McCulloch MC900, 96083000400, 532 43 21-09 User Manual

MC900
Operator's Manual / 96083000400 / 2009-11
532 43 21-09

SAFETY RULES

Safe Operation Practices for Walk-Behind Powered Ro ta ry Tillers
TRAINING
• Read the Owner’s Manual care ful ly. Be thor ough ly fa mil iar with the controls and the proper use of the equip ment. Know how to stop the unit and disengage the controls quickly.
• Never allow children to operate the equipment. Never allow adults to op er ate the equipment without proper instruction.
• Keep the area of operation clear of all persons, par­ tic u lar ly small children, and pets.
PREPARATION
Thoroughly inspect the area where the equipment is to be used and remove all foreign objects.
• Disengage all clutches and shift into neutral before starting the engine (mo tor).
Do not operate the equipment with out wearing ad e ­quate outer gar ments. Wear footwear that will im prove footing on slippery surfaces.
• Handle fuel with care; it is highly flammable.
Use an approved fuel container.
Never add fuel to a running engine or hot engine.
Fill fuel tank outdoors with extreme care. Never fill fuel tank indoors.
Replace gasoline cap securely and clean up spilled fuel before restarting.
Use extension cords and receptacles as specified by the manufacturer for all units with electric drive motors or electric starting motors.
• Never attempt to make any adjustments while the engine (motor) is running (except where specifically rec om mend ed by manufacturer).
OPERATION
• Do not put hands or feet near or under rotating parts.
• Exercise extreme caution when op er at ing on or cross­ ing gravel drives, walks, or roads. Stay alert for hidden hazards or traffic. Do not carry pas sen gers.
• After striking a foreign object, stop the engine (motor), remove the wire from the spark plug, thoroughly in spect the tiller for any damage, and repair the damage before restarting and op er at ing the tiller.
Exercise caution to avoid slipping or falling.
If the unit should start to vibrate ab nor mal ly, stop the engine (motor) and check immediately for the cause. Vi bra tion is generally a warning of trouble.
Stop the engine (motor) when leaving the operating position.
Take all possible precautions when leav ing the ma chine unattended. Disengage the tines, shift into neutral, and stop the engine.
• Before cleaning, repairing, or inspecting, shut off the engine and make certain all moving parts have stopped. Disconnect the spark plug wire, and keep the wire away from the plug to prevent accidental starting. Disconnect the cord on electric motors.
• Do not run the engine indoors; exhaust fumes are dangerous.
• Never operate the tiller without proper guards, plates, or other safety protective devices in place.
• Keep children and pets away.
Do not overload the machine capacity by attempting to till too deep at too fast a rate.
Never operate the machine at high speeds on slippery surfaces. Look behind and use care when backing.
Never allow bystanders near the unit.
• Use only attachments and accessories approved by the manufacturer of the tiller.
Never operate the tiller without good visibility or light.
• Be careful when tilling in hard ground. The tines may catch in the ground and propel the tiller forward. If this occurs, let go of the handlebars and do not restrain the machine.
MAINTENANCE AND STORAGE
Keep machine, attachments, and accessories in safe work ing condition.
Check shear pins, engine mounting bolts, and other bolts at frequent intervals for proper tightness to be sure the equip ment is in safe working condition.
• Never store the machine with fuel in the fuel tank inside a building where ignition sources are present, such as hot water and space heaters, clothes dryers, and the like. Allow the engine to cool before storing in any enclosure.
Always refer to the operator’s guide instructions for im por tant details if the tiller is to be stored for an ex­tended period.
- IMPORTANT -
CAUTIONS, IMPORTANTS, AND NOTES ARE A MEANS OF ATTRACTING ATTENTION TO IMPORTANT OR CRIT I CAL IN FOR MA TION IN THIS MANUAL.
IMPORTANT: USED TO ALERT YOU THAT THERE IS A POS SI BIL I TY OF DAM AG ING THIS EQUIP MENT.
NOTE: Gives essential information that will aid you to better un der stand, incorporate, or execute a particular set of instructions.
Look for this symbol to point out im­ por tant safety precautions. It means CAUTION!!! BE COME ALERT!!! YOUR SAFE TY IS INVOLVED.
CAUTION: Always disconnect spark plug wire and place wire where it can­ not contact spark plug in order to pre­ vent ac ci den tal starting when setting up, trans port ing, adjusting or making re pairs.
WARNING
The engine exhaust from this product con­ tains chem i cals known to the State of Cal i ­for nia to cause cancer, birth defects, or other reproductive harm.
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PRODUCT SPECIFICATIONS

Gasoline Capacity: 3 Quarts (2.8L) Unleaded Reg u lar
Oil (API-SG-SL): SAE 30 (Above 32°F) (Capacity: 16 oz./0.47 L) SAE 5W-30 (Below 32°F)
Spark Plug : NGK-BPR6ES (Gap: .030"/0.76mm) TORCH-F6RTC
CONGRATULATIONS on your purchase of a new tiller. It has been designed, en gi neered and manu fac tured to give you the best pos sible de penda bil ity and per form ance.
Should you experience any prob lems you can not easily remedy, please contact your nearest authorized service center. We have com pe tent, well-trained tech ni cians and the proper tools to service or repair this unit.
Please read and retain this manual. The in struc tions will enable you to assemble and main tain your tiller prop erly. Always observe the “SAFETY RULES”.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintaining, caring for and using your tiller.
Follow instructions under “Maintenance” and “Stor age” sections of this Manual.
IMPORTANT: THIS UNIT IS EQUIPPED WITH AN INTERNAL COMBUSTION ENGINE AND SHOULD NOT BE USED ON OR NEAR ANY UNIMPROVED FOREST-COVERED, BRUSH­COVERED OR GRASS COVERED LAND UNLESS THE ENGINE'S EXHAUST SYSTEM IS EQUIPPED WITH A SPARK ARRESTER MEETING APPLICABLE LOCAL LAWS (IF ANY). IF A SPARK ARRESTER IS USED, IT SHOULD BE MAINTAINED IN EFFECTIVE WORK ING ORDER BY THE OPERATOR.
IN THE STATE OF CALIFORNIA, A SPARK ARRESTER IS REQUIRED BY LAW (SECTION 4442 OF THE CALIFORNIA PUBLIC RESOURCES CODE). OTHER STATES MAY HAVE SIMILAR LAWS. FEDERAL L AWS APPLY ON FEDERAL LANDS. SEE YOUR AUTHORIZED SERVICE CENTER/DEPARTMENT FOR SPARK ARRESTER.

TABLE OF CONTENTS

SAFETY RULES ............................................................ 2
PRODUCT SPECIFICATIONS ....................................... 3
CUSTOMER RESPONSIBILITIES ................................. 3
ASSEMBLY ................................................................. 4-5
OPERATION ...............................................................6-9
MAINTENANCE SCHEDULE ...................................... 10
MAINTENANCE ..................................................... 10-12
SERVICE & ADJUSTMENTS ................................. 12-14
STORAGE .................................................................... 15
TROUBLESHOOTING ................................................. 16
WARRANTY ................................................BACK PAGE
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ASSEMBLY

overhead_views_7
(2) Flange
Locknuts
5/16-18 UNC
(2) Lock Washer 5/16
(2) Hex Nut 5/16-18
(2) Hex Bolt 5/16-18 x 1-1/4
(2) Carriage Bolts 5/16-18 UNC x 2-1/2
CONTENTS OF HARDWARE PACK
(1) Manual
(1) Bottle Engine Oil
Your new tiller has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tiller all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard wrench sizes are listed.
(1) Utility knife
(2) 1/2" wrenches
OPERATOR’S POSITION (See Fig. 1)
When right or left hand is mentioned in this manual, it means when you are in the operating position (standing behind tiller handles).
LEFT
FRONT
RIGHT
OPERATOR'S POSITION
Fig. 1
4
depth_stake_4
ASSEMBLY
UNPACK CARTON & INSTALL HANDLE (See Fig. 2)
CAUTION: Be careful of exposed sta ples when handling or disposing of cartoning material.
IMPORTANT: WHEN UNPACKING AND AS SEM BLING
TILLER, BE CAREFUL NOT TO STRETCH OR KINK CABLE(S).
Cut cable ties securing handle column.
•. Route cable(s) as shown and slide handle column onto handle mount.
Remove all packing from carton.
Secure handle column using two (2) carriage bolts and two (2) flange locknuts. Tighten se cure ly.
Cut away carton.
Route tine control cable(s) through plas tic cable clip on handle mount.
NOTE: Cables must not touch the muffler.
Cut cable ties securing tiller to skid. Re move tiller from skid by pulling backwards.
• Remove screws securing depth stake to skid and discard the screws.
HANDLE PANEL BOLTS
INSTALL DEPTH STAKE AS SEM BLY (See Fig. 3)
Loosen nut “A”.
Insert stake support between engine brack et halves with stake spring down.
Bolt stake support to engine brackets with bolts, lock washers and nuts. Tight en se curely. Tighten nut “A”.
Depth stake must move freely. If it does not, loosen support bolt.
ENGINE BRACK ET HALVES
NUT “A”
DEPTH STAKE SUPPORT
HEX BOLTS, LOCK WASH ERS, AND HEX NUTS
DEPTH STAKE
SUPPORT BOLT
STAKE SPRING
CABLE(S)
TILLER HANDLES
Fig. 2
Fig. 3
HANDLE HEIGHT
Handle height may be adjusted to better suit operator. (See “HANDLE HEIGHT” in the Service and Ad just ­ments section of this manual).
TILLING WIDTH
• Tilling width may be adjusted to better handle your tilling con di tions (See “TINE ARRANGEMENT” in the Service and Adjustments section of this manual).
TINE OPERATION
Check tine operation before first use. (See “TINE OP­ERATION CHECK” in the Service and Adjustments section of this manual).
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OPERATION

KNOW YOUR TILLER
READ THIS MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TILLER.
Compare the illustrations with your tiller to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference.
These symbols may appear on your Tiller or in literature supplied with the product. Learn and understand their mean­ing.
Forward Tine Control
Throttle Control
Choke Control
Depth Stake
Recoil Starter Handle
Fuel Fill Port
Fuel Valve
On/Off Switch
Tines
Fig. 4
MEETS ANSI SAFETY REQUIREMENTS
Our tillers conform to the safety standards of the American National Standards Institute.
CHOKE CONTROL - Used when start ing a cold engine. DEPTH STAKE - Controls forward speed and the depth
at which tiller will dig. ENGINE ON/OFF SWITCH - The engine switch enables and disables the ignition system. FORWARD TINE CONTROL - En gag es tines in forward direction.
FUEL VALVE - The fuel valve opens and closes the pas­sage between the fuel tank and the carburetor.
RECOIL STARTER HANDLE - Used to start the engine. THROTTLE CONTROL - Used to con trol en gine speed.
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