McQuay WME0400 Installation Manual

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Page 1

Installation and Maintenance Manual IM 1033-3

Group: Chillers

Part Number: 331499601

Date: July 2012

Supersedes: May 2012

MagnitudeMagnetic Bearing Centrifugal Chillers

Model WME

400 to 700 tons (1400 to 2461 kW)

3/60/460-575

R-134a

Page 2

Note: The unit shown is for the default configuration; your unit may be configured differently. Refer to your selection for configuration.

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Contents

the right to make changes in design and construction at anytime without notice. ™® The following are trademarks or registered trademarks of their respective companies: BACnet from ASHRAE; L

ONMARK, LonTalk, LONWORKS, and the LONMARK logo are

managed, granted and used by L

ONMARK International under a license granted by Echelon Corporation; Modbus from Schneider

Electric; MicroTech E, Open Choices from McQuay International; LEED from the U.S. Green Building Council.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

System Water Volume . . . . . . . . . . . . . . . . . . . 5

Water Piping . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Relief Valves . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Chiller Identification. . . . . . . . . . . . . . . . . . . . . . . . 11

Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Electrical Notes . . . . . . . . . . . . . . . . . . . . . . . 14

Field Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . 15

Dimension Drawings . . . . . . . . . . . . . . . . . . . . . . . 16

Safety labels used in this manual:

Cautions indicate potentially hazardous situations, which can result in personal injury or equipment damage if not avoided.

Warnings indicate potentially hazardous situations, which can result in property damage, severe personal injury, or death if not avoided.

Dangers indicate a hazardous situation which will result in death or serious injury if not avoided.

Standard Head Connection Dimensions . . . . 27

Marine Water Box Dimensions . . . . . . . . . . . 28

Optional External Harmonic Filter Dimensions 29

Physical Data & Weights. . . . . . . . . . . . . . . . . . . . 31

Lifting and Mounting Weights . . . . . . . . . . . . 31

Physical Data - Evaporator . . . . . . . . . . . . . . 32

Physical Data - Condenser . . . . . . . . . . . . . . 32

Refrigeration Diagram . . . . . . . . . . . . . . . . . . . . . . 33

Optional External Harmonic Filter . . . . . . . . . . . . 34

Optional External Harmonic Filter . . . . . . . . . 34

Startup, Operation, and Storage . . . . . . . . . . . . . 37

Long Term Storage . . . . . . . . . . . . . . . . . . . . 39

CAUTION

WARNING

DANGER

Page 4

Introduction

Lifting Points

Lifting P oint

Lifting Point (Outside Corner Hidden)

VFD Power Panel

Power Cable Entry

Note: This drawing is for general reference only. Refer to dimension drawings for actual location of components.

W M E 0500

Water-cooled

Magnetic Bearing

Vintage

Chiller Model

Introduction

Figure 1: Required Lifting Arrangement

General Description

Daikin McQuay Magnitude model WME frictionless centrifugal chillers are complete, self-contained, automatically controlled fluid chilling units. Each unit is completely assembled and factory tested before shipment. Model WME is cooling-only.

Each Magnitude Model WME unit features one compressor connected to a condenser and evaporator. The chillers use refrigerant R-134a to reduce the size and weight of the package compared to negative pressure refrigerants and since R-134a operates at a positive pressure over the entire operation range, no purge system is required. The controls are pre-wired, adjusted and tested. Only normal field connections such as piping, electrical and interlocks, etc. are required, thereby simplifying installation and increasing reliability. Most necessary equipment protections and operating controls are factory-installed in the control panel.

The chillers are designed for indoor, non-freezing locations. If indoor freezing temperatures are possible, special procedures

Figure 2: Nomenclature

described in this manual must be followed to drain the unit. Outdoor locations require a special weatherproof design. For WME chillers selected with optional Retrofit Knockdown, refer to IM Knockdown, available on www.daikinmcquay.com for detailed dimensions and installation instructions.

Application

The procedures presented in this manual apply to standard Model WME chillers. Refer to the Operating Manual, OMM 1034 for detailed information about chiller operation and the MicroTech-E unit controller.

All Daikin McQuay centrifugal chillers are factory tested prior to shipment and must be initially started at the job site by a factory trained McQuay service technician. Failure to follow this startup procedure can affect the equipment warranty.

The standard limited warranty on this equipment covers parts that prove defective in material or workmanship. Specific details of this warranty can be found in the warranty statement furnished with the equipment.

4 IM 1033-3

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Installation

Receiving and Handling

The unit should be inspected immediately after receipt for possible damage.

All Daikin McQuay centrifugal water chillers are shipped FOB factory and all claims for handling and shipping damage are the responsibility of the consignee.

Insulation corners from the evaporator's rigging hole locations are shipped loose and should be glued in place after the unit is finally placed. Neoprene vibration pads are also shipped loose. Check that these items have been delivered with the unit.

If so equipped, leave the shipping skid in place until the unit is in its final position. This will aid in handling the equipment.

Extreme care must be used when rigging the equipment to prevent damage to the control panels or refrigerant piping. See the certified dimension drawings included in the job submittal for the center of gravity of the unit. Consult the local Daikin McQuay sales office for assistance if the drawings are not available.

The unit can be lifted by fastening the rigging hooks to the four outside corners of the unit where the rigging eyes are located. Lengthwise and crossway spreader bars must be used between the rigging lines to prevent damage to the control panels, piping and especially the large Variable Frequency Drive (VFD) power panel located at one end of the unit. See

Figure 1, page 4.

outside edge of the feet. Most Model WME units have six mounting feet although only the outer four are required. Six pads are shipped and the installer can place pads under the middle feet if desired.

Mounting

Make sure that the floor or structural support is adequate to support the full operating weight of the unit.

It is usually not necessary to bolt the unit to the mounting slab or framework; but should this be desirable, 1 1/8" (28.5 mm) mounting holes are provided in the unit support at the four

corners.

CAUTION

Note: Units are shipped with refrigerant valves closed to isolate the refrigerant for shipment. Valves must remain closed until start-up by the McQuay technician.

Nameplates

There are several identification nameplates on the chiller:

"The unit nameplate is located on the side of the VFD panel. This plate also lists the unit refrigerant charge, electrical data and the unit model number and serial number, which should be used when communicating with McQuay International.

"Vessel nameplates are located on the evaporator and condenser. Along with other information, they have a National Board Number (NB) and serial number, either of which identifies the vessel (but not the entire unit).

Location and Mounting

The unit must be mounted on a level concrete or steel base and must be located to provide service clearance at one end of the unit for possible removal of evaporator tubes and/or condenser tubes. The length of the vessel should be allowed at one end for this purpose. Doors or removable wall sections can be utilized for tube clearance. Evaporator and condenser tubes are rolled into the tube sheets to permit replacement if necessary. Minimum clearance at all other points, including the top, is 3 feet (1 meter) unless greater clearance is required by other codes or job conditions. The National Electric Code (NEC) can require four feet or more clearance in and around electrical components and must be checked.

Location

The WME chillers are intended only for installation in an indoor or weather protected area consistent with the NEMA 1 rating on the chiller, controls, and electrical panels. Equipment room temperature for operating and standby conditions is 40°F to 122°F (4.4°C to 50°C).

Vibration Pads

The shipped-loose neoprene vibration pads should be located under the corners of the unit (unless the job specifications state otherwise). They are installed to be flush with the sides and

"A compressor nameplate is located on the compressor itself and contains identification numbers.

System Water Volume

All chilled water systems need adequate time to recognize a load change, respond to that load change and stabilize, without undesirable short cycling of the compressors or loss of control. In air conditioning systems, the potential for short cycling usually exists when the building load falls below the minimum chiller plant capacity or on close-coupled systems with very small water volumes.

Some of the things the designer should consider when looking at water volume are the minimum cooling load, the minimum chiller plant capacity during the low load period and the desired cycle time for the compressors.

Assuming that there are no sudden load changes and that the chiller plant has reasonable turndown, a rule of thumb of "gallons of water volume equal to two to three times the chilled water gpm flow rate" is often used.

A properly designed storage tank should be added if the system components do not provide sufficient water volume. Note: Water volumes can be found in the Physical Data tables on page 27.

IM 1033-3 5

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Installation

0 102030405060708090100

ECWT (°F)

Percent Load

46°F LChW T

44°F LChW T

42°F LChW T

Bypass,MildWeatherOperation

Condenser Water Temperature

Figure 3: MODEL WME Minimum Entering Condenser Water Temperature (EXV) (10 F Range at Full Load)

When the ambient wet bulb temperature is lower than design, the entering condenser water temperature of Magnitude model WME chillers can be lowered to improve chiller performance.

Chillers can start with entering condenser water temperatures as low as 40°F (4.4°C). For short periods of time during startup, the entering condenser water temperature can even be lower than the leaving chilled water temperature.

Magnitude model WME chillers are equipped with electronic expansion valves (EXV) and will run with entering condenser water temperatures as low as shown in Figure 2 or as calculated from the following equation on which the curves are based:

MECWT = 5.25+(LWT)-0.75*DTFL*(PLD/100)+14 *(PLD/100)2

Figure 4 illustrates two temperature-actuated tower bypass

arrangements. The "Cold Weather" scheme provides better startup under cold ambient air temperature conditions. The bypass valve and piping are indoors and thus warmer, allowing for warmer water to be immediately available to the condenser. The check valve may be required to prevent air at the pump inlet.

Figure 4: Possible Bypass Arrangements

Where:

MECWT = Min entering condenser water temperature

LWT = Leaving chilled water temperature

DTFL = Chilled Water Delta-T at full load

PLD = The percent chiller load point to be checked

For example; at 44°F LWT, 10°F Delta-T at full load, and 50% full load operation, the entering condenser water temperature could be as low as 49°F. This provides excellent operation with water-side economizer systems.

Depending on local climatic conditions, using the lowest possible entering condenser water temperature may be more costly in total system power consumed than the expected savings in chiller power would suggest, due to the excessive fan power required.

In this scenario, cooling tower fans would continue to operate at 100% capacity at low wet bulb temperatures. The trade-off between better chiller efficiency and fan power should be analyzed for best overall system efficiency. McQuay's Energy Analyzer program can optimize the chiller/tower operation for specific buildings in specific locales.

Even with tower fan control, some form of water flow control, such as tower bypass, is recommended.

6 IM 1033-3

Condenser water temperature control

The standard MicroTech controller is capable of three stages of tower fan control plus an analog control of either a three-way tower-bypass valve or variable speed tower-fan motor. Stages are controlled from condenser-water temperature. The threeway valve can be controlled to a different water temperature or track the current tower stage. This allows optimum chilled water plant performance based upon specific job requirements.

Pumps

The condenser water pump(s) must be cycled off when the last compressor of the system cycles off. This will keep cold condenser water from migrating refrigerant to the condenser. Cold liquid refrigerant in the condenser can make start-up difficult. In addition, turning off the condenser water pump(s) when the chillers are not operating will conserve energy.

Include thermometers and pressure gauges at the chiller inlet and outlet connections and install air vents at the high points of piping. Where noise and vibration are critical and the unit is

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Installation

mounted on spring isolators, flexible piping and conduit connections are necessary.

Variable Fluid Flow Rates and Tube Velocities

Many chiller system control and energy optimization strategies require significant changes in evaporator and condenser water flow rates. The Magnitude model WME chiller line is particularly well suited to take full advantage of these energy saving opportunities provided that the maximum and minimum fluid flow rates are taken into consideration for a specific application. The sales engineer has the flexibility to use different combinations of shell size, number of tubes, and pass arrangements to select the optimum chiller for each specific application.

Both excessively high and excessively low fluid flow rates should be avoided. Excessively high fluid flow rates and correspondingly high tube velocities will result in high fluid pressure drops, high pumping power, and potentially tube corrosion and or tube corrosion damage. Excessively low fluid flow rates and correspondingly low velocities should also be avoided as they will result in poor heat transfer, high compressor power, sedimentation and tube fouling. Excessively high and low tube velocities can be particularly problematic and damaging in open loop systems.

Rates of Fluid Flow Change

If it is decided to vary the evaporator water flow rate the rate of change should not exceed 50% per minute and should not exceed the minimum or maximum velocity limits as determined by the Daikin McQuay chiller software program.

Vibration Mounting

The Magnitude model WME chillers are almost vibration-free. Consequently, floor mounted spring isolators are not usually required. Rubber mounting pads are shipped with each unit. It is wise to continue to use piping flexible connectors to reduce sound transmitted into the pipe and to allow for expansion and contraction.

A properly designed storage tank should be added if the system components do not provide sufficient water volume.

System Analysis

The McQuay Energy Analyzer program is an excellent tool to investigate the entire system efficiency, quickly and accurately. It is especially good at comparing different system types and operating parameters. Contact your local Daikin McQuay sales office for assistance on your particular application.

Water Piping

Vessel Drains at Start-up

Unit vessels are drained of water in the factory and are shipped with the drain plugs in the heads removed and stored in the control panel or with open ball valves in the drain hole. Be sure to replace plugs or close the valves prior to filling the vessel with fluid.

Evaporator and Condenser Water Piping

All evaporators and condensers come standard with ANSI/ AWWA C-606 grooved nozzles (also suitable for welding), or optional flange connections. The installing contractor must provide matching mechanical connections or transitions of the

size and type required.

CAUTION

If welding is to be performed on the mechanical or flange connections, remove temperature sensors and thermal dispersion flow switch from the nozzles to prevent damage to those components. Also properly ground the unit or severe damage to the MicroTech E unit controller can occur.

Water pressure gauge connection taps and gauges must be provided in the field piping at the inlet and outlet connections of both vessels for measuring the water pressure drops. The pressure drops and flow rates for the various evaporators and condensers are job specific and the original job documentation can be consulted for this information.

System Water Volume

Some of the things the designer should consider when looking

Be sure that water inlet and outlet connections match certified drawings and stenciled nozzle markings. The condenser is connected with the coolest water entering at the bottom to

maximize subcooling.

CAUTION

When common piping is used for both heating and cooling modes, care must be taken to provide that water flowing through the evaporator cannot exceed 110°F which can cause the relief valve to discharge refrigerant or damage controls.

at water volume are the minimum cooling load, the minimum chiller plant capacity during the low load period and the desired cycle time for the compressors.

The piping must be supported to eliminate weight and strain on the fittings and connections. Piping must also be adequately insulated. If a pump strainer is not close to a vessel, a

Assuming that there are no sudden load changes and that the chiller plant has reasonable turndown, a rule of thumb of

cleanable 20-mesh water strainer must be installed in the water inlet line. Sufficient shutoff valves must be installed to permit

"gallons of water volume equal to two to three times the chilled water gpm flow rate" is often used.

IM 1033-3 7

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Installation

FactoryMountedFlowSwitch

Paddle‐typeFlowSwitch

draining the water from the evaporator or condenser without draining the complete system.

CAUTION

Freeze Notice: Neither the evaporator nor the condenser is self-draining; Both must be blown out to help avoid damage from freezing.

The piping should also include thermometers at the inlet and outlet connections and air vents at the high points.

The water heads can be interchanged (end for end) so that the water connections can be made at either end of the unit. If this is done, new head gaskets must be used and control sensors relocated.

In cases where the water pump noise can be objectionable, vibration isolation sections are recommended at both the inlet and outlet of the pump. In most cases, it will not be necessary to provide vibration eliminator sections in the condenser inlet and outlet water lines. But they can be required where noise and vibration are critical.

Mechanical Clamped Couplings

Use the following steps when installing clamped couplings:

1.Check for smooth pipe between the pipe end and the groove. Remove any indentations, projections, or weld seams. Failure to do this can result in a leaking joint.

bleed-off is operating. Atmospheric air contains many contaminants, which increases the need for water treatment.

CAUTION

The use of untreated water will result in corrosion, erosion, slime buildup, scaling, or algae formation. Water treatment service must be used. McQuay International is not responsible for damage or faulty operation from untreated or improperly treated water.

Special care must be taken when utilizing open system water that is usually not treated (such as lakes, rivers, and ponds). Special tube and water head material may be required to reduce damage from corrosion.

Flow Switches

Factory-mounted thermal dispersion flow switches are provided as standard..

An additional paddle-type flow switch can be installed in the vessel outlet piping as an added precaution to signal the presence of adequate water flow to the vessels before the unit can start. They also serve to shut down the unit in the event that water flow is interrupted to guard against evaporator freeze-up or excessive discharge pressure. They are not necessary for unit operation.

Figure 5: Flow Switch Options

2.Apply a thin coat of Victaulic or silicon lubricant to the gasket lips and exterior.

3.Position the gasket over the pipe end without overhanging the pipe.

4.Join the pipes together and slide the gasket into position, centering it between the groves.

5.Install the housing halves over the gasket, making sure that the housing' keys engage the groves on both pipes.

6.Install the bolts and thread the nuts on hand tight. Make sure that the oval heads of the bolts seat properly in the bolt holes.

7.Tighten the nuts evenly by alternating sides until metal to metal contact is made on the housing bolt pads. Make sure that the housing keys completely engage the pipe grooves.

Tower Filtering and Treatment

Owners and operators must be aware that if the unit is operating with a cooling tower, cleaning and flushing the cooling tower is required. Make sure tower blow-down or

If field-mounted flow switches (normally paddle-type) are being used, electrical connections in the Unit Control Panel must be made per the field wiring diagram on page 14. The

8 IM 1033-3

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Installation

normally open contacts of the flow switch must be wired between the terminals. Flow switch contact quality must be

separate conduit from any high voltage conductors (115 VAC and higher).

suitable for 24 VAC, low current (16ma). Wire switches in

Pipe Size (NOTE)

Min.

Adjst.

Max.

Adjst.

Note 1: A segmented 3-inch paddle (1, 2, and 3 inches) is furnished mounted, plus a 6-inch paddle loose. Note 2: Flow rates for a 2-inch paddle trimmed to fit the pipe. Note 3: Flow rates for a 3-inch paddle trimmed to fit the pipe. Note 4: Flow rates for a 3-inch paddle. Note 5: Flow rates for a 6-inch paddle Note 6: There is no data for pipe sizes above 8-inch. A switch minimum setting should provide protection against no flow and close well before design flow is

Flow

No Flow

Flow

No Flow

reached.

Freeze Notice: Neither the evaporator nor the condenser is self-draining; Both must be blown out to help avoid damage from freezing.

inch 1 1/4 1 1/2 2 2 1/2 3 4 5 6 8

mm 32 (2) 38 (2) 51 63 (3) 76 102 (4) 127 (4) 153 (4) 204 (5) gpm Lpm gpm Lpm

gpm

Lpm gpm Lpm

5.8 7.5 13.7 18.0 27.5 65.0 125.0 190.0 205.0

1.3 1.7 3.1 4.1 6.2 14.8 28.4 43.2 46.6

3.7 5.0 9.5 12.5 19.0 50.0 101.0 158.0 170.0

0.8 1.1 2.2 2.8 4.3 11.4 22.9 35.9 38.6

13.3 19.2 29.0 34.5 53.0 128.0 245.0 375.0 415.0

3.0 4.4 6.6 7.8 12.0 29.1 55.6 85.2 94.3

12.5 18.0 27.0 32.0 50.0 122.0 235.0 360.0 400.0

2.8 4.1 6.1 7.3 11.4 27.7 53.4 81.8 90.8

CAUTION

Field Insulation Guide

Factory insulation is an available option (0.75" or 1.5"). If field insulated, the following components should be insulated to prevent condensation on Magnitude model WME chillers.

The piping should also include thermometers at the inlet and outlet connections and air vents at the high points.

The water heads can be interchanged (end for end) so that the water connections can be made at either end of the unit. If this is done, new head gaskets must be used and control sensors relocated.

System Pumps

Operation of the chilled water pump can be to:

1 Cycle the pump with the unit enable

2 Operate continuously

3 Start automatically by a remote source

The cooling tower pump must cycle with the compressor. The holding coil of the cooling tower pump motor starter must be rated at 115 volts, 60 Hz, with a maximum volt-amperage rating of 100. A control relay is required if the voltageamperage rating is exceeded. See the Field Wiring Diagram or in the cover of control panel for proper connections.

Table 1: Insulation Guide

Evaporator Motor Cooling

Stator cooling Evaporator Tube

Notes:

1 The discharge line can also be insulated for sound reduction, as an option. 2 The compressor body does not require insulation.

3 Insulation quantity: E3612=129 sq.ft. (12 m

Evaporator Water

Suction Elbow

), E3012=115 sq ft. (11 m2).

Expansion valve VFD cooling

Relief Valves

Figure 6: Typical Vent Piping

All interlock contacts must be rated for no less than 10 inductive amps. The alarm circuit provided in the control center utilizes 115-volts AC. The alarm used must not draw more than 10 volt amperes.

IM 1033-3 9

Page 10

Installation

Common

DD D



 



 



....

As a safety precaution and to meet code requirements, each chiller is equipped with pressure relief valves located on the condenser and evaporator vessels for the purpose of relieving excessive refrigerant pressure (caused by equipment malfunction, fire, etc.) to the atmosphere. Most codes require that relief valves be vented to the outside of a building, and this is a desirable practice for all installations. Relief piping connections to the relief valves must have flexible connectors.

Whenever vent piping is installed, the lines must be run in accordance with local code requirements; where local codes do not apply, the latest issue of ANSI/ASHRAE Standard 15 code recommendations must be followed.

Condensers have two relief valves as a set with a three-way valve separating the two valves (large condensers will have two such sets). One valve remains active at all times and the

second valve acts as a standby. Note: Remove plastic shipping plugs (if installed) from the inside of the valves prior to making pipe connections.

Table 2: Relief Valve Data

Model Relief Valve Location Pressure Setting Discharge Cap. Conn. Size No. of Valves

WME

Figure 7: Condenser 3-Way Valve

Evaporator Top of Evaporator 200 psi 75.5 lb air/min 1 in. FPT 1 Condenser Top of Condenser 200 psi 75.5 lb air/min 1 in. FPT 2



Refrigerant Vent Piping

Twin relief valves mounted on a transfer valve are used on the condenser so that one relief valve can be shut off and removed, leaving the other in operation. Only one of the two is in operation at any time.

Vent piping is sized for only one valve of the set since only one can be in operation at a time. In no case would a combination of evaporator and condenser sizes require more refrigerant than the pumpdown capacity of the condenser. Condenser pumpdown capacities are based on the current ANSI/ ASHRAE Standard 15 that recommends 90% full at 90°F (32°C). To convert values to the older AHRI standard, multiply pumpdown capacity by 0.888.

Sizing Vent Piping (ASHRAE Method)

Relief valve pipe sizing is based on the discharge capacity for the given evaporator or condenser and the length of piping to be run. Discharge capacity for R-134a vessels is calculated using a complicated equation that accounts for equivalent length of pipe, valve capacity, Moody friction factor, pipe ID, outlet pressure and back pressure. The formula, and tables derived from it, are contained in ASHRAE Standard 15-2001.

Using the ASHRAE formula and basing calculations on the 225 psi design yields a conservative pipe size, which is summarized in Tabl e 3. The table gives the pipe size required

per relief valve. When valves are piped together, the common

piping must follow the rules set out in the following paragraph

on common piping.

Table 3: Relief Valve Piping Sizes

Equivalent

length (ft)

Pipe Size inch

(NPT)

Moody Factor 0.0209 0.0202 0.0190 0.0182 0.0173 0.0163

2.2 18.5 105.8 296.7 973.6 4117.4

1 1/4 1 1/2 2 2 1/2 3 4

NOTE: A 1-inch pipe is too small for the flow from the valves.

A pipe increaser must always be installed at the valve outlet.

Common Relief Valve Piping

According to ASHRAE Standard 15, the pipe size cannot be

less than the relief valve outlet size. The discharge from more

than one relief valve can be run into a common header, the

area of which cannot be less than the sum of the areas of the

connected pipes. For further details, refer to ASHRAE

Standard 15. The common header can be calculated by the

formula:

The above information is a guide only. Consult local codes

and/or latest version of ASHRAE Standard 15 for sizing data.

10 IM 1033-3

Page 11

Chiller Identification

ater-Cooled C

Unit Size

Single Circuit Motor Code

 M2 – Standard  M3 –

Low THD (WME0500)

Voltage Code, 3/60/480



A – 3/60/ 440V



R – 3/ 60/460V



S – 3/60/480V

Sound Package

Evap: Size, dia (in)

-length (ft)

Evap Tubes: B=Count, E=Type

Evap Heads: 2=Pass, R=Right, A=Conn, Type

Evap Design Press: Ref=200 psi Waterside: C4=150 psi C5 =300 psi

Leaving Water Temp (x 10)

NOT USED

Cond: Size, dia (in) length (ft)

Cond. Tubes: Type and Count

Heads: 2=Pass, R=Right, A=Conn, Type

Evap Tube Sheet and Head Material

Refrigerant

Compressor Revision

WME 0500S S M2 S S AAB E3612 BE 2RA C4 440 CC Y A C3012 BYLL 2RA C4 1050 CC Y A A 134

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

Passes: 1, 2, 3 Handednesss: R-Right; L-Left Connection: A-Victaulic; B- Flanged; C/E-Marine Waterbox

Evaporator Revision

Passes: 1, 2, 3 Handednesss: R-Right; L-Left Connection: A-Victaulic; B- Flanged; C/E-Marine Waterbox

Cond Design Press: Ref=200 psi

Waterside: C4=150 psi C5 =300 psi Max. Leaving Water Temp F (x 10) Cond. Tube Sheet and Head Material NOT USED

Compressor Revision

ASME Pressure Vessel Code

 M4 –

Low THD (WME0700)

t#$%wFWBQPSBUPSUVCFT t&'(wFWBQPSBUPSUVCFT t+,..JYFEFWBQPSBUPSUVCFT

If code begins with:

t-/1wFWBQPSBUPSUVCFT t"#$wFWBQPSBUPSUVCFT

If code begins with:

Figure 8: Magnitude Code String Chiller Identification

Chiller Identification

IM 1033-3 11

hiller

Page 12

Chiller Identification

080 E1 YY EAYYY MBYYYYYY YYYY YY B 1 4 B Y Y 5 1 B A 0500 U Y H Y Y Y Y 2 B

26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52

Refrigerant Weight

Expansion Valve

NOT USED

Controls: MicroTech-E

BAS Card: MB = Modbus; LY = LONworks; BM= Bacnet

NOT USED

Shell and Head Insulation: H_ = 3/4” Insulation 3_ = 1.5” Insulation YY = None

Flow Switch (standard)

Standard Finish

Crating: 4=Shipping Bag/Wood Skid (std.)

Refrigerant: A - Full Charge B/N - Holding Charge

Special

Future

Knockdown: Y-None 1-Type I 2- Type II 3- Type III

Standard/Certied/Witness Test Option

ARI/ETL/CETL Listing

Unit Revision

Chiller Startup (Std on Domestic)

Extended Warranty

Refrigeration Tons

Standard 1st Year Warranty

Future

Refrigerant Warranty

Delayed Start Warranty

Figure 9: Magnitude Code String Chiller Identification

12 IM 1033-3

Page 13

Electrical Data

Wiring, fuse and wire size must be in accordance with the National Electric Code (NEC).

Important: Voltage unbalance not to exceed 2% with a resultant current unbalance of 6 to 10 times the voltage unbalance per NEMA MG-1, 1998 Standard. This is an important restriction that must be adhered to.

Power Wiring

Power entrance is on top of the enclosure. Remove cover plate when making hole to avoid entrance of foreign material into the enclosure.

Power connection lug size is 3/0 AWG - 500kcmil, three conductors per phase

The ground connection is a stand-off adjacent to the circuit breaker, marked "MGND". Field provide a 3/8-16 x ¾ in. screw with a flat washer and lock washer and appropriate "O"

terminal.

CAUTION

Qualified and licensed electricians must perform wiring. Shock hazard exists.

Electrical Data

CAUTION

Connections to terminals must be made with copper lugs and copper wire..

Use only copper supply wires with ampacity based on 75°C conductor rating. (Exception: for equipment rated over 2000 volts, 90°C or 105°C rated conductors should be used).

The VFD nameplate will indicate the RLA setting required in the MicroTech-E controller. The RLA setting is for the VFD output amps not the input amps. Follow name plate values for output RLA.

Power Factor Correction Capacitors

Do not use power factor correction capacitors with WME chillers. They can cause harmful electrical resonance in the system. Correction capacitors are not necessary since VFDs inherently maintain high power factors.

Control Wiring

The control circuit power on Magnitude model WME chillers is supplied by the unit-mounted VFD.

Figure 10: Unit Control Panel

IM 1033-3 13

Page 14

Electrical Data

Electrical Notes

1 Units are available for 460 or 440 to 480 VAC at 60 Hz.

2 Wiring, fuse and wire size must be in accordance with

the National Electric Code (NEC).

3 Important: Voltage unbalance not to exceed 2%.

Power Wiring

Use only copper supply wires with ampacity based on 75°C conductor rating. Connections to terminals must be made with copper lugs and copper wire.

Lug size range is: (3) 3/0 AWG - 500 kc mil.

Power Factor Correction Capacitors

Do not use power factor correction capacitors with(WME chillers. Doing so can cause harmful electrical resonance in the system. Correction capacitors are not necessary since VFDs inherently maintain high power factors

Short Circuit Current Ratings

The standard short circuit rating is 35kA for 460 V. Optional high short circuit current ratings are available for 65kA, and 100kA with a matching circuit breaker.

The optional circuit breaker must be sized to meet these ratings.

3-Phase vs. 6-phase Motors

WME 500 motors are designated as M2 or M3.

• "M2 motors are standard 3-phase and the VFD performs similar to a 6-pulse drive.

• "M3 motors are 6-phase (connected to a 3-phase power supply) and the VFD performs similar to a 12-pulse drive. They provide increased protection against harmonic distortion, but are not required on most applications.

Notes for field wiring diagram

1 All line-side wiring must be in accordance with the NEC

and be made with copper wire and copper lugs only.

2 A customer furnished 24 to 240 Vac power for alarm

relay coil may be connected at J18. Maximum rating of the alarm relay coil is 25 VA.

3 Remote on/off control of unit can be accomplished by

connecting a set of isolated dry contacts at J25.

4 If field supplied pressure differential flow switches are

used, they must be installed across the vessel and not the pump. They must provide isolated dry contacts at J27.

5 An optional customer supplied 25 VA maximum coil

rated, chilled water pump relay (one or two) may be wired as shown. This option will cycle the chilled water pump in response to chiller demand.

6 The condenser water pump must cycle with the unit. A

customer supplied 25 VA maximum coil rated, condenser water pump relay (one or two) must be wired as shown. Units used in a free-cooling application must have condenser water above 50°F before starting.

7 Optional customer supplied 25 VA maximum coil rated

cooling tower fan relays may be wired as shown. This option will cycle the cooling tower fans as prescribed by the tower control set points.

8 External 4-20mA signals can be wired to J23 for leaving

(chilled) water reset and to J26 for demand limit.

WME 700 motors are 6-phase and designated as M4. The VFD performs similar to a 12-pulse drive.

14 IM 1033-3

Page 15

Field Wiring Diagram

Figure 11: Field Wiring Diagram

Field Wiring Diagram

IM 1033-3 15

Page 16

Dimension Drawings

Minimum 14’ Clearance for tube removal

TOP VIEW

Minimum 3’ Clearance

Minimum 3’ Clearance on all sides and top of chiller; Minimum 14’ clearance on one side for tube removal.

Minimum 3’ Clearance

Dimension Drawings

Drawing Notes

1 All dimensions are in inches [millimeters] unless noted

otherwise.

2 Final connections must allow for 0.5 inch +/- (12.7mm)

manufacturing tolerances.

3 1.00-inch FPT [25.4 mm] evaporator and condenser

relief valves must be piped per ANSI / ASHRAE 15. Number of relief valves is 1 per evaporator and 2 per condenser.

4 .375 inch [9 mm] suction nozzle relief valve must be

piped per ANSI / ASHRAE 15.

5 MinimumClearances (See Figure 12):

• Installation layout should be designed by qualified personnel familiar with local codes.

• Allow a minimum of 3 ft. on all for sides and the top sides of chiller to allow for service access.

• Provide a minimum of 3 ft. clearance in front of chiller starter panel or according to NEC or local codes.

• Provide a minimum of 14 ft. clearance on one end of the chiller for tube removal.

6 Electric Panels- Most codes require 48 inches (1219 mm)

clearance in front of control boxes and electrical panels. Check codes for your location.

7 3.25-inch [83mm] diameter lifting holes are provided.

See installation manual IM 1033 (available on www.daikinmcquay.com) for lifting instructions.

8 All water connections are given in standard U.S. pipe

sizes. Standard connections are suitable for welding or victaulic couplings.

Figure 12: Minimum Clearances

9 Unit shown has standard right-hand water connections.

Left-hand connections are available for either vessel. For right hand evaporator the inlet and outlet nozzles are reversed. ANSI-flanged connections are available upon request. When using ANSI-flanged connections add 0.5 inch [13 mm] to each flanged end.

10 Dimensions shown are for units (evaporator / condenser)

with standard design pressures. The waterside design pressure is 150 PSI {1034 kPa}. Consult the factory for unit dimensions with higher design pressures.

11 The unit vibration isolator pads are provided for field

installation and when fully loaded are 0.250 inches [6 mm] thick.

12 These values are for units with standard wall thickness

copper tubing only.

13 The shipping skid adds 4.00 inches [105 mm] to the

overall unit height.

14 If main power wiring is brought up through the floor, this

wiring must be outside the envelope of the unit.

15 The unit is shipped with an operating charge of

refrigerant.

16 Optional marine water box connections are available

upon request.

17 To determine the evaporator and condenser tube size,

compare the Code Item Report generated by the selection program with Figure 3, page 8. Code items 9 and 17 will give the evaporator and condenser tube sizes, respectively.

18 When equipped with the factory-mounted harmonic filter

WME 500 units with the M2 motor have the two-door power panel as shown in Figure 14 and Figure 16.

16 IM 1033-3

Page 17

Dimension Drawings

5.3

133

145.4 3694

5.3

133

170.4

EVAP. (UNIT OVERALL)

4329

169.0

COND.

4292

36.6

COND.

RELIEF

VALVE

931

68.3

EVAP.

RELIEF

VALVE

1734

5, 8, 9

FRONT VIEW

COND

EVAP

UNIT

CONT.

BOX

60.5

VHD

HEIGHT

1537

19.3 489

47.0

1195

69.0

1753

77.0

UNIT O/A

1956

96.8

UNIT

O/A

2460

13.8 349

52.3

1327

68.5

1741

2.5 63

5, 11,13

RIGHT VIEW

17.0 433

3.1 80

7.6

193

46.9

1192

13.7 348

148.2 3764

TOP VIEW

O.I.T.S.

148.2 3764

16.0 406

7.2 183

40.3

1023

1.4

TYP.

40.1

1019

92.7 2356

4.0

TYP.

102

25.5 646

8.0

TYP.

203

1.13

TYP. MTG

HOLE

77.0

1956

5.1

129

UNIT CONT.

BOX

6, 14

ENVELOPE OF UNIT

MOUNTING FEET

TOP VIEW

ALL DIMENSIONS ARE IN DECIMAL

INCHES AND [MILLIMETERS]

333904501

DRAWING NUMBER00REV.

This information is accurate at time of printing. McQuay reserves the right to change design, specication and product data without notice. Purchaser must determine that the equipment is t and sucient for the job specications. No change to this data may be made unless approved in writing by McQuay. McQuay's Limited Product Warranty applies to all McQuay equipment.

WME0500 M2: 440V (60Hz), 460V (60Hz),

480V (60Hz)

Figure 13: WME0500 - E3612/C3012 - 2-pass - M2 Standard Motor (60Hz - 440/460/480V) (See page 16 for drawing notes.)

IM 1033-3 17

Page 18

Dimension Drawings

5.3 133

145.4 3694

5.3

133

170.4

EVAP. (UNIT OVERALL)

4329

169.0

COND.

4292

36.6

COND.

RELIEF

VALVE

931

68.3

EVAP.

RELIEF

VALVE

1734

5, 8, 9

FRONT VIEW

COND

EVAP

UNIT

CONT.

BOX

19.3 489

47.0

1195

69.0 1753

77.0

UNIT O/A

1956

13.8 349

52.3

1327

68.5

1741

2.5 63

60.0

VFD

HEIGHT

1523

96.3

UNIT

O/A

2446

5, 11,13

RIGHT VIEW

17.0 433

3.1 80

7.6

193

46.9

1192

13.7 348

148.2 3764

TOP VIEW

O.I.T.S.

148.2 3764

16.0 406

7.2

183

1.4 35

40.1

1019

83.5

2122

4.0

TYP.

102

27.8 707

8.0

TYP.

203

1.13

TYP. MTG

HOLE

77.0

1956

5.1

129

54.0

1372

UNIT CONT.

BOX

6, 14

ENVELOPE OF UNIT

MOUNTING FEET

TOP VIEW

333904601

DRAWING NUMBER00REV.

ALL DIMENSIONS ARE IN DECIMAL

INCHES AND [MILLIMETERS]

WME0500 M2: 380V (50Hz), 400V (50Hz),

415V (50Hz), 380V (60Hz), 575V (60Hz).

WME0500 M3: 380V (50Hz), 400V (50Hz),

415V (50Hz), 380V (60Hz), 440V (60Hz), 460V (60Hz), 480V (60Hz), 575V (60Hz).

This information is accurate at time of printing. McQuay reserves the right to

change design, specication and product

data without notice. Purchaser must

determine that the equipment is t and

sucient for the job specications. No

change to this data may be made unless

approved in writing by McQuay. McQuay's Limited Product Warranty applies to all

McQuay equipment.

Figure 14: WME0500 - E3612/C3012 - 2-pass - M2 Standard Motor (50Hz 380/400/415V - 60Hz 380/575V)

WME0500 - E3612/C3012 - 2-pass - M3 Low THD Motor (50Hz 380/400/415V - 60Hz 380/440/460/480/575V) WME0500 - E3612/C3012 - 2-pass - M2 Standard Motor (60Hz 380/460V) with Factory-mounted Harmonic Filter

(See page 16 for drawing notes.)

18 IM 1033-3

Page 19

32.6

COND

RELIEF

VALVES

829

61.1

EVAP

RELIEF

VALVE

1551

5.3

133

164.6

COND.

4181

145.4 3694

5.3

133

169.0

EVAP. UNIT OVERALL

4292

5, 8, 9

FRONT VIEW

UNIT CONT. BOX

58.0

1473

68.4

UNIT O/A

1737

42.8

1087

92.9

UNIT

O/A

2359

48.6

1235

15.6 397

61.8

1568

66.0

1676

17.3 438

60.5

VFD

HEIGHT

1537

2.5 63

5,11,13

SIDE VIEW

148.2 3764

13.7 348

38.9 989

5.1

130

17.0 433

3.1 80

TOP VIEW

O.I.T.S.

66.0

1676

1.4 35

40.1

1019

16.0 406

7.2 183

4.0

TYP.

102

8.0

TYP.

203

148.2 3764

1.13

TYP. MTG.

HOLE

21.0 533

92.7

2356

40.3

1023

25.4 645

2.6 65

148.2 3764

TOP VIEW

UNIT CONT.

BOX

ENVELOPE OF UNIT

MOUNTING FEET

6, 14

ALL DIMENSIONS ARE IN DECIMAL

INCHES AND [MILLIMETERS]

333904101

DRAWING NUMBER00REV.

WME0500 M2: 440V (60Hz), 460V (60Hz),

480V (60Hz)

This information is accurate at time

of printing. McQuay reserves the

right to change design, specication

and product data without notice.

Purchaser must determine that the

equipment is t and sucient for the

job specications. No change to this

data may be made unless approved

in writing by McQuay. McQuay's

Limited Product Warranty applies to

all McQuay equipment.

Dimension Drawings

Figure 15: WME0500 - E3012/C2612 -2-pass, M2 Standard Motor (60 Hz 440/460/480V) (See page 16 for drawing notes.)

IM 1033-3 19

Page 20

Dimension Drawings

32.6

COND

RELIEF

VALVES

829

61.1

EVAP

RELIEF

VALVE

1551

5.3

133

164.6

COND.

4181

145.4 3694

5.3

133

169.0

EVAP.(UNIT OVERALL)

4292

5, 8, 9

FRONT VIEW

UNIT CONT. BOX

58.0

1473

70.7

UNIT OVALL

1796

42.8

1087

61.8

1568

66.0

1676

17.3 438

60.0

VFD

HEIGHT

1523

51.0

1294

18.0 456

92.3

UNIT

O/A

2345

2.5 63

5,11,13

SIDE VIEW

148.2 3764

13.7 348

38.9 989

5.1

130

17.0 433

3.1 80

TOP VIEW

O.I.T.S.

66.0

1676

1.4

TYP.

40.1

1019

16.0 406

7.2

183

30.1 764

83.5

2122

54.0

1372

4.0

TYP.

102

23.4 594

8.0

TYP.

203

148.2 3764

2.6 65

148.2 3764

1.13

TYP.

MTG.

HOLE

TOP VIEW

ENVELOPE OF UNIT

MOUNTING FEET

UNIT CONT.

BOX

6, 14

ALL DIMENSIONS ARE IN DECIMAL

INCHES AND [MILLIMETERS]

333904201

DRAWING NUMBER00REV.

This information is accurate at time

of printing. McQuay reserves the

right to change design, specication

and product data without notice.

Purchaser must determine that the

equipment is t and sucient for the job specications. No change to this data may be made unless approved

in writing by McQuay. McQuay's

Limited Product Warranty applies to all McQuay equipment.

WME0500 M2: 380V (50Hz), 400V (50Hz),

415V (50Hz), 380V (60Hz), 575V (60Hz).

WME0500 M3: 380V (50Hz), 400V (50Hz),

415V (50Hz), 380V (60Hz), 440V (60Hz), 460V (60Hz), 480V (60Hz), 575V (60Hz).

Figure 16: WME0500 - E3012/C2612 - 2-pass M2 Standard Motor (50Hz 380/400/415V) (60Hz 380/575V)

WME0500 - E3012/C2612 - 2-pass M3 Low THD Motor (50Hz 380/400/415) (60Hz 380/440/460/480/575V) WME0500 - E3012/C2612 - 2-pass M2 Standard Motor (50Hz 380/400/460V) with Factory-mounted Harmonic Filter

(See page 16 for drawing notes.)

20 IM 1033-3

Page 21

Dimension Drawings

5.3

133

145.4 3694

169.0

CONDENSER

4292

36.6

COND

RELIEF

VALVE

931

61.8

EVAP

RELIEF

VALVE

1570

5.3

133

169.0

EVAP. UNIT OVERALL

4292

5, 8, 9

FRONT VIEW

COND

EVAP

UNIT

CONT.

BOX

63.0 1600

71.0

UNIT OVERALL

1803

49.2

1249

13.7 347

43.6

1107

62.5

1589

19.3 489

96.8

UNIT

O/A

2460

60.5

VFD

HEIGHT

1537

2.5 63

5,11,13

RIGHT VIEW

7.6

193

43.9 1116

17.0 433

3.1 80

13.7 348

148.2 3764

TOP VIEW

O.I.T.S.

71.0

1803

148.2 3764

8.0

TYP.

203

1.4

TYP.

40.1

1019

16.0 406

7.2

183

5.1

129

4.0

TYP.

102

92.7

2356

40.3

1023

25.5 646

1.13

TYP. MTG.

HOLE

25.4 645

UNIT CONT.

BOX

6, 14

ENVELOPE OF UNIT

MOUNTING FEET

TOP VIEW

ALL DIMENSIONS ARE IN DECIMAL

INCHES AND [MILLIMETERS]

333904301

DRAWING NUMBER00REV.

This information is accurate at time

of printing. McQuay reserves the

right to change design, specication

and product data without notice.

Purchaser must determine that the

equipment is t and sucient for the job specications. No change to this data may be made unless approved

in writing by McQuay. McQuay's

Limited Product Warranty applies to all McQuay equipment.

WME0500 M2: 440V (60Hz), 460V (60Hz),

480V (60Hz)

Figure 17: WME0500 - E30C30 - 2 pass, M2 Standard Motor (60Hz 440/460/480V ( See page 16 for drawing notes.)

IM 1033-3 21

Page 22

Dimension Drawings

Figure 18: WME500 E3012/C3012, M2 Motor (50 HWMEz, 380-415V / 60Hz, 380-575V)

WME500 E3012/C3012, M3 Motor (50 Hz, 400-415 / (60 Hz, 380-575V) WME500 E3012/C3012, M2 Motor with Internal Harmonic Filter (60 Hz, 380-460V)

22 IM 1033-3

Page 23

Dimension Drawings

Figure 19: Model WME0700 - E3612/C3012 - 2-pass, M4 motor, 3/4” tubes (To determine tube size, see note 17 on page 16)

148.2

46.9

1192

4.0

101

13.7 348

3764

68.3

1736

EVAP

RELIEF

VALVE

16.8 427

36.7 3

931

COND

RELIEF

VALVES

16.0

406

VICTAULIC 150 PSI WATERSIDE

EVAP.

COND.

EVAPORATOR HEAD 2-PASS

O.I.T.S.

6.2

157

169.0 4292

170.4 4329

CONTR.

UNIT

BOX

COND.

4,6,7

TOP VIEW

EVAP. (UNIT OVERALL)

4,6,7

VFD

145.4 3694

5.3

133

4,6,7

5.3

133

FRONT VIEW

NOM.

TYP.

9.8

248

INLET

6,7

9.8

248

OUTLET

2.5 63

60.0

1523

VFD

HEIGHT

96.3

2446

UNIT O.A.

4,9,11

19.3 489

4.0

102

REF.

12.0

305

16.0 406

CONDENSER HEAD 2-PASS

VICTAULIC 150 PSI WATERSIDE

UNIT O.A.

77.3

1962

52.3 1327

13.8 349

77.0 1956

RIGHT VIEW

6,7

69.0 1753

68.5 1741

47.0 1195

10.0

[254]

NOM.

TYP.

8.1 207

OUTLET

8.1

207

INLET

148.2 3764

ENVELOPE OF UNIT

TYP.

8.0

203

1.13 29

MNTG. HOLE

TYP.

MOUNTING FEET

77.0

1956

4.0

102

TYP.

1.4 35

TYP.

40.1

1019

5.1

129

UNIT CONTR.

84.2 2139

7.2

183

30.1

16.0 406

764

BOX

VFD

4,12,13

54.0 1372

27.8 707

*333564404002*

WME700 - E3612 BE 2RA C3012 BLYY 2RA M4 150PSI

WME0700 E36C30 Right-hand 3/4” tubes

IM 1033-3 23

Page 24

Dimension Drawings

170.4

EVAP. (UNIT OVERALL)

4329

68.3

EVAP

RELIEF

VALVE

1736

36.7

COND

RELIEF

VALVES

931

169.0

COND.

4292

5.3 133

145.4 3694

5.3

133

FRONT VIEW

4,6,7

UNIT

CONTR.

BOX

COND.

EVAP.

VFD

4,6,7

69.0

1753

77.0

1956

19.3 489

96.3

UNIT O.A.

2446

60.0

VFD

HEIGHT

1523

47.0

1195

52.3 1327

13.8 349

2.5 63

4.0

REF.

102

77.3

UNIT O.A.

1962

68.5

1741

RIGHT VIEW

4,9,11

148.2 3764

16.8 427

6.2

157

46.9

1192

4.0

101

13.7 348

TOP VIEW

O.I.T.S.

333564401

WME700 - E3612 EG 2RA C3012 EBYY 2RA M4 150PSI

8.1

OUTLET

207

8.1

INLET

207

TYP.

10.0

[254]

NOM.

16.0 406

77.0 1956

148.2 3764

8.0

TYP.

203

1.13

MOUNTING. HOLE

TYP.

27.8 707

1.4

TYP.

5.1

129

7.2

183

30.1 764

84.2

2139

54.0

1372

40.1

1019

16.0 406

4.0

TYP.

102

ENVELOPE OF UNIT

4,12,13

UNIT CONTR.

BOX

VFD

TYP.

12.0 [305] NOM.

9.8

OUTLET

248

9.8

INLET

248

16.0 406

6,7

CONDENSER HEAD 2-PASS

VICTAULIC 150 PSI WATERSIDE

6,7

EVAPORATOR HEAD 2-PASS

VICTAULIC 150 PSI WATERSIDE

This information is accurate at time of printing. McQuay reserves the right to change design, specication and product data without notice. Purchaser must determine that the equipment is t and

sucient for the job specications. No change to this data may be made unless approved in writing by McQuay. McQuay's Limited Product Warranty applies to all McQuay equipment.

MOUNTING FEET

Figure 20: Model WME0700 - E3612/C3012 - 2-pass, M4 motor, 1” tubes (To determine tube size, see note 17 on page 16)

24 IM 1033-3

Page 25

Dimension Drawings

74.1

EVAP RELIEF VALVE

1882

42.7

COND

RELIEF

VALVES

1084

170.4

COND.

4329

5.3 133

5.3

133

145.4 3694

170.4

EVAP. (UNIT OVERALL)

4329

FRONT VIEW

UNIT

CONTR.

BOX

COND.

EVAP.

VFD

4,6,7

22.3 565

102.3

UNIT O.A.

2599

60.0

VFD

HEIGHT

1523

74.3

1887

16.8 425

2.5 63

79.2

UNIT O.A.

2012

4.0

REF.

102

75.0

1905

83.0

2108

52.8

1341

58.3

1480

RIGHT VIEW

4,9,11

6.2

157

13.7 348

148.2 3764

16.8 427

7.0

178

52.9 1345

TOP VIEW

O.I.T.S.

333564504

WME700 - E3612 BE 2RA C3612 BLYY 2RA M4 150PSI

148.2 3764

6.9 176

7.2

183

30.1 764

84.2

2139

54.0

1372

40.1

1019

16.0 406

1.13

MOUNTING HOLE

TYP.

31.9 810

8.0

TYP.

203

1.4

TYP.

83.0

2108

4.0 102

ENVELOPE OF UNIT

4,12,13

UNIT CONTR.

BOX

VFD

TYP.

12.0

[305]

NOM.

9.8

OUTLET

248

9.8

INLET

248

16.0 406

TYP.

12.0

[305]

NOM.

9.8

INLET

248

9.8

OUTLET

248

16.0 406

6,7

CONDENSER HEAD 2-PASS

VICTAULIC 150 PSI WATERSIDE

6,7

EVAPORATOR HEAD 2-PASS

VICTAULIC 150 PSI WATERSIDE

MOUNTING FEET

Figure 21: Model WME0700 - E3612/C3612 - 2-pass, M4 motor, 3/4” tubes (To determine tube size, see note 17 on page 16)

IM 1033-3 25

Page 26

Dimension Drawings

170.4

EVAP. (UNIT OVERALL)

4329

74.1

EVAP

RELIEF

VALVE

1882

42.7

COND RELIEF VALVES

1084

170.4

COND.

4329

5.3

133

5.3

133

145.4 3694

FRONT VIEW

4,6,7

UNIT

CONTR.

BOX

COND.

EVAP.

VFD

4,6,7

22.3 565

102.3

UNIT O.A.

2599

60.0

VFD

HEIGHT

1523

52.8 1341

74.3 1887

58.3

1480

16.8 425

2.5 63

79.2

UNIT O.A.

2012

4.0

REF.

102

75.0

1905

83.0

2108

RIGHT VIEW

4,9,11

6.2

157

13.7 348

148.2 3764

16.8 427

7.0

178

52.9

1345

TOP VIEW

O.I.T.S.

333564501

WME700 - E3612 EG 2RA C3612 EBYY 2RA M4 150PSI

148.2 3764

6.9

176

7.2

183

30.1 764

84.2

2139

54.0

1372

40.1

1019

16.0 406

1.13

MOUNTING HOLE

TYP.

31.9 810

8.0

TYP.

203

1.4

TYP.

83.0 2108

4.0

102

ENVELOPE OF UNIT

4,12,13

UNIT CONTR.

BOX

VFD

9.8

OUTLET

248

9.8

INLET

248

TYP.

12.0

[305]

NOM.

16.0 406

TYP.

12.0

[305]

NOM.

9.8

OUTLET

248

9.8

INLET

248

16.0 406

6,7

CONDENSER HEAD 2-PASS

VICTAULIC 150 PSI WATERSIDE

6,7

EVAPORATOR HEAD 2-PASS

VICTAULIC 150 PSI WATERSIDE

MOUNTING FEET

Figure 22: Model WME0700 - E3612/C3612 - 2-pass, M4 motor, 1” tubes (To determine tube size, see note 17 on page 16)

26 IM 1033-3

Page 27

Standard Head Connection Dimensions

ON "ZZ" BOLT CIRCLE

"XX" HOLES, "YY" DIAMETER

TYPICAL 150 CLASS ANSI

FLANGE CONNECTION

NOTE: FLANGE BOLT HOLES MUST STRADDLE

VERTICAL CENTERLINE ON CONNECTIONS

EVAPORATOR, 1 PASS

ALL UNITS

*BB

FF TYP.

EVAPORATOR, 2 PASS

UNITS WITH 3/4" TUBING

OUT

*BB

*GG

FF TYP.

EVAPORATOR, 3 PASS

UNITS WITH 3/4" TUBING

OUT

OUTLET HEAD POSITION ON OPPOSITE END OF UNIT

*BB

CONDENSER, 1 PASS

ALL UNITS

*BB

FF TYP.

CONDENSER, 2 PASS

ALL UNITS

OUT

*BB

*GG

FF TYP.

CONDENSER, 3 PASS

ALL UNITS

OUT

OUTLET HEAD POSITION ON OPPOSITE END OF UNIT

*BB

STANDARD RETURN DISHED HEAD

FOR EVAPORATOR AND CONDENSER

FF TYP.

EVAPORATOR, 2 PASS

UNITS WITH 1" & MIX TUBING

OUT

*BB

*GG

EVAPORATOR DISHED HEAD SELECTION

NOTE: * - ADD .500 INCH FOR FLANGED CONNECTION

(SEE DETAIL LOWER LEFT)

NOTE: * - ADD .500 INCH FOR FLANGED CONNECTION

(SEE DETAIL LOWER LEFT)

RIGHT END REPRESENTATIVE VIEW

( TYPICAL OF ALL STACKS WITH 2 PASS

HEADS & 3/4" EVAP TUBING )

CONDENSER DISHED HEAD SELECTION

Figure 23: Standard Dished Head Connection Dimensions (Victaulic and Flanged)

Dimension Drawings

Table 4: Standard Dished Head Connection Dimensions - Victaulic Connections

Diamete

Evap AA BB AA BB FF GG AA BB FF UU

E30 14.00 16.00 10.75 16.00 8.13 16.00 6.63 16.00 10.19 9.78 E36 16.00 16.00 12.75 16.00 9.75 16.00 8.63 16.00 11.81 11.26

Cond AA BB AA BB FF GG AA BB FF UU

C26 10.75 13.00 8.63 13.00 7.07 13.00 6.63 13.00 8.07 8.38 C30 14.00 16.00 10.75 16.00 8.13 16.00 6.63 16.00 10.19 9.78 C36 16.00 16.00 12.75 16.00 9.75 16.00 8.63 16.00 11.81 11.26

Table 5: Standard Dished Head Connection Dimensions - Flanged Connections

Diamete

Evap AA BB AA BB FF GG AA BB FF UU

E30 14.00 16.50 10.75 16.50 8.13 16.50 6.63 16.50 10.19 9.78 E36 16.00 16.50 12.75 16.50 9.75 16.50 8.63 16.50 11.81 11.26

Cond AA BB AA BB FF GG AA BB FF UU

C26 10.75 13.50 8.63 13.50 7.07 13.50 6.63 13.50 8.07 8.38 C30 14.00 16.50 10.75 16.50 8.13 16.50 6.63 16.50 10.19 9.78 C36 16.00 16.50 12.75 16.50 9.75 16.50 8.63 16.50 11.81 11.26

Table 6: 150 Class ANSI Flange Connection Dimensions (Detail from Figure 23)

Nozzle

Dia.

6.63 11.00 1.56 8.00 0.88 9.50

8.63 13.50 1.75 8.00 0.88 11.75

10.75 16.00 1.94 12.00 1.00 14.25

12.75 19.00 2.19 12.00 1.00 17.00

14.00 21.00 2.25 12.00 1.12 18.75

16.00 23.50 2.50 16.00 1.12 21.25

IM 1033-3 27

1 PASS 2 PASS 3 PASS

VV WW XX YY ZZ

Drawing & Dimension Notes:

1 Dimensions in inches. 2 Flanges are ANSI raised face. Mating flanges by others. 3 Some condensers with flanges can have staggered connections due to flange interference. Consult

factory.

4 Flanges add 0.5 inches to the distance from the vertical centerline to the flange face compared to

Victaulic.

Return

Head

Return

Head

Page 28

Dimension Drawings

ON "ZZ" BOLT CIRCLE

"XX" HOLES, "YY" DIAMETER

TYPICAL 150 CLASS ANSI

FLANGE CONNECTION

NOTE: FLANGE BOLT HOLES MUST STRADDLE

VERTICAL CENTERLINE ON CONNECTIONS

STANDARD RETURN HEAD FOR

EVAPORATOR AND CONDENSER

*BBB

AAA

EVAPORATOR, 1 PASS

ALL UNITS

*BBB

*GGG

FFF TYP.

AAA

EVAPORATOR, 2 PASS

UNITS WITH 3/4" TUBING

AAA

*BBB

FFF

EVAPORATOR, 3 PASS

UNITS WITH 3/4" TUBING

OUTLET HEAD POSITION ON OPPOSITE END OF UNIT

EEE

DDD

CCC

DDD

EEE

CCC

OUT

EEE

DDD

CCC

TYP.

FFF

AAA

*GGG

*BBB

EVAPORATOR, 2 PASS

UNITS WITH 1" & MIX TUBING

EEE

DDD

CCC

OUT

*BBB

AAA

CONDENSER, 1 PASS

*GGG

*BBB

TYP.

FFF

AAA

CONDENSER, 2 PASS

AAA

TYP.

FFF

*BBB

CONDENSER, 3 PASS

OUTLET HEAD POSITION ON OPPOSITE END OF UNIT

EEE

DDD

CCC

EEE

DDD

CCC

OUT

EEE

DDD

CCC

NOTE: * - ADD .500 INCH FOR FLANGED CONNECTION

(SEE DETAIL LOWER LEFT)

EVAPORATOR MARINE WATER BOX SELECTION

CONDENSER MARINE WATER BOX SELECTION

NOTE: * - ADD .500 INCH FOR FLANGED CONNECTION

(SEE DETAIL LOWER LEFT)

RIGHT END REPRESENTATIVE VIEW

( TYPICAL OF ALL STACKS WITH 2 PASS

HEADS & 3/4" EVAP TUBES )

Note: On certain models connection dimensions may vary; some models will have rear-facing MWB connections. Consult your Item Drawings for unit-specific configuration and dimensions.

Marine Water Box Dimensions

Marine water boxes with removable end covers are an available option on all evaporator and condenser sizes.

Figure 24: Marine Water Box Dimensions with Victaulic or Flanged Connections

Table 7: Marine Waterbox Dimensions - Victaulic Connections

Diameter 1 PASS 2 PASS 3 PASS

Evap AAA BBB CCC DDD EEE AAA BBB CCC DDD EEE FFF GGG AAA BBB CCC DDD EEE FFF UU

E30 14.00 21.00 27.75 26.50 13.25 10.75 21.00 27.75 26.50 13.25 8.13 21.00 6.63 21.00 27.75 26.50 13.25 10.19 9.78 E36 16.00 24.00 43.50 42.00 21.00 12.75 24.00 29.50 28.00 14.00 9.75 24.00 8.63 24.00 29.50 28.00 14.00 11.81 11.26

Cond AAA BBB CCC DDD EEE AAA BBB CCC DDD EEE FFF GGG AAA BBB CCC DDD EEE FFF UU

C26 10.75 19.00 21.25 20.00 10.00 8.63 19.00 21.25 20.00 10.00 7.07 19.00 6.63 19.00 21.25 20.00 10.00 8.07 8.38 C30 14.00 21.00 27.75 26.50 13.25 10.75 21.00 27.75 26.50 13.25 8.13 21.00 6.63 21.00 27.75 26.50 13.25 10.19 9.78 C36 16.00 24.00 43.50 42.00 21.00 12.75 24.00 29.50 28.00 14.00 9.75 24.00 8.63 24.00 29.50 28.00 14.00 11.81 11.26

Table 8: Marine Waterbox Dimensions - Flanged Connections

Diamete

Evap AAA BBB CCC DDD EEE AAA BBB CCC DDD EEE FFF GGG AAA BBB CCC DDD EEE FFF UU

E30 14.00 21.50 27.75 26.50 13.25 10.75 21.50 27.75 26.50 13.25 8.13 21.50 6.63 21.50 27.75 26.50 13.25 10.19 9.78 E36 16.00 24.50 43.50 42.00 21.00 12.75 24.50 29.50 28.00 14.00 9.75 24.50 8.63 24.50 29.50 28.00 14.00 11.81 11.26

Cond AAA BBB CCC DDD EEE AAA BBB CCC DDD EEE FFF GGG AAA BBB CCC DDD EEE FFF UU

1 PASS 2 PASS 3 PASS

C26 10.75 19.50 21.25 20.00 10.00 8.63 19.50 21.25 20.00 10.00 7.07 19.50 6.63 19.50 21.25 20.00 10.00 8.07 8.38 C30 14.00 21.50 27.75 26.50 13.25 10.75 21.50 27.75 26.50 13.25 8.13 21.50 6.63 21.50 27.75 26.50 13.25 10.19 9.78 C36 16.00 24.50 43.50 42.00 21.00 12.75 24.50 29.50 28.00 14.00 9.75 24.50 8.63 24.50 29.50 28.00 14.00 11.81 11.26

Table 9: 150 Class ANSI Flange Connection Dimensions (Detail from Figure 24)

Nozzle

Dia.

6.63 11.00 1.56 8.00 0.88 9.50

8.63 13.50 1.75 8.00 0.88 11.75

10.75 16.00 1.94 12.00 1.00 14.25

12.75 19.00 2.19 12.00 1.00 17.00

14.00 21.00 2.25 12.00 1.12 18.75

16.00 23.50 2.50 16.00 1.12 21.25

28 IM 1033-3

VV WW XX YY ZZ

Drawing & Dimension Notes:

1 Dimensions in inches. 2 Flanges are ANSI raised face. Mating flanges by others. 3 Some condensers with flanges can have staggered connections due to flange interference. Consult

factory.

4 Flanges add 0.5 inches to the distance from the vertical centerline to the flange face compared to

Victaulic.

Return

Head

Return

Head

Page 29

Optional External Harmonic Filter Dimensions

Cable

Entry/Exit

(Both Sides)

Figure 25: Model AUHF 300, 350, 400, Free Standing, 460Volt, Harmonic Filter

Dimension Drawings

Table 10: Model AUHF Dimensions from Figure 25

MODEL ABCDEFGHJKLWEIGHT

AUHF 300-460V

AUHF 350-460V

AUHF 400-460V

(mm)

in.

(mm)

in.

(mm)

26.2

(664)

32.0

(813)

32.0

(813)

25.0

(636)

29.5

(749)

29.5

(749)

45.0

(1143)

51.5

(1308)

51.5

(1308)

21.2

(538)

25.6

(651)

25.6

(651)

19.0

(483)

23.5

(597)

23.5

(597)

21.0

(533)

25.5

(648)

25.5

(648)

21.5

(546)

23.5

(597)

23.5

(597)

23.3

(591)

25.2

(641)

25.2

(641)

4.0

(102)

6.4

(164)

6.4

(164)

21.5

(546)

23.5

(597)

23.5

(597)

19.0

(483)

23.5

(597)

23.5

(597)

in.

Notes:

1 Requires front access only.

2 Allow 6-inches at rear for ventilation.

IM 1033-3 29

585 lbs

266 kg

800 lbs

363 kg

946 lbs

429 kg

Page 30

Dimension Drawings

Cable

Entry/Exit

(Both Sides)

Figure 26: Model ATL 300, 350, 400, Free Standing, 600Volt, Auto Transformer Harmonic Filter

Table 11: Model ATL Dimensions & Weights, 60Hz; 380V, 440V, 600V, from Figure 26

MODEL A B C D E F G H J K L WEIGHT

ATL 3 0 0

ATL 350V

ATL 400V

in.

(mm)

in.

(mm)

in.

(mm)

39.5

(1004)

44.0

(1119)

44.0

(1119)

34.1

(867)

38.0

(965)

38.0

(965)

59.0

(1499)

66.0

(1676)

66.0

(1676)

29.8

(756)

33.7

(855)

33.7

(855)

32.0

(813)

36.0

(914)

36.0

(914)

34.0

(864)

38.0

(965)

38.0

(965)

24.0

(610)

26..0 (660)

26.1

(663)

28.1

(714)

28.1

(714)

6.6

(167)

6.6

(167)

6.6

(167)

24.0

(610)

26.0

(660)

26.0

(660)

32.0

(813)

36.0

(914)

36.0

(914)

1690 lbs

(767 kg)

1890 lbs

(857 kg)

2210 lbs

(1002 kg)

Table 12: Model ATL Dimensions & Weights, 50Hz, 380/400Vfrom Figure 26

MODEL A B C D E F G H J K L WEIGHT

ATL 300

ATL 350

ATL 400

in.

(mm)

in.

(mm)

in.

(mm)

44.0

(1119)

44.0

(1119)

44.0

(1119)

38.0

(965)

38.0

(965)

38.0

(965)

66.0

(1676)

66.0

(1676)

66.0

(1676)

33.7

(855)

33.7

(855)

33.7

(855)

36.0

(914)

36.0

(914)

36.0

(914)

38.0

(965)

38.0

(965)

38.0

(965)

26..0 (660)

26.0

(660)

26..0 (660)

28.1

(714)

28.1

(714)

28.1

(714)

6.6

(167)

6.6

(167)

6.6

(167)

26.0

(660)

26.0

(660)

26.0

(660)

36.0

(914)

36.0

(914)

36.0

(914)

1900 lbs (862 kg) 2318 lbs

(1052 kg)

2475 lbs

(1122 kg)

Notes:

1 Requires front access only. 2 Allow 6-inches at rear for ventilation.

30 IM 1033-3

Page 31

Physical Data & Weights

LB LF RB RF Total X Y Z

2682 3380 3263 4113 13438 79.8 35.1 25.7

(1217) (1533) (1480) (1866) (6095) (2028) (891) (652)

2652 3667 3472 4801 14592 82.5 36.6 24.3

(1203) (1663) (1575) (2178) (6619) (2094) (929) (618)

2953 3769 3546 4527 14795 79.4 34.7 27.7

(1339) (1710) (1609) (2053) (6711) (2016) (881) (703)

2948 4031 3789 5182 15950 81.8 36.4 26.6

(1337) (1829) (1719) (2350) (7235) (2078) (924) (676)

3537 4314 4149 5060 17060 80.7 38.1 29.9

(1604) (1957) (1882) (2295) (7738) (2050) (969) (760)

3519 4591 4385 5721 18216 80.7 38.1 29.9

(1596) (2082) (1989) (2595) (8263) (2050) (969) (760)

3635 4598 4543 5746 18522 80.8 39.4 30.5

(1649) (2086) (2061) (2606) (8401) (2052) (1000) ( 774)

4102 5370 4995 6539 21006 79.9 40.2 32.5

(1861) (2436) (2266) (2966) (9528) (2028) (1022) ( 825)

LB LF RB RF Total X Y Z

3263 3896 3902 4660 15721 79.2 34.8 26.4

(1480) (1767) (1770) (2114) (7131) (2012) (883) (671)

3228 4189 4117 5343 16877 81.5 36.1 25.2

(1464) (1900) (1867) (2424) (7655) (2071) (916) (641)

3612 4446 4272 5257 17587 78.8 34.2 28.2

(1638) (2017) (1938) (2385) (7977) (2001) (868) (717)

3604 4712 4518 5908 18742 80.9 35.6 27.3

(1635) (2137) (2049) (2680) (8501) (2055) (905) (693)

4437 5077 5132 5872 20518 78.0 36.7 32.2

(2013) (2303) (2328) (2663) (9307) (1981) (933) (817)

4412 5359 5374 6527 21672 79.9 37.9 31.2

(2001) (2431) (2438) (2961) (9830) (2028) (962) (791)

4529 5366 5532 6553 21980 80.0 38.9 31.6

(2054) (2434) (2509) (2972) (9970) (2031) (989) (802)

5150 6461 6130 7691 25432 79.0 39.7 33.3

(2336) (2931) (2781) (3489) (11536) ( 2007) (1008) (845)

700 E3612/C3012 M 4

700 E3612/C3612 M 4

500 E3612/C3012 M 2

500 E3612/C3012 M 3

500 E3012/C3012 M 2

500 E3012/C3012 M 3

500 E3012/C2612 M 3

WM E M odel V ess el M ode ls M oto r C o de

M o unt ing (Ope rating) Weight , lbs (k g) Ce nte r o f Gra vity in. (mm)

500 E3012/C2612 M 2

700 E3612/C3012 M 4

700 E3612/C3612 M 4

500 E3612/C3012 M 3

500 E3612/C3012 M 2

500 E3012/C3012 M 2

500 E3012/C3012 M 3

500 E3012/C2612 M 3

WM E M odel V ess el M ode ls M oto r C o de

Lifting (Shipping) We ight, lbs (kg) Center o f G rav ity in. (m m)

500 E3012/C2612 M 2

Physical Data & Weights

Lifting and Mounting Weights

Figure 27: Corner Identification

NOTES:

1 The block shown above is the mounting footprint, not the entire unit footprint. 2 Lifting holes in the top of the tube sheets are 3.25-inch (83 mm) diameter.

3 Mounting holes in the feet are 1.125-inch diameter. 4 Weights are based on standard configuration; actual weight may vary based on options selected. Consult Certified Drawing.

Table 13: Lifting and Mounting Weights and Centes of Gravity

IM 1033-3 31

Page 32

Physical Data & Weights

Lifting Point s

Lifting P oint

Lifting Point (Ou tside Corner Hidden)

VFD Power Panel

Power Cable Ent ry

Note: This drawing is for general reference only.

Refer to dimension drawings for location of components.

Figure 28: Lifting Points - See Installation Manual IM 1033 for handling information.

Physical Data - Evaporator

Refrigerant-side maximum working pressure is 200psig. Water-side is 150 psi (1034 kPa) with 300 psi (2068 kPa) available as an option. Approximate total square footage of insulation surface required for individual packaged chillers is tabulated by evaporator code and can be found below. The

Table 14: Evaporator Physical Data

WME Model

Evaporator

Model

Tube

Length

suction elbow and compressor also require insulation. Factoryinstalled insulation on cold surfaces, ¾ or 1 ½ inch thick is an

available option.

Evaporator Water

Volume, gal (L)

Insulation Area

sq. ft. (m

)

Number of Relief

Val ves

0500 E3012 12 ft. 147 (555) 115 (11) 1

0500 E3612 12 ft. 191 (723) 129 (12) 1

0700 E3612 12 ft. 214 (809) 129 (12) 1

Note: Refrigerant charge will depend on a number of variables. Actual charge will be shown on the unit nameplate. Note: Water capacity is based on standard tube configuration and standard dished heads, and may change depending on your configuration.

Consult Certified Drawing.

Physical Data - Condenser

With positive pressure systems, the pressure variance with temperature is always predictable and the vessel design and pressure relief protection are based upon pure refrigerant characteristics. R-134a requires ASME vessel design, inspection and testing and uses spring-loaded pressure relief

Table 15: Condenser Physical Data

Condenser

Model

WMC Model

0500 C2612 12 ft. 1656 (751) 111 (419) 2

0500 C3012 12 ft. 2148 (975) 144 (545) 2

0700 C3012 12 ft. 2060 (934) 214 (808) 2

0700 C3612 12 ft. 2814 (1276) 337 (1276) 2

Note: Condenser pumpdown capacity based on 90% full at 90F. Note: Water capacity based on standard configuration and standard heads, and may change depending on your configuration. Consult Certified

Drawing.

Note: See Relief Valves section of IM 1033 (available on www.daikinmcquay.com) for additional information.

Tub e

Length

Maximum Pumpdown

Capacity lb. (kg)

valves. When an over-pressure condition occurs, spring-loaded relief valves purge only that quantity of refrigerant required to reduce system pressure to the valve’s set pressure, and then close.Refrigerant-side design pressure is 200 psi; Water-side design is 150 psi with 300 psi available as an option. .

Water Volume

gal. (L)

Number of

Relief Valves

32 IM 1033-3

Page 33

Refrigeration Diagram

Liquid Injection

Motor Stator Cooling

Rotor Cooling

Stepper

Motor

Valve

Controlled By

Compressor Controller

Rotor Liquid Injection

Electronic

Expansion

Valve

Controlled By Chiller

Controller

Check

Valve

Manual Shut Off Valve

VFD

controller

Filter Dryer

Strainer

Solenoid Valve

Controlled By

Compressor Controller

Solenoid Valve

Controlled By

Compressor Controller

Strainer

HPS

Suction

Discharge

Motor

Evaporator

Condenser

Compressor

REV 2

Feb20, 2008

Liquid

Line

= Temperature Sensor

= Pressure Sensor

= Reference number

HPS

= High Pressure Switch

Orifice

6 Phase

configuration

shown.

3 Phase version

will have 1 heat

sink and 1

refrigerant circuit

Figure 29: Refrigeration Diagram

Refrigeration Diagram

IM 1033-3 33

Page 34

Optional External Harmonic Filter

AUHF 350 In & Out ATL 3 00 In & Out ATL 3 50 In

AT L 400 In & Ou t AUHF 400 In & Out

Optional External Harmonic Filter

The optional harmonic filter is also available factory mounted, which requires no field installation. This section pertains to the remote, field installed option.

Optional External Harmonic Filter

There are two types of optional harmonic filters:

• Model AUHF for 460 volt applications

• Model ALT for 600 volt applications (includes auto-

transformer)

Both models require only field setting and connection to the incoming chiller supply power and output wiring to the chiller electrical panel.

Inspection

The harmonic filter should be inspected for any damage incurred during shipment. Conduct an internal inspection before energizing looking for loose or broken connectors, damaged parts, cracked insulators, dirt and moisture.

Handling

The harmonic filter should be thoroughly protected against the entrance of dust, rain or snow when handled outdoors.

It is usually convenient to locate the harmonic filter as close to the chiller as possible.

Wiring

All wiring must meet national and local electrical codes. Use only copper connectors.

Wiring between the harmonic filter and the chiller unit is the same size as the power supply to the unit.

Input terminals are A1, B1, C1 and output terminals are A2, B2, and C2.

Figure 1: Filter Terminals

AUHF 300 In & Out



When lifting the unit, the lifting cables should be held apart by a spreader to avoid bending the lifting lugs or other parts of the structure. The unit may be skidded or moved on rollers but care must be taken not to damage the base or tip it over. When rollers are used, skids must be used to distribute the stress over the base.

Grounding

Consideration must be given to equipment grounding (case and core) and must be made in accordance with all applicable electrical codes. Grounding lugs are located in the lower left side of the filter enclosure.

Location

Location of the harmonic filter should be indoors and made with consideration given to accessibility, ventilation and atmospheric conditions. It requires front access and at least 6 in. (155mm) clearance at the rear ventilation openings. In enclosed rooms, minimum air circulation of 100 cfm per kilowatt of transformer loss should be provided.

Installation locations should be free of contaminants including dust, fertilizer, excessive moisture, corrosive gases, flammable materials or chemical fumes. Filtered air may be considered to reduce maintenance where air born contaminants are a problem. Enclosures are NEMA 3R and intended for indoor use.

Figure 2: Power Wiring

AT L 350 Out



Do not stack units or install above heat producing equipment.

34 IM 1033-3

Page 35

Harmonic Filter Dimensions & Weights

Figure 3: AUHF 300, 350, 400, Free Standing, 460 Volt

Optional External Harmonic Filter

Table 1: AUHF 300, 350, 400, Free Standing, 460 Volt

MODEL A B C D E F G H J K L WEIGHT

AUHF 300-460V

AUHF 350-460V

AUHF 400-460V

(mm)

in.

(mm)

in.

(mm)

26.2

(664)

32.0

(813)

32.0

(813)

25.0

(636)

29.5

(749)

29.5

(749)

45.0

(1143)

51.5

(1308)

51.5

(1308)

21.2

(538)

25.6

(651)

25.6

(651)

19.0

(483)

23.5

(597)

23.5

(597)

21.0

(533)

25.5

(648)

25.5

(648)

21.5

(546)

23.5

(597)

23.5

(597)

23.3

(591)

25.2

(641)

25.2

(641)

4.0

(102)

6.4

(164)

6.4

(164)

21.5

(546)

23.5

(597)

23.5

(597)

(483)

(597)

in.

Note 1: Requires front access only.

Note 2: Allow 6-inches at rear for ventilation.

19.0

23.5

585 lbs

266 kg

800 lbs

363 kg

946 lbs

429 kg

IM 1033-3 35

Page 36

Optional External Harmonic Filter

Figure 4: ATL 300, 350, 400, Free Standing, with Auto Transformer

Table 2: ATL 300, 350, 400, Free Standing, with Auto Transformer Weights and Dimensions, 60 Hz; 380V, 440V, 600V

MODEL ABCDEFGHJKLWEIGHT

39.5

(1004

)

44.0

(1119)

44.0

(1119)

34.1

(867)

38.0

(965)

38.0

(965)

59.0

(1499)

66.0

(1676)

66.0

(1676)

29.8

(756)

33.7

(855)

33.7

(855)

32.0

(813)

36.0

(914)

36.0

(914)

34.0

(864)

38.0

(965)

38.0

(965)

24.0

(610)

26..0 (660)

26.1

(663)

28.1

(714)

28.1

(714)

6.6

(167)

6.6

(167)

6.6

(167)

24.0

(610)

26.0

(660)

26.0

(660)

32.0

(813)

36.0

(914)

36.0

(914)

1690 lbs (767 kg)

1890 lbs (857 kg) 2210 lbs

(1002 kg)

ATL 300

ATL 350

ATL 400

in.

(mm)

in.

(mm)

in.

(mm)

Note 1: Requires front access only.

Note 2: Allow 6-inches at rear for ventilation.

Table 3: ATL 300, 350, 400, Free Standing, with Auto Transformer Weights and Dimensions, 50Hz, 380/400V

MODEL ABCDEFGHJKLWEIGHT

ATL 300

ATL 350

ATL 400

in.

(mm)

in.

(mm)

in.

(mm)

44.0

(1119)

44.0

(1119)

44.0

(1119)

38.0

(965)

38.0

(965)

38.0

(965)

66.0

(1676)

66.0

(1676)

66.0

(1676)

33.7

(855)

33.7

(855)

33.7

(855)

36.0

(914)

36.0

(914)

36.0

(914)

38.0

(965)

38.0

(965)

38.0

(965)

26..0 (660)

26.0

(660)

26..0 (660)

28.1

(714)

28.1

(714)

28.1

(714)

6.6

(167)

6.6

(167)

6.6

(167)

26.0

(660)

26.0

(660)

26.0

(660)

36.0

(914)

36.0

(914)

36.0

(914)

1900 lbs (862 kg) 2318 lbs

(1052 kg)

2475 lbs

(1122 kg)

Note 1: Requires front access only.

Note 2: Allow 6-inches at rear for ventilation.

36 IM 1033-3

Page 37

Startup, Operation, and Storage

Prestart System Checklist

Yes No N/A

Chilled Water Piping complete   

Water system filled, vented ............................................................   

Pumps installed, (rotation checked), strainers cleaned ..................   

Controls (3-way, face and bypass dampers, bypass valves, etc.) operable    Water system operated and flow balanced to meet unit design requirements   

Condenser Water (*)

Cooling tower flushed, filled and vented ......................................   

Pumps installed, (rotation checked), strainers cleaned .................   

Controls (3-way, bypass valves, etc.) operable .............................   

Water system operated and flow balanced to meet unit requirements   

Electrical

Power leads connected ...................................................................   

Control interlock wiring complete and complies with specifications   

Pump starters and interlock wired .................................................   

Cooling tower fans and controls wired .........................................   

Wiring complies with National Electrical Code and local codes .. 

 

Condenser pump starting relay (CWR) installed and wired .........   

Miscellaneous

Relief valve piping complete ........................................................   

Thermowells, thermometers, gauges, control wells, controls, etc., installed   

Minimum system load of 80% of machine capacity available for testing

and adjusting controls ...................................................................   

Job Name/Location _______________________________________________________

Daikin McQuay Order Number__________________________

Date __________

Signature ________________________________

Note: This checklist must be completed and sent to the local McQuay service location two weeks prior to start-up.

Startup, Operation, and Stor age

Figure 5: Prestart System Checklist

IM 1033-3 37

Page 38

Startup, Operation, and Storage

Operation

Operator Responsibilities

It is important that the operator become familiar with the equipment and the system before attempting to operate the chiller. In addition to reading this manual, the operator should study operation manual OM 1034 available at www.daikinmcquay.com and the control diagram furnished with the unit before starting, operating, or shutting it down.

During the initial startup of the chiller the McQuay technician will be available to answer any questions and instruct in the proper operating procedures.

It is recommended that the operator maintain an operating log for each individual chiller unit. In addition, a separate maintenance log should be kept of the periodic maintenance and servicing activities.

This Daikin McQuay centrifugal chiller represents a substantial investment and deserves the attention and care normally given to keep this equipment in good working order. If the operator encounters abnormal or unusual operating conditions, it is recommended that a McQuay service technician be consulted.

McQuay International conducts training for centrifugal operators at its factory Training Center in Staunton, Virginia, several times a year. These sessions are structured to provide basic classroom instruction and include hands-on operating and troubleshooting exercises. For further information, contact your Daikin McQuay representative.

Standby Power

It is essential that any centrifugal chiller connected to standby power come to a complete stop on grid power and then be restarted with the standby power. Attempting to switch from regular grid line power to auxiliary power while the compressor is running can result in extreme transient torque

that will severely damage the compressor.

MicroTech E Control

Figure 6: MicroTech E Control Panel

All chillers are equipped with the Daikin McQuay MicroTech E control system consisting of:

• Operator 15-inch color touchscreen interface panel (shown at the left).

• Unit Control Panel containing the MicroTech E controller, USB interface and miscellaneous switches and field connection terminals.

• Compressor Controller in the compressor housing, containing the bearing controls and I/O points for the compressor.

• VFD power panel containing various drive components and incoming power connections.

Note: Detailed information on the operation of the MicroTech E

control is contained in OMM 1034.

CAUTION

Attempting to switch from regular grid line power to auxiliary power while the compressor is running can result in extreme transient torque that will severely damage the compressor

38 IM 1033-3

Page 39

Startup, Operation, and Storage

Long Term Storage

This information applies to new units being stored waiting for startup or to existing units that may be inoperative for an extended period of time.

The chiller must be stored in a dry location indoors and protected from any damage or sources of corrosion. A McQuay service representative must perform an inspection and leak test of the unit on minimum quarterly schedule, to be paid by the owner or contractor. McQuay International will not be responsible for any refrigerant loss during the storage time or repairs to unit during period of storage, or while moving the unit from original location to a storage facility and back to any new installation location.

The following tasks must be performed:

1 As discussed above, the first and foremost task is to leak

test the unit when it is in its final storage location. If any leaks exist, repair them immediately. After the unit is stored, perform a periodic leak test.

2 It is possible that the unit could be bumped, hit or

otherwise damaged while in storage; so in addition to leak testing, a visual overall inspection should be done.

3 If there is concern about the possibilities of damage and

loss of charge during storage, the customer can pay to have the charge removed and stored in recovery cylinders. If this is done, pressurize it to about 20 psi with nitrogen .Monitor and maintain the pressure. Install a pressure gauge that can easily be read or tie in a remotely alarm that can be monitored if pressure reduces. This is desirable if the unit is stored with refrigerant or with a nitrogen holding charge.

4 If the unit has been shipped and not yet installed, keep it

pumped down (as shipped from the factory) with all refrigerant valves closed and capped.

5 Clean and dry the unit and look for any chipped paint.

Touch up as required to prevent rust.

6 If the storage area is subject to a high humidity, consider

a shrink wrap or water resistant covering of some sort. Desiccants must be placed inside electrical panels and starters (mounted or shipped loose) and be renewed as recommended by manufacturer.

7 The operator touchscreen monitor, which is shipped

loose, should be stored in a secure dry area. They are subject to pilferage.

8 Regardless of the temperature of the storage area, make

sure all vessel tubes are drained and blown dry of any water to prevent the minerals in standing water, plus oxygen present, causing tube pitting.

9 Restart by McQuay service technicians will be required

and paid to McQuay International by the owner or contractor. It is prudent to take photos when the unit is stored to show that the conditions of storage have been met. Also document all inspection reports and abnormal conditions found. If the unit has been in operation, the run-time hours and number of starts must be documented prior to storage, along with the date the unit was taken out of operation. The extended warranty coverage can be suspended during the storage period-not to exceed 30 months. The remaining warranty time will restart once unit is reinstalled and officially re-commissioned by McQuay Factory Service.

IM 1033-3 39

Page 40

Startup, Operation, and Storage

40 IM 1033-3

Page 41

Page 42

Daikin McQuay Training and Development

Now that you have made an investment in modern, efficient Daikin McQuay equipment, its care should be a high priority. For training information on all Daikin McQuay products, please visit www.daikinmcquay.com/training, or call 540-248-9646 to speak with the Training Department.

Warranty

All Daikin McQuay equipment is sold pursuant to its standard terms and conditions of sale, including Limited Product Warranty. Consult your local McQuay Representative for warranty details. Refer to Form 933-43285Y. To find your local Daikin McQuay Representative, go to www.daikinmcquay.com.

This document contains the most current product information as of this printing. For the most up-to-date product information, please go to www.daikinmcquay.com.

McQuay WME0400 Installation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Introduction

Installation

Installation

System Water Volume

Water Piping

Relief Valves

Chiller Identification

Electrical Data

Electrical Notes

Field Wiring Diagram

Dimension Drawings

Drawing Notes

Standard Head Connection Dimensions

Marine Water Box Dimensions

Optional External Harmonic Filter Dimensions

Physical Data & Weights

Lifting and Mounting Weights

Physical Data - Evaporator

Physical Data - Condenser

Refrigeration Diagram

Optional External Harmonic Filter

Optional External Harmonic Filter

Startup, Operation, and Storage

Long Term Storage