McCulloch MC30 User Manual
Owner's Manual
30" RIDING MOWER
SIDE DISCHARGE
ELECTRIC START
www.mcculloch.biz
06.28.11 TH/BD Printed in the U.S.A.www.mcculloch.biz
Catalog No.
MC30
Gasoline containing up to 10% ethanol (E10) is acceptable for use in this machine.
The use of any gasoline exceeding 10% ethanol (E10) will void the product warranty.
IMPORTANT:
Read and follow all Safety
Rules and Instructions before
op er at ing this equipment.
Patents Pending
532 44 18-76 Rev. 6
TABLE OF CONTENTS
SERVICE NOTES
Warranty ................................................. 2
Safety Rules ........................................... 3
Product Specifications ............................6
Assembly/Pre-Operation ........................ 7
Operation .............................................. 11
Maintenance ......................................... 18
Service and Adjustments ...................... 22
Storage ................................................. 26
Troubleshooting .................................... 27
Repair Parts .......................................... 29
Maintenance Schedule ......................... 18
WARRANTY
LIMITED WARRANTY
The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and work man ship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair
or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective
due to materials or workmanship. This Warranty is subject to the following limitations and exclusions.
1. This warranty does not apply to the engine, battery (except as noted below) or components parts thereof. Please refer to
the applicable manufacturer's warranty on these items.
2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the pur chaser. Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchaser
unless such return is requested by the manufacturer.
3. Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery which we find
to be defective in manufacture, during the first ninety (90) days of ownership. After ninety (90) days, we will exchange the
Battery, charging you 1/12 of the price of a new Battery for each full month from the date of the original sale. Battery must
be maintained in accordance with the instructions furnished.
4. The Warranty does not apply to any products used for rental or commercial purposes.
5. This Warranty applies only to products which have been properly assembled, adjusted, operated, and main tained in ac cor dance with the instructions furnished. This Warranty does not apply to any product which has been subjected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal wear of the product.
6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments, stan dard
hardware and normal maintenance.
7. In the event you have a claim under this Warranty, you must return the product to an authorized service dealer.
Should you have any unanswered questions concerning this Warranty, please contact:
HOP
Outdoor Products Customer Service Dept.
9335 Harris Corners Parkway
Charlotte, NC 28269 USA
giving the model number, serial number and date of purchase of your product and the name and address of the authorized
dealer from whom it was purchased.
THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WAR RAN TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas
do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the above
limitations or exclusions may not apply to you. This Warranty gives you specific legal rights, and you may have other rights
which vary from locale to locale.
This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975.
In Canada contact:
HOP
5855 Terry Fox Way
Mississauga, Ontario
L5V 3E4
2
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SERVICE NOTES
SAFETY RULES
DANGER: This cutting machine is ca pa ble of amputating hands and feet and throwing
objects. Failure to observe the fol low ing safety instructions could result in serious injury
or death.
WARNING: In order to prevent ac ci den tal starting when setting up, trans port ing,
ad just ing or making repairs, always dis con nect spark plug wire and place wire where
it can not contact spark plug.
WARNING: Do not coast down a hill
in neutral, you may lose control of the riding mower.
WARNING: Engine exhaust, some of its
constituents, and certain vehicle com po nents
contain or emit chem i cals known to the State
of Cal i for nia to cause can cer and birth defects
or oth er re pro duc tive harm.
WARNING:This unit is not intended
for the use of wheel weights. Only use
attachments designed specifically for this
riding mower.
WARNING: Battery posts, terminals
and related accessories contain lead and
lead compounds, chemicals known to the
State of Cal i for nia to cause can cer and birth
defects or oth er re pro duc tive harm. Wash
hands after handling.
I. GENERAL OPERATION
• Read, understand, and follow all instruc-
tions on the machine and in the manual
before starting.
• Do not put hands or feet near rotating parts
or under the machine. Keep clear of the
discharge opening at all times.
• Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
• Clear the area of objects such as rocks,
toys, wire, etc., which could be picked up
and thrown by the blade.
• Be sure the area is clear of bystanders
before operating. Stop machine if anyone
enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolutely
necessary. Always look down and behind
before and while backing.
• Never direct discharged material toward
anyone. Avoid discharging material
against a wall or obstruction. Material may
ricochet back toward the operator. Stop
the blade when crossing gravel surfaces.
• Do not operate machine without the entire
grass catcher, discharge chute, or other
safety devices in place and working.
• Slow down before turning.
• Never leave a running machine unattended. Always turn off blade, set parking brake, stop engine, and remove keys
before dismounting.
• Disengage blade when not mowing. Shut
off engine and wait for all parts to come
to a complete stop before cleaning the
machine, removing the grass catcher, or
unclogging the discharge chute.
• Operate machine only in daylight or good
artificial light.
• Do not operate the machine while under
the influence of alcohol or drugs.
• Watch for traffic when operating near or
crossing roadways.
• Use extra care when loading or unloading
the machine into a trailer or truck.
• Always wear eye protection when operating machine.
• Data indicates that operators, age 60
years and above, are involved in a large
percentage of riding mower-related injuries. These operators should evaluate
their ability to operate the riding mower
safely enough to protect themselves and
others from serious injury.
• Keep machine free of grass , leaves or
other debris build-up which can touch hot
exhaust / engine parts and burn. Do not
allow the mower deck to plow leaves or
other debris which can cause build-up to
occur. Clean any oil or fuel spillage before
operating or storing the machine. Allow
machine to cool before storage.
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3
SAFETY RULES
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
II. SLOPE OPERATION
Slopes are a major factor related to loss of
control and tip-over accidents, which can
result in severe injury or death. Operation
on all slopes requires extra caution. If you
cannot back up the slope or if you feel uneasy
on it, do not mow it.
• Mow up and down slopes (15° Max), not
across.
• Watch for holes, ruts, bumps, rocks, or
other hidden objects. Uneven terrain could
overturn the machine. Tall grass can hide
obstacles.
• Choose a low ground speed so that you
will not have to stop or shift while on the
slope.
• Do not mow on wet grass. Tires may lose
traction.
• Always keep the machine in gear when
going down slopes. Do not shift to neutral
and coast downhill.
• If machine stops while going uphill,
disengage blade, shift into reverse and
back down slowly.
• Avoid starting, stopping, or turning on a
slope. If the tires lose traction, disengage
the blade and proceed slowly straight down
the slope.
• Keep all movement on the slopes slow and
gradual. Do not make sudden changes
in speed or direction, which could cause
the machine to roll over.
• Use extra care while operating machine
with grass catchers or other attachments;
they can affect the stability of the machine.
• Do no use on steep slopes.
• Do not try to stabilize the machine by
putting your foot on the ground.
• Do not mow near drop-offs, ditches, or
embankments. The machine could suddenly roll over if a wheel is over the edge
or if the edge caves in.
III. CHILDREN
Tragic accidents can occur if the operator is
not alert to the presence of children. Children
are often attracted to the machine and the
mowing activity. Never assume that children
will remain where you last saw them.
• Keep children out of the mowing area and
in the watchful care of a responsible adult
other than the operator.
• Be alert and turn machine off if a child
enters the area.
• Before and while backing, look behind and
down for small children.
• Never carry children, even with the blade
shut off. They may fall off and be seriously
injured or interfere with safe machine
operation. Children who have been given
rides in the past may suddenly appear in
the mowing area for another ride and be
run over or backed over by the machine.
• Never allow children to operate the machine.
• Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may block your view of a child.
IV. SERVICE
SAFE HANDLING OF GASOLINE
To avoid personal injury or property damage, use extreme care in handling gasoline.
Gasoline is extremely flammable and the
vapors are explosive.
• Extinguish all cigarettes, cigars, pipes,
and other sources of ignition.
• Use only approved gasoline container.
• Never remove gas cap or add fuel with
the engine running. Allow engine to cool
before refueling.
• Never fuel the machine indoors.
• Never store the machine or fuel container
where there is an open flame, spark, or
pilot light such as on a water heater or
other appliances.
1. Fold this page along dotted line indicated above.
2. Hold page before you so that its left edge is vertically parallel to a tree
trunk or other upright structure.
3. Sight across the fold in the direction of hill slope you want to measure.
4. Compare the angle of the fold with the slope of the hill.
WARNING: To avoid serious injury, operate your tractor up and
down the face of slopes, never across the face. Do not mow
slopes greater than 15 degrees. Make turns gradually to prevent
tipping or loss of control. Exercise extreme caution when
changing direction on slopes.
ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL
15 DEGREES MAX.
THIS IS A 15 DEGREE SLOPE
FOLD ALONG DOTTED LINE
4
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RIDING MOWER MODEL NUMBER MC30 (96022001300)
DECALS
PRODUCT NUMBER 960 22 00-13
1
3
2
6
4
KEY PART
NO. NO. DESCRIPTION
1 532 43 79-66 DECAL, STEERING WHEEL
2 532 44 14-97 DECAL, V-BELT SCH 30"
3 532 42 51-12 DECAL, WARN. DEFLECT/CTFGR
4 532 44 14-15 DECAL, DECK
5 532 40 88-07 DECAL, ENGINE H.P.
6 532 43 81-60 LABEL, EPA
- - 532 44 18-76 MANUAL OWNER'S ENGLISH
- - 532 44 18-77 MANUAL OWNER'S SPANISH
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
SAFETY RULES
• Never fill containers inside a vehicle or
on a truck or trailer bed with plastic liner.
Always place containers on the ground
away from your vehicle when filling.
• Remove gas-powered equipment from the
truck or trailer and refuel it on the ground.
If this is not possible, then refuel such
5
equipment with a portable container, rather
than from a gasoline dispenser nozzle.
• Keep the nozzle in contact with the rim
of the fuel tank or container opening at
all times until fueling is complete. Do not
use a nozzle lock-open device.
• If fuel is spilled on clothing, change clothing
immediately.
• Never overfill fuel tank. Replace gas cap
and tighten securely.
GENERAL SERVICE
• Never operate machine in a closed area.
• Keep all nuts and bolts tight to be sure the
equipment is in safe working condition.
• Never tamper with safety devices. Check
their proper operation regularly.
• Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel spillage and remove any fuel-soaked debris.
Allow machine to cool before storing.
• If you strike a foreign object, stop and
inspect the machine. Repair, if necessary,
before restarting.
• Never make any adjustments or repairs
with the engine running.
• Check grass catcher components and the
discharge chute frequently and replace
with manufacturer’s rec ommended parts,
when necessary.
• Mower blade is sharp. Wrap the blade or
wear gloves, and use extra caution when
servicing them.
• Check brake operation frequently. Adjust
and service as required.
• Maintain or replace safety and instruction
labels, as necessary.
• Be sure the area is clear of bystanders
before operating. Stop machine if anyone
enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolutely
necessary. Always look down and behind
before and while backing.
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5
PRODUCT SPECIFICATIONS
PRODUCT SPECIFICATIONS
Gasoline Capacity 1.5 Gallons
and Type: Unleaded Regular
Oil Type SAE 30 (Above 32°F)
(API SG-SL): SAE 5W30 (Below 32°F)
Oil Capacity: 48 Oz.
Spark Plug: Champion RC12YC
(Gap: .030")
Ground Speed Forward: 0 - 4
(Mph): Reverse: 0 - 2
Charging System: 3 Amps @ Battery
Blade Bolt Torque: 45-55 Ft. Lbs.
CONGRATULATIONS on your purchase of
a new riding mower. It has been designed,
engineered and manu fac tured to give you
the best possible dependability and performance.
Should you experience any problem you
cannot easily remedy, please contact a
qualified service center. We have com pe tent,
well-trained representatives and the proper
tools to ser vice or repair this riding mower.
Please read and retain this manual. The
instructions will enable you to assemble and
maintain your riding mower prop erly. Always
observe the “SAFETY RULES”.
UNASSEMBLED PARTS
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in main tain ing, caring for and using your tractor.
• Follow the instructions under “Cus tom er
Re spon si bil i ties” and “Stor age” sec tions
of this own er’s manual.
WARNING: This riding mower is
equipped with an internal com bus tion engine and should not be used on or near any
un im proved forest-covered, brush-covered
or grass-cov ered land unless the engine’s
exhaust system is equipped with a spark
arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it
should be maintained in effective working
order by the operator.
A spark arrester for the muffler is avail able
through your nearest authorized service
center/department.
In the state of California the above is required
by law (Section 4442 of the California Public
Resources Code). Other states may have
similar laws. Federal laws apply on federal
lands.
RIDING MOWER MODEL NUMBER MC30 (96022001300)
MOWER DECK
PRODUCT NUMBER 960 22 00-13
KEY PART
NO. NO. DESCRIPTION
1 532 43 68-48 DECK
2 532 19 28-70 MANDREL ASM
3 532 43 68-56 KEEPER, BELT
4 532 43 68-55 PULLEY, MANDREL
5 532 44 15-97 BELT
6 532 43 68-63 COVER, MANDREL
7 532 43 86-91 LIFT ASM, DECK
10 532 43 96-38 DEFLECTOR
12 532 43 66-47 PIN, HINGE
13 532 43 74-62 SPRING, TORSION
14 532 19 51-85 ARM, MOWER SUPPORT
17 819 19 19-12 WASHER
18 532 19 42-09 PIN
19 532 19 65-39 BOLT, SHOULDER
20 532 19 42-08 PIN COTTER 5/16 BOW TIE LOCK
22 532 44 15-98 LINK ASM DECK
25 532 12 47-88 RETAINER SPRING 1"
26 532 18 76-90 SPACER, MANDREL
27 532 17 39-84 BOLT, MANDREL
28 532 40 02-34 NUT FLANGE LOCK TOP
29 532 41 92-73 BLADE
30 532 19 30-03 BOLT, BLADE
31 532 19 31-97 PULLEY, IDLER
32 532 14 10-43 GUARD, IDLER TUV
34 872 11 06-12 BOLT, 3/8-16 X 1 1/2
35 532 19 94-70 ARM, BRAKE
36 532 13 77-29 SCREW THD ROLL 1/4-20 X 5/8
37 873 90 06-00 NUT, 3/8-16 FLANGE
40 819 17 16-16 WASHER, 16 GA.
48 532 43 68-57 ARM CLUTCHING
49 532 19 90-92 SPACER RETAINER
50 817 00 06-16 SCREW 3/8-16 X 1
52 817 60 04-06 SCREW 1/4-20 X 3/8
53 532 40 18-72 SPRING RETURN DECK
55 532 43 79-88 E-RING 5/16
56 532 43 68-62 ROD ANTI-SWAY
57 819 13 13-12 WASHER 13/32 X 13/16 X 12 GA
59 532 43 68-58 GUARD TUV IDLER
61 532 43 79-47 MULCH COVER ASM
62 532 17 62-05 TRUNION SUSPENSION ARM
63 532 17 59-94 NUT LIFT LINK 7/16-20
64 817 67 06-08 SCREW THDROL 3/8-16 X 1/2
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
6
39
RIDING MOWER MODEL NUMBER MC30 (96022001300)
MOWER DECK
18
17
PRODUCT NUMBER 960 22 00-13
61
14
19
17
56
57
10
18
12
20
36
13
55
3
27
1
19
6
19
40
40
5
28
4
26
27
20
57
2
32
37
64
34
31
35
48
52
25
37
63
22
37
49
7
19
50
59
34
53
63
62
ASSEMBLY/PRE-OPERATION
Your new riding mower has been assembled at the factory with the exception of those parts
left unassembled for shipping purposes. To ensure safe and proper operation of your riding
mower all parts and hardware you as sem ble must be tightened securely. Use the correct
tools as nec es sary to ensure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly
easier. Stan dard wrench sizes you need
are listed below.
(1) 1/2" wrench (1) Utility knife
(1) Tire pressure gauge
When right or left hand is mentioned in
this man ual, it means when you are in the
operating po si tion (seated be hind the steer ing wheel).
TO REMOVE RIDING MOWER FROM
CARTON
UNPACK CARTON
1. Remove all accessible loose parts and
parts boxes from carton.
2. Cut along dotted lines on all four panels
of carton. Remove end panels and lay
side panels flat.
3. Remove packing materials from riding
mower.
4. Check for any additional loose parts or
cartons and remove.
Only cut carton with a short blade
NOTE:
utility knife, a long blade or saw can puncture
tires on unit.
HOW TO SET UP YOUR RIDING
MOWER
CHECK BATTERY
Ensure battery is securely fastened, and that
all wires are securely connected.
• Battery is located under the seat.
• Battery has been fully charged from the
factory, before installation.
TO INSTALL STEERING WHEEL
1. Slide extension shaft onto steering shaft.
2. Slide steering shaft protective foam cover
over steering shaft.
3. Place steering boot over steering shaft
and push down to secure.
4. Position front wheels of the riding mower
so they are pointing straight forward.
5. Remove steering wheel adapter from
steering wheel and slide adapter onto
steering shaft.
7. Press steering wheel into position on
shaft, install large washer, lock washer,
bolt and tighten securely.
8. Snap steering wheel insert into center of
steering wheel securely.
Lock Washer
Washer
Steering Wheel
Steering Boot
Extension
Shaft
Bolt
Insert
Adapter
Foam Cover
Steering Shaft
LRV-B_Deck_4_r1
30
38
29
Seat
Battery
7
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