Mean Well GST60A12-P1J Test Report

Test Report: GST60A12-P1J

60W AC-DC High Reliability Industrial Adaptor

 DESIGN VERIFY TEST

Output Function Test

Input Function Test

Protection Function Test

Component Stress Test

 SAFETY & E.M.C. TEST

Safety Test

E.M.C. Test

 RELIABILITY TEST

ENVIRONMENT TEST

60W AC-DC High Reliability Industrial Adaptor

GST60A series

 DESIGN VERIFY TEST

OUTPUT FUNCTION TEST

NO TEST ITEM SPECIFICATION TEST CONDITION RESULT VERDICT

1 RIPPLE & NOISE(Max ) V1: 120mVp-p

2 OUTPUT VOLTAGE(Max)

TOLERANCE

3 LINE REGULATION (Max) V1: -1%~ 1% I/P: 100VAC~ 264VAC

V1: -3%~ 3% I/P: 100VAC /264VAC

I/P:230VAC
O/P:FULL LOAD
Ta:25℃

O/P:FULL/ MIN. LOAD
Ta:25℃

O/P:FULL LOAD
Ta:25℃

V1: 59.6mVp-p

V1: -0.78 %~ 0.84 %

V1: 0 %~ 0 %

P

P

P

4 LOAD REGULATION(Max) V1: -3%~ 3% I/P: 230VAC

O/P:FULL ~MIN LOAD
Ta:25℃

5 SET UP TIME(Max)

6 RISE TIME (Max) 230VAC/50ms

7 HOLD UP TIME(Typ ) 230VAC/50ms

8 OVER/UNDERSHOOT TEST

9

DYNAMIC LOAD V1: 1200mVp-p I/P: 230VAC

230VAC/1000ms
115VAC/1000ms

115VAC/50ms

115VAC/15ms

< +5%

I/P： 230 VAC
I/P： 115 VAC
O/P：FULL LOAD
Ta：25℃
I/P： 230 VAC
I/P： 115 VAC
O/P：FULL LOAD
Ta：25℃
I/P： 230 VAC
I/P： 115 VAC
O/P：FULL LOAD
Ta：25℃

I/P: 230VAC
O/P:FULL LOAD
Ta:25℃

O/P(1)FULL /Min LOAD
90%DUTY / 1KHZ
(2) (1)FULL /Min LOAD
90%DUTY / 3KHZ
(3)FULL /Min LOAD
90%DUTY / 5KHZ
(4)FULL /Min LOAD
50%DUTY / 120HZ
Ta:25℃

V1: -0.78 %~ 0.84 %

230VAC/ 530.127 ms
115VAC/ 645.874 ms

230VAC/ 36.605 ms
115VAC/ 32.731 ms

230VAC/ 88.057 ms
115VAC/ 16.903 ms

< +5%

486mVp-p

510mVp-p

518mVp-p

760mVp-p

P

P

P

P

P

P

Model: GST60A12-P1J Test Report 2 / 7

60W AC-DC High Reliability Industrial Adaptor

GST60A series

INPUT FUNCTION TEST

NO TEST ITEM SPECIFICATION TEST CONDITION RESULT VERDICT

1 INPUT VOLTAGE RANGE 90VAC~264VAC I/P:TESTING

O/P:FULL LOAD
Ta:25℃

I/P:
(1)LOW-LINE-3V=87 V
HIGH-LINE+15%=300 V
O/P:FULL/MIN LOAD
ON: 30 Sec OFF: 30 Sec 10MIN
(2)230Vac

ON: 0.5 Sec OFF: 0.5 Sec 20MIN
(3)230Vac
ON:3Sec OFF:3Sec 12HOURS
( POWER ON/OFF NO DAMAGE )

2 INPUT FREQUENCY RANGE 47HZ ~63 HZ

NO DAMAGE

4 EFFICIENCY(TYP) 89.5% I/P:230 VAC

5 INPUT CURRENT (Typ) 230V/ 1 A

115V/ 1.4 A

6 INRUSH CURRENT(Typ) 230VAC/65A

115VAC/35A
COLD START

7 LEAKAGE CURRENT < 0.75 mA / 240 VAC

I/P:100 VAC ~264 VAC
O/P:FULL~MIN LOAD
Ta:25℃

O/P:FULL LOAD
Ta:25℃

I/P： 230 VAC
I/P： 115 VAC
O/P：FULL LOAD
Ta：25℃
I/P： 230 VAC
I/P：115 VAC
O/P：FULL LOAD
Ta：25℃
I/P： 240 VAC
O/P：Min LOAD
Ta：25℃

67.237 V~264V

TEST:OK

TEST: OK

91.69%

I = 0.470A/ 230VAC
I = 0.935A/ 115VAC

I = 43.492A/ 230VAC
I =22.317A/ 115VAC

L-FG： 0.336 mA
N-FG： 0.336 mA

P

P

P

P

P

P

8 NO LOAD CONSUMPTION < 0.075 W

I/P：115VAC
I/P：230VAC
O/P：NO LOAD
Ta：25℃

< 0.0363 W
< 0.0433 W

Model: GST60A12-P1J Test Report 3 / 7

p

60W AC-DC High Reliability Industrial Adaptor

GST60A series

PROTECTION FUNCTION TEST

NO TEST ITEM SPECIFICATION TEST CONDITION RESULT VERDICT

1

OVER LOAD PROTECTION 105%~ 150%

2

OVER VOLTAGE PROTECTION CH:12.6V~16.2V

I/P: 230VAC
I/P: 115VAC
O/P:TESTING
Ta:25℃

I/P: 230VAC
I/P: 115VAC
O/P:MIN LOAD
Ta:25℃

128.0%/ 230VAC

132.2%/115VAC
Hiccup Mode

15.7V/ 230VAC V

16.0V/115VAC V

Shut down Re- power ON

P

P

3 OVER TEMPERATURE

PROTECTION

4 SHORT PROTECTION SHORT EVERY OUTPUT

NO DAMAGE

1 HOUR NO DAMAGE

I/P: 230 VAC
O/P:FULL LOAD

I/P: 264VAC
O/P: FULL LOAD
Ta:25℃

O.T.P. Active
Shut down o/p volotage，recovers

automatically after temperature
goes down

NO DAMAGE

Hiccup Mode

P

P

COMPONENT STRESS TEST

NO TEST ITEM SPECIFICATION TEST CONDITION RESULT VERDICT

1

PWM Transistor
( D to S) or (C to E) Peak Voltage

2

Diode Peak Voltage

3

Input Capacitor Voltage C5 Rated:

4

Control IC Voltage Test PWM IC U1 Rated

Q1 Rated

: 6A/ 800 V

Q100 Rated

: 80A/ 75 V

: 150μ/ 400V

105℃

: 30V

-0.4V(MIN.)

I/P:High-Line +3V =267V
AC ON/OFF
VDS:
O/P: (1)Full Load
(2)Output Short

(3) Full Load Continue
Ta:25℃

I/P:High-Line +3V =267 V
AC ON/OFF
O/P: (1)Full Load
(2)Output Short

(3)Dynamic Load 100% Load/
Min. Load 50%Duty/120Hz
(4)0%→400% Load.

Ta:25℃
I/P:High-Line +3V =267 V

O/P: (1)Full Load input on/off
(2) Min load input on /Off

(3)Full Load /Min load Change

Ta:25℃
I/P:High-Line +3V =267 V

AC ON/OFF
O/P(1)FULL LOAD

(2) Output Short
(3)O.L.P
(4)O.V.P.

VDS
(1)620V
(2)462V
(3)606V

Q100:
(1)47.2V
(2)35.6V
(3)47.2V
(4)47.6V

(1)358V
(2)358V
(3)358V

(1) 27.5V
(2) 27.3V
(3) 27.4V
(4) 14.8V
(5) 23.0V

Model: GST60A12-P1J Test Report 4 / 7

P

P

P

P

60W AC-DC High Reliability Industrial Adaptor

GST60A series

(5)NO LOAD VR MIN LOW

LINE

Ta:25℃

5 Clamp Diode Peak Voltage

D1 Rated： 1000V 1A I/P：High-Line +3V = 267 V

AC ON/OFF
O/P： (1) Dynamic Load

90%Duty/1KHz

(2)Full load continue

Ta：25℃

(1)
(2)

538
538

V
V

P

SAFETY TEST

NO TEST ITEM SPECIFICATION TEST CONDITION RESULT VERDICT

1 WITHSTAND VOLTAGE I/P-O/P: 3KVAC/min

I/P-FG :2KVAC/min
O/P-FG:0.5KVAC/min

2 ISOLATION RESISTANCE I/P-O/P:500VDC>100MΩ

I/P-FG: 500VDC>100MΩ
O/P-FG:500VDC>100MΩ

I/P-O/P: 3.6 KVAC/min
I/P-FG: 2.4 KVAC/min
O/P-FG:0.6 KVAC/min
Ta:25℃

I/P-O/P: 500 VDC

I/P-FG: 500 VDC

O/P-FG: 500 VDC
Ta:25℃

I/P-O/P:1.675 mA
I/P-FG: 3.415mA
O/P-FG:0.489 m A
NO DAMAGE

I/P-O/P: 9999 MΩ
I/P-FG: 9999 MΩ
O/P-FG: 9999MΩ
NO DAMAGE

P

P

E.M.C TEST

NO TEST ITEM SPECIFICATION TEST CONDITION RESULT VERDICT

1 HARMONIC EN61000-3-2

CLASS A

2 CONDUCTION EN55022

CLASS B

3 RADIATION EN55022

CLASS B

4 E.S.D EN61000-4-2

LIGHT INDUSTRY
AIR：8KV / Contact：4KV

5 E.F.T EN61000-4-4

LIGHT INDUSTRY
INPUT： 1KV

6 SURGE IEC61000-4-5

LIGHT INDUSTRY
L-N ：1KV
L,N-PE：2KV

7

Test by certified Lab ＆ Test Report Prepare

I/P:230VAC/50HZ
O/P:100%,75%,50%OAD
Ta:25℃

I/P： 230 VAC (50HZ)
O/P：FULL/50% LOAD
Ta：25℃

I/P： 230 VAC (50HZ)
O/P：FULL LOAD
Ta：25℃

I/P： 230 VAC/50HZ
O/P：FULL LOAD
Ta：25℃

I/P： 230 VAC/50HZ
O/P：FULL LOAD
Ta：25℃

I/P： 230 VAC/50HZ
O/P：FULL LOAD
Ta：25℃

PASS

PASS
Test by certified Lab

PASS
Test by certified Lab

CRITERIA A

CRITERIA A

CRITERIA A

P

P

P

P

P

P

Model: GST60A12-P1J Test Report 5 / 7

60W AC-DC High Reliability Industrial Adaptor

GST60A series

 RELIABILITY TEST

ENVIRONMENT TEST

NO TEST ITEM SPECIFICATION TEST CONDITION RESULT VERDICT

1 TEMPERATURE RISE TEST

2 OVER LOAD BURN-IN TEST NO DAMAGE

3 LOW TEMPERATURE

TURN ON TEST

MODEL： GST60A24-P1J

1. ROOM AMBIENT BURN-IN：1 HRS
I/P： 230VAC O/P： FULL LOAD Ta= 20.9℃

2. HIGH AMBIENT BURN-IN： 1 HRS
I/P： 230VAC O/P： FULL LOAD Ta= 41.1 ℃

NO Position

1
2
3
4
5
6
7
8

9
10
11
12
13
14

1 HOUR ( MIN )

TURN ON AFTER 2 HOUR

LF1

LF2
BD1
R22

C15

RTH2

Q100

C103

ROOM AMBIENT

Ta= 20.9 ℃

47.0℃ 70.1℃

55.3℃ 79.0℃

59.4℃ 78.6℃

50.6℃ 68.5℃

C5

T1

Q1
U1
D1
R5

I/P： 230 VAC
O/P： 120 ﹪LOAD
Ta：25℃
I/P： 264VAC/100VAC
O/P： 100 ﹪LOAD
Ta= -35 ℃

65.8℃ 80.3℃

52.0℃ 70.4℃

51.6℃ 69.6℃

56.8℃ 73.3℃

65.0℃ 79.6℃

54.9℃ 70.8℃

50.7℃ 68.5℃

48.3℃ 67.3℃

50.6℃ 68.7℃

54.2℃ 72.0℃

HIGH AMBIENT

Ta= 41.1 ℃

P

TEST：OK

P

TEST：OK

P

4 HIGH HUMIDITY

HIGH TEMPERATURE
HIGH VOLTAGE
TURN ON TEST

5 TEMPERATURE

COEFFICIENT

STORAGE TEMPERATURE TEST

6

7 THERMAL SHOCK TEST

AFTER 12 HOURS
IN CHAMBER ON
CONTROL 50 ℃
NO DAMAGE

+ 0.03 %/℃(0~50℃) I/P： 230 VAC

1. Thermal shock Temperature： -40℃~ +85℃

2. Temperature change rate ：25℃ / MIN

3. Dwell time low and high temperature ： 30 MIN/EACH

4. Total test cycle：5 CYCLE

5. Input/Output condition： STATIC

1. Thermal shock Temperature： -30℃~ +70℃

2. Temperature change rate ：25℃ / MIN

3. Dwell time low and high temperature ： 30 MIN/EACH

4. Total test cycle：10 CYCLE

5. Input/Output condition： 230VAC/Full Load AC ON/OFF TEST

turn on 58sec；turn off 2sec

I/P： 272 VAC
O/P：FULL LOAD
Ta= 50.2 ℃
HUMIDITY= 95 %R.H

O/P：FULL LOAD

Model: GST60A12-P1J Test Report 6 / 7

TEST：OK

P

+ 0.017 %/℃(0~50℃)

P

OK

P

OK

P

60W AC-DC High Reliability Industrial Adaptor

8 VIBRATION TEST 1 Carton & 1 Set

(1) Waveform： Sine Wave
(2) Frequency：10~500Hz
(3) Sweep Time：10min/sweep cycle
(4) Acceleration：2G
(5) T est Time：60min in each axis (X.Y.Z)
(6) T a：25℃

9 CAPACITOR

LIFE CYCLE

10 MTBF

SUPPOSE C103 IS THE MOST CRITICAL COMPONENT
(1) I/P： 230VAC O/P：FULL LOAD Ta= 25 ℃ LIFE TIME
(2) I/P： 230VAC O/P：FULL LOAD Ta= 50 ℃ LIFE TIME
(3) I/P： 230VAC O/P：75% LOAD Ta= 50 ℃ LIFE TIME
(4) I/P： 230VAC O/P：50% LOAD Ta=50 ℃ LIFE TIME
MIL-HDBK-217F

TOTAL FAILURE RATE： 709.7 KHRS

GST60A series

TEST：OK

(1) 210085.3HRS
(2) 52564.3HRS
(3) 68824HRS
(4) 94030.8HRS

P

P

P

11 DMTBF/Accelerated Life Test

Demonstration Mean Time Between Failure (Expected Life): Above 30,000 hours @ TA 50℃

P

TEST RESULT

TESTER REVIEW APPROVAL

PASS FRANK GESG WANGDZ

2007/3/20 A50-S014

Model: GST60A12-P1J Test Report 7 / 7