Mean Well DRP-3200, DBR-3200, DHP-1U, DHP-12K1U, DRP-3200-24 User Manual

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Page 1
DRP-3200 / DBR-3200 / DHP-1U
User's Manual
Page 2
0. ..............................................................................................................
Safety Guidelines
1. ......................................................................................................................
Introduction
1.1
Introduction
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1
1
1
1.2
Features
1.3
Order Information
1.4
Main Specification
Mechanical Specification and Input/Output Terminals
2.1 pp
Mechanism of Su
2.2
Mechanism of Whole Rack System
3. ..........................................................................................................................
Functions
3.1
Input Voltage Range
3.2
Inrush Current Limiting
Rated Power
3.3
3.4
Power Factor Correction (PFC)
3.5
Output Voltage/Current Adjustment
3.6
Fan Speed Control
3.7
Short-Circuit and Over-Current Protection
3.8
Over-Voltage Protection
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ly Charger/
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Unit
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1
1
2
4
4
5
7
7
7
7
7
7
9
9
9
3.9
Over-Temperature Protection and Alarm
3.10
AC OK Signal
3.11
DC OK Signal
3.12
Fan-Lock Protection and Alarm Signal
3.13
Remote Control
3.14
Remote Sense
3.15
Hot-Swap Operation
3.16
Parallel Operation
3.17
Series Operation
Auxiliary Power
3.18
DRP-3200 PMBus
3.19
3.20 DBR-3200 PMBus
3.21 CANBus
4.
Notes on Operation
4.1
Installation Method
Communication Interface
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Communication Interface
Communication Interface
... .... ..... ........
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... .... .....
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9
9
9
9
9
9
10
10
11
12
12
14
14
20
20
4.2
Derating
4.3
Warranty
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Version 1
21
21
Page 3
DRP-3200,DBR-3200,DHP-1U User's Manual
0.Safety Guidelines
Risk of electrical shock and energy hazard, all failure should be examined by a qualified technician. Please do not remove the case from the
supply/charger or rack shelf unit by yourself.
Please do not change any component on the unit or make any kind of modification on it.Please do not install the unit in places with high moisture, high ambient temperature or under direct sunlight.The input voltage range is 100- 240Vac (50/60Hz), please do not feed in voltage that is over or less than 10% of that range.The safety protection level of this unit is class I. The" Frame Ground"( ) on the rack shelf unit must be well connected to PE (Protective Earth).
1.Introduction
1.1 Introduction
The DRP-3200 is a rack mountable power supply that provides energy source for telecom equipments, monitoring systems, severs, etc, installing into a 19”rack shelf is required for operation.The DBR-3200 is a rack mountable charger, used to charge batteries, installing into a19” rack shelf is required for operation.
1.2 Features Description
44 mm low profile, suitable for standard 1U rack applicationsUniversalAC input/Full rangeBuilt-in active PFC function, PF>0.98Protections: short circuit/overload/over voltage /over temperatureActive current sharing up to 00W ( units) in one 19" rack up to rack units maximum) can be connected in parallel for - 00128 4 2 8 DRP 32;(shelf shelvesRemote control for unit of P/ - 00each DR DBU 32 Built-in remote sense function for RD32P- 00Built-in battery temperature compensation function for DR32B- 00Output voltage programmingOutput current programmingHot Swap operationAC OK and DC OK signal outputsForced air cooling by built-in DC fan with fan speed control function5V/0.3Aand 12V/0.8Aauxiliary outputBuilt-in ORing FETsPMBus serial data transmission function5 years warranty
1.3 Order Information
1.3.1 Explanation for Encoding
Single unit : DR P -3200-
1U Rack : DHP-1U -Ashelf T
1.3.2 Marking
Please refer to the safety label on the top of the unit before (Figure 1-1~1- )use 5S/upply Charger unit model
DRP-3200-24
100-199VAC 18 .0A
INPUT:
200-240VAC 17. 7A
OUTPUT: +24V
+24V
Figure1-1 safety label of DRP-3200 Figure1-2 safety label of DBR-3200
50/60Hz 50/60Hz
(For Input 100-199VAC)
66.5A (For Input 200-240VAC)
133A
E183223
LEVEL5
24
Output Voltage RP : Rack Power BR : Battery Charger
T : Terminal Block
+V ADJ
+
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ID2000000000
DBR-3200-24
100-199VAC 18 .0A
INPUT:
200-240VAC 17. 7A
OUTPUT: +28.8V
+28.8V
(For Input 100-199VAC)
55A
(For Input 200-240VAC)
110A
E183223
LEVEL5
50/60Hz 50/60Hz
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MADE IN TAIWAN
+V ADJ
+
1
Page 4
Rack Shelf :
DHP-1UT-A
Use only DRP-3200 or DBR-3200 series of identical model.
DRP-3200 series
48V MODEL, Max. 4 modules provide
100-199VAC
200-240VAC
100-199VAC
200-240VAC
17.7A OUTPUT : +48V
OUTPUT : +48V
17.4A (For each module.)
18.0A OUTPUT : +24V
OUTPUT : +24V
17.7A (For each module.)
Figure 1-3: Safety label of DHP-1U
INPUT:
INPUT:
50/60Hz
24V MODEL, Max. 4 modules provide
INPUT:
INPUT:
50/60Hz
WARNING :
Multiple power sources for configuration. Please disconnect all power sources and refer to the user manual before any service . The rating listed above is advised for one single module. Regarding the maximum output current when DHP-1U is fully populated, please refer to the user manual.
Whole system :
DBR-3200 series
48V MODEL, Max. 4 modules provide
33.5A
67.0A
66.5A
133.0A
100-199VAC
200-240VAC
100-199VAC
200-240VAC
17.7A OUTPUT : +57 .6V
OUTPUT : +57.6V
17.4A (For each module.)
18.0A OUTPUT : +28 .8V
OUTPUT : +28.8V
17.7A (For each module.)
E183223 LEVEL5
INPUT:
INPUT:
50/60Hz
24V MODEL, Max. 4 modules provide
INPUT:
INPUT:
50/60Hz
27.5A
55.0A
55.5A
110.0A
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DHP-12K1UT-X
Use only DRP-3200 series of identical model.
DRP-3200 series
,X=48, MODEL, Max. 4 D RP-3200 modules provide
100-199VAC
INPUT:
INPUT:
50/60Hz
,X=24, MODEL, Max. 4 D RP-3200 modules provide
INPUT:
INPUT:
50/60Hz
WARNING :
Multiple power sources for configuration. Please disconnect all power sources and refer to the user manual before any service . The rating listed above is advised for one single module. Regarding the maximum output current when DHP-1U is fully populated, please refer to the user manual.
1.4 Main Specification
Supply/Charger unit
MODEL
OUTPUT VOLTAGE ADJ. RANGE
INPUT
PROTECTION
17.7A OUTPUT : +48V
200-240VAC
100-199VAC
200-240VAC
OUTPUT : +48V
17.4A
18.0A OUTPUT : +24V
OUTPUT : +24V
17.7A
Figure 1-4: Safety label of the whole DHP system Figure 1-5: Safety label of the whole DHB system
DC VO LTAG E
RATED CURRENT
CURRENT RANGE
RATED POWER
RIPPLE & NOISE (max.)
Note.2
VOLTAGE TOLERANCE Note.4
LINE REGULATION
LOAD REGULATION
SETUP, RISE TIME
HOLD UP TIME (Typ.)
VOLTAGE RANGE
Note.5
FREQUENCY RANGE
POWER FACTOR (Typ.)
EFFICIENCY (Typ.)
AC CURRENT (Typ.)
Note.6
Note.5
INRUSH CURRENT (Typ.)
LEAKAGE CURRENT
OVERLOAD
OVER VOLTAGE
OVER TEMPERATURE
DHB-12K1UT-X
Use only DBR-3200 series of identical model.
DBR-3200 series
,X=48, MODEL, Max. 4 D BR-3200 modules provide
100-199VAC
33.5A (For each module.) (For each module.)
67.0A
(For each module.)
66.5A
(For each module.)
133.0A
E183223 LEVEL5
S/N
INPUT:
INPUT:
50/60Hz
,X=24, MODEL, Max. 4 D BR-3200 modules provide
INPUT:
INPUT:
50/60Hz
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WARNING :
Multiple power sources for configuration. Please disconnect all power sources and refer to the user manual before any service . The rating listed above is advised for one single module. Regarding the maximum output current when DHP-1U is fully populated, please refer to the user manual.
200-240VAC
100-199VAC
200-240VAC
17.7A OUTPUT : +57. 6V
OUTPUT : +5 7.6V
17.4A
18.0A OUTPUT : +28. 8V
OUTPUT : +2 8.8V
17.7A
DRP-3200-24 DRP-3200-48
24V 48V
133A 67A
0 ~ 133A 0 ~ 67A
3192W 3216W
300mVp-p
23.5 ~ 30V
480mVp-p
47.5 ~ 58.8V
±1.0% ±1.0% ±0.5% ±0.5%
±0.5% ±0.5%
1500ms, 60ms/230VAC at full load
16ms / 230VAC at 75% load 9ms / 230VAC at full load
90 ~ 264VAC 127 ~ 370VDC
47 ~ 63Hz
0.97/230VAC at full load
93.5%
94.5% 17A/230VAC
COLD START 55A/230VAC
<1.5mA / 230VAC
105 ~ 115% rated output power
Protection type : Constant current limiting, shut down O/P voltage 5 sec. after O/P voltage is down low, re-power on to recover
31.5 ~ 37.5V
63 ~ 75V
Protection type : Shut down o/p voltage, re-power on to recover
Shut down o/p voltage, recovers automatically after temperature goes down
27.5A
55.0A
55.0A
110.0A
E183223 LEVEL5
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Page 5
MODEL
BOOST CHARGE VOLTAGE(Vboost)(default)
FLOAT CHARGE VOLTAGE(Vfloat)(default)
CONSTANT CURRENT(CC)(default)
OUTPUT
VOLTAGE ADJ. RANGE
RECOMMENDED BATTERY
CAPACITY(AMP HOURS)
LEAKAGE CURRENT FROM
BATTERY
VOLTAGE RANGE
FREQUENCY RANGE
POWER FACTOR (Typ.)
INPUT
EFFICIENCY (Typ.)
AC CURRENT (Typ.) INRUSH CURRENT (Typ.)
LEAKAGE CURRENT
PROTECTION
OVER VOLTAGE
OVER TEMPERATURE
Rack system
MODEL
RECTIFIER
OUTPUT
INPUT
OUTPUT VOLTAGE
MAX. OUTPUT CURRENT
MAX. OUTPUT POWER
VOLTAGE RANGE
FREQUENCY RANGE
AC CURRENT (Typ.) per RECTIFIER
LEAKAGE CURRENT
OUTPUT VOLTAGE PROGRAMMABLE(PV)
CONSTANT CURRENT LEVEL
FUNCTION
ENVIRONMENT
REMOTE ON-OFF CONTROL
REMOTE SENSE
AUXILIARY POWER
ALARM SIGNAL WORKING TEMP.
WORKING HUMIDITY STORAGE TEMP., HUMIDITY
TEMP. COEFFICIENT
VIBRATION
SAFETY STANDARDS
WITHSTAND VOLTAGE
ISOLATION RESISTANCE
EMC EMISSION
SAFETY &
EMC
(Note 8)
EMC IMMUNITY
(Typ.)
Note.4
per RECTIFIER
Note.7
PROGRAMMABLE(PC)
DBR-3200-24
28.8V
27.6V
110A
DBR-3200-48
57.6V
55.2V
55A
By built-in potentiometer, SVR
23.5 ~ 30V
330 ~ 1000Ah 18 5500 ~ Ah
Note.3
47.5 ~ 58.8V
<1.5mA
Note.4
90 ~ 264VAC 127 ~ 370VDC
47 ~ 63Hz
0.97/230VAC at full load
93.5% 94.5% 17A/230VAC
Note.4
COLD START 55A/230VAC
<1.5mA / 230VAC
31.5 ~ 37.5V 63 ~ 75V
Protection type : Shut down o/p voltage, re-power on to recover
Shut down o/p voltage, recovers automatically after temperature goes down
DHP-12K1U -24 DHP-12K1U -48
DRP-3200-24 DRP-3200-48
24V
532A
12768W
Note.5
90 ~ 264VAC 127 ~ 370VDC
47 ~ 63Hz
48V
268A
12864W
17A/230VAC
<1.5mA / 230VAC
Adjustment of output voltage is allowable to 50 ~ 125% of nominal output voltage. Please refer to the Function Manual.
Adjustment of constant current level is allowable to 20 ~ 100% of rated current. Please refer to the Function Manual.
By electrical signal or dry contact ON:short OFF:open
Compensate voltage drop on the load wiring up to 0.5V 5V @ 0.3A, tolerance 10%, ripple 150mVp-p, 12V @ 0.8A, tolerance 10%, ripple 450mVp-p±±
Isolated TTL signal output for T-Alarm,AC-OK and DC-OK
-30 ~ +70
20 ~ 90% RH non-condensing
-40 ~ +85 , 10 ~ 95% RH non-condensing
±℃ ℃0.03%/ (0 ~ 50 )
10 ~ 500Hz, 2G 10min./1cycle, 60min. each along X, Y, Z axes
UL60950-1, TUV EN60950-1 approved I/P-O/P:3KVAC I/P-FG:2KVAC O/P-FG:700VDC
I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25 / 70% RH
Parameter
Conducted
Radiated
Harmonic Current
Voltage Flicker
, when 3 or 4 power/charger units are paralleled in power shelf, highest working temperature shall de-rate to 40 at full load
Standard
EN55032 (CISPR32) / EN55011 (CISPR11)
EN55032 (CISPR32) / EN55011 (CISPR11)
EN61000-3-2
EN61000-3-3
Test Level / Note
Class B
Class A
Class A
-----
EN55024 , EN61204-3, EN61000-6-2
Parameter
ESD
Radiated
EFT / Burst
Surge
Conducted
Magnetic Field
Voltage Dips and Interruptions
Standard
EN61000-4-2
EN61000-4-3
EN61000-4-4
EN61000-4-5
EN61000-4-6
EN61000-4-8
EN61000-4-11
Test Level / Note
Level 3, 8KV air ; Level 2, 4KV contact
Level 3
Level 3
Level 4, 2KV/Line-Line 4KV/Line-Earth
Level 3
Level 4
>95% dip 0.5 periods, 30% dip 25 periods, >95% interruptions 250 periods
3
Page 6
MODEL
OTHERS
NOTE
DHP-12K1U -24 DHP-12K1U -48
DIMENSION
PACKING
1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25 of ambient temperature.
2. Ripple & noise are measured at 20MHz of bandwidth by using a 12" twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor. Under parallel operation of more than one rack connecting together, ripple of the output voltage may be higher than the SPEC at light load condition. It will go back to normal ripple level once the output load is more than 5%.
3. Tolerance : includes set up tolerance, line regulation and load regulation.
4. Output of all the DRP-3200 modules are connected in parallel in the rack.
5. Derating may be needed under low input voltages. Please check the static characteristics for more details.
6. Because of component tolerance, there is a possibility that some of units connected in parallel will reach an overcurrent limit then overloading the other units when operating at full load condition. If overload conditions happen in parallel usage, it is suggested that derate the total output current by 10%.
7. The equivalent leakage current of the system is determined by the quantity of populated rectifiers.
8. The power supply is considered a component which will be installed into a final equipment. All the EMC tests are been executed by mounting the unit on a mm* mm metal plate with mm of thickness. The final equipment must be re-confirmed that it still meets EMC directives.21000 1300 For guidance on how
to perform these EMC tests, please refer to EMI testing of component power supplies. (as available on http://www.meanwell.com)
9. The ambient temperature derating of 3.5 /1000m with fanless models and of 5 /1000m with fan models for operating altitude higher than 2000m(6500ft).℃℃
Rack 400*482.6*44(L*W*H, with mounting bracket) ; 365*440*44(L*W*H, without mounting bracket)
4.85Kg
; 3pcs/17.4Kg/1.8CUFT
MODEL
CHARGER
OUTPUT
BOOST CHARGE VOLTAGE(Vboost)(default)
FLOAT CHARGE VOLTAGE(Vfloat)(default)
CURRENT RANGE
VOLTAGE RANGE
FREQUENCY RANGE
INPUT
AC CURRENT (Typ.) per CHARGER
LEAKAGE CURRENT
OUTPUT VOLTAGE PROGRAMMABLE(PV)
OUTPUT CURRENT
FUNCTION
REMOTE ON-OFF CONTROL
AUXILIARY POWER
ALARM SIGNAL
TEMPERATURE COMPENSATION
WORKING TEMP.
WORKING HUMIDITY
ENVIRONMENT
STORAGE TEMP., HUMIDITY
TEMP. COEFFICIENT
VIBRATION
SAFETY STANDARDS
SAFETY &
EMC
(Note 5)
WITHSTAND VOLTAGE ISOLATION RESISTANCE
EMC EMISSION
EMC IMMUNITY
OTHERS
NOTE
DIMENSION
PACKING
DHB-12K1U -24 DHB-12K1U -48
DBR-3200-24 DBR-3200-48
28.8V
27.6V
0 ~ 440A
Note.2
90 ~ 264VAC 127 ~ 370VDC
57.6V
55.2V
0 ~ 220A
47 ~ 63Hz
17A/230VAC
per CHARGER
Note.4
<1.5mA / 230VAC
Adjustment of output voltage is allowable to 75 ~ 125% of nominal output voltage. Please refer to the Function Manual.
PROGRAMMABLE(PC)
Adjustment of output current is allowable to 20 ~ 100% of rated current. Please refer to the Function Manual.
By electrical signal or dry contact ON: short OFF: open
5V @ 0.3A, tolerance 10%, ripple 150mVp-p, 12V @ 0.8A, tolerance 10%, ripple 450mVp-p±±
The isolated TTLsignal out, Please refer to Installation Manual
-3mV / / cell / (24V = 12 ce ll s ; 48 V = 24 cells)
-30 ~ +70 (Refer to "Derating Curve")
20 ~ 90% RH non-condensing
-40 ~ +85 , 10 ~ 95% RH non-condensing
±℃ ℃0.03%/ (0 ~ 50 )
10 ~ 500Hz, 2G 10min./1cycle, 60min. each along X, Y, Z axes
UL60950-1, TUV EN60950-1 approved
I/P-O/P:3KVAC I/P-FG:2KVAC O/P-FG:700VDC I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25 / 70% RH
Compliance to EN55032 (CISPR32) Conduction Class B, Radiation Class A; EN61000-3-2,-3
Compliance to EN61000-4-2,3,4,5,6,8,11, EN61000-6-2 (E 50082-2), lev , criteria ANelHeavy industry
Rack 400*482.6*44(L*W*H, with mounting bracket) ; 365*440*44(L*W*H, without mounting bracket)
5.5Kg; 3pcs/17.5Kg/2.11CUFT
1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25 of ambient temperature.
2. Derating may be needed under low input voltages. Please check the static characteristics for more details.
3. Output of all the DBR-3200 modules are connected in parallel in the rack.
4. The equivalent leakage current of the system is determined by the quantity of populated chargers.
5. The power supply is considered a component which will be installed into a final equipment. All the EMC tests are been executed by mounting the unit on a mm* mm metal plate with mm of thickness. The final equipment must be re-confirmed that it still meets EMC directives.21000 1300 For guidance on how
to perform these EMC tests, please refer to EMI testing of component power supplies. (as available on http://www.meanwell.com)
6. The ambient temperature derating of 3.5 /1000m with fanless models and of 5 /1000m with fan models for operating altitude higher than 2000m(6500ft).℃℃
2.Mechanical Specification and Input/Output Terminals
2.1 Mechanism of Supply/Charger unit
41
12.5
5.8
CN1
11max.
29.7
SVR
47.3
107
53.5
18.6
62.4
3.6
10max.325
Air flow
direction
Figure 2-1
LED Status Indicator
4
Page 7
2.2 Mechanism of Whole Rack System
5-M4 L=4
400
11.65
20.7
26
ADDRESS ADDRESS
SWITCH SWITCH
2
26
1
25
CN1
SWCSWD
2 125
D
B
C
N
L
FGNLFGNL
A
FGNLFG
SWASWB
4-M8 L=16
440
10 9 10 9 10 9 10 9
SVRSVRSVRSVR
2
4
13
8
1
1
8
42
13
8
1
CN2
1
8
JK1
5-M4 L=4
11.65
20.7
306
11.65
24
7.65
306
20.7
22
10 max.
45
Air flow
direction
Module BModule CModule D
Module A
11.65
24
20.7
22
7.65
7
44
10.2
StatusStatusStatusStatus
29.5
7.4
466.2
482.6
5
Page 8
LED Status Indicators & Corresponding Signal at Function Pins
For power supply system
LED
Green
Red Flashing()
Red
Description
The power supply functions normally
The LED will flash with red light when internal temperature reaches 60 ; under this condition, the unit still operates normally without entering OT . (In the meantime, an alarm signal will be sent out through the PMBusP / interface.)CANBus
The LED will present a constant red light when the abnormal status (OTP, OLP, fan fail and charging timeout) arises.
For charger system
LED
Green
Orange
Red (Flashing)
Red
Description
Float(stage 3)
Charging (stage 1 or stage 2)
The LED will flash with red light when internal temperature reaches 60 ; under this condition, the unit still operates normally without entering OTP. In the meantime, an alarm signal will be sent out through the PMBus( interface.)
The LED will present a constant red light when the abnormal status (OTP, OLP, fan fail and charging timeout) arises.
Connector Pin No. Assignment (CN1)
26
1
Pin No. Function
Description
High (4.5 ~ 5.5V) : When the input voltage is 87Vrms .
1,5,9,13,17 AC-OK
Low (-0.1 ~ 0.5V) : When the input voltage is 75Vrms. The maximum sourcing current is 10mAand only for output. (Note.2)
For power supply system
High (4.5 ~ 5.5V) : When the Vout 80% 5%. ± Low (-0.1 ~ 0.5V) : When Vout 80% 5%.≧±
2,6,10,14,18
DC-OK
The maximum sourcing current is 10mAand only for output. (Note.2)
For charger system
High (4.5 ~ 5.5V) : When the Vout 16V/32V . Low ( ~ 0.5V) : When Vout 16V/32V .The maximum sourcing current is 10mAand only for output. (Note.2)-0.1 ±1V DC OK is associated with battery low protection.
3,7,11,15,19
Remote
ON-OFF
The unit can turn the output ON/OFF by electrical signal or dry contact between Remote ON-OFF and +5V-AUX. (Note.2) Short (4.5 ~ 5.5V) : Power ON ; Open (0 ~ 0.5V) : Power OFF ; The maximum input voltage is 5.5V.
High (4.5 ~ 5.5V) : When the internal temperature exceeds the limit of temperature alarm, or when fan fails.
4,8,12,16,20
T-ALARM
Low (-0.1 ~ 0.5V) : When the internal temperature is normal, and when fan works normally.
The maximum sourcing current is 10mAand only for output(Note.2)
21 +5V-AUX
22
GND-AUX
23
+12V-AUX
24 -V(Signal)
25
26
Note.1: Non-isolated signal,
Auxiliary voltage output, 4.5~5.5V, referenced to GND-AUX (pin 22). The maximum load current is 0.3A.This output has the built-in "Oring diodes" and is not controlled by the remote ON/OFF control.
Auxiliary voltage output GND. The signal return is isolated from the output terminals (+V & -V).
Auxiliary voltage output, 10.8~13.2V, referenced to GND-AUX (pin 22). The maximum load current is 0.8A.This output has the built-in "Oring diodes" and is not controlled by the remote ON/OFF control.
Negative output voltage. For local sense use only; It can't be connected directly to the load.
PC
Connection for output current programming. The current can be trimmed within its defined range. (Note.1)
PV
Connection for output voltage programming. The voltage can be trimmed within its defined range. (Note.1)
referenced to [-V(signal)].
Note.2: Isolated signal, referenced to GND-AUX.
Connector Pin No.Assignment (CN2)
422
LED Status Indicator
Figure front panel2-3 DRP/DBR-3200
±1V
Note3 Wiring cable of CN2 varies in rack shelf with DRP 3200 DBR 3200 please follow the discription below to select the:--,or
correct cable for wiring, DO NOT make it misplaced!
1253
For power supply system
1
2
3
+V(Signal)
4
-V(Signal)
Positive sensing. The +S signal should be connected to the positive terminal of the load. The +S and -S leads should be
+S
twisted in pair to minimize noise pick-up effect. The maximum line drop compensation is 0.5V.
Negative sensing. The -S signal should be connected to the negative terminal of the load. The -S and +S leads should be
-S twisted in pair to minimize noise pick-up effect. The maximum line drop compensation is 0.5V.
Positive output voltage. For local sense use only, can't be connected directly to the load.
Negative output voltage. For local sense use only, can't be connected directly to the load.
The RED wiring cable goes with the DRP-3200, used to compensate voltage drop on the load wiring.
6
Page 9
For charger system
1RTH+
2RTH-
3,4 NC
Temperature sense associated with the temperature compensation function.
Not use.
The Black wiring cable goes with the DBR-3200, used for battery temperature compensation.
Connector Pin No.Assignment( ) : RJ45 8 positionsJK1
8
1
1
8
Pin No.
1,2
Note.1: Non-isolated signal, referenced to [-V(signal)]. Note.2: Isolated signal, referenced to GND-AUX.
Function
DA,DB
3
4
5
6
7
8 GND-AUX
(signal)
-V
CONTROL
NC
SDA
CANH
SCL
CANL
Description
Differential digital signal for parallel control. (Note.1)
Negative output voltage signal. It is for local sense and certain function reference; it cannot be connected directly to the load.
Remote ON-OFF control pin used in the PMBus interface. (Note.2)
Retain for future use.
For PMBus model: Serial Data used in the PMBus interface. (Note.2)
For CANBus model: Data line used in CANBus interface. (Note.2)
For PMBus model: Serial Clock used in the PMBus interface. (Note.2)
For CANBus model: Data line used in CANBus interface. (Note.2)
Auxiliary voltage output GND. The signal return is isolated from the output terminals (+V & -V).
3.Functions
3.1 Input Voltage Range
◎.The input voltage rang is orAC90~264V DC127~370VTo insure proper operation,AC input should be within the pre-specified range. Awrong input will cause the supply/ operating improperly,charger units
losing PFC function or even damaging the units .in worst case scenario
The efficiency will be lower and the to a predetermined safe value if the units are applied with a loweroutput current will be automatically limited
input voltage. Please refer to 4.2 Derating for more information.
3.2 Inrush Current Limiting
.Built-in inrush current limiting circuitIf adding an external switch (relay/circuit break) at the input side is required, choose switches that are able to withstand inrush current of the units.Since the inrush limiting circuit mainly consists of a thermistor and a relay, inrush current will be much higher than the specified value if input
thermistor is not allowed sufficient time to cool down.After turning off the supplys/chargers, a 10 second cool down period is recommended before turning them on again.
3.3 Output Power
Front end unit
DRP-3200-24 : 3192W (24V / 133A) DBR-3200-24 : 3168W (28.8V / 110A) DRP-3200-48 : 3216W (48V / 67A) DBR-3200-48 : 3168W (57.6V / 55A)
Whole System
DHP-12K1U -24 : 12800W (24V / 532A) DHB-12K1U -24 : 12672W (28.8V / 440A) DHP-12K1U -48 : 12800W (48V / 266A) DHB-12K1U -48 : 12672W (57.6V / 220A)
3.4 (PFC)nPower Factor Correctio
Built-in active power factor correction (PFC) function, power factor (PF) will be 0.98 or better when the input voltage is in a range of 90 -230Vac
and operated at full load condition. PF will be less than 0.98 if the output is not at full load or the input voltage is higher than 230Vac.
3.5 Output Voltage/Current Adjustment
3.5.1 Adjustment of single unit
Output voltage can be trimmed by adjusting SVR (which can be found under the small circular hole, located on the top of the unit). Please utilize an insulated cross-head screwdriver to make an adjustment.
7
Page 10
Iout
V
0.4 1 4.7 5
20
100
External voltage (VDC)
OUTPUT CURRENT (%)
Non-Linear
110
Iout
V
0.4 4.7
20
100
External voltage (VDC)
OUTPUT CURRENT (%)
Non-Linear
51
3.5.2 Voltage adjustment of whole rack system by an external 0 -5 Vdc source (Output Voltage Programming)
+V
-S
CN2 +S
-V
DHP-1U System
LOAD
PC
CN1 -V Signal
EXTERNAL VOLTAGE
25
24
1
2
(1) Connect output of the external DC source to PV(PIN 26) and –V(PIN 24) on CN1, as shown in Figure3-1. (2) Relationship between the output voltage and the external DC is shown in Figure3-2.source (3) When increase the output to a higher voltage level, please reduce the load current accordingly. Output wattage of each unit should not
exceed the rated value under any circumstances.
26
PV
-V
0~5V
24
Figure 3-1 Connection of external DC voltage source
DBR-3200-24DRP-3200-24
DBR-3200-48DRP-3200-48
OUTPUT VOLTAGE(V)
3030 6060
2424 4848
1812 3624
OUTPUT VOLTAGE(V)
00 00
Non-LinearNon-Linear
11 0.40.4
External voltage (DC)External voltage (DC)
Figure 3-2
3.5 3 Output Current Programming. Output current adjustment ( )
Constant current level (DRP-3200)/output current (DBR-3200) can be adjusted within a range of 20-100% of the rated current via an external DC
source, the wiring is show as below.
Connection between +S & +V, -S & -V on CN1 is required (DRP-3200system)
Relationship between the output current and the external DC source is shown as below.
VV
55 4.74.7
DRP-3200 System SystemDBR-3200
Note The DRP-3200 will trigger OLP to shut down itself if the output stays on constant current level condition for more than 5 seconds.:
8
Page 11
3.6 Fan Speed Control
Built-in fan speed control circuit, fan speed changes epending on internal temperature.automatically d
3.7 Short Circuit Protection & Over Current Protection
O DRP 3200nly for - .The protection activates when the output is short-circuited or the output current exceeds 110%±5% of the rated output current. Re-power on to recover
when the short-circuit/overload condition is removed.
3.8 Over Voltage Protection (OVP)
Built-in over voltage protection circuit for every single units.
OVP triggering points vary in different output models. Please refer to the specification sheet for detailed information.
Once OVPis triggered, leave the units off for 10 seconds before recycling AC again.
3.9 Over Temperature Protection (OTP) and Alarm
Built-in 2 sets of thermal detection circuit, once the internal temperature exceeds a threshold value, the unit will shut down automatically (the fans wills
still be operating to cool down the unit). Please switch off theAC input, remove all possible causes and then leave the units cooling down to normala working temperature (approximate 10 minutes –1 hour) before repower on again.
◎℃When the internal temperature reaches 60 , trigger point of a thermal alarm, the red LED on the front panel will flash and there will be an alarm signal
sent out through the PMBus/ interface (refer to 3.19). Even so, the units still operate normally.CANBus
When the internal temperature is within a normal value, there will be a "LOW" signal (-0.1 -0.5V) sent out through T-ALARM on CN1; there will be a "HIGH"
signal (4.5 -5.5V) sent out throughT-ALARM on CN1 when internal temperature exceeds a certain value. (referenced to GND-AUX).
Maximum output current: 10mA.
3.10 AC OK signal
Built-in AC input voltage detection circuit.
When AC input voltage rms, the output voltage can start working normally and there will be a “ ” signal ( . - .5V) sent out AC-OK n≧87V HIGH 4 5 5 o through
CN1. ( GND-AUX).referenced to
When AC input voltage rms, The output voltage shuts off and the red LED on the fron panel will light up. In the mean time, there will be a ” ≦75V LOW
signal (- . - .5V) sent out AC-O . ( - ).0 1 0 K on CN1 referenced to GND AUXthrough
Maximum output current10mA.
3.11 DC OK signal
◎.Built-in DC output voltage detection circuitWhen DC output voltage is within a normal value, there is a “LOW” (-0. -0.5V) signal sent out DC-OK . ( - ).1 on CN1 referenced to GND AUXthrough -When DC output voltage is out of normal range, there is a “HIGH” (4.5-5.5V) signal sent out . ( - ).DC OK on CN1 referenced to GND AUXthroughMaximum output current 10mA.
3.12 Fan-lock Protection &Alarm Signals
Built-in fan-lock protection circuit, the output will shut off when the DC fans stop operating (fan-lock or broken wires). In the meantime, there will
be a “HIGH” signal sent out through T-ALARM, referenced to GND AUX. Please remove the unit from your system and send back to our local­distributor or MEAN WELL for repair.
Maximum output current 10mA.
3.13 Remote Control
Built-in remote control circuit, refer to Figure 3-3 for control methods of single unit or whole rack system.ON/OFF
Please be aware that “ON/OFF” and “+ V-AUX” n CN1 should be linked together to allow the units operate normally; If , there will be no5 o kept open
output voltage.
Maximum input voltage 5.5V.
ON/OFF ACN1 CN1 ON/OFF A ON/OFF B ON/OFF B
DHP-1U System DHP-1U System
ON/OFF C ON/OFF D ON/OFF D
+5V-AUX +5V-AUX
33 77 11 15
21 21
ON/OFF C
11 15
Between CN1 ON/OFF and +5V-AUX
SW Open
SW Short
Whole rack system ON/OFF Single unit ON/OFF
Figure 3-3 Connection of Remote Control
3.14 Remote Sense
O DRP 3200nly for - .
◎.Built-in remote sense circuit that is able to compensate voltage drop up to 0.5V
When using this function, the sensing wires should either be twisted or shielded to prevent external noise interference (refer to Figure 3-4).
Voltage drop across the output wires must be limited to less than 0.5V.Also wires with adequate current rating should be used between +V,-V and the
loads. Please firmly connect the output wires to prevent them from loosing, or the power supply may be out of order.
The +S and –S have to be connected to the +V(signal) and –V(signal), respectively, as shown in Figure 3-5, which is Local Sense, in order to get the
correct output voltage if Remote Sense is not used. Otherwise, the output voltage will increase to a extremely high level which may trigger OVP.
Output
OFF
ON
9
Page 12
DHP-1U
CN2
+V
1
+S
-S
2
-V
Twisted wires
Figure Connection of3-4 Remote Sense
+V
LOAD
-V
DHP-1U
CN2
+V +S
-S
-V
3
1
2
4
Figure Connection of3-5 Local Sense
3.15 Hot Swap Operation
Built-in "Oring MOSFET", the units can be installed/removed without tu ning power off.r
Insert units: Grasp the handle and push into the rack shelf through the rail.
Figure 3-6 Illustration of how to insert the into a rackDRP/DBR-3200
Pull out units: Press the clip shown in Figure 3-7 and pull it out.
"Click"
Figure 3-7 Illustration of how to remove the from a rackDRP/DBR-3200
Caution: Please use adequate force to insert the into the rack . Slamming units into the rack can damage the connectors bothDRP/DBR-3200 helfs
on the rear of the units and inside the rack.
3.16 Parallel Operation
3.16.1 Operation of Single Rack Shelf
P shelfarallel operation in a single rack is only suitable for the identical units (with the same model and the same output voltage/current).
Each rack shelf ( HP-1U ) has built-in parallel connection/wiring. Once P or units insert in the rack shelf thenD have DR DBR ed heset
.front end unit are operated in parallel
.Please refer to 3.13 & 3.14 for the connection/wiring of other functions
10
Page 13
3.16.2 Operation of rack shelves in parallel ( - 00 system)two DRP 32
Parallel operation is only suitable for the identical units (with the same model and the same output voltage/current). Up to rack shelves2
and the maximum supply units that can be connected in parallel is .8 Because of component tolerance, there is a possibility that some of the units connected in parallel will reach an overcurrent limiting then
overloading the other units when operating at full load condition. It is suggested that reduce the total output current by 10%. For example: P- 00-24x connected in parallel (in rack shelves), the total output current should be to A x unit x 0.9DR 32 8 2 reduced 133 8 =9 . A.57 6
Difference of output voltage among parallel units should be less than 0.2V. Co rack shelf units in parallel before ing to the load. Do not connect rack shelf units to the load separately. Refer to Figure 3-8nfigure connect Control singles of DA, DB and V should also be connected in parallel. (Refer to Figure 3.8). Use twisted wires for the wiring of +S and S, the twisted wires should not touch the load wires to avoid interference. Refer to Figure 3-8. A too long cable length might be with a higher amount of noise that affects rack units proper operation in parallel. To reduce the noise,'
installing termination resistors, an accessory, to the unused JK1 is recommended.
JK1
DA DB
-V +5V-AUX ON / OFF-A ON / OFF-B ON / OFF-C ON / OFF-D
JK1
DADA DBDB
-V +5V-AUX ON / OFF-A ON / OFF-B ON / OFF-C
ON / OFF-D
DHP-1U#1
CN1
}
DHP-1U#2
CN1
}
+V -V
+V
CN2
+S
-S
-V
+V
LOAD
-V
Twisted wires
Figure 3-8 Configuration of rack shelf units in paralleltwo
Under operation of more than one rack shelf in parallel, value of Ripple & Noise may be larger than that stated in the specification at light load or
. It will return to normal level once the loads draw more current than 10% of the total rating.no load condition
3.17 Series Operation
Higher output voltage can be acquired by connecting rack shelves in series.
The rack shelves ( HP-1U ) connected in series should have the identical units. Please refer to Figure3-9 for wiringD
configuration. Total output current should not exceed currents that can be produced in each rack shelf. Difference of rise time in each unit may lead to steps/stairs like turn on. The total of output voltage in series should be less than 60Vdc [the requirement of SELV (Safety Extra Low Voltage) of ].rating IEC62368-1 It is suggested that add external diodes (*) on the output, shown in Figure 3-9, to prevent reverse voltage. Rating of these diodes should be
higher than the total amount of output voltage and current.
DHP-1U#1
ON/OFF
ON/OFF
A
3
DHP-1U#2
ON/OFF
ON/OFF
A
3
ON/OFF
B
7
B
7
ON/OFF
C
1111151521
ON/OFF
ON/OFF
C
DD+5V-AUX
+5V-AUX
21
+V
+S
+V
+S
22
23
-S
-V
22
23
-S
-V
(*)
+V
LOAD
-V
(*)
Figure 3-9 Configuration of rack shelf units in series
11
Page 14
3.18 Auxiliary Output
Built-in 5V/0.3Aand 12V/0.8Aauxiliary output.
3.19 P- 00 PMBus Communication InterfaceDR 32
DRP-3200 is compliant with PMBus Rev.1.1, the maximum communication speed is 100KHz and it has the capability of identifying up to16
addressed units. PMBus information scommunication interface is able to provide the current operating status and as follow :
1 Output voltage current and internal temperature.., 2 Alarm and status..
.3 Manufacturers and model data.
3.19.1 RD 32 AddressingP- 00 PMBus
Each P- 00 unit should have their unique and own device address to communicate over the PMbus. 7-bit address setting pins areDR 32
used to assign a device address for a - unit, as shown in the description below.DRP 3200
MSB
1
0 0 A3 A2 A1 A0
LSB
A0-A3 allow users to designate the address for each DRP-3200 unit; these four bits are defined through a 4-pole DIP switch on the rear panel
of the rack shelf. There are up to 16 different addresses are available to be assigned. When DIP switch in the “ON” position means logic “0”; when it is in the “OFF” position, meaning logic “1”, for example, position 3 in “OFF”, the corresponding bit, A2, is set to logic “1”. Please refer to Table 3-1 for the detailed setup advice.
1 2 3 4
ON
Device address Device address
A0 A0
A1 A1
A2 A2
Module
No.
0
1
2
3
4
5
6
7
DIP switch position DIP switch position
11
22
ON ON
ON
OFF
OFF
OFF
OFF
ON ON
OFF OFF
ON
OFF OFF
OFF OFF
ON ON
ON
OFF OFF
ON ON
OFF OFF
OFF OFF
ON
OFF OFF
OFF OFF
A3 A3
Module
No.
33
44
10
11
12
13
14
15
8
9
ON
OFF
ON
OFF
ON
OFF
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
ON ON
ON
ON ON
ON
ON ON
ON
ON ON
ON
ON
ON
ON
Table 3-1
12
Page 15
3.19.2 PMBus Command List
The command list of the P- 00 is shown in Table 3- . It is compliant with the standard protocol of PMBus Rev. 1.1. For more detailedDR 32 2
information, please refer to PMBus official website http://pmbus.org/specs.html).(
Command
Code
01h
02h
19h
20h
21h
22h 2
46h
47h
79h
7Ah
7Bh
7Ch
7Dh
7Eh
80h
81h
88h
8Bh
8Ch
8Dh 2
90h
91h
98h
99h
9Ah
9Bh
9Ch
9Dh
9Eh
Command
Name
OPERATION
ON_OFF_CONFIG
CAPABILITY
VOUT_MODE
VOUT_COMMAND
Transaction
Type
R/W Byte
Read Byte
Read Byte
R Byte
R Word
VOUT_TRIM R/W Word
IOUT_OC_FAULT_LIMIT R/W Word
IOUT_OC_FAULT_RESPONSE
STATUS_WORD
STATUS_VOUT
STATUS_IOUT
STATUS_INPUT
STATUS_TEMPERATURE
STATUS_CML
STATUS_MFR_SPECIFIC
STATUS_FANS_1_2
READ_VIN
READ_VOUT
READ_IOUT
READ_TEMPERATURE_1
READ_FAN_SPEED_1
READ_FAN_SPEED_2
PMBUS_REVISION
MFR_ID
MFR_MODEL
MFR_REVISION
MFR_LOCATION
MFR_DATE
MFR_SERIAL
R Byte
R Word
R Byte
R Byte
R Byte
R Byte
R Byte
R Byte
R Byte
R Word
R Word
R Word
R Word
R Word
R Word
R Byte
Block Read
Block Read
Block Read
Block R/W
Block R/W
Block R/W
# of data
Bytes
1
1
1
1
2
2
1
2
1
1
1
1
1
1
1
2
2
2
2
2
1
12
12
6
3
6
12
Description
Remote ON/OFF control
ON/OFF function configuration
Capabilities of a PMBus device
Define data format for output voltage (format: Linear, N= -9)
Output voltage setting value (format: Linear, N= -9)
Output voltage trimmed value (format: Linear, N= -9)
Output overcurrent setting value
(format: Linear, N= -2)
Define protection and response when an output overcurrent fault occurred
Summary status reporting
Output voltage status reporting
Output current status reporting
AC input voltage status reporting
Temperature status reporting
Communication, logic, Memory status reporting
Manufacture specific status reporting
Fan1 and 2 status reporting
AC input voltage reading value (format: Linear, N=-1)
Output voltage reading value (format: Linear, N= -9)
Output current reading value (format: Linear, N= -2)
Temperature 1 reading value (format: Linear, N= -3)
Fan speed 1 reading value (format: Linear, N= 5)
Fan speed 2 reading value (format: Linear, N= 5)
The compliant revision of the PMBus (default: 11h for Rev. 1.1)
Manufacturer's name
Manufacturer's model name
Firmware revision
Manufacturer's factory location
Manufacture date. (format: YYMMDD)
Product serial number
Table 3-2
13
Page 16
3.19.3 PMBus Data Range and Tolerance
Display parameters
PMBus command
READ_VIN
READ_VOUT
READ_IOUT
(Note. 1)
READ_TEMPERATURE_1
READ_FAN_SPEED_1
READ_FAN_SPEED_2
Control parameters
PMBus command Adjustable range Tolerance DefaultModel
OPERATION
VOUT_COMMAND
(Note. 2)
VOUT_TRIM
(Note. 2)
IOUT_OC_FAULT_LIMIT
Model
ALL
24V
48V
24V
48V
ALL
ALL
ALL
Range
80 ~ 264V
0 ~ 30V
0 ~ 60V
0 ~ 160A
0 ~ 80A
-40 ~ 100
0 ~ 25000RPM
0 ~ 25000RPM
Tolerance
±10V
±0.36V
±0.48V
±5.32A
±2.68A
±℃5
±2000RPM
±2000RPM
Table 3-3
00h(OFF) / 80h(ON)
ALL
24V 24V 24V
48V 48V 48V
24V
48V
24V
48V
-12 ~ 6V
-24 ~ 12V
26.75 ~ 146.25A
13.5 ~ 73.5A
N/A
N/A
N/A
±0.36V
±0.48V
±5.32A
±2.68A
80h(ON)
146.25A
73.5A
0V
0V
Table 3-4
Note:
1.READ_IOUT will display ZERO amp when output current is less than values in the table below.
Minimum readable current
Model
24V
48V
5.3A 1A±
2.7A 1A±
Table 3-5
2.When using PMBus to adjust output voltage, VOUT_COMMAND only can be used to display the rated voltage of the unit and cannot be .written
It is VOUT_TRIM that . Taking P- 00- as an example, to get a 2V output, please value ofsets the rating of trimmed voltage DR 32 24 1 set
VOUT_TRIM to - V.Adjustable voltage range for each model is shown as below.12
Model
24V
48V
Adjustable voltage
12 ~ 30V
24 ~ 60V
Table 3-6
3.20 DBR-3200 PMBus Communication Interface
DBR 32- 00 is compliant with PMBus Rev.1.1, the maximum communication speed is 100KHz and it has the capability of identifying up to 8
addressed units.
PMBus communication interface is able to provide the current operating status and data as the following:
1.Output voltage, current and internal temperature.
Alarm and status.2.
3 Manufaturers and model data..
.4. ead/write o charge curve settingsRn
14
Page 17
3.20.1 PMBus DeviceAddresing and Charge Mode Selection
Each DBR 3200 unit should have their unique and own device address to communicate over the PMbus 7 bit address setting pins are used- .­to assign a device address for a DBR 3200 unit as shown in the below description-, .
MSB
1
0 0 0 A2 A1 A0
LSB
A0-A2 allow users to designate the address for each DBR-3200 unit; these three bits are defined through a 4-pole DIP switch on the rear panel of the rack shelf. There are up to 8 different addresses are available to be assigned. Please refer to Table 3-7(left) for the detailed setup advice.
1 2 3 4
ON
* The charging operation can be determined by the setup over D0, position 4 on the DIP switch. When D0 is “ON”, DBR-3200 follows a built charging curve
to charge the batteries; when D0 is “OFF”, the charging operation is completely defined by the control over PMBus, PV/PC or SVR. Please refer to Table 3-7 (right).
Module
No.
0
1
2
3
4
5
6
7
Device address
A0
A13A2 DIP switch position 1
2
ON
ON
ON
ON
ON
ON
OFF
OFF
ON
ON
OFF
OFF
OFF
OFF
OFF
OFF
DIP switch position 4
ON
ON
ON
ON
OFF
OFF
OFF
OFF
D0
Function describe
ON Charging curve
OFF PMBu s or V PC or SVR controlP/
Table 3-7
3.20.2 Charge Curve
When it is opted for charging curve, D0 set to ON, charging curve function is enabled with additional PMBus commands. There are 4 built-in charging curves, “default” curve, one pre-defined curve for “gel battery”, one pre-defined curve for “flooded battery” and one pre-defined curve for “AGM battery”. Each curve can be selected by Command B4h CURVE_CONFIG. Please refer to Table 3-8. In addition users are able to customize their own charge curves which will be,,
stored to “default” after modification CV can be set by Command B1h CURVE CV FV can be set by Command B2h._;
CURVE FV Charge current level of stage1 can be set by Command B0h CURVE CC Taper current level from stage2 to_; _;
stage3 can be set by Command B3h CURVE TC Please refer to the following PMBus Command List in 3.20.4 for detailed_.
information on commands and parameters.
Default 3 stage charging curve ◎ Embedded 3 stage charging curve
3 Stage
Start
Charge Voltage
Charge Current
Col or of LED
Status Indicator
Suitable for lead-acid batteries (flooded, Gel andAGM) and
Li-ion batteries (lithium iron and lithium manganese).
Constant Current (CURVE_CC)
stage 1 stage 2 stage 3
Constant Voltage (CURVE_CV)
Orange
Charger fail if charging time exceed charging timeout
Float
(CURVE_FV)
Green
boost
V
V
float
100% CC
10% CC
MODEL
Note: When using this charger unit, please configured the system with recommended battery capacity by specification defined. Should battery capacity in use be much smaller so that user needs to set a low current for charging, under such condition it might cause higher current ripple.
Description
Default, programmable
Pre-defined gel battery
24V
Pre-defined flooded battery
Pre-defined AGM battery
Default, programmable
Pre-defined gel battery
48V
Pre-defined flooded battery
Pre-defined AGM battery
Table 3-8
Figure 3-10
NOTE: 1.The updated charging parameters are saved into EEPROM. The updated charging curve takes effect after DBR-3200 is restarted.
2.When charging curve is enabled, the following commands will be invalid while other PMBus commands are effective: Command 01h OPERATION (regarding Remote ON-OFF function), Command 22h VOUT_TRIM (regarding Output voltage programming function) and
Command 46h IOUT_OC_FAULT_LIMIT (regarding Output current programming function).
V
28.8
28.4
57.6
56.8
boost
28
29
56
58
V
27.6
27.2
26.8
55.2
54.4
53.6
float
27
54
CC (default)
110A
55A
15
Page 18
3.20.3 PMBUS, PV/PC or SVR Functions
Users are able to fully control and design the entire charging behavior, without the charging curve, by one of the following means- PMBus command, PV/PC function or SVR adjustment, please refer to the previous chapter. The operating priority is, PMBus > PV/PC > SVR. NOTE: When operating in this mode, PMBus commands B0h/B1h…B8h can be set but there will be no response whereas other PMBus commands and functions work normally.
3.20.4 PMBus Command List
The command list of the - 00 is shown inTable 3- . It is compliant with the standard protocol of PMBus Rev. 1.1. For more detailedDBR 32 9
information, please refer to PMBus official website http://pmbus.org/specs.html).(
Table 3-9
Command
Code
01h
02h
19h
20h
21h
22h 2
46h
47h
79h
7Ah
7Bh
7Ch
7Dh
7Eh 1
80h
81h
88h
8Bh
8Ch
8Dh 2
90h
91h
98h
99h
9Ah
9Bh
9Ch
9Dh
9Eh
Command
Name
OPERATION
ON_OFF_CONFIG
CAPABILITY
VOUT_MODE
VOUT_COMMAND
Transaction
Type
R/W Byte
Read Byte
Read Byte
R Byte
R Word
VOUT_TRIM R/W Word
IOUT_OC_FAULT_LIMIT R/W Word
IOUT_OC_FAULT_RESPONSE
STATUS_WORD
STATUS_VOUT
STATUS_IOUT
STATUS_INPUT
STATUS_TEMPERATURE
R Byte
R Word
R Byte
R Byte
R Byte
R Byte
STATUS_CML R Byte
STATUS_MFR_SPECIFIC
STATUS_FANS_1_2
READ_VIN
READ_VOUT
READ_IOUT
READ_TEMPERATURE_1
READ_FAN_SPEED_1
READ_FAN_SPEED_2
PMBUS_REVISION
MFR_ID
MFR_MODEL
MFR_REVISION
MFR_LOCATION
MFR_DATE
MFR_SERIAL
R Byte
R Byte
R Word
R Word
R Word
R Word
R Word
R Word
R Byte
Block Read
Block Read
Block Read
Block R/W
Block R/W
Block R/W
# of data
Bytes
1
1
1
1
2
2
1
2
1
1
1
1
1
1
2
2
2
2
2
1
12
12
6
3
6
12
Description
Remote ON/OFF control
ON/OFF function configuration
Capabilities of a PMBus device
Define data format for output voltage (format: Linear, N= -9)
Output voltage setting value (format: Linear, N= -9)
Output voltage trimmed value (format: Linear, N= -9)
Output overcurrent setting value
(format: Linear, N= -2)
Define protection and response when an output overcurrent fault occurred
Summary status reporting
Output voltage status reporting
Output current status reporting
AC input voltage status reporting
Temperature status reporting
Communication, logic, Memory status reporting
Manufacture specific status reporting
Fan1 and 2 status reporting
AC input voltage reading value (format: Linear, N=-1)
Output voltage reading value (format: Linear, N= -9)
Output current reading value (format: Linear, N= -2)
Temperature 1 reading value (format: Linear, N= -3)
Fan speed 1 reading value (format: Linear, N= 5)
Fan speed 2 reading value (format: Linear, N= 5)
The compliant revision of the PMBus (default: 11h for Rev. 1.1)
Manufacturer's name
Manufacturer's model name
Firmware revision
Manufacturer's factory location
Manufacture date. (format: YYMMDD)
Product serial number
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Command
Code
B0h
B1h
B2h
B3h
B4h
B5h
B6h
B7h
B8h
Command
Name
CURVE_CC
CURVE_CV
CURVE_FV
CURVE_TC
CURVE_CONFIG
CURVE_CC_TIMEOUT
CURVE_CV_TIMEOUT
CURVE_FLOAT_TIMEOUT
CHG_STATUS
Valid when charging according to charge curve(Do=ON)
Note
Definition of Command B4h CURVE_CONFIG
Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0
High byte -----FVTOE CVTOE CCTOE
Transaction
Type
R/W Word
R/W Word
R/W Word
R/W Word
R/W Word
R/W Word
R/W Word
R/W Word
READ Word
# of data
Bytes
2
2
2
2
2
2
2
2
2
Description
Constant current setting value of charging curve (format: Linear, N= -2)
Constant voltage setting value of charging curve (format: Linear, N= -9)
Constant voltage setting value of charging curve (format: Linear, N= -9)
Taper current setting value of charging curve (format: Linear, N= -2)
Configuration setting of charging curve
CC stage timeout setting value of charging curve (format: Linear, N= 0)
CV stage timeout setting value of charging curve (format: Linear, N= 0)
Floating timeout setting value of charging curve (format: Linear, N= 0)
Charger's status reporting
Low byte - STGS -- TCS CUVS
Low byte
Bit 1-0 CUVSCharge Curve electingS 00Customized Charge Curve (default) 01 Gel Battery 10 Flooded Battery 11 AGM Battery
Bit 3-2 TCSTemperature Compensation ettingS 00 disable 01 -3 mV/ /cell (default) 10 -4 mV/ /cell 11 -5 mV/ /cell
Bit 6 STGS 2/3 SC Stage harge etting 03 (default, CURVE_VBSTand CURVE_V FLOAT)stage charge 12 (only CURVE_VBST)stage charge
High byte Bit 0 CCTOE onstant Current Stage Timeout Indication Enable:C 0 (default)= disabled 1enabled
Bit 1 CVTOE onstant Voltage Stage Timeout Indication Enable:C 0 isabled (default)= d 1 nabled= e
Bit 2 VoltageFVTOE Float Stage Timeout Indication Enable 0 isabled (default)= d 1 nabled= e
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Definition of Command B8h CHG_STATUS
Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0
High byte FVTOF CVTOF CCTOF - BTNC NTCER - EEPER
Low byte - - - - FVM CVM CCM FULLM
Low byte Bit 0 FULLMFully Charged ode StatusM 0NOT fully charged 1fully charged
Bit 1 CCMConstant Current Mode Status 0the charger NOT in constant current mode 1the charger in constant current mode
Bit 2 CVMConstant Voltage Mode Status 0the charger NOT in constant voltage mode 1the charger in constant voltage mode
Bit 3 FVMFloat Mode Status 0the charger NOT in float mode 1the charger in float mode
High byte Bit 0 EEPER: EEPROM CP Eharge arameter rror
0 charge parameter correct
1charge parameter error
Bit 2 NTCER: Temperature Compensation tatusS 0NO short-circuit in the circuitry of temperature compensation 1the circuitry of temperature compensation has short-circuited
Bit 3 BTNC: BDattery etection 0battery detected 1NO battery detected
Bit 5 CCTOFTime ut lag f onstant urrent odeOF OC C M 0NO time out in constant current mode 1constant current mode timed out
Bit 6 CVTOF Time ut lag f onstant oltage odeOF OC V M 0NO time out in constant voltage mode 1constant voltage mode timed out
Bit 7 FV TOF Time ut lag f loat odeOF OF M 0NO time out in float mode 1float mode timed out
Note:
EEPER When EEPROM Charge Parameter Error occurs, the charger stops charging the battery and the LED indicator turns
red. The charger needs to re-power on to re-start charging the battery.
NTCER When Temperature Compensation Short occurs, the charger output will shut down and the LED indicator will turn red.
The charger will automatically restart after the Temperature Compensation Short condition is removed.
BTNC When there is no battery detected, the charger stops charging the battery and the LED indicator turns red.The charger
needs to re-power on to re-start charging the battery.
CCTOF When timeout arises in the Constant Current stage, the charger stops charging the battery and the LED indicator
CVTOF When timeout arises in the Constant Voltage stage, the charger stops charging the battery and the LED indicator
FVTOF When timeout arises in the Float stage, the charger stops charging the battery and the LED indicator turns green.
turns red. The charger needs to re-power on to re-start charging the battery.
turns red. The charger needs to re-power on to re-start charging the battery.
This charging flow is finished; the charger needs to re-power on to start charging a different battery.
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Page 21
3.20.5 PMBus Data Range and Tolerance
Display parameters
PMBus command Range ToleranceMode
READ_VIN
READ_VOUT
READ_IOUT
(Note. 1)
READ_TEMPERATURE_1
READ_FAN_SPEED_1
READ_FAN_SPEED_2
Control parameter
PMBus command Adjustablerange Tolerance DefaultModel
OPERATION
VOUT_COMMAND
(Note. 2)
VOUT_TRIM
(Note. 2)
CURVE_CV
(Note. 3)
CURVE_FV
(Note. 3)
IOUT_OC_FAULT_LIMIT
CURVE_CC
CURVE_TC
ALL
24V
48V
24V
48V
ALL
ALL
ALL
ALL
24V 24V 24V
48V 48V 48V
24V
48V
24V
48V
24V
48V
24V
48V
24V
48V
80 ~ 264V
0 ~ 30V
0 ~ 60V
0 ~ 160A
0 ~ 80A
-40 ~ 100
0 ~ 25000RPM
0 ~ 25000RPM
Tabel 3-10
00h(OFF) / 80h(ON)
-6 ~ 6V
-12 ~ 12V
18 ~ 30V
36 ~ 60V
18 ~ VBST
36 ~ VBST
22 ~ 110A
11 ~ 55A
5.5A ~ 33A
3A ~ 16.5A
±10V
±0.36V
±0.48V
±5.32A
±2.68A
±℃5
±2000RPM
±2000RPM
N/A
N/A
N/A
±0.36V
±0.48V
±0.36V
±0.48V
±0.36V
±0.48V
±5.32A
±2.68A
±5.32A
±2.68A
80h(ON)
0V
0V
28.8V
57.6V
27.6V
55.2V
110A
55A
11A
5.5A
CURVE_CC_TIMEOUT CURVE_CV_TIMEOUT
CURVE_FLOAT_TIMEOUT
ALL
Tabel 3-11
60 ~ 64800 Minute
±5 Minute
600 Minute
Note:
1.READ_IOUT will display ZERO amp when output current is less than values in the table below.
Minimum readable currentModel
24V 5.3A 1A±
48V 2.7A 1A±
Tabel 3-12
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2.
When using PMBus to adjust output voltage, VOUT_COMMAND only can be used to display the rated voltage of the unit and
cannot be It is VOUT_TRIM that provide voltage trimming function. Taking - 00- as an example, to get aDBR 32 24written.s 18 set 6V output, please value of VOUT_TRIM to - V.Adjustable voltage range for each model is shown as below.
Adjustable voltage rangeModel
24V 18 ~ 30V
48V 36 ~ 60V
Tabel 3-13
3.The value of CURVE_FV should be set less or equal to CURVE_CV,If CURVE_FV is greater than CURVE_CV, it will be saved as CURVE_FV = CURVE_CV in EEPROM.
Please refer to our specifications about PV/PC or SVR function.
3.21 CANBus Communication Interface
For further CANBus information, Please contact MEAN WELL for detail.
4.Notes on Operation
4.1 Installation Method
Mount the HP-1U in a 19 inch rack cabinet before operating.D
Insert 1 4 pieces of DRP DBR 3200 with the same output voltage and current into the DHP 1U refer to Figure4 1~/-( )-(-)
This is a unit with forced air cooling, please keep fans and ventilation holes free from any obstructions. It is suggested that there
should be no barriers within 10cm of the ventilation holes.
Connect AC source to the AC inlets (A, B, C, D) respectively.
Figure System assembly diagram4-1 DHP
Suggested wire selection for input/out wirings, e.g. - 00DRP 32
Input/ Output Module Current
115VAC 230VAC
+24VDC
+48VDC
1 unit 1 unit 1 unit 2 unit 3 unit 4 unit 1 unit 2 unit 3 unit 4 unit
9Arms 17Arms 133Adc 266Adc 399Adc 532Adc
67Adc 134Adc 201Adc 268Adc
Minimum Cross-section of copper wire
14AWG UL1015 12AWG UL1015
16AWG UL1015 12AWG UL1015 10AWG UL1015
Other commonly used wires
30mm 100mm 200mm 250mm
22mm
30mm
60mm 100mm
30mm
50mm
60mm
80mm 100mm 125mm 150mm 200mm 250mm 325mm
Module BModule CModule D
Module A
StatusStatusStatusStatus
Maximum Current
12A 22A
2
2
2
2
2
2
2
2
139A 298A 469A 556A 115A 139A 217A 298A
8A 22A 35A
2
2
2
2
2
2
2
2
2
2
139A 190A 217A 257A 298A 344A 395A 469A 556A 665A
Table 4-1 Suggested wire selection for input/output wirings
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Page 23
4.2 De-rating
When P- 00/ - 00 units are operating at a lowerAC input voltage, these units will de-rate their output current automatically to protectDR 32 DBR 32
themselves, shown as Figure 4-2.
100
80
230VAC Input only
60
50
40
LOAD (%)
20
-30 -25 0-10 15 30 40 60 70
(HORIZONTAL)
100
50
LOAD (%)
90 100 115 180 264
AMBIENT TEMPERATURE ( )
Figure 4-2 Output de-rating curves
4.3 Warranty
A five isyear global warranty provided under normal operation. Please do not change ny component or modify the unit bya yourself or MEANWELL may reserve the right not to provide the complete warranty service.
INPUT VOLTAGE (VAC) 60Hz
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