Mean Well DR-30 series Test Results / Test Reports

Page 1
30W Single Output Industrial DIN Rail Power Supply
DR-30 series
MODELDR-30-5
OUTPUT FUNCTION TEST
NO TEST ITEM SPECICATION TEST CONDITION RESULT VERDICT
1 RIPPLE & NOISE V1: 80 mVp-p (Max ) I/P: 230VAC
O/P:FULL LOAD Ta:25
V1: 7 mVp-p (Max )
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2 OUTPUT VOLTAGE
ADJUST RANGE
3 OUTPUT VOLTAGE
TOLERANCE
4 LINE REGULATION V1: 1 %~ -1 % (Max)
5 LOAD REGULATION V1: 1 %~ -1 % (Max)
9 OVER/UNDERSHOOT TEST
10 DYNAMIC LOAD V1: 1000 mVp-p I/P: 230 VAC
CH1: 4.75 V~ 5.5V I/P: 230 VAC
I/P: 115 VAC O/P:MIN LOAD Ta:25
V1: 2 %~ -2 % (Max)
230VAC: 100 ms (Max) 230VAC/ 5 ms 6 SET UP TIME 115 VAC: 100 ms (Max)
230VAC: 30 ms (Max) 230VAC/ 3 ms 7 RISE TIME 115VAC: 30 ms (Max)
230VAC: 50 ms (TYP) 230VAC/ 122 ms 8 HOLD UP TIME 115VAC: 18 ms (TYP)
< +5%
I/P: 85 VAC / 264 VAC O/P:FULL/ MIN LOAD Ta:25
I/P: 85VAC ~ 264 VAC O/P:FULL LOAD Ta:25
I/P: 230 VAC O/P:FULL ~MIN LOAD Ta:25
I/P: 230 VAC I/P: 115 VAC O/P:FULL LOAD Ta:25
I/P: 230 VAC I/P: 115 VAC O/P:FULL LOAD Ta:25
I/P: 230 VAC I/P: 115 VAC O/P:FULL LOAD Ta:25
I/P: 230 VAC O/P:FULL LOAD Ta:25
O/P:FULL /Min LOAD 90%DUTY/1KHZ Ta:25
4.52
V~
5.78
V/ 230 VAC
4.52
V~
5.78
V/ 115 VAC
V1: 0.12 %~ -0.12 %
V1: 0.12 %~ -0.12 %
V1: 0.12 %~ -0.12 %
115VAC/ 3 ms
115VAC/ 3 ms
115VAC/ 23 ms
TEST: <5
363 mVp-p
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%
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Model: DR-30-5 Test Report 1 / 5
Page 2
30W Single Output Industrial DIN Rail Power Supply
DR-30 series
INPUT FUNCTION TEST
NO TEST ITEM SPECICATION TEST CONDITION RESULT VERDICT
2 INPUT FREQUENCY RANGE 47HZ ~63 HZ
NO DAMAGE OSC
3 EFFICIENCY
5 INRUSH CURRENT
74 % (TYP)
230V/ 0.6 A(TYP) I = 0.18 A/ 230 VAC 4 INPUT CURRENT 115V/ 1.1 A (TYP)
230V/ 40 A(TYP) I = 34 A/ 230 VAC 115V/ 30 A(TYP)
COLD START
I/P:TESTING O/P:FULL LOAD Ta:25
I/P: LOW-LINE-3V= 82 V HIGH-LINE+15%=300 V O/P:FULL/MIN LOAD ON: 30 Sec . OFF: 30 Sec 10MIN ( AC POWER ON/OFF NO DAMAGE )
I/P: 85 VAC ~ 264 VAC O/P:FULL~MIN LOAD Ta:25
I/P: 230 VAC O/P:FULL LOAD Ta:25
I/P: 230 VAC I/P: 115 VAC O/P:FULL LOAD Ta:25
I/P: 230 VAC I/P: 115 VAC O/P:FULL LOAD Ta:25
63V~264V 1 INPUT VOLTAGE RANGE 85VAC~264 VAC
TEST: OK
TEST: OK
75.8 %
I = 0.3 A/ 115 VAC
I = 17 A/ 115 VAC
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PROTECTION FUNCTION TEST
NO TEST ITEM SPECICATION TEST CONDITION RESULT VERDICT
1 OVER LOAD PROTECTION 105 %~ 160 % I/P: 230 VAC
I/P: 115 VAC O/P:TESTING Ta:25
2 OVER VOLTAGE PROTECTION CH1: 5.75 V~ 6.75 V I/P: 230 VAC
I/P: 115 VAC O/P:MIN LOAD Ta:25
3 SHORT PROTECTION SHORT EVERY OUTPUT
1 HOUR NO DAMAGE
I/P: 264 VAC O/P:FULL LOAD Ta:25
126 %/ 230 VAC 145 %/ 115 VAC Fold back Current Limiting
6.15 V/ 230 VAC
6.15 V/ 115 VAC Shunt down Re- power ON
NO DAMAGE Constant Current Limiting
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Model: DR-30-5 Test Report 2 / 5
Page 3
30W Single Output Industrial DIN Rail Power Supply
DR-30 series
ENVIRONMENT TEST
NO TEST ITEM SPECICATION TEST CONDITION RESULT VERDICT
1 TEMPERATURE RISE TEST
MODELDR-30-24
1. ROOM AMBIENT BURN-IN1.5 HRS I/P: 230VAC O/P: FULL LOAD Ta= 24.7
2. HIGH AMBIENT BURN-IN 2 HRS I/P: 230VAC O/P: FULL LOAD Ta= 52.1
NO Position P/N
1 2 3 4 5 6 7 8 9
10
2 OVER LOAD BURN-IN TEST NO DAMAGE
1 HOUR ( MIN )
3 LOW TEMPERATURE
TURN ON TEST
4 HIGH HUMIDITY
HIGH TEMPERATURE HIGH VOLTAGE TURN ON TEST
5 TEMPERATURE
COEFFICIENT
6 VIBRATION TEST 1 Carton & 1 Set
TURN ON AFTER 2 HOUR
AFTER 12 HOURS IN CHAMBER ON CONTROL 50 NO DAMAGE +
0.03 %(0~50℃)
(1) Waveform: Sine Wave (2) Frequency:10~500Hz (3) Sweep Time:10min/sweep cycle (4) Acceleration:2G (5) Test Time:1 hour in each axis (X.Y.Z) (6) T a:25
ROOM AMBIENT
LF1 LF-158
BD1 KBP208G 2A/800V
C5 D1 EGP20J 2A/600V ZOW Q1 K2545 6A/600V TOS
T1 COIL TF-1225
SCR1 TYN408G ST
D100 FMX-12S 10A/200V C105 R115 1.2K/2W RMO
180U/400V RUB 105
330U/35V NCC 105 KY
I/P: 230 VAC O/P: 120 ﹪LOAD Ta:25
I/P: 230 VAC O/P: 100 ﹪LOAD Ta= -20
I/P: 272 VAC O/P:FULL LOAD Ta= 50 HUMIDITY= 95 %R.H I/P: 230 VAC O/P:FULL LOAD
Ta= 24.7
52.5 73.8
55.1 77.1
47.7 70.4
63.4 86.2
55.5 79.1
61.3 84.2
57.1 79.3
56.4 78.0
47.8 70.1
75.6 97.3
TESTOK
TESTOK
TESTOK
+ 0.01 %(0~50)
TESTOK
HIGH AMBIENT
Ta= 52.1
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Model: DR-30-5 Test Report 3 / 5
Page 4
30W Single Output Industrial DIN Rail Power Supply
DR-30 series
SAFETY TEST
NO TEST ITEM SPECICATION TEST CONDITION RESULT VERDICT
I/P-O/P: 3.6 KVAC/min Ta:25
I/P-O/P: 1 mA 1 WITHSTAND VOLTAGE I/P-O/P: 3 KVAC/min NO DAMAGE
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3 APPROVAL
TUV: Certificate NO :R50058736 UL: File NO :E183223
I/P-O/P: 500 VDC Ta:25
I/P-O/P: NO DAMAGE
30
G2 ISOLATION RESISTANCE I/P-O/P:500VDC>100M
E.M.C TEST
NO TEST ITEM SPECICATION TEST CONDITION RESULT VERDICT
1 HARMONIC EN61000-3-2
CLASS A
2 CONDUCTION EN55022
CLASS B
3 RADIATION EN55022
CLASS B
4 E.S.D EN61000-4-2
INDUSTRY AIR:8KV / Contact:4KV
5 E.F.T EN61000-4-4
INDUSTRY INPUT: 2KV
6 SURGE IEC61000-4-5
INDUSTRY L-N :2KV
I/P: 230 VAC/50HZ O/P:FULL LOAD Ta:25
I/P: 230 VAC (50HZ) O/P:FULL/50% LOAD Ta:25
I/P: 230 VAC (50HZ) O/P:FULL LOAD Ta:25
I/P: 230 VAC/50HZ O/P:FULL LOAD Ta:25
I/P: 230 VAC/50HZ O/P:FULL LOAD Ta:25
I/P: 230 VAC/50HZ O/P:FULL LOAD Ta:25
PASS
PASS Test by certified Lab P
PASS Test by certified Lab P
CRITERIA A
CRITERIA A
CRITERIA A
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7
Test by certified Lab Test Report Prepare
M.T.B.F & LIFE CYCLE CALCULATION
NO TEST ITEM SPECICATION TEST CONDITION RESULT VERDICT
1 CAPACITOR
LIFE CYCLE
2 MTBF MIL-HDBK-217F NOTICES2 PARTS COUNT
SUPPOSE C105 IS THE MOST CRITICAL COMPONENT I/P: 230VAC O/P:FULL LOAD Ta= 25 LIFE TIME= 388877 HRS I/P: 230VAC O/P:FULL LOAD Ta= 50 LIFE TIME= 97916 HRS
TOTAL FAILURE RATE: 441.5K HRS
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Model: DR-30-5 Test Report 4 / 5
Page 5
30W Single Output Industrial DIN Rail Power Supply
DR-30 series
COMPONENT STRESS TEST
NO TEST ITEM SPECICATION TEST CONDITION RESULT VERDICT
1 Power Transistor
( D to S) or (C to E) Peak Voltage
2 Diode Peak Voltage D100 Rated
4 Input Capacitor Voltage C 5 Rated
Q 1 Rated K2545 : 600 V 6A
YG802C04 : 40V 10A
EGP20J : 600V 2A
: 47u / 400 V/ 105
I/P:High-Line +3V = 267 V O/P: (1)Full Load Turn on (2) Full Load (3)Output Short Ta:25
I/P:High-Line +3V = 267 V O/P: (1)Full Load Turn on (2) Full Load (3)Output Short Ta:25
I/P:High-Line +3V = 267 V O/P: (1)Full Load (2) Dynamic Load 90%Duty/1KHz Ta:25
I/P:High-Line +3V = 267 V O/P: (1)Full Load Turn on /Off (2) Min load Turn on /Off
(3)Full Load /Min load Change
Ta:25
(1) 548 V (2) 554 V (3) 460 V
(1) 22 V (2) 27.9 V (3) 22.7 V
(1) 528 V 3 Clamp Diode Peak Voltage D1 Rated (2) 528 V
(1) 378 V (2) 378 V
(3) 378 V
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DATE SAMPLE TEST RESULT TESTER APPROVAL
2005/1/6 RD SAMPLE PASS VINCENT TSENG MAX LIN
2005/4/11
PRODUCT SAMPLE
W0503B01
PRODUCT SAMPLE
W0505A01
PASS VINCENT TSENG MAX LIN
PASS VINCENT TSENG MAX LIN
2003/12/12 A50-F023
Model: DR-30-5 Test Report 5 / 5
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