017

1. Remote Control Receiver

2. Solar Panel Charge Controller

3. 20 Amp Actuator Fuse

Mounted to the gooseneck and connected to the force wheel via a spring-loaded pin. A lanyard is connected to the spring loaded pin in case power is low or actuator failure, and the butterfly valve must be activated by using the manual chain. The actuator is 12 volts and powered through the remote control box. Full activator travel is about five (5) seconds.

Remote Control Box

Mounted on top of the battery storage box and contains the remote control receiver and charger analyzer. Provides 12-volt power to the linear actuator as commanded by the remote FOB’s.

Remote FOB’s

Provided to command the operation of the butterfly valve through the remote control box.

Programming (Remote FOB’s)

The remote control FOB’s can be programmed to operate in two different ways. From Mega, it is set in push and hold mode. Push and hold the UP button to open the valve, push and hold the DN button to close the valve. If the button is depressed at any time during open or closing the valve, it will stop in that position. Mega receives the FOB’s in its default setting. Press the UP button to open the valve and the DN button to close the valve. Once pressed and released, the valve will go to fully open or fully closed. To stop the valve from opening or closing fully, press the command directional button a second time to stop the valve in the commanded position. To change the FOB functions , please refer to the following illustrations: NOTE: Please test prior to

2-3

MPT12 Manual

24 May 2017

SECTION 2

System Description

changing functions as the operation of the FOB may have been changed from the default setting.



• Jumper for S1 on the remote control circuit board; no pins are connected by the jumper. This is the DEFAULT setting.

Sealed Battery (Black Box)

A 12-volt sealed battery located in a case and mounted in the gooseneck. The battery is charged and conditioned by the chagrer/analyzer unit.

Solar Panel



• Jumper for S1 on remote control circuit board; both pins connected by jumper. This setting will activate the “Push and Hold” to operate.

Mounted on the front of the unit. It provides charging of the sealed battery as controlled by the charger/analyzer.

LIMITATIONS

The remote control transmitter range is approximately 30 to 50 yards (27 to 46 meters) with a clear line of sight in the raised position. Note: the transmission range can be limited by metal objects interfering with the radio signals. See illustration.

2-4

MPT12 Manual

M P T

1 2

30 – 50 Yards

24 May 2017

SECTION 2

System Description

force wheel to allow for manual operation of the



valve.

SIDE DISCHARGE PIPE (IF EQUIPPED)

Butterfly Valve Remote Control Disconnect



This option provides a means to discharge water to either side of the unit. The pipe is mounted on a hinged flange to allow deployment and storage. Simply unstow the pipe, then swing out to allow bolting of the hinged flange and secure with the bolts. Once deployed and bolted, check the wire for security and adjust the turn buckle accordingly. Once properly rigged and set, the tank can be raised and filled.

A disconnect lanyard (1) is provided to allow disconnect/release of the actuator pin (2) from the

2-5

MPT12 Manual

24 May 2017

SECTION 2

System Description

2-6 (Blank)

SECTION 3

Commissioning

Contents

Description.........................................................................3-1

DESCRIPTION

The following section details the test procedure steps required for inspection of the stand tank prior to placing the stand tank into service. If you are having difficulties with these procedures, please contact The MEGA Corp. Product Support Group at: U.S. Toll Free 1-800-345-8889 or Direct 1-505-345-2661 or visit our website at www.megacorpinc.com for more contact information.

1. Check hydraulic oil level.

MPT12 Manual

24 May 2017

2. Check oil level in wheel hubs.

3. Check engine oil & fuel.

4. Start engine.

5. Remove locking pins.

6. Raise tank until pin hoist clears top pinhole.

7. Lower tank& replace locking pins.

8. Butterfly in closed position.

9. Fill with water.

10. Pull up on float, adjust valve until water flow shuts off

11. Fill tank to check operation of float.

12. Drain water back into main supply.

13. Tie down float, toolbox, and hydraulic tank cap.

3-1

MPT12 Manual

24 May 2017

SECTION 3

Commissioning

3-2 (Blank)

SECTION 4

Operation Instructions

Contents

MPT12 Manual

24 May 2017

Description.........................................................................4-1

Lowering .............................................................................4-1

Transporting ......................................................................4-1

DESCRIPTION

This section includes the steps required for lowering, transporting, and set-up of the MPT. Failure to adhere to these steps and their associated warnings, cautions, and notes may result in death, severe injury, or damage to the equipment. If your system is not covered in this manual or you are having difficulties with the installation please contact The MEGA Corp. Product Support Group at: U.S. Toll Free 1-800-3458889 or Direct 1-505-345-2661 or visit our website at www.megacorpinc.com for more contact information.

LOWERING

1. Read the engine operator’s manual prior to operation.

2. Remove water from the tank.

Set-Up ..................................................................................4-2

Butterfly Valve Remote Control Disconnect (If

Equipped)...........................................................................4-3

6. Use the hydraulic control valves to lower the tank until it is resting on the ground.

Keep feet from under the frame or personal injury could occur. Remove hoses or tools from under frame before lowering tank.

Extension of the front and rear hydraulic cylinders are controlled by separate valves. To avoid damage when raising or lowering the tank adjust hydraulic cylinders to keep the tank level at all times.

TRANS PORTIN G

1. Read the engine operator’s manual prior to operation.

Empty tank of water prior to lowering. Never move a tank containing water.

3. Start the hydraulic power unit and use the hydraulic control valves to slightly raise the tank and remove weight from the hitch pins.

The tank should always be positioned on stable, level ground before filling with water and/or raising. The ground beneath the tank must be capable of supporting the tank and a full payload of water as well as the weight of the equipment utilizing the tank.

4. Remove hitch pins and store in the tool box.

5. Turn off the hydraulic power unit.

2. Remove water from the tank.

Empty tank of water prior to transporting. Never move a tank containing water.

3. Start the hydraulic power unit and use the hydraulic control valves to lower the tank to level ground.

4. Start the hydraulic power unit and use the hydraulic control valves to raise the tank into a position that aligns the trailer kingpin with the tractor’s fifth wheel height.

The tank should always be positioned on stable, level ground before filling with water and/or raising. The ground beneath the tank must be capable of supporting the tank and a full payload of water as well as the weight of the equipment utilizing the tank.

4-1

MPT12 Manual

24 May 2017

SECTION 4

Operation Instructions

5. Back tractor into locking position and connect the trailer to the tractor. While keeping the tank level, use the hydraulic control valves to lower the tank until the tires are on the ground.

Keep feet from under the frame or personal injury could occur. Remove hoses or tools from under frame before lowering tank.

Extension of the front and rear hydraulic cylinders are controlled by separate valves. To avoid damage when raising or lowering the tank, adjust hydraulic cylinders to keep the tank level at all times.

6. Connect air and electrical systems between the tractor and tank.

7. Check brakes and lights for proper operation. Check tires for correct air pressure.

8. Use the hydraulic power unit to completely raise the tank frame.

The tank should always be positioned on stable, level ground before filling with water and/or raising. The ground beneath the tank must be capable of supporting the tank and a full payload of water as well as the weight of the equipment utilizing the tank.

SET-UP

1. Read the engine operator’s manual prior to operation.

2. Select a level area with a stable foundation for positioning of the tower. The area should be level in all directions and offer good access to water haulage equipment.

The tank should always be positioned on stable, level ground before filling with water and/or raising. The ground beneath the tank must be capable of supporting the tank and a full payload of water as well as the weight of the equipment utilizing the tank.

3. Disconnect air and electrical controls from the tractor.

4. Start the hydraulic power unit and remove the hitch pins from the brackets between the tank and frame. Retain the pins for use after raising the tank.

5. Use the hydraulic controls to lower the frame to the ground. Raise the tank until it is possible to disconnect the tractor from the tank.

Keep feet from under the frame or personal injury could occur. Remove hoses or tools from under frame before lowering tank.

9. Insert hitch pins with hitch pin clips into the bracket between the tank and tank frame at all six (6) locations.

10. Pin float ball in locked position.

11. Remove all loose items from the unit. Turn off the hydraulic power unit. Secure the tool box.

Extension of the front and rear hydraulic cylinders are controlled by separate valves. To avoid damage when raising or lowering the tank, adjust hydraulic cylinders to keep the tank level at all times.

6. Disconnect the tractor.

7. Remove the float ball pin from the transport position.

8. Continue to raise the tank evenly until the desired height is reached.

4-2

SECTION 4

Operation Instructions

MPT12 Manual

24 May 2017

9. Install the hitch pins into all six (6) frame legs. Install all the hitch pins and be sure that they extend completely through both sides of each leg. Use the hitch pin installation tool if necessary to reach the holes.

Failure to install hitch pins in all six (6) frame legs may result in damage to the tower.

10. Use the hydraulic controls to lower tank until it rests upon the hitch pins. Turn off the power unit.

Keep feet from under the frame or personal injury could occur. Remove hoses or tools from under frame before lowering tank.

Extension of the front and rear hydraulic cylinders are controlled by separate valves. To avoid damage when raising or lowering the tank, adjust hydraulic cylinders to keep the tank level at all times.

11. Connect the water supply to the tank. Check the ball float ball and float valve for proper operation.

12. Use tie downs to prevent wind damage to the tower tank in high wind conditions. Tie-down locations and details are given in “Figure 4-1: Tiedowns” on page 4-5.

Ensure there is enough distance between the systems, and all personnel are clear from underneath tanks. Test to ensure only the desired tank valve opens when signaled.

REMOTE CONTROL DISCONNECT

To release the pin from the wheel:

1. Remove the pin handler tool from the storage rack

2. Insert shear pin tool in wire hoop near the left front leg of tank.

3. Pull down sharply to release cotter pin spring to eject actuator from wheel. If actuator does not release from wheel, move manual operation chain to release tension on actuator until the actuator springs off of pin allowing manual operation of butterfly valve

4. Operate the butterfly valve by using the chain.

REMOTE CONTROL RE-CONNECT

To re-install actuator:

1. Ensure tank contains no water

2. Start engine and Raise tank sufficiently to remove weight from shear pins

3. Remove 6 (six) shear pins and stow in tool box

4. Lower tank to ground

BUTTERFLY VALVE REMOTE CONTROL DISCONNECT (IF EQUIPPED)

If the valve fails to operate, a release mechanism can be activated by using the pin installation tool to pull the release cable. This will release the pin for the actuator to disengage it from the butterfly valve.



If multiple systems are in close proximity to one another (less than 100 yards or 92 meters), it may be possible to operate more then one unit simultaneously. This may cause unexpected opening of the butterfly valve releasing water from the tower.

5. Troubleshoot system to isolate failed component and repair or replace

6. Fully retract actuator

7. Locate wheel pin, three flat washers, spring and cotter pin

8. Insert actuator pin from the back of the wheel

9. Install one flat washer on outside of pin

10. Install spring on pin

4-3

MPT12 Manual

24 May 2017

SECTION 4

Operation Instructions

11. Install one flat washer on outside of spring

12. Compress spring and slide actuator rod onto the pin

13. Install one flat washer on outside of actuator rod

14. Insert cotter pin in hole of pin.

• Ensure release cable is free and not binding when cotter pin is installed. Test actuator to ensure correct operation and release cable does not bind or interfere with butterfly valve wheel, and butterfly valve moves to the completely closed position.

15. Return stand tank to normal service.

COLD WEATHER STORAGE

Ice will cause serious damage to the fill pipe and fill pipe valves if water is allowed to freeze in the tank or water piping. Ensure all water is drained from the unit when the temperatures are expected to fall below freezing for any period of time.

1. Ensure that the unit is stable and is positioned on level ground. Do not lower the tank.

Extension of the front and rear hydraulic cylinders are controlled by separate valves. To avoid damage when raising or lowering the tank, adjust hydraulic cylinders to keep tank level at all times.

5. Disconnect and drain fill source hosing.

6. Open fill pipe valves. In order to fully drain the

7. fill pipe, the pipe plug (shown in the Section 8 Illustrated Parts Breakdowns) must be unscrewed.

8. Check to ensure that all water has drained from tank, fill pipes, and valves.

REACTIVATING UNIT

1. Re-install pipe plug into fill pipe valve.

2. Close discharge BFV and fill pipe valves.

3. Set up the tank in accordance with “Set Up” operating procedures.

Empty tank of water prior to lowering. Never move a tank containing water.

2. Shut-off all water fill sources (hydrant or pump) to the fill pipes.

3. Open discharge BFV and drain water from the tank. Be careful not to drain the water so quickly that it will erode the ground beneath the frame.

4. Use the hydraulic controls to lower the frame to the ground (as described previously in “Lowering” procedures).

Keep feet from under the frame or personal injury could occur. Remove hoses or tools from under frame before lowering tank.

4-4

Figure 4-1: Tie-downs

MPT12 Manual

24 May 2017

SECTION 4

Operation Instructions

4-5

MPT12 Manual

24 May 2017

SECTION 4

Operation Instructions

4-6 (Blank)

SECTION 5

Maintenance and Repair

Contents

MPT12 Manual

24 May 2017

Description.........................................................................5-1

Water Tank..........................................................................5-1

Float Adjustment..............................................................5-2

DESCRIPTION

This section discusses inspection, maintenance, and repair of the MPT. Failure to perform regular inspections on your MPT system may result in damage to the components and reduced life-span of the MPT. If your system is not covered in this manual or you are having difficulties with the installation please contact The MEGA Corp. Product Support Group at: U.S. Toll Free 1-800-345-8889 or Direct 1505-345-2661 or visit our website at www.megacorpinc.com for more contact information.

WATER TANK

Hydraulic Pump Filtration and Installation.............5-3

Axle .......................................................................................5-3

4. (Interior coating equipped only) Inspect tank interior coating for wear, condition and deterioration. Repair as required.

5. Inspect all water ways, pipes, and couplings for security, wear and leaks.

6. Inspect all tank mounted wiring, and hydraulic hoses for wear, security and leaks.

REPAIR Paint

Remove corrosion. Prime and paint.

Interior Coating (Epoxy or Urethane)

1. Brief and follow all local confined space entry requirements and procedures.

The MPT tank is 2.59m (8.5 ft) in diameter, 11.13m (36.5 ft.) in length, and has a capacity of 45.42 L (12,000 gallons). The corners of the tank are reinforced to provide sturdy connection to supports. An access ladder leading to the top of the tank is located at the rear of the trailer, and a ladder is located inside of the tank. An 8” diameter float is located inside of the tank for automatic fill shut-off when the tank is full.

INSPECTION

1. Inspect tank exterior paint for wear and corrosion.

2. Inspect tank outer skins for damage or leaks.

3. Inspect tank outer structure for damage.

Do not enter confined spaces without following established site specific procedures. Failure to follow proper safety procedures will result in serious injury or death.

2. Use all required safety equipment and procedures to perform grinding and painting of interior coatings. Refer to coating manufactures MSDS information.

3. Inspect coating for flaking, bubbling or cracking.

4. Remove damaged coating via wire brush wheel or grinder. Ensure coating is removed about 1-2” beyond the visible crack.

5. Wipe area clean and inspect exposed edges of the coating. Ensure exposed edges of the coating still adhere to the metal surface.

6. Wipe clean with Prep Sol or equivalent preparation solution to remove debris and/or oil.

5-1

MPT12 Manual

24 May 2017

SECTION 5

Maintenance and Repair

7. Mix Epoxy or Urethane coating according the manufacturer’s instructions.

8. Apply coating with roller or natural haired brush. Ensure coating in applied at the manufacturer’s recommended thickness. See MSDS sheet for details.

9. Allow sufficient time for the coating to cure before filling tank with water.

Leaks

1. Remove paint and corrosion from suspected area.

2. Weld over leak.

3. Prime and paint over weld.

Structure

Contact MEGA Product Support for assistance on major structural repair at US toll free: 1-800-345-8889 Direct: 1-505-345-2661 or visit our website at

www.megacorpinc.com

information.

for more detailed contact

4. Water should be coming out of float valve (if not open flow control valve ¼ turn).

5. Pull up on float.

6. If water will not shut off, close flow control valve ¼ of a turn.

7. Pull up on float (adjust control valve until water shuts off).

DOUBLE FILL PIPE

FLOAT ADJUSTMENT

SINGLE FILL PIPE

1. Open flow control valve all the way. then close.

1. Make sure both shut off valves are open before adjusting.

2. Open flow control valves on both fill pipes all the way. then close.

3. Open flow control valves on both fill pipes 3 to 3-1/2 turns.

4. Start fill.

5. Water should be coming out of float valve (if not open flow control valve ¼ turn).

2. Open flow control valve 3 to 3-1/2 turns.

3. Start fill.

6. Pull up on float.

5-2

SECTION 5

Maintenance and Repair

MPT12 Manual

24 May 2017

7. If water will not shut off, close flow control valve a ¼ of a turn.

8. Pull up on float (adjust flow control valve until water shuts off on both fill pipes).

9. Close both shut off valves on each fill pipe to make sure both valves are shutting off.

10. Open shut off valves.

HYDRAULIC PUMP FILTRATION AND INSTALLATION

Please follow coupling manufacturer’s recommended installation instructions

For maximum pump and system component life, the system should be protected from contamination at a level not to exceed 214 particles greater than 10 microns per milliliter of fluid.

LUBRICATION

1. Check oil level. If below 0.25”, add oil.

2. Inspect for grease or oil contamination. Change if required, using the approved greases listed in Table 5-1.

Do NOT use gasoline to clean parts. Gasoline can explode or burn, resulting in serious personal injury or death.

3. Check for grease or oil on the brake disc, drum, or linings. If necessary, clean the disc or the drum and replace contaminated linings.

The presence of grease or oil on the brake disc, drum, or linings can cause poor brake performance, leading to serious injury or death and equipment damage.

Pump and motor shaft alignment must be within

0.007 inches total indicator reading using a standard float coupling. Please follow coupling manufacturer’s recommended installation instructions to prevent end thrust on pump shaft. Turn pump by hand to assure freedom of rotation. Pump and motor must be on a rigid base. The coupling should be sized to absorb the peak horsepower developed.

AXLE

The heavy-duty utility axle has a 25,000 lb. capacity with an oil-lubricated bearing, auto slack adjusters. and electro-hydraulic air braking. The backing plate of the hydraulic brake mounts onto the piloted axle brake flange.

BUTTERFLY VALVE REMOTE CONTROL SYSTEM (IF EQUIPPED)

If actuator runs slow:

1. Ensure battery connections are good and clean

2. Check battery voltage, ensure battery voltage is 12 VDC to 14.2 VDC

3. Check to ensure solar charging system functions properly

4. Green LED illuminated – Battery Charged (14.2 VDC)

5. Yellow LED illuminated – Charging (<13 VDC cut in charge voltage)

6. Check and ensure actuator wiring and connectors are is good condition and there is no corrosion or damage present

7. Check butterfly valve to ensure valve is not binding or dragging

8. Repair as required

If actuator fails to operate:

1. Check battery voltage, ensure battery voltage is 12VDC to 14,2 VDC

2. Ensure all power and ground connections are in good shape with no corrosion or damage present

5-3

MPT12 Manual

24 May 2017

SECTION 5

Maintenance and Repair

3. Check fuse for remote control actuator, ensure fuse is good a. If 20 amp fuse in control enclosure box is

blown, high current draw is present

1. Possible damaged actuator, short to ground in wiring or motor, cut or damaged wiring or stuck butterfly valve

2. Check to ensure butterfly valve operates correctly and does not bind or stick

3. Check actuator to ensure maximum current draw at load does not exceed 12 Amps

4. Check/replace batteries in remote control fobs a. Replacement batteries are: 2 each CR2016 3V

Lithium cell batteries

5. Check remote control circuit output a. Ensure when remote control is activated the

output signal is directed to actuator

6. Repair as required

Remote Control System Specifications

• Wireless remote control - Fuse protection – 20 Amp fuse inside of enclosure, 30 to 50 yard operating range, IP65 protection rating, 2 modes of operation; UP/DOWN (OPEN/CLOSE) (1) Push to start/Push to stop or (2) Push and hold to operate, release to stop

• Battery – Group 27 AGM (Absorbed Glass Mat, spill proof, no maintenance required) 12VDC, 100 Amp Hour rating

• Solar panel – 65 Watt, 3.71 Amps, 12 VDC monocrystalline panel.

• Solar panel charge controller - 13 VDC cut in voltage, 14.2 VDC cutout voltage, 8 Amp maximum

• Electric actuator – 12 VDC operation, 6” stroke, 400 pound capacity, travel speed 0.98”/second, IP66 protection rating, 12 Amp maximum full load current draw, 20% duty cycle, built in travel limit switches

GREASE AND OIL SPECIFICATIONS

Table 5-1: Approved Greases

Lubricant

Specification

O-616-A

O-617-A

0-617-B

0-637 Witco Chemical Corp. SA-824946 O-641 Never-Seez Anti-Seize

O-645

O-692

Recommendation

Shell Darina Grease No. 1

Texaco Th ermatex EP-1

Texaco Hytherm EP-1

Aralub 3837

Multipurpose Chassis Grease

Mobilgrease 2B (Military)

Mobiltemp SHC 32 (Industrial)

Aerospace Lubricants Inc.

Triolube 12 - Grade 1

Amoco Super Permalube # 2

Citgo Premium Lithium EP-2 #2

Exxon Ronex MP-2 #2

Kendall L-427 Super Blu #2

Mobilith AW-1 #1

Sohio Factran EP-2 #2

5-4

MPT12 Manual

SECTION 5

Maintenance and Repair

Table 5-2: Cam Brake Grease Specifications

Component Rockwell Specification NLGI Grade Grease Type Outside Temperature

Hold Down Clips,

Anchor Pins,

Rollers (Journals only)

Camshaft Bushings

Camshaft Splines

O-616-A 1 Clay Base

O-617-A

or

O-617-B

O-645 2

1

2

Lithium 12-Hydroxy Steadate or

Lithium Complex

Synthetic Oil,

Clay Base

O-692 1 and 2 Lithium Base

Any of Above See Above See Above See Above

O-637 1-1/2 Calcium Base See grease

O-641 — Anti-Seize

Down to -40

See grease

manufacturer’s

specifications

Down to -54

Down to -40

manufacturer’s

specifications

24 May 2017

o

C (-40oF)

o

C (-65oF)

o

C (-40oF)

Table 5-3: Automatic Slack Adjuster Grease Specifications

Component Rockwell Specification NLGI Grade Grease Type Outside Temperature

Automatic Slack Adjuster

O-616-A 1 Clay Base

O-692 1 and 2 Lithium Base

O-645 2

Synthetic Oil,

Clay Base

Down to -40

Down to -54

Any of Above See Above See Above See Above

Clevis Pins

O-637 1-1/2 Calcium Base See grease

O-641 — Anti-Seize

manufacturer’s

specifications

Table 5-4: Manual Slack Adjuster Grease Specifications

Component Rockwell Specification NLGI Grade Grease Type Outside Temperature

Manual Slack Adjuster

Clevis Pins

O-616-A 1 Clay Base

O-617-A

or

O-617-B

O-645 2

1

2

Lithium 12-Hydroxy Steadate or

Lithium Complex

Synthetic Oil,

Clay Base

O-692 1 and 2 Lithium Base

Any of Above

O-637 O-641

See Above

1-1/2

—

See Above

Calcium Base

Anti-Seize

Down to -40

See grease

manufacturer’s

specifications

Down to -54

Down to -40

See Above See grease

manufacturer’s

specifications

o

C (-40oF)

o

C (-40oF)

o

C (-65oF)

o

C (-40oF)

o

C (-65oF)

o

C (-40oF)

5-5

MPT12 Manual

24 May 2017

Component Rockwell Specification

Trailer Axle

Wheel End

SECTION 5

Maintenance and Repair

Table 5-5: Trailer Axle Wheel Oil Specifications

Outside Temperature

Military

Specifications

O-76A, Gear Oil MIL-L-2105-D GL-5, SAE 85W/140 10 None -12 None O-76D, Gear Oil MIL-L-2105-D GL-5, SAE 8OW/90 -15 None -26 None

O-76E, Gear Oil MIL-L-2105-D GL-5, SAE 75W/90 -40 None -40 None

O-76J, Gear Oil MIL-L-2105-D GL-5, SAE 75 -40 +35 -40 +2

O-76L, Gear Oil MIL-L-2105-D GL-5, SAE 75W/140 -40 None -40 None

O-76M, Full Synthetic Oil MIL-L-2105-D GL-5, SAE 75W/140 -40 None -40 None

O-76N, Full Synthetic Oil MIL-L-2105-D GL-5, SAE 75W/90 -40 None -40 None

Table 5-6: Trailer Axle Wheel Grease Specifications

Grease Type

o

F

Min. Max. Min. Max.

o

C

Grease Rockwell Specification NLGI Grade

Multi-Purpose

Grease

Trailer Axle Bearing O-647 00 Lithium Complex

O-617-A

or

O-617-B

1

2

Grease

Classification

Lithium 12-

Hydroxy Stearate

or Lithium

Complex

Outside Temperature

Refer to the grease

manufacturer’s

specifications for the

temperature service limits.

Refer to the grease

manufacturer’s

specifications for the

temperature service limits.

5-6

SECTION 6

Scheduled Maintenance Inspections

Contents

MPT12 Manual

24 May 2017

Description.........................................................................6-1

Axle and Brake System...................................................6-1

MPT Structure ...................................................................6-1

Control System .................................................................6-2

DESCRIPTION

This section establishes scheduled maintenance inspections of the MPT at the designated frequencies. Performing these inspections will identify potential system discrepancies and allow preventative maintenance to be performed before a component or system is rendered totally inoperative.

**NOTE: The recommended oil change intervals are based upon operating conditions, speeds, and loads. Limited service applications may allow the recommended interval to be increased. Sever service applications may require the recommended interval to be reduced. For more information, contact Mega Product Support at U.S. Toll Free 1-800-345-8889 or Direct 1-505-345-2661 or visit our website at www.megacorpinc.com for more contact information.

FREQUENCY

AXLE AND BRAKE SYSTEM

Checkoillevel.Changeoiliftheoillevelislessthan0.25”. Additionally, change the oil and grease the bearings wheneverthewheelendisdisturbedduringwheelorhub removaloriftheoiliscontaminated.

(Heavy‐DutyService)IftheMPTaccumulatesover60,000 milesayear,changetheoilandgreasethebearingsevery 30,000miles.

(Heavy‐DutyService)IftheMPTaccumulateslessthan 60,000milesayear,changetheoilandgreasethe bearingseverysixmonths.

(Standard‐DutyService)IftheMPTaccumulatesover 100,000milesayear,changetheoi l andgreasethe bearingsevery100,000miles.

(Standard‐DutyService)IftheMPTaccumulateslessthan 100,000milesayear,changetheoi l andgreasethe bearingsonceayear.

1000MILES 30,000MILES 100,000MILES EVERY6MONTHS ANNUALLY

X

Checkbrakepodsforsecurity,damage,andleaks

STEP

Checkfillerporttrashscreenfordebrisand

1

inspectassemblyforsecurityanddamage.Repair orreplacetrashscreenasrequired.

Visuallyinspectiontankexteriorfordamageand

2

evidenceofleaks.Repairasrequired

Checkalllightsforproperoperation.Replace

3

lightsasrequired.

Checkallinteriortankstructureforleaks,cracks

4

andconditionofepoxycoating(ifequipped). Repairstructureandcoatingsasrequired.

MPT STRUCTURE

150HRS

(WEEKLY)

X

6-1

250HRS

(BI‐WEEKLY)

FREQUENCY

500HRS

(MONTHLY)

X

1,000HRS

(QUARTERLY)

5,000HRS

(ANNUALLY)

X

MPT12 Manual

24 May 2017

STEP

Checkenginehydraulictankhosesandcylinders

1

fordamage,leaks,andsecurity.Repairas required.

Inspectdischargeandinletvalvesfordamage,

2

leaks,andsecurity.Repairasrequired.

Scheduled Maintenance Inspections

CONTROL SYSTEM

SECTION 6

150HRS

(WEEKLY)

250HRS

(BI‐WEEKLY)

FREQUENCY

500HRS

(MONTHLY)

X

1,000HRS

(QUARTERLY)

5,000HRS

(ANNUALLY)

6-2

SECTION 7

Recommended Support Parts

Contents

MPT12 Manual

24 May 2017

Description.........................................................................7-1

Hydraulic Pump & Engine Parts Group.....................7-1

Water Flow Parts Group .................................................7-1

Brakes Group.....................................................................7-1

Lights Parts Group...........................................................7-1

Miscellaneous Parts Group...........................................7-2

DESCRIPTION

This section contains a listing of recommended support parts to have on the shelf. Do not forget that all MPTs are not configured the same, and that there are several variations of parts. Ensure MPT serial numbers and actual component part numbers are checked before ordering any parts.

A. HYDRAULIC PUMP & ENGINE PARTS GROUP

PART DESCRIPTION PART NO. QTY

1. Pump, Hydraulic Gear (4ZC31) 302100 1

2. Flow Control Valve 302244 1

3. Oil Filter, Return 302316 1

B. WATER FLOW PARTS GROUP

PART DESCRIPTION PART NO. QTY

1. Valve, Butterfly, 10” 301486 1

2. Discharge Sock w/Metal Grommet 302253 1

3. Discharge Sock (“Drawstring Style”) 304856 1

4. Worm Drive Clamp 304855 1

5. Float Assembly See Illustrated Parts Breakdown

6. Hairpin 354671

7. Valve, Float, 1” 303202 1

8. Valve, In-Line 3” 302457 1

C. BRAKES GROUP

PART DESCRIPTION PART NO. QTY

1. Couplers, Gladhand, Blue, Emergency Brake Driver’s Side 301300

2. Couplers, Gladhand, Red, Service Brake Passenger Side 301301

3. Petcock, 1/4” 300296 1

D. LIGHTS PARTS GROUP

PART DESCRIPTION PART NO. QTY

1. Clearance Light, Red 355374 2

2. Clearance Light, Amber 355375 4

3. Stop/Tail Light 302607 4

4. Light Bar 300241 1

5. Screw, Pan 10–24 UNC X 0.75 354647 4

6. Nut, Lock 10–24 354648 4

7. Washer, Flat #10 350000 4

7-1

MPT12 Manual

24 May 2017

SECTION 7

Recommended Support Parts

E. MISCELLANEOUS PARTS GROUP

PART DESCRIPTION LOCATION / USE PART NO. QTY

1. Chain Front of trailer 353540 1

2. Weight, Counter Balance End of rope on MPT 10 or MPT 12 034810 1

3. Rope Assembly Front of trailer 032826 1

4. Pulley, Swivel

5. Hitch Pin Assembly & Keepers At side posts of tower tank 354255

6. Lynch Pin with Chain At side posts of tower tank 354257

If your system is not covered in this manual or are having difficulties locating the necessary components please contact MEGA Corp. Product Support Group at: US Toll Free: 1-800-345-8889 or Direct: 1-505-345-2661 or visit our website at www.megacorpinc.com for more detailed contact information.

Passenger side of trailer; rope attaches to pully to

smooth the travel of rope

354276 1

7-2

SECTION 8

Illustrated Parts Breakdown

Contents

MPT12 Manual

24 May 2017

Description.........................................................................8-1

Single Fill Pipe Float Assembly ....................................8-1

Dual Fill Pipe Float Assembly .......................................8-2

Discharge Valve Group .................................................. 8-3

Hydraulic Control Valve Assembly.............................8-4

Lights....................................................................................8-5

DESCRIPTION

This section contains illustrated parts breakdowns of several MPT assemblies. Do not forget that all MPTs are not configured the same, and that there are several variations of parts. Ensure MPT serial numbers and actual component part numbers are checked before ordering any parts.

SINGLE FILL PIPE FLOAT ASSEMBLY

NO. PART NO. DESCRIPTION QTY

1 354259 BALL FLOAT 1 2 303202 FLOAT VALVE–1” BRASS 1 3 354422 3/8” ALL-THREAD X 7.00” 1 4 352706 BELL REDUCER 1/2 FPT TO 1 FPT 1 5 354337 HAIRPIN COTTER—3/16” 1 6 354258 CLAMPING STUD 1 7 351088 AIR FTG 1469x8 1 8 351082 AIR FTG 1469x6 1 9 352892 AERO FTG 2089–6–4S 1

10 300283 CONTROL VALVE—1/4 NPT 1

11 351124 AIR FTG 1480x6 1 12 352467 AERO FTG 2083–4–4S 1 13 301299 BALL VALVE, 1/2” EPT 1 14 352472 AERO FTG 2083–8–8S 1 15 354037 AERO FTG 2085–8–8S 1 16 352858 AERO FTG 2090–8–8S 1 17 351072 AIR FTG 1469x8x8 1 18 350852 PLUG, PIPE 1/2” SQ. HEAD 1 19 351142 TUBING—ø1/2” x 126” 1 20 351141 TUBING—ø3/8 x 12” 2

8-1

MPT12 Manual

24 May 2017

Illustrated Parts Breakdown

DUAL FILL PIPE FLOAT ASSEMBLY

SECTION 8

NO. PART NO. DESCRIPTION QTY

1 354259 BALL FLOAT 1 2 303202 FLOAT VALVE–1” BRASS 1 3 354422 3/8” ALL-THREAD X 7.00” 1 4 352706 BELL REDUCER 1/2 FPT TO 1 FPT 1 5 354337 HAIRPIN COTTER—3/16” 1 6 354258 CLAMPING STUD 1 7 351088 AIR FTG 1469x8 1 8 351082 AIR FTG 1469x6 2

9 352892 AERO FTG 2089–6–4S 2 10 300283 CONTROL VALVE—1/4 NPT 2 11 351124 AIR FTG 1480x6 2

12 352467 AERO FTG 2083–4–4S 2 13 301299 BALL VALVE, 1/2” FPT 2 14 352472 AERO 2083–8–8S 1 15 354037 AERO 2085–8–8S 2 16 352858 AERO 2090–8–8S 1 17 351072 AIR FTG 1468x8x8 2 18 350851 PIPE PLUG — 3/8” 2 19 351142 TUBING—ø1/2” x 24” 1 20 351142 TUBING—ø1/2” x 126” 1 21 351141 TUBING—ø3/8 x 12” 4 22 302457 VALVE, 3” 2 23 351091 AIR FTG 1469x8x8 1

8-2

DISCHARGE VALVE GROUP

MPT12 Manual

24 May 2017

SECTION 8

Illustrated Parts Breakdown

NO. PART NO. DESCRIPTION QTY

1 018408 BFV HANDLE ASSEMBLY 1 2 301486 BUTTERFLY VALVE, 10” 1 3 304855 WORM-DRIVE CLAMP 1 4 304856 DISCHARGE SOCK, ø11.5” 1 5 350003 WASHER, FLAT 3/8 1 6 350006 WASHER, FLAT 5/8 12 7 350025 NUT, HEX 3/8—16 UNC 1 8 350029 NUT, HEX 5/8—11 UNC 6

9 350146 SCREW, CAP 3/8—16 UNC X1.25 1 10 350148 SCREW, CAP 3/8—16 UNC X1.75 1 11 350295 SCREW, CAP 5/8—11 UNC X5.00 6 12 353540 UTILITY CHAIN, 3/16” X 23’–0” 1 13 354272 COLD SHUT, 1/4” 2

8-3

MPT12 Manual

24 May 2017

SECTION 8

Illustrated Parts Breakdown

HYDRAULIC CONTROL VALVE ASSEMBLY

NO. PART NO. DESCRIPTION QTY

1 302244 VALVE, HYDRAULIC CONTROL 1 2 302316 FILTER 1 3 352310 AERO 2021–8–8S 1 4 353225 AERO 2216–8–10S 1 5 352452 AERO 2024–12–12S 1 6 352871 AERO 2081–8–4S 1 7 354588 AERO FD90 –1045–4–4S 1 8 354070 AERO 2085–12–8S 1

9 354340 AERO 2216–8–8S 1 10 354704 TEE AERO 2092–8–8S 1 11 352612 AERO 202702–8–10S 3 12 352616 AERO 202702–10–8S 1

8-4

LIGHTS

31 4 5 6 7

2

MPT12 Manual

24 May 2017

SECTION 8

Illustrated Parts Breakdown

NO. PART NO. DESCRIPTION QTY

1 355374 CLEARANCE LIGHT, RED 2 2 355375 CLEARANCE LIGHT, AMBER 4 3 302607 STOP/TAIL LIGHT 4 4 300241 LIGHT BAR 1 5 354647 SCREW, PAN 10–24 UNC X 0.75 4 6 354648 NUT, LOCK 10–24 4 7 350000 WASHER, FLAT #10 4

8-5

MPT12 Manual

24 May 2017

SECTION 8

Illustrated Parts Breakdown

8-6 (Blank)

SECTION 9

Appendix: Installation Drawings

DESCRIPTION

This section contains all the drawings required to assemble, transport, and operate the MPT12. These drawings are MPT12 serial number specific and are designed to be used in conjunction with previous section information to successfully produce a fully operational MPT12 system.

If your system is not covered in this manual, you are having difficulties with the installation or need additional information or assistance, please contact The MEGA Corp. Product Support Group at: U.S. Toll Free: 1-800-345-8889 Direct: 1-505-345-2661 or visit our website at www.megacorpinc.com for more contact information.

MPT12 Manual

24 May 2017

9-A

MPT12 Manual

24 May 2017

SECTION 9

Appendix: Installation Drawings

9-B (Blank)

98.62

96.00

102.00

167.65

417.50

453.88

45.22

48.54

382.50

12.75

700 Osuna Rd. N.E. P.O. Box 26146 Albuquerque, NM 87125 (505) 345-2661

THIS DRAWING IS THE PROPERTY OF MEGA CORPORATION AND IS USED ONLY IN REFERENCE TO WORK PROPOSED OR CONTRACTED BY THIS COMPANY. IT SHALL NOT BE USED FOR ANY OTHER PURPOSE WITHOUT THE PRIOR CONSENT OF MEGA CORPORATION.

TOLERANCE: UNLESS OTHERWISE SPECIFIED

3 PLACES ± 0.010 2 PLACES ± 0.030 ANGULAR ± 1°

DWG. TITLE: MPT12 SHIPPING DRAWING SCALE: NTS DATE: Jan-17-17

DWG. NO.

037379

DRAWN BY: DSD SHEET 1 OF 1

REVISIONS

REV DESCRIPTION DATE

ECR

A ADDED SHIPPING WEIGHT APR-19-14 CJD

B NEW DIMS FROM 3D CAD MODEL Jan-17-17 DSD

SHIPPING WEIGHT 24,000 LBS

Appendix A

MPT12

A - 1

139 [3538]

94 [2393]

262 [6648]

149 [3795]

121 [3078]

103 [2606]

96 [2438]

85 [2159]

62 [1583]

240 [6105]

452 [11478]

700 Osuna Rd. N.E. P.O. Box 26146 Albuquerque, NM 87125 (505) 345-2661

THIS DRAWING IS THE PROPERTY OF MEGA CORPORATION AND IS USED ONLY IN REFERENCE TO WORK PROPOSED OR CONTRACTED BY THIS COMPANY. IT SHALL NOT BE USED FOR ANY OTHER PURPOSE WITHOUT THE PRIOR CONSENT OF MEGA CORPORATION.

TOLERANCE: UNLESS OTHERWISE SPECIFIED

3 PLACES ± 0.010 2 PLACES ± 0.030 ANGULAR ± 1°

DWG. TITLE: SALES DRAWING, RAISED, 12,000 GALLONS SCALE: NTS DATE: Jan-18-17

DWG. NO.

051346

DRAWN BY: DSD SHEET 1 OF 2

TANK SHOWN IN RAISED POSITION

Appendix A

MPT12

A - 2

143 [3636]

67 [1694]

122 [3100]

700 Osuna Rd. N.E. P.O. Box 26146 Albuquerque, NM 87125 (505) 345-2661

THIS DRAWING IS THE PROPERTY OF MEGA CORPORATION AND IS USED ONLY IN REFERENCE TO WORK PROPOSED OR CONTRACTED BY THIS COMPANY. IT SHALL NOT BE USED FOR ANY OTHER PURPOSE WITHOUT THE PRIOR CONSENT OF MEGA CORPORATION.

TOLERANCE: UNLESS OTHERWISE SPECIFIED

3 PLACES ± 0.010 2 PLACES ± 0.030 ANGULAR ± 1°

DWG. TITLE: SALES DRAWING, RAISED, 12,000 GALLONS SCALE: NTS DATE: Jan-18-17

DWG. NO.

051346

DRAWN BY: DSD SHEET 2 OF 2

SIDE DISCHARGE OPTION SHOWN

ALL DIMENSIONS SAME AS STANDARD TANK EXCEPT WHERE INDICATED

Appendix A

MPT12

A - 3

SHEET OF DRAWN BY:

2 PLACES ± 0.03

TOLERANCE: UNLESS OTHERWISE SPECIFIED

3 PLACES ± 0.010

DRAWING TITLE:

SCALE:

DATE:

ANGULAR ± 1°

NONE

HYDRAULIC

CONTROL

VALVE

ENGINE

~

BOX

TOOL

Appendix A

MPT12

A - 4

Appendix A

MPT12

A - 5

ITEM PART NO. PART NAME

QTY

REF NO. IND. WT.

1

354259 BALL FLOAT

1

STK

2

303202

FLOAT VALVE−1" BRASS

1

STK

3 354422

3

8

" ALL−THREAD X 7.00

1

STK

4

352706 BELL REDUCER

1

2

" FPT TO 1" FPT

1

STK

5 355879 LYNCH PIN

1

STK

6 354258

CLAMPING STUD

1

STK

7

351088 AIR FTG 1469X8

1

STK

8 351082

AIR FTG 1469X6 1 STK

9

352892

AERO FTG 2089−6−4S

1

STK

10 300283

CONTROL VALVE,

1

4

" NPT

1STK

11

351124

AIR FTG 1480X6

1

STK

12

352467

AERO FTG 2083−4−4S 1 STK

13 301299

BALL VALVE,

1

2

" FPT

1

STK

14

352472

AERO 2083−8−8S 1 STK

15 354037

AERO 2085−8−8S

1

STK

16 352858

AERO 2090−8−8S 1 STK

17

351072

AIR FTG 1468X8X8

1

STK

18 350852

PLUG, PIPE 1/2" SQ. HEAD

1

STK

19 351142 TUBING−Ø

1

2

" X 126"

1

STK

20 351141 TUBING−Ø

3

8

" X 12"

2

STK

SHEET OF DRAWN BY:

2 PLACES ± 0.03

TOLERANCE: UNLESS OTHERWISE SPECIFIED

3 PLACES ± 0.010

DRAWING TITLE:

SCALE:

DATE:

ANGULAR ± 1°

NONE

046981

11

CJD

Feb−01−13

FLOAT ASSEMBLY WITH 3" FILL VALVE

1

2

6

7

19

4

3

9

12

10

11

20

11

15

13

14

16

17

18

13

8

TANK

1

L

C

5

C OF TANK

2

3

7

6

4

REAR SKIN

INSIDE

TO 3" FILL VALVE

3" FILL VALVE REF

DESCRIPTION

REV

REVISIONS

DATE

APPROVED

Appendix A

MPT12

A - 6

Appendix A

MPT12

A - 7

*IF EQUIPPED

Appendix A

MPT12

A - 8

Appendix A

MPT12

A - 9

Appendix A

MPT12

A - 10

G

16.50

39.78

(5.53)

ITEM PART NO. PART NAME QTY REF NO. IND. WT.

1 308195 COUPLING, GROOVED 10" 1 STK 2 308196 CAP, GROOVED COUPLING, 10" 1 STK 3 308198 10" SCH40 VICTAULIC COUPLING, WELDON 1 STK

700 Osuna Rd. N.E. P.O. Box 26146 Albuquerque, NM 87125 (505) 345-2661

THIS DRAWING IS THE PROPERTY OF MEGA CORPORATION AND IS USED ONLY IN REFERENCE TO WORK PROPOSED OR CONTRACTED BY THIS COMPANY. IT SHALL NOT BE USED FOR ANY OTHER PURPOSE WITHOUT THE PRIOR CONSENT OF MEGA CORPORATION.

TOLERANCE: UNLESS OTHERWISE SPECIFIED

3 PLACES ± 0.010 2 PLACES ± 0.030 ANGULAR ± 1°

DWG. TITLE: MPT12 10IN VICTAULIC CLEANOUT SCALE: NTS DATE: Feb-07-17

DWG. NO.

051530

DRAWN BY: DSD SHEET 1 OF 1

REVISIONS

REV DESCRIPTION DATE

ECR

A MOVED TO CLEAR BOTH PIPES Apr-24-17 17033

WELDING MODIFICATIONS FOR THIS OPTION

ASSEMBLY PORTION FOR THIS OPTION

FILL PIPE MOVED TO RIGHT HAND SIDE LOCATION

SECTION G-G

SCALE 0.150

BURN 9.75" HOLE IN REAR HEAD

WP1 TYP

.25

1 1

2 1

3 1

Appendix A

MPT12

A - 11

*IF EQUIPPED

C

D

1.94

700 Osuna Rd. N.E. P.O. Box 26146 Albuquerque, NM 87125 (505) 345-2661

THIS DRAWING IS THE PROPERTY OF MEGA CORPORATION AND IS USED ONLY IN REFERENCE TO WORK PROPOSED OR CONTRACTED BY THIS COMPANY. IT SHALL NOT BE USED FOR ANY OTHER PURPOSE WITHOUT THE PRIOR CONSENT OF MEGA CORPORATION.

TOLERANCE: UNLESS OTHERWISE SPECIFIED

3 PLACES ± 0.010 2 PLACES ± 0.030 ANGULAR ± 1°

DWG. TITLE: STANDARD DISCHARGE OPTION SCALE: NTS DATE: Apr-16-13

DWG. NO.

047165

DRAWN BY: CJD SHEET 1 OF 1

ITEM PART NO. PART NAME QTY REF WT

1 031877 PLATE, A36 .38 2 REF 2 037227 MPT12 DRAIN PIPE ASSEMBLY 1 REF 3 039873 PLATE, A36 .25 1 REF 4 039874 PLATE, A36 .25 1 REF 5 047166 MPT12 & 20 BFV AND HANDLE INSTALL 1 REF 6 350005 WASHER, FLAT 1/2 4 SPLY 7 350239 SCREW, CAP 1/2-13 UNC X3.50 2 SPLY 8 352677 NUT, LOCK 1/2-13 2 352583 SPLY 9 354591 SPRING, 13/16 ID X 2.50 2 300180 STK

REVISIONS

REV DESCRIPTION DATE

ECR

A

031877, 037227, 039873, & 039874 TO REF.

Jan-13-14 14005

NOTE 1 PRE-ASSEMBLE ITEMS 039873 & 039874 WITH SPRING. COMPRESS SPRING WITH 1/2" BOLT AND LOCKNUT, (ITEMS 350239 AND 352677). MAKE THE SPACE 1.94". WELD ITEM 039873 TO 10" PIPE. BE SURE THAT ITEM 039874 IS IN CONTACT WITH ITEM 037275 BEFORE WELDING.

FRONT OF TANK

SECTION C-C

COMPONENTS OMITTED

SEE NOTE 1

SECTION D-D

COMPONENTS OMITTED

SEE NOTE 1

WP1

.25

WP1

.25

WP1

.25

WP1

.19

2 1

5 1

1 2

3 1

4 1

6 4

9 2

7 2

8 2

Appendix A

MPT12

A - 12

700 Osuna Rd. N.E. P.O. Box 26146 Albuquerque, NM 87125 (505) 345-2661

THIS DRAWING IS THE PROPERTY OF MEGA CORPORATION AND IS USED ONLY IN REFERENCE TO WORK PROPOSED OR CONTRACTED BY THIS COMPANY. IT SHALL NOT BE USED FOR ANY OTHER PURPOSE WITHOUT THE PRIOR CONSENT OF MEGA CORPORATION.

TOLERANCE: UNLESS OTHERWISE SPECIFIED

3 PLACES ± 0.010 2 PLACES ± 0.030 ANGULAR ± 1°

DWG. TITLE: MPT12 & 20 BFV AND HANDLE INSTALL SCALE: NTS DATE: Apr-17-13

DWG. NO.

047166

DRAWN BY: CJD SHEET 1 OF 1

ITEM PART NO. PART NAME QTY REF WT

1 018408 10" BFV HANDLE ASSEMBLY 1 REF 2 301486 BUTTERFLY VALVE, 10" 1 STK 3 304855 CLAMP, WORM DRIVE 1 SPLY 4 304856 DISCHARGE SOCK, 48 X

11.5" 1 STK 5 350006 WASHER, FLAT 5/8 12 SPLY 6 350029 NUT, HEX 5/8-11 UNC 6 SPLY 7 350231 SCREW, CAP 1/2-13 UNC X1.50 2 SPLY 8 350294 SCREW, CAP 5/8-11 UNC X4.50 6 350277 SPLY 9 353540 UTILITY CHAIN-3/16" X 23'-0" 1 STK

10 353540 UTILITY CHAIN-3/16" X 23'-0" 1 STK 11 354272 COLD SHUT, 1/4" 2 STK

REVISIONS

REV DESCRIPTION DATE

ECR

A REMOVED 350148 Oct-24-14 CJD

B 018408 -> REF Nov-04-16 DSD

TO FACILITATE STOP ADJUSTMENT

350231, (SCREW, CAP 1/2-13 X 1.50)

REPLACE INCLUDED1/2" BOLTS WITH

DISCHARGE OPTION.

PIPE DEPENDS ON

AS REFERENCE. ACTUAL

DISCHARGE PIPE SHOWN

CHAIN AND BFV HANDLE ARE SHOWN WITH BFV IN CLOSED POSITION.

1 1

2 1

3 1

7 2

8 6

11

1

11

1

4 1

9110 1

5

12

6 6

Appendix A

MPT12

A - 13

ITEM PART NO. PART NAME QTY REF NO. IND. WT.

1 051723 10" BFV HANDLE ASSEMBLY 1 REF 2 051724 MPT12 REMOTE ACTUATOR WELDON 1 REF 3 051833-01 WIRE ROPE, 3/16"x12' 1 308305 STK 4 051833-02 TUBING, NYLON, AIR 3/8" X 96" 1 351141 STK 5 051834 MPT12 REMOTE ACTUATION WIRING 1 REF 6 303056 CLAMP, 0.38 I.D. 2 SPLY 7 303691 STRAIN RELIEF 1/2" SMALL 1 STK 8 308247 LINEAR ACTUATOR 6" TRAVEL 1 STK

9 308299 CLEVIS PIN, 3/8" OD 3-3/4" USABLE LENGTH 1 STK 10 308300 SPRING, 3" LONG, 0.6" OD 1 STK 11 308302 BATTERY BOX, GROUP 27 1 STK 12 308303 BATTERY GROUP 1 STK 13 308304 COTTER PIN, 1/8X2" 1 STK 14 308306 ALUMINUM FERRULE FOR 3/16" WIRE ROPE 1 STK 15 308309 TIE DOWN STRAP, CAM BUCKLE 1 STK 16 308594 SOLAR CELL, 90W 1 STK 17 350001 WASHER, FLAT 1/4 8 SPLY 18 350023 NUT, HEX 1/4-20 UNC 4 SPLY 19 350061 SCREW, CAP 1/4-20 UNC X1.00 4 350057 SPLY 20 354657 PIN, SAFETY SNAP 1 STK 21 355022 LOCKRING NUT 1/2" 1 STK 22 355455 WASHER, FLAT FENDER 3/8 1 SPLY

700 Osuna Rd. N.E. P.O. Box 26146 Albuquerque, NM 87125 (505) 345-2661

THIS DRAWING IS THE PROPERTY OF MEGA CORPORATION AND IS USED ONLY IN REFERENCE TO WORK PROPOSED OR CONTRACTED BY THIS COMPANY. IT SHALL NOT BE USED FOR ANY OTHER PURPOSE WITHOUT THE PRIOR CONSENT OF MEGA CORPORATION.

TOLERANCE: UNLESS OTHERWISE SPECIFIED

3 PLACES ± 0.010 2 PLACES ± 0.030 ANGULAR ± 1°

DWG. TITLE: MPT12 REMOTE ACTUATION MECHANICAL ASSEMBLY SCALE: NTS DATE: May-15-17

DWG. NO.

051833

DRAWN BY: DSD SHEET 1 OF 2

REVISIONS

REV DESCRIPTION DATE APPROVED

A ADDED 308303 Aug-29-17 CSB

B 308307->308594 10-NOV-17 TCS

SEE DETAIL A

DETAIL A

SCALE 0.500

LEAVE 2" OF TUBING BEYOND P CLAMP

5 1

11

1

16

1

3 1

4 1

6 1

10

1

13

1

9 1

22

1

17

8

18

4

19

4

*IF EQUIPPED

Appendix A

MPT12

A - 14

700 Osuna Rd. N.E. P.O. Box 26146 Albuquerque, NM 87125 (505) 345-2661

THIS DRAWING IS THE PROPERTY OF MEGA CORPORATION AND IS USED ONLY IN REFERENCE TO WORK PROPOSED OR CONTRACTED BY THIS COMPANY. IT SHALL NOT BE USED FOR ANY OTHER PURPOSE WITHOUT THE PRIOR CONSENT OF MEGA CORPORATION.

TOLERANCE: UNLESS OTHERWISE SPECIFIED

3 PLACES ± 0.010 2 PLACES ± 0.030 ANGULAR ± 1°

DWG. TITLE: MPT12 REMOTE ACTUATION MECHANICAL ASSEMBLY SCALE: NTS DATE: May-15-17

DWG. NO.

051833

DRAWN BY: DSD SHEET 2 OF 2

LEAVE 6" LOOP BEFORE CLAMPING

LEAVE 2" OF TUBING BEYOND P CLAMP

WIRE ROPE, 3/16"x12'

051833-01

TUBING, NYLON, AIR 3/8" X 96"

051833-02

1 1

7 1

8 1

14

1

20

1

6 1

21

1

Appendix A

MPT12

A - 15

H

JJ

K

12.53

32.81

6.69

2.00

5.00

1.21

1.35

16.35

17.03

(26.76)

(20.08)

ITEM PART NO. PART NAME QTY REF NO. IND. WT.

1 049008 STANDOFF, M10X1.5 X25MM 7 024634 STK 2 051724-01 ANGLE, 1.25X1.25X.13WT 1 203007 3 051724-02 PLATE, A36 10GA 1 1.5 4 051724-03 PLATE, A36 10GA 1 1.1 5 051725 ACTUATOR BRACKET, WELDON 1 REF

700 Osuna Rd. N.E. P.O. Box 26146 Albuquerque, NM 87125 (505) 345-2661

THIS DRAWING IS THE PROPERTY OF MEGA CORPORATION AND IS USED ONLY IN REFERENCE TO WORK PROPOSED OR CONTRACTED BY THIS COMPANY. IT SHALL NOT BE USED FOR ANY OTHER PURPOSE WITHOUT THE PRIOR CONSENT OF MEGA CORPORATION.

TOLERANCE: UNLESS OTHERWISE SPECIFIED

3 PLACES ± 0.010 2 PLACES ± 0.030 ANGULAR ± 1°

DWG. TITLE: REMOTE ACTUATION WELDON SCALE: NTS DATE: Apr-10-17

DWG. NO.

051724

DRAWN BY: DSD SHEET 1 OF 2

REVISIONS

REV DESCRIPTION DATE

ECR

A ADDED 1 OF 049008 May-19-17 DSD

B MVD -01 FOR NEW PANEL 10-NOV-17 TCS

ALL STANDOFFS

SECTION H-H

SEE DETAIL A

DETAIL A

SCALE 0.200

WP1 TYP

.19

WP1

.19

WP1

.19

WP1

.19

5 1

2

REF

3 1

2 1

1 2

1 1

Appendix A

MPT12

A - 16

2.00

12.00

4.00

14.25

12.00

700 Osuna Rd. N.E. P.O. Box 26146 Albuquerque, NM 87125 (505) 345-2661

THIS DRAWING IS THE PROPERTY OF MEGA CORPORATION AND IS USED ONLY IN REFERENCE TO WORK PROPOSED OR CONTRACTED BY THIS COMPANY. IT SHALL NOT BE USED FOR ANY OTHER PURPOSE WITHOUT THE PRIOR CONSENT OF MEGA CORPORATION.

TOLERANCE: UNLESS OTHERWISE SPECIFIED

3 PLACES ± 0.010 2 PLACES ± 0.030 ANGULAR ± 1°

DWG. TITLE: REMOTE ACTUATOR WELDON SCALE: NTS DATE: May-11-17

DWG. NO.

051724

DRAWN BY: DSD SHEET 2 OF 2

SECTION J-J

SECTION K-K

WP1

.19 .19

1 3

4 1

1 1

Appendix A

MPT12

A - 17

ITEM PART NO. PART NAME QTY REF NO. IND. WT.

1 051725-01 PLATE, A36 12GA 1 0.3 2 051725-02 PLATE, A36 .19 1 0.2 3 051725-03 PLATE, A36 12GA 1 0.3 4 350001 WASHER, FLAT 1/4 4 SPLY 5 350023 NUT, HEX 1/4-20 UNC 2 SPLY 6 350059 SCREW, CAP 1/4-20 UNC X0.75 2 350057 SPLY

700 Osuna Rd. N.E. P.O. Box 26146 Albuquerque, NM 87125 (505) 345-2661

THIS DRAWING IS THE PROPERTY OF MEGA CORPORATION AND IS USED ONLY IN REFERENCE TO WORK PROPOSED OR CONTRACTED BY THIS COMPANY. IT SHALL NOT BE USED FOR ANY OTHER PURPOSE WITHOUT THE PRIOR CONSENT OF MEGA CORPORATION.

TOLERANCE: UNLESS OTHERWISE SPECIFIED

3 PLACES ± 0.010 2 PLACES ± 0.030 ANGULAR ± 1°

DWG. TITLE: ACTUATOR BRACKET, WELDON SCALE: NTS DATE: Apr-10-17

DWG. NO.

051725

DRAWN BY: DSD SHEET 1 OF 1

REVISIONS

REV DESCRIPTION DATE

ECR

A MODIFIED -02, ADDED -03, HARDWARE May-23-17 DSD

B 350058 -> 350059 May-23-17 DSD

WP1

.19 .19

1 1

2 1

3 1

6 2

4 4

5 2

Appendix A

MPT12

A - 18

DSD

5−12−17

MPT12 REMOTE ACTUATION ELECTRICAL INSTALL

051834

NTS

1

5

4

3

2

1

DRAWING TITLE:

WT.QTYPART NAME

DATE:

2 PLACES ± 0.03

WITHOUT THE PRIOR CONSENT OF MEGA CORPORATION.

IT SHALL NOT BE USED FOR ANY OTHER PURPOSE

WORK PROPOSED OR CONTRACTED BY THIS COMPANY.

D IS USED ONLY IN REFERENCE TO CORPORATION AN

THIS DRAWING IS THE PROPERTY OF MEGA

DWG. No.:

ANGULAR ± 1°

REF No.

SHEET OF

Part No.

No.

NAME OF JOB:

3 PLACES ± 0.010

SCALE:

DRAWN BY:

TOLERANCE: UNLESS OTHERWISE SPECIFIED

(505) 345−2661

Albuquerque, NM 87125

P.O. Box 26146

700 Osuna Rd. N.E.

BILL OF MATERIAL

051835

ENCLOSURE ASSEMBLY

1

REF

10

9

8

7

6

+

−

ENCLOSURE

306373

2 SPLY

BUTT SPLICE

1

RED

BLACK RED

BLACK

BATTERY −

BATTERY +

SOLAR PANEL −

SOLAR PANEL +

YELLOW

GREEN RED

BLACK

BATTERY −

BATTERY +

MOTOR −

MOTOR +

YELLOW GREEN

BROWN

WHITE

RED BLACK

A

SECTION A−A

(2) BLUE

BROWN (1)

B

SECTION B−B

(2) GREEN

YELLOW (1)

D

SECTION D−D

(2) BLACK

RED (1)

C

SECTION C−C

(2) BLACK

RED (1)

BROWN

WHITE

DEUTSCH RECEPTACLE, 2 CON DEUTSCH PLUG, 2 CON SECONDAR Y LOCK, 2 PIN SECONDARY LOCK, 2 SOCKET DEUTSCH PIN, 16−10 AWG DEUTSCH SOCKET, 16−20 AWG

304284

2STK

SPLY

STK

SPLY SPLY SPLY

2 2 2 4 4

304285 304384 304385 303366 303380

WIRELESS MOTOR DRIVER

SOLAR CHARGE CONTROLLER

2

3

305272

1 SPLY

HEAT SHRINK, POLYOLEFIN, 3/8

56789

10

6810

5

7

9

SOLAR PANEL

Appendix A

MPT12

A - 19

.75

1.00

.55

.88

THRU

.25

5 PLACES

1.50

.00

2.50

3.50

4.00

4.75

2.50

.00

3.25

4.38

3.63

1.54

.63

THRU

ITEM PART NO. PART NAME QTY REF NO. IND. WT.

1 051835-01 ENCLOSURE, MODIFIED 1 308294 DETAIL 2 051835-02 BACKING PLATE, MODIFIED 1 308295 DETAIL 3 303353 TERMINAL STRIP 1 STK 4 305251 CABLE TIE, 12" 5 SPLY 5 305880 CONDENSATION DRAIN, JUNCTION BOX 1 STK 6 308296 SOLAR CHARGE CONTROLLER 1 STK 7 308297 WIRELESS MOTOR DRIVER 1 STK 8 354677 STRAIN RELIEF 1/2" LG. 1 STK 9 355022 LOCKRING NUT 1/2" 1 STK

700 Osuna Rd. N.E. P.O. Box 26146 Albuquerque, NM 87125 (505) 345-2661

THIS DRAWING IS THE PROPERTY OF MEGA CORPORATION AND IS USED ONLY IN REFERENCE TO WORK PROPOSED OR CONTRACTED BY THIS COMPANY. IT SHALL NOT BE USED FOR ANY OTHER PURPOSE WITHOUT THE PRIOR CONSENT OF MEGA CORPORATION.

TOLERANCE: UNLESS OTHERWISE SPECIFIED

3 PLACES ± 0.010 2 PLACES ± 0.030 ANGULAR ± 1°

DWG. TITLE: ENCLOSURE ASSEMBLY SCALE: NTS DATE: May-12-17

DWG. NO.

051835

DRAWN BY: DSD SHEET 1 OF 1

ATTACH COMPONENTS WITH ZIP TIES AS SHOWN

ENCLOSURE, MODIFIED

051835-01

BACKING PLATE, MODIFIED

051835-02

1 1

2

1

3 1

8 1

6 1

7 1

5 1

9 1

Appendix A

MPT12

A - 20

C

D

.13 MAX

4.38

9.00

(.56)

ITEM PART NO. PART NAME QTY REF NO. IND. WT.

1 031877 PLATE, A36 .38 2 REF 2 037294 GASKET, NEOPRENE 1/8" 2 REF 3 039873 PLATE, A36 .25 1 REF 4 039874 PLATE, A36 .25 1 REF 5 047019 MPT12 DRAIN PIPE ASSEMBLY 1 REF 6 047024-01 WIRE ROPE, GALV., .38" X 125" 1 306593 STK 7 047166 MPT12 & 20 BFV AND HANDLE INSTALL 1 REF 8 051328-01 PLATE, A36 .38 2 0.3

9 051328-02 PLATE, A36 .25 2 10.1 10 051328-03 PLATE, A36 .25 2 6.6 11 051328-04 GASKET, NEOPRENE 1/8" 1 0.0 12 051328-05 PLATE, A36 .25 2 10.2 13 051329 DISCHARGE PIPE, FIXED 1 REF 14 051330 DISCHARGE PIPE ASM, MOVING 1 REF 15 051356 ELBOW ASM 1 REF 16 306594 WIRE ROPE CLIP, 3/8" 6 STK 17 306596 WIRE ROPE THIMBLE, 3/8" 2 STK 18 306639 ANCHOR SHACKLE, 3/8" 1 STK 19 306640 JAW & EYE SWIVEL, 3/8" 1 STK 20 306641 TURNBUCKLE 5/8X6 JAW&JAW 1 STK 21 350005 WASHER, FLAT 1/2 4 SPLY 22 350006 WASHER, FLAT 5/8 32 SPLY 23 350029 NUT, HEX 5/8-11 UNC 16 350023 SPLY 24 350239 SCREW, CAP 1/2-13 UNC X3.50 2 SPLY 25 350285 SCREW, CAP 5/8-11 UNC X2.00 16 350277 SPLY 26 352677 NUT, LOCK 1/2-13 2 352583 SPLY 27 354591 SPRING, 13/16 ID X 2.50 2 300180 STK

700 Osuna Rd. N.E. P.O. Box 26146 Albuquerque, NM 87125 (505) 345-2661

THIS DRAWING IS THE PROPERTY OF MEGA CORPORATION AND IS USED ONLY IN REFERENCE TO WORK PROPOSED OR CONTRACTED BY THIS COMPANY. IT SHALL NOT BE USED FOR ANY OTHER PURPOSE WITHOUT THE PRIOR CONSENT OF MEGA CORPORATION.

TOLERANCE: UNLESS OTHERWISE SPECIFIED

3 PLACES ± 0.010 2 PLACES ± 0.030 ANGULAR ± 1°

DWG. TITLE: SIDE DISCHARGE ASM, HINGED SCALE: NTS DATE: Jan-16-17

DWG. NO.

051328

DRAWN BY: DSD SHEET 1 OF 2

REVISIONS

REV DESCRIPTION DATE

ECR

A ADDED -05 Jan-23-17 DSD

B ADDED 051356, MOUNTING HARDWARE Jan-23-17 DSD

COMPONENTS REMOVED FOR CLARITY

NOTE 1: PRE-ASSEMBLE ITEMS 039879 WITH SPRING. COMPRESS SPRING WITH 1/2" BOLT AND LOCKNUT (ITEMS 350239 & 352677) MAKE THE SPACE 1.94". WELD ITEM 039873 TO 10" PIPE. BE SURE THAT ITEM 039874 IS IN CONTACT WITH ITEM 037275 BEFORE WELDING.

NOTE 2: ASSEMBLE DISCHARGE PIPE AND FIT TO GOOSENECK BEFORE WELDING.

SEE DETAIL A

SECTION C-C

SECTION D-D

DETAIL A

SCALE 0.300

WP1 NOTE 2

.19 .19

WP1 TYP NOTE 2

.19 .19

WP1 NOTE 1

.25

WP1

.25

WP1 NOTE 2

.19 .19

13

1

11

1

14

1

15

1

2 1

5 1

7 1

8 2

12

2

9 2

10

2

1 2

3 1

4 1

21

4

6 1

16

6

17

1

18

1

19

1

20

1

17

1

22

8

25

4

23

4

22 12

23

6

25

6

23

6

25

6

22 12

24

2

26

2

27

2

Appendix A

MPT12

A - 21

*IF EQUIPPED

ITEM PART NO. PART NAME

QTY

REF WT

1 300345

FEMALE PLUG ASSEMBLY

1

STK

2 300484

WIRE RED/BLK, 14 GA 2 CONDUCTOR SPLY

3 301794

RUBBER BOOT, SOCKET ELECTRIC

1

STK

4 306373

WIRE TERMINAL, BUTT CONN. SHRINK SLEEVE 16−14GA

8 306373

SPLY

5 306960

WIRE TERMINAL, BUTT CONN. SHRINK SLEEVE 16−14 TO 12−10GA

4 306373

SPLY

6 351141

Ø3/8 NYLON HOSE (SYN FLEX), 40’

1

STK

7 354677

STRAIN RELIEF, ELEC, ALUMINUM, CORD SIZE .312 − .5625

2

STK

8 355022

LOCK RING NUT 1/2" FOR STRAIN RELIEF FITTING

2

STK

9 305434

GROMMET .75ID, 1.63 OD, GROOVE .25 X 1.25Ø

2

STK

10 307073

GROMMET .75ID, 1.63 OD, GROOVE .38 X 1.13Ø

1

STK

11 045811−01

CABLE, 6 CON, 14 AWG X 45’

1 300488

SPLY

12 305161

DEUTSCH PLUG, 6 CON

1

STK

13 305163

LOCK, 6 SOCKET

1

SPLY

14 303380

DEUTSCH PIN, 16−20 AWG

6

SPLY

SHEET OF DRAWN BY:

2 PLACES ± 0.03

TOLERANCE: UNLESS OTHERWISE SPECIFIED

3 PLACES ± 0.010

DRAWING TITLE:

SCALE:

DATE:

ANGULAR ± 1°

NONE

045811

M

REV

DESCRIPTION

DATE

ECR

A

ADDED 306373, 306960, 354677, & 355022 REMOVED

354647, 354648, 350000, 304737K, & 032576

Oct−24−14 CJD

B ADDED 305434, AND 307073 Nov−20−14

CJD

C REMOVED 300486 AND 300488

Jan−29−15

CJD

D ADDED −01, 305161, 305163, 303380 Mar−24−17

DSD

DETAIL 1 SHEET 2

1

6

7

8

SPLICE FOR

CLEARANCE LIGHTS

SPLICE FOR CLEARANCE LIGHTS

BOTH ENDS OF ELECTRICAL CONDUIT

Appendix A

MPT12

A - 22

1

3

1WHT

2

B

L

K

3

Y

E

L

4 RE

D

5

G

R

N

6

B

R

N

7

B L U

SIDE VIEW

BOTTOM VIEW

FEMALE CONNECTOR

300345

8X SCALE

ENLARGED BOTTOM VIEW

OF CONNECTOR WITH WIRING

NOT TO SCALE

DETAIL 1

SHEET OF DRAWN BY:

2 PLACES ± 0.03

TOLERANCE: UN LESS OTHERWISE SPECIFIED

3 PLACES ± 0.010

DRAWING TITLE:

SCALE:

DATE:

ANGULAR ± 1°

NONE

045811−2

BROWN

GREEN

RED

YELLOW

BLACK

BLACK 2 STR’

WHITE 2 STR’

WHITE

RUBBER BOOT ON

BOTTOM OF

CONNECTOR

FRONT MTG.

PLATE

FROM TRUCK SUPPLY

WIRING DIAGRAM

RED

BLACK

RED

JUNCTION BOX

LEFT

MIDDLE

CLEARANCE

LEFT

FRONT

CLEARANCE

BLACK

RIGHT

MIDDLE

CLEARANCE

RIGHT

FRONT

CLEARANCE

ITEMS IN THIS PORTION ARE IN 046839

Appendix A

MPT12

A - 23

REV DESCRIPTION

REVISIONS

DATE ECR

A (MPT10 & MP T12 ME) ECR 006 RLR 07−09−01 006

Part No.

3

6

7

5

4

2

1

Wt.

BILL OF MATERIAL

Description Qty. Ref. No.

034810

COUNTERBALANCE WELDMENT

1STK

ITEM

HITCH PIN

6

LYNCH PIN W/CHAIN

4

SWIVEL PULLEY

1

354255

354257

354276

350147

C.S. 3/8−16 X 1.50 GR 8

1 350 141

FLAT WASHER 3/8

2 350 000

SASH CORD ASSEMBLY

1

350003

032826

STK

DETAIL 2

6X SCALE

VIEW BB

B

2

3

6" PIPE COLUMN

4X SCALE

DETAIL 1

A

SECTION AA

8X SCALE

6

5

4

1

4

CHAIN FOR OPERATING THE BUTTERFLY VALVE

7

ROUND BOSS SEE DWG 046842

FOR INSTALLATION

DETAIL 1

TOOL BOX

6−1/2 HP

ENGINE

HYDRAULIC

CONTROL

VALVE

DETAIL 2

FRONT VIEW SIDE VIEW REAR VIEW

(5.06)

(1.50)

ASSEMBLY INSTRUCTIONS

ATTACH CHAIN FROM ITEM 354257 TO S−HOOK. WELD S−HOOK TO 6" PIPE APPROXIMATELY AS SHOWN.

SHEET OF DRAWN BY:

2 PLACES ± 0.03

TOLERANCE: UNLESS OTHERWISE SPECIFIED

3 PLACES ± 0.010

DRAWING TITLE:

SCALE:

DATE:

ANGULAR ± 1°

NONE

034227

Appendix A

MPT12

A - 24

HYDRAULIC RESERVIOR

HYDRAULIC PUMP

HYDRAULIC VALVE

CYLINDER

HYDRAULIC

A

HYDRAULIC

CYLINDER

B

7

SEE DWG.

FILTER

1

4

3

5

2

6

034813 034813 034813 034813 034813

1/2" I.D. HOSE ASSY X 121.88"

1/2" I.D. HOSE ASSY X 34.92"

3/4" I.D. HOSE ASSY X 33.30" 3/4" I.D. HOSE ASSY X 41.30" 1/2" I.D. HOSE ASSY X 180.88"

303756 303757

303753

303755

303754

1 2

1

STK STK

STK

1

2

3

4

5

352612

AERO−202702−8−8S

4 352296 STK

7

036881

032035

SEE DWG.

HYDRAULIC SYSTEM SCHEMATIC

034813

1/2" I.D. HOSE ASSY X 118.92"

303796

6

1

STK

034813

11

RON R.

Jul−12−01

HYDRAULIC SYSTEM

STAND TANK MPT10 & MPT12 ME

SHEET OF DRAWN BY:

2 PLACES ± 0.03

TOLERANCE: UNLESS OTHERWISE SPECIFIED

3 PLACES ± 0.010

DRAWING TITLE:

SCALE:

DATE:

ANGULAR ± 1°

NTS

NAME OF JOB:

REFPART NAMEPART NO. QTY WTITEM

Appendix A

MPT12

A - 25

SUPPLY

SERVICE

S

E

L.H. BRAKE

R.H. BRAKE

6

5

3

1

9

8

E

S

3

8

CON

2

7

8

7

8

AIR TANK ASSEMBLY

SEE DWG 034214 REF

7

10

4

MANIFOLD PLATE

SUPPORT CLAMP

3 11 11 3

10

4

036655

SHEET OF DRAWN BY:

2 PLACES ± 0.03

TOLERANCE: UNLESS OTHERWISE SPECIFIED

3 PLACES ± 0.010

DRAWING TITLE:

SCALE:

DATE:

ANGULAR ± 1°

NONE

∆

REVISIONS

REV

DESCRIPTION

DATE

ECR

A

ADDED SUPPLY AND RETURN PIPING DETAILS.

B

CHANGED SCHEMATIC & RENUMBERED BOM. DELETED 302534, 350851, 351086, 351082, 300295, & 352474.

C

ADDED 036655.

D

ADDED 351086. CHANGED QTY OF ITEM 1. REPLACED 351088 WITH 351087.

E

CONVERTED PNEUMATIC PIPIN G TO ASSEMBLIES ON BOLT−ON DRW.

F

SEE ECR ST−150.

G

CHANGED SCHEMATIC & BOM. DELETED 351072, 351066, & 352871. RENUMBERED BOM.

H

REMOVED 03 6655.

I

RENUMBERED BOM.

Appendix A

MPT12

A - 26

Appendix A

MPT12

A - 27

ITEM PART NO. PART NAME QTY REF NO. IND. WT.

1 303230 MEGA ID PLATE 1 STK

700 Osuna Rd. N.E. P.O. Box 26146 Albuquerque, NM 87125 (505) 345-2661

THIS DRAWING IS THE PROPERTY OF MEGA CORPORATION AND IS USED ONLY IN REFERENCE TO WORK PROPOSED OR CONTRACTED BY THIS COMPANY. IT SHALL NOT BE USED FOR ANY OTHER PURPOSE WITHOUT THE PRIOR CONSENT OF MEGA CORPORATION.

TOLERANCE: UNLESS OTHERWISE SPECIFIED

3 PLACES ± 0.010 2 PLACES ± 0.030 ANGULAR ± 1°

DWG. TITLE: INSTRUCTION, ID TAG STAMPING SCALE: NTS DATE: Nov-20-17

DWG. NO.

048512

DRAWN BY: TCS SHEET 1 OF 1

SERIAL NUMBER:

WWWWW

WWWWW IS WORKORDER NUMBER FOR SPECIFIC JOB

MODEL NUMBER: MPT## ## IS VOLUME OF TANK (AS SPECIFIED ON THE SALES ORDER) DIVIDED BY 1,000 ROUND DOWN TO NEAREST THOUSAND

PART NO.:

MEGA STAND TANK

DATA: ##,### GAL ##,### IS VOLUME OF THE TANK (AS SPECIFIED ON THE SALES ORDER IN GALLONS ROUNDED DOWN TO THE NEAREST THOUSAND FOR TANKS LARGER THAN OR AT 10,000 GALLONS OR IN GALLONS ROUNDED DOWN TO THE NEAREST HUNDERED FOR TANKS SMALLER THAN 10,000 GALLONS

xxxxx

MPT12

12000 GAL

MEGA STAND TANK

Appendix A

MPT12

A - 28

REVISIONS

REV

DESCRIPTION

DATE

ECR

A

ADDED 355339.

RON R.

B 355215 WAS 355073.

Jan−18−12

CSB

C REMOVED 355215

Apr−07−14

CSB

FRONT VIEW

TOOL BOX

6−1/2 HP ENGINE

VALVE

CONTROL

HYDRAULIC

REAR VIEW

DECAL KIT PART NUMBER 355155

STK STK STK STK STK STK

STK

SHEET OF DRAWN BY:

2 PLACES ± 0.03

TOLERANCE: UNLESS OTHERWISE SPECIFIED

3 PLACES ± 0.010

DRAWING TITLE:

SCALE:

DATE:

ANGULAR ± 1°

NONE

4

5

2

1

3

17

6

13

12

1

NOTE

∆ FOR TWO FILL PIPE APPLICATION ONLY

∆

SHIPPING DATA

HEIGHT: 13’−9" (IN LOWERED POSITION)

LENGTH: 40’−6" WIDTH: 8’−6" WEIGHT: 21,400 LBS

∆

D CHANGE CYLINDER LABELS TO MATCH CONTROLS

Feb−18−15

CSB

12

13

E

DELETED 354764, 355162, 355165, 355168, 355169, 355177

Mar−23−16

16028

ADDED 307408 & 307409

STK STK

10

9

THIS SIDE

OPPOSITE SIDE

STK

Appendix A

MPT12

A - 29