Mean Well MDR-60 series Test Results / Test Reports

60W Single Output Industrial DIN Rail Power Supply

MDR-60 series

MODEL：MDR-60-24

OUTPUT FUNCTION TEST

NO TEST ITEM SPECICATION TEST CONDITION RESULT VERDICT

1 RIPPLE & NOISE V1: 150 mVp-p (Max ) I/P: 230VAC

O/P:FULL LOAD
Ta:25℃

V1: 15 mVp-p (Max )

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2 OUTPUT VOLTAGE

ADJUST RANGE

3 OUTPUT VOLTAGE

TOLERANCE

4 LINE REGULATION V1: 1 %~ -1 % (Max) I/P: 100VAC ~ 264 VAC

5 LOAD REGULATION V1: 1 %~ -1 % (Max) I/P: 230 VAC

9 OVER/UNDERSHOOT TEST

10 DYNAMIC LOAD V1: 2400 mVp-p I/P: 230 VAC

CH1: 24 V~ 30V I/P: 230 VAC

I/P: 115 VAC
O/P:MIN LOAD
Ta:25℃

V1: 1 %~ -1 % (Max) I/P: 100VAC / 264 VAC

O/P:FULL/ MIN LOAD
Ta:25℃

O/P:FULL LOAD
Ta:25℃

O/P:FULL ~MIN LOAD
Ta:25℃

230VAC: 500 ms (Max) 230VAC/ 270 ms 6 SET UP TIME
115 VAC:

230VAC: 30 ms (Max) 230VAC/ 11 ms 7 RISE TIME
115VAC: 30 ms (Max)

230VAC: 50 ms (TYP)
115VAC:

< +5%

500 ms (Max)

20 ms (TYP)

I/P: 230 VAC
I/P: 115 VAC
O/P:FULL LOAD
Ta:25℃

I/P: 230 VAC
I/P: 115 VAC
O/P:FULL LOAD
Ta:25℃

I/P: 230 VAC
I/P: 115 VAC
O/P:FULL LOAD
Ta:25℃

I/P: 230 VAC
O/P:FULL LOAD
Ta:25℃

O/P:FULL /Min LOAD
90%DUTY/1KHZ
Ta:25℃

V~

31.6

22.81

22.81

V~

V1: 0.08 %~ -0.08 %

V1: 0 %~ 0 %

V1: 0.08 %~ -0.08 %

115VAC/ 183 ms

115VAC/ 11 ms

230VAC/ 101 ms 8 HOLD UP TIME
115VAC/ 21.9 ms

TEST: <5

V/ 230 VAC

31.6

V/ 115 VAC

177 mVp-p

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Model: MDR-60-24 Test Report 1 / 5

60W Single Output Industrial DIN Rail Power Supply

MDR-60 series

INPUT FUNCTION TEST

NO

TEST ITEM SPECICATION TEST CONDITION RESULT VERDICT

I/P:TESTING
O/P:FULL LOAD
Ta:25℃

I/P:
LOW-LINE-3V= 82 V
HIGH-LINE+15%=300 V
O/P:FULL/MIN LOAD
ON: 30 Sec . OFF: 30 Sec 10MIN
( AC POWER ON/OFF NO DAMAGE )

50V~264V 1 INPUT VOLTAGE RANGE 85VAC~264 VAC

TEST: OK

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2 INPUT FREQUENCY RANGE 47HZ ~63 HZ

NO DAMAGE OSC

3 EFFICIENCY

4 INPUT CURRENT

5 INRUSH CURRENT

88 % (TYP)

230V/ 1 A (TYP) I = 0.61 A/ 230 VAC
115V/ 1.8 A (TYP)

230V/ 60 A (TYP) I = 52 A/ 230 VAC
115V/ 30 A(TYP)

COLD START

I/P: 85 VAC ~ 264 VAC
O/P:FULL~MIN LOAD
Ta:25℃

I/P: 230 VAC
O/P:FULL LOAD
Ta:25℃

I/P: 230 VAC
I/P: 115 VAC
O/P:FULL LOAD
Ta:25℃

I/P: 230 VAC
I/P: 115 VAC
O/P:FULL LOAD
Ta:25℃

O/P:Min LOAD
Ta:25℃

TEST: OK

88.3%

I = 1.09 A/ 115 VAC

I = 26 A/ 115 VAC

L-FG: 0.64 mA 6 LEAKAGE CURRENT < 1 mA / 240 VAC I/P: 254 VAC
N-FG: 0.64 mA

PROTECTION FUNCTION TEST

NO TEST ITEM SPECICATION TEST CONDITION RESULT VERDICT

1 OVER LOAD PROTECTION 105 %~ 150 % I/P: 230 VAC

I/P: 115 VAC
O/P:TESTING
Ta:25℃

2 OVER VOLTAGE PROTECTION CH1: 31.2V~ 36V I/P: 230 VAC

I/P: 115 VAC
O/P:MIN LOAD
Ta:25℃

121 % / 230 VAC
120 % / 115 VAC
Constant Current Limiting

33.6 V/ 230 VAC

33.6 V/ 115 VAC
Shunt down Re- power ON

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3 SHORT PROTECTION SHORT EVERY OUTPUT

CONTROL FUNCTION TEST

NO TEST ITEM SPECICATION TEST CONDITION RESULT VERDICT

1 NO LOAD POWER CON SUMPTION <0.75W I/P: 230 VAC

2 DC OK SIGNAL 30V/ 1A I/P: 230 VAC

1 HOUR NO DAMAGE

I/P: 264 VAC
O/P:FULL LOAD
Ta:25℃

I/P: 115 VAC
O/P:NO LOAD
Ta:25℃

O/P: FULL LOAD
Ta:25℃

NO DAMAGE
Constant Current Limiting

230 VAC/ 0.68 W
115 VAC/ 0.6 W

OK

Model: MDR-60-24 Test Report 2 / 5

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60W Single Output Industrial DIN Rail Power Supply

MDR-60 series

ENVIRONMENT TEST

NO TEST ITEM SPECICATION TEST CONDITION RESULT VERDICT

1 TEMPERATURE RISE TEST

MODEL：MDR-60-24

1. ROOM AMBIENT BURN-IN： 1 HRS
I/P: 230VAC O/P: FULL LOAD Ta=29.5 ℃

2. HIGH AMBIENT BURN-IN： 2 HRS
I/P: 230VAC O/P: FULL LOAD Ta=55.6 ℃

NO Position P/N

1
2
3
4
5
6
7
8

9
10
11
12
13
14
15

2 OVER LOAD BURN-IN TEST NO DAMAGE

1 HOUR ( MIN )

3 LOW TEMPERATURE

TURN ON TEST

TURN ON AFTER 2 HOUR

ROOM AMBIENT

Q1 P9NK70ZFP 7.5A/700V
D1 EGP20J 2A/600V

ZD1 P6KE150A

T1 COIL TF-1582

C5
BD1 KBJ608G 6A/800V
C36

C200
D100 BYQ28X-200 10A/200V
C105
L100 RB010E

LF1 TF-484

U1 NCP1200

U100 AP4310

RY1 OUAZ-1SS-112L 1A/24V

150U/400V HU4 105℃

100U/50V KY 105℃

22U/50V YXM 105℃

470U/35V KY 105℃

I/P: 230 VAC
O/P:124 ﹪LOAD
Ta:25℃

I/P: 230 VAC
O/P: 100 ﹪LOAD
Ta= -20℃

HIGH AMBIENT

Ta= 29.5 ℃

71.1℃ 99.0℃

69.7℃ 97.5℃

61.1℃ 87.2℃

77.4℃ 103.1℃

47.6℃ 73.6℃

49.2℃ 75.1℃

58.4℃ 84.3℃

60.1℃ 85.3℃

66.1℃ 90.1℃

57.7℃ 82.5℃

56.4℃ 81.3℃

44.2℃ 71.1℃

57.0℃ 83.0℃

54.0℃ 79.1℃

51.8℃ 76.6℃

TEST：OK

TEST：OK

Ta= 55.6 ℃

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4 HIGH HUMIDITY

HIGH TEMPERATURE
HIGH VOLTAGE
TURN ON TEST

5 TEMPERATURE

COEFFICIENT

6 VIBRATION TEST 1 Carton & 1 Set

AFTER 12 HOURS
IN CHAMBER ON
CONTROL 60℃
NO DAMAGE

0.03 %(0~50℃)

+

(1) Waveform: Sine Wave
(2) Frequency:10~500Hz
(3) Sweep Time:10min/sweep cycle
(4) Acceleration:2G
(5) Test Time:1 hour in each axis (X.Y.Z)
(6) T a:25℃

I/P: 272 VAC
O/P:FULL LOAD
Ta= 60℃
HUMIDITY= 95 %R.H
I/P: 230 VAC
O/P:FULL LOAD

TEST：OK

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+ 0.021 %(0~50℃)

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TEST：OK

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Model: MDR-60-24 Test Report 3 / 5

60W Single Output Industrial DIN Rail Power Supply

MDR-60 series

SAFETY TEST

NO TEST ITEM SPECICATION TEST CONDITION RESULT VERDICT

1 WITHSTAND VOLTAGE I/P-O/P: 3 KVAC/min

I/P-FG: 1.5 KVAC/min
O/P-FG: 0.5 KVAC/min

I/P-O/P: 3.6 KVAC/min
I/P-FG: 1.8 KVAC/min
O/P-FG: 0.6 KVAC/min
Ta:25℃

I/P-O/P: 6.07 mA
I/P-FG:

O/P-FG: 3.24 mA
NO DAMAGE

4.97

mA

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2 ISOLATION RESISTANCE I/P-O/P:500VDC>100MΩ

I/P-FG: 500VDC>100MΩ
O/P-FG:500VDC>100MΩ

3 GROUNDING CONTINUITY FG(PE) TO CHASSIS

OR TRACE < 100 mΩ

4 APPROVAL

TUV: Certificate NO：R50100751
UL: File NO：E215312

I/P-O/P: 500 VDC

I/P-FG: 500 VDC

O/P-FG: 500 VDC
Ta:25℃

40 A / 2min
Ta:25℃

I/P-O/P:
I/P-FG: 5 GΩ

O/P-FG:
NO DAMAGE

4

6

14 mΩ

GΩ

GΩ

E.M.C TEST

NO TEST ITEM SPECICATION TEST CONDITION RESULT VERDICT

1 HARMONIC EN61000-3-2

CLASS A

2 CONDUCTION EN55022

CLASS B

3 RADIATION EN55022

CLASS B

4 E.S.D EN61000-4-2

INDUSTRY
AIR:8KV / Contact:4KV

5 E.F.T EN61000-4-4

INDUSTRY
INPUT: 2KV

6 SURGE IEC61000-4-5

INDUSTRY
L-N :2KV
L,N-PE:4KV

I/P: 230 VAC/50HZ
O/P:FULL LOAD
Ta:25℃

I/P: 230 VAC (50HZ)
O/P:FULL/50% LOAD
Ta:25℃

I/P: 230 VAC (50HZ)
O/P:FULL LOAD
Ta:25℃

I/P: 230 VAC/50HZ
O/P:FULL LOAD
Ta:25℃

I/P: 230 VAC/50HZ
O/P:FULL LOAD
Ta:25℃

I/P: 230 VAC/50HZ
O/P:FULL LOAD
Ta:25℃

PASS

PASS
Test by certified Lab P

PASS
Test by certified Lab P

CRITERIA A

CRITERIA A

CRITERIA A

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7

Test by certified Lab ＆ Test Report Prepare

M.T.B.F & LIFE CYCLE CALCULATION

NO TEST ITEM SPECICATION TEST CONDITION RESULT VERDICT

1 CAPACITOR

LIFE CYCLE

2 MTBF MIL-HDBK-217F NOTICES2 PARTS COUNT

MDR-60-24: SUPPOSE C105 IS THE MOST CRITICAL COMPONENT
I/P: 230VAC O/P:FULL LOAD Ta= 25℃ LIFE TIME=413612 HRS
I/P: 230VAC O/P:FULL LOAD Ta= 60℃ LIFE TIME=56593 HRS

TOTAL FAILURE RA TE: 299.2KHRS

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Model: MDR-60-24 Test Report 4 / 5

60W Single Output Industrial DIN Rail Power Supply

MDR-60 series

COMPONENT STRESS TEST

NO TEST ITEM SPECICATION TEST CONDITION RESULT VERDICT

Q1 Rated

( D to S) or (C to E) Peak Voltage

3 Clamp Diode Peak Voltage D1 Rated

STP9NK70 : 700V 7.5A

BYQ28X-200 : 10A/200V

EGP20J : 600V 2A

I/P:High-Line +3V = 267 V
O/P: (1)Full Load Turn on
(2) Output Short
Ta:25℃

I/P:High-Line +3V = 267 V
O/P: (1)Full Load Turn on
(2)Output Short
Ta:25℃

I/P:High-Line +3V = 267 V
O/P: (1) Dynamic Load
90%Duty/1KHz
Ta:25℃

(1) 578 V 1 Power Transistor
(2) 570 V

(1) 184 V 2 Diode Peak Voltage D100 Rated
(2) 186 V

(1) 502 V

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4 Input Capacitor Voltage C5 Rated

:150u / 400V/ 105℃

5 Control IC Voltage Test U1 Rated

1200D60R2G : 16V

I/P:High-Line +3V = 267 V
O/P: (1)Full Load Turn on /Off
(2) Min load Turn on /Off

(3)Full Load /Min load Change

Ta:25℃

I/P:High-Line +3V = 267 V
O/P: (1)Full Load Turn on /Off
(2) Min load Turn on /Off

(3)Full Load /Min load Change
Ta:25℃

(1) 376 V
(2) 378 V

(3) 378 V

(1) 11.92 V
(2) 10.86 V
(3) 11.92 V

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DATE SAMPLE TEST RESULT TESTER APPROVAL

2006/12/14 RD SAMPLE PASS VINCENT TSENG MAX LIN

2007/3/6

2007/5/9

PRODUCT SAMPLE

W0701B07

PRODUCT SAMPLE

W0703A07

PASS VINCENT TSENG MAX LIN

PASS VINCENT TSENG MAX LIN

2003/12/12 A50-F023

Model: MDR-60-24 Test Report 5 / 5