Mean Well MDR-20 series Test Results / Test Reports

20W Single Output Industrial DIN Rail Power Supply

MDR-20 series

MODEL：MDR-20-12

OUTPUT FUNCTION TEST

NO TEST ITEM SPECICATION TEST CONDITION RESULT VERDICT

1 RIPPLE & NOISE V1: 120 mVp-p (Max ) I/P: 230VAC

O/P:FULL LOAD Ta:25℃

V1: 19 mVp-p (Max )

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2 OUTPUT VOLTAGE

ADJUST RANGE

3 OUTPUT VOLTAGE

TOLERANCE

4 LINE REGULATION V1: 1 %~ -1 % (Max) I/P: 100 VAC ~ 264 VAC

5 LOAD REGULATION V1: 1 %~ -1 % (Max) I/P: 230 VAC

9 OVER/UNDERSHOOT TEST

10 DYNAMIC LOAD V1: 1200 mVp-p I/P: 230 VAC

CH1: 10.8 V~ 13.2 V I/P: 230 VAC

I/P: 115 VAC O/P:MIN LOAD Ta:25℃

V1: 1 %~ -1 % (Max) I/P: 100 VAC / 264 VAC

O/P:FULL/ MIN LOAD Ta:25℃

O/P:FULL LOAD Ta:25℃

O/P:FULL ~MIN LOAD Ta:25℃

230VAC: 500 ms (Max) 230VAC/ 241 ms 6 SET UP TIME 115 VAC:

230VAC: 30 ms (Max) 230VAC/ 7 ms 7 RISE TIME 115VAC: 30 ms (Max)

230VAC: 50 ms (TYP) 115VAC:

< +5%

1000 ms (Max)

20 ms (TYP)

I/P: 230 VAC I/P: 115 VAC O/P:FULL LOAD Ta:25℃

I/P: 230 VAC O/P:FULL LOAD Ta:25℃

O/P:FULL /Min LOAD 90%DUTY/1KHZ Ta:25℃

V~

13.85

10.21

V~

V1: 0.2 %~ -0.2 %

V1: 0 %~ 0 %

V1: 0.15 %~ -0.15 %

115VAC/ 275 ms

115VAC/ 6 ms

230VAC/ 133 ms 8 HOLD UP TIME 115VAC/ 29 ms

TEST: <5

V/ 230 VAC

13.85

V/ 115 VAC

312 mVp-p

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%

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Model: MDR-20-12 Test Report 1 / 5

20W Single Output Industrial DIN Rail Power Supply

MDR-20 series

INPUT FUNCTION TEST

NO

TEST ITEM SPECICATION TEST CONDITION RESULT VERDICT

I/P:TESTING O/P:FULL LOAD Ta:25℃

I/P: LOW-LINE-3V= 82 V HIGH-LINE+15%=300 V O/P:FULL/MIN LOAD ON: 30 Sec . OFF: 30 Sec 10MIN ( AC POWER ON/OFF NO DAMAGE )

46V~264V 1 INPUT VOLTAGE RANGE 85VAC~264 VAC

TEST: OK

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2 INPUT FREQUENCY RANGE 47HZ ~63 HZ

NO DAMAGE OSC

3 EFFICIENCY

4 INPUT CURRENT

5 INRUSH CURRENT

80 % (TYP)

230V/ 0.35 A (TYP) I = 0.25 A/ 230 VAC 115V/ 0.55 A (TYP)

230V/ 40 A (TYP) I = 22 A/ 230 VAC 115V/ 20 A(TYP)

COLD START

I/P: 85 VAC ~ 264 VAC O/P:FULL~MIN LOAD Ta:25℃

I/P: 230 VAC O/P:FULL LOAD Ta:25℃

I/P: 230 VAC I/P: 115 VAC O/P:FULL LOAD Ta:25℃

O/P:Min LOAD Ta:25℃

TEST: OK

81.2%

I = 0.38 A/ 115 VAC

I = 11 A/ 115 VAC

L-FG: 0.64 mA 6 LEAKAGE CURRENT < 1 mA / 240 VAC I/P: 254 VAC N-FG: 0.64 mA

PROTECTION FUNCTION TEST

NO TEST ITEM SPECICATION TEST CONDITION RESULT VERDICT

1 OVER LOAD PROTECTION 105 %~ 160 % I/P: 230 VAC

I/P: 115 VAC O/P:TESTING Ta:25℃

2 OVER VOLTAGE PROTECTION CH1: 13.8 V~ 16.2 V I/P: 230 V AC

I/P: 115 VAC O/P:MIN LOAD Ta:25℃

128 %/ 230 VAC

127 %/ 115 VAC Constant Current Limiting

15.3 V/ 230 VAC

15.3 V/ 115 VAC Shunt down Re- power ON

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3 SHORT PROTECTION SHORT EVERY OUTPUT

CONTROL FUNCTION TEST

NO TEST ITEM SPECICATION TEST CONDITION RESULT VERDICT

1 NO LOAD POWER CON SUMPTION <0.75W I/P: 230 VAC

2 DC OK ACTIVE SIGNAL (max) 9V~13.5V / 40mA I/P: 230 VAC

1 HOUR NO DAMAGE

I/P: 264 VAC O/P:FULL LOAD Ta:25℃

I/P: 115 VAC O/P:NO LOAD Ta:25℃

I/P: 115 VAC O/P: 40mA Ta:25℃

NO DAMAGE Constant Current Limiting

230 VAC/ 0.71W 115 VAC/ 0.62W

230 VAC/ 11.93V 115 VAC/ 11.97V

Model: MDR-20-12 Test Report 2 / 5

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20W Single Output Industrial DIN Rail Power Supply

MDR-20 series

ENVIRONMENT TEST

NO TEST ITEM SPECICATION TEST CONDITION RESULT VERDICT

1 TEMPERATURE RISE TEST

MODEL：MDR-20-24

1. ROOM AMBIENT BURN-IN：1.5HRS I/P: 230VAC O/P: FULL LOAD Ta= 31.4℃

2. HIGH AMBIENT BURN-IN：45HRS I/P: 230VAC O/P: FULL LOAD Ta= 44.6℃

NO Position P/N

1 2 3 4 5 6 7 8

9 10 11 12 13 14

2 OVER LOAD BURN-IN TEST NO DAMAGE

1 HOUR ( MIN )

3 LOW TEMPERATURE

TURN ON TEST

TURN ON AFTER 2 HOUR

ROOM AMBIENT

U1 NCP1200 ON C5

BD1 KBP208G 2A/800V LT

LF1 LF-562 JSI

D1 EGP20J 2A/600V ZOW Q1 K3562 6A/600V TOS

ZD1 P6KE150A LT

D100 F20LC30 20A/300V SHI

C36

C105

J100 L100 DR-007D D300 HER104 1A/300V REC Q302 2SA1249 -1.5A/-160V

33U/400V NCC 105℃ KMG

100U/35V RUB 105℃ YXF 220U/35V RUB 105℃ ZLH

∩型錳銅線

I/P: 230 VAC O/P: 132﹪LOAD Ta:25℃

I/P: 230 VAC O/P: 100﹪LOAD Ta= -20℃

HIGH AMBIENT

Ta= 31.4 ℃

61.5℃ 73.6℃

47.6℃ 58.5℃

53.2℃ 63.0℃

49.7℃ 66.0℃

69.0℃ 80.2℃

74.6℃ 87.0℃

63.3℃ 73.4℃

82.0℃ 92.6℃

60.9℃ 72.7℃

66.2℃ 77.2℃

57.5℃ 68.4℃

61.6℃ 72.5℃

75.6℃ 87.0℃

76.2℃ 86.8℃

TEST：OK

Ta= 44.6 ℃

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4 HIGH HUMIDITY

HIGH TEMPERATURE HIGH VOLTAGE TURN ON TEST

5 TEMPERATURE

COEFFICIENT

6 VIBRATION TEST 1 Carton & 1 Set

AFTER 12 HOURS IN CHAMBER ON CONTROL 50℃ NO DAMAGE

0.03 %(0~50℃)

+

(1) Waveform: Sine Wave (2) Frequency:10~500Hz (3) Sweep Time:10min/sweep cycle (4) Acceleration:2G (5) Test Time:1 hour in each axis (X.Y.Z) (6) T a:25℃

I/P: 272 VAC O/P:FULL LOAD Ta= 50℃ HUMIDITY= 95 %R.H I/P: 230 VAC O/P:FULL LOAD

TEST：OK

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+ 0.004 %(0~50℃)

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TEST：OK

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Model: MDR-20-12 Test Report 3 / 5

20W Single Output Industrial DIN Rail Power Supply

MDR-20 series

SAFETY TEST

NO TEST ITEM SPECICATION TEST CONDITION RESULT VERDICT

1 WITHSTAND VOLTAGE I/P-O/P: 3 KVAC/min

I/P-FG: 1.5 KVAC/min O/P-FG: 0.5 KVAC/min

I/P-O/P: 3.6 KVAC/min I/P-FG: 1.8 KVAC/min O/P-FG: 0.6 KVAC/min Ta:25℃

I/P-O/P: 3.9 mA I/P-FG:

O/P-FG: 2.08 mA NO DAMAGE

4.46

mA

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2 ISOLATION RESISTANCE I/P-O/P:500VDC>100MΩ

I/P-FG: 500VDC>100MΩ O/P-FG:500VDC>100MΩ

3 GROUNDING CONTINUITY FG(PE) TO CHASSIS

OR TRACE < 100 mΩ

4 APPROVAL

TUV: Certificate NO ：R50093954 UL: File NO ：E215312

I/P-O/P: 500 VDC

I/P-FG: 500 VDC

O/P-FG: 500 VDC Ta:25℃

40 A / 2min Ta:25℃

I/P-O/P: I/P-FG: 9 GΩ

O/P-FG: NO DAMAGE

18

30

13 mΩ

GΩ

E.M.C TEST

NO TEST ITEM SPECICATION TEST CONDITION RESULT VERDICT

1 HARMONIC EN61000-3-2

CLASS A

2 CONDUCTION EN55022 EN55011

CLASS B

3 RADIATION EN55022 EN55011

CLASS B

4 E.S.D EN61000-4-2

LIGHT INDUSTRY AIR:8KV / Contact:4KV

5 E.F.T EN61000-4-4

LIGHT INDUSTRY

INPUT: 1KV

6 SURGE IEC61000-4-5

LIGHT INDUSTRY L-N :1KV L,N-PE:2KV

7

Test by certified Lab ＆ Test Report Prepare

I/P: 230 VAC/50HZ O/P:FULL LOAD Ta:25℃

I/P: 230 VAC (50HZ) O/P:FULL/50% LOAD Ta:25℃

I/P: 230 VAC (50HZ) O/P:FULL LOAD Ta:25℃

I/P: 230 VAC/50HZ O/P:FULL LOAD Ta:25℃

PASS

PASS Test by certified Lab p

CRITERIA A

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M.T.B.F & LIFE CYCLE CALCULATION

NO TEST ITEM SPECICATION TEST CONDITION RESULT VERDICT

1 CAPACITOR

LIFE CYCLE

2 MTBF MIL-HDBK-217F NOTICES2 PARTS COUNT

MDR-20-24 : SUPPOSE C105 IS THE MOST CRITICAL COMPONENT I/P: 230VAC O/P:FULL LOAD Ta= 25℃ LIFE TIME= 219673 HRS I/P: 230VAC O/P:FULL LOAD Ta= 50℃ LIFE TIME= 45198 HRS

TOTAL FAILURE RA TE: 236.9KHRS

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Model: MDR-20-12 Test Report 4 / 5

20W Single Output Industrial DIN Rail Power Supply

MDR-20 series

COMPONENT STRESS TEST

NO TEST ITEM SPECICATION TEST CONDITION RESULT VERDICT

Q1 Rated

( D to S) or (C to E) Peak Voltage

3 Clamp Diode Peak Voltage D1 Rated

K3562 : 600V / 6 A

BYQ28X-200 : 200V/ 10 A

EGP20J : 600V/ 2A

I/P:High-Line +3V = 267 V O/P: (1)Full Load Turn on (2) Output Short Ta:25℃

I/P:High-Line +3V = 267 V O/P: (1)Full Load Turn on (2)Output Short Ta:25℃

I/P:High-Line +3V = 267 V O/P: (1) Dynamic Load 90%Duty/1KHz Ta:25℃

(1) 574 V 1 Power Transistor (2) 580 V

(1) 129 V 2 Diode Peak Voltage D100 Rated (2) 108 VV

(1) 550 V

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4 Input Capacitor Voltage C5 Rated

:33u / 400V/ 105℃

5 Control IC Voltage Test U1 Rated

NCP1200 : 16V

I/P:High-Line +3V = 267 V O/P: (1)Full Load Turn on /Off (2) Min load Turn on /Off

(3)Full Load /Min load Change

Ta:25℃

I/P:High-Line +3V = 267 V O/P: (1)Full Load Turn on /Off (2) Min load Turn on /Off

(3)Full Load /Min load Change Ta:25℃

(1) 382 V (2) 386 V

(3) 386 V

(1) 12.7 V (2) 11 V (3) 11 V

DATE SAMPLE TEST RESULT TESTER APPROVAL

2006/8/24 RD SAMPLE PASS VINCENT TSENG MAX LIN

2006/10/3

2006/11/15

2007/1/11

PRODUCT SAMPLE

W0609B03

PRODUCT SAMPLE

W0611A07

PRODUCT SAMPLE

W0612C10

PASS VINCENT TSENG MAX LIN

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2003/12/12 A50-F023

Model: MDR-20-12 Test Report 5 / 5

Mean Well MDR-20 series Test Results / Test Reports

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