This manual provides the procedures of installation to ensure a safe and good standard of operation for the air
conditioner unit.
Special adjustment may be necessary to suit local requirements.
Before using your air conditioner, please read this instruction manual car efully and keep it for futur e refer ence.
Before installing the air conditioner unit, please read the following safety precautions carefully.
Warning
• Installation and maintenance should be performed by qualified persons who are familiar with local code and
regulation, and experienced with this type of appliance.
• All field wiring must be installed in accordance with the national wiring regulation.
• Ensure that the rated voltage of the unit corresponds to that of the name plate before commencing wiring work
according to the wiring diagram.
• The unit must be GROUNDED to prevent possible hazard due to insulation failure.
• All electrical wiring must not touch the refrigerant piping, compressor and any moving parts of the fan motors.
• Confirm that the unit has been switched OFF before installing or servicing the unit.
IMPORTANT
DO NOT INSTALL OR USE THE AIR CONDITIONER UNIT IN A LAUNDRY ROOM.
Caution
Please take note on the following important points when installing.
• Do not install the unit where leakage of flammable gas may occur.
If gas leaks and accumulates around the unit, it may cause fire ignition.
• Ensure that the drainage piping is connected properly.
If the drainage piping is not connected properly, it may cause water leakage which will dampen the
furniture.
• Do not overcharge the unit.
This unit is factory pre-charged. Overcharge will cause over-current or damage to the compressor.
• Ensure that the unit panel is closed after service or installation.
Unsecured panel will cause unit to operate noisily.
Sharp edges and coil surfaces are potential locations which may cause injury
Caution
hazards. Avoid from being in contact with these places.
1-4
INSTALLATION OF THE INDOOR UNIT
PRELIMINARY SITE SURVEY
• Electrical supply and installation shall conform to the
local authority (e.g. National Electrical Board).
• V oltage supply fluctuation must not exceed ±10% of the
rated voltage. Electricity supply lines must be
independent of welding transformers which can cause
high supply fluctuation.
• Ensure that the installation location is convenient for
wiring and piping.
FIGURE A
STANDARD MOUNTING
Ensure that the overhead supports are strong enough to hold
the weight of the unit. Position the hanger rods (wall
mounting bracket for floor standing), and check for its
alignment with the unit as shown in Figure A. Also, check
that the hangers are secured and the base of the fan coil unit
is leveled in both horizontal directions, taking into account
the gradient for drainage flow as recommended in Figure B.
Note: Floor standing installation available for CE20D/DR
and CE25D/DR only.
10.0mm
10.0mm LOWER
Please ensure that the following steps are taken:
• Check the gradient for drainage flow as recommended
in Figure B.
• Provide clearance for easy servicing and optimal air flow
as shown in Figure C.
• The indoor unit must be installed such that there is no
short circuit of the cool discharge air with the warm
return air.
• Do not install the indoor unit where there is direct
sunlight shining on the unit. The location should be
suitable for piping and drainage installation. The unit
must be a large distance away from the door.
1-5
FIGURE C
CEILING TYPE
UTENSILS, FURNITURES OR BUILT-IN
ARCHITECTURAL FEATURES MUST
NOT PROTRUDE MORE THAN 250.0MM
FLOOR STANDING TYPE
SEMI-ENCLOSE MOUNTING
•In case the unit is to be half-recessed into a false ceiling, please check that the unit is well-aligned.
•Provide the installation space as shown in figure D.
FIGURE D
CEILING BOARD
1-6
TOP PANEL OF UNIT
INSTALLATION OF THE OUTDOOR UNIT
The outdoor unit must be installed in such a way, so as to
prevent short circuit of the hot discharged air or obstruction
to the smooth air flow. Please follow the installation clearance shown in the figure. Select the coolest possible place
where intake air temperature is not greater than the outside
air temperature (maximum 45°C).
Installation clearance
DimensionABCD
Minimum
Distance (mm)3001000300500
Note : If there is any obstacle higher than 2m, or if there is
any obstruction at the upper part of the unit, please allow
more space than the figure indicated in the above table.
OBSTACLE
RETURN AIR
OBSTACLE
RETURN AIR
DISCHARGE AIR
OBSTACLE
OBSTACLE
SERVICE ACCESS
English
REFRIGERANT PIPING
MAXIMUM PIPE LENGTH AND MAXIMUM NUMBER OF BENDS
If the pipe length is too long, both the capacity and the
reliability of the unit will decrease. As the number of bends
increases, resistance of the piping system to the refrigerant
flow increases and thus lowering the capacity, as a result
the compressor may become defective. See Figure O and
Figure P.
Therefore, always select the shortest path for the piping
system and follow the recommendations as tabulated in the
table.
MODEL2025 30 4050
Maximum Length (m)
Maximum Elevation (m)
Maximum Number of Bends
FIGURE O
OUTDOOR UNIT
INDOOR UNIT
PIPING LENGTH
ELEVATION
FIGURE P
MAX. ELEVATION HEIGHT
1515202020
88101010
1010101010
MAXIMUM
PIPING 20m
INDOOR UNIT
1-7
PIPING WORKS
• Do not use contaminated or damaged copper tubing. Do not remove plastic, rubber plugs and brass nuts from the valves,
fittings, tubings and coils until you are ready to connect suction or liquid line into valves or fittings.
• If any brazing work is required, ensure that the nitrogen
gas is passed through coil and joints while the brazing
work is being done. This will eliminate soot formation
on the inside walls of the copper tubings.
• Cut the connection pipe with a pipe cutter.
• Remove burrs from cut edges of the pipes with remover.
Hold the end of the pipe downwards to prevent metal
chips from entering the pipe.
CUTTING COPPER TUBE
1/4t
• Insert the flare nuts, mounted on the connection parts of
both the indoor unit and outdoor unit onto the copper
pipes.
• Flare the pipe with extra length above the flaring tool as
shown in the table.
• The flared edge must be even and not cracked or
scratched.
PIPING CONNECTION TO THE UNITS
• Align the center of the piping and tighten the flare nut
sufficiently with fingers.
• Finally, tighten the flare nut with the torque wrench
until the wrench clicks.
Model20D25D30D
Voltage range220V – 240V/1Ph/50Hz + !
Power Supply Cable sizemm
2
2.52.54
Number of conductors333
Interconnection Cable sizemm
2
2.52.52.5
Number of conductors334
Recommended fuseA162025
IMPORTANT:These values are for information only, they should be checked and selected to comply with the local and/or
national codes and regulations. They are also subjected to the type of installation and size of
conductors used.
English
CE20D/25D
TERMINAL STRIP
INDOOR UNIT
CE30D
TERMINAL
STRIP
INDOOR
UNIT
COMP
L
N
COMP
L
N
N
POWER SUPPLY
CABLE
INTERCONNECTION CABLE
POWER SUPPLY
CABLE
INTERCONNECTION
CABLE
S
R
COMP
TERMINAL
STRIP
L
OUTDOOR
UNIT
N
L
N
COMP
TERMINAL STRIP
OUTDOOR UNIT
N
The electrical power must be provided with
protection devices (circuit breaker or fuse)
with double pole separation system (phase +
neutral) with minimum contact gap of 3mm.
CAPACITOR
The electrical power must be provided with
protection devices (circuit breaker or fuse)
with double pole separation system (phase +
neutral) with minimum contact gap of 3mm.
ELECTRICAL WIRING CONNECTION FOR CE 40D/50D
Model40D50D
Voltage range380V – 415V/3Ph/50Hz + !
Power Supply Cable sizemm
Number of conductors55
Interconnection Cable sizemm
Number of conductors44
Recommended fuseA1520
IMPORTANT:These values are for information only, they should be checked and selected to comply with the local
and/or national codes and regulations. They are also subjected to the type of installation and size of conductors used.
2
2
2.52.5
1.51.5
1-9
CE40D/50D
TERMINAL
STRIP
INDOOR
UNIT
The electrical power must be provided with
protection devices (circuit breaker or fuse) with
COMP
L
N
INTERCONNECTION
CABLE
POWER SUPPLY
CABLE
COMP
L
N
TERMINAL
STRIP
OUTDOOR
UNIT
R
S
T
N
pole separation system, minimum contact gap
of 3mm.
ELECTRICAL WIRING CONNECTION FOR CE 20DR/25DR (HEAT PUMP)
Model20DR25DR
Voltage range220V – 240V/1Ph/50Hz + !
Power Supply Cable sizemm
2
2.54.0
Number of conductors33
Interconnection Cable sizemm
2
2.52.5
Number of conductors55
Recommended fuseA1620
IMPORTANT: These values are for information only, they should be checked and selected to comply with the local and/or
national codes and regulations. They are also subjected to the type of installation and size of
conductors used.
CE20/25DR
TERMINAL STRIP
INDOOR UNIT
4WV
OF
COMP
L
N1
N2
OUTDOOR COIL SENSOR
INTERCONNECTION
CABLE
4WV
OF
COMP
TERMINAL STRIP
OUTDOOR UNIT
N
The electrical power must be provided with
POWER SUPPLY
CABLE
protection devices (circuit breaker or fuse)
with double pole separation system (phase +
neutral) with minimum contact gap of 3mm.
Model30DR
Voltage range220V – 240V/1Ph/50Hz + !
Power Supply Cable sizemm
2
4
Number of conductors3
Interconnection Cable sizemm
2
1.5
Number of conductors7
Recommended fuseA25
1-10
IMPORTANT: These values are for information only, they should be checked and selected to comply with the local and/or
national codes and regulations. They are also subjected to the type of installation and size of
conductors used.
TERMINAL
STRIP
INDOOR
UNIT
A
4WV
OF
COMP
L
N
OUTDOOR COIL SENSOR
INTERCONNECTION
CABLE
POWER SUPPLY
CABLE
A
4WV
OF
COMP
TERMINAL STRIP
OUTDOOR UNIT
L
N
L
N
The electrical power must be provided with
protection devices (circuit breaker or fuse)
CE30DR
English
with double pole separation system (phase +
neutral) with minimum contact gap of 3mm.
Model40DR50DR
Voltage range380V – 415V/3Ph/50Hz +N + !
Power Supply Cable sizemm
2
4.04.0
Number of conductors55
Interconnection Cable sizemm
2
1.51.5
Number of conductors77
Recommended fuseA1520
IMPORTANT: These values are for information only, they should be checked and selected to comply with the local and/or
national codes and regulations. They are also subjected to the type of installation and size of
conductors used.
TERMINAL
STRIP
INDOOR
UNIT
A
4WV
OF
COMP
L
N
INTERCONNECTION
CABLE
POWER SUPPLY
CABLE
A
4WV
OF
COMP
L
N
R
S
T
N
TERMINAL
STRIP
OUTDOOR
UNIT
The electrical power must be provided with
protection devices (circuit breaker or fuse) with
pole separation system, minimum contact gap
CE40/50DR
of 3mm.
Caution
Ensure that the colors of wires on the outdoor unit and the terminal markings are the same as the indoor unit
respectively.
1-11
V ACUUMING AND CHARGING
Purging the piping and the indoor unit
Except for the outdoor unit which is pre-charged with
refrigerant R22, the indoor unit and the refrigerant
connection pipes must be air-purged because the air
containing moisture that remains in the refrigerant cycle may
cause malfunction of the compressor.
• Remove the caps from the valve and the service port.
• Connect the center of the charging gauge to the vacuum
pump.
• Connect the charging gauge to the service port of the
3-way valve.
• Start the vacuum pump. Evacuate for approximately
30 minutes. The evacuation time varies with different
vacuum pump capacity. Confirm that the charging gauge
needle has moved towards -76mmHg (0~76mmHg).
Caution
If the gauge needle does not move to 0~76mmHg, be
sure to check for gas leaks (using the refrigerant
detector) at flare type connection of the indoor and
outdoor unit and repair the leak before proceeding to
the next step.
• Close the valve of the changing gauge and stop the
vacuum pump.
• On the outdoor unit, open the suction valve (3 way) and
liquid valve (2 way) (in anti-clockwise direction) with
4mm key for hexagon sacked screw.
ALLEN
KEY
SERVICE PORT
FLARE
NUT
OUTDOOR UNIT
3 W AYS VALVE
REFRIGERANT
PIPING
Additional charge
The refrigerant is pre-charged in the outdoor unit. If the
piping length is less than 5m, then additional charge after
vacuuming is not necessary. If the piping length is more
than 5m, then use the additional charge valve as indicated
in the table below.
This operation must be done by using a gas cylinder and a
precise weighing machine. The additional charge is
topped-up in t o t h e o u t door unit using the suction valve via
the service port.
• Remove the service port cap.
• Connect the low pressure side of the charging gauge to
the suction service port center of the cylinder tank and
close the high pressure side of the gauge. Purge the air
from the service hose.
• Start the air conditioner unit.
• Open the gas cylinder and low pressure charging valve.
• When the required refrigerant quantity is pumped into
the unit, close the low pressure side and the gas cylinder valve.
• Disconnect the service hose from service port. Put back
the service port cap.
1-12
AIR CONDITIONER UNIT OPERATION
Dry mode
• When the air humidity is high, the unit can operate in
dry mode. Press <MODE> button and choose <DRY>.
• If the room temperature is 2°C higher than the set
temperature, the air conditioner until will operate under
cooling mode until it reaches within 2°C range of
difference compared to the set temperature before it
converts to dry mode.
• If the room temperature is within 2°C range of
difference compared to the set temperature, it will
directly operate under dry mode.
• The unit will operate at LOW speed under dry mode.
Heat mode (for heat pump unit only)
• When the unit is switched on from cold start or
defrosting cycle, the indoor fan will start to operate only
after the coil reaches the desired temperature.
• When the set temperature is achieved, the indoor fan
will operate until the coil cannot provide anymore
additional heat.
STANDARD OPERATING CONDITIONS
Cooling unit
Overheating protection (for heat pump unit only)
• In case the internal temperature and/or the external
temperature are to high, or that the filter is dirty and
clogged out, the refrigerant may be overheated. The
compressor will cut out when the condensing
temperature reaches 62°C.
Frost prevention
• When the air filter is dirty, the evaporating temperature
will decrease and eventually cause frosting.
• The LED light will blink to indicate that the filter is
dirty. If the evaporating temperature reaches -2°C, the
unit will trip and defrost.
Fan speed and rated cooling capacity
• The rated cooling capacity is provided at the maximum
fan speed.
• The cooling capacity is lower when the unit is operating
at MEDIUM and LOW fan speed.
• Disconnect from the main power supply before servicing the air conditioner unit.
• DO NOT pull out the power cord when the power is ON. This may cause serious electrical shocks which may result
in fire hazards.
AUTO RANDOM RE-START FUNCTION
If there is a power cut when the unit is operating, it will automatically resume the same operating mode when the power is
restored. (Applicable only to units with this feature)
Before turning off the power supply, set the remote controller's ON/OFF switch to the “OFF” position to prevent the
nuisance tripping of the unit.
If this is not done, the unit's fans will start turning automatically when power resumes, posing a hazard to service
personnel or the user.
! Caution
1-13
SERVICE AND MAINTENANCE
SERVICE PARTS
Indoor air filter
Indoor unit
MAINTENANCE PROCEDURES
1. Remove any dust adhering to the filter by using a vacuum cleaner or
wash in lukewarm water (below 40°C) with a neutral cleaning detergent.
2. Rinse the filter well and dry before placing it back onto the unit.
3. Do not use gasoline, volatile substances or chemicals to clean the filter .
1. Clean any dirt or dust on the grille or panel by wiping it with a soft
cloth soaked in lukewarm water (below 40°C) and a neutral detergent
solution.
2. Do not use gasoline, volatile substances or chemicals to clean the
indoor unit.
PERIOD
At least once
every 2 weeks.
More frequently if
necessary.
At least once
every 2 weeks.
More frequently if
necessary.
Caution
Do not operate any heating apparatus too close to the air conditioner unit. This may cause the plastic panel to
melt or deform as a result of the excessive heat.
TROUBLE SHOOTING
If any malfunction of the air conditioner unit is noted, immediately switch off the power supply to the unit.
Check the following fault conditions and causes for some simple trouble shooting tips.
FAULT
1. The compressor does not operate 3 minutes after the air
conditioner unit is started.
2. The air conditioner unit does not operate.
3. The air flow is too low.
4. Discharge air flow has bad odor.
5. Condensation on the front air grille of the indoor unit.
6. Water flowing out from the air conditioner unit.
7. Hissing air flow sound from the air conditioner unit during
operation.
CAUSES / ACTION
- Protection against frequent starting. Wait for 3 to 4 minutes for
the compressor to start operating.
- Power failure, or the fuse needs to be replaced.
- The power plug is disconnected.
- It is possible that your delay timer has been set incorrectly.
- If the fault persist after all these verifications, please
contact the air conditioner unit installer.
- The air filter is dirty.
- The doors or windows are open.
- The air suction and discharge are clogged.
- The regulated temperature is not high enough.
- Odors may be caused by cigarettes, smoke particles, perfume
etc. which might have adhered onto the coil.
- This is caused by air humidity after an extended long period of
operation.
- The set temperature is too low, increase the temperature setting
and operate the unit at high fan speed.
- Switch off unit and call dealer.
- Refrigerant fluid flowing into the evaporator coil.
If the fault persists, please call your local dealer / serviceman.
1-14
• In the event that there is any conflict in the interpretation of this manual and any translation of the same in any language,
the English version of this manual shall prevail.
• The manufacturer reserves the right to revise any of the specification and design contain herein at any time without prior
notification.
• En cas de désaccord sur l’interprétation de ce manuel ou une de ses traductions, la version anglaise fera autorité.
• Le fabriquant se réserve le droit de modifier à tout moment et sans préavis la conception et les caractéristiques techniques
des appareils présentés dans ce manuel.
• Im Falle einer widersprüchlichen Auslegung der vorliegenden Anleitung bzw . einer ihrer Übersetzungen gilt die Ausführung
in Englisch.
• Änderungen von Design und technischen Merkmalen der in dieser Anleitung beschriebenen Geräte bleiben dem Hersteller
jederzeit vorbehalten.
• Nel caso ci fossero conflitti nell’interpretazione di questo manuale o delle sue stesse traduzioni in altre lingue, la versione
in lingua inglese prevale.
• Il fabbricante mantiene il diritto di cambiare qualsiasi specificazione e disegno contenuti qui senza precedente notifica.
• En caso de conflicto en la interpretación de este manual, y en su traducción a cualquier idioma, prevalecerá la versión
inglesa.
• El fabricante se reserva el derecho a modificar cualquiera de las especificaciones y diseños contenidos en el presente
manual en cualquier momento y sin notificación previa.
• В случае противоречия перевода данного руководства с другими переводами одного и того же текста,
английский вариант рассматривается как приоритетный.
• Завод-изготовитель оставляет за собой право изменять характеристики и конструкцию в любое время
без предварительного уведомления.
OYL MANUFACTURING COMPANY SDN. BHD.
JALAN PENGAPIT 15/19, P.O. BOX 7072, 40702 SHAH ALAM, SELANGOR DARUL EHSAN, MALAYSIA.
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