McQuay RCS045 Parts List

Replacement Parts List No. 700013700

Revision U 07/12

Roofpak

Applied Rooftop Units

RPS, RDT, RFS, RCS

Sizes 045 - 079 Tons

Vintage D

R410a

To ﬁnd your Daikin McQuay Parts distributor, call 1-800-377-2787 or visit www.DaikinMcQuay.com

Contents

Parts List Revision History ................................................................................................................................... 5

Nomenclature ...................................................................................................................................................6- 13

Electrical Legend ...........................................................................................................................................14- 17

Section A1- Outdoor/Return Air Section

Notes .............................................................................................................................................................. 18

100% Outside Air Damper with Hood- No Return Air Plenum ....................................................................... 19

100% Outside Air Damper Detail w/ACT3 ..................................................................................................... 20

0 - 30% Outside Air Section w/ ACT3 ............................................................................................................ 21

0- 100% Economizer Section with Barometric Exhaust Damper- Units without Return Air Fans .................. 22

0- 100% Economizer Section with Barometric Exhaust Damper- Units with 40” Return Air Fans ................. 23

0- 100% Economizer Section with Prop Exhaust Fan & Damper................................................................... 24

0 - 100% Economizer Damper w/ ACT3- Diagrams ....................................................................................... 25

0 - 100% Economizer Damper w/ ACT3- Components .................................................................................. 26

Return Air Plenum Isolation Damper w/ Actuator ACT6................................................................................. 27

Prop Exhaust Fan & Damper Detail ......................................................................................................... 28, 29

Design Flow Detail ......................................................................................................................................... 30

Return Air Fan Detail- Fan Mounts ................................................................................................................ 31

Return Air Fan Detail ...................................................................................................................................... 32

Return Air Fan Motors .................................................................................................................................... 33

Section Mounted Controls- OAE, RAE, LT11, S11, REC11 .......................................................................... 34

Ebtron Sensor Detail ...................................................................................................................................... 35

Section A2- Outdoor/Return/Heat Recovery Air Section

Notes .............................................................................................................................................................. 36

Cabinet Gaskets, Doors, Hardware, Exhaust Hoods ..................................................................................... 37

Base Components, Hood, Dampers .............................................................................................................. 38

40” Return Fan Detail ............................................................................................................................... 39, 40

Low Leak Damper Detail ............................................................................................................................... 41

Bypass “L” Type Damper Detail ..................................................................................................................... 42

Heat Recovery— Enthalpy— Wheel Detail .................................................................................................... 43

Wheel, Motor, Drive Components, Seals ....................................................................................................... 43

AFD60 Frost Protection Inverter .................................................................................................................... 43

Section Mounted Controls- OAE, RAE, RAT, EAT, LAT ................................................................................ 44

Section Mounted Controls- SD2, HUM1, LT11, S11, REC11 ........................................................................ 45

Section B- Draw-Thru Filter/Blank Section

Notes .............................................................................................................................................................. 46

Section Mounted Controls- PC5, LT13, S13, REC13 .................................................................................... 46

Filters ....................................................................................................................................................... 47, 48

Air Blender Section Components ................................................................................................................... 48

Section C- Draw-Thru Blank Access Section or Separate Inverter Section

Notes .............................................................................................................................................................. 49

Section D- Draw-Thru Cooling Section

Notes .............................................................................................................................................................. 50

24” Section, Small Face Coils ........................................................................................................................ 51

48” Section, Large Face Coils ........................................................................................................................ 51

Section E- 48” Spacer Section & Section E- Draw-Thru Heat Section

Notes .............................................................................................................................................................. 52

Section Mounted Controls- LT18, REC18, S18- Section Mounted Light........................................................ 52

Hot Water or Steam Coil Heat, Mixing Valves and Actuator (VM1) ............................................................... 53

Section F- Supply Air Section

Notes .............................................................................................................................................................. 54

Forward Curved Fans- Low Pressure- FCLP ................................................................................................ 55

Forward Curved Fans- High Pressure- FCMP ............................................................................................... 56

Air Foil Fan- Double Width ............................................................................................................................. 57

Air Foil Fan- Single Width- RDT Units ............................................................................................................ 58

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 2

Contents

Continued

Section F- Supply Air Section, Continued

Fan Mounts- 27” Forward Curved Fan ........................................................................................................... 59

Fan Mounts- 30” Forward Curved Fan ........................................................................................................... 60

Fan Mounts- 33” Forward Curved Fan ........................................................................................................... 61

Fan Mounts- 27” Airfoil Double Width Fan ..................................................................................................... 62

Fan Mounts- 30” Airfoil Double Width Fan ..................................................................................................... 63

Fan Mounts- 33” Airfoil Double Width Fan ..................................................................................................... 64

Fan Mounts- 40” AFSW- RDT Units ............................................................................................................... 65

Fan Mounts- 44” AFSW- RDT Units ............................................................................................................... 66

Supply Air Fan Motors .................................................................................................................................... 67

Belt Guard ...................................................................................................................................................... 68

Inverters & Inverter Bypass Control Box

Motor HP 2 - 5 ............................................................................................................................................ 69

Motor HP 7.5 - 25 ................................................................................................................................. 70, 71

Motor HP 30 - 50 .................................................................................................................................. 72, 73

Inverters ............................................................................................................................................... 74- 77

Line Reactors ............................................................................................................................................. 78

Section Mounted Controls- PC7, HL22, LT10, S10, REC10, UV Lights ........................................................ 79

Section Mounted Controls- MATS, EFTS, SATS, DATS, OATS, SD1 ........................................................... 80

Section Mounted Controls- SCB- Split Junction Box- TB25,TB27,TB28,PB10,PB9,PB20,PB19 .................. 81

Section G- Blow-Thru Heat Section

Notes .............................................................................................................................................................. 82

Option 1: Blank Compartment

Diffuser ....................................................................................................................................................... 82

Option 2: Hot Water or Steam Coil Heat

Mixing Valves and Actuator (VM1) ............................................................................................................. 83

Heaters, Diffusers, Hi Limit Cutouts HL1-20, 31-50 ................................................................................... 84

Option 3: Electric Heat

Heaters, Diffusers, Hi Limit Cutouts HL1-20, 31-50 ................................................................................... 85

Electric Heat Control Box ..................................................................................................................... 86- 90

Option 4- Gas Heat

Vestibules, Heat Exchangers and Primary Components- 200 or 250 MBH Furnaces .............................. 91

Vestibules, Heat Exchangers and Primary Components- 320, 400, 500, 640, 650, 790, 800, 1000 ......... 92

Modulating Burner ................................................................................................................................ 93- 95

Hi Turn Down Burner ...........................................................................................................................96- 99

Modulating Burner Controls

No Controls- Diagram ......................................................................................................................... 100

No Controls- Components ................................................................................................................... 101

MicroTech III Controls ......................................................................................................................... 102

Hi Turn Down Burner Controls

No Controls- Diagram ......................................................................................................................... 103

No Controls- Components ................................................................................................................... 104

MicroTech III Controls ......................................................................................................................... 105

Gas Train- Inlet ................................................................................................................................106- 108

Gas Train- Controls: GV1,GV2, GV3, GV4, GV5, GV6, VM1 .......................................................... 109- 111

Gas Train- Outlet ..................................................................................................................................... 112

Gas Train- Damper Linkage ..................................................................................................................... 113

Cabinet Doors, Gasketing, Hardware, and Flue Box Mounting ....................................................... 114, 115

Section H- Blow-Thru Heat Blank Access Section

Notes ............................................................................................................................................................ 116

Section Mounted Controls- LT19, REC19, S19- Section Mounted Light...................................................... 116

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 3

Contents

Continued

Section I- Blow-Thru Cooling Section

Notes ............................................................................................................................................................ 117

Section Mounted Controls- LT16, S16, REC16 ........................................................................................... 117

Section J- Final Filter Section

Notes ............................................................................................................................................................ 118

Section Mounted Controls- HL23, PC6 ........................................................................................................ 118

Filters ........................................................................................................................................................... 119

Section K- Discharge Plenum Section- RPS or RFS

Notes ............................................................................................................................................................ 120

Section Mounted Controls- OAT, DAT, SD1 ................................................................................................ 120

Damper Assembly- w/ Actuator ACT5 ......................................................................................................... 121

Section L- Out-of-Airstream Blank Access Section

Notes ............................................................................................................................................................ 122

Section Mounted Controls- LT20, REC20, S20 ........................................................................................... 122

Section M- Condenser Section

Notes ............................................................................................................................................................ 123

Condenser Fan Deck Assembly- 045D thru 068D: C47= 1, 2 ............................................................ 124, 125

Condenser Fan Deck Assembly- 070D thru 079D: C47= 1, 2 ............................................................ 126, 127

Quiet Fan Assembly: C47= 3, 4 .................................................................................................................. 128

Compressors & Compressor Components

Unit Size 045D ......................................................................................................................................... 129

Unit Size 050D, 051D .............................................................................................................................. 130

Unit Size 060D thru 063D ........................................................................................................................ 131

Unit Size 068D ......................................................................................................................................... 132

Unit Size 070D thru 079D ........................................................................................................................ 133

Condenser Control Box- RCS Only ...................................................................................................... 134- 137

RCS Pressure Manifolds- PC13, PC23, HP1, HP2, LP1, LP2, SPTRL ............................................... 138, 139

RPS/RDT Pressure Controls Box- AFD11, AFD21, LR11, LR21, LP1, LP2, HP1, HP2 ..................... 140, 141

McQuay Supplied Line Voltage Box- T6, DS6, FU6A, FU6B, FU6C............................................................ 142

Section N- Main Control Box

Notes ............................................................................................................................................................ 143

Control Panel - No Controls ................................................................................................................ 144, 145

Control Panel- MicroTech III Units with Controller ...............................................................................146- 148

Power Panel ......................................................................................................................................... 149- 170

Section O- Refrigeration Tubing

Notes ............................................................................................................................................................ 171

Refrigeration Tubing Diagram ...................................................................................................................... 171

Valves, Filter Driers, Sight Glasses ...................................................................................................... 172, 173

Hot Gas Reheat ........................................................................................................................................... 174

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 4

Parts List Revision History

Rev. Date Description A- F 10/11 Archived Revisions A thru F. G 09/10 Updated Cover and Master page with new title showing 079 Large Condenser. Range changed from 045-075 to 045-

079. Added in Large Condenser sizes and p/ns on various pages. Updated TOC, page headers, and parts tables with new sizes. New RPS size units include: 051, 063, 071 & 079. P/Ns ref: EPS_5229 Rev J. Page 6: Changed note for Nominal capacity to an explanation of tonnage rating. Page 12: Added Quiet Fan (Code 47= 3 or 4) to Nomenclature. Page 34, 44, 80, 120, 147: Changed Sensor p/n 193414600 to 193414602. Page 39: Added Wheel p/n 010255226, Bearings 020648654 & 300043930, Shaft p/n 010288112 to Ref #10. Page 48: Corrected Header for Air Blender Section and added section notation to TOC. Page 57: Added circle and line to aid in identifying the discharge side of the fan housing. Page 77: Changed 575V p/ns: 349956738 to 193456302, 349956739 to 193456303, 349956741 to 193456304, 349956742 to 193456305, 349956743 to 193456306, 349956744 to 193456307, & 349956745 to 193456308. Page 123: Re-wrote Code 47 Note to add Quiet Fan options. Page 125: Deleted invalid Prop p/n 060013101. Updated table with Large Condenser sizes & p/ns. Page 126: Added “Code 47= 1, 2” to page header. Page 127: Deleted invalid Prop p/n 060013101. Added “Code 47= 1, 2” to page header Page 128: (New)- Added page with “Quiet Fan Assembly” p/ns & instruction drawing. Repaginated document and updated TOC. Page 130 (Old) 131 (New): Changed CC Heater Ref #145 from 113108903 to 113108603. Page 131 (Old) 132 (New): Changed CC Heater Ref #145 from 113108903 to 113108603. Page 132 (Old) 133 (New): Changed CC Heater Ref #145 from 112056401 to 113108903. Page 137 thru 140 (Old) 138 thru 141 (New): Added Speedtrol Pressure Switch Harness p/n 403586601. Page 170- 172 (Old) 171- 173 (New)- Created Section O for Refrigeration Tubing. Updated TOC. Page 170 (Old) 171 (New): Re-wrote Code 48 Note to clarify information. Added Code 03 information. Page 173 (New): Added additional page for new Large Condenser size p/ns. Repaginated document and updated TOC. Page 172 (Old) 174 (New): Added instruction drawing and assigned bubble numbers to p/n table. Updated p/n table with Large Condenser sizes. Added footnote #1 regarding HGRH located on Circuit #2. H 11/10 Page 41: Replaced Ref #122 ACT 3 actuator p/n 1131395601 with 113139501. Added footnote #1. Page 147: Replaced COM p/ns: 193408101 with 090016709; 193408201 with 090016711; 193408202 with 090016712, & 193408301 with 090016710. I 01/11 Page 147: P/ns for LonWorks DAC & LonWorks SCC were reversed. DAC= 090016712, SCC= 090016711. J 02/11 Page 147:

193410305, 193410406 to 193410306, 193410407 to 193410307 & 193410408 to 193410308. K 05/11 Page 125: Deleted qty of 1pc. Vandal Guard 403909506 for Size 068. L 06/11 Page 28: Re-arranged/updated Ref #6 Bub & P/ns. Added 6B Blade p/n 300044027, 6C Shaft p/n 300044028, 6D bearing p/n 300044029, 6F Bushing p/n 000804000. Changed 6I motor p/ns from 065820200 & 046514600 to 300046887 & 300046251. M 07/11 Page 125, 127: Added new Ref #111 Condenser Motor p/n 500552601 and updated descriptions. Added footnotes # 2-4. N 08/11 Page 167: Corrected misaligned formatting on table. O 10/11

Page 132: Changed CC Heater Ref #145 to 113108903 from 113108603. Page 133: Changed CC Heater Ref #145 to 112056401 from 113108903. P 12/11 Page 174:

Q 01/12 Page 9: For Code 13 (Air Flow controls), deleted unused code “8”. Page 147: Added After 9/11 SPS1, 2 p/ns 910117463 & 910117462. Deleted unused sensor SPS3- Code 13=8 is invalid. R 03/12 Cover, Pg. 5: Updated to current Daikin McQuay logo format. Page 104: Changed Ref# 25 from 073300801 to 073300803. Changed relay p/n 193454702 to 193454703 3 places. Added p/ns for R23A relay 349934764 & adapter 349964702. S 06/12 Various: Changed “McQuay Parts” to “Daikin McQuay Parts”. Page 74: VTAC9 Inverter p/n 098861454 is 5HP ONLY. Deleted invalid information. Page 75: Added footnote for 550 Keypad Display p/n. Page 92: Changed header from “500/650” to “500/640”. Page 172, 173: Added RCS HGBP kit 193330721. Added footnote #4. T 07/12 Page 79: Changed PC7 from 060015801 to Switch 910115489 & retroﬁt kit 910122413. Changed Fitting p/n from 049763002 to 910122414. Added tootnote #1 & updated drawing. U 07/12 Page 131, 132: Updated tandem compressor information to replacement singles. Rewrote footnote. Page 133: Added Cir #2 079D cmpr p/ns: 113091901, 113091902, & 113091904.

Page 131: Changed CC Heater Ref #145 to 113108903 from 113108603.

Page 147: Changed SPS1-3 p/ns 049545012 to 910124529 & 049545013 to 910124528. Added footnote #2.

Changed Terminal block p/ns: 193410402 to 193410302, 193410403 to 193410303, 193410405 to

Added piping detail drawing, updated Bub #s, Added MGHRH p/ns-Valve 404031101 & Coil 404031101.

McQuay International, 13600 Industrial Park Blvd., P.O. Box 1551, Minneapolis, MN 55440 (763) 553-5330

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 5

Nomenclature

Model Number- Dataplate

R PS 060 D S L

R = RoofPak

PS = Heating, Mechanical Cooling; Single Zone Unit

FS = Heating, Future Mechanical Cooling; Single Zone Unit

CS = Condensing Section Only; Single Zone Unit DT = Draw Through Heating, Mechanical Cooling

Eg. 060 = 60 Nominal Tons of Capacity

Unit Conﬁguration

Nominal Capacity (tons)

Design Vintage

Heat Medium

A = Natural Gas

E = Electric

S = Steam

W = Hot Water

Y = None (Cooling Only)

Cooling Coil Size

S = Standard (Low Airﬂow)

L = Large (High Airﬂow)

Nomenclature

Serial Number

FBO U 09 05 12345

Plant Identiﬁcation

FBO = Faribault, MN

U= Unit

Year of Manufacture

08= 2008 09= 2009 10= 2010

etc.

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 6

Serial Number (Build sequence)

Month of Manufacture

01= January 02= February 03= March 04= April 05= May 06= June 07= July 08= August 09= September 10= October 11= November 12= December

Nomenclature

Continued

Unit Model Number- Complete

RPS 062D S A Y 1 EU D 27 AL P1 LE 3 2 A 3 CK K120 BB FE 40B1 JEY 1250A Y AB S CYYS 4Z104D

Code 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

YYYYYY BBBBBB 30A1 QEY 1250A 100SSB YYYY YYYYYY YYYYYY B B BB Y 4 MY R 1 1 1 H D YY1AAA

29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50-54

Unit Section Layout Examples

A=

Return Air/Outside Air/

Heat Recovery/Prop Exhaust

Section

B, C, D, E=

Draw-Thru Section

F=

Supply Fan

Section

G, H, I=

Blow-Thru Section

RPS

J= Final Filter

K=

Discharge

Plenum

L=

Out-of Air- Stream

Blank Access

M=

Condenser Section

B C F G

A

Prop Exhaust Draw Thru

A

Heat Recovery Draw Thru Heat Recovery Blow Thru

A

D

B C F G

D

H J

RFS

B C F G

D

K M

H

J K

B C F G

A

D

Return Air Fan Draw Thru

A

B C F

H

H J

G

RCS

J K M

I

M

K M

Return Air Fan Draw Thru

RDT

A

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 7

B C F

With Prop Exhaust With Return Air Fan

D

E

M

A

B C F

D

E

M

Prop Exhaust

(not shown)

Inverters, Line Reactors

& Manual Bypass

Heat Control

Electric

Panel

Nomenclature

Continued

Supply Air Section

N

Main Control

Panel

Fantrol/

Speedtrol Box

Code Applications

Controls Locations

Condenser

Section

Condenser Control Panel

(RCS Only)

Condenser Control Panel

(RCS Only)

Unit Model Codes that Pertain: 03, 05, 06, 07, 51- 54

General Options

Section A- Return/Outside Air/Heat Recovery Options

Unit Model Codes that Pertain: 14, 15, 19, 20, 21, 22, 23, 24, 48, 49

Section B- Filter

Unit Model Codes that Pertain: 25

Section C- Draw-Thru Blank Access

Unit Model Codes that Pertain: 26

Section D- Draw-Thru Cooling Section

Unit Model Codes that Pertain: 27, 28, 29

Section E- Draw-Thru Heating/Blank Section

Unit Model Codes that Pertain: 30

Section F- Supply Fan Options

Unit Model Codes that Pertain: 14, 15, 31, 32, 33, 48, 49

Section G= Blow-Thru Heat/Blank

Unit Model Codes that Pertain: 04, 34

Section H= Blow-Thru Blank Access

Unit Model Codes that Pertain: 38

Section I- Blow-Thru Coil Sections

Unit Model Codes that Pertain: 35, 36, 37

Section J- Final Filter Section

Unit Model Codes that Pertain: 39

Section K- Discharge Plenum Section

Unit Model Codes that Pertain: 40

Section L- Blank Compartment Section- Out of Airstream

Unit Model Codes that Pertain: 41

Section M- Condenser Section

Unit Model Codes that Pertain: 42, 43, 44, 45, 47, 48

Section N- Main Control Panel

Unit Model Codes that Pertain: 8, 9, 10, 11, 12, 18

Auxiliary Controls/ Remote Sensors

Unit Model Codes that Pertain: 13, 16, 17

Tubing Options

Unit Model Codes that Pertain: 46

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 8

Nomenclature

Continued

Code 01= Unit Type

RPS= Rooftop Packaged Singlezone Unit RFS= Rooftop Future Refrigeration Singlezone Unit RCS= Rooftop Condensing Unit RDT= Rooftop Packaged Drawthru Singlezone Unit

Code 02= Unit Size Nominal Tonnage= 045, 050, 060, 062, 068, 070, 075

Code 03= Cooling Coil

S= Small L= Large

Code 04= Heat Type A= Natural Gas E= Electric

S= Steam W= Hot Water Y= None

Code 05= Unit Split C= Condenser F= Fan/Heat Y= None

Code 06= Insulation and Liners

1= 1”, 3/4# with liners on doors 2= 1½”, 1½# with solid liners on doors & ceilings 3= 1½”, 1½# with perforated liners in plenums, solid elsewhere 4= 1½”, 1½# with solid liners on doors, ceilings and ﬂoors 5= 1½”, 1½# with perforated liners in plenums, solid elsewhere (including ﬂoors) 6= 1½”, 1½# with SS Solid Liners on doors, ceilings and ﬂoors

Code 07= Approval Agency Listing CC, CD, CY= ETL Canada

EU, EY= ETL/MEA- USA YY= None

Code 08= Main Control Box Location

D= Discharge Plenum (RPS/RFS) or Standard (RCS) F= Supply Fan Section (RDT)

Code 09= Unit Voltage

12= 208/60/3 29= 230/60/3 27= 460/60/3 37= 575/60/3

Code 10= Starting Option AL= Across- The- Line

Code 11= Field Power Connection and Disconnect

P1= Single Power Block: Complete Unit Q1= Two Power Blocks: EH/Balance of Unit A2= One, thru-the-door Disconnect: Complete Unit C2= Two, thru-the-door Disconnects: SAF&RAF&CB/Balance of Unit B2= Two, thru-the-door Disconnects: EHB/Balance of Unit D2= Three thru-the-door Disc.: EH/SAF&RAF&CB/Balance of Unit

Code 12= Temperature Controls

MicroTech III Controls

LE= LonMark w/ Discharge Air Temp. Ctl. LF= LonMark w/ Space or Zone Ctl. BE= BACNet w/MSTP w/ Discharge Air Temp. Ctl. BF= BACNet w/MSTP w/ Space or Zone Ctl. EE= BACNet w/Ethernet w/ Discharge Air Temp. Ctl. EF= BACNet w/Ethernet w/ Space or Zone Ctl. SE= Standalone w/ Discharge Air Temp. Ctl. SF= Standalone w/ Space or Zone Ctl.

No Controls

YM= No Temperature Controls w/ﬂoating point control YC= No Temp. Ctls. w/6-9 volt DC modulating gas heat actuator

Code 13= Air Flow Controls

Y= None 1= 1 duct sensor 2= 2 duct sensors 3= 1 duct and 1 space sensor 4= 1 space sensor 5= Duct Hi Limit (DHL) sensor

Code 14= Inverters

Y= None

Separate Section

1= SA Fan only w/bypass 2= SA & RA Fans w/bypass 4= RA only w/bypass

No Separate Section

3= SA Fan only w/bypass 5= SA & RA Fans w/bypass 6= SA Fan only no bypass 7= SA & RA Fans no bypass 8= RA Fan only w/bypass 9= RA Fan only no bypass

Code 15= Inlet Vane/Damper Actuators or Inverter Type

Y= None A= ABB Inverter G= Graham Inverter R= Reliance Inverter S= McQuay MD2, MD3, or MD6 F= Field Installed Inverter controlled by MTech

Code16= Smoke Detectors

Y= None 1= Return Air Fan Section 2= Supply Air Fan Section 3= 1 (RA) + 2 (SA)

Code 17= Misc. Aux. Controls

C G

Y= None F= Freezestat (Steam or HW Heat only) P= Phase Failure G= Ground Fault Protection L= Line Reactors (Inverter w/ separate section only) A= Freezestat & Phase Failure (Steam or HW Heat only) B= Freezestat & Ground Fault (Steam or HW Heat only) C= Phase Failure & Ground Fault D= Freezestat, Phase Failure & Ground Fault (Steam or HW Heat only) E= Freezestat & Line Reactors (ST/HW Heat & Inverter w/separate section only) H= Phase Failure & LIne Reactors (Inverter w/ separate section only) J= Freezestat, P.F. & Line Reactors (ST/HW Heat & Inverter w/separate section only) K= Ground Fault, Phase Failure & Line Reactors (Inverter w/ separate section only) 1= UV Lights 2= UV Lights + F 3= UV Lights + P 4= UV Lights + L 5= UV Lights + A 6= UV Lights + E 7= UV Lights + H 8= UV Lights + J

C= Differential Enthalpy Y= None (includes mechanical enthalpy)

Code 18= Misc. Controls/ Unit Length

YYYY= None W___= Wireless Modem (___= Air Handler Length [in.]) M___= Phone Modem (___= Air Handler Length [in.]) K___= Remote Keypad (___= Air Handler Length [in.]) U___= Unit Powered Receptacle (___= Air Handler Length [in.]) V___= K + U (___= Air Handler Length [in.])

Code 19= Return Air Plenum

YY= None (no return air section) BY= Bottom Return HY= Back Return SY= Side (opp. drive) Return BE= Bottom Return w/Iso. Damper w/ Actuator BB= Bottom Return w/Burglar Bars

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 9

Nomenclature

Continued

Code 20= Outdoor Air Options

YY= None AE= 100% Outside air damper w/hood & actuator AY= 100% Outside air damper w/hood/no actuator BE= 0- 30% Outdoor air section w/actuator BY= 0- 30% Outdoor air section w/o actuator DE= 0- 100% Econ. w/barometric exhaust damper w/act. DY= 0- 100% Econ. w/barometric exhaust damper w/o act. EE= 0- 100% Econ. w/power closure exhaust damper w/act. EY= 0- 100% Econ. w/power closure exhaust damper w/o act. HE= 0- 100% Econ. w/prop exhaust damper w/act. HY= 0- 100% Econ. w/prop exhaust damper w/o act. FE= same as DE + Design Flow FY= same as DY + Design Flow GE= same as EE + Design Flow GY= same as EY + Design Flow JE= same as HE + Design Flow JY= same as HY + Design Flow KE= same as DE + Ebtron Sensor KY= same as DY + Ebtron Sensor LE= same as EE + Ebtron Sensor LY= same as EY + Ebtron Sensor ME= same as HE + Ebtron Sensor MY= same as HY + Ebtron Sensor 3E= Energy Recovery Economizer, Low CFM- 6” 4E= Energy Recovery Economizer, Low CFM- 12” 5E= Energy Recovery Economizer, High CFM- 6” 6E= Energy Recovery Economizer, High CFM- 12”

Code 21= Return Air Fan

YYYY= No Return Air Fan 40B()= 40” Airfoil Single Width ()= isolator type: 1= rubber in-shear 2= spring 3= spring w/seismic restraints

Code 22= Return Air Fan Motor

YYY= No Return Fan J K Y

G= 2.0 HP H= 3.0 HP J= 5.0 HP K= 7.5 HP

Code 23= Return Air Fan Drive Selection

YYYY= No Return Air Fan _ _ _ _ A

Required

RPM

Code 24= Exhaust Fans or Frost Protection

Y= None 1= 1 Prop Exhaust Fan w/ Hood 2= 2 Prop Exhaust Fans w/ Hood F= Heat Recovery Frost Protection Inverter

Always Y

E= High Eff. ODP motor H= High Eff. Totally-Enclosed J= Premium Eff. ODP K= Premium Eff. Totally- Encl.

L= 10.0 HP Q= 30.0 HP M= 15.0 HP N= 20.0 HP P= 25.0 HP (prop exhaust option is always J [5.0 HP])

Service Factor/Pitch Type A= Std. SF/Fixed Pitch B= 150% SF/Fixed Pitch C= Std. SF/Variable Pitch D= 150% SF/Variable Pitch

Code 25= Draw-Thru Filter Section

AB= Angular/30% Throwaway AC= Angular/30%/Intersept AY= Angular/No Media DB= Angular w/LO CFM Blender/30% Throwaway DC= Angular w/LO CFM Blender/30%/Intersept DY= Angular w/LO CFM Blender/No Media EB= Angular w/HI CFM Blender/30% Throwaway EC= Angular w/HI CFM Blender/30%/Intersept EY= Angular w/HI CFM Blender/No Media FB= Flat/ 30%Throwaway FC= Flat/30%/Intersept FD= Flat/65% Cartridge FE= Flat/95% Cartridge FG= Flat/95% Cartridge/Intersept FY= Flat/Rack Only GB= Flat w/LO CFM Blender/ 30%Throwaway GC= Flat w/LO CFM Blender/30%/Intersept GD= Flat w/LO CFM Blender/65% Cartridge GE= Flat w/LO CFM Blender/95% Cartridge GG= Flat w/LO CFM Blender/95% Cartridge/Intersept GY= Flat w/LO CFM Blender/Rack Only HB= Flat w/HI CFM Blender/30%Throwaway HC= Flat w/HI CFM Blender/30%/Intersept HD= Flat w/HI CFM Blender/65% Cartridge HE= Flat w/HI CFM Blender/95% Cartridge HG= Flat w/HI CFM Blender/95% Cartridge/ Intersept HY= Flat w/HI CFM Blender/Rack Only LD= Large Staggered/65% Cartridge LE= Large Staggered/95% Cartridge LG= Large Staggered/95% Cartridge/Intersept LY= Large Staggered/Rack Only SD= Staggered/65% Cartridge SE= Staggered/95% Cartridge SG= Staggered/95% Cartridge/Intersept SY= Staggered/Rack Only TD= Staggered w/LO CFM Blender/65% Cartridge TE= Staggered w/LO CFM Blender/95% Cartridge TG= Staggered w/LO CFM Blender/95% Cartridge/Intersept TY= Staggered w/LO CFM Blender/Rack Only VD= Staggered w/HI CFM Blender/65% Cartridge VE= Staggered w/HI CFM Blender/95% Cartridge VG= Staggered w/HI CFM Blender/95% Cartridge/Intersept VY= Staggered w/HI CFM Blender/Rack Only BY= Blank 24” Section- less ﬁlters and rack CY= Blank 48” Section- less ﬁlters and rack

Code 26= Blank Draw-thru Section

Y= None S= Blank 48” Section

Code 27= Draw-Thru Drain Pan/Cooling Coil Section

YYYY= None CYYS= Cooling coil section w/stainless steel sloped drain pan CYYY= Cooling coil section w/galvanized steel sloped drain pan

Code 28= Draw-Thru Cooling Coil

YYYYYY= No Cooling Coil 4Z 08 3 H

3= 3 Row 5= 5 Row 4= 4 Row

08= 8 Fins-per-inch 10= 10 Fins-per-inch 12= 12 Fins-per-inch

4Z= Type 4EZ

D= Lanced Aluminum

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 10

Nomenclature

Continued

Code 29= Draw-Thru Heating Coil

YYYYYY= No Heating Coil

Code 30= Draw-Thru Heating Section (RDT only) or Blank Spacer Section

YYYYYY= No Heating Section BBBBBB= Blank 48” Section

Hydronic Heat (RDT only)

W22 J 3 E

E= Electric Actuator Y= Less Actuator

2= 2 Way Steam Valve Y= No Valve 3= 3 Way HW Valve

E= 1¼” Valve Pkg. H= 2½” Valve Pkg. F= 1½” Valve Pkg. J= 3.0” Valve Pkg. G= 2.0” Valve Pkg. Y= No Valve Pkg.

S11= 5JA0601H (6FPI, 1 Row 5J Steam Coil) S12= 5JA1201H (12FPI, 1 Row 5J Steam Coil) S13= 5JA0602C (6FPI, 2 Row 5J Steam Coil) S14= 5JA1202C (12FPI, 2 Row 5JSteam Coil) W11= 5WH0901H (9FPI, 1 Row 5WH HW Coil) W22= 5WS0902C (9FPI, 2 Row 5WS HW Coil)

Electric Heat (RDT only)

E020 1 Y

Always ‘Y’

1= 1 Stage 2= 2 Stages 4= 4 Stages 6= 6 Stages

E020= 20 KW Heater E200= 200 KW Heater E040= 40 KW Heater E240= 240 KW Heater E060= 60 KW Heater E080= 80 KW Heater E100= 100 KW Heater E120= 120 KW Heater E160= 160 KW Heater

Code 31= Supply Air Fan

27A()= 27” Airfoil Double Width, w/o vanes 27V()= 27” Airfoil Double Width, w/vanes 27F()= 27” Forward Curved, LP 27M()= 27”Forward Curved, MP 30A()= 30” Airfoil Double Width, w/o vanes 30V()= 30” Airfoil Double Width, w/vanes 30F()= 30” Forward Curved, LP 30M()= 30”Forward Curved, MP 33A()= 33” Airfoil Double Width, w/o vanes 33V()= 33” Airfoil Double Width, w/vanes 33F()= 33” Forward Curved, LP 33M()= 33”Forward Curved, MP 40B()= 40” Airfoil Single Width, w/o vanes (RDT only) 40W()= 40” Airfoil Single Width, w/vanes (RDT only) 44B()= 44” Airfoil Single Width, w/o vanes (RDT only) 44W()= 44” Airfoil Single Width, w/vanes (RDT only) ()= Fan Isolators: 1= RIS; 2= Spring; 3= Spring w/Seismic Snubbers

Code 32= Supply Air Fan Motor

K A Y

Always Y

H= High Eff. Totally-Enclosed E= High Eff. ODP motor J= Premium Eff. ODP Motor K= Premium Eff. Totally-Enclosed

H= 3.0 HP M= 15.0 HP R= 40.0 HP J= 5.0 HP N= 20.0 HP S= 50.0 HP K= 7.5 HP P= 25.0 HP L= 10.0 HP Q= 30.0 HP

Code 33= Supply Air Fan Drive Selection

_ _ _ _ A

Service Factor/Pitch Type

Required

RPM

A= Std. SF/Fixed Pitch B= 150% SF/Fixed Pitch C= Std. SF/Variable Pitch D= 150% SF/Variable Pitch

Code 34= Blow Thru Heat Section

YYYYYY= No section, cooling only BBBBBB= Blank 48” section, no heat, cooling only

Gas Heat Breakdown:

020 S S C

A= Low CFM Bafﬂe Position D= Extra High CFM B= Medium CFM Bafﬂe Position Y= None C= High CFM Bafﬂe Position

E= Modulating Burner/Maximum gas pressure= 0.5 psi R= Modulating Burner/with H.P. Regulator Range= 2-3 psi S= Modulating Burner/with H.P. Regulator Range= 5-10 psi H= Hi Turn Down Burner 20:1 T= Hi Turn Down Burner 20:1/with H.P. Regulator Range= 2-3 psi U= Hi Turn Down Burner 20:1/with H.P. Regulator Range= 5-10 psi

S= Stainless Steel Heat Exchanger

MBH (in 10’s) ex. 020= 200 MBH [020,025,032,040,050,064,065,079,080,100]

Hydronic Heat Breakdown:

W22 J 3 E

E= Electric Actuator Y= Less Actuator

2= 2 Way Steam Valve Y= No Valve 3= 3 Way HW Valve

E= 1¼” Valve Pkg. H= 2½” Valve Pkg. F= 1½” Valve Pkg. J= 3.0” Valve Pkg. G= 2.0” Valve Pkg. Y= No Valve Pkg.

S11= 5JA0601H (6FPI, 1 Row 5J Steam Coil) S12= 5JA1201H (12FPI, 1 Row 5J Steam Coil) S13= 5JA0602C (6FPI, 2 Row 5J Steam Coil) S14= 5JA1202C (12FPI, 2 Row 5JSteam Coil) W11= 5WH0901H (9FPI, 1 Row 5WH HW Coil) W22= 5WS0902C (9FPI, 2 Row 5WS HW Coil)

Electric Heat Breakdown:

E020 1 Y

Always ‘Y’

1= 1 Stage 2= 2 Stages 4= 4 Stages 6= 6 Stages

E020= 20 KW Heater E120= 120 KW Heater E040= 40 KW Heater E160= 160 KW Heater E060= 60 KW Heater E200= 200 KW Heater E080= 80 KW Heater E240= 240 KW Heater E100= 100 KW Heater

Code 35= Draw-Thru Drain Pan/Cooling/Heating Coil Section

YYYY= None CYYS= Cooling coil section w/stainless steel drain pan CYYY= Cooling coil section w/galvanized steel drain pan DYYS= Stainless Steel Drain pan only (48” blank section) DYYY= Galvanized Steel Drain pan only (48” blank section)

Code 36= Draw-Thru Cooling Coil

YYYYYY= No Cooling Coil 4Z 08 3 H

3= 3 Row 5= 5 Row 4= 4 Row

08= 8 Fins-per-inch 10= 10 Fins-per-inch 12= 12 Fins-per-inch

4Z= Type 4EZ

H= Aluminum Fin D= Lanced Aluminum C= Copper Fin

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 11

Nomenclature

Code 37= Draw-Thru Heating Coil

YYYYYY= No Heating Coil

Code 38= Blow-Thru Blank Access Section

Y= None- No Section B= Blank Section after Heat Section- 48” section

Code 39= Final Filter Section

Y= None A= Flat ﬁlter section, 95% cartridge, 24/24” B= Staggered ﬁlter section, 95% cartridge, 24/48” C= Blank- 24/24” section D= Blank- 24/48” section E= Flat ﬁlter section, 95% cartridge, 24/24” with Intersept F= Staggered ﬁlter section, 95% cartridge, 24/48” with Intersept

Code 40= Discharge Plenum

BY= Bottom Discharge BB= Bottom Discharge w/Burglar Bars BE= Bottom Discharge w/Discharge Damper (VAV) FY= Front Discharge (RFS only) SY= LH Side Discharge HY= LH Side Discharge (RDT only) GY= Bottom Discharge (RDT only) GB= Bottom Discharge w/Burglar Bars (RDT only)

Code 41= Blank Compartment Section- Out of Airstream

Y= None- no selection required 1= 48/24” Blank Section only- out of airstream with light 2= 48” Blank Section only- out of airstream with light

Continued

Code 48= IBC Seismic Constr/Power Factor Capacitors

H= Modulating Gas Reheat I= Seismic Construction - Code 21 and/or 31 must be ***1 or ***3 K= Modulating Hot Gas Reheat and Seismic Construction Y= None

Code 49= Fan Section Options A= SA Fan Belt Guard B= SA Fan Section Light C= A + B D= SA & RA Fan Belt Guard E= SA & RA Fan Section Light F= D + E Y= None

Code 50= Miscellaneous

YY= None XX= Special

Code 51= Packaging

Codes 52, 53, 54= Warranty Information

Code 42= Compressor Capacity Control

4= 4 steps (045- 068) 6= 6 steps (070, 075)

Code 43= Condenser Options

MG= Micro Channel Coil w/ Coil Guards MS= Micro Channel Coil w/ Seal Tite Conduits MB= Micro Channel Coil w/ Coil Guards + Seal Tite Conduits MY= Micro Channel Coil PG= Electroﬁn Coated Micro Channel Coil w/ Coil Guards PS= Electroﬁn Coated Micro Channel Coil w/ Seal Tite Conduits PB= PG + PS PY= Electroﬁn Coated Micro Channel Coil

Code 44= Compressor Type

R= Scroll 410a

Code 45= Compressor Isolation

1= Resilient Rubber-in-Shear 2= Spring isolation Y= None

Code 46= Piping Options

1= Hot Gas Bypass, circuit #1 only 2= Hot Gas Bypass, circuits 1 & 2 3= Replaceable Filter Drier Core 4= 1 + 3 5= 2 + 3 Y= None

Code 47= Low Ambient Operation

1= Fantrol Standard Fans 2= Speedtrol Standard Fans 3= Quiet Fan + Fantrol 4= Quiet Fan + Speedtrol

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 12

Nomenclature

Continued

Control Locations

RPS, RFS, RCS

RDT

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 13

Electrical Legend

Schematic Sym. Description Location

ACT3, 4 Actuator Motors, Economizer Dampers Economizer Section ACT5 Actuator Motor, Discharge Isolation Damper Discharge Section ACT6 Actuator Motor, Return Air Isolation Damper Return Air Section ACT7 Actuator Motor, Heat Face/Bypass Coil Section, Heat ACT8 Actuator Motor, Cool Face/Bypass Coil Section, Cool ACT 10, 11 Actuator Motors, Exhaust Dampers Return Air Section AFD10 Inverter, Supply Fan AFD or Supply Fan Sect. AFD11 Inverter, Speedtrol Motor Condenser Section AFD20 Inverter, Return Fan AFD or Supply Fan Sect. AFD21 Inverter, Speedtrol Motor Condenser Section AS Blower Air Switch Furnace Section BM Burner Blower Motor Furnace Section C10 Power Factor Capacitors, Supply Fan Supply Air Section C20 Power Factor Capacitors, Return Fan Return Air Fan CB10 Circuit Breaker, Supply Fan Main Control Box CB20 Circuit Breaker, Return Fan Main Control Box COMPR.1-6 Compressors Condenser Section DAT Discharge Air Temperature Sensor Discharge section DFLH Design Flow Sensor, Left Hand Return Section DFRH Design Flow Sensor, Right Hand Return Section DHL Duct High Limit Main Control Box DS1 Disconnect, Total Unit or Condenser/Heat Main Control Box DS2 Disconnect, SAF/RAF/Controls Main Control Box DS3 Disconnect, Electric Heat Electric Heat Section DS4 Disconnect, Condenser Cond. Control Box DS6 Disconnect- Unit Supplied Line Voltage Condenser Section EFT Entering Air Temperature Sensor Supply Fan Section EXPA, B, D Expansion Board Main Expansion Board F1, 1A Fuse, Control Circuit, T1 Primary Main Control Box F1C Fuse, Control Circuit, T1 Secondary Main Control Box F2 Fuse, Control Circuit Condenser Control Box F3 Fuse, Burner Motor Main Control Box F4 Fuse, T4 Transformer Main Control Box F6A, B, C Fuse, Unit Supplied Line Voltage Condenser Section F11 Fuse, Speedtrol Motor Main Control Box F21 Fuse, 208V Speedtrol Motor Main Control Box FB8 Fuseblock, Main Transformer Main Control Box FB31-40 Fuseblocks, Electric Heat (Top Bank) Electric Heat Section FB41-50 Fuseblocks, Electric Heat (Bottom Bank) Electric Heat Section FD Flame Detector Furnace Section FLC Fan Limit Control Furnace Section FS1 Freezestat Coil Section, Heat/Cool FSG Flame Safeguard Furnace Section GCB1 Generic Condenser Board Main Control Box GFS1/GFR1 Ground Fault Sensor/Relay, RPS Unit Main Control Box GFS4/GFR4 Ground Fault Sensor/Relay, RCS Unit Cond. Control Box GRD Ground All Control Boxes GV1 Gas Valve, Pilot Furnace Section GV2, 3 Gas Valves, Main Furnace Section GV4-8 Gas Valve, Hi-Turn Down Furnace Section

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 14

Electrical Legend

Continued

Schematic Sym. Description Location HL 1-10 High Limits, Elec. Heaters (Top Bank) Electric Heat Section

HL 11-20 High Limits, Elec. Heaters (Bottom Bank) Electric Heat Section HL22 High Limit, Gas Heat (Preﬁlters) Supply Air Section HL23 High Limit, Gas Heat (Final Filter) Final Filter Section HL31-40 High Limits, Elec. Heaters (Top Bank) Electric Heat Section HL41-50 High Limits, Elec. Heaters (Bottom Bank) Electric Heat Section HP1, 2 High Pressure Controls Condenser Manifold HP5 High Pressure Control, Gas Furnace Section HS1 Heat Switch, Electric, Shutdown Main Control Box HTR1-6 Crankcase Heaters On Compressors IT Ignition Transformer Furnace Section LP1,2 Low Pressure Controls, Refrigerant Condenser Manifold LP5 Low Pressure Control, Gas Furnace Section LT2 Light, Furnace On Furnace Section LT3 Light, Pilot Gas Valve On Furnace Section LT4 Light, Main Gas Valve On Furnace Section LT10 Light, Supply Fan Supply Air Section LT11 Light, Return Fan Return Air Section LT12 Light, Heat Section Heat Section LT13 Light, Filter Section Filter Section LT14 Light, Final Filter Section Final Filter Section LT15 Light, Discharge Section Discharge Section LT16 Light, Blow-through Coil Section Blow-thru Coil Section LT17 Light, Evaporator Coil Section Evaporator Coil Section LT18 Light, Preheat Section Preheat Section LT19 Light, Blank Section Blank Section LT20 Light, Blank Compartment Blank Compartment LT22 Light, Condenser Section Condenser Section M1-6 Contactors, Compressors Main/Cond. Control Box M10 Contactors, Supply Fan Main Control Box M11-15 Contactors, Condenser Fans, Circuit #1 Cond. Control Box M20 Contactors, Return Fan Main Control Box M21-25 Contactors, Condenser Fans, Circuit #2 Cond. Control Box M29 Contactor, Burner Motor Furnace Section M30 Contactor, Supply Fan Inverter Inverter Bypass Box M31-39 Contactors, Elec. Heaters (Top Bank) Electric Heat Section M40 Contactor, Return Fan Inverter Inverter Bypass Box M41-50 Contactors, Elec. Heaters (Bottom Bank) Electric Heat Section M51, 52, 53 Contactor, Prop Exhaust Fan Motor Return Air Section MCB1 Microprocessor Control Board Main Control Box MJ Mechanical Jumpers Terminal Blocks MMP1-6 Manual Motor Protectors, Compressors Main/Cond. Control Box MMP10 Manual Motor Protector, Supply Fan Main Control Box MMP11- 14 Manual Motor Protectors, Cond. Fans Ckt. 1 Main/Cond. Control Box MMP20 Manual Motor Protector, Return Fan Main Control Box MMP21- 25 Manual Motor Protectors, Cond. Fans Ckt. 2 Main/Cond. Control Box MMP51, 52, 53 Manual Motor Protectors, Prop Exhaust Return Air Section MP1-6 Motor Protectors, Compressors On Compressors NB1, 2 Neutral Blocks Main Control Box NB3 Neutral Block Cond. Control Box OAE Outside Air Enthalpy Control Economizer Section OAT Outside Air Temperature Sensor Discharge Bulkhead

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 15

Electrical Legend

Continued

Schematic Sym. Description Location OL10 Overload Relays, Supply Fan Main Control Box OL20 Overload Relays, Return Fan Main Control Box OL 51,52, 53 Overload Relays, Prop Exhaust Fan Return Air Section PB1 Powerblock, Total Unit or Cond./Heat Main Control Box PB2 Powerblock, SAF/RAF/Controls Main Control Box PB3 Powerblock, Electric Heat Electric Heat Section PB4 Powerblock, Condenser Cond. Control Box PB9, 10 Powerblock, Supply Fan Unit Split Junction Box PB19, 20 Powerblock, Return Fan Unit Split Junction Box PB31 Power Block, DS3 Power Distribution Electric Heat Control Box PB41 Power Block, Power Distribution RCS Control Box PC5 Pressure Control, Clogged Filter Filter Section PC6 Pressure Control, Clogged Final Filter Final Filter Section PC7 Pressure Control, Proof of Airﬂow Supply Air Filter PC8 Pressure Control, Minimum Airﬂow Evaporator Coil Section PC13, 23 Pressure Control, Fan Condenser Section PVM1 Phase Voltage Monitor, RPS Unit Main Control Box PVM4 Phase Voltage Monitor, RCS Unit Cond./Fuse Ctrl Box R1, 2 Relays, High Pressure Reset Main/Cond. Control Box R5.1- 8.1 Relays, Compressor, Safety/Cool Fail Main/Cond. Control Box R9, 10 Relays, Compressor Lockout Main/Cond. Control Box R11 Relays, Speedtrol Inverter Main/Cond. Control Box R13.1, 14.1 Relays, Compressor, Safety/Cool Fail Main/Cond. Control Box R12, 13, 14 Relays, Condenser Fans Main/Cond. Control Box R17 Relays, Speedtrol Inverter Main/Cond. Control Box R18, 19 Relays, Cool Failure Indicator Main Control Box R20 Relay, HW, Steam or Electric Heat Main Control Box R20, 21, 22 Relays, Gas Heat Furnace Section R23 Relay, Gas Heat Valve or Electric Heat Furnace or Elec. Ht. CB R24 Relay, Gas Heat Alarm Main Control Box R25 Relay, Gas Heat Start, Supply Fan Inverter Main Control Box R26 Relay, Occupied/Unoccupied Main Control Box R27 Relay, Exhaust Dampers Main Control Box R28 Relay, Isolation Dampers Main Control Box R30 Relay, Cool Valve w/ F&B Main Control Box R45 Relay, UV Lights Main Control Box R46_47 Relay, Supply Fan Inverter increase/decrease Main Control Box R48_49 Relay, Return Fan Inverter increase/decrease Main Control Box R62 Relay, Special Main Control Box R63 Return Air Inverter Main Control Box R67 Relay, Supply Fan Enable Main Control Box R68 Relay, Return Fan Enable Main Control Box R69 Relay, Inverter Bypass VAV Box Interlock Main Control Box R70 Relay, Special Main Control Box R81, 82 Relay, Inverter Reset Main Control Box R83- 88 Relays, Smoke Main Control Box RAE Return Air Enthalpy Sensor Return Air Section RAT Return Air Temperature Sensor Return Air Section REC1 Receptacle, Main Box Main Control Box REC2 Receptacle, Condenser Box Cond. Control Box

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 16

Electrical Legend

Continued

Schematic Sym. Description Location REC3 Receptacle, Field Power, 115V Discharge Bulkhead REC10-23 Receptacles, Cabinet Section Cabinet Sections S1 Switch, System On/Off, RPS Unit Main Control Box S2 Switch, System On/Off, RCS Unit Cond. Control Box S3 Switch, Furnace On/Off Furnace Section S4 Switch, Inverter Bypass On/Off Main Control Box S6 Switch, Return Fan Vanes Adjustment Main Control Box S7 Switch, Local On/Off/Auto to Controller Main Control Box S10-22 Switches, Cabinet Section Lights Cabinet Sections S40-45 Switches, Door Interlock, UV Lights Cabinet Sections SD1 Smoke Detector, Supply Air Discharge Section SD2 Smoke Detector, Return Air Return Air Section SPS1, 2, 3 Static Pressure Sensors, Duct or Building Main Control Box SPTRL Switch- Speedtrol Pressure Condenser Section SR1-3 Sequence Relays, Electric Heat Electric Heat Section SV1-4 Solenoid Valves, Liquid Discharge Bulkhead SV5-8 Solenoid Valves, Hot Gas Discharge Bulkhead T1 Transformer, Main Control Main Control Box T2 Transformer, Unit 24V Main Control Box T3 Transformer, Controller, 18V Main Control Box T4 Transformer, Exhaust Dampers Main Control Box T5 Transformer, Electric Heat Electric Heat Section T6 Transformer, Unit Supplied 120V Power Condenser Section T7 Transformer, Gas Pilot Valve Furnace Section T8 Transformer, Gas Main Valve Furnace Section TB1 Terminal Block, 115V, Field Main/Cond. Control Box TB2 Terminal Block, 24V, Field Main/Cond. Control Box TB3,4 Terminal Blocks, Condenser Cond. Control Box TB5 Terminal Block, 115V, Factory Main/Cond. Control Box TB6 Terminal Block, 115V/24V, Factory Main Control Box TB7, 8 Terminal Block, 24V, Factory Main Control Box TB10 Terminal Block, Heating Main Control Box TB11 Terminal Block, Heating Electric Heat Section TB12, 13 Terminal Blocks, Electric Heat, Power Electric Heat Section TB25 Terminal 115V Factory Unit Split Junction Box TB27, 28 Terminal 24V Factory Unit Split Junction Box TC1, 2 Temperature Controls, FanTrol Cond. Control Box TC12, 14 Temperature Control, Fantrol Cond. Control Box TD1, 2 Time Delays, Compressor Lockout Main/Cond. Control Box TD10 Time Delay, Hi-Turn Down Burner Furnace Section TD20 Time Delay, Duct Hi Limit Main Control Box TR1, 2 Transducer, Pressure Main Control Box VM1 Valve Motor, Heating Heating Section VM5 Valve Motor, Cooling Coil Section, Cool VV1 Vent Valve Furnace Section ZNT1 Zone Temperature Sensor, Control Field Installed

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 17

Section A1- Outdoor/Return Air Section

Notes

➩

Primary Codes that pertain: 19, 20, 21, 22, 23 Additional Codes that pertain: 06, 09, 12, 14, 15, 16, 17, 48, 49

Codes 19 and 20 determine the base section. Code 19 is the Return Air Plenum, and determines if the unit has back (a.k.a. horizontal) return air, bottom return air, or side return air. The plenum is required for any outdoor air application with an economizer (Code 20= BE, BY, DE, DY, EE, EY, FE, FY, GE, GY, HE, HY, JE or JY) or Mixing Box (C20= CE, CY). The only case in which a plenum is not required is when a 100% outdoor air damper and hood are ordered (C20= AE, AY).

Codes 21, 22, 23 determine the return air fan, motor and drives. These codes only pertain to units with a 0-100% economizer (C20= DE, DY, EE, EY, FE, FY, GE, GY, HE, HY, JE or JY). The fan section parts, the fans, and the motors are listed in this section. The drive components (fan sheave, motor sheave, belt, and fan bushing) are

not listed as they are unique to the unit. If a drive component is required you may use the number from the part and cross reference it with the Drive Components Cross Reference form number: 571006, or contact Daikin McQuay Parts to ensure that the needed part(s) are correctly identiﬁed. The motors

range anywhere from 2- 30 horsepower, and the fan wheel is 40”.

Code 06 determines the panels used in ﬁnal cabinet assembly (return air units only).

Code 09, the voltage, is part of the motor part number identiﬁcation.

Code 12, the control system comes into play when an economizer is present. The economizer comes with an actuator motor on any MicroTech unit (C12= L*, B*, E* or S*, but may not have a motor if the unit has controls by others (C12= YC or YM).

Code 14 determines if the return fan has an inverter, or variable frequency drive. If code 14 equals 1-9 then the unit has inverters.

Code 15, determines the type of inverter used.

Code 16 determines if a smoke detector is located in the return air cabinet. If C16= 1 or 3, a smoke detector (SD2) is present.

Code 17 determines the Enthalpy Control. If C17= Y* and the unit has an economizer there is a mechanical enthalpy control (OAE). If C17= C*, there is a differential enthalpy control (OAE + RAE).

Code 48 determines if the unit is equipped with Hot Gas Reheat and/or IBC seismic construction. If Code 48 is I then Code 21 must be ***1 or ***3.

Code 49 determines if the return air cabinet has a light, switch and receptacle (C49= B), fan belt guards (C49= D) or both (C49= F).

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 18

Section A1- Outdoor/Return Air Section

100% Outside Air Damper with Hood

C20= AE or AY and C19= YY

No Return Air Plenum

Air

Flow

11

15

14

13

12

9

4

Section B

9

10

15

Ref. Part Actuator Qty. No. Description C20= AE C20= AY

4 Damper Assy 1 055979503 055979502 1 Damper Only 098313701 039813701 1 9 Liner 056132601 056132601 2 10 Panel- Hood Side 056131903 056131903 1 11 Panel- Hood Side 056131904 056131904 1 12 Panel- Hood Top 056131802 056131802 1 13 Louver 056132002 056132002 3 14 Channel- Support 056132303 056132303 2 15 Channel- Support 056132102 056132102 2

1

Complete assy includes the damper assy and linkage (no actuator) or actuator assy. For Damper components see the following page. Note: The outdoor air damper with actuator (C20= AE) must have MicroTech controls. Dampers without actuators (C20= AY) must have controls by others (12= YM, YC).

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 19

Section A1- Outdoor/Return Air Section

100% Outside Air Damper Detail w/ACT3

C20= AE or AY and C19= YY

23

29

26

16

Damper Assy Detail

28

14

24

13

25

27

Motorized Linkage

Detail:

C20= AE

22

21

4

Manual Linkage Detail:

17

23

5

7

21

20

6

C20= AY

40

21

10

22

17

4

20

40

Ref. Part Actuator Qty. No. Description C20= AE C20= AY 4 Shaft- Linkage 055979701 not used 2

5 Shaft Assy not used 056081001 1 6 Adapter Plate- Crank Arm 055542001 not used 1 7 Shaft- Linkage not used 055536609 2 10 Channel- Support not used 056080601 1 13 Blade- Damper 044195102 044195102 12 14 Grille 055616801 055616801 2 16 Stop/Anti- Rotate- Damper 065779801 065779801 2 17 Support- Damper Motor 055982001 not used 1 Support- Damper not used 056080701 1 20 Crank Arm- Damper 032279200 not used 1 Crank Arm- Adjustable not used 025072600 1 21 Ball Joint- Damper 000887000 000887000 4 22 Actuator- Motorized ACT3 059999804 not used 1 23 Bushing- Linkage Bar, Nylon 046098300 046098300 12 24 Bushing- Damper Blade, Nylon 043730400 043730400 24 25 Gasket- Vinyl 044193115 044193115 12 26 Gasket- Vinyl 045655715 045655715 1 27 Plug- Damper End 041003501 041003501 12 28 Plug- Damper End 041003502 041003502 6 29 Plug- Damper End 041003503 041003503 6 40 Bearing- Sleeve not used 047138504 2

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 20

Section A1- Outdoor/Return Air Section

0 - 30% Outside Air Section w/ ACT3

C20= BE or BY

14

11

30

13

9

10

26

Damper Detail

12

31

33

8

32

Linkage

Detail:

Without Actuator C20= BY

Linkage

Detail:

With Actuator C20= BE

15

View A-A

13

34

35

Ref. Part Actuator Qty. No. Description C20= BE C20= BY Damper Assembly- Complete 1 055600803 055600802 1

Damper Assembly

2

098313901 098313901 1 8 Blade- Damper 044193212 044193212 3 9 Gasket- Vinyl 055940203 055940203 1 10 Gasket- Vinyl 044193124 044193124 3 11 Seal- End 055941901 055941901 2 12 Grille 055593601 055593601 1 13 Support- Motor 055595701 not used 1 Rod- Support Angle not used 055608601 1 14 Bar- Linkage 055593701 055593701 2 15 Shaft- Linkage 055536608 055536608 1 26 Louver 055593202 055593202 4 30 Plug- End 041003505 041003505 3 31 Plug- End 041003506 041003506 3 32 Bushing- Damper Blade 043730400 043730400 6 33 Bushing- Linkage Bar, Nylon 046098300 046098300 6 34 Ball Joint- Damper 000887000 not used 2 35 Actuator- Motorized, 120V ACT3 059999804 not used 1 36 Crank Arm- Damper 032279200 not used 1 N/S Isolation Damper C19= BE only 3 055942904 055942904 1

N/S= Not Shown on Diagram.

1

Complete assy includes the damper assy and linkage (no actuator) or actuator assy.

2

Damper only, no linkage or actuator components.

3

Details follow exhaust damper section.

15

34

35

36

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 21

Section A1- Outdoor/Return Air Section

0- 100% Economizer Section with Barometric Exhaust Damper

Units without Return Air Fans

C20= DE, DY, EE, EY, FE, FY, GE, or GY, C21= YYYY

12

Back Return (C19= HY) shown.

11

Ref Part Part Qty.

No. Description Number

11 Economizer Damper 1 w/Act.(C20= DE, EE, FE, GE) 055552903 1 w/o Act. (C20= DY, EY, FY, GY) 055552902 1 12 Exhaust Damper Assy Powered (C20= EE, EY, GE, GY) 112040447 1 Barometric (C20= DE, DY, FE, FY) 112039647 1

N/S Isolation Damper C19= BE only 2 055942904 1

N/S= Not Shown on diagram.

1

Economizer with actuator (C20= DE, FE, GE, HE) requires MicroTech Controls. Without actuator (C20= DY, FY,

GY, HY), requires controls by others (C12= YM, YC). Economizer detail two pages after next.

2

Details follow exhaust damper section.

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 22

Section A1- Outdoor/Return Air Section

0- 100% Economizer Section with Barometric Exhaust Damper

Units with 40” Return Air Fans

C20= DE, DY, EE, EY, FE, FY, GE, or GY

C21= 40B1, 40B2, 40B3, 40W1, 40W2, 40W3

12

Bottom Return (C19= BY, BE, BD, BE) shown.

(see Return Fan Detail)

55 56

(see Return Fan Detail)

Ref Part Part Qty.

No. Description Number

11 Economizer Damper 1 w/Actuator C20= DE, EE, FE, GE 055552903 1 w/o Actuator C20= DY, EY, FY, GY 055552902 1 12 Exhaust Damper Assy Powered C20= EE, EY, GE, GY 055552820 1 Barometric C20= DE, DY, FE, FY 055552810 1 N/S Isolation Damper C19= BE only 2 055942904 1

55 56

50

51

11

50 Belt Guard C49= D or F 055962201 1 51 Belt Guard C49= D or F 055962202 1 55 Gasket 055921413 2 56 Gasket 055921414 2

N/S= Not Shown on diagram.

1

Economizer with actuator (C20= DE, FE, GE, HE) requires MicroTech Controls. Without actuator (C20= DY, FY, GY,

HY), requires controls by others (C12= YM, YC). Economizer detail on page after next.

2

Details follow exhaust damper section.

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 23

Section A1- Outdoor/Return Air Section

0- 100% Economizer Section with Prop Exhaust Fan & Damper

C20= HE, HY, JE or JY, C24= 1 or 2

Diagrams

Section Assembly Detail

20

Fan Guard

-2 fan arrangement shown(C24= 2)

6

41

6

Ref. Part Part Qty. No. Description Number

N/S Isolation Damper w/ actuator C19= BE only 1 055942904 1 N/S Economizer Damper

3

w/Act.(C20= HE, JE) 055552903 1 w/o Act. (C20= HY, JY) 055552902 1 6 Fan Assembly 4 208/230/460V 111056601 Fan Assembly 4 575V 111056602 15 Fan Guard 111181901 1 20 Panel- Weather Hood 111173101 1 41 Hood- Prop Exhaust 111182301 1 Grille Only- Prop Exhaust Hood 111182101 1

N/S= Not Shown on diagram.

1

See detail following Exhaust Damper Detail.

3

Economizer with actuator (C20= DE, FE, GE, HE) requires MicroTech Controls. Without actuator (C20= DY, FY, GY, HY),

requires controls by others (C12= YM, YC). Economizer detail two pages after next.

4

See detail following Isolation Damper Detail.

5

Quantity may be one (Code 24= 1) or two (Code 24= 2).

6

Quantity is PER fan.

15

5

6

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 24

Section A1- Outdoor/Return Air Section

0 - 100% Economizer Damper Detail

C20= DE, DY, EE, EY, FE, FY, GE, GY, HE, HY, JE, JY

Diagrams

24

26

23

Damper Detail

28

18

19

16

24

29

13

27

25

Linkage

Detail:

With

Actuator

C20= *E

7

21

20

21

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 25

6

22

Detail

19

17

21

4

* D, E, F, G, H, J

21

7

21

Linkage

Detail:

Without

Actuator

C20= *Y

17

5

6

11

20

Section A1- Outdoor/Return Air Section

0 - 100% Economizer Damper w/ ACT3

C20= DE, DY, EE, EY, FE, FY, GE, GY, HE, HY, JE, JY

Components

Ref. Part Actuator Qty. No. Description C20= *E C20= *Y Damper Assy- Complete 1 055552903 055552902 1

Damper Assembly 2 098313201 098313201 1 4 Shaft Assembly 058390001 not used 1 5 Shaft Assembly not used 056081001 1 6 Plate- Crank Arm 055542001 1 Shaft Assembly 058390001 1 7 Shaft- Linkage 058389901 058389901 1 11 Channel- Support not used 111087501 1 13 Blade- Damper 044195102 044195102 12 16 Stop/Anti-Rotate- Damper 065779801 065779801 4 17 Support- Damper Motor 055546601 1 Channel- Support 111087502 1 18 Bar- Linkage 044194800 044194800 2 19 Drive Tab- Linkage Bar 044194900 044194900 2 20 Crank Arm- Damper 032279200 1 Crank Arm- Adjustable 025072600 1 21 Ball Joint- Damper 000887000 000887000 4 22 Actuator- ACT3 059999804 not used 1 23 Bushing- Linkage Bar 046098300 046098300 12 24 Bushing- Damper Blade 043730400 043730400 24 25 Gasket- Vinyl 044193115 044193115 12 26 Gasket- Vinyl 045655715 045655715 2 27 End Plug- Damper 041003501 041003501 12 28 End Plug- Damper 041003502 041003502 6 29 End Plug- Damper 041003503 041003503 6 N/S Gasket- Neoprene 3 056003501 056003501 4

N/S= Not Shown on Diagram.

1

Complete assy includes the damper assy and linkage (no actuator) or actuator assy.

2

Damper only, no linkage or actuator components.

3

Applied from outer edge of assembly to inside edge of center support and ﬂush with edge of the bottom channel.

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 26

Section A1- Outdoor/Return Air Section

Return Air Plenum Isolation Damper w/ Actuator ACT6

C19= BE

Damper Detail

16

15

424

23

20

19

17

21

18

22

15

ACT6 Motorized Actuator

3

22

20

22

View A-A

Detail

Ref. Part Part Qty. No. Description Number Isolation Damper Assy- Motorized 055921124 1

3 Motor Mount Assembly 055921201 1 4 Blade Assembly- Return 4” 055921302 1 15 Angle- Linkage 055917702 1 16 Angle- Blade 055638102 1 17 Shaft- Damper Blade 055637801 18 18 Shaft- Linkage 055536601 1 19 Bearing- Flange, Nylon 001113500 18 20 Actuator- Motorized- SPDT ACT6 059999804 1 21 Crank Arm- Damper 032279200 1 22 Ball Joint 000887000 2 23 Bearing- Sleeve 047138507 27 24 Gasket- Vinyl 030051985 10

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 27

Section A1- Outdoor/Return Air Section

Prop Exhaust Fan & Damper Detail C20= HE, HY, JE or JY, C24= 1 or 2

6

Fan Assembly Components

- 2 Fan Arrangement Shown-

6C

6B

Code 24= 2

6E

1B

6H

6I

460V

6G

575V

1A

54

Lube Line Detail

6A

51

53

1

Control Box

(see following page

Voltage

Ref. Sch. Part Part

208V

No. Sym. Description Number

230V

1 AFD20 Inverter see charts on following page 1A Resistor- Inverter 044690105 1 1 1 1 1B Jumper- Inverter

1

055719731 3 3 3 3 6 Fan Assembly- Complete 111056601 Fan Assembly- Complete 111056602 6A Damper- Backdraft 6B Fan Prop- 36” 300044027 14 14 14 1 6C Fan Shaft 300044028 14 14 14 1 6D Bearing 300044029 24 24 24 2 6E Fan Sheave 019291400 14 14 14 1 6F Bushing- Fan Sheave 000804000 14 14 14 1 6G Belt 049260805 24 24 24 2 6H Motor Sheave 000607600 14 14 14 1 6I Motor 300046887 14 14 1 Motor 300046251 1

3

4

51 Tube- Plastic 2 020954800 8’ 8’ 8’ 8’ 53 Coupling- Tube 54 Fitting- Grease

1

Quantity= 2 when Inverter model 3500 (Code 15= G) is used.

2

Quantity shown are for 1 fan. Quantities for 2 fan units: Ref. 51= 25’; Ref. 53= 4; Ref. 54= 4.

3

Contact Daikin McQuay Parts.

4

Quantity is PER fan.

2

.25 x .125 FPT 021213800 2 2 2 2

2

000109800 2 2 2 2

6D

6F

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 28

Section A1- Outdoor/Return Air Section

Prop Exhaust Fan & Damper Detail C20= HE, HY, JE or JY, C24= 1 or 2

Continued

Inverter- 1 Fan Units (Code 24= 1)

Voltage Code Inverter Model Part

208V

230V

15= Number

460V

A 550 112046015 1 1 550 112046002 1 G 3500 098656916 1 3500 098656926 1 3500 098656903 1 3500 098656943 1 R VTAC9 111046868 1 1 VTAC9 111046854 1 S MD2 349956609 1 1 MD2 349956625 1

Prop Exhaust Fan Control Box

Voltage Ref. Sch. Part Part No. Sym. Description Number

OL51 OL52

M51 M52

2 Fan Units

220

Contactors &

Overloads

Detail

220 OL511, 52 Overload 349934663 2 Overload 349934662 2 Overload 349934660 2 Overload 349934659 2 230 M511,52 Contactor 349932123 2 2 Contactor 349932121 2 2

NOTE: All quantities are PER fan.

1

OL51 & M51 are also used on units with 1 prop exhaust fan where the Inverter is

ﬁeld installed.

Inverter- 2 Fan Units (Code 24= 2)

Voltage Code Inverter Model Part 15= Number

575V

A 550 112046017 1 1 550 112046004 1 G 3500 098656918 1 3500 098656928 1 3500 098656905 1 R VTAC9 111046870 1 1 VTAC9 111046856 1 S MD2 349956611 1 1 MD2 349956627 1

208V

230V

460V

575V

230

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 29

Section A1- Outdoor/Return Air Section

LH Louvered Door Assy

Section Final

Assembly

105

Design Flow Detail

Code 20= FE, FY, GE, GY

Louvered Door

Assembly Detail

RH Louvered Door Assy

9

➤

4

➤

3

2

1

127

12

110

104

106

Design Flow Vane and

Vane Bearings Detail

Ref Part Part Qty. No. Description Number

1 Louver Panel Left Hand Door 059595204 10 Louver Panel Right Hand Door 059595203 10 2 Grille 055541401 1 3 Gasket 055921402 2 4 Gasket 055921401 1 9 Potentiometer 098663701 1 12 O’Ring- Potentiometer 098663801 1 104 Panel- Vane 098661802 1 105 Shaft- Upper 098662601 1 106 Bearing- Lower 091634501 1 109 Crank Arm Assy Left Hand Door 091658802 1 Crank Arm Assy Right Hand Door 091658801 1 110 Link Arm 120 Bearing 060014201 1 127 Bearing 047138535 1 130 Spring- Main .75” x 2” 098664801 1 131 Spring- Secondary .30” x 1.5” 098664901 1 N/S Leveling Kit- Design Flow 091659301 1

1

Quantity is PER door.

2

P/N is unit speciﬁc. Contact Daikin McQuay Parts with overall length and bolt hole spacing so that the correct part

can be identiﬁed.

120

Adjuster Control Assy

Detail

109 104

130

2

1

Spring

131

Detail

1

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 30

Section A1- Outdoor/Return Air Section

Return Air Fan Detail- Fan Mounts

164

93

161

163

189

181

92

89

81

Rubber Mounts

or

61

or

63

or

64

188

Spring Mounts

91

61 62

91

121

161 162

163

Rubber Mounts (Code 15= 40B1 or 40W1)

Ref. Fan Motor Part Part Qty. No. HP Description Number

21 All Channel- Mount Support 055512101 4

63

64

21

61 2 - 20 Rubber Mount- Black 021639704 1 25, 30 Rubber Mount- Red 021639701 1 62 2 - 10 Rubber Mount- Black 021639704 1 15 - 30 Rubber Mount- Red 021639701 1 63 2 - 30 Rubber Mount- Black 021639704 1 64 2 - 30 Rubber Mount- Black 021639704 1 81 All Nut 059992201 8 89 All Screw 112047201 8 91 All Nut- 1/2-13 032333305 12 92 All Screw- Cap, 1/2-13 X 1” 040499501 8 93 All Washer- Plain, 1/2” 040500310 8

Mounting Diagram

162

or

62

164

Spring Mounts (Code 15= 40*2) & Seismic Spring (40*3)

Ref. Fan Motor Part Part Qty. No. HP Description Number

121 All Mount Spring (C15= 40*2) 251783201 4 Seismic (C15= 40*3) 251783301 4 161 2 Spring Mount- Yellow 251784501 1 3, 5 Spring Mount- Black 251784601 1

7.5- 15 Spring Mount- Purple 251784701 1 20- 30 Spring Mount- Brown 251784801 1 162 2, 15, 20, 25 Spring Mount- Brown 251784801 1 3- 10 Spring Mount- Purple 251784701 1 30 Spring Mount- Red 251784901 1 163 2- 5 Spring Mount- Yellow 251784501 1

7.5- 30 Spring Mount- Blue 251784401 1 164 2 Spring Mount- Brown 251784801 1 3- 7.5 Spring Mount- Black 251784601 1 10- 20 Spring Mount- Yellow 251784501 1 25, 30 Spring Mount- Blue 251784401 1 181 All Nut Spring (C15= 40*2) 059992201 12 Seismic (C15= 40*3) 111056301 20 188 All Nut 040500002 4 189 All Screw Spring (C15= 40*2) 112047201 12 Seismic (C15= 40*3) 112047201 20

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 31

Section A1- Outdoor/Return Air Section

Return Air Fan Detail (Code 21-= 40B* or 40W*)

17

6

15

Actuator

Lever

2

27

2613

Open Closed

1620

1

7

2

14

10

12

16A

19A

15A

20

Ref. Motor Part No VIV w/ VIV No. HP Description C20= 40B* C20=40W* Qty. 1 Motor see table on following page

2 All Variable Inlet Vanes Assembly 032739700 1 Drive Collar Only 032590100 1 Crank Rod Only 032590700 7 Vane- CW 032737902 7 Dust Shield 031818400 1 All Fan Housing Assy- Inlet Funnel 031940905 1 6 All Wheel- Air Foil Fan, SI/SW 40° 066543242 066543242 1 7 All Mount- Motor 055552401 055552401 1 10 All Support- Motor 055539301 1 12 All Crank Arm 055541801 1 13 All Shaft 1.937” Diameter 055541902 055541902 1 14 2 - 20 Actuator- Motorized ACT2 059999801 1 25, 30 Actuator- Motorized ACT2 059999802 1 15 All Coupling- 1/8” MPT 027674000 027674000 2 15A All Crank Arm- Damper 032279200 1 16 All Coupling- Reducer 1/4” X 1/8” FPT 021213800 021213800 2 16A All Ball Joint- Damper 000887000 2 17 All Tubing- Plastic 021136745 021136745 2 19 All Grease Fitting 1/8” MPS 000109800 000109800 2 19A All Shaft- Linkage 055536610 2 20 All Bearing- Ball 1.937” bore 020648603 020648603 2 26 All Key- Wheel 1/2” X 5 1/2” 023221513 023221513 1 27 All Key- Fan Sheave 1/2” X 4 1/2” 023221507 023221507 1

* Mounting type 1= RIS, 2= Spring, 3= Spring w/ seismic snubbers.

1719

16

15

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 32

Section A1- Outdoor/Return Air Section

Return Air Fan Motors

H.P. Unit ODP HiEff ODP PrEff. TEFC HiEff TEFC PrEff Voltage C22= *EY C22= *JY C22= *HY C22= *KY

C09= 12 2 208/60/3 039895700 046515500 049100300 N/A 3 208/60/3 039447500 065817100 047358100 065819400 5 208/60/3 039447600 065817200 049186800 065819500

7.5 208/60/3 037530300 065817300 047665900 065819600 10 208/60/3 038999000 065817400 047666100 065819700 15 208/60/3 039896200 065817500 049186900 065819800 20 208/60/3 039895800 065817600 049187000 065819900 25 208/60/3 039448900 065817700 049187100 065820000 30 208/60/3 041775200 205066500 049187200 205066800 C09= 29 2 230/60/3 039446300 205163500 047446000 073321000 3 230/60/3 039442400 065818100 049262300 065820100 5 230/60/3 039442500 065818200 040161200 065820200

7.5 230/60/3 039448700 065818300 049100500 065820300 10 230/60/3 039446500 065818400 044691100 065820400 15 230/60/3 039446600 065818500 038689700 065820500 20 230/60/3 039448800 065818600 040161300 065820600 25 230/60/3 039896100 065818700 040161400 065820700 30 230/60/3 040626800 205066600 049025300 205066900 C09= 27 2 460/60/3 039446300 205163500 047446000 073321000 3 460/60/3 039442400 065818100 049262300 065820100 5 460/60/3 039442500 065818200 040161200 065820200

7.5 460/60/3 039448700 065818300 049100500 065820300 10 460/60/3 039446500 065818400 044691100 065820400 15 460/60/3 039446600 065818500 038689700 065820500 20 460/60/3 039448800 065818600 040161300 065820600 25 460/60/3 039896100 065818700 040161400 065820700 30 460/60/3 040626800 205066600 049025300 205066900 C09= 37 2 575/60/3 049181000 205168300 049188200 046514400 3 575/60/3 046741600 046511700 049188300 046514500 5 575/60/3 046741900 205168900 049188400 046514600

7.5 575/60/3 047443300 205168800 049188500 046514700 10 575/60/3 047443400 205168600 049188600 065821400 15 575/60/3 047443500 205166600 049185200 065821500 20 575/60/3 049181100 205166800 049188700 065821600 25 575/60/3 049181200 205166900 049188800 065821700 30 575/60/3 049181300 205066700 049188900 205067000

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 33

Section A1- Outdoor/Return Air Section

Section Mounted Controls

OAE, RAE, LT11, S11, REC11

Bottom Return

Shown

C19= BY or BE

Economizer

43

Economizer

40

41

40

41

OAE- Mechanical Enthalpy (Code 17= Y*)

Ref Part Part No. Description Number Qty.

40 Mount- OAE Enthalpy 055800101 1

41

41 Enthalpy Assembly (knob & Control) 055740691 1 Knob only 026215500 1 Control OAE only 030706702 1

40

OAE & RAE Differential Enthalpy (Code 17= C*)

Ref Part Part No. Description Number Qty.

Mixing Box

40 Mount- OAE Enthalpy Economizer Units 059328901 1 Mixing Box Units 055800301 41 Control- OAE 049262201 1 43 Control- RAE 049262202 1

43

RAT- Outdoor Air Temperature Sensor

Ref Part Part No. Description Number Qty.

7 Return Air Temp. Sensor- RAT 193414602 1

7

30

SD2- Return Air Smoke Detector C16= 1 or 3

30

Ref Part Part

Back Return

C19= HY

Return Air Opening

Return Air

Opening

Bottom Return C19= BY or BE

No. Description Number Qty.

30 Smoke Detector SD2 098873101 1

LT11- Return Fan Light/S11- Return Fan Light Switch/ REC11- Return Fan Light Receptacle

84 85

88 89

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 34

C49= E or F

Ref Part Part No. Description Number Qty.

84 Light Fixture 042229500 1 85 Bulb- LT11 065492402 1 88 Light Switch- S11 065492201 1 89 Receptacle- REC11 030187000 1

Section A1- Outdoor/Return Air Section

Ebtron Sensor Detail

Code 20= KE, KY, LE, LY, ME, MY

Ref. Part Part No. Description Number Qty.

394 Ebtron Sensor 111055303 1 1

1

This is the standard Ebtron ‘Silver’ sensor. Some unit specials will use an

Ebtron “gold” sensor p/n 111055307.

394

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 35

Section A2- Outdoor/Return/Heat Recovery Air Section

➩

Primary Codes that pertain: 19, 20, 21, 22, 23, 24 Additional Codes that pertain: 06, 09, 14, 15, 16, 17, 49

Codes 19 and 20 determine the base section. Code 19 is the Return Air Plenum, and is always BY (bottom return air). Code 20 determines the type of Outdoor Air/Heat Recovery control is used. C20= 3E or 5E the unit has a 6” Heat Recovery Wheel. C20= 4E or 6E the unit has a 12” Heat Recovery Wheel

Codes 21, 22, 23 determine the return air fan, motor and drives. The fan section parts, the fans, and the motors are listed in this section. The drive components (fan sheave, motor sheave, belt, and fan bushing) are not listed

as they are unique to the unit. If a drive component is required you may use the number from the part and cross reference it with the Drive Components Cross Reference form number: 571006, or contact Daikin McQuay Parts to ensure that the needed part(s) are correctly identiﬁed. The motors range anywhere from 2- 30

horsepower, and the fan is a 24” Single width airfoil wheel.

Code 24 determines if the Heat Wheel has a frost protection inverter mounted in the section.

Code 06 determines the panels used in ﬁnal cabinet assembly.

Notes

Code 09, the voltage, is part of the motor part number identiﬁcation.

Code 14 determines if the return fan has an inverter, or variable frequency drive (VFD). If code 14 equals 2- 9, then the unit has a return fan inverter.

Code 15, determines the type of Return Fan inverter (mounted in a separate section or the supply air section).

Code 16 determines the smoke detector which is located in the return air cabinet. C16= 1 or 3 if a smoke detector (SD2) is present.

Code 17 determines the Enthalpy Control. If C17= Y* and the unit has an economizer there is a mechanical enthalpy control (OAE). If C17= C*, there is a differential enthalpy control (OAE + RAE).

Code 49 determines if the return air cabinet has a light, switch and receptacle (C49= E).

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 36

Section A2- Outdoor/Return/Heat Recovery Air Section

Cabinet Gaskets, Doors, Hardware, Exhaust Hoods

C20= 3E, 4E, 5E or 6E

Cabinet Gaskets, Doors and

Exhaust Hoods

503

502

418

(LH components shown)

418

437

439

440

437

419

437

415

Hood

414

423

505

Exhaust Hood-

504

Ref. Part Part Qty. No. Description Number

414 Hinge 032457700 2 415 Door 24” 111208802 4 418 Door- Exhaust 48” 111209601 1 419 Door- Exhaust 48” 111209602 1 420 Door 24” 111208801 4 421 Door 48” 111209202 1 423 Door 48” 111209201 1 437 Gasket- Vinyl 055921411 24 439 Gasket- Vinyl 055921409 12 440 Gasket- Vinyl 055921408 24 502 Damper- Back Draft 39.38 x 31.25 111209301 2 503 Panel- Hood 111209802 2 504 Panel- Hood RH 111074702 2 505 Panel- Hood LH 111074602 2

See Detail to Left

420

421

437

414

437

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 37

Section A2- Outdoor/Return/Heat Recovery Air Section

Base Components, Hood, Dampers

C20= 3E, 4E, 5E or 6E

Outdoor Air Intake Hood Detail

140

148

See Hood

Detail to Left

Base Assembly

160

230

142

144

230

1

145

146

141

31

30

12

210

215

210

215

Ref. Part Part Qty. No. Description Number

1 Fan Assembly 12 Damper- OA Low Leak w/ actuator ACT3 12A Damper- RA Low Leak w/ actuator ACT4

1

2

1 30 Channel- Fan 251849801 1 31 Channel- Fan 251849901 1 140 Panel- Outdoor Intake Hood, Top 251840701 1 141 Panel- Outdoor Intake Hood, Side 251841101 1 142 Panel- Outdoor Intake Hood, Side 251841201 1 144 Louver- Outdoor Intake Hood 251840801 1 145 Louver- Outdoor Intake Hood 251840901 1 146 Louver- Outdoor Intake Hood 251841001 1 148 Screen- Outdoor Intake Hood 251841801 2 160 Wheel, Enthalpy- Heat Recovery

3

201 Filter Rack- Upper LH 251846701 1 202 Filter Rack- Upper RH 251846702 1 204 Filter Rack- Lower LH 251846602 1 205 Filter Rack- Lower RH 251846601 1 210 Filter- 30% 16 x 20 x 2 031298001 14 211 Filter- 30% 16 x 25 x 2 031298002 42 215 Stop- Filter 011484101 14 230 Damper- Economizer w/ actuator ACT12,13

1

See detail on following page.

2

See detail following Fan Mount detail.

3

See detail following “L” Bypass Damper detail..

4

See detail following Low Leak Damper detail.

4

2

201

202

211

205

211

204

12A

1

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 38

Section A2- Outdoor/Return/Heat Recovery Air Section

40” Return Fan Detail

10A

10B

7

Thrust Restraint Detail

10C

1

40

11

10

Ref. Part Part Qty. No. Description Number

1 Motor 7 Gasket 251851101 1 10 Fan Assembly 209994902 1 10A Fan Wheel 010255226 1 10B Bearing- Inlet Side 020648654 1 N/S Bearing- Drive Side 300043930 1 10C Shaft 010288112 1 11 Motor Mount 073316610 1 40 Angle- Thrust Restraint 110916701 1 41 Spring Mount, Floor- Thrust Restraint Red 059397901 1

N/S= Not Shown on diagram.

1

See Motor Table, ﬁve pages prior.

41

1

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 39

Section A2- Outdoor/Return/Heat Recovery Air Section

40” Return Fan Detail

Fan Mounts

Fan Mounting

Locations

35B

35A

Top View

Fan

Channel

84

226

504

762

81

35A

35B 35C

441 227

510

35D

35C

35D

Rubber- In- Shear (C21= 40B1 or 40V1)

Mounting Detail

Ref Motor Part Part Qty. No. HP Description Number

35A 2 - 5 Vibration Mount Green 073310901 1

7.5 - 25 Vibration Mount Gray 073311001 1 35B All Vibration Mount Green 073310901 1 35C 2 - 10 Vibration Mount Red 073310801 1 15 - 25 Vibration Mount Green 073310901 1 35D 2 - 10 Vibration Mount Green 073310901 1 15 - 25 Vibration Mount Gray 073311001 1

84

81 Nut- Hex 032333305 4 84 Nut- Hex 032333304 8 226 Screw 046093820 8 227 Screw 040501412 8 441 Nut- Hex 032333304 4 504 Washer 040500310 8 510 Washer 040500307 8 762 Support 057862601 1/mt

Spring (C21= 40B2 or 40V2) or

Spring w/Seismic Snubber (C21= 40B3 or 40V3)

Mounting Detail

81

84

Fan

Channel

*seismic snubber parts only

(C21= 24B3,24V3).

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 40

86*

87*

37*

35A 35B

35C 35D

Ref Part Part Qty.

No. Description Number

35A All Vibration Mount Yellow 059398201 1 35B 2, 3 Vibration Mount Green 059398001 1 5 - 25 Vibration Mount Gray 059398101 1 35C 2 - 15 Vibration Mount Green 059398001 1 20, 25 Vibration Mount Gray 059398101 1 35D 2 - 5 Vibration Mount Gray 059398101 1

7.5 - 25 Vibration Mount Yellow 059398201 1 37 Mount- Seismic 059478401 4 81 Nut- Hex 032333305 8 84 Nut- Hex Spring (C21= 24*2) 032333304 8 Nut- Hex Seismic (C21= 24*3) 032333304 16 86 Screw- Cap 048878118 8 87 Washer 040500308 8

Section A2- Outdoor/Return/Heat Recovery Air Section

Low Leak Damper Detail (Ref. #12, 12A)

with ACT3 (Outside Air) or ACT4 (Return Air)

MicroTech III Controls (Code 12= _E or _F)

125

127

128

119

116

127

129

120

Ref Part Part Qty.

No. Description Number

Complete Assy w/ Actuator 111206409 Complete Assy- Less Actuator 251868501 114 Seal- End 043734314 2 116 Stop- Damper 047110101 2 119 End Plug 057783404 1 120 Blade- Damper 047793308 4 122 Actuator ACT3 1 24V 113139501 1 Actuator ACT4 24V 113139601 1 125 End Plug 041003508 4 126 End Plug 041003509 3 127 Bushing- Linkage 046098300 6 128 Bushing- Damper Blade 043730400 5 129 Shaft- Drive 043734000 2 N/S Gasket- Vinyl 044193135 4 N/S Gasket- Vinyl 055940221 1

N/S= Not Shown on diagram. NOTE- The drawing is a generic illustration of this damper type, and shows part location, but does not show the actual part quantities listed in the table.

1

This is a replacement actuator. When replacing an original actuator, minor

ﬁeld modiﬁcations may be required for proper installation.

126

114

128

116

122

ACT3 or ACT4

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 41

Section A2- Outdoor/Return/Heat Recovery Air Section

Bypass “L” Type Damper Detail

w/ ACT12 (Outside Air) or ACT13 (Return Air) (Ref. # 230)

MicroTech III Controls (Code 12= _E or _F)

Actuator Detail

122

ACT12 or ACT13

Ref. Part Part Qty. No. Description Number

Complete Assembly w/ Actuator 251849329 Complete Assembly less Actuator 251847129 12 Blade- Damper 251853801 5 13 Blade- Damper 251848801 1 16 Linkage- Channel 251848901 1 17 Gasket- Vinyl 055940222 1 18 Gasket- Vinyl 044193136 5 19 Gasket- Vinyl 044193137 1 20 Plug, End- Damper 041003503 6 21 Plug, End- Damper 041003501 5 22 Stop- Damper 047110101 1 23 Bushing- Damper Blade 043730400 11 24 Bushing- Linkage Bar 046098300 6 25 End Plug- Damper 251854301 1 26 Lock Collar 049115902 1 27 Bushing- Drive Shaft 043734000 1 122 Actuator- 24V ACT12 or ACT 13 113145001 1

24

21

25

20

16

23

22

17

13

21

19

27

26

12 18

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 42

Section A2- Outdoor/Return/Heat Recovery Air Section

Heat Recovery— Enthalpy— Wheel Detail (Ref. #160)

Wheel, Motor, Drive Components, Seals

Outdoor Air Out (Supply)

165

164

Exhaust Air In (Return)

161

163

162

Low Air Flow ERC (Code 20= 3E or 5E)- 6” Wheel

Ref Part Part Qty. No. Description Number

Wheel Assy- Complete 1 208/230/460V 113073801 1 575V 113087901 1 Segmented Wheel 2 300043261 1 161 Motor 208/230/460V 300043259 1 575V 300043263 1 162 Sheave 111048001 1 163 Bearing 300043258 2 164 Shaft 300043265 1 165 Belt 300043249 1 N/S Inner Seal 300043252 2 N/S Outer Seal 300043252 3

N/S= Not Shown on diagram.

1

Includes motor, shaft, belt etc.

2

If a replacement wheel is required, it is suggested that this part number be used. The segmented wheel ships disassembled which

allows for easier shipping and installation.

High Air Flow ERC (Code 20= 4E or 6E)- 12” Wheel

Ref Part Part Qty. No. Description Number

Wheel Assy- Complete 1 208/230/460V 113073901 1 575V 113088001 1 Segmented Wheel 2 300043262 1 161 Motor 208/230/460V 300043259 1 575V 300043263 1 162 Sheave 300043260 1 163 Bearing 300043258 2 164 Shaft 300043266 1 165 Belt 300043249 1 N/S Inner Seal 300043252 2 N/S Outer Seal 300043252 3

Section A2- Outdoor/Return/Heat Recovery Air Section

AFD60 Frost Protection Inverter (Code 24= F)

3

Voltage

Ref Sch Part Part

208V

230V

460V

575V

No Sym Description Number

3 AFD60 Inverter 112046014 1 1 AFD60 Inverter 112046001 1 AFD60 Inverter 111195201 1

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 43

Section A2- Outdoor/Return/Heat Recovery Air Section

Section Mounted Controls OAE, RAE, RAT, EAT, LAT

OA Opening

OAE

OA Opening

341

347

RA

Open-

ing

410

400

OA Opening

342

Deck Panel

200

348

184

RAE

RA Opening

OAE- Mechanical Enthalpy (Code 17= Y*)

Ref Part Part No. Description Number Qty.

400 Mount- OAE Enthalpy 055800101 1 410 Enthalpy Assembly (Knob & Control) 055740691 1 Knob only 026215500 1 Control OAE only 030706702 1

OAE & RAE Differential Enthalpy (Code 17= C*)

Ref Part Part No. Description Number Qty.

341 Cover- OAE Enthalpy 111075801 1 342 Mount- RAE Enthalpy 055732301 1 347 Control- OAE 049262201 1 348 Control- RAE 049262202 1

RAT- Outdoor Air Temperature Sensor

Ref Part Part No. Description Number Qty.

184 Support- RATS 111077601 1 200 RA Sensor- RAT 193414602 1

500

422

EAT- Outdoor Air Temperature Sensor

Ref Part Part

Return

Fan

No. Description Number Qty.

422 Support- EATS 111077601 1 500 RA Sensor- EAT 193414602 1

600

582

LAT- Leaving Air Temperature Sensor

Ref Part Part No. Description Number Qty.

582 Support- LATS 111078001 1 600 Sensor- LAT 193414602 1

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 44

Section A2- Outdoor/Return/Heat Recovery Air Section

Section Mounted Controls

SD2, HUM1, LT11, S11, REC11

Heat Wheel

RA Opening

RATS

RA Opening

596

597

230

227

Deck Panel

SD2- Return Air Smoke Detector C16= 1 or 3

Ref Part Part No. Description Number Qty.

227 Support- SD2 111079701 1 230 Smoke Detector SD2 098873101 1

HUM1- Humidistat (units with frost protection) Code 17= F

Ref Part Part No. Description Number Qty.

596 Support- HUM1 111078101 1 597 Humidistat HUM1 067295001 1

85

84

LT11- Return Fan Light/S11- Return Fan Light Switch/ REC11- Return Fan Light Receptacle C49= E or F

Ref Part Part No. Description Number Qty.

84 Light Fixture 042229500 1 85 Bulb- LT11 065492402 1 88 Light Switch- S11 065492201 1

88 89

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 45

89 Receptacle- REC11 030187000 1

Section B- Draw-Thru Filter/Blank Section

➩

Primary Codes that pertain: 25 Additional Codes that pertain: 06, 19, 20

Code 25 determines all of the section characteristics. If the ﬁrst digit of Code 25= A, D or E the ﬁlters are in an angular rack, if the ﬁrst digit= F, G or H the ﬁlters are in a ﬂat rack, if the ﬁrst digit= S, T or V the ﬁlters are in a staggered rack, and If the ﬁrst digit= B or C there is a blank section. If the second digit= Y there are no ﬁlters, if the second digit= A there are throwaway ﬁlters, if the second digit= B there are 30% eff. ﬁlters and if the second digit= C there are 30% eff. ﬁlters with antimicrobial Intersept. If the second digit= D there are 65% eff. ﬁlters, if the second digit= E there are 95% eff. ﬁlters and if the second digit= G there are 95% eff. ﬁlters with antimicrobial Intersept.

Code 06 determines the ﬁnal assembly panel part numbers.

Codes 19 and 20 determine the Return Air section which has an effect on the ﬁnal assembly panels.

This section pertains to the RPS, RFS or RDT, but not the RCS.

Notes

Section Mounted Controls

PC5, LT13, S13, REC13

Controls PC5

65

84 85

88 89

Ref. Part Part Qty.

No. Description Number

65 PC5 Pressure Ctl 065493801 1

LT13- Filter Section Light/S13- Filter Section Light Switch/ REC13- Filter Section Receptacle C49= E or F

Ref Part Part

No. Description Number Qty.

84 Light Fixture 055737501 1 85 Bulb- LT13 065492402 1 88 Light Switch- S13 065492201 1 89 Receptacle- REC13 030187000 1

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 46

Section B- Draw-Thru Filter/Blank Section

Filters

Angular Filter Rack- Code 25= AA, AB, AC, DB, DC, EB, EC

Air

Flow

4

14

Ref. Part Code Part Qty. No. Description 25= Number

4 Filter- Throwaway 1 AA 000016100 21 Filter- 30% Eff. Throwaway 1 *B 031298002 21

4

Filter- 30% Eff w/Intersept 1 *C 111046306 21 5 Filter- Throwaway 2 AA 000011700 7 Filter- 30% Eff. Throwaway 2 *B 031298001 7

5

8

Filter- 30% Eff w/Intersept 2 *C 111046305 7 8 Stop, Filter 011484101 7 14 Angle Assembly 3 056077301 28

* First digit of code may be A, D or E.

1

Filter size= 16 x 25 x 2.

2

Filter size= 16 x 20 x 2.

3

Optional- angle is mounted on leaving air side.

Flat Filter Rack- Code 25= FD, FE, FG, GD, GE, GG, HD, HE, HG

106A

107A

106

107

104

104A

105

Ref. Part Code Part Qty. No. Description 25= Number

104 Filter- 65% Eff. Cartridge 4 *D 065810704 8 Filter- 95% Eff Cartridge 4 *E 065810702 8 104A Gasket- Filter 021768924 8 105 Filter- 65% Eff. Cartridge 5 *D 065810703 4 Filter- 95% Eff Cartridge 5 *E 065810701 4 105A Gasket- Filter 021768912 4

105A

106 Pre Filter 6 *D or *E 111046101 8 106A Gasket- Pre Filter 111051900 16ft 107 Pre Filter 7 *D or *E 111046103 4 107A Gasket- Pre Filter 111051900 8 ft

* First digit of code, may be F, G or H.

4

Filter size= 24 x 24 x 12. 5 Filter size= 12 x 24 x 12.

6

Filter size= 24 x 24 x 2.

7

Filter size= 12 x 24 x 2.

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 47

Section B- Draw-Thru Filter/Blank Section

Filters, Continued & Air Blender Section Components

Filters

Staggered Filter Rack- Code 25= SD, SE, SG, TD, TE, TG, VD, VE, VG

Ref. Part Code Part Qty.

204A

No. Description 25= Number

204 Filter- 65% Eff. Cartridge 4 *D 065810704 8 Filter- 95% Eff Cartridge 4 *E 065810702 8 204A Gasket- Filter 021768924 8

205 Filter- 65% Eff. Cartridge 5 *D 065810703 8 Filter- 95% Eff Cartridge 5 *E 065810701 8 205A Gasket- Filter 021768912 8

206 Pre Filter 6 *D or *E 111046101 8

205A

206A Gasket- Pre Filter 111051900 16ft

207 Pre Filter 7 *D or *E 111046103 8 207A Gasket- Pre Filter 111051900 16ft

* First digit of code, may be S, T or V.

4

Filter size= 24 x 24 x 12. 5 Filter size= 12 x 24 x 12.

6

Filter size= 24 x 24 x 2.

7

Filter size= 12 x 24 x 2.

207A

207

206

204

205

204

204A

206A

Air Blender Section Components

(C25= DB, DC, EE, EC, GD, GE, GG, HD, HE, HG, TD, TE, TG, VD, VE, VG)

Ref. Part Code Part Qty. No. Description 25= Number 65 Panel- Access 251802801 2

68 Air Blender Low CFM GD, GE, DB, DC 205139534 2 High CFM HD, HE, EB, EC 205139538 2

75

68

65

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 48

75 Plate- Economizer Linkage Access 059385501 1

Section C- Draw-Thru Blank Access Section

or Separate Inverter Section

➩

Primary Codes that pertain: 26, 14, 15 Additional Codes that pertain: 06

Code 26 determines if a section is installed and if so, the size of the section. If Code 26= S there is a 48” blank section. If Code 26= Y, there is no section.

Code 06 determines the liners and insulation, and will affect the ﬁnal assembly panels. For sheet metal components

that make up the Blank compartment, contact Daikin McQuay Parts to insure correct liners, insulation and hardware are ordered.

Codes 14 & 15 determine if the unit has inverter(s) and if so where they are installed. If Code 14= 1, 2 or 4 AND Code 26= S, there is a separate inverter section. If Code 14= 3, 5, 6, 7, 8 or 9, the inverter(s) are installed in the Supply Air Section. If Code 14= Y, there are no inverters. Code 15 determines the inverter type. The Inverter with Bypass is shown below. All components pertaining to the Inverter are listed in the Supply Air Section (Section F).

This section pertains to the RPS, RFS or RDT, but not the RCS.

Notes

Return Air Inverter

(AFD20)

Overload (OL10- Supply Air) (OL20- Return Air)

Power Block

(PB10- Supply Air)

(PB20- Return Air)

Supply Air Inverter

(AFD10)

Contactor (M30A/M30B- Supply Air) (M40A/M40B- Return Air)

Section C- Draw-Thru Blank Access Section

or Separate Inverter Section

Unit Mounted Controls

LT17- Filter Section Light/S17- Filter Section

84 85

88 89

Light Switch/ REC17- Filter Section Receptacle

Ref Part Part No. Description Number Qty.

84 Light Fixture 042229500 1 85 Bulb- LT17 065492402 1 88 Light Switch- S17 065492201 1 89 Receptacle- REC17 030187000 1

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 49

Section D- Draw-Thru Cooling Section

Notes

➩

Primary Codes that pertain: 03, 27, 28 Additional Codes that pertain: 06

Code 03 determines the DX cooling coil size. If Code 03= S there is a small face area coil (24” section), and if Code 03= L it is a large face area coil (48” section).

Code 27 determines if there is a Section D. If Code 27= YYYY, then there is no section (for RPS or RFS units this indicates that the cooling coil is in the Blow-Thru position, RDT units always have a section D). If the code is CYYY or CYYS then there is a unit cooling coil and drain pan (the “S” means the drain pan is stainless steel, a “Y” in the fourth position indicates that the pan is galvanized). If Code 27= DYYY or DYYS, then the section contains only a drain pan (not an option for RDT units).

Code 28 will apply only if Code 27= CYYY or CYYS, and determines the coil characteristics.

Code 06 determines the liners and insulation, and will affect the ﬁnal assembly panels. For sheet metal components

that make up the Draw-Thru Cooling Section, contact Daikin McQuay Parts to insure correct liners, insulation and hardware are ordered.

NOTE: The drawings and components listed in this section also apply to Section I— Blow-Thru Cooling Section- RPS or RFS units.

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 50

Section D- Draw-Thru Cooling Section

Evaporator Coils, Drain Pans, Gasketing

24” Section, Small Face Coils- Code 03= S

Small Face Area Coil 24” Section Code 03= S

3

39

43

13

10

Ref. Part Part Qty.

No. Description Number

3 Coil Contact Daikin McQuay Parts 10 Drain Pan Galvanized C27= CYYY 056267751 1 Stainless C27= CYYS 056267752 1 13 Pan- Auxiliary Galvanized C27= CYYY 055926503 1 Stainless C27= CYYS 057356801 1 39 Gasket 049263200 6’ 43 Gasket 021911422 2

48” Section, Large Face Coils- Code 03= L— Unit Sizes 050 - 075 only

Large Face Area Coil 48” Section Code 03= L

3

37

10

4

43

11

12

13

39

Ref. Part Part Qty.

No. Description Number

3 Coil- Lower Contact Daikin McQuay Parts 4 Coil- Upper Contact Daikin McQuay Parts 10 Drain Pan Galvanized C27= CYYY 056267755 1

39

Stainless C27= CYYS 056267756 1 11 Drain Pan Galvanized C27= CYYY 096235001 1 Stainless C27= CYYS 055531354 1 12 Pan- Liner 055531202 1 13 Pan- Auxiliary 056271401 1 37 Gasket 056003501 120 39 Gasket 049263200 7’ 43 Gasket 021911422 4

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 51

Section E- 48” Spacer Section & Draw-Thru Heat Section

➩

Notes

Section E- 48” Spacer Section

Notes

Primary Codes that pertain: 30 Additional Codes that pertain: 06

Code 30 determines all of the section characteristics. If Code 26= BBBBBB there is a 48” blank section. If Code 30= YYYYYY, there is no section.

Code 06 determines the liners and insulation, and will affect the ﬁnal assembly panels. For sheet metal components

that make up the 48” Spacer Section, contact Daikin McQuay Parts to insure correct liners, insulation and hardware are ordered.

Section E- Draw-Thru Heat Section

RDT Units

Notes

Primary Codes that pertain: 04, 30 Additional Codes that pertain: 06

Code 04 determines what type of heat. Draw- Thru Heat units are normally hydronic heat only; Steam (C04=S) or Hot Water (C04= H). NOTE: There are a few Draw-Thru Electric Heat units. See Section G [Blow Thru Heat]

for all Electric Heat components).

Code 30 determines the coil and associated valve characteristics.

Code 06 determines the liners and insulation, and will affect the ﬁnal assembly panels. For sheet metal components

that make up the Draw-Thru Heat Section, contact Daikin McQuay Parts to insure correct liners, insulation and hardware are ordered.

Section Mounted Controls

LT18, REC18, S18- Section Mounted Light

LT18- Return Fan Light/S18- Return Fan Light

284 285

288 289

Switch/ REC18- Return Fan Light Receptacle

Ref Part Part No. Description Number Qty.

284 Light Fixture 042229500 1 285 Bulb- LT18 065492402 1 288 Light Switch- S18 065492201 1 289 Receptacle- REC18 030187000 1

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 52

Section E- Draw-Thru Heat Section

RDT Units

Hot Water or Steam Coil Heat, Mixing Valves and Actuator (VM1)

Code 30 ﬁrst 3 digits = S11, S12, S13, S14, W11, W12, W22

Coil Location

3

2

Ref Sch. Part Code Coil Coil Part

No. Sym. Description 30= Type Height Number Qty.

2 Steam Heat Coil- Bottom S11*** 5JA0601H 30” 056053021 1 Steam Heat Coil- Bottom S12*** 5JA1201H 30” 056053022 1 Steam Heat Coil- Bottom S13*** 5JA0602C 30” 056053023 1 Steam Heat Coil- Bottom S14*** 5JA1202C 30” 056053024 1 Hot Water Heat Coil- Bottom W11*** 5WH0901H 30” 056053025 1 Hot Water Heat Coil- Bottom W22*** 5WS0902C 30” 056053026 1 3 Steam Heat Coil- Top S11*** 5JA0601H 27” 056053031 1 Steam Heat Coil- Top S12*** 5JA1201H 27” 056053032 1 Steam Heat Coil- Top S13*** 5JA0602C 27” 056053013 1 Steam Heat Coil- Top S14*** 5JA1202C 27” 056053014 1 Hot Water Heat Coil- Top W11*** 5WH0901H 27” 056053035 1 Hot Water Heat Coil- Top W22*** 5WS0902C 27” 056053016 1 63 VM1 Actuator- 120V *****E All All 059999804 1 64 Linkage- 1.25”, 1.50” or 2.00” Valve *****E All All 049762401 1 Linkage- 2.50” or 3.00” Valve *****E All All 049762403 1 65 Valve, 2 Way— Steam Heat

1.25” S**E2* 5JA All 049762502 1

1.50” S**F2* 5JA All 049762503 1

2.00” S**G2* 5JA All 049762504 1

2.50” S**H2* 5JA All 049762505 1

3.00” 1 S**J2* 5JA All 049762506 1 Valve, 3 Way— Hot Water Heat

1.25” W**E3* 5WH, 5WS All 047936505 1

1.50” W**F3* 5WH, 5WS All 047936501 1

2.00” W**G3* 5WH, 5WS All 047936502 1

2.50” W**H3* 5WH, 5WS All 047936506 1

3.00” 2 W**J3* 5WH, 5WS All 047936503 1

1

Steam Heat 3.00” valve has a ﬂange gasket p/n: 031315900.

2

Hot Water Heat 3.00” valve has a ﬂange gasket p/n: 031316000.

Mixing Valve Detail

63

64

65

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 53

Section F- Supply Air Section

Notes

➩

Primary Codes that pertain: 31, 32, 33, 12, 14, 15, 40 Additional Codes that pertain: 04, 06, 34, 48

Code 31 determines the fan size and type, Code 32 determines the motor horsepower and type, and Code 33 determines the drive selection. The drive components (fan sheave, motor sheave, belt, and fan bushing) are not listed as they are unique to the unit. The drive components (fan sheave, motor sheave, belt, and fan bushing)

are not listed as they are unique to the unit. If a drive component is required you may use the number from the part and cross reference it with the Drive Components Cross Reference form number: 571006, or contact Daikin McQuay Parts to ensure that the needed part(s) are correctly identiﬁed. The motors range from 3 - 50

horsepower.

Code 04 and Code 34 determine the heat type, which can affect the ﬁnal assembly part numbers, the location of the discharge plenum, as well as the section- installed controls.

Code 06 determines the liners and insulation, and will affect the ﬁnal assembly panels. For sheet metal components

that make up the Supply Air Section, contact Daikin McQuay Parts to insure correct liners, insulation and hardware are ordered.

Code 12 determines the location of the unit’s main control box. RDT units have main control boxes in the Supply Air section.

Code 40 determines the discharge plenum conﬁguration. The discharge plenum is located in Section F when the section is bolted directly to the condenser (Section M). RDT units always have the discharge plenum located in Section F. If Code 40= BE, there is an isolation damper with actuator ACT5. The damper is detailed in Section K.

Code 48 determines if the unit is equipped with Hot Gas Reheat and/or IBC seismic construction. If Code 48 is I then Code 31 must be ***1 or ***3.

Codes 14 & 15 determine if the unit has inverter(s) and if so where they are installed. If Code 14= 3, 5, 6, 7, 8 or 9, the inverter(s) are installed in the Supply Air Section. If Code 14= 1, 2 or 4 AND Code 25= S, there is a separate inverter section. If Code 14= Y, there are no inverters. Code 15 determines the inverter type. All components

pertaining to the Inverter are listed in this section.

This section pertains to the RPS, RFS or RDT, but not the RCS.

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 54

Section F- Supply Air Section

Forward Curved Fans

Low Pressure- FCLP- Code 31= 27F*, 30F* or 33F*

1

2

15

or

1817

16

5

11

22

Ref. Part Part Fan Size No. Description Number 27” 30” 33”

1 Motor- see Supply Air Fan Motor Section 2 Housing- Blower Assy 055527713 1 Housing- Blower Assy 055527714 1 Housing- Blower Assy 055527715 1 3 Wheel Assembly 024061101 1 Wheel Assembly 024061103 1 Wheel Assembly 012725735 1 5 Screw Adjust Assy 055528202 1 1 1 11 Shaft- 1.688” Dia. 055599601 1 Shaft- 1.937” Dia. 055582801 1 Shaft- 2.188” Dia. 055582701 1 12 Plate, Cutoff 030030102 1 Plate, Cutoff 030030103 1 Plate, Cutoff 029309800 1 15 Mount Assy- Motor 056104501 1 1 1 16 Angle- Motor Mount 055514201 1 1 1 17 Hold Down 041272900 1 1 Hold Down 041272900 1 18 Angle- Clamping 055576601 1 1 1 20 Plate- Shim 055599701 4 Plate- Shim 055599801 4 Plate- Shim- 032422700 2 21 Key- Fan, 4.75” Long 023221409 1 Key- Fan, 4.75” Long 023221508 1 Key- Fan, 4.75” Long 023221508 1 22 Key- Sheave, 6.00” Long 023221416 1 Key- Sheave, 8.50” Long 023221516 1 Key- Sheave, 6.50” Long 023221515 1 23 Bearing- Ball- 1.687” 020648602 2 Bearing- Ball- 1.937” 020648603 2 Bearing- Ball- 2.187” 020648604 2

17

31221

2023

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 55

Section F- Supply Air Section

Forward Curved Fans

High Pressure- FCMP- Code 31= 27M*, 30M* or 33M*

1

2

15

or

1817

16

5

11

22

Ref. Part Part Fan Size No. Description Number 27” 30” 33”

1 Motor- see Supply Air Fan Motor Section 2 Housing- Blower Assy 055527713 1 Housing- Blower Assy 055527714 1 Housing- Blower Assy 055527715 1 3 Wheel Assembly 024061102 1 Wheel Assembly 012727435 1 Wheel Assembly 012727939 1 5 Screw Adjust Assy 055528202 1 1 1 11 Shaft- 1.688” Dia. 055599601 1 Shaft- 2.176” Dia. 055683402 1 Shaft- 2.438” Dia. 055515701 1 12 Plate, Cutoff 030030102 1 Plate, Cutoff 030030103 1 Plate, Cutoff 029309800 1 15 Mount Assy- Motor 056104501 1 1 1 16 Angle- Motor Mount 055514201 1 1 1 17 Hold Down 041272900 1 1 Hold Down 041272900 1 18 Angle- Clamping 055576601 1 1 20 Plate- Shim 055599701 4 Plate- Shim 055683501 2 Plate- Shim 032422700 2 21 Key- Fan, 4.75” Long 023221409 1 Key- Fan, 4.75” Long 023221508 1 Key- Fan, 9.25” Long 023221614 1 22 Key- Sheave, 6.00” Long 023221416 1 Key- Sheave, 8.50” Long 023221516 1 Key- Sheave, 6.50” Long 023221610 1 23 Bearing- Ball- 1.687” 020648602 2 Bearing- Ball- 2.187” 020648604 2 Bearing- Ball- 2.437” 020648605 2

17

31221

2023

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 56

Section F- Supply Air Section

Air Foil Fan- Double Width

Code 31= 27A1, 27A2, 27A3, 30A1, 30A2, 30A3, 33A1, 33A2 or 33A3

2

17

15

1

Ref. Part Part Fan Size No Description Number 27” 30” 33”

1 Motor- see Supply Air Fan Motor Section 2 Housing Assy- Blower, w/o Inlet Vanes 055527701 1 Inlet Funnel Only 031940901 2 Housing Assy- Blower 055527702 1 Inlet Funnel Only 031940902 2 Housing Assy- Blower 055527703 1 Inlet Funnel Only 031940903 2 3 Wheel, Fan- Single Inlet Single Width CW 066543201 1 Wheel, Fan- Single Inlet Single Width CW 066543203 1 Wheel, Fan- Single Inlet Single Width CW 066543205 1 4 Wheel, Fan- Single Inlet Single Width CCW 066543202 1 Wheel, Fan- Single Inlet Single Width CCW 066543204 1 Wheel, Fan- Single Inlet Single Width CCW 066543206 1 5 Screw Adjust Assembly 055528202 2 2 2 11 Shaft- 2.188” Diameter 055599502 1 Shaft- 2.438” Diameter 055582902 1 Shaft- 2.438” Diameter 055515702 1 15 Motor Mount Assembly 056104501 1 1 1 16 Angle- Motor Mount 055514201 1 1 1 17 Holddown 041272900 1 1 2 18 Angle, Clamping 055576601 1 1 1 21 Key- Fan 9.25” Long X 1/2” Diameter 023221517 1 Key- Fan 9.25” Long X 5/8” Diameter 023221614 1 Key- Fan 4.75” Long X 5/8” Diameter 023221606 2 22 Key- Sheave 6.50” Long X 1/2” Diameter 023221515 1 Key- Sheave 6.50” Long X 5/8” Diameter 023221610 1 1 25 Bearing- Ball 2.187” Bore 020648604 2 Bearing- Ball 2.437” Bore 020648605 2 2

18

16

321 4

Wheel Detail

(facing discharge)

11

25

22

5

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 57

Section F- Supply Air Section

Air Foil Fan- Single Width- RDT Units

Code 31= 40B1, 40B2, 40B3, 44B1, 44B2, 44B3

24

25

26

1

15

27

22

38

4

11

21

3

16

5

17

Ref. Part Part Fan Size No. Description Number 40” 44”

1 Motor- see Supply Air Fan Motor Section 3 Wheel, Fan- Single Inlet/Single Width 066543243 1 Wheel, Fan- Single Inlet/Single Width 110942010 1 4 Inlet Funnel Assembly 031940905 1 Inlet Funnel Assembly 110941810 1 5 Screw Adjust Assembly 055528203 2 2 11 Shaft- 2.188” Diameter 055615902 1 Shaft- 2.438” Diameter 055534702 1 15 Mount Assembly-Motor 056104501 1 1 16 Angle -Motor Mount 055514201 1 1 17 Angle, Clamping 055512701 2 2 21 Key- Fan, 4.25” Long X 1/2” Diameter 023221519 1 Key- Fan, 6.50” Long X 5/8” Diameter 023221610 1 22 Key- Fan, 5.50” Long X 1/2” Diameter 023221513 1 Key- Fan, 5.50” Long X 5/8” Diameter 023221607 1 24 Tubing- Plastic 021136790 1 Tubing- Plastic 021136795 1 25 Bearing- Ball, 2.187” Bore 020648606 1 Bearing- Ball, 2.437” Bore 020648605 1 26 Fitting- 1/4” OD X 1/8” MPT 027674000 1 1 27 Fitting- 1/4” OD X 1/8” FPT 027674100 1 1 38 Bearing- Ball, 2.187” Bore 020648606 1 Bearing- Ball, 2.437” Bore 020648605 1

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 58

92

93

89

81

Rubber Mounts

Section F- Supply Air Section

Fan Mounts- 27” Forward Curved Fan

Code 31= 27F1, 27F2, 27F3, 27M1, 27M2, 27M3

Mount Locations

or

61161

or

63163

or

16262

or

16464

Rubber Mounts (Code 31= 27F1 or 27M1)

91

61 62

63

21

91

64

Ref. Fan Motor Part Part Qty. No. HP Description Number

21 All Channel- Mount Support 098316001 4 61 3 - 10 Rubber Mount- Black 021639704 1 15 - 50 Rubber Mount- Red 021639701 1 62 All Rubber Mount- Black 021639704 1 63 3, 5 Rubber Mount- Black 021639704 1

7.5 - 50 Rubber Mount- Red 021639701 1 64 3 -7.5, 20-50 Rubber Mount- Red 021639701 1 10, 15 Rubber Mount- Black 021639704 1 81 All Nut 059992201 8 89 All Screw 112047201 8 91 All Nut- 1/2-13 032333305 12 92 All Screw- Cap, 1/2-13 X 1” 040499501 8 93 All Washer- Plain, 1/2” 048164812 8

188

189

181

Spring Mounts

121

161 162

163

164

Spring Mounts (Code 31= 27F2 or 27M2) and Seismic Spring (Code 31= 27F3 or 27M3)

Ref. Fan Motor Part Part Qty. No. HP Description Number

121 All Mount Spring (C31= 27*2) 251783201 4 Seismic (C31= 27*3) 251783301 4 161 5 - 10 Spring Mount- Purple 251784701 1 15 - 30 Spring Mount- Brown 251784801 1 40, 50 Spring Mount- Red 251784901 1 162 All Spring Mount- Purple 251784701 1 163 5 Spring Mount- Purple 251784701 1

7.5, 10 Spring Mount- Brown 251784801 1 15 - 30 Spring Mount- Red 251784901 1 40, 50 Spring Mount- Red/Black 251785001 1 164 All Spring Mount- Brown 251784801 1 181 All Nut Spring (C31= 27*2) 059992201 12 Seismic (C31= 27*3) 111056301 20 188 All Nut 040500002 4 189 All Screw Spring (C31= 27*2) 112047201 12 Seismic (C31= 27*3) 112047201 20

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 59

161

or

61

92

93

89

81

Rubber Mounts

Section F- Supply Air Section

Fan Mounts- 30” Forward Curved Fan

Code 31= 30F1, 30F2, 30F3, 30M1, 30M2, 30M3

Rubber Mounts (Code 31= 30F1 or 30M1)

91

61 62

63

64

21

91

Mount Locations

Ref. Fan Motor Part Part Qty. No. HP Description Number

21 All Channel- Mount Support 098316001 4 61 3, 5 Rubber Mount- Black 021639704 1 10 - 50 Rubber Mount- Red 021639701 1 62 All Rubber Mount- Black 021639704 1 63 3 - 30 Rubber Mount- Black 021639701 1 40, 50 Rubber Mount- Green 021639703 1 64 3- 10, 20- 50 Rubber Mount- Red 021639701 1 15 Rubber Mount- Black 021639704 1 81 All Nut 059992201 8 89 All Screw 112047201 8 91 All Nut- 1/2-13 032333305 12 92 All Screw- Cap, 1/2-13 X 1” 040499501 8 93 All Washer- Plain, 1/2” 048164812 8

63

or

163

188

189

181

Spring Mounts

62

64

121

161 162

163

or

164

162

164

Spring Mounts (Code 31= 30F2 or 30M2) and Seismic Spring (Code 31= 30F3 or 30M3)

Ref. Fan Motor Part Part Qty. No. HP Description Number

121 All Mount Spring (C31= 30*2) 251783201 4 Seismic (C31= 30*3) 251783301 4 161 5 Spring Mount- Purple 251784701 1

7.5 - 15 Spring Mount- Brown 251784801 1 20 - 50 Spring Mount- Red 251784901 1 162 5 - 20 Spring Mount- Brown 251784801 1 25 - 50 Spring Mount- Purple 251784701 1 163 5, 7.5 Spring Mount- Brown 251784801 1 10 - 20 Spring Mount- Red 251784901 1 25 - 50 Spring Mount- Red/Black 251785001 1 164 5 - 15 Spring Mount- Brown 251784801 1 20 - 50 Spring Mount- Red 251784901 1 181 All Nut Spring (C31= 30*2) 059992201 12 Seismic (C31= 30*3) 111056301 20 188 All Nut 040500002 4 189 All Screw Spring (C31= 30*2) 112047201 12 Seismic (C31= 30*3) 112047201 20

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 60

Section F- Supply Air Section

Fan Mounts- 33” Forward Curved Fan

Code 31= 33F1, 33F2, 33F3, 33M1, 33M2, 33M3

Mount Locations

or

61161

or

63163

or

16262

or

16464

92

93

89

81

Rubber Mounts

188

189

181

Spring Mounts

91

61 62

91

121

161 162

163

63

21

164

64

Rubber Mounts (Code 31= 33F1 or 33M1)

Ref. Fan Motor Part Part Qty. No. HP Description Number

21 All Channel- Mount Support 098316001 4 61 3 - 7.5 Rubber Mount- Black 021639704 1 10 - 50 Rubber Mount- Red 021639701 1 62 All Rubber Mount- Red 021639701 1 63 3 - 40 Rubber Mount- Red 021639701 1 50 Rubber Mount- Green 021639703 1 64 All Rubber Mount- Red 021639701 1 81 All Nut 059992201 8 89 All Screw 112047201 8 91 All Nut- 1/2-13 032333305 12 92 All Screw- Cap, 1/2-13 X 1” 040499501 8 93 All Washer- Plain, 1/2” 048164812 8

Spring Mounts (Code 31= 33F2 or 33M2) and Seismic Spring (Code 31= 33F3 or 33M3)

Ref. Fan Motor Part Part Qty. No. HP Description Number

121 All Mount Spring (C31= 33*2) 251783201 4 Seismic (C31= 33*3) 251783301 4 161 5, 7.5 Spring Mount- Purple 251784701 1 10 - 20 Spring Mount- Brown 251784801 1 25 - 50 Spring Mount- Red 251784901 1 162 All Spring Mount- Purple 251784701 1 163 5 - 10 Spring Mount- Brown 251784801 1 15, 20 Spring Mount- Red 251784901 1 25 - 50 Spring Mount- Red/Black 251785001 1 164 All Spring Mount- Brown 251784801 1 181 All Nut Spring (C31= 33*2) 059992201 12 Seismic (C31= 33*3) 111056301 20 188 All Nut 040500002 4 189 All Screw Spring (C31= 33*2) 112047201 12 Seismic (C31= 33*3) 112047201 20

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 61

92

93

89

81

Rubber Mounts

Section F- Supply Air Section

Fan Mounts- 27” Airfoil Double Width Fan

Code 31= 27A1, 27A2, 27A3

Rubber Mounts (Code 31= 27A1)

91

61 62

63

21

91

64

Ref. Fan Motor Part Part Qty. No. HP Description Number

21 All Channel- Mount Support 098316001 4 61 3 - 10 Rubber Mount- Black 021639704 1 15 - 50 Rubber Mount- Red 021639701 1 62 All Rubber Mount- Black 021639704 1 63 3, 5, 10 Rubber Mount- Black 021639704 1

7.5, 15- 50 Rubber Mount- Red 021639701 1 64 3- 7.5, 15- 30 Rubber Mount- Black 021639704 1 10, 40, 50 Rubber Mount- Red 021639701 1 81 All Nut 059992201 8 89 All Screw 112047201 8 91 All Nut- 1/2-13 032333305 12 92 All Screw- Cap, 1/2-13 X 1” 040499501 8 93 All Washer- Plain, 1/2” 048164812 8

161

or

61

63

or

163

188

189

181

Spring Mounts

Mount Locations

162

or

62

164

or

64

121

161 162

163

164

Spring Mounts (Code 31= 27A2) and Seismic Spring (Code 31= 27A3)

Ref. Fan Motor Part Part Qty. No. HP Description Number

121 All Mount Spring (C31= 27*2) 251783201 4 Seismic (C31= 27*3) 251783301 4 161 5 - 10 Spring Mount- Purple 251784701 1 15 - 30 Spring Mount- Brown 251784801 1 40, 50 Spring Mount- Red 251784901 1 162 All Spring Mount- Purple 251784701 1 163 5 Spring Mount- Purple 251784701 1

7.5, 10 Spring Mount- Brown 251784801 1 15 - 30 Spring Mount- Red 251784901 1 40, 50 Spring Mount- Red/Black 251785001 1 164 All Spring Mount- Brown 251784801 1 181 All Nut Spring (C31= 27*2) 059992201 12 Seismic (C31= 27*3) 111056301 20 188 All Nut 040500002 4 189 All Screw Spring (C31= 27*2) 112047201 12 Seismic (C31= 27*3) 112047201 20

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 62

92

93

89

81

Rubber Mounts

Section F- Supply Air Section

Fan Mounts- 30” Airfoil Double Width Fan

Code 31= 30A1, 30A2, 30A3

Mount Locations

or

61161

or

63163

or

16262

or

16464

Rubber Mounts (Code 31= 30A1)

91

61 62

63

21

91

64

Ref. Fan Motor Part Part Qty. No. HP Description Number

21 All Channel- Mount Support 098316001 4 61 3, 5 Rubber Mount- Black 021639704 1

7.5 - 50 Rubber Mount- Red 021639701 1 62 All Rubber Mount- Black 021639704 1 63 3 - 30 Rubber Mount- Red 021639701 1 40, 50 Rubber Mount- Green 021639703 1 64 3 - 15 Rubber Mount- Black 021639704 1 20 - 50 Rubber Mount- Red 021639701 1 81 All Nut 059992201 8 89 All Screw 112047201 8 91 All Nut- 1/2-13 032333305 12 92 All Screw- Cap, 1/2-13 X 1” 040499501 8 93 All Washer- Plain, 1/2” 048164812 8

Spring Mounts (Code 31= 30A2) and Seismic Spring (Code 31= 30A3)

Ref. Fan Motor Part Part Qty. No. HP Description Number

188

189

181

121

161 162

163

164

Spring Mounts

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 63

121 All Mount Spring (C31= 30*2) 251783201 4 Seismic (C31= 30*3) 251783301 4 161 5 Spring Mount- Purple 251784701 1

7.5 - 20 Spring Mount- Brown 251784801 1 25 - 50 Spring Mount- Red 251784901 1 162 All Spring Mount- Purple 251784701 1 163 5, 7.5 Spring Mount- Brown 251784801 1 10 - 20 Spring Mount- Red 251784901 1 25 - 50 Spring Mount- Red/Black 251785001 1 164 All Spring Mount- Brown 251784801 1 181 All Nut Spring (C31= 30*2) 059992201 12 Seismic (C31= 30*3) 111056301 20 188 All Nut 040500002 4 189 All Screw Spring (C31= 30*2) 112047201 12 Seismic (C31= 30*3) 112047201 20

161

or

61

92

93

89

81

Rubber Mounts

Section F- Supply Air Section

Fan Mounts- 33” Airfoil Double Width Fan

Code 31= 33A1, 33A2, 33A3

Rubber Mounts (Code 31= 33A1)

91

61 62

63

64

21

91

Mount Locations

Ref. Fan Motor Part Part Qty. No. HP Description Number

21 All Channel- Mount Support 098316001 4 61 3 - 10 Rubber Mount- Black 021639704 1 15 - 50 Rubber Mount- Red 021639701 1 62 3, 5 Rubber Mount- Red 021639701 1

7.5 - 50 Rubber Mount- Black 021639704 1 63 3 - 40 Rubber Mount- Red 021639701 1 50 Rubber Mount- Green 021639703 1 64 All Rubber Mount- Red 021639701 1 81 All Nut 059992201 8 89 All Screw 112047201 8 91 All Nut- 1/2-13 032333305 12 92 All Screw- Cap, 1/2-13 X 1” 040499501 8 93 All Washer- Plain, 1/2” 048164812 8

63

or

163

188

189

181

Spring Mounts

62

64

121

161 162

163

or

164

162

164

Spring Mounts (Code 31= 33A2) and Seismic Spring (Code 31= 33A3)

Ref. Fan Motor Part Part Qty. No. HP Description Number

121 All Mount Spring (C31= 33*2) 251783201 4 Seismic (C31= 33*3) 251783301 4 161 5 Spring Mount- Purple 251784701 1 10, 15 Spring Mount- Brown 251784801 1 20 - 40 Spring Mount- Red 251784901 1 50 Spring Mount- Red/Black 251785001 1 162 All Spring Mount- Purple 251784701 1 163 5 Spring Mount- Brown 251784801 1 10 - 20 Spring Mount- Red 251784901 1 25 - 50 Spring Mount- Red/Black 251785001 1 164 All Spring Mount- Brown 251784801 1 181 All Nut Spring (C31= 33*2) 059992201 12 Seismic (C31= 33*3) 111056301 20 188 All Nut 040500002 4 189 All Screw Spring (C31= 33*2) 112047201 12 Seismic (C31= 33*3) 112047201 20

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 64

Section F- Supply Air Section

Fan Mounts- 40” AFSW- RDT Units

Code 31= 40B1, 40B2, 40B3

Mount Locations

or

16262

92

93

89

81

Rubber Mounts

91

61 62

63

21

91

64

or

61161

or

63163

or

16464

Rubber Mounts (Code 31= 40B1)

Ref. Fan Motor Part Part Qty. No. HP Description Number

21 All Channel- Mount Support 098316001 4 61 3 - 30 Rubber Mount- Black 021639704 1 40 Rubber Mount- Red 021639701 1 62 All Rubber Mount- Black 021639704 1 63 3 - 10 Rubber Mount- Black 021639704 1 15 - 40 Rubber Mount- Red 021639701 1 64 All Rubber Mount- Black 021639704 1 81 All Nut 059992201 8 89 All Screw 112047201 8 91 All Nut- 1/2-13 032333305 12 92 All Screw- Cap, 1/2-13 X 1” 040499501 8 93 All Washer- Plain, 1/2” 048164812 8

Spring Mounts (Code 31= 40B2) and Seismic Spring (Code 31= 40B3)

Ref. Fan Motor Part Part Qty. No. HP Description Number

188

189

181

121

161 162

163

164

Spring Mounts

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 65

121 All Mount Spring (C31= 40*2) 251783201 4 Seismic (C31= 40*3) 251783301 4 161 3 - 20 Spring Mount- Purple 251784701 1 25 - 50 Spring Mount- Brown 251784801 1 162 All Spring Mount- Black 251784601 1 163 3 - 7.5 Spring Mount- Purple 251784701 1 10 - 20 Spring Mount- Brown 251784801 1 25 - 50 Spring Mount- Red 251784901 1 164 3 - 30 Spring Mount- Purple 251784701 1 40, 50 Spring Mount- Brown 251784801 1 181 All Nut Spring (C31= 40*2) 059992201 12 Seismic (C31= 40*3) 111056301 20 188 All Nut 040500002 4 189 All Screw Spring (C31= 40*2) 112047201 12 Seismic (C31= 40*3) 112047201 20

Section F- Supply Air Section

Fan Mounts- 44” AFSW- RDT Units

Code 31= 44B1, 44B2, 44B3

Mount Locations

or

16262

92

93

89

81

Rubber Mounts

188

189

181

Spring Mounts

91

61 62

91

121

161 162

163

63

21

164

64

or

61161

or

63163

or

16464

Rubber Mounts (Code 31= 44B1)

Ref. Fan Motor Part Part Qty. No. HP Description Number

21 All Channel- Mount Support 098316001 4 61 3 - 25 Rubber Mount- Black 021639704 1 30 - 50 Rubber Mount- Red 021639701 1 62 All Rubber Mount- Red 021639701 1 63 3 - 10 Rubber Mount- Black 021639704 1 15 - 50 Rubber Mount- Red 021639701 1 64 All Rubber Mount- Red 021639701 1 81 All Nut 059992201 8 89 All Screw 112047201 8 91 All Nut- 1/2-13 032333305 12 92 All Screw- Cap, 1/2-13 X 1” 040499501 8 93 All Washer- Plain, 1/2” 048164812 8

Spring Mounts (Code 31= 44B2) and Seismic Spring (Code 31= 44B3)

Ref. Fan Motor Part Part Qty. No. HP Description Number

121 All Mount Spring (C31= 44*2) 251783201 4 Seismic (C31= 44*3) 251783301 4 161 3 - 20 Spring Mount- Purple 251784701 1 25 - 50 Spring Mount- Brown 251784801 1 162 All Spring Mount- Brown 251784801 1 163 3 - 7.5 Spring Mount- Purple 251784701 1 10 - 25 Spring Mount- Brown 251784801 1 30 - 50 Spring Mount- Red 251784901 1 164 All Spring Mount- Red 251784901 1 181 All Nut Spring (C31= 44*2) 059992201 12 Seismic (C31= 44*3) 111056301 20 188 All Nut 040500002 4 189 All Screw Spring (C31= 44*2) 112047201 12 Seismic (C31= 44*3) 112047201 20

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 66

Section F- Supply Air Section

Supply Air Fan Motors

H.P. Unit ODP HiEff ODP PrEff. EFC HiEff TEFC PrEff Voltage C32= *EY C32= *JY C32= *HY C32= *KY

C09= 12 3 208/60/3 039447500 065817100 047358100 065819400 5 208/60/3 039447600 065817200 049186800 065819500

7.5 208/60/3 037530300 065817300 047665900 065819600 10 208/60/3 038999000 065817400 047666100 065819700 15 208/60/3 039896200 065817500 049186900 065819800 20 208/60/3 039895800 065817600 049187000 065819900 25 208/60/3 039448900 065817700 049187100 065820000 30 208/60/3 041775200 205066500 049187200 205066800 40 208/60/3 041775300 205067100 049187300 205070700 50 208/60/3 041775400 205067500 049187400 205091600 C09= 29 3 230/60/3 039442400 065818100 049262300 065820100 5 230/60/3 039442500 065818200 040161200 065820200

7.5 230/60/3 039448700 065818300 049100500 065820300 10 230/60/3 039446500 065818400 044691100 065820400 15 230/60/3 039446600 065818500 038689700 065820500 20 230/60/3 039448800 065818600 040161300 065820600 25 230/60/3 039896100 065818700 040161400 065820700 30 230/60/3 040626800 205066600 049025300 205066900 40 230/60/3 041770000 205067200 048448000 205069200 50 230/60/3 039899200 205067600 040161600 205069400 C09= 27 3 460/60/3 039442400 065818100 049262300 065820100 5 460/60/3 039442500 065818200 040161200 065820200

7.5 460/60/3 039448700 065818300 049100500 065820300 10 460/60/3 039446500 065818400 044691100 065820400 15 460/60/3 039446600 065818500 038689700 065820500 20 460/60/3 039448800 065818600 040161300 065820600 25 460/60/3 039896100 065818700 040161400 065820700 30 460/60/3 040626800 205066600 049025300 205066900 40 460/60/3 041770000 205067200 048448000 205069200 50 460/60/3 039899200 205067600 040161600 205069400 C09= 37 3 575/60/3 046741600 046511700 049188300 205168400 5 575/60/3 046741900 205168900 049188400 046514600

7.5 575/60/3 047443300 205168800 049188500 046514700 10 575/60/3 047443400 205168600 049188600 065821400 15 575/60/3 047443500 205166600 049185200 065821500 20 575/60/3 049181100 205166800 049188700 065821600 25 575/60/3 049181200 205166900 049188800 065821700 30 575/60/3 049181300 205066700 049188900 205067000 40 575/60/3 049181400 205067300 049189000 205069300 50 575/60/3 049181500 205091800 049189100 205069500

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 67

41

Section F- Supply Air Section

Belt Guard

Code 49= A, C, D or F

Air Foil Double Width (AFDW) or Forward Curved Fans (FCLP or FCMP)

Ref. Part Part Fan Size

40

No. Description Number 27” 30” 33”

40 Grille Assembly 055606001 1 Grille Assembly 055606002 1 Grille Assembly 055606003 1 41 Belt Guard Assembly 055606011 1 Belt Guard Assembly 055606012 1 Belt Guard Assembly 055606013 1

Air Foil Single Width (AFSW) with

Side Discharge (C40= H),

Main Control Box (C08= S or F)

The main control box is mounted in this section on RDT units.

81

80

Air Foil Single Width (AFSW) with

Bottom Discharge (C40= G),

Main Control Box (C08= S or F)

The main control box is mounted in this section on RDT units.

83

Air Foil Single Width (AFSW) with

Side Discharge (C40= S),

No Control Box (C08= P or D)

RPS units (Main Control Box is mounted in the

Discharge Plenum Section K).

82

81

80

Air Foil Single Width (AFSW) with

Bottom Discharge (C40= B),

No Control Box (C08= P or D or Y)

RPS units (Main Control Box is mounted in the

Discharge Plenum Section K).

83

82

81

80

Ref. Part Part Fan Size No. Description Number 40” 44”

80 Grille Assy 056259201 1 1 81 Grille Assy 056259202 1 1 82 Grille Assy 056259203 1 1 83 Grille Assy 056259204 1 1

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 68

81

80

Section F- Supply Air Section

Inverters & Inverter Bypass Control Box

Motor HP 2 - 5 (Code 22= G**, H** or J**; or Code 32= H** or J**)

LR10 (Supply)

71

LR20 (Return)

40

50

Supply Air or Return Air Fan Inverter

w/ Bypass Control Box.

(Code 14= 3, 5, 8)

Two boxes installed if Code 14= 5

40

Supply Air and

Return Air Fan

Inverter without

Bypass.

(Code 14= 7)

Supply Air or

Return Air Fan

Inverter without

Bypass.

(Code 14= 6, 7, 9)

MMP30 (Supply) MMP40 (Return)

40

70

74

73

72

Bypass Controls Detail

72

M30B/M30I (Supply) M40B/M40I (Return)

70

MMP & Contactor

Link Detail

Motor Horsepower

2 3 5

Ref Sch. Part Part

No. Sym. Description Number

208V

230V

460V

575V

208V

230V

460V

575V

208V

230V

460V

575V

40 AFD10,20 Inverter- see 4 pages after next 50 Gasket 055940207 1 1 1 1 1 1 1 1 1 1 1 1 70 MMP30,40 Motor Control 349934047 1 349934048 1 1 349934049 1 1 1 349934050 1 1 1 349934051 1 349934052 1 1 71 LR10,20 Line Reactor- see page following inverters 72 M30B,I Contactor 349933121 1 1 1 1 1 1 1 1 M40B,I 349933122 1 1 349933123 1 1 73 Contact- Auxiliary 349933821 1 1 1 1 1 1 1 1 1 1 1 1 74 Link 349932922 1 1 1 1 1 1 1 1 1 1 1 1

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 69

Motor HP 7.5 - 25 (Code 22 or Code 32= K**, L**, M**, N** or P**)

40

Supply Air or

Return Air Fan

Inverter without

Bypass.

(Code 14= 6, 7, 9)

40

Supply Air and Return

Air Fan Inverter without

Bypass.

(Code 14= 7)

Section F- Supply Air Section

Inverters & Inverter Bypass Control Box

Diagrams

40

50

MMP30 (Supply) MMP40 (Return)

Supply Air or Return Air Fan

Inverter w/Bypass Control Box.

(Code 14= 3, 5, 8)

Two boxes installed if C14= 5

70

LR10 (Supply)

71

LR20 (Return)

M30B/M30I (Supply)

72

M40B/M40I (Return)

Bypass Controls Detail

70

73

74

72

MMP & Contactor Link Detail

MMP p/n 3499340xx

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 70

MMP & Contactor Link Detail

MMP p/n 349934147, 48, 49

70

73

MMP & Contactor Link Detail

77

70

76

72

MMP p/n 349938606

Section F- Supply Air Section

Inverters & Inverter Bypass Control Box

Motor HP 7.5- 25 (Code 22 or Code 32= K**, L**, M**, N** or P**)

Components

Motor Horsepower

7.5 10 15 20 25

Ref Sch. Part Part

No. Sym. Description Number

208V

230V

460V

575V

208V

230V

460V

575V

208V

230V

460V

575V

208V

230V

460V

575V

208V

230V

460V

40 AFD10,20 Inverter- see 2 pages after next

50 Gasket 055940207 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

70 MMP30,40 Motor Control 349934050 1 349934051 1 1 349934052 1 1 349934053 1 1 1 349934054 1 1 349934055 1 1 349934147 1 1 349934148 1 1 349934149 1 1 1 349938606 1 71 LR10, 20 Line Reactor- see page after inverters

72 M30B,I Contactor 349933121 1

M40B,I 349933122 1 1 349933123 1 1 349933321 1 1 1 1 349933322 1 1 1 349933521 1 1 349933522 1 1 349933523 1 1 349933621 1 1

575V

73 Contact- Auxiliary 349933821 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

74 Link 349932922 1 1 1 1 1 1 1 1 1 1 1 1 1

76 Interlock- Trip 349938701 1

77 Lug Kit (3 per kit) 349938801 2

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 71

Section F- Supply Air Section

Inverters & Inverter Bypass Control Box

Motor HP 30 - 50 (Code 22= Q**; or Code 32= Q**, R** or S**)

Diagrams

LR10 (Supply)

71

LR20 (Return)

70

40

50

Supply Air or Return Air Fan

Inverter w/Bypass Control Box.

(Code 14= 3, 5, 8)

Two boxes installed if C14= 5

MMP30 (Supply) MMP40 (Return)

M30B/M30I (Supply)

72

M40B/M40I (Return)

Bypass Controls Detail

70

73

74

72

MMP & Contactor Link Detail

MMP p/n 349934055

77

70

76

72

70

73

72

MMP & Contactor Link Detail

MMP p/n 349934147, 48, 49

77

70

76

72

MMP & Contactor Link Detail

MMP p/n 349938606

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 72

MMP & Contactor Link Detail

MMP p/n 349938607

Section F- Supply Air Section

Inverters & Inverter Bypass Control Box

Motor HP 30 - 50 (Code 22= Q**; or Code 32= Q**, R** or S**)

Components

Motor Horsepower

30 40 50

Ref Sch. Part Part

No. Sym. Description Number

208V

230V

460V

575V

208V

230V

460V

575V

208V

230V

460V

40 AFD10,20 Inverter- see next page

50 Gasket 055940207 1 1 1 1 1 1 1 1 1 1

70 MMP30 Motor Control 349934055 1 MMP40 349934147 1 349934148 1 349934149 1 1 1 349938606 1 1 349938607 1 1

71 LR10,20 Line Reactor- see page after inverters

72 M30B,I Contactor 349933322 1 M40B,I 349933521 1 349933522 1 1 349933523 1 1 349933621 1 349933721 1 1 349933722 1

575V

73 Contact- Auxiliary 349933821 1 1 1 1 1 1

74 Link 349932922 1

76 Interlock- Trip 349938701 1 1 1 1

77 Lug Kit (3 per kit) 349938801 2 2 12 1

2

Also requires 3 ring terminals.

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 73

2

Section F- Supply Air Section

Inverters

Code 15= R Model VTAC9

Motor Horsepower 2 3 5 7.5 10 15 20 25 30 40 50

Part Number

460V

208/230V

460V

208/230V

460V

208/230V

460V

208/230V

460V

208/230V

460V

208/230V

460V

208/230V

460V

208/230V

460V

208/230V

460V

208/230V

098861454 1 098861455 1 098861456 1 098861457 1 098861458 1 098861459 1 098861460 1 098861461 1 098861462 1 098861467 1 1 098861468 1 098861469 1 098861470 1

460V

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 74

Section F- Supply Air Section

Inverters, Continued

Code 15= A Model 550

1

Motor Horsepower 2, 3 5 7.5 10 15 20 25 30 40 50

Part Number

460V

208/230V

575V

460V

208/230V

575V

460V

208/230V

575V

460V

208/230V

575V

460V

208/230V

575V

460V

208/230V

575V

460V

208/230V

575V

460V

208/230V

575V

460V

208/230V

575V

460V

208/230V

575V

112046001 1 112046002 1 112046003 1 112046004 1 112046005 1 112046006 1 112046007 1 112046008 1 112046009 1 112046010 1 112046014 1 112046015 1 112046016 1 112046017 1 112046018 1 112046019 1 112046020 1 112046021 1 112046022 1 112046023 1 112046026 1 112046027 1 112046028 1 112046029 1 112046030 1 112046031 1 112046032 1 112046033 1 112046034 1 112046035 1

1

The Keypad Display for Model 550 Inverters is p/n 300040924.

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 75

Section F- Supply Air Section

Inverters, Continued

Code 15= G Model 3500

Motor Horsepower

2 3 5 7.5 10 15 20 25

Part Number

208V

230V

460V

575V

208V

230V

460V

575V

208V

230V

460V

575V

208V

230V

460V

575V

208V

230V

460V

575V

208V

230V

460V

575V

208V

230V

460V

575V

208V

230V

460V

098656901 1 098656902 1 098656903 1 098656904 1 098656905 1 098656906 1 098656907 1 098656908 1 098656914 1 098656915 1 098656916 1 098656917 1 098656918 1 098656919 1 098656920 1 098656921 1 098656924 1 098656925 1 098656926 1 098656927 1 098656928 1 098656929 1 098656930 1 098656931 1 098656943 1 1 1 098656944 1 098656945 1 098656946 1 098656947 1 098656948 1

575V

Motor Horsepower

30 40 50

Part Number

208V

230V

460V

575V

208V

230V

460V

575V

208V

230V

460V

575V

098656909 1 098656910 1 098656911 1 098656922 1 098656923 1 098656940 1 098656932 1 098656933 1 098656953 1 098656951 1

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 76

Section F- Supply Air Section

Inverters, Continued

Code 15= S McQuay MD2, MD3, MD6

Motor Horsepower 2 3 5 7.5 10 15 20 25 30 40 50

Part Number

460V

208/230V

575V

460V

208/230V

575V

460V

208/230V

575V

460V

208/230V

575V

460V

208/230V

575V

460V

208/230V

575V

460V

208/230V

575V

460V

208/230V

575V

460V

208/230V

575V

460V

208/230V

575V

460V

208/230V

349956606 2 1 349956607 2 1 349956609 2 1 349956610 2 1 349956611 2 1 349956612 2 1 349956613 2 1 349956614 2 1 349956615 2 1 349956616 2 1 349956622 2 1 349956623 2 1 349956625 2 1 349956626 2 1 349956627 2 1 349956628 2 1 349956629 2 1 349956630 2 1 349956631 2 1 349956632 2 1 349956683 2 1 193456302 193456303 193456304 193456305 193456306 193456307 193456302

3,5

1

3,5

1

3,5

1

3,5

1

3,5

1

349956647 4 1 349956648 4 1 349956649 4 1 349956650 4 1

2

MD2. Remote Keypad p/n is 349958801.

3

MD3. Remote Keypad p/n is 349958802.

4

MD6. Remote Keypad p/n is 349958805 + Mount p/n 349958803.

5

For 575V units with an MD3 Inverter and motor under 25 HP a line reactor will be installed regardless of whether one is speciﬁed in Code

17 (see nomenclature page). See following page for line reactor part numbers.

575V

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 77

Section F- Supply Air Section

Line Reactors

1

Motor Horsepower

2 3 5 7.5 10 15 20 25 30 40 50

Part Number

460V

208V/230V

575V

460V

208V/230V

575V

460V

208V/230V

575V

460V

208V/230V

575V

460V

208V/230V

575V

460V

208V/230V

575V

460V

208V/230V

575V

460V

208V/230V

575V

460V

208V/230V

575V

460V

208V/230V

575V

460V

208V/230V

575V

073323502 1 073323503 1 073323504 1 073323505 1 073323506 1 073323507 1 073323508 1 073323509 1 073323511 1 073323512 1 073323517 1 073323518 1 073323519 1 073323520 1 073323521 1 073323522 1 073323523 1 073323533 1 073323534 1 073323535 1 073323541 1 3499649262 1 3499649272 1 3499649292 1 3499649302 1 3499649312 1 3499649322 1 3499649532 1 1 3499649542 1 3499649552 1 3499649562 1

1

Line Reactors are used when Code 17= CL, CE, CH, CJ, CK, C4, C6, C7, C8, YL, YE, YH, YJ, YK, Y4, Y6, Y7, or Y8;

except for McQuay 575V inverters 2- 20 HP. These will always have a line reactor installed regardless of Code 17.

2

These are 5% impedance line reactors. Some units may have 3% impedance line reactors, the 5% may be used in their

place. Due to dimensional differences, minor ﬁeld modiﬁcations may be required for proper installation.

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 78

20

15

67

Section F- Supply Air Section

Section Mounted Controls

PC7, HL22, LT10, S10, REC10, UV Lights

PC7- Proof of Airﬂow Pressure Control

Ref Part Part No. Description Number Qty.

19

15 Bracket 19 Pressure Control- PC7 20 Pneumatic Fitting

1

During May & June of 2012 PC7 was changed to p/n 910115489

using Pneumatic Fitting 910122414. Units built May & June of 2012 and earlier with the old PC7 Switch require Retroﬁt Kit 910122413 as the old and new parts are NOT interchangeable. For units built during May & June of 2012, contact Daikin McQuay parts to ensure that the required part(s) are ordered.

HL22- Gas Heat Hi Limit Switch C04= A

Ref Part Part No. Description Number Qty.

67 T-stat- HL22 Hi Limit 047938801 1

1

98

99

84 85

86 87

88 89

LT10- Return Fan Light/S10- Return Fan Light Switch/ REC10- Return Fan Light Receptacle C49= B or E

Ref Part Part No. Description Number Qty. 84 Light Fixture 042229500 1 85 Bulb- LT10 065492402 1 86 Junction Box 065491901 1 87 Junction Box Cover 065492001 1 88 Light Switch- S10 065492201 1 89 Receptacle- REC10 030187000 1

UV Lights Code 17= C1 thru C8, Y1 thru Y8

Ref Part Part No. Description Number Qty.

98 Lamp Holder- 18” 205484001 1 Lamp Holder- 24” 205484101 1 Lamp Holder- 36” 205484201 1 99 Lamp- 18” 205484501 1 Lamp- 24” 205484601 1 Lamp- 36” 205484701 1

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 79

Section F- Supply Air Section

Section Mounted Controls

MATS, EFTS, SATS, DATS, OATS, SD1

5

Mixed Air Temperature Sensor- MAT or Entering Fan Temperature Sensor- EFT

Ref Part Part Qty. No. Description Number

5 EF Temp. Sensor- EFT 193414602 1

EFTS

Supply Air Temperature Sensor- SAT or Discharge Air Temperature Sensor- DAT

8

DATS

OATS

51

Ref Part Part Qty.

No. Description Number

8 DA Temp. Sensor- DAT 193414602 1

7

Outdoor Air Temperature Sensor- OAT

Ref Part Part Qty. No. Description Number

7 OA Temp. Sensor- OAT 193414602 1

Smoke Detector- SD1

Smoke

Detector

Detail

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 80

50

Ref Part Part Qty.

No. Description Number

50 Smoke Detector- SD1 098873101 1 51 Sensing Tube 049025002 1

Section F- Supply Air Section

Section Mounted Controls

SCB- Split Junction Box (Code 05= F)- TB25,TB27,TB28,PB10,PB9,PB20,PB19

TB28 TB27 TB25

PB 19 PB 20 PB 9 PB 10

Motor HP 2 - 25 30 40, 50

Sch. Part Part Sym. Description Number

Terminal Blocks TB25 Terminal Block- SCB 015998124 1 1 1 1 1 1 1 1 1 1 1 1 TB27 Terminal Block- SCB 015998130 1 1 1 1 1 1 1 1 1 1 1 1 TB281 Terminal Block- SCB 015998124 1 1 1 1 1 1 1 1 1 1 1 1 PB10 Power Block- Supply Fan 95A, 600V, 3P 030372707 1 1 1 1 1 1 1 1 1 1 1 1 PB9 Power Block- Supply Fan 95A, 600V, 3P 030372707 1 PB20 Power Block- Return Fan 95A, 600V, 3P 030372707 1 1 1 1 1 1 1 1 PB19 Power Block- Return Fan 95A, 600V, 3P 030372707 1

1

Only used when the unit has a supply fan inverter or an Economizer with a Power Closure Exhaust Damper.

208V

230V

460V

575V

208V

230V

460V

575V

208V

230V

460V

575V

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 81

Section G- Blow-Thru Heat Section

Notes

➩

Primary Codes that pertain: 04, 34 Additional Codes that pertain: 06, 07, 08, 09, 12, 31

Code 04 determines what type of heat, if any, the unit employs, and code 34 deﬁnes the speciﬁc heat section’s characteristics. If Code 04= Y, and Code 34= YYYYYY there is no section. If Code 04= Y and Code 34= BBBBBB, then there is a 40” Blank Access Section installed. Otherwise, see the nomenclature page for speciﬁc heat section deﬁnition. This section is divided into four subsections: 1. Blank Access; 2. HW/Steam Heat; 3. Electric Heat; and

4. Gas Heat.

Code 07 is the Gas Heat Burner Approval Code and affects many of the parts in the gas heat section depending on whether the unit is UL approved (USA) or CSA approved (Canada).

Code 08 determines which generation of controls are installed which determines which electric heat controls are used. Code 09 determines the Unit Voltage, which will have an effect on the electric heaters and their controls. Code 12 determines the Control type and will affect the gas heat actuator motor. Code 31 is the supply fan size, and affects the heat section’s diffusers.

Code 06 determines the insulation and liners and will affect the Top Panel, Uprights, and Door Assembly part numbers. For sheet metal components that make up the Blow-Thru Heat Section, contact Daikin McQuay

Parts to insure correct liners, insulation and hardware are ordered.

Option 1: Blank Compartment

Code 34= BBBBBB and Code 04= Y

Diffuser

12

The drawing shows a diffuser factory mounted on a unit split at the condenser (Code 05= C), or not split (Code 05=Y). If the unit is split at the Supply Fan (Section F) and Heat (Section G) the diffuser is ﬁeld mounted. The part number is the same in either case.

Ref Part Part

No. Description Number Qty.

12 Diffuser 27” Supply Fan C31= 27** 055988001 1 30” Supply Fan C31= 30** 055988002 1 33” Supply Fan C31= 33** 055988003 1

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 82

Section G- Blow-Thru Heat Section

Option 2: Hot Water or Steam Coil Heat, Mixing Valves and Actuator (VM1)

Code 34 ﬁrst 3 digits = S11, S12, S13, S14, W11, W12, W22

Diffuser

12

Ref Sch. Part Code Coil Coil Part

No. Sym. Description 34= Type Height Number Qty.

2 Steam Heat Coil- Bottom S11*** 5JA0601H 30” 056053021 1 Steam Heat Coil- Bottom S12*** 5JA1201H 30” 056053022 1 Steam Heat Coil- Bottom S13*** 5JA0602C 30” 056053023 1 Steam Heat Coil- Bottom S14*** 5JA1202C 30” 056053024 1 Hot Water Heat Coil- Bottom W11*** 5WH0901H 30” 056053025 1 Hot Water Heat Coil- Bottom W22*** 5WS0902C 30” 056053026 1 3 Steam Heat Coil- Top S11*** 5JA0601H 27” 056053031 1 Steam Heat Coil- Top S12*** 5JA1201H 27” 056053032 1 Steam Heat Coil- Top S13*** 5JA0602C 27” 056053013 1 Steam Heat Coil- Top S14*** 5JA1202C 27” 056053014 1 Hot Water Heat Coil- Top W11*** 5WH0901H 27” 056053035 1 Hot Water Heat Coil- Top W22*** 5WS0902C 27” 056053016 1 12 Diffuser- 27” Supply Fan 055988001 1 Diffuser- 30” Supply Fan 055988002 1 Diffuser- 33” Supply Fan 055988003 1 63 VM1 Actuator- 120V *****E All All 059999804 1 64 Linkage- 1.25”, 1.50” or 2.00” Valve *****E All All 049762401 1 Linkage- 2.50” or 3.00” Valve *****E All All 049762403 1 65 Valve, 2 Way— Steam Heat

1.25” S**E2* 5JA All 049762502 1

1.50” S**F2* 5JA All 049762503 1

2.00” S**G2* 5JA All 049762504 1

2.50” S**H2* 5JA All 049762505 1

3.00” 1 S**J2* 5JA All 049762506 1 Valve, 3 Way— Hot Water Heat

1.25” W**E3* 5WH, 5WS All 047936505 1

1.50” W**F3* 5WH, 5WS All 047936501 1

2.00” W**G3* 5WH, 5WS All 047936502 1

2.50” W**H3* 5WH, 5WS All 047936506 1

3.00” 2 W**J3* 5WH, 5WS All 047936503 1

1

Steam Heat 3.00” valve has a ﬂange gasket p/n: 031315900.

2

Hot Water Heat 3.00” valve has a ﬂange gasket p/n: 031316000.

Coil Location

3

2

Mixing Valve Detail

63

64

65

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 83

Section G- Blow-Thru Heat Section

Option 3: Electric Heat— Code 34 ﬁrst digit = E

Heaters, Diffusers, Hi Limit Cutouts HL1-20, 31-50

Diagram & Components

5

12

Air

Flow

7

7A

6

Hi Limit Cutout Unit with with Voltage Auto and Auto Ref Sch. Part Total Code Heater Manual Cutout No. Sym. Description KW 34= KW Cutout 1 Only

2

460V

208/230V

5 Heater Assy- Top 40 E040 40 049269208 049269217 1 Heater Assy- Top 40 E040 40 049269226 049269235 1 Heater Assy- Top 40 E040 40 N/A 049269244 1 Heater Assy- Top 60 E060 60 049269207 049269216 1 Heater Assy- Top 60 E060 60 049269225 049269234 1 Heater Assy- Top 60 E060 60 N/A 049269243 1 Heater Assy- Top 80 E080 80 049269206 049269215 1 Heater Assy- Top 80 E080 80 049269224 049269233 1 Heater Assy- Top 80 E080 80 N/A 049269242 1 Heater Assy- Top 100 E100 100 049269205 049269214 1 Heater Assy- Top 100 E100 100 049269223 049269232 1 Heater Assy- Top 100 E100 100 N/A 049269241 1 Heater Assy- Top 120 E120 120 049269204 049269213 1 Heater Assy- Top 120 E120 120 049269222 049269231 1 Heater Assy- Top 120 E120 120 N/A 049269240 1 Heater Assy- Top 160 E160 160 049269203 049269212 1 Heater Assy- Top 160 E160 160 049269221 049269230 1 Heater Assy- Top 160 E160 160 N/A 049269239 1 Heater Assy- Top 200 E200 120 049269201 049269210 1 Heater Assy- Top 200 E200 120 049269219 049269228 1 Heater Assy- Top 200 E200 120 N/A 049269237 1 Heater Assy- Top 240 E240 120 049269201 049269210 1 Heater Assy- Top 240 E240 120 049269219 049269228 1 Heater Assy- Top 240 E240 120 N/A 049269237 1

N/A= Not Applicable.

1

Units ETL/MEA approval (Code 07= EY) or no approval (Code 07= YY). Heater assy includes Hi Limit auto and manual reset switches.

2

Units CSA approval (Code 07= CY). Heater assy includes Hi Limit auto reset switches.

575V

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 84

Section G- Blow-Thru Heat Section

Option 3: Electric Heat— Code 34 ﬁrst digit = E

Heaters, Diffusers, Hi Limit Cutouts HL1-20, 31-50

Components, Continued

Hi Limit Cutout Unit with with Voltage Auto and Auto Ref Sch. Part Total Code Heater Manual Cutout No. Sym. Description KW 34= KW Cutout 1 Only

2

6 Blank Assy- Bottom 40- 160 E/040- 160 055923601 055923601 1 1 1 Heater Assy- Bottom 200 E200 80 049269202 049269211 1 Heater Assy- Bottom 200 E200 80 049269220 049269229 1 Heater Assy- Bottom 200 E200 80 N/A 049269238 1 Heater Assy- Bottom 240 E240 120 049269201 049269210 1 Heater Assy- Bottom 240 E240 120 049269219 049269228 1 Heater Assy- Bottom 240 E240 120 N/A 049269237 1 7 HL1-20 Hi Limit- Manual Cutout All All All 065496201 N/A var var var 7A HL31-50 Hi Limit- Auto Cutout All All All 065824501 065824201 var var var 12 Diffuser All All All 055645701 055645201 1 1 1

N/A= Not Applicable.

1

Units ETL/MEA approval (Code 07= EY) or no approval (Code 07= YY). Heater assy includes Hi Limit auto and manual reset switches.

2

Units CSA approval (Code 07= CY). Heater assy includes Hi Limit auto reset switches.

460V

208/230V

575V

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 85

Section G- Blow-Thru Heat Section

Option 3: Electric Heat— Code 34 ﬁrst digit = E

Electric Heat Control Box

Diagrams & Components

FB33 FB37

M33 M37 M32 M36 M31 M35

FB32 FB36 FB31 FB35

FB34 FB38

M34 M38

PB31 PB31 PB31

DS3

or

PB3

208/230V

20KW- 160KW

FB33 FB32

M33

H S

3

T

B

11

DS3

or

PB3

M32 M31

FB31

FB34

M34

H S 3

T B

11

460/575V

20KW- 160KW

FB33 FB32

M33

DS3

or

PB3

M32 M31

FB42FB43

M42M43

460/575V

200KW- 240KW

FB31

FB41

M41

H S 3

T B

11

DS3- Disconnect Switch

1

Sch. Part Disconnect Switch Component Sym. Description Amps Switch Handle 2 Shaft Ground Lug DS3 Disconnect Switch 100 Amp 349935125 349935523 349962211 349938001

Disconnect Switch 150 Amp 349935126 349935533 349962212 349938001 Disconnect Switch 250 Amp 349935226 349935533 349962212 349938001 Disconnect Switch 400 Amp 349935325 349935622 349962213 349938002 Disconnect Switch 600 Amp 193438206 3

1

Disconnects are sized according to various unit speciﬁcations. Check installed switch to verify the correct DS3 size.

2

Includes mechanism (except 600A switch, see footnote 4).

3

The original “M” frame disconnect is obsolete and replaced with a “P” frame switch. Due to dimensional differences minor ﬁeld

modiﬁcations may be required for proper installation.

4

Handle only p/n 349961102; Mechanism only p/n 193455001; Shaft p/n 349961403.

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 86

4

349962243 349938002

Section G- Blow-Thru Heat Section

Option 3: Electric Heat— Code 34 ﬁrst digit = E

Electric Heat Control Box

20- 120KW Components, Continued

Heater KW= 20 40 60 80 100 120 Sch. Part Part

208V

230V

460V

575V

230V

460V

575V

230V

460V

575V

230V

460V

575V

230V

460V

575V

230V

Sym. Description Number

208V

PB3 Power Block 030372777 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Power Block 030372785 1 1 1 1 1 1 1 1

PB31 Power Block 4 used w/100A, 150A DS3 030372777 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 used w/250A DS3 030372783 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 used w/400A DS3 030372785 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

5

used w/600A DS3 030372721

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

208V

460V

575V

DS3 Disconnect Switch

2

HS3 Switch 033696300 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

TB11 Terminal Block 349930641

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

M31 Contactor 349932321 1 1 1 1 1 1 Contactor 349932322 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 M32 Contactor 349932322 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Contactor 349932321 1 1 1 1 1 1 M33 Contactor 349932322 1 1 1 1 1 1 1 1 Contactor 349932321 1 1 1 1 1 1 M34 Contactor 349932322 1 1 1 1 1 1 1 1 Contactor 349932321 1 1 1 1 1 1 M35 Contactor 349932322 1 1 1 1 M36 Contactor 349932322 1 1

1

Part number is for one section. The number of sections used is determined by the options installed.

2

See charts on previous page.

4

Not used when PB3 power block connection is present.

5

Cover- PB31 for 600A DS3= p/n 349938345.

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 87

Section G- Blow-Thru Heat Section

Option 3: Electric Heat— Code 34 ﬁrst digit = E

Electric Heat Control Box

20- 120KW Components, Continued

Heater KW=

20 40 60 80 100 120 Sch. Part Part

208V

230V

460V

575V

230V

460V

575V

230V

460V

575V

230V

460V

575V

230V

460V

575V

230V

Sym. Description Number

208V

460V

FB31 Fuse Block 023780229 1 1 1 1 1 1 1 1 1 1 1 1 Fuse Block 023780225 1 1 1 1 1 1 Fuse Block 023780230 1 1 1 1 1 1 FB32 Fuse Block 023780229 1 1 1 1 1 1 1 1 1 1 Fuse Block 023780225 1 1 1 1 1 1 Fuse Block 023780230 1 1 1 1 FB33 Fuse Block 023780229 1 1 1 1 1 1 1 1 Fuse Block 023780225 1 1 1 1 1 1 FB34 Fuse Block 023780229 1 1 1 1 1 1 1 1 Fuse Block 023780225 1 1 1 1 1 1 FB35 Fuse Block 023780229 1 1 1 1 FB36 Fuse Block 023780229 1 1

F31 Fuse- FB31 025860514 3 3 3 3 3 3 3 3 3 3 Fuse- FB31 025860511 3 Fuse- FB31 025860512 3 Fuse- FB31 025860409 3 3 3 Fuse- FB31 025860408 3 3 3 Fuse- FB31 025860412 3 Fuse- FB31 025860411 3 Fuse- FB31 025860414 3 3 Fuse- FB31 025860413 3 3 F32 Fuse- FB32 025860514 3 3 3 3 3 3 3 3 Fuse- FB32 025860511 3 Fuse- FB32 025860512 3 Fuse- FB32 025860409 3 3 3 Fuse- FB32 025860408 3 3 3 Fuse- FB32 025860412 3 Fuse- FB32 025860411 3 Fuse- FB32 025860414 3 Fuse- FB32 025860413 3 F33 Fuse- FB33 025860511 3 Fuse- FB33 025860512 3 Fuse- FB33 025860514 3 3 3 3 3 3 Fuse- FB33 025860409 3 3 3 Fuse- FB33 025860408 3 3 3 F34 Fuse- FB34 025860511 3 Fuse- FB34 025860512 3 Fuse- FB34 025860514 3 3 3 3 3 3 Fuse- FB34 025860409 3 3 3 Fuse- FB34 025860408 3 3 3 F35 Fuse- FB35 025860514 3 3 3 3 F36 Fuse- FB36 025860514 3 3

575V

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 88

Section G- Blow-Thru Heat Section

Option 3: Electric Heat— Code 34 ﬁrst digit = E

Electric Heat Control Box 160- 240KW Components

Heater KW=

160 200 240 Sch. Part Part

208V

230V

460V

575V

Sym. Description Number

PB3 Power Block Power Block PB31 Power Block

4

030372785 1 1 1 1 030372786 1 1 1 1

460V

575V

460V

used w/100A/150A DS3 030372777 1 1 1 1 1 1 1 1 used w/250A DS3 030372783 1 1 1 1 1 1 1 1 used w/400A DS3 030372785 1 1 1 1 1 1 1 1 used w/600A DS3 030372721 5 1 1 1 1 1 1 1 1 DS3 Disconnect Switch

2

HS3 Switch 033696300 1 1 1 1 1 1 1 1 TB11 Terminal Block 349930641 1 1 1 1 1 1 1

M31 Contactor 349932322 1 1 1 1 1 1 1 1 M32 Contactor 349932322 1 1 1 1 1 1 1 1 M33 Contactor 349932322 1 1 1 1 1 1 1 1 M34 Contactor 349932322 1 1 1 1 M35 Contactor 349932322 1 1 M36 Contactor 349932322 1 1 M37 Contactor 349932322 1 1 M38 Contactor 349932322 1 1 M41 Contactor 349932322 1 1 1 1 M42 Contactor 349932322 1 1 1 1 M43 Contactor 349932322 1 1

1

Part number is for one section. The number of sections used is determined by the options

installed.

2

See chart 3 pages prior.

4

Not used when PB3 power block connection is present.

5

Cover- PB31 for 600A DS3= p/n 349938345.

575V

1

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 89

Section G- Blow-Thru Heat Section

Option 3: Electric Heat— Code 34 ﬁrst digit = E

Electric Heat Control Box 160- 240KW Components

Heater KW=

160 200 240 Sch. Part Part

208V

230V

460V

575V

Sym. Description Number

460V

575V

460V

FB31 Fuse Block 023780229 1 1 Fuse Block 023780230 1 1 1 1 1 1 FB32 Fuse Block 023780229 1 1 Fuse Block 023780225 Fuse Block 023780230 1 1 1 1 1 1 FB33 Fuse Block 023780229 1 1 Fuse Block 023780230 1 1 1 1 1 1 FB34 Fuse Block 023780229 1 1 Fuse Block 023780230 1 1 FB35 Fuse Block 023780229 1 1 FB36 Fuse Block 023780229 1 1 FB37 Fuse Block 023780229 1 1 FB38 Fuse Block 023780229 1 1 FB41 Fuse Block 023780230 1 1 1 1 FB42 Fuse Block 023780230 1 1 1 1 FB43 Fuse Block 023780230 1 1

F31 Fuse- FB31 025860514 3 3 Fuse- FB31 025860414 3 3 3 Fuse- FB31 025860413 3 3 3 F32 Fuse- FB32 025860514 3 3 Fuse- FB32 025860414 3 3 3 Fuse- FB32 025860413 3 3 3 F33 Fuse- FB33 025860514 3 3 Fuse- FB33 025860414 3 3 3 Fuse- FB33 025860413 3 3 3 F34 Fuse- FB34 025860514 3 3 Fuse- FB34 025860414 3 Fuse- FB34 025860413 3 F35 Fuse- FB35 025860514 3 3 F36 Fuse- FB36 025860514 3 3 F37 Fuse- FB37 025860514 3 3 F38 Fuse- FB38 025860514 3 3 F41 Fuse- FB41 025860414 3 3 Fuse- FB41 025860413 3 3 F42 Fuse- FB42 025860414 3 3 Fuse- FB42 025860413 3 3 F43 Fuse- FB43 025860414 3 Fuse- FB43 025860413 3

575V

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 90

Section G- Blow-Thru Heat Section

Option 4- Gas Heat Code 04= A

Vestibules, Heat Exchangers and Primary Components

200 or 250 MBH Furnaces

Code 34= 020** or 025**

Burner

Control

4

Box

Gas Train

22

21

Heat

Exchanger

3

5

1

38

Ref Part 200/250 Qty.

No. Description MBH

1 Heat Exchanger- Stainless Steel Secondary C34= ***S** 098320652 1 21 Vestibule 055636308 1 22 Vestibule 055636303 1 38 Capillary Plate 059360301 1

N/A= Not Applicable.

3

Parts detail follows this section.

4

Parts detail follows Burner section.

5

Parts detail follows Burner Control Box section.

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 91

Section G- Blow-Thru Heat Section

Option 4- Gas Heat Code 04= A

Vestibules, Heat Exchangers and Primary Components

320, 400, 500, 640, 650, 790, 800, 1000

Code 34= 032**, 040**, 050**, 064**, 065**, 079**, 080**, 100**

Heat

Exchanger

21

22

1

Burner

3

Burner

Control

4

Box

Gas Train

Ref Part 320/400 500/640 650/790 800/1000 Qty. No. Description MBH MBH MBH MBH

1 Heat Exchanger 098320654 098320656 098320658 098320660 1 21 Vestibule 055636309 055636309 055636309 055636309 1 22 Vestibule 055636304 055636305 055636306 055636307 1

N/A= Not Applicable.

3

Parts detail follows this section.

4

Parts detail follows Burner section.

5

Parts detail follows Burner Control Box section.

5

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 92

Section G- Blow-Thru Heat Section

Option 4- Gas Heat: Code 04= A

Modulating Burner:

Code 34= ****E*, ****R*, ****S*

Diagrams

126

Burner Control

Box

106

142

122

120

143

111

144

125

130

119

105

110

115

123

149102

114

113

109

147

112

124

116

117

145

103

104

127

121

118

200, 250, 320

MBH Burners

107

108

400- 1000 MBH

Burners

Pilot Valve/ Pressure

Regulator Assy Detail

160

161

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 93

Burner Control

Box

160

162

Section G- Blow-Thru Heat Section

Option 4- Gas Heat: Code 04= A

Modulating Burner:

Code 34= ****E*, ****R*, ****S*

Components

Ref Part C07=EU, EF, EI C07= CC, CD No. Description UL/ETL CSA

102 Burner Housing 059362302 059362302 1 103 Scroll 035740701 035740701 1 104 Wheel- .5” bore, CCW 034861102 034861102 1 105 Motor- .25 HP, 115/60/1 034249200 034249200 1 106 Gun Assembly: 200 MBH Furnace 034879901 034879901 1 250 MBH Furnace 034879902 034879902 1 320 MBH Furnace 034879903 034879903 1 400 MBH Furnace 034879904 034879904 1 500 MBH Furnace 034880001 034880001 1 640 MBH Furnace 034880002 034880002 1 650 MBH Furnace 034880002 034880002 1 790 MBH Furnace 034880003 034880003 1 800 MBH Furnace 034880003 034880003 1 1000 MBH Furnace 034880004 034880004 1 107 Inlet Funnel 034743101 034743101 1 108 Fan Guard 034742800 034742800 1 109 Blast Tube: 200 - 400 MBH Furnace 037378802 037378802 1 500 - 650 MBH Furnace 034101703 034101703 1 790 - 1000 MBH Furnace 034101707 034101707 1 110 Pilot Mixer 036516401 036516401 1 111 Pilot Assembly 035019600 035019600 1 112 Damper Assembly 035721501 048791401 1 113 Blast Tube Gasket 034102000 034102000 1 114 Right Side Damper: 200 - 500 MBH Furnace 058594301 058594301 1 640 MBH Furnace 058595201 058595201 1 650 - 1000 MBH Furnace 058594501 058594501 1 115 Left Side Damper: 200 - 640 MBH Furnace 058595001 058595001 1 650 - 1000 MBH Furnace 058594401 058594401 1

Burner Approval Code

Qty.

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 94

Section G- Blow-Thru Heat Section

Option 4- Gas Heat: Code 04= A

Modulating Burner:

Code 34= ****E*, ****R*, ****S*

Components, Continued

Burner Approval Code Qty. Ref Part C07=EU, EF, EI C07= CC, CD No. Description UL/ETL CSA

116 Slide Damper: 200 MBH Furnace 058594801 058594811 1 250 MBH Furnace 058594802 058594812 1 320 MBH Furnace 058594803 058594813 1 400 MBH Furnace 058594804 058594814 1 500 MBH Furnace 058594805 058594815 1 640 MBH Furnace 058594806 058594816 1 650 MBH Furnace 058594807 058594817 1 790 MBH Furnace 058594808 058594818 1 800 MBH Furnace 058594809 058594819 1 1000 MBH Furnace 058594810 058594820 1 117 Blower Gasket 035019500 035019500 1 118 Burner Cover 033972100 033972100 1 119 Ignition Assembly 034742900 034742900 1 120 Glass Cover 036557000 036557000 1 121 Glass Cover Support 036009600 036009600 1 122 Oriﬁce: 200 MBH Furnace 058599301 058599301 1 250 MBH Furnace 058599302 058599302 1 320 MBH Furnace 058599303 058599303 1 400 MBH Furnace 059861501 059861501 1 500 MBH Furnace 058599101 058599101 1 640 MBH Furnace 058599102 058599102 1 650 MBH Furnace 058599103 058599103 1 790 MBH Furnace 058599104 058599104 1 800 MBH Furnace 058599104 058599104 1 1000 MBH Furnace 058599201 058599201 1 123 Clip 034919400 034919400 1 124 Flange Bearing 034252000 034252000 2 125 Air Switch Tube 034102801 034102801 1 126 Pilot Burner Tube: 200 - 400 MBH Furnace 036236000 036236000 1 500 - 1000 MBH Furnace 036236100 036236100 1 127 Compression Fitting 034097500 034097500 1 130 Pilot Tube 034102601 034102601 1 142 Manual Cock Valve- 200-320 MBH only not used 034077300 1 143 Press. Reg. Valve- 200-320 MBH only not used 034077600 1 144 90º Comp. Elbow- 200-320 MBH only not used 034097200 1 145 Motor Conduit Box- 200-320 MBH only 036558800 036558800 1 147 Torsion Spring not used 037528600 1 149 Burner Box Bafﬂe: 200 - 400 MBH Furnace 058597901 058597901 1 500 - 1000 MBH Furnace 058597902 058597902 1 160 Valve- Pressure Regulator 034077600 034077600 1 161 Valve- Manual: 200-320 MBH 034077300 034077300 1 162 Valve- Solenoid: 400- 1000 MBH 034488400 034488400 1

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 95

Section G- Blow-Thru Heat Section

Option 4- Gas Heat: Code 04= A

Hi Turn Down Burner:

Code 34= ****H*, ****T*, ****U*

Diagrams

118

120

121

106

110

105

119

358

328

358

114

102

109

113

116

295

300

310

318

500 - 1000 MBH

322

375

324

297

110

324

200 - 400 MBH

325

145

117

321

323

320

103

144

299

104

Detail: Oriﬁce, Control Rod, Control

107

Arm, Linkage, Plate Detail

108

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 96

Section G- Blow-Thru Heat Section

Option 4- Gas Heat: Code 04= A

Hi Turn Down Burner

Code 34= ****H*, ****T*, ****U*

Components

Burner Approval Code Qty. Ref Part C07=EU, EF, EI C07= CC, CD No. Description UL/ETL CSA

102 Burner Housing 059862103 059862103 1 103 Scroll 200 thru 800 MBH Furnace 096434806 096434806 1 1000 MBH Furnace 059862136 059862136 1 104 Wheel- .5” bore, CCW 200 thru 800 MBH Furnace 034861102 034861102 1 1000 MBH Furnace 034249005 034249005 1 105 Motor- .25 HP, 115/60/1 200 thru 800 MBH Furnace 034249200 034249200 1 1000 MBH Furnace 032248600 032248600 1 106 Gun Assembly: 200 MBH Furnace 096414801 NA 1 250 MBH Furnace 096414802 NA 1 320 MBH Furnace 096414803 NA 1 400 MBH Furnace 096414804 096414804 1 500 MBH Furnace 096414805 096414805 1 640 MBH Furnace 096414806 096414806 1 650 MBH Furnace 096414806 096414806 1 790 MBH Furnace 096414808 096414808 1 800 MBH Furnace 096414808 096414808 1 1000 MBH Furnace 096414810 096414810 1 107 Inlet Funnel 200 thru 800 MBH Furnace 034743101 034743101 1 1000 MBH Furnace 034743102 034743102 1 108 Fan Guard 034742800 034742800 1 109 Blast Tube: 200 - 400 MBH Furnace 037378802 037378802 1 500 MBH Furnace 034101703 034101703 1 640 MBH Furnace 034101703 034101707 1 650 - 1000 MBH Furnace 034101707 034101707 1

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 97

Section G- Blow-Thru Heat Section

Option 4- Gas Heat: Code 04= A

Hi Turn Down Burner

Code 34= ****H*, ****T*, ****U*

Components, Continued

Burner Approval Code Qty. Ref Part C07=EU, EF, EI C07= CC, CD No. Description UL/ETL CSA

110 Oriﬁce Assembly 200 MBH Furnace 096414701 NA 1 250 MBH Furnace 096414702 NA 1 320 MBH Furnace 096414703 NA 1 400 MBH Furnace 096414704 096414724 1 500 MBH Furnace 096414705 096414725 1 640 MBH Furnace 096414706 096414726 1 650 MBH Furnace 096414707 096414727 1 790 & 800 MBH Furnace 096414708 096414728 1 1000 MBH Furnace 096414710 096414730 1 113 Gasket- Blast Tube 034102000 034102000 1 114 Air Box Assy 059862112 059862112 1 116 Plate- Actuator Scale 059645001 059645001 1 117 Gasket- Blower 035019500 035019500 1 118 Panel- Burner Box Cover 059388501 059388501 1 119 Ignition Wire Assy 034742902 034742902 1 120 Glass Cover- Burner 036557000 036557000 1 121 Support- Glass Cover 036009600 036009600 1 144 Grommet- Flat 060017701 060017701 1 145 Box- Conduit 036558800 036558800 1 295 Motor- Actuator 111047701 111047701 1 297 Control Arm 059862114 059862114 1 299 Control Rod 059861101 059861101 1 300 Crank Arm 059645101 059645101 1 310 Extension- Crank Arm 059862110 059862110 1 318 Bushing- Control Rod 059861301 059861301 1 320 Linkage 096414901 096414901 1 321 Plate- Adjustable 200 MBH Furnace 096422001 NA 1 250 MBH Furnace 096421601 NA 1 320 MBH Furnace 059389601 NA 1 400 MBH Furnace 096423001 096423101 1 500 MBH Furnace 060086401 096422901 1 640 MBH Furnace 096417701 096417801 1 650 MBH Furnace 096416301 096416301 1 790 MBH Furnace 060097101 060097101 1 800 MBH Furnace 060097101 096422701 1 1000 MBH Furnace 060092401 060097301 1

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 98

Section G- Blow-Thru Heat Section

Option 4- Gas Heat: Code 04= A

Hi Turn Down Burner

Code 34= ****H*, ****T*, ****U*

Components, Continued

Ref Part C07=EU, EF, EI C07= CC, CD No. Description UL/ETL CSA

322 Plate- Proﬁle 200 & 250 MBH Furnaces 096421501 NA 1 320 MBH Furnace 059389001 NA 1 400 MBH Furnace 060097601 060097601 1 500 MBH Furnace 060086101 060086101 1 640 MBH Furnace 096417901 096417901 1 650 MBH Furnace 096415301 096418001 1 790 MBH Furnace 096416501 096416501 1 800 MBH Furnace 060096901 060097001 1 1000 MBH 060092601 060097201 1 323 Plate- Slide Damper 200, 250, 320, 400 MBH Furnaces 059388801 059388801 1 500 MBH Furnace 060086301 060086301 1 640, 650 MBH Furnaces 096417601 096417601 1 790, 800, 1000 MBH Furnaces 060092501 060092501 1 324 Box- Air 200 thru 400 MBH Furnaces 059869101 059869101 1 500 thru 1000 MBH Furnaces 060092201 060092201 1 325 Gasket- Air Box 060092301 060092301 1 328 Grommet 000498100 000498100 1 358 Bearing- Sleeve 046761000 046761000 2 375 Grommet- 500 thru 1000 MBH only 059988700 059988700 1

Burner Approval Code

Qty.

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 99

Section G- Blow-Thru Heat Section

Option 4- Gas Heat: Code 04= A

Modulating Burner Controls:

Code 34= ****E*, ****R*, ****S*

No Controls (C12= YM, YC)

Diagram

25

26

27

FSG Detail

25

22

63

29

24

61

39

31

34

41

30

32

Gas

Control

Box

11

RoofPak Singlezone; RPS,RDT,RFS,RCS 045-079 “D” Rev. U 07/12 RPL 700013700 / Page 100

McQuay RCS045 Parts List

Specifications and Main Features

Frequently Asked Questions

User Manual