McQuay RCS045 Parts List

Replacement Parts List No. 700013700

Revision U 07/12

Roofpak

Applied Rooftop Units

RPS, RDT, RFS, RCS

Sizes 045 - 079 Tons

Vintage D

R410a

To ﬁnd your Daikin McQuay Parts distributor, call 1-800-377-2787 or visit www.DaikinMcQuay.com

Contents

Parts List Revision History ................................................................................................................................... 5

Nomenclature ...................................................................................................................................................6- 13

Electrical Legend ...........................................................................................................................................14- 17

Section A1- Outdoor/Return Air Section

Notes .............................................................................................................................................................. 18

100% Outside Air Damper with Hood- No Return Air Plenum ....................................................................... 19

100% Outside Air Damper Detail w/ACT3 ..................................................................................................... 20

0 - 30% Outside Air Section w/ ACT3 ............................................................................................................ 21

0- 100% Economizer Section with Barometric Exhaust Damper- Units without Return Air Fans .................. 22

0- 100% Economizer Section with Barometric Exhaust Damper- Units with 40” Return Air Fans ................. 23

0- 100% Economizer Section with Prop Exhaust Fan & Damper................................................................... 24

0 - 100% Economizer Damper w/ ACT3- Diagrams ....................................................................................... 25

0 - 100% Economizer Damper w/ ACT3- Components .................................................................................. 26

Return Air Plenum Isolation Damper w/ Actuator ACT6................................................................................. 27

Prop Exhaust Fan & Damper Detail ......................................................................................................... 28, 29

Design Flow Detail ......................................................................................................................................... 30

Return Air Fan Detail- Fan Mounts ................................................................................................................ 31

Return Air Fan Detail ...................................................................................................................................... 32

Return Air Fan Motors .................................................................................................................................... 33

Section Mounted Controls- OAE, RAE, LT11, S11, REC11 .......................................................................... 34

Ebtron Sensor Detail ...................................................................................................................................... 35

Section A2- Outdoor/Return/Heat Recovery Air Section

Notes .............................................................................................................................................................. 36

Cabinet Gaskets, Doors, Hardware, Exhaust Hoods ..................................................................................... 37

Base Components, Hood, Dampers .............................................................................................................. 38

40” Return Fan Detail ............................................................................................................................... 39, 40

Low Leak Damper Detail ............................................................................................................................... 41

Bypass “L” Type Damper Detail ..................................................................................................................... 42

Heat Recovery— Enthalpy— Wheel Detail .................................................................................................... 43

Wheel, Motor, Drive Components, Seals ....................................................................................................... 43

AFD60 Frost Protection Inverter .................................................................................................................... 43

Section Mounted Controls- OAE, RAE, RAT, EAT, LAT ................................................................................ 44

Section Mounted Controls- SD2, HUM1, LT11, S11, REC11 ........................................................................ 45

Section B- Draw-Thru Filter/Blank Section

Notes .............................................................................................................................................................. 46

Section Mounted Controls- PC5, LT13, S13, REC13 .................................................................................... 46

Filters ....................................................................................................................................................... 47, 48

Air Blender Section Components ................................................................................................................... 48

Section C- Draw-Thru Blank Access Section or Separate Inverter Section

Notes .............................................................................................................................................................. 49

Section D- Draw-Thru Cooling Section

Notes .............................................................................................................................................................. 50

24” Section, Small Face Coils ........................................................................................................................ 51

48” Section, Large Face Coils ........................................................................................................................ 51

Section E- 48” Spacer Section & Section E- Draw-Thru Heat Section

Notes .............................................................................................................................................................. 52

Section Mounted Controls- LT18, REC18, S18- Section Mounted Light........................................................ 52

Hot Water or Steam Coil Heat, Mixing Valves and Actuator (VM1) ............................................................... 53

Section F- Supply Air Section

Notes .............................................................................................................................................................. 54

Forward Curved Fans- Low Pressure- FCLP ................................................................................................ 55

Forward Curved Fans- High Pressure- FCMP ............................................................................................... 56

Air Foil Fan- Double Width ............................................................................................................................. 57

Air Foil Fan- Single Width- RDT Units ............................................................................................................ 58

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 2

Contents

Continued

Section F- Supply Air Section, Continued

Fan Mounts- 27” Forward Curved Fan ........................................................................................................... 59

Fan Mounts- 30” Forward Curved Fan ........................................................................................................... 60

Fan Mounts- 33” Forward Curved Fan ........................................................................................................... 61

Fan Mounts- 27” Airfoil Double Width Fan ..................................................................................................... 62

Fan Mounts- 30” Airfoil Double Width Fan ..................................................................................................... 63

Fan Mounts- 33” Airfoil Double Width Fan ..................................................................................................... 64

Fan Mounts- 40” AFSW- RDT Units ............................................................................................................... 65

Fan Mounts- 44” AFSW- RDT Units ............................................................................................................... 66

Supply Air Fan Motors .................................................................................................................................... 67

Belt Guard ...................................................................................................................................................... 68

Inverters & Inverter Bypass Control Box

Motor HP 2 - 5 ............................................................................................................................................ 69

Motor HP 7.5 - 25 ................................................................................................................................. 70, 71

Motor HP 30 - 50 .................................................................................................................................. 72, 73

Inverters ............................................................................................................................................... 74- 77

Line Reactors ............................................................................................................................................. 78

Section Mounted Controls- PC7, HL22, LT10, S10, REC10, UV Lights ........................................................ 79

Section Mounted Controls- MATS, EFTS, SATS, DATS, OATS, SD1 ........................................................... 80

Section Mounted Controls- SCB- Split Junction Box- TB25,TB27,TB28,PB10,PB9,PB20,PB19 .................. 81

Section G- Blow-Thru Heat Section

Notes .............................................................................................................................................................. 82

Option 1: Blank Compartment

Diffuser ....................................................................................................................................................... 82

Option 2: Hot Water or Steam Coil Heat

Mixing Valves and Actuator (VM1) ............................................................................................................. 83

Heaters, Diffusers, Hi Limit Cutouts HL1-20, 31-50 ................................................................................... 84

Option 3: Electric Heat

Heaters, Diffusers, Hi Limit Cutouts HL1-20, 31-50 ................................................................................... 85

Electric Heat Control Box ..................................................................................................................... 86- 90

Option 4- Gas Heat

Vestibules, Heat Exchangers and Primary Components- 200 or 250 MBH Furnaces .............................. 91

Vestibules, Heat Exchangers and Primary Components- 320, 400, 500, 640, 650, 790, 800, 1000 ......... 92

Modulating Burner ................................................................................................................................ 93- 95

Hi Turn Down Burner ...........................................................................................................................96- 99

Modulating Burner Controls

No Controls- Diagram ......................................................................................................................... 100

No Controls- Components ................................................................................................................... 101

MicroTech III Controls ......................................................................................................................... 102

Hi Turn Down Burner Controls

No Controls- Diagram ......................................................................................................................... 103

No Controls- Components ................................................................................................................... 104

MicroTech III Controls ......................................................................................................................... 105

Gas Train- Inlet ................................................................................................................................106- 108

Gas Train- Controls: GV1,GV2, GV3, GV4, GV5, GV6, VM1 .......................................................... 109- 111

Gas Train- Outlet ..................................................................................................................................... 112

Gas Train- Damper Linkage ..................................................................................................................... 113

Cabinet Doors, Gasketing, Hardware, and Flue Box Mounting ....................................................... 114, 115

Section H- Blow-Thru Heat Blank Access Section

Notes ............................................................................................................................................................ 116

Section Mounted Controls- LT19, REC19, S19- Section Mounted Light...................................................... 116

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 3

Contents

Continued

Section I- Blow-Thru Cooling Section

Notes ............................................................................................................................................................ 117

Section Mounted Controls- LT16, S16, REC16 ........................................................................................... 117

Section J- Final Filter Section

Notes ............................................................................................................................................................ 118

Section Mounted Controls- HL23, PC6 ........................................................................................................ 118

Filters ........................................................................................................................................................... 119

Section K- Discharge Plenum Section- RPS or RFS

Notes ............................................................................................................................................................ 120

Section Mounted Controls- OAT, DAT, SD1 ................................................................................................ 120

Damper Assembly- w/ Actuator ACT5 ......................................................................................................... 121

Section L- Out-of-Airstream Blank Access Section

Notes ............................................................................................................................................................ 122

Section Mounted Controls- LT20, REC20, S20 ........................................................................................... 122

Section M- Condenser Section

Notes ............................................................................................................................................................ 123

Condenser Fan Deck Assembly- 045D thru 068D: C47= 1, 2 ............................................................ 124, 125

Condenser Fan Deck Assembly- 070D thru 079D: C47= 1, 2 ............................................................ 126, 127

Quiet Fan Assembly: C47= 3, 4 .................................................................................................................. 128

Compressors & Compressor Components

Unit Size 045D ......................................................................................................................................... 129

Unit Size 050D, 051D .............................................................................................................................. 130

Unit Size 060D thru 063D ........................................................................................................................ 131

Unit Size 068D ......................................................................................................................................... 132

Unit Size 070D thru 079D ........................................................................................................................ 133

Condenser Control Box- RCS Only ...................................................................................................... 134- 137

RCS Pressure Manifolds- PC13, PC23, HP1, HP2, LP1, LP2, SPTRL ............................................... 138, 139

RPS/RDT Pressure Controls Box- AFD11, AFD21, LR11, LR21, LP1, LP2, HP1, HP2 ..................... 140, 141

McQuay Supplied Line Voltage Box- T6, DS6, FU6A, FU6B, FU6C............................................................ 142

Section N- Main Control Box

Notes ............................................................................................................................................................ 143

Control Panel - No Controls ................................................................................................................ 144, 145

Control Panel- MicroTech III Units with Controller ...............................................................................146- 148

Power Panel ......................................................................................................................................... 149- 170

Section O- Refrigeration Tubing

Notes ............................................................................................................................................................ 171

Refrigeration Tubing Diagram ...................................................................................................................... 171

Valves, Filter Driers, Sight Glasses ...................................................................................................... 172, 173

Hot Gas Reheat ........................................................................................................................................... 174

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 4

Parts List Revision History

Rev. Date Description A- F 10/11 Archived Revisions A thru F. G 09/10 Updated Cover and Master page with new title showing 079 Large Condenser. Range changed from 045-075 to 045-

079. Added in Large Condenser sizes and p/ns on various pages. Updated TOC, page headers, and parts tables with new sizes. New RPS size units include: 051, 063, 071 & 079. P/Ns ref: EPS_5229 Rev J. Page 6: Changed note for Nominal capacity to an explanation of tonnage rating. Page 12: Added Quiet Fan (Code 47= 3 or 4) to Nomenclature. Page 34, 44, 80, 120, 147: Changed Sensor p/n 193414600 to 193414602. Page 39: Added Wheel p/n 010255226, Bearings 020648654 & 300043930, Shaft p/n 010288112 to Ref #10. Page 48: Corrected Header for Air Blender Section and added section notation to TOC. Page 57: Added circle and line to aid in identifying the discharge side of the fan housing. Page 77: Changed 575V p/ns: 349956738 to 193456302, 349956739 to 193456303, 349956741 to 193456304, 349956742 to 193456305, 349956743 to 193456306, 349956744 to 193456307, & 349956745 to 193456308. Page 123: Re-wrote Code 47 Note to add Quiet Fan options. Page 125: Deleted invalid Prop p/n 060013101. Updated table with Large Condenser sizes & p/ns. Page 126: Added “Code 47= 1, 2” to page header. Page 127: Deleted invalid Prop p/n 060013101. Added “Code 47= 1, 2” to page header Page 128: (New)- Added page with “Quiet Fan Assembly” p/ns & instruction drawing. Repaginated document and updated TOC. Page 130 (Old) 131 (New): Changed CC Heater Ref #145 from 113108903 to 113108603. Page 131 (Old) 132 (New): Changed CC Heater Ref #145 from 113108903 to 113108603. Page 132 (Old) 133 (New): Changed CC Heater Ref #145 from 112056401 to 113108903. Page 137 thru 140 (Old) 138 thru 141 (New): Added Speedtrol Pressure Switch Harness p/n 403586601. Page 170- 172 (Old) 171- 173 (New)- Created Section O for Refrigeration Tubing. Updated TOC. Page 170 (Old) 171 (New): Re-wrote Code 48 Note to clarify information. Added Code 03 information. Page 173 (New): Added additional page for new Large Condenser size p/ns. Repaginated document and updated TOC. Page 172 (Old) 174 (New): Added instruction drawing and assigned bubble numbers to p/n table. Updated p/n table with Large Condenser sizes. Added footnote #1 regarding HGRH located on Circuit #2. H 11/10 Page 41: Replaced Ref #122 ACT 3 actuator p/n 1131395601 with 113139501. Added footnote #1. Page 147: Replaced COM p/ns: 193408101 with 090016709; 193408201 with 090016711; 193408202 with 090016712, & 193408301 with 090016710. I 01/11 Page 147: P/ns for LonWorks DAC & LonWorks SCC were reversed. DAC= 090016712, SCC= 090016711. J 02/11 Page 147:

193410305, 193410406 to 193410306, 193410407 to 193410307 & 193410408 to 193410308. K 05/11 Page 125: Deleted qty of 1pc. Vandal Guard 403909506 for Size 068. L 06/11 Page 28: Re-arranged/updated Ref #6 Bub & P/ns. Added 6B Blade p/n 300044027, 6C Shaft p/n 300044028, 6D bearing p/n 300044029, 6F Bushing p/n 000804000. Changed 6I motor p/ns from 065820200 & 046514600 to 300046887 & 300046251. M 07/11 Page 125, 127: Added new Ref #111 Condenser Motor p/n 500552601 and updated descriptions. Added footnotes # 2-4. N 08/11 Page 167: Corrected misaligned formatting on table. O 10/11

Page 132: Changed CC Heater Ref #145 to 113108903 from 113108603. Page 133: Changed CC Heater Ref #145 to 112056401 from 113108903. P 12/11 Page 174:

Q 01/12 Page 9: For Code 13 (Air Flow controls), deleted unused code “8”. Page 147: Added After 9/11 SPS1, 2 p/ns 910117463 & 910117462. Deleted unused sensor SPS3- Code 13=8 is invalid. R 03/12 Cover, Pg. 5: Updated to current Daikin McQuay logo format. Page 104: Changed Ref# 25 from 073300801 to 073300803. Changed relay p/n 193454702 to 193454703 3 places. Added p/ns for R23A relay 349934764 & adapter 349964702. S 06/12 Various: Changed “McQuay Parts” to “Daikin McQuay Parts”. Page 74: VTAC9 Inverter p/n 098861454 is 5HP ONLY. Deleted invalid information. Page 75: Added footnote for 550 Keypad Display p/n. Page 92: Changed header from “500/650” to “500/640”. Page 172, 173: Added RCS HGBP kit 193330721. Added footnote #4. T 07/12 Page 79: Changed PC7 from 060015801 to Switch 910115489 & retroﬁt kit 910122413. Changed Fitting p/n from 049763002 to 910122414. Added tootnote #1 & updated drawing. U 07/12 Page 131, 132: Updated tandem compressor information to replacement singles. Rewrote footnote. Page 133: Added Cir #2 079D cmpr p/ns: 113091901, 113091902, & 113091904.

Page 131: Changed CC Heater Ref #145 to 113108903 from 113108603.

Page 147: Changed SPS1-3 p/ns 049545012 to 910124529 & 049545013 to 910124528. Added footnote #2.

Changed Terminal block p/ns: 193410402 to 193410302, 193410403 to 193410303, 193410405 to

Added piping detail drawing, updated Bub #s, Added MGHRH p/ns-Valve 404031101 & Coil 404031101.

McQuay International, 13600 Industrial Park Blvd., P.O. Box 1551, Minneapolis, MN 55440 (763) 553-5330

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 5

Nomenclature

Model Number- Dataplate

R PS 060 D S L

R = RoofPak

PS = Heating, Mechanical Cooling; Single Zone Unit

FS = Heating, Future Mechanical Cooling; Single Zone Unit

CS = Condensing Section Only; Single Zone Unit DT = Draw Through Heating, Mechanical Cooling

Eg. 060 = 60 Nominal Tons of Capacity

Unit Conﬁguration

Nominal Capacity (tons)

Design Vintage

Heat Medium

A = Natural Gas

E = Electric

S = Steam

W = Hot Water

Y = None (Cooling Only)

Cooling Coil Size

S = Standard (Low Airﬂow)

L = Large (High Airﬂow)

Nomenclature

Serial Number

FBO U 09 05 12345

Plant Identiﬁcation

FBO = Faribault, MN

U= Unit

Year of Manufacture

08= 2008 09= 2009 10= 2010

etc.

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 6

Serial Number (Build sequence)

Month of Manufacture

01= January 02= February 03= March 04= April 05= May 06= June 07= July 08= August 09= September 10= October 11= November 12= December

Nomenclature

Continued

Unit Model Number- Complete

RPS 062D S A Y 1 EU D 27 AL P1 LE 3 2 A 3 CK K120 BB FE 40B1 JEY 1250A Y AB S CYYS 4Z104D

Code 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

YYYYYY BBBBBB 30A1 QEY 1250A 100SSB YYYY YYYYYY YYYYYY B B BB Y 4 MY R 1 1 1 H D YY1AAA

29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50-54

Unit Section Layout Examples

Return Air/Outside Air/

Heat Recovery/Prop Exhaust

Section

B, C, D, E=

Draw-Thru Section

Supply Fan

Section

G, H, I=

Blow-Thru Section

RPS

J= Final Filter

Discharge

Plenum

Out-of Air- Stream

Blank Access

Condenser Section

B C F G

Prop Exhaust Draw Thru

Heat Recovery Draw Thru Heat Recovery Blow Thru

B C F G

H J

RFS

B C F G

K M

J K

B C F G

Return Air Fan Draw Thru

B C F

H J

RCS

J K M

K M

Return Air Fan Draw Thru

RDT

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 7

B C F

With Prop Exhaust With Return Air Fan

B C F

Prop Exhaust

(not shown)

Inverters, Line Reactors

& Manual Bypass

Heat Control

Electric

Panel

Nomenclature

Continued

Supply Air Section

Main Control

Panel

Fantrol/

Speedtrol Box

Code Applications

Controls Locations

Condenser

Section

Condenser Control Panel

(RCS Only)

Condenser Control Panel

(RCS Only)

Unit Model Codes that Pertain: 03, 05, 06, 07, 51- 54

General Options

Section A- Return/Outside Air/Heat Recovery Options

Unit Model Codes that Pertain: 14, 15, 19, 20, 21, 22, 23, 24, 48, 49

Section B- Filter

Unit Model Codes that Pertain: 25

Section C- Draw-Thru Blank Access

Unit Model Codes that Pertain: 26

Section D- Draw-Thru Cooling Section

Unit Model Codes that Pertain: 27, 28, 29

Section E- Draw-Thru Heating/Blank Section

Unit Model Codes that Pertain: 30

Section F- Supply Fan Options

Unit Model Codes that Pertain: 14, 15, 31, 32, 33, 48, 49

Section G= Blow-Thru Heat/Blank

Unit Model Codes that Pertain: 04, 34

Section H= Blow-Thru Blank Access

Unit Model Codes that Pertain: 38

Section I- Blow-Thru Coil Sections

Unit Model Codes that Pertain: 35, 36, 37

Section J- Final Filter Section

Unit Model Codes that Pertain: 39

Section K- Discharge Plenum Section

Unit Model Codes that Pertain: 40

Section L- Blank Compartment Section- Out of Airstream

Unit Model Codes that Pertain: 41

Section M- Condenser Section

Unit Model Codes that Pertain: 42, 43, 44, 45, 47, 48

Section N- Main Control Panel

Unit Model Codes that Pertain: 8, 9, 10, 11, 12, 18

Auxiliary Controls/ Remote Sensors

Unit Model Codes that Pertain: 13, 16, 17

Tubing Options

Unit Model Codes that Pertain: 46

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 8

Nomenclature

Continued

Code 01= Unit Type

RPS= Rooftop Packaged Singlezone Unit RFS= Rooftop Future Refrigeration Singlezone Unit RCS= Rooftop Condensing Unit RDT= Rooftop Packaged Drawthru Singlezone Unit

Code 02= Unit Size Nominal Tonnage= 045, 050, 060, 062, 068, 070, 075

Code 03= Cooling Coil

S= Small L= Large

Code 04= Heat Type A= Natural Gas E= Electric

S= Steam W= Hot Water Y= None

Code 05= Unit Split C= Condenser F= Fan/Heat Y= None

Code 06= Insulation and Liners

1= 1”, 3/4# with liners on doors 2= 1½”, 1½# with solid liners on doors & ceilings 3= 1½”, 1½# with perforated liners in plenums, solid elsewhere 4= 1½”, 1½# with solid liners on doors, ceilings and ﬂoors 5= 1½”, 1½# with perforated liners in plenums, solid elsewhere (including ﬂoors) 6= 1½”, 1½# with SS Solid Liners on doors, ceilings and ﬂoors

Code 07= Approval Agency Listing CC, CD, CY= ETL Canada

EU, EY= ETL/MEA- USA YY= None

Code 08= Main Control Box Location

D= Discharge Plenum (RPS/RFS) or Standard (RCS) F= Supply Fan Section (RDT)

Code 09= Unit Voltage

12= 208/60/3 29= 230/60/3 27= 460/60/3 37= 575/60/3

Code 10= Starting Option AL= Across- The- Line

Code 11= Field Power Connection and Disconnect

P1= Single Power Block: Complete Unit Q1= Two Power Blocks: EH/Balance of Unit A2= One, thru-the-door Disconnect: Complete Unit C2= Two, thru-the-door Disconnects: SAF&RAF&CB/Balance of Unit B2= Two, thru-the-door Disconnects: EHB/Balance of Unit D2= Three thru-the-door Disc.: EH/SAF&RAF&CB/Balance of Unit

Code 12= Temperature Controls

MicroTech III Controls

LE= LonMark w/ Discharge Air Temp. Ctl. LF= LonMark w/ Space or Zone Ctl. BE= BACNet w/MSTP w/ Discharge Air Temp. Ctl. BF= BACNet w/MSTP w/ Space or Zone Ctl. EE= BACNet w/Ethernet w/ Discharge Air Temp. Ctl. EF= BACNet w/Ethernet w/ Space or Zone Ctl. SE= Standalone w/ Discharge Air Temp. Ctl. SF= Standalone w/ Space or Zone Ctl.

No Controls

YM= No Temperature Controls w/ﬂoating point control YC= No Temp. Ctls. w/6-9 volt DC modulating gas heat actuator

Code 13= Air Flow Controls

Y= None 1= 1 duct sensor 2= 2 duct sensors 3= 1 duct and 1 space sensor 4= 1 space sensor 5= Duct Hi Limit (DHL) sensor

Code 14= Inverters

Y= None

Separate Section

1= SA Fan only w/bypass 2= SA & RA Fans w/bypass 4= RA only w/bypass

No Separate Section

3= SA Fan only w/bypass 5= SA & RA Fans w/bypass 6= SA Fan only no bypass 7= SA & RA Fans no bypass 8= RA Fan only w/bypass 9= RA Fan only no bypass

Code 15= Inlet Vane/Damper Actuators or Inverter Type

Y= None A= ABB Inverter G= Graham Inverter R= Reliance Inverter S= McQuay MD2, MD3, or MD6 F= Field Installed Inverter controlled by MTech

Code16= Smoke Detectors

Y= None 1= Return Air Fan Section 2= Supply Air Fan Section 3= 1 (RA) + 2 (SA)

Code 17= Misc. Aux. Controls

C G

Y= None F= Freezestat (Steam or HW Heat only) P= Phase Failure G= Ground Fault Protection L= Line Reactors (Inverter w/ separate section only) A= Freezestat & Phase Failure (Steam or HW Heat only) B= Freezestat & Ground Fault (Steam or HW Heat only) C= Phase Failure & Ground Fault D= Freezestat, Phase Failure & Ground Fault (Steam or HW Heat only) E= Freezestat & Line Reactors (ST/HW Heat & Inverter w/separate section only) H= Phase Failure & LIne Reactors (Inverter w/ separate section only) J= Freezestat, P.F. & Line Reactors (ST/HW Heat & Inverter w/separate section only) K= Ground Fault, Phase Failure & Line Reactors (Inverter w/ separate section only) 1= UV Lights 2= UV Lights + F 3= UV Lights + P 4= UV Lights + L 5= UV Lights + A 6= UV Lights + E 7= UV Lights + H 8= UV Lights + J

C= Differential Enthalpy Y= None (includes mechanical enthalpy)

Code 18= Misc. Controls/ Unit Length

YYYY= None W___= Wireless Modem (___= Air Handler Length [in.]) M___= Phone Modem (___= Air Handler Length [in.]) K___= Remote Keypad (___= Air Handler Length [in.]) U___= Unit Powered Receptacle (___= Air Handler Length [in.]) V___= K + U (___= Air Handler Length [in.])

Code 19= Return Air Plenum

YY= None (no return air section) BY= Bottom Return HY= Back Return SY= Side (opp. drive) Return BE= Bottom Return w/Iso. Damper w/ Actuator BB= Bottom Return w/Burglar Bars

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 9

Nomenclature

Continued

Code 20= Outdoor Air Options

YY= None AE= 100% Outside air damper w/hood & actuator AY= 100% Outside air damper w/hood/no actuator BE= 0- 30% Outdoor air section w/actuator BY= 0- 30% Outdoor air section w/o actuator DE= 0- 100% Econ. w/barometric exhaust damper w/act. DY= 0- 100% Econ. w/barometric exhaust damper w/o act. EE= 0- 100% Econ. w/power closure exhaust damper w/act. EY= 0- 100% Econ. w/power closure exhaust damper w/o act. HE= 0- 100% Econ. w/prop exhaust damper w/act. HY= 0- 100% Econ. w/prop exhaust damper w/o act. FE= same as DE + Design Flow FY= same as DY + Design Flow GE= same as EE + Design Flow GY= same as EY + Design Flow JE= same as HE + Design Flow JY= same as HY + Design Flow KE= same as DE + Ebtron Sensor KY= same as DY + Ebtron Sensor LE= same as EE + Ebtron Sensor LY= same as EY + Ebtron Sensor ME= same as HE + Ebtron Sensor MY= same as HY + Ebtron Sensor 3E= Energy Recovery Economizer, Low CFM- 6” 4E= Energy Recovery Economizer, Low CFM- 12” 5E= Energy Recovery Economizer, High CFM- 6” 6E= Energy Recovery Economizer, High CFM- 12”

Code 21= Return Air Fan

YYYY= No Return Air Fan 40B()= 40” Airfoil Single Width ()= isolator type: 1= rubber in-shear 2= spring 3= spring w/seismic restraints

Code 22= Return Air Fan Motor

YYY= No Return Fan J K Y

G= 2.0 HP H= 3.0 HP J= 5.0 HP K= 7.5 HP

Code 23= Return Air Fan Drive Selection

YYYY= No Return Air Fan _ _ _ _ A

Required

RPM

Code 24= Exhaust Fans or Frost Protection

Y= None 1= 1 Prop Exhaust Fan w/ Hood 2= 2 Prop Exhaust Fans w/ Hood F= Heat Recovery Frost Protection Inverter

Always Y

E= High Eff. ODP motor H= High Eff. Totally-Enclosed J= Premium Eff. ODP K= Premium Eff. Totally- Encl.

L= 10.0 HP Q= 30.0 HP M= 15.0 HP N= 20.0 HP P= 25.0 HP (prop exhaust option is always J [5.0 HP])

Service Factor/Pitch Type A= Std. SF/Fixed Pitch B= 150% SF/Fixed Pitch C= Std. SF/Variable Pitch D= 150% SF/Variable Pitch

Code 25= Draw-Thru Filter Section

AB= Angular/30% Throwaway AC= Angular/30%/Intersept AY= Angular/No Media DB= Angular w/LO CFM Blender/30% Throwaway DC= Angular w/LO CFM Blender/30%/Intersept DY= Angular w/LO CFM Blender/No Media EB= Angular w/HI CFM Blender/30% Throwaway EC= Angular w/HI CFM Blender/30%/Intersept EY= Angular w/HI CFM Blender/No Media FB= Flat/ 30%Throwaway FC= Flat/30%/Intersept FD= Flat/65% Cartridge FE= Flat/95% Cartridge FG= Flat/95% Cartridge/Intersept FY= Flat/Rack Only GB= Flat w/LO CFM Blender/ 30%Throwaway GC= Flat w/LO CFM Blender/30%/Intersept GD= Flat w/LO CFM Blender/65% Cartridge GE= Flat w/LO CFM Blender/95% Cartridge GG= Flat w/LO CFM Blender/95% Cartridge/Intersept GY= Flat w/LO CFM Blender/Rack Only HB= Flat w/HI CFM Blender/30%Throwaway HC= Flat w/HI CFM Blender/30%/Intersept HD= Flat w/HI CFM Blender/65% Cartridge HE= Flat w/HI CFM Blender/95% Cartridge HG= Flat w/HI CFM Blender/95% Cartridge/ Intersept HY= Flat w/HI CFM Blender/Rack Only LD= Large Staggered/65% Cartridge LE= Large Staggered/95% Cartridge LG= Large Staggered/95% Cartridge/Intersept LY= Large Staggered/Rack Only SD= Staggered/65% Cartridge SE= Staggered/95% Cartridge SG= Staggered/95% Cartridge/Intersept SY= Staggered/Rack Only TD= Staggered w/LO CFM Blender/65% Cartridge TE= Staggered w/LO CFM Blender/95% Cartridge TG= Staggered w/LO CFM Blender/95% Cartridge/Intersept TY= Staggered w/LO CFM Blender/Rack Only VD= Staggered w/HI CFM Blender/65% Cartridge VE= Staggered w/HI CFM Blender/95% Cartridge VG= Staggered w/HI CFM Blender/95% Cartridge/Intersept VY= Staggered w/HI CFM Blender/Rack Only BY= Blank 24” Section- less ﬁlters and rack CY= Blank 48” Section- less ﬁlters and rack

Code 26= Blank Draw-thru Section

Y= None S= Blank 48” Section

Code 27= Draw-Thru Drain Pan/Cooling Coil Section

YYYY= None CYYS= Cooling coil section w/stainless steel sloped drain pan CYYY= Cooling coil section w/galvanized steel sloped drain pan

Code 28= Draw-Thru Cooling Coil

YYYYYY= No Cooling Coil 4Z 08 3 H

3= 3 Row 5= 5 Row 4= 4 Row

08= 8 Fins-per-inch 10= 10 Fins-per-inch 12= 12 Fins-per-inch

4Z= Type 4EZ

D= Lanced Aluminum

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 10

Nomenclature

Continued

Code 29= Draw-Thru Heating Coil

YYYYYY= No Heating Coil

Code 30= Draw-Thru Heating Section (RDT only) or Blank Spacer Section

YYYYYY= No Heating Section BBBBBB= Blank 48” Section

Hydronic Heat (RDT only)

W22 J 3 E

E= Electric Actuator Y= Less Actuator

2= 2 Way Steam Valve Y= No Valve 3= 3 Way HW Valve

E= 1¼” Valve Pkg. H= 2½” Valve Pkg. F= 1½” Valve Pkg. J= 3.0” Valve Pkg. G= 2.0” Valve Pkg. Y= No Valve Pkg.

S11= 5JA0601H (6FPI, 1 Row 5J Steam Coil) S12= 5JA1201H (12FPI, 1 Row 5J Steam Coil) S13= 5JA0602C (6FPI, 2 Row 5J Steam Coil) S14= 5JA1202C (12FPI, 2 Row 5JSteam Coil) W11= 5WH0901H (9FPI, 1 Row 5WH HW Coil) W22= 5WS0902C (9FPI, 2 Row 5WS HW Coil)

Electric Heat (RDT only)

E020 1 Y

Always ‘Y’

1= 1 Stage 2= 2 Stages 4= 4 Stages 6= 6 Stages

E020= 20 KW Heater E200= 200 KW Heater E040= 40 KW Heater E240= 240 KW Heater E060= 60 KW Heater E080= 80 KW Heater E100= 100 KW Heater E120= 120 KW Heater E160= 160 KW Heater

Code 31= Supply Air Fan

27A()= 27” Airfoil Double Width, w/o vanes 27V()= 27” Airfoil Double Width, w/vanes 27F()= 27” Forward Curved, LP 27M()= 27”Forward Curved, MP 30A()= 30” Airfoil Double Width, w/o vanes 30V()= 30” Airfoil Double Width, w/vanes 30F()= 30” Forward Curved, LP 30M()= 30”Forward Curved, MP 33A()= 33” Airfoil Double Width, w/o vanes 33V()= 33” Airfoil Double Width, w/vanes 33F()= 33” Forward Curved, LP 33M()= 33”Forward Curved, MP 40B()= 40” Airfoil Single Width, w/o vanes (RDT only) 40W()= 40” Airfoil Single Width, w/vanes (RDT only) 44B()= 44” Airfoil Single Width, w/o vanes (RDT only) 44W()= 44” Airfoil Single Width, w/vanes (RDT only) ()= Fan Isolators: 1= RIS; 2= Spring; 3= Spring w/Seismic Snubbers

Code 32= Supply Air Fan Motor

K A Y

Always Y

H= High Eff. Totally-Enclosed E= High Eff. ODP motor J= Premium Eff. ODP Motor K= Premium Eff. Totally-Enclosed

H= 3.0 HP M= 15.0 HP R= 40.0 HP J= 5.0 HP N= 20.0 HP S= 50.0 HP K= 7.5 HP P= 25.0 HP L= 10.0 HP Q= 30.0 HP

Code 33= Supply Air Fan Drive Selection

_ _ _ _ A

Service Factor/Pitch Type

Required

RPM

A= Std. SF/Fixed Pitch B= 150% SF/Fixed Pitch C= Std. SF/Variable Pitch D= 150% SF/Variable Pitch

Code 34= Blow Thru Heat Section

YYYYYY= No section, cooling only BBBBBB= Blank 48” section, no heat, cooling only

Gas Heat Breakdown:

020 S S C

A= Low CFM Bafﬂe Position D= Extra High CFM B= Medium CFM Bafﬂe Position Y= None C= High CFM Bafﬂe Position

E= Modulating Burner/Maximum gas pressure= 0.5 psi R= Modulating Burner/with H.P. Regulator Range= 2-3 psi S= Modulating Burner/with H.P. Regulator Range= 5-10 psi H= Hi Turn Down Burner 20:1 T= Hi Turn Down Burner 20:1/with H.P. Regulator Range= 2-3 psi U= Hi Turn Down Burner 20:1/with H.P. Regulator Range= 5-10 psi

S= Stainless Steel Heat Exchanger

MBH (in 10’s) ex. 020= 200 MBH [020,025,032,040,050,064,065,079,080,100]

Hydronic Heat Breakdown:

W22 J 3 E

E= Electric Actuator Y= Less Actuator

2= 2 Way Steam Valve Y= No Valve 3= 3 Way HW Valve

E= 1¼” Valve Pkg. H= 2½” Valve Pkg. F= 1½” Valve Pkg. J= 3.0” Valve Pkg. G= 2.0” Valve Pkg. Y= No Valve Pkg.

Electric Heat Breakdown:

E020 1 Y

Always ‘Y’

1= 1 Stage 2= 2 Stages 4= 4 Stages 6= 6 Stages

E020= 20 KW Heater E120= 120 KW Heater E040= 40 KW Heater E160= 160 KW Heater E060= 60 KW Heater E200= 200 KW Heater E080= 80 KW Heater E240= 240 KW Heater E100= 100 KW Heater

Code 35= Draw-Thru Drain Pan/Cooling/Heating Coil Section

YYYY= None CYYS= Cooling coil section w/stainless steel drain pan CYYY= Cooling coil section w/galvanized steel drain pan DYYS= Stainless Steel Drain pan only (48” blank section) DYYY= Galvanized Steel Drain pan only (48” blank section)

Code 36= Draw-Thru Cooling Coil

YYYYYY= No Cooling Coil 4Z 08 3 H

3= 3 Row 5= 5 Row 4= 4 Row

08= 8 Fins-per-inch 10= 10 Fins-per-inch 12= 12 Fins-per-inch

4Z= Type 4EZ

H= Aluminum Fin D= Lanced Aluminum C= Copper Fin

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 11

Nomenclature

Code 37= Draw-Thru Heating Coil

YYYYYY= No Heating Coil

Code 38= Blow-Thru Blank Access Section

Y= None- No Section B= Blank Section after Heat Section- 48” section

Code 39= Final Filter Section

Y= None A= Flat ﬁlter section, 95% cartridge, 24/24” B= Staggered ﬁlter section, 95% cartridge, 24/48” C= Blank- 24/24” section D= Blank- 24/48” section E= Flat ﬁlter section, 95% cartridge, 24/24” with Intersept F= Staggered ﬁlter section, 95% cartridge, 24/48” with Intersept

Code 40= Discharge Plenum

BY= Bottom Discharge BB= Bottom Discharge w/Burglar Bars BE= Bottom Discharge w/Discharge Damper (VAV) FY= Front Discharge (RFS only) SY= LH Side Discharge HY= LH Side Discharge (RDT only) GY= Bottom Discharge (RDT only) GB= Bottom Discharge w/Burglar Bars (RDT only)

Code 41= Blank Compartment Section- Out of Airstream

Y= None- no selection required 1= 48/24” Blank Section only- out of airstream with light 2= 48” Blank Section only- out of airstream with light

Continued

Code 48= IBC Seismic Constr/Power Factor Capacitors

H= Modulating Gas Reheat I= Seismic Construction - Code 21 and/or 31 must be ***1 or ***3 K= Modulating Hot Gas Reheat and Seismic Construction Y= None

Code 49= Fan Section Options A= SA Fan Belt Guard B= SA Fan Section Light C= A + B D= SA & RA Fan Belt Guard E= SA & RA Fan Section Light F= D + E Y= None

Code 50= Miscellaneous

YY= None XX= Special

Code 51= Packaging

Codes 52, 53, 54= Warranty Information

Code 42= Compressor Capacity Control

4= 4 steps (045- 068) 6= 6 steps (070, 075)

Code 43= Condenser Options

MG= Micro Channel Coil w/ Coil Guards MS= Micro Channel Coil w/ Seal Tite Conduits MB= Micro Channel Coil w/ Coil Guards + Seal Tite Conduits MY= Micro Channel Coil PG= Electroﬁn Coated Micro Channel Coil w/ Coil Guards PS= Electroﬁn Coated Micro Channel Coil w/ Seal Tite Conduits PB= PG + PS PY= Electroﬁn Coated Micro Channel Coil

Code 44= Compressor Type

R= Scroll 410a

Code 45= Compressor Isolation

1= Resilient Rubber-in-Shear 2= Spring isolation Y= None

Code 46= Piping Options

1= Hot Gas Bypass, circuit #1 only 2= Hot Gas Bypass, circuits 1 & 2 3= Replaceable Filter Drier Core 4= 1 + 3 5= 2 + 3 Y= None

Code 47= Low Ambient Operation

1= Fantrol Standard Fans 2= Speedtrol Standard Fans 3= Quiet Fan + Fantrol 4= Quiet Fan + Speedtrol

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 12

Nomenclature

Continued

Control Locations

RPS, RFS, RCS

RDT

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 13

Electrical Legend

Schematic Sym. Description Location

ACT3, 4 Actuator Motors, Economizer Dampers Economizer Section ACT5 Actuator Motor, Discharge Isolation Damper Discharge Section ACT6 Actuator Motor, Return Air Isolation Damper Return Air Section ACT7 Actuator Motor, Heat Face/Bypass Coil Section, Heat ACT8 Actuator Motor, Cool Face/Bypass Coil Section, Cool ACT 10, 11 Actuator Motors, Exhaust Dampers Return Air Section AFD10 Inverter, Supply Fan AFD or Supply Fan Sect. AFD11 Inverter, Speedtrol Motor Condenser Section AFD20 Inverter, Return Fan AFD or Supply Fan Sect. AFD21 Inverter, Speedtrol Motor Condenser Section AS Blower Air Switch Furnace Section BM Burner Blower Motor Furnace Section C10 Power Factor Capacitors, Supply Fan Supply Air Section C20 Power Factor Capacitors, Return Fan Return Air Fan CB10 Circuit Breaker, Supply Fan Main Control Box CB20 Circuit Breaker, Return Fan Main Control Box COMPR.1-6 Compressors Condenser Section DAT Discharge Air Temperature Sensor Discharge section DFLH Design Flow Sensor, Left Hand Return Section DFRH Design Flow Sensor, Right Hand Return Section DHL Duct High Limit Main Control Box DS1 Disconnect, Total Unit or Condenser/Heat Main Control Box DS2 Disconnect, SAF/RAF/Controls Main Control Box DS3 Disconnect, Electric Heat Electric Heat Section DS4 Disconnect, Condenser Cond. Control Box DS6 Disconnect- Unit Supplied Line Voltage Condenser Section EFT Entering Air Temperature Sensor Supply Fan Section EXPA, B, D Expansion Board Main Expansion Board F1, 1A Fuse, Control Circuit, T1 Primary Main Control Box F1C Fuse, Control Circuit, T1 Secondary Main Control Box F2 Fuse, Control Circuit Condenser Control Box F3 Fuse, Burner Motor Main Control Box F4 Fuse, T4 Transformer Main Control Box F6A, B, C Fuse, Unit Supplied Line Voltage Condenser Section F11 Fuse, Speedtrol Motor Main Control Box F21 Fuse, 208V Speedtrol Motor Main Control Box FB8 Fuseblock, Main Transformer Main Control Box FB31-40 Fuseblocks, Electric Heat (Top Bank) Electric Heat Section FB41-50 Fuseblocks, Electric Heat (Bottom Bank) Electric Heat Section FD Flame Detector Furnace Section FLC Fan Limit Control Furnace Section FS1 Freezestat Coil Section, Heat/Cool FSG Flame Safeguard Furnace Section GCB1 Generic Condenser Board Main Control Box GFS1/GFR1 Ground Fault Sensor/Relay, RPS Unit Main Control Box GFS4/GFR4 Ground Fault Sensor/Relay, RCS Unit Cond. Control Box GRD Ground All Control Boxes GV1 Gas Valve, Pilot Furnace Section GV2, 3 Gas Valves, Main Furnace Section GV4-8 Gas Valve, Hi-Turn Down Furnace Section

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 14

Electrical Legend

Continued

Schematic Sym. Description Location HL 1-10 High Limits, Elec. Heaters (Top Bank) Electric Heat Section

HL 11-20 High Limits, Elec. Heaters (Bottom Bank) Electric Heat Section HL22 High Limit, Gas Heat (Preﬁlters) Supply Air Section HL23 High Limit, Gas Heat (Final Filter) Final Filter Section HL31-40 High Limits, Elec. Heaters (Top Bank) Electric Heat Section HL41-50 High Limits, Elec. Heaters (Bottom Bank) Electric Heat Section HP1, 2 High Pressure Controls Condenser Manifold HP5 High Pressure Control, Gas Furnace Section HS1 Heat Switch, Electric, Shutdown Main Control Box HTR1-6 Crankcase Heaters On Compressors IT Ignition Transformer Furnace Section LP1,2 Low Pressure Controls, Refrigerant Condenser Manifold LP5 Low Pressure Control, Gas Furnace Section LT2 Light, Furnace On Furnace Section LT3 Light, Pilot Gas Valve On Furnace Section LT4 Light, Main Gas Valve On Furnace Section LT10 Light, Supply Fan Supply Air Section LT11 Light, Return Fan Return Air Section LT12 Light, Heat Section Heat Section LT13 Light, Filter Section Filter Section LT14 Light, Final Filter Section Final Filter Section LT15 Light, Discharge Section Discharge Section LT16 Light, Blow-through Coil Section Blow-thru Coil Section LT17 Light, Evaporator Coil Section Evaporator Coil Section LT18 Light, Preheat Section Preheat Section LT19 Light, Blank Section Blank Section LT20 Light, Blank Compartment Blank Compartment LT22 Light, Condenser Section Condenser Section M1-6 Contactors, Compressors Main/Cond. Control Box M10 Contactors, Supply Fan Main Control Box M11-15 Contactors, Condenser Fans, Circuit #1 Cond. Control Box M20 Contactors, Return Fan Main Control Box M21-25 Contactors, Condenser Fans, Circuit #2 Cond. Control Box M29 Contactor, Burner Motor Furnace Section M30 Contactor, Supply Fan Inverter Inverter Bypass Box M31-39 Contactors, Elec. Heaters (Top Bank) Electric Heat Section M40 Contactor, Return Fan Inverter Inverter Bypass Box M41-50 Contactors, Elec. Heaters (Bottom Bank) Electric Heat Section M51, 52, 53 Contactor, Prop Exhaust Fan Motor Return Air Section MCB1 Microprocessor Control Board Main Control Box MJ Mechanical Jumpers Terminal Blocks MMP1-6 Manual Motor Protectors, Compressors Main/Cond. Control Box MMP10 Manual Motor Protector, Supply Fan Main Control Box MMP11- 14 Manual Motor Protectors, Cond. Fans Ckt. 1 Main/Cond. Control Box MMP20 Manual Motor Protector, Return Fan Main Control Box MMP21- 25 Manual Motor Protectors, Cond. Fans Ckt. 2 Main/Cond. Control Box MMP51, 52, 53 Manual Motor Protectors, Prop Exhaust Return Air Section MP1-6 Motor Protectors, Compressors On Compressors NB1, 2 Neutral Blocks Main Control Box NB3 Neutral Block Cond. Control Box OAE Outside Air Enthalpy Control Economizer Section OAT Outside Air Temperature Sensor Discharge Bulkhead

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 15

Electrical Legend

Continued

Schematic Sym. Description Location OL10 Overload Relays, Supply Fan Main Control Box OL20 Overload Relays, Return Fan Main Control Box OL 51,52, 53 Overload Relays, Prop Exhaust Fan Return Air Section PB1 Powerblock, Total Unit or Cond./Heat Main Control Box PB2 Powerblock, SAF/RAF/Controls Main Control Box PB3 Powerblock, Electric Heat Electric Heat Section PB4 Powerblock, Condenser Cond. Control Box PB9, 10 Powerblock, Supply Fan Unit Split Junction Box PB19, 20 Powerblock, Return Fan Unit Split Junction Box PB31 Power Block, DS3 Power Distribution Electric Heat Control Box PB41 Power Block, Power Distribution RCS Control Box PC5 Pressure Control, Clogged Filter Filter Section PC6 Pressure Control, Clogged Final Filter Final Filter Section PC7 Pressure Control, Proof of Airﬂow Supply Air Filter PC8 Pressure Control, Minimum Airﬂow Evaporator Coil Section PC13, 23 Pressure Control, Fan Condenser Section PVM1 Phase Voltage Monitor, RPS Unit Main Control Box PVM4 Phase Voltage Monitor, RCS Unit Cond./Fuse Ctrl Box R1, 2 Relays, High Pressure Reset Main/Cond. Control Box R5.1- 8.1 Relays, Compressor, Safety/Cool Fail Main/Cond. Control Box R9, 10 Relays, Compressor Lockout Main/Cond. Control Box R11 Relays, Speedtrol Inverter Main/Cond. Control Box R13.1, 14.1 Relays, Compressor, Safety/Cool Fail Main/Cond. Control Box R12, 13, 14 Relays, Condenser Fans Main/Cond. Control Box R17 Relays, Speedtrol Inverter Main/Cond. Control Box R18, 19 Relays, Cool Failure Indicator Main Control Box R20 Relay, HW, Steam or Electric Heat Main Control Box R20, 21, 22 Relays, Gas Heat Furnace Section R23 Relay, Gas Heat Valve or Electric Heat Furnace or Elec. Ht. CB R24 Relay, Gas Heat Alarm Main Control Box R25 Relay, Gas Heat Start, Supply Fan Inverter Main Control Box R26 Relay, Occupied/Unoccupied Main Control Box R27 Relay, Exhaust Dampers Main Control Box R28 Relay, Isolation Dampers Main Control Box R30 Relay, Cool Valve w/ F&B Main Control Box R45 Relay, UV Lights Main Control Box R46_47 Relay, Supply Fan Inverter increase/decrease Main Control Box R48_49 Relay, Return Fan Inverter increase/decrease Main Control Box R62 Relay, Special Main Control Box R63 Return Air Inverter Main Control Box R67 Relay, Supply Fan Enable Main Control Box R68 Relay, Return Fan Enable Main Control Box R69 Relay, Inverter Bypass VAV Box Interlock Main Control Box R70 Relay, Special Main Control Box R81, 82 Relay, Inverter Reset Main Control Box R83- 88 Relays, Smoke Main Control Box RAE Return Air Enthalpy Sensor Return Air Section RAT Return Air Temperature Sensor Return Air Section REC1 Receptacle, Main Box Main Control Box REC2 Receptacle, Condenser Box Cond. Control Box

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 16

Electrical Legend

Continued

Schematic Sym. Description Location REC3 Receptacle, Field Power, 115V Discharge Bulkhead REC10-23 Receptacles, Cabinet Section Cabinet Sections S1 Switch, System On/Off, RPS Unit Main Control Box S2 Switch, System On/Off, RCS Unit Cond. Control Box S3 Switch, Furnace On/Off Furnace Section S4 Switch, Inverter Bypass On/Off Main Control Box S6 Switch, Return Fan Vanes Adjustment Main Control Box S7 Switch, Local On/Off/Auto to Controller Main Control Box S10-22 Switches, Cabinet Section Lights Cabinet Sections S40-45 Switches, Door Interlock, UV Lights Cabinet Sections SD1 Smoke Detector, Supply Air Discharge Section SD2 Smoke Detector, Return Air Return Air Section SPS1, 2, 3 Static Pressure Sensors, Duct or Building Main Control Box SPTRL Switch- Speedtrol Pressure Condenser Section SR1-3 Sequence Relays, Electric Heat Electric Heat Section SV1-4 Solenoid Valves, Liquid Discharge Bulkhead SV5-8 Solenoid Valves, Hot Gas Discharge Bulkhead T1 Transformer, Main Control Main Control Box T2 Transformer, Unit 24V Main Control Box T3 Transformer, Controller, 18V Main Control Box T4 Transformer, Exhaust Dampers Main Control Box T5 Transformer, Electric Heat Electric Heat Section T6 Transformer, Unit Supplied 120V Power Condenser Section T7 Transformer, Gas Pilot Valve Furnace Section T8 Transformer, Gas Main Valve Furnace Section TB1 Terminal Block, 115V, Field Main/Cond. Control Box TB2 Terminal Block, 24V, Field Main/Cond. Control Box TB3,4 Terminal Blocks, Condenser Cond. Control Box TB5 Terminal Block, 115V, Factory Main/Cond. Control Box TB6 Terminal Block, 115V/24V, Factory Main Control Box TB7, 8 Terminal Block, 24V, Factory Main Control Box TB10 Terminal Block, Heating Main Control Box TB11 Terminal Block, Heating Electric Heat Section TB12, 13 Terminal Blocks, Electric Heat, Power Electric Heat Section TB25 Terminal 115V Factory Unit Split Junction Box TB27, 28 Terminal 24V Factory Unit Split Junction Box TC1, 2 Temperature Controls, FanTrol Cond. Control Box TC12, 14 Temperature Control, Fantrol Cond. Control Box TD1, 2 Time Delays, Compressor Lockout Main/Cond. Control Box TD10 Time Delay, Hi-Turn Down Burner Furnace Section TD20 Time Delay, Duct Hi Limit Main Control Box TR1, 2 Transducer, Pressure Main Control Box VM1 Valve Motor, Heating Heating Section VM5 Valve Motor, Cooling Coil Section, Cool VV1 Vent Valve Furnace Section ZNT1 Zone Temperature Sensor, Control Field Installed

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 17

Section A1- Outdoor/Return Air Section

Notes

➩

Primary Codes that pertain: 19, 20, 21, 22, 23 Additional Codes that pertain: 06, 09, 12, 14, 15, 16, 17, 48, 49

Codes 19 and 20 determine the base section. Code 19 is the Return Air Plenum, and determines if the unit has back (a.k.a. horizontal) return air, bottom return air, or side return air. The plenum is required for any outdoor air application with an economizer (Code 20= BE, BY, DE, DY, EE, EY, FE, FY, GE, GY, HE, HY, JE or JY) or Mixing Box (C20= CE, CY). The only case in which a plenum is not required is when a 100% outdoor air damper and hood are ordered (C20= AE, AY).

Codes 21, 22, 23 determine the return air fan, motor and drives. These codes only pertain to units with a 0-100% economizer (C20= DE, DY, EE, EY, FE, FY, GE, GY, HE, HY, JE or JY). The fan section parts, the fans, and the motors are listed in this section. The drive components (fan sheave, motor sheave, belt, and fan bushing) are

not listed as they are unique to the unit. If a drive component is required you may use the number from the part and cross reference it with the Drive Components Cross Reference form number: 571006, or contact Daikin McQuay Parts to ensure that the needed part(s) are correctly identiﬁed. The motors

range anywhere from 2- 30 horsepower, and the fan wheel is 40”.

Code 06 determines the panels used in ﬁnal cabinet assembly (return air units only).

Code 09, the voltage, is part of the motor part number identiﬁcation.

Code 12, the control system comes into play when an economizer is present. The economizer comes with an actuator motor on any MicroTech unit (C12= L*, B*, E* or S*, but may not have a motor if the unit has controls by others (C12= YC or YM).

Code 14 determines if the return fan has an inverter, or variable frequency drive. If code 14 equals 1-9 then the unit has inverters.

Code 15, determines the type of inverter used.

Code 16 determines if a smoke detector is located in the return air cabinet. If C16= 1 or 3, a smoke detector (SD2) is present.

Code 17 determines the Enthalpy Control. If C17= Y* and the unit has an economizer there is a mechanical enthalpy control (OAE). If C17= C*, there is a differential enthalpy control (OAE + RAE).

Code 48 determines if the unit is equipped with Hot Gas Reheat and/or IBC seismic construction. If Code 48 is I then Code 21 must be ***1 or ***3.

Code 49 determines if the return air cabinet has a light, switch and receptacle (C49= B), fan belt guards (C49= D) or both (C49= F).

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 18

Section A1- Outdoor/Return Air Section

100% Outside Air Damper with Hood

C20= AE or AY and C19= YY

No Return Air Plenum

Air

Flow

Section B

Ref. Part Actuator Qty. No. Description C20= AE C20= AY

4 Damper Assy 1 055979503 055979502 1 Damper Only 098313701 039813701 1 9 Liner 056132601 056132601 2 10 Panel- Hood Side 056131903 056131903 1 11 Panel- Hood Side 056131904 056131904 1 12 Panel- Hood Top 056131802 056131802 1 13 Louver 056132002 056132002 3 14 Channel- Support 056132303 056132303 2 15 Channel- Support 056132102 056132102 2

Complete assy includes the damper assy and linkage (no actuator) or actuator assy. For Damper components see the following page. Note: The outdoor air damper with actuator (C20= AE) must have MicroTech controls. Dampers without actuators (C20= AY) must have controls by others (12= YM, YC).

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 19

Section A1- Outdoor/Return Air Section

100% Outside Air Damper Detail w/ACT3

C20= AE or AY and C19= YY

Damper Assy Detail

Motorized Linkage

Detail:

C20= AE

Manual Linkage Detail:

C20= AY

Ref. Part Actuator Qty. No. Description C20= AE C20= AY 4 Shaft- Linkage 055979701 not used 2

5 Shaft Assy not used 056081001 1 6 Adapter Plate- Crank Arm 055542001 not used 1 7 Shaft- Linkage not used 055536609 2 10 Channel- Support not used 056080601 1 13 Blade- Damper 044195102 044195102 12 14 Grille 055616801 055616801 2 16 Stop/Anti- Rotate- Damper 065779801 065779801 2 17 Support- Damper Motor 055982001 not used 1 Support- Damper not used 056080701 1 20 Crank Arm- Damper 032279200 not used 1 Crank Arm- Adjustable not used 025072600 1 21 Ball Joint- Damper 000887000 000887000 4 22 Actuator- Motorized ACT3 059999804 not used 1 23 Bushing- Linkage Bar, Nylon 046098300 046098300 12 24 Bushing- Damper Blade, Nylon 043730400 043730400 24 25 Gasket- Vinyl 044193115 044193115 12 26 Gasket- Vinyl 045655715 045655715 1 27 Plug- Damper End 041003501 041003501 12 28 Plug- Damper End 041003502 041003502 6 29 Plug- Damper End 041003503 041003503 6 40 Bearing- Sleeve not used 047138504 2

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 20

Section A1- Outdoor/Return Air Section

0 - 30% Outside Air Section w/ ACT3

C20= BE or BY

Damper Detail

Linkage

Detail:

Without Actuator C20= BY

Linkage

Detail:

With Actuator C20= BE

View A-A

Ref. Part Actuator Qty. No. Description C20= BE C20= BY Damper Assembly- Complete 1 055600803 055600802 1

Damper Assembly

098313901 098313901 1 8 Blade- Damper 044193212 044193212 3 9 Gasket- Vinyl 055940203 055940203 1 10 Gasket- Vinyl 044193124 044193124 3 11 Seal- End 055941901 055941901 2 12 Grille 055593601 055593601 1 13 Support- Motor 055595701 not used 1 Rod- Support Angle not used 055608601 1 14 Bar- Linkage 055593701 055593701 2 15 Shaft- Linkage 055536608 055536608 1 26 Louver 055593202 055593202 4 30 Plug- End 041003505 041003505 3 31 Plug- End 041003506 041003506 3 32 Bushing- Damper Blade 043730400 043730400 6 33 Bushing- Linkage Bar, Nylon 046098300 046098300 6 34 Ball Joint- Damper 000887000 not used 2 35 Actuator- Motorized, 120V ACT3 059999804 not used 1 36 Crank Arm- Damper 032279200 not used 1 N/S Isolation Damper C19= BE only 3 055942904 055942904 1

N/S= Not Shown on Diagram.

Complete assy includes the damper assy and linkage (no actuator) or actuator assy.

Damper only, no linkage or actuator components.

Details follow exhaust damper section.

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 21

Section A1- Outdoor/Return Air Section

0- 100% Economizer Section with Barometric Exhaust Damper

Units without Return Air Fans

C20= DE, DY, EE, EY, FE, FY, GE, or GY, C21= YYYY

Back Return (C19= HY) shown.

Ref Part Part Qty.

No. Description Number

11 Economizer Damper 1 w/Act.(C20= DE, EE, FE, GE) 055552903 1 w/o Act. (C20= DY, EY, FY, GY) 055552902 1 12 Exhaust Damper Assy Powered (C20= EE, EY, GE, GY) 112040447 1 Barometric (C20= DE, DY, FE, FY) 112039647 1

N/S Isolation Damper C19= BE only 2 055942904 1

N/S= Not Shown on diagram.

Economizer with actuator (C20= DE, FE, GE, HE) requires MicroTech Controls. Without actuator (C20= DY, FY,

GY, HY), requires controls by others (C12= YM, YC). Economizer detail two pages after next.

Details follow exhaust damper section.

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 22

Section A1- Outdoor/Return Air Section

0- 100% Economizer Section with Barometric Exhaust Damper

Units with 40” Return Air Fans

C20= DE, DY, EE, EY, FE, FY, GE, or GY

C21= 40B1, 40B2, 40B3, 40W1, 40W2, 40W3

Bottom Return (C19= BY, BE, BD, BE) shown.

(see Return Fan Detail)

55 56

(see Return Fan Detail)

Ref Part Part Qty.

No. Description Number

11 Economizer Damper 1 w/Actuator C20= DE, EE, FE, GE 055552903 1 w/o Actuator C20= DY, EY, FY, GY 055552902 1 12 Exhaust Damper Assy Powered C20= EE, EY, GE, GY 055552820 1 Barometric C20= DE, DY, FE, FY 055552810 1 N/S Isolation Damper C19= BE only 2 055942904 1

55 56

50 Belt Guard C49= D or F 055962201 1 51 Belt Guard C49= D or F 055962202 1 55 Gasket 055921413 2 56 Gasket 055921414 2

N/S= Not Shown on diagram.

Economizer with actuator (C20= DE, FE, GE, HE) requires MicroTech Controls. Without actuator (C20= DY, FY, GY,

HY), requires controls by others (C12= YM, YC). Economizer detail on page after next.

Details follow exhaust damper section.

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 23

Section A1- Outdoor/Return Air Section

0- 100% Economizer Section with Prop Exhaust Fan & Damper

C20= HE, HY, JE or JY, C24= 1 or 2

Diagrams

Section Assembly Detail

Fan Guard

-2 fan arrangement shown(C24= 2)

Ref. Part Part Qty. No. Description Number

N/S Isolation Damper w/ actuator C19= BE only 1 055942904 1 N/S Economizer Damper

w/Act.(C20= HE, JE) 055552903 1 w/o Act. (C20= HY, JY) 055552902 1 6 Fan Assembly 4 208/230/460V 111056601 Fan Assembly 4 575V 111056602 15 Fan Guard 111181901 1 20 Panel- Weather Hood 111173101 1 41 Hood- Prop Exhaust 111182301 1 Grille Only- Prop Exhaust Hood 111182101 1

N/S= Not Shown on diagram.

See detail following Exhaust Damper Detail.

Economizer with actuator (C20= DE, FE, GE, HE) requires MicroTech Controls. Without actuator (C20= DY, FY, GY, HY),

requires controls by others (C12= YM, YC). Economizer detail two pages after next.

See detail following Isolation Damper Detail.

Quantity may be one (Code 24= 1) or two (Code 24= 2).

Quantity is PER fan.

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 24

Section A1- Outdoor/Return Air Section

0 - 100% Economizer Damper Detail

C20= DE, DY, EE, EY, FE, FY, GE, GY, HE, HY, JE, JY

Diagrams

Damper Detail

Linkage

Detail:

With

Actuator

C20= *E

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 25

Detail

* D, E, F, G, H, J

Linkage

Detail:

Without

Actuator

C20= *Y

Section A1- Outdoor/Return Air Section

0 - 100% Economizer Damper w/ ACT3

C20= DE, DY, EE, EY, FE, FY, GE, GY, HE, HY, JE, JY

Components

Ref. Part Actuator Qty. No. Description C20= *E C20= *Y Damper Assy- Complete 1 055552903 055552902 1

Damper Assembly 2 098313201 098313201 1 4 Shaft Assembly 058390001 not used 1 5 Shaft Assembly not used 056081001 1 6 Plate- Crank Arm 055542001 1 Shaft Assembly 058390001 1 7 Shaft- Linkage 058389901 058389901 1 11 Channel- Support not used 111087501 1 13 Blade- Damper 044195102 044195102 12 16 Stop/Anti-Rotate- Damper 065779801 065779801 4 17 Support- Damper Motor 055546601 1 Channel- Support 111087502 1 18 Bar- Linkage 044194800 044194800 2 19 Drive Tab- Linkage Bar 044194900 044194900 2 20 Crank Arm- Damper 032279200 1 Crank Arm- Adjustable 025072600 1 21 Ball Joint- Damper 000887000 000887000 4 22 Actuator- ACT3 059999804 not used 1 23 Bushing- Linkage Bar 046098300 046098300 12 24 Bushing- Damper Blade 043730400 043730400 24 25 Gasket- Vinyl 044193115 044193115 12 26 Gasket- Vinyl 045655715 045655715 2 27 End Plug- Damper 041003501 041003501 12 28 End Plug- Damper 041003502 041003502 6 29 End Plug- Damper 041003503 041003503 6 N/S Gasket- Neoprene 3 056003501 056003501 4

N/S= Not Shown on Diagram.

Complete assy includes the damper assy and linkage (no actuator) or actuator assy.

Damper only, no linkage or actuator components.

Applied from outer edge of assembly to inside edge of center support and ﬂush with edge of the bottom channel.

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 26

Section A1- Outdoor/Return Air Section

Return Air Plenum Isolation Damper w/ Actuator ACT6

C19= BE

Damper Detail

424

ACT6 Motorized Actuator

View A-A

Detail

Ref. Part Part Qty. No. Description Number Isolation Damper Assy- Motorized 055921124 1

3 Motor Mount Assembly 055921201 1 4 Blade Assembly- Return 4” 055921302 1 15 Angle- Linkage 055917702 1 16 Angle- Blade 055638102 1 17 Shaft- Damper Blade 055637801 18 18 Shaft- Linkage 055536601 1 19 Bearing- Flange, Nylon 001113500 18 20 Actuator- Motorized- SPDT ACT6 059999804 1 21 Crank Arm- Damper 032279200 1 22 Ball Joint 000887000 2 23 Bearing- Sleeve 047138507 27 24 Gasket- Vinyl 030051985 10

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 27

Section A1- Outdoor/Return Air Section

Prop Exhaust Fan & Damper Detail C20= HE, HY, JE or JY, C24= 1 or 2

Fan Assembly Components

- 2 Fan Arrangement Shown-

Code 24= 2

460V

575V

Lube Line Detail

Control Box

(see following page

Voltage

Ref. Sch. Part Part

208V

No. Sym. Description Number

230V

1 AFD20 Inverter see charts on following page 1A Resistor- Inverter 044690105 1 1 1 1 1B Jumper- Inverter

055719731 3 3 3 3 6 Fan Assembly- Complete 111056601 Fan Assembly- Complete 111056602 6A Damper- Backdraft 6B Fan Prop- 36” 300044027 14 14 14 1 6C Fan Shaft 300044028 14 14 14 1 6D Bearing 300044029 24 24 24 2 6E Fan Sheave 019291400 14 14 14 1 6F Bushing- Fan Sheave 000804000 14 14 14 1 6G Belt 049260805 24 24 24 2 6H Motor Sheave 000607600 14 14 14 1 6I Motor 300046887 14 14 1 Motor 300046251 1

51 Tube- Plastic 2 020954800 8’ 8’ 8’ 8’ 53 Coupling- Tube 54 Fitting- Grease

Quantity= 2 when Inverter model 3500 (Code 15= G) is used.

Quantity shown are for 1 fan. Quantities for 2 fan units: Ref. 51= 25’; Ref. 53= 4; Ref. 54= 4.

Contact Daikin McQuay Parts.

Quantity is PER fan.

.25 x .125 FPT 021213800 2 2 2 2

000109800 2 2 2 2

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 28

Section A1- Outdoor/Return Air Section

Prop Exhaust Fan & Damper Detail C20= HE, HY, JE or JY, C24= 1 or 2

Continued

Inverter- 1 Fan Units (Code 24= 1)

Voltage Code Inverter Model Part

208V

230V

15= Number

460V

A 550 112046015 1 1 550 112046002 1 G 3500 098656916 1 3500 098656926 1 3500 098656903 1 3500 098656943 1 R VTAC9 111046868 1 1 VTAC9 111046854 1 S MD2 349956609 1 1 MD2 349956625 1

Prop Exhaust Fan Control Box

Voltage Ref. Sch. Part Part No. Sym. Description Number

OL51 OL52

M51 M52

2 Fan Units

220

Contactors &

Overloads

Detail

220 OL511, 52 Overload 349934663 2 Overload 349934662 2 Overload 349934660 2 Overload 349934659 2 230 M511,52 Contactor 349932123 2 2 Contactor 349932121 2 2

NOTE: All quantities are PER fan.

OL51 & M51 are also used on units with 1 prop exhaust fan where the Inverter is

ﬁeld installed.

Inverter- 2 Fan Units (Code 24= 2)

Voltage Code Inverter Model Part 15= Number

575V

A 550 112046017 1 1 550 112046004 1 G 3500 098656918 1 3500 098656928 1 3500 098656905 1 R VTAC9 111046870 1 1 VTAC9 111046856 1 S MD2 349956611 1 1 MD2 349956627 1

208V

230V

460V

575V

230

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 29

Section A1- Outdoor/Return Air Section

LH Louvered Door Assy

Section Final

Assembly

105

Design Flow Detail

Code 20= FE, FY, GE, GY

Louvered Door

Assembly Detail

RH Louvered Door Assy

➤

127

110

104

106

Design Flow Vane and

Vane Bearings Detail

Ref Part Part Qty. No. Description Number

1 Louver Panel Left Hand Door 059595204 10 Louver Panel Right Hand Door 059595203 10 2 Grille 055541401 1 3 Gasket 055921402 2 4 Gasket 055921401 1 9 Potentiometer 098663701 1 12 O’Ring- Potentiometer 098663801 1 104 Panel- Vane 098661802 1 105 Shaft- Upper 098662601 1 106 Bearing- Lower 091634501 1 109 Crank Arm Assy Left Hand Door 091658802 1 Crank Arm Assy Right Hand Door 091658801 1 110 Link Arm 120 Bearing 060014201 1 127 Bearing 047138535 1 130 Spring- Main .75” x 2” 098664801 1 131 Spring- Secondary .30” x 1.5” 098664901 1 N/S Leveling Kit- Design Flow 091659301 1

Quantity is PER door.

P/N is unit speciﬁc. Contact Daikin McQuay Parts with overall length and bolt hole spacing so that the correct part

can be identiﬁed.

120

Adjuster Control Assy

Detail

109 104

130

Spring

131

Detail

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 30

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