McCulloch MC20V42YT User Manual

REPAIR PARTS MANUAL
MODEL NO. MC20V42YT (96048002801) LAWN TRACTOR
www.mcculloch.biz
09.05.12 BD
581 56 51-27 Printed in the U.S.A.
HOW TO USE THIS MANUAL
This manual is designed to provide the customer with a means to identify the parts on his/her tractor when ordering repair parts. The illustrations may or may not represent the actual assemblies; therefore, it is not recommended to use this manual as a guide to assemble or disassemble the tractor. Some hardware and parts are drawn larger in order to more readily identify them.
Each tractor has its own model number. The model number for your tractor can be found on the fender under the seat. When ordering parts, always give the following information:
• Product - “TRACTOR”
• MODEL NUMBER - “MC20V42YT (96048002801)”
• Part Number
• Part Description
TABLE OF CONTENTS
SCHEMATIC ................................................................................................................ 3
ELECTRICAL ............................................................................................................ 4-5
CHASSIS ..................................................................................................................6-7
DRIVE........................................................................................................................8-9
ENGINE ................................................................................................................. 10-11
STEERING ............................................................................................................12-13
MOWER DECK .....................................................................................................14-15
MOWER LIFT .............................................................................................................16
SEAT .......................................................................................................................... 17
DECALS .....................................................................................................................18
WARRANTY ............................................................................................................... 20
TRACTOR - MODEL NO. MC20V42YT (96048002801), PRODUCT NO. 960 48 00-28
SCHEMATIC
SCH11
RED
(OPTIONAL)
B
G
L
A
AMMETER
S
M
A1
A2
WHITE
FUSE
BATTERY
BLACK
BLACK
BLACK
SOLENOID
DER
CLUTCH/BRAKE
(PEDAL UP)
WHITE
2
3
1
6
JUNCTION
CONNECTOR
BLACK
BLACK
BLACK BLACKBLACK
GRAY
BLACK
STARTER
M
M
ATTACHMENT CLUTCH
(CLUTCH OFF)
BLACK
GRAY
REVERSE SWITCH (NOT IN REVERSE)
SEAT SWITCH
(NOT OCCUPIED)
NOTE
YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR
BRIGHTEST.
IGNITION SWITCH
POSITION
RUN/OVERRIDE
OFF
CIRCUIT
M+G+A1
B+A1
B+A1RUN
B+S+A1START
“MAKE”
L+A2
BLACK
CHASSIS HARNESS
BLUE
63
52
41
CONNECTOR
(MATING SIDE)
BLACK /WHITE
BLUE
FUEL
LINE
FUEL SHUT-OFF
SOLENOID
(IF SO EQUIPPED)
RED
LIGHT SWITCH
DASH HARNESS
CONNECTOR
(MATING SIDE)
CHASSIS
HARNESS
IGNITION
UNIT
(OPTIONAL)
HOUR
METER
CHARGING SYSTEM OUTPUT 3 AMP DC @ 3600 RPM
LIGHTING SYSTEM OUTPUT 5 AMP AC @ 3600 RPM
ORANGE
BROWN
6
3
2
5
1
4
SHORTING
CONNECTOR
SPARK
PLUGS GAP
(2 PLUGS ON
TWIN CYL. ENGINES)
BLACK
12V
POWER OUTLET
(OPTIONAL)
28 VOLTS AC MIN. @ 3600 RPM (CHARGING SYSTEM DISCONNECTED)
DIODE
14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)
HEADLIGHTS
ALTERNATOR
BLACK
WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE RE-INSTALLED TO PROPERLY SECURE YOUR WIRING.
NON-REMOVABLE
CONNECTIONS
REMOVABLE
CONNECTIONS
3
TRACTOR - MODEL NO. MC20V42YT (96048002801), PRODUCT NO. 960 48 00-28
ELECTRICAL
T01S
90
2
1
91
8
27
79
99
100
34
22
33
30
21
87
24
43
27
42
26
28
With 12V Outlet Option
59
With Service Minder Option
55
103
16
71
40
41
25
94
4646
29
92
93
4
TRACTOR - MODEL NO. MC20V42YT (96048002801), PRODUCT NO. 960 48 00-28
ELECTRICAL
KEY PART NO. NO. DESCRIPTION
1 532 16 34-65 Battery 2 874 76 04-12 Bolt Hex Head 1/4-20 x 3/4 8 532 18 64-91 Box Battery 16 532 17 61-38 Switch Interlock Push-In 21 532 18 37-59 Harness Socket Light w/4152J 22 532 00 41-52 Bulb Light 24 532 40 02-53 Cable Battery 25 532 41 28-94 Cable Starter 26 532 17 51-58 Fuse 27 873 51 04-00 Nut Keps Hex 1/4-20 unc 28 532 14 54-91 Cable, Ground 29 532 40 15-45 Switch, Seat 30 532 19 33-50 Switch, Ignition 33 532 41 19-35 Key/Chain 34 532 11 07-12 Switch Light/Reset 40 532 40 10-98 Harness Ignition Dash 41 817 72 04-08 Screw Thd Cut 1/4-20 x 1/2 42 532 13 15-63 Cover, Terminal 43 532 19 25-07 Solenoid 55 817 06 05-12 Screw Thdrol 5/16-18 x 3/4 TYTT 71 532 19 42-76 Harness Ignition Chassis 79 532 17 52-42 Socket Asm Bulb Twistlock 87 532 19 78-02 Switch Interlock Clutch Cable 90 532 43 53-95 Cover Terminal Battery 91 532 19 02-70 Strap Battery Mount Front 92 532 19 66-15 Harness Pigtail Console ROS 93 532 19 25-40 Screw Plastite 10-14 x 2.0 94 532 19 18-34 Module Reverse ROS 99 817 67 04-12 Screw Thdrol 1/4-20 x 3/4 100 819 09 14-16 Washer 9/32 x 7/8 x 16 Ga.
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
5
TRACTOR - MODEL NO. MC20V42YT (96048002801), PRODUCT NO. 960 48 00-28
CHASSIS
15
297
18
25
289
181
196
176
176
176
161
14
206
130
5
137
205
176
194
176
175
36
194
235
68
236
68
151
130
150
235
236
177
182
36
138
191
213
287
181
chassis-tex_elite sv tv husq_13
162
159
37
165
34
228
180
68
183
194
189
228
159
218
68
68
217
152
52
189
6
Loading...
+ 14 hidden pages